Equipment with Excellence in Quality since 1930 - DIENES ...
Equipment with Excellence in Quality since 1930 - DIENES ...
Equipment with Excellence in Quality since 1930 - DIENES ...
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Tailor-Made Solutions<br />
for Yarns, Filaments<br />
and Flexible Structures<br />
Dienes Apparatebau GmbH - <strong>Equipment</strong> <strong>with</strong> <strong>Excellence</strong> <strong>in</strong> <strong>Quality</strong>
Dienes equipment is utilized for<br />
the development and production of:<br />
•<br />
Textile and technical yarns<br />
• Special fibers <strong>in</strong>cl. bi- and multicomponent fibers,<br />
amorphous fibers, ultra high tenacity fibers, medical fibers<br />
and membranes<br />
•<br />
•<br />
•<br />
•<br />
Multi- and monofilaments<br />
Films, tapes and th<strong>in</strong> metal bands<br />
Innovative flexible structures<br />
Coat<strong>in</strong>g of yarns<br />
Dienes provides services for the<br />
development and supply of mach<strong>in</strong>ery<br />
•<br />
•<br />
•<br />
Concept and process development<br />
Process validation <strong>with</strong> test mach<strong>in</strong>es<br />
Basic eng<strong>in</strong>eer<strong>in</strong>g <strong>in</strong>cl. process design and layout<br />
• Detail eng<strong>in</strong>eer<strong>in</strong>g <strong>in</strong>cl. FEM calculations, modal analysis and<br />
simulations<br />
•<br />
•<br />
•<br />
•<br />
Development and supply of control systems <strong>with</strong><br />
visualization (HMI)<br />
Manufactur<strong>in</strong>g and supply of mach<strong>in</strong>es<br />
Mount<strong>in</strong>g, start-up and service<br />
Documentation and tra<strong>in</strong><strong>in</strong>g<br />
Dienes provides services for the<br />
modification and modernization of mach<strong>in</strong>ery<br />
Implement<strong>in</strong>g retrofits us<strong>in</strong>g state of the art mechanical and<br />
electronic components for<br />
•<br />
•<br />
•<br />
Convert<strong>in</strong>g l<strong>in</strong>es for new products<br />
Higher productivity and <strong>in</strong>creased efficiency<br />
Better product quality<br />
Includ<strong>in</strong>g<br />
•<br />
•<br />
•<br />
Renewal of control systems<br />
Replacement of bottlenecks and outdated components<br />
Repair of rolls and heaters
L<strong>in</strong>es and Mach<strong>in</strong>es<br />
Components<br />
Control Systems<br />
Complete laboratory and pilot l<strong>in</strong>es as well as production<br />
l<strong>in</strong>es for speciality products based on melt- and wet-sp<strong>in</strong>n<strong>in</strong>g<br />
processes for mono- and multicomponent products <strong>in</strong>clud<strong>in</strong>g:<br />
Dope and melt preparation: mix<strong>in</strong>g station, filtration,<br />
degass<strong>in</strong>g, extrusion components<br />
Sp<strong>in</strong>n<strong>in</strong>g: melt or dope distribution, sp<strong>in</strong>n<strong>in</strong>g bar, sp<strong>in</strong> head,<br />
coagulation bath<br />
Wash<strong>in</strong>g: wash<strong>in</strong>g bath, jet and ram jet washers<br />
Heat<strong>in</strong>g and cool<strong>in</strong>g: Contact thermal treatment by <strong>in</strong>ductive<br />
heated or water cooled rollers and godets, non-contact thermal<br />
treatment <strong>in</strong> hot air ovens or by thermal radiators<br />
Draw<strong>in</strong>g: draw baths, heat<strong>in</strong>g and steam<strong>in</strong>g channels,<br />
draw units<br />
F<strong>in</strong>ish<strong>in</strong>g: condition<strong>in</strong>g and siz<strong>in</strong>g baths, application units for<br />
f<strong>in</strong>ish<strong>in</strong>g and coat<strong>in</strong>g<br />
Dry<strong>in</strong>g: contact dryers and hot air dry<strong>in</strong>g tunnels<br />
W<strong>in</strong>ders: low speed pilot w<strong>in</strong>ders<br />
Process Units: tanks, utility make-up circuits, plants for<br />
separat<strong>in</strong>g solvent and water<br />
Special sp<strong>in</strong>n<strong>in</strong>g equipment<br />
Inductive heated godets and rollers<br />
• Godets <strong>with</strong> s<strong>in</strong>gle sided support up to 1.500 mm width,<br />
rollers for double sided support up to 2.500 mm width<br />
• Speed 1 up to 8.000 m/m<strong>in</strong><br />
• Draw forces from 50 N up to 50 kN<br />
• Godet diameter 80 to 750 mm<br />
• Surface temperature 5 up to 500 °C<br />
Energy sav<strong>in</strong>g heat boxes<br />
Plate, slit and tube heaters, heated p<strong>in</strong>s<br />
<strong>DIENES</strong> Modular Control System DMC 2010<br />
Compact and cost efficient solutions, especially designed for the<br />
control of man-made fiber production processes<br />
•<br />
•<br />
•<br />
•<br />
Integrated solution <strong>with</strong> PLC, touch panel and modular<br />
controllers<br />
Extremely reliable and exceptionally high process<strong>in</strong>g speeds<br />
Capable of remote control through embedded web server<br />
and other <strong>in</strong>terfaces<br />
Includ<strong>in</strong>g history record<strong>in</strong>g and recipe management<br />
Contactless signal transmitter Rototronik ®
The Company<br />
The company was founded by<br />
Fritz Dienes <strong>in</strong> <strong>1930</strong>.<br />
From 1970 to 1980, the company was<br />
part of the Honeywell-Group.<br />
In 1981, it returned to private<br />
ownership.<br />
Between 2000 and 2005, Dienes was a<br />
member of the Temco-Group.<br />
S<strong>in</strong>ce 2006, Dienes is aga<strong>in</strong> privately<br />
owned.<br />
In 2007, Dienes extended its range<br />
of services follow<strong>in</strong>g a cooperation<br />
agreement <strong>with</strong> the former Akzo Nobel<br />
Fiber Eng<strong>in</strong>eer<strong>in</strong>g Division<br />
<strong>DIENES</strong> Apparatebau GmbH<br />
Philipp-Reis Str. 16<br />
D - 63165 Mühlheim, Germany<br />
The Customers<br />
Producers of yarns, filaments,<br />
membranes, films and tapes<br />
Universities and research <strong>in</strong>stitutes<br />
Mach<strong>in</strong>e manufacturers and<br />
eng<strong>in</strong>eer<strong>in</strong>g companies<br />
fon: +49 (0)6108 / 707-194<br />
fax: +49 (0)6108 / 707-294<br />
<strong>Equipment</strong> <strong>with</strong><br />
<strong>Excellence</strong> <strong>in</strong> <strong>Quality</strong><br />
s<strong>in</strong>ce <strong>1930</strong><br />
The Products<br />
L<strong>in</strong>es, mach<strong>in</strong>es, components and<br />
control systems based on own designs<br />
or customer specifications<br />
L<strong>in</strong>es<br />
Complete laboratory and pilot l<strong>in</strong>es as<br />
well as production l<strong>in</strong>es for speciality<br />
products based on melt- and wet-sp<strong>in</strong>n<strong>in</strong>g<br />
processes for mono- and multicomponent<br />
products <strong>in</strong>clud<strong>in</strong>g melt- or<br />
dope preparation sections<br />
Mach<strong>in</strong>es<br />
Units for sp<strong>in</strong>n<strong>in</strong>g, draw<strong>in</strong>g, wash<strong>in</strong>g,<br />
heat<strong>in</strong>g, cool<strong>in</strong>g, dry<strong>in</strong>g, f<strong>in</strong>ish application<br />
and w<strong>in</strong>d<strong>in</strong>g<br />
Components and control systems<br />
• Special sp<strong>in</strong>n<strong>in</strong>g equipment<br />
• Unheated, <strong>in</strong>ductive heated and<br />
cooled godets and rollers<br />
• Heaters and Ovens<br />
• Control systems<br />
• Contactless signal transmitter<br />
Rototronik ®<br />
Services<br />
• Mach<strong>in</strong>e and process<br />
developments<br />
• Eng<strong>in</strong>eer<strong>in</strong>g and supply of<br />
mach<strong>in</strong>ery<br />
• Modernization, modification and<br />
conversion of exist<strong>in</strong>g <strong>in</strong>stallations<br />
mail: <strong>in</strong>fo@dienes.net<br />
net: http://www.dienes.net<br />
The above publication was compiled and exam<strong>in</strong>ed us<strong>in</strong>g every possible care. We can, nevertheless, not exclude the possibility of error occurrence. We regret that we are unable to accept liability for<br />
such <strong>in</strong>stances. We reserve the right to technical changes.<br />
03-2009