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Equipment with Excellence in Quality since 1930 - DIENES ...

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Tailor-Made Solutions<br />

for Yarns, Filaments<br />

and Flexible Structures<br />

Dienes Apparatebau GmbH - <strong>Equipment</strong> <strong>with</strong> <strong>Excellence</strong> <strong>in</strong> <strong>Quality</strong>


Dienes equipment is utilized for<br />

the development and production of:<br />

•<br />

Textile and technical yarns<br />

• Special fibers <strong>in</strong>cl. bi- and multicomponent fibers,<br />

amorphous fibers, ultra high tenacity fibers, medical fibers<br />

and membranes<br />

•<br />

•<br />

•<br />

•<br />

Multi- and monofilaments<br />

Films, tapes and th<strong>in</strong> metal bands<br />

Innovative flexible structures<br />

Coat<strong>in</strong>g of yarns<br />

Dienes provides services for the<br />

development and supply of mach<strong>in</strong>ery<br />

•<br />

•<br />

•<br />

Concept and process development<br />

Process validation <strong>with</strong> test mach<strong>in</strong>es<br />

Basic eng<strong>in</strong>eer<strong>in</strong>g <strong>in</strong>cl. process design and layout<br />

• Detail eng<strong>in</strong>eer<strong>in</strong>g <strong>in</strong>cl. FEM calculations, modal analysis and<br />

simulations<br />

•<br />

•<br />

•<br />

•<br />

Development and supply of control systems <strong>with</strong><br />

visualization (HMI)<br />

Manufactur<strong>in</strong>g and supply of mach<strong>in</strong>es<br />

Mount<strong>in</strong>g, start-up and service<br />

Documentation and tra<strong>in</strong><strong>in</strong>g<br />

Dienes provides services for the<br />

modification and modernization of mach<strong>in</strong>ery<br />

Implement<strong>in</strong>g retrofits us<strong>in</strong>g state of the art mechanical and<br />

electronic components for<br />

•<br />

•<br />

•<br />

Convert<strong>in</strong>g l<strong>in</strong>es for new products<br />

Higher productivity and <strong>in</strong>creased efficiency<br />

Better product quality<br />

Includ<strong>in</strong>g<br />

•<br />

•<br />

•<br />

Renewal of control systems<br />

Replacement of bottlenecks and outdated components<br />

Repair of rolls and heaters


L<strong>in</strong>es and Mach<strong>in</strong>es<br />

Components<br />

Control Systems<br />

Complete laboratory and pilot l<strong>in</strong>es as well as production<br />

l<strong>in</strong>es for speciality products based on melt- and wet-sp<strong>in</strong>n<strong>in</strong>g<br />

processes for mono- and multicomponent products <strong>in</strong>clud<strong>in</strong>g:<br />

Dope and melt preparation: mix<strong>in</strong>g station, filtration,<br />

degass<strong>in</strong>g, extrusion components<br />

Sp<strong>in</strong>n<strong>in</strong>g: melt or dope distribution, sp<strong>in</strong>n<strong>in</strong>g bar, sp<strong>in</strong> head,<br />

coagulation bath<br />

Wash<strong>in</strong>g: wash<strong>in</strong>g bath, jet and ram jet washers<br />

Heat<strong>in</strong>g and cool<strong>in</strong>g: Contact thermal treatment by <strong>in</strong>ductive<br />

heated or water cooled rollers and godets, non-contact thermal<br />

treatment <strong>in</strong> hot air ovens or by thermal radiators<br />

Draw<strong>in</strong>g: draw baths, heat<strong>in</strong>g and steam<strong>in</strong>g channels,<br />

draw units<br />

F<strong>in</strong>ish<strong>in</strong>g: condition<strong>in</strong>g and siz<strong>in</strong>g baths, application units for<br />

f<strong>in</strong>ish<strong>in</strong>g and coat<strong>in</strong>g<br />

Dry<strong>in</strong>g: contact dryers and hot air dry<strong>in</strong>g tunnels<br />

W<strong>in</strong>ders: low speed pilot w<strong>in</strong>ders<br />

Process Units: tanks, utility make-up circuits, plants for<br />

separat<strong>in</strong>g solvent and water<br />

Special sp<strong>in</strong>n<strong>in</strong>g equipment<br />

Inductive heated godets and rollers<br />

• Godets <strong>with</strong> s<strong>in</strong>gle sided support up to 1.500 mm width,<br />

rollers for double sided support up to 2.500 mm width<br />

• Speed 1 up to 8.000 m/m<strong>in</strong><br />

• Draw forces from 50 N up to 50 kN<br />

• Godet diameter 80 to 750 mm<br />

• Surface temperature 5 up to 500 °C<br />

Energy sav<strong>in</strong>g heat boxes<br />

Plate, slit and tube heaters, heated p<strong>in</strong>s<br />

<strong>DIENES</strong> Modular Control System DMC 2010<br />

Compact and cost efficient solutions, especially designed for the<br />

control of man-made fiber production processes<br />

•<br />

•<br />

•<br />

•<br />

Integrated solution <strong>with</strong> PLC, touch panel and modular<br />

controllers<br />

Extremely reliable and exceptionally high process<strong>in</strong>g speeds<br />

Capable of remote control through embedded web server<br />

and other <strong>in</strong>terfaces<br />

Includ<strong>in</strong>g history record<strong>in</strong>g and recipe management<br />

Contactless signal transmitter Rototronik ®


The Company<br />

The company was founded by<br />

Fritz Dienes <strong>in</strong> <strong>1930</strong>.<br />

From 1970 to 1980, the company was<br />

part of the Honeywell-Group.<br />

In 1981, it returned to private<br />

ownership.<br />

Between 2000 and 2005, Dienes was a<br />

member of the Temco-Group.<br />

S<strong>in</strong>ce 2006, Dienes is aga<strong>in</strong> privately<br />

owned.<br />

In 2007, Dienes extended its range<br />

of services follow<strong>in</strong>g a cooperation<br />

agreement <strong>with</strong> the former Akzo Nobel<br />

Fiber Eng<strong>in</strong>eer<strong>in</strong>g Division<br />

<strong>DIENES</strong> Apparatebau GmbH<br />

Philipp-Reis Str. 16<br />

D - 63165 Mühlheim, Germany<br />

The Customers<br />

Producers of yarns, filaments,<br />

membranes, films and tapes<br />

Universities and research <strong>in</strong>stitutes<br />

Mach<strong>in</strong>e manufacturers and<br />

eng<strong>in</strong>eer<strong>in</strong>g companies<br />

fon: +49 (0)6108 / 707-194<br />

fax: +49 (0)6108 / 707-294<br />

<strong>Equipment</strong> <strong>with</strong><br />

<strong>Excellence</strong> <strong>in</strong> <strong>Quality</strong><br />

s<strong>in</strong>ce <strong>1930</strong><br />

The Products<br />

L<strong>in</strong>es, mach<strong>in</strong>es, components and<br />

control systems based on own designs<br />

or customer specifications<br />

L<strong>in</strong>es<br />

Complete laboratory and pilot l<strong>in</strong>es as<br />

well as production l<strong>in</strong>es for speciality<br />

products based on melt- and wet-sp<strong>in</strong>n<strong>in</strong>g<br />

processes for mono- and multicomponent<br />

products <strong>in</strong>clud<strong>in</strong>g melt- or<br />

dope preparation sections<br />

Mach<strong>in</strong>es<br />

Units for sp<strong>in</strong>n<strong>in</strong>g, draw<strong>in</strong>g, wash<strong>in</strong>g,<br />

heat<strong>in</strong>g, cool<strong>in</strong>g, dry<strong>in</strong>g, f<strong>in</strong>ish application<br />

and w<strong>in</strong>d<strong>in</strong>g<br />

Components and control systems<br />

• Special sp<strong>in</strong>n<strong>in</strong>g equipment<br />

• Unheated, <strong>in</strong>ductive heated and<br />

cooled godets and rollers<br />

• Heaters and Ovens<br />

• Control systems<br />

• Contactless signal transmitter<br />

Rototronik ®<br />

Services<br />

• Mach<strong>in</strong>e and process<br />

developments<br />

• Eng<strong>in</strong>eer<strong>in</strong>g and supply of<br />

mach<strong>in</strong>ery<br />

• Modernization, modification and<br />

conversion of exist<strong>in</strong>g <strong>in</strong>stallations<br />

mail: <strong>in</strong>fo@dienes.net<br />

net: http://www.dienes.net<br />

The above publication was compiled and exam<strong>in</strong>ed us<strong>in</strong>g every possible care. We can, nevertheless, not exclude the possibility of error occurrence. We regret that we are unable to accept liability for<br />

such <strong>in</strong>stances. We reserve the right to technical changes.<br />

03-2009

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