25--150REZG Wiring Diagrams - Kohler Power
25--150REZG Wiring Diagrams - Kohler Power
25--150REZG Wiring Diagrams - Kohler Power
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<strong>Wiring</strong> <strong>Diagrams</strong><br />
Industrial Generator Sets<br />
Models:<br />
<strong>25</strong> -<strong>150REZG</strong><br />
Controllers:<br />
Decision-Maker 3000<br />
Decision-Maker 550<br />
Decision-Maker 3+<br />
TP-6712 4/10a
Product Identification Information<br />
Product identification numbers determine service parts.<br />
Record the product identification numbers in the spaces<br />
below immediately after unpacking the products so that<br />
the numbers are readily available for future reference.<br />
Record field-installed kit numbers after installing the<br />
kits.<br />
Generator Set Identification Numbers<br />
Record the product identification numbers from the<br />
generator set nameplate(s).<br />
Model Designation<br />
Specification Number<br />
Serial Number<br />
Accessory Number<br />
Accessory Description<br />
Engine Identification<br />
Record the product identification information from the<br />
engine nameplate.<br />
Manufacturer<br />
Model Designation<br />
Serial Number<br />
Controller Identification<br />
Record the controller description from the generator set<br />
operation manual, spec sheet, or sales invoice.<br />
Controller Description
Introduction<br />
This manual provides wiring diagrams for the<br />
<strong>25</strong>--<strong>150REZG</strong> generator sets equipped with one of the<br />
following controllers:<br />
Decision-Maker 3000<br />
Decision-Maker 550<br />
Decision-Maker 3+ (40--<strong>150REZG</strong>)<br />
Information in this publication represents data available<br />
at the time of print. <strong>Kohler</strong> Co. reserves the right to<br />
change this publication and the products represented<br />
without notice and without any obligation or liability<br />
whatsoever.<br />
Service Assistance<br />
For professional advice on generator set power<br />
requirements and conscientious service, please contact<br />
your nearest <strong>Kohler</strong> distributor or dealer.<br />
Consult the Yellow Pages under the heading<br />
Generators—Electric.<br />
Visit the <strong>Kohler</strong> <strong>Power</strong> Systems website at<br />
<strong>Kohler</strong><strong>Power</strong>.com.<br />
Look at the labels and stickers on your <strong>Kohler</strong> product<br />
or review the appropriate literature or documents<br />
included with the product.<br />
Call toll free in the US and Canada 1-800-544-2444.<br />
Outside the US and Canada, call the nearest regional<br />
office.<br />
Headquarters Europe, Middle East, Africa<br />
(EMEA)<br />
<strong>Kohler</strong> <strong>Power</strong> Systems<br />
3 rue de Brennus<br />
93200 Saint Denis<br />
France<br />
Phone: (33) 1 49 178300<br />
Fax: (33) 1 49 178301<br />
Asia Pacific<br />
<strong>Power</strong> Systems Asia Pacific Regional Office<br />
Singapore, Republic of Singapore<br />
Phone: (65) 6264-6422<br />
Fax: (65) 6264-6455<br />
China<br />
North China Regional Office, Beijing<br />
Phone: (86) 10 6518 7950<br />
(86) 10 6518 7951<br />
(86) 10 6518 7952<br />
Fax: (86) 10 6518 7955<br />
East China Regional Office, Shanghai<br />
Phone: (86) 21 6288 0500<br />
Fax: (86) 21 6288 0550<br />
India, Bangladesh, Sri Lanka<br />
India Regional Office<br />
Bangalore, India<br />
Phone: (91) 80 3366208<br />
(91) 80 3366231<br />
Fax: (91) 80 3315972<br />
Japan, Korea<br />
North Asia Regional Office<br />
Tokyo, Japan<br />
Phone: (813) 3440-4515<br />
Fax: (813) 3440-2727<br />
Latin America<br />
Latin America Regional Office<br />
Lakeland, Florida, USA<br />
Phone: (863) 619-7568<br />
Fax: (863) 701-7131<br />
TP-6712 4/10 Introduction 3
<strong>Wiring</strong> <strong>Diagrams</strong><br />
Use the <strong>Wiring</strong> Diagram Cross-Reference chart to<br />
determine the wiring diagram version number for a<br />
given model number and spec number. Then find that<br />
version number, the controller type, and the alternator<br />
type on the <strong>Wiring</strong> <strong>Diagrams</strong> Reference chart to<br />
determine the wiring diagram numbers for your unit.<br />
Refer to Controller Identification for controller type<br />
identification, if necessary.<br />
<strong>Wiring</strong> Diagram Cross-Reference<br />
Generator Set Model No. Hz Generator Set Spec No. <strong>Wiring</strong> Diagram Version No.<br />
<strong>25</strong>REZG 50/60 GM69415-GA1,3,5,7,9,11 1<br />
30REZG 50/60 GM69415-GA2,4,6,8,10,12 1<br />
40REZG 50/60 GM66092-GA1,3,5 2<br />
45REZG 50/60 GM66092-GA2,4,6 2<br />
50REZG 50/60 GM66910-GA1,2,3 3<br />
60REZG 50/60 GM66911-GA1,2,3 3<br />
80REZG 50/60 GM66590-GA1,3,9 3<br />
100REZG 50/60 GM66590-GA2,4,10 3<br />
1<strong>25</strong>REZG 50/60 GM65362-GA1,2,5 3<br />
<strong>150REZG</strong> 50/60 GM64060-GA1 3<br />
<strong>25</strong>/30REZG <strong>Wiring</strong> <strong>Diagrams</strong> Reference<br />
Controller Description Version 1 Page<br />
Decision-Maker 550 Controller<br />
Point-to-Point <strong>Wiring</strong> Diagram<br />
Sheet 1 GM63941A-D 28<br />
Sheet 2 GM63941B-D 29<br />
Sheet 3 GM63941C-D 30<br />
Schematic Diagram<br />
Sheet 1 ADV-7600A-D 11<br />
Sheet 2 ADV-7600B-D 12<br />
Sheet 3 ADV-7600C-D 13<br />
Accessory Connections<br />
Accessories GM16088A-H 26<br />
Remote Annunciator Kit GM16088B-H 27<br />
Decision-Maker 3000 Controller<br />
Point-to-Point <strong>Wiring</strong> Diagram<br />
Sheet 1 GM73379A-A 45<br />
Sheet 2 GM73379B-A 46<br />
Sheet 3 GM73379C-A 47<br />
Schematic Diagram<br />
Sheet 1 ADV-7834A-A 21<br />
Sheet 2 ADV-7834B-A 22<br />
Accessory Connections<br />
Accessories GM67191-A 34<br />
Alternator Reconnections<br />
4-Lead ADV-5875A-L 9<br />
12-Lead ADV-5875B-L 10<br />
4 <strong>Wiring</strong> <strong>Diagrams</strong><br />
TP-6712 4/10
40/45REZG <strong>Wiring</strong> <strong>Diagrams</strong> Reference<br />
Controller Description Version 2 Page<br />
Decision-Maker 550 Controller<br />
Point-to-Point <strong>Wiring</strong> Diagram<br />
Sheet 1 GM63941A-D 28<br />
Sheet 2 GM63941B-D 29<br />
Sheet 3 GM63941C-D 30<br />
Schematic Diagram<br />
Sheet 1 ADV-7600A-D 11<br />
Sheet 2 ADV-7600B-D 12<br />
Sheet 3 ADV-7600C-D 13<br />
Accessory Connections<br />
Accessories GM16088A-H 26<br />
Remote Annunciator Kit GM16088B-H 27<br />
Decision-Maker 3000 Controller<br />
Point-to-Point <strong>Wiring</strong> Diagram<br />
Sheet 1 GM73379A-A 45<br />
Sheet 2 GM73379B-A 46<br />
Sheet 3 GM73379C-A 47<br />
Schematic Diagram<br />
Sheet 1 ADV-7834A-A 21<br />
Sheet 2 ADV-7834B-A 22<br />
Accessory Connections<br />
Accessories GM67191-A 34<br />
Decision-Maker 3+ Controller<br />
Point-to-Point <strong>Wiring</strong> Diagram<br />
Sheet 1 GM63942A-D 31<br />
Sheet 2 GM63942B-D 32<br />
Sheet 3 GM63942C-D 33<br />
Schematic Diagram<br />
Sheet 1 ADV-7601A-C 14<br />
Sheet 2 ADV-7601B-C 15<br />
Accessory Connections<br />
Accessories 328912A-H 48<br />
Remote Annunciator Kit 328912B-H 49<br />
Alternator Reconnections<br />
4-Lead ADV-5875A-L 9<br />
12-Lead ADV-5875B-L 10<br />
TP-6712 4/10 <strong>Wiring</strong> <strong>Diagrams</strong> 5
50 -<strong>150REZG</strong> <strong>Wiring</strong> <strong>Diagrams</strong> Reference<br />
Controller Description Version 3 Page<br />
Decision-Maker 550 Controller<br />
Point-to-Point <strong>Wiring</strong> Diagram<br />
Sheet 1 GM70545A-C 38<br />
Sheet 2 GM70545B-C 39<br />
Sheet 3 GM70545C-C 40<br />
Schematic Diagram<br />
Sheet 1 ADV-7737A-B 16<br />
Sheet 2 ADV-7737B-B 17<br />
Sheet 3 ADV-7737CB 18<br />
Accessory Connections<br />
Accessories GM16088A-H 26<br />
Remote Annunciator Kit GM16088B-H 27<br />
Decision-Maker 3000 Controller<br />
Point-to-Point <strong>Wiring</strong> Diagram<br />
Sheet 1 GM72401A-B 41<br />
Sheet 2 GM72401B-B 42<br />
Sheet 3 GM72401C-B 43<br />
Sheet 4 GM72401D-B 44<br />
Schematic Diagram<br />
Sheet 1 ADV-7861A-B 23<br />
Sheet 2 ADV-7861B-B 24<br />
Sheet 3 ADV-7861C-B <strong>25</strong><br />
Accessory Connections<br />
Accessories GM67191-A 34<br />
Decision-Maker 3+ Controller<br />
Point-to-Point <strong>Wiring</strong> Diagram<br />
Sheet 1 GM70544A-C 35<br />
Sheet 2 GM70544B-C 36<br />
Sheet 3 GM70544C-C 37<br />
Schematic Diagram<br />
Sheet 1 ADV-7738A-B 19<br />
Sheet 2 ADV-7738B-B 20<br />
Accessory Connections<br />
Accessories 328912A-H 48<br />
Remote Annunciator Kit 328912B-H 49<br />
Alternator Reconnections<br />
4-Lead ADV-5875A-L 9<br />
12-Lead ADV-5875B-L 10<br />
6 <strong>Wiring</strong> <strong>Diagrams</strong><br />
TP-6712 4/10
Controller Identification<br />
Decision-Maker 3000 Controller<br />
Decision-Maker 550 Controller<br />
Decision-Maker 3+, 16-Light Controller<br />
TP-6712 4/10 Controller Identification 7
Notes<br />
8 Controller Identification<br />
TP-6712 4/10
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TP-6712 4/10a<br />
2009, 2010 by <strong>Kohler</strong> Co. All rights reserved.<br />
KOHLER CO. <strong>Kohler</strong>, Wisconsin 53044<br />
Phone 920-565-3381, Fax 920-459-1646<br />
For the nearest sales/service outlet in the<br />
US and Canada, phone 1-800-544-2444<br />
<strong>Kohler</strong><strong>Power</strong>.com<br />
<strong>Kohler</strong> <strong>Power</strong> Systems<br />
Asia Pacific Headquarters<br />
7 Jurong Pier Road<br />
Singapore 619159<br />
Phone (65) 6264-6422, Fax (65) 6264-6455
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