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Hydraulic Packings & Sealing Products

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Shallex ® — rod/ram & piston packing<br />

Application considerations<br />

Non-adjustable housings: we need<br />

to be informed so that overall packing<br />

depth can be controlled and adequate<br />

compression is obtained. When ordering<br />

from our standard charts, the appropriate<br />

part number should be specified.<br />

Non-adjustable housing depths should be<br />

equivalent to the normal set depth C<br />

(page 14) with the following limits<br />

applying:<br />

Packing ID<br />

Inch housings (inch)<br />

Limits<br />

≤ 20 +0.01 / -0<br />

>20 +0.015 / -0<br />

Metric housings (mm)<br />

≤ 500 +0.25 / -0<br />

>500 +0.40 / -0<br />

Piston heads: we recommend that<br />

two Shallex ® packing sets be used on<br />

double-acting pistons operating under<br />

constant pressure. These should be fitted<br />

in opposed mode, and independently<br />

housed to avoid undesirable pressure<br />

transference — see typical installation<br />

below.<br />

Endless rings are always preferred for<br />

piston head assemblies, and this should<br />

be noted when placing inquiries or orders.<br />

Shallex ® double-acting piston arrangement<br />

Design considerations<br />

This information is for guidance only, as<br />

other considerations may affect the final<br />

decision. If in doubt, please contact our<br />

Technical Department.<br />

Tolerances: for optimum sealing, the<br />

diameters shaft/cylinder and housing<br />

should be as close to nominal as possible,<br />

and adjacent fits kept to a minimum. ISO<br />

tolerance scale H8/f8 or ANSI B4.1 RC5<br />

are ideal for most services.<br />

Surface finish: surfaces with movement<br />

relative to the packing should have a finish<br />

of 8-16µin (0.2-0.4µm) Ra or CLA.<br />

On static surfaces a finish of 16-32µin<br />

(0.4-0.8µm) Ra or CLA is acceptable.<br />

Assembly<br />

Shallex Packing is entirely self-sealing and<br />

heavy gland compression is undesirable<br />

as it can reduce packing life.<br />

Adequate chamfer should be provided<br />

at the entrance to all packing spaces to<br />

avoid lip damage on assembly.<br />

How supplied<br />

Shallex Packing sets are available in<br />

sections from 3/16in (5mm) upwards,<br />

except for spring-loaded versions where<br />

minimum section is 1/4in (6.5mm).<br />

Split rings are supplied to any maximum<br />

diameter, and endless rings up to 88 1/2in<br />

(2250mm) OD. For non-standard sizes,<br />

sets may be supplied in split form at our<br />

discretion, unless endless packing rings<br />

are specifically requested when ordering.<br />

See page 14 for recommended packing<br />

dimensions relating to shaft and cylinder<br />

dimensions and pressure.<br />

When ordering please state:<br />

l Type of machine.<br />

l Gland or piston head (for piston, state<br />

if cover plate is bolted or screwed)<br />

l Exact diameters of ram and stuffing<br />

box.<br />

l Length of gland lip.<br />

l Adjustable or non-adjustable housing.<br />

l Pressure medium.<br />

l Pressure.<br />

l Temperature.<br />

l If application involves edible products.<br />

l Whether ram is assisted on downstroke,<br />

or falls by gravity.<br />

l Whether endless or split rings required.<br />

To order or get further details, please call your local contact 13 shown on back cover or listed at www.jameswalker.biz 13

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