50 Year Anniversary Book - Elopak
50 Year Anniversary Book - Elopak
50 Year Anniversary Book - Elopak
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<strong>Elopak</strong>’s Vision<br />
We will contribute to human<br />
health and lifestyle<br />
– effectively and responsibly –<br />
by becoming the leading international player in<br />
fresh and premium aseptic<br />
liquid food packaging.<br />
Contents<br />
Part of the big picture 5-7<br />
The advent of the “paper bottle” 9-11<br />
A vision becomes reality 13-15<br />
A global company takes shape 17-19<br />
Research for the breakfast table 21-23<br />
A focus on environmental responsibility 25<br />
The way ahead 27-28
Fifty <strong>Year</strong>s of Enthusiasm<br />
Owning <strong>Elopak</strong> has at times been a challenging and even nerve-wracking<br />
experience – but it has always been inspiring. Admittedly, during the initial<br />
stages, there was reason to doubt the viability of the venture. But for<br />
Christian August Johansen – the man who turned up at JL Tiedemanns<br />
Tobaksfabrik with a daring vision and a Pure-Pak license – capital and<br />
business know-how were absolutely essential. One of those who saw the<br />
potential in this business idea, and found ways to finance it, was Edgar J.<br />
Johannesen, a senior member of personnel within the Tiedemanns group,<br />
and a key player during <strong>Elopak</strong>’s establishment.<br />
Fifty years down the line, it’s good to be able to say that the pioneers had<br />
the right idea. <strong>Elopak</strong> has grown from humble roots as a little beverage<br />
carton factory in Spikkestad into a truly global company. Recent years<br />
have seen further progress and <strong>Elopak</strong> has made its mark with attractive<br />
innovations in a sector characterised by tough competition from much<br />
larger players.<br />
In this anniversary year, <strong>Elopak</strong> is in a position to strive for further growth,<br />
secure in the knowledge that in Ferd they have an owner that is both<br />
demanding and dynamic. All <strong>Elopak</strong> employees should look on this as a<br />
vote of confidence!<br />
Johan H. Andresen (Senior)<br />
Johan H. Andresen (Junior)
Part of the big picture...<br />
A demanding, research-based product. Resource-saving<br />
and highly CO2-efficient, important for ensuring food<br />
safety, user-friendly, and with sales in the billions. And<br />
manufactured by one of Norway’s most international<br />
companies, a company which has acquired its own<br />
American “mother”... Behind <strong>Elopak</strong> and the Pure-Pak<br />
carton lies a truly fascinating story.<br />
For the 2200 people around the world who work for <strong>Elopak</strong>,<br />
it is nothing new that the beverage carton on the breakfast<br />
table is a piece of advanced technology. Nor that it is the<br />
result of science, ingenuity, commitment and hard work at<br />
every stage of the process – from concept to the finished<br />
packaged product lining shop shelves or refrigerated<br />
cabinets. A product to be proud of. One has just come to<br />
accept the fact that most consumers regard the carton as<br />
a piece of colourfully printed, folded cardboard...<br />
In all probability, those same 2200 people also feel a<br />
stab of pride when they experience a Pure-Pak machine<br />
the size of a locomotive in action, an entire little factory<br />
that automatically and rapidly sends millions – billions –<br />
of packages through the many complicated processes<br />
needed to provide demanding consumers with the perfect<br />
product for their breakfast tables. Error margins are close<br />
to zero and there is little tolerance for downtime.<br />
One talked about “the wonders of technology” in<br />
earlier days. Today, most people take them for granted<br />
without thinking about what goes on behind the scenes.<br />
Even among <strong>Elopak</strong>’s own employees there are probably<br />
only very few that know much about the hundred years of<br />
development and the extensive research work behind it.<br />
In this booklet, we devote some attention to the beverage<br />
carton as a phenomenon – in the past, present and future<br />
– and at the same time, think a little about the people and<br />
the industry behind the product we have all come to know<br />
so well. The occasion is the <strong>50</strong>-year anniversary of the<br />
establishment of <strong>Elopak</strong>. A rare alliance of foresight and<br />
a willingness to go all-out and take risks gave Norway a<br />
Pure-Pak licensee with ambitions that far surpassed<br />
supplying milk to the local community. That the name<br />
<strong>Elopak</strong> is itself an abbreviation of European Licensee of<br />
Pure-Pak really says it all.<br />
These same properties, supplemented by staying<br />
power and financial far-sightedness – and not least, the<br />
concerted efforts of thousands of employees in many<br />
countries – have, over the course of the last fifty years,<br />
transformed <strong>Elopak</strong> into a major, global company. Today,<br />
94 percent of turnover originates from outside national<br />
borders. <strong>Elopak</strong> is undoubtedly one of the most<br />
international businesses in Norwegian industry, following<br />
Looking after resources: Norwegian children learn at school<br />
how to rinse, fold and pack together the cartons, which are then<br />
sent to be recycled.<br />
ELOPAK – <strong>50</strong> YEARS AND READY FOR MORE • 5<br />
its 1987 take-over of the American Ex-Cell-O group’s<br />
packaging division, and therein all rights to the Pure-Pak<br />
system worldwide.<br />
It’s not every day that a licensee from a small country<br />
like Norway takes over as central licensor for a global<br />
product. For the majority of Norwegians nonetheless,<br />
<strong>Elopak</strong> is a well kept secret even if they come into contact<br />
with Pure-Pak cartons on a daily basis. This is due partly<br />
to the fact that the company enjoys a low media profile,<br />
but it is also because a well run company with effective<br />
products does not attract dramatic headlines.<br />
The beverage carton and the world’s resources<br />
On the rare occasions when packaging does attract the<br />
media – more often than not, it is from such perspectives<br />
as wasting natural resources, the affluent society, environmental<br />
pollution, waste mountains...<br />
In reality, packaging in general and beverage product<br />
packaging in particular, are remarkably resource-saving<br />
phenomena. Studies have been conducted which prove<br />
that almost <strong>50</strong> percent of all liquid food products made in<br />
the developing world spoils before it gets to the table, while<br />
a proportion of the remaining <strong>50</strong> percent loses and<br />
nutritional value. A main cause of this is lack of<br />
appropriate packaging.
6 •<br />
ELOPAK – <strong>50</strong> YEARS AND READY FOR MORE<br />
Global under-consumption of food product packaging<br />
has moreover a huge negative impact on total CO2 emissions.<br />
When you know that on average 90 percent of the<br />
energy consumption that goes into manufacturing a litre<br />
of milk relates to the milk itself and ten percent to the<br />
packaging, then you don’t have to be a mathematician to<br />
work out that even a small increase in the use of protective<br />
packaging can produce huge environmental benefits.<br />
In other words, the problem is not that too much<br />
packaging is being used worldwide, but that too little is<br />
being used!<br />
However, packaging is not one thing. Some types are<br />
significantly more environmentally-friendly than others;<br />
some are indispensable to a modern society, others we<br />
could do without.<br />
For the people who work for <strong>Elopak</strong>, or the consumers<br />
who come into daily contact with <strong>Elopak</strong> products, it could<br />
be nice to know that Pure-Pak scores highly on both<br />
environmental sustainability and usefulness. The principal<br />
raw material in Pure-Pak cartons is cellulose, made from<br />
trees harvested from forests in the northern hemisphere,<br />
from areas where forests are growing. In other words,<br />
<strong>Elopak</strong>’s products are based on renewable resources.<br />
They do not contribute to deforestation or cutting down<br />
the rain forest, but on the contrary to maintaining<br />
sustainable forestry in countries such as Finland,<br />
Sweden, Norway, Canada and the USA.<br />
Additionally, the fibres can be recycled and used to<br />
make new paper; where this is not feasible, the cartons<br />
can be burned to recover energy. Of course, the carton<br />
has a thin plastic or aluminium layer and perhaps a<br />
plastic screw top, but these too can be recycled or burned<br />
without producing toxic waste.<br />
For decades, the competition between the different<br />
types of beverage product packaging has been tough.<br />
Glass, plastic, metal cans and beverage cartons battle<br />
over areas of application and market shares – competition<br />
between plastic and cartons has been particularly<br />
hard in the dairy sector. The repercussions vary greatly<br />
from one country to another. For example, milk in plastic<br />
bottles is a rare phenomenon in the Nordic countries; in<br />
Britain it is the norm. And in many countries, the distribution<br />
between packaging types changes over time –<br />
dependent to some extent on the preferences and habits<br />
of the consumer, but also often the result of lobby<br />
groups, retail-chain interests and the marketing efforts of<br />
packaging manufacturers.<br />
However, an increasingly more widespread<br />
acknowledgement that the world’s CO2 emissions must<br />
be cut provides every reason to believe that the beverage<br />
carton will gain new ground in the years to come. Glass<br />
bottles are heavy and energy-intensive to transport and<br />
recycle; plastic packaging, when burned, contributes to<br />
CO2 emissions – while the beverage carton is easy<br />
to transport and close to CO2 neutral when it is<br />
appropriately recycled after use.<br />
<strong>Elopak</strong> Facts and Figures<br />
Turnover (2006): NOK Five billion<br />
Number of employees: 2200<br />
Share of turnover outside Norway: 94 %<br />
Sold in over 100 countries<br />
Production Plants: The Netherlands, Germany, Finland,<br />
Denmark, Serbia, Ukraine, Canada, with joint ventures in<br />
Mexico and Saudi Arabia (blanks and/or coating);<br />
USA (filling machines); Finland (materials handling<br />
equipment), joint ventures in Israel and Luxembourg (screw<br />
cap production) and Greece (plastic bottles)<br />
Offices: Baltic States, Canada, Denmark, Finland, France,<br />
Greece, Ireland, Israel, Italy, China, Croatia, Malaysia, The<br />
Netherlands, Norway, Poland, Russia, Serbia, Spain, United<br />
Kingdom, Switzerland, Sweden, The Czech Republic,<br />
Germany, USA, Ukraine, Hungary, Austria<br />
Joint ventures: Lala <strong>Elopak</strong> S.A de C.V. (49 %), Mexico and<br />
other Latin-American countries; Elocap Ltd (<strong>50</strong>%), Israel and<br />
Luxembourg; <strong>Elopak</strong> Plastic Systems Hellas SA (<strong>50</strong>%),<br />
Greece; Al-Obeikan <strong>Elopak</strong> Factory for Packaging Co. (49%),<br />
Saudi-Arabia; <strong>Elopak</strong> South Africa Ltd (<strong>50</strong>%).<br />
Partners and Associates: Shikoku-Kakoki Co (filling<br />
machines), Japan; Nippon Paper-Pak, Japan; VisyPak<br />
Beverage Packaging, Australia; Offsetec, Ecuador; Hankuk<br />
Package Co, Korea; Taiwan Benefit Co, Taiwan
<strong>Elopak</strong> and the others<br />
Over the course of the beverage carton’s hundred-yearlong<br />
history - the subject of the following chapter – there<br />
have been countless large and small manufacturers<br />
worldwide. The majority are long gone or have been<br />
taken over by other, larger players. <strong>Elopak</strong> too has<br />
engaged in its share of take-overs down through the<br />
years. The industry has experienced continuous change;<br />
the last major restructuring took place as recently as the<br />
end of 2006. The industrial and financial group Ferd,<br />
<strong>Elopak</strong>’s owner, joined forces with London-based global<br />
private equity group, CVC Capital Partners, to acquire the<br />
Swiss beverage carton manufacturer SIG. The idea was<br />
to merge <strong>Elopak</strong> and SIG, two companies who complemented<br />
each other well on a product level. Together the<br />
companies would form the world’s second largest player<br />
in a market, which today is dominated by Swedish Tetra<br />
Pak.<br />
But it didn’t quite work out that way. New Zealand’s<br />
Rank Group put forward a competitive bid that Ferd and<br />
CVC found they could not justifiably exceed. Rank therefore<br />
became the second largest player, while <strong>Elopak</strong> took<br />
up position as the smallest of the big three, who together<br />
comprise the vast majority of the global beverage carton<br />
sector.<br />
Consequently, <strong>Elopak</strong> is now fully focused on autonomous<br />
development, building on and strengthening its<br />
success over the last fifty years. We discuss this in<br />
ELOPAK – <strong>50</strong> YEARS AND READY FOR MORE • 7<br />
greater detail in the booklet’s final chapter; suffice it to<br />
say for now that after the turn of the millennium, <strong>Elopak</strong><br />
established itself as the most innovative of the players<br />
within the beverage carton sector. At the same time,<br />
innovation work has been firmly rooted in an awareness<br />
of the customer’s needs and wishes. This is essential for<br />
<strong>Elopak</strong>. Its position as the smallest of the three major<br />
players entails that it is unrealistic to base its competitive<br />
position on high volumes and low prices. Therefore<br />
<strong>Elopak</strong> has chosen to cultivate activities within the<br />
premium segments for fresh and aseptic packaged<br />
products. In order to succeed at this, it is essential to be<br />
able to offer attractive features and added value in<br />
relation to less expensive solutions.<br />
And this position is in the spirit of true Pure-Pak<br />
tradition. There is a sense of continuity in that the original<br />
gabled carton gained ground on the basis of consumers<br />
who wanted Pure-Pak’s user-friendliness, although some<br />
dairies showed a preference for competing products that<br />
were slightly less expensive.<br />
Right enough, when the original patent expired, other<br />
manufacturers imitated Pure-Pak in detail. And in the<br />
past, neither Ex-Cell-O nor <strong>Elopak</strong> were overly concerned<br />
with innovation as means of maintaining Pure-Pak’s position<br />
which consequently suffered for a period. But this is<br />
all ancient history – today, the Norwegian-based company<br />
is an aggressive contender in a global market.<br />
The Big Three<br />
On a global level, today’s beverage carton sector is<br />
dominated by three major players:<br />
Tetra Pak: Originally Swedish. Now with<br />
headquarters in Switzerland, in a league of its<br />
own, the biggest player with a global market<br />
share of around 70 percent and activities in<br />
most markets.<br />
Rank Group: New Zealand. Owns SIG<br />
in Europe, Blue Ridge and International<br />
Papers in the USA.<br />
<strong>Elopak</strong>: Norway. Markets and<br />
licenses the Pure-Pak system<br />
worldwide. The third-largest<br />
player and market leader<br />
within fresh products.
8 •<br />
ELOPAK – <strong>50</strong> ÅR OG KLAR FOR MER
The advent of the “paper bottle”<br />
The hundred-year-long history of the beverage carton<br />
reveals a great deal about the complicated nature of the<br />
product and manufacturing equipment: more than 20 years<br />
passed before someone managed to produce a<br />
conveniently usable milk carton – and just as long again<br />
from the invention of Pure-Pak until one of the USA’s<br />
leading manufacturers of precision machines mastered<br />
the Pure-Pak system.<br />
Light, practical packaging – protects the fantastic properties<br />
of the milk or juice, but is discarded after use...<br />
This was the stuff of dreams in a world where the<br />
woman in the milk shop bailed a litre or two into a specially<br />
brought along for the purpose hopefully well-cleaned milk<br />
bucket, or where the milk came in heavy glass bottles –<br />
which, when empty, had to be thoroughly rinsed and<br />
brushed with a bottle-brush before being sent back to the<br />
shop, the milkman, the dairy. A dirty job, especially if you<br />
left it until the milk dregs had dried in, not to mention if the<br />
bottle had contained a fermented milk...<br />
No, it is no coincidence that consumer demand has<br />
been pivotal in many of the markets to which user-friendly,<br />
disposable packaging has been introduced, more often than<br />
not in the face of fierce opposition from authorities and<br />
dairies who had invested heavily in other types of systems.<br />
Bright ideas<br />
The first known description of the sale of milk in paperbased<br />
packaging originates from the USA. In a book from<br />
1908, a Dr. Winslow in Seattle, Washington, describes a<br />
disposable, paper-based milk container invented by G. W.<br />
Maxwell in San Francisco. According to Winslow, the<br />
carton was used in Los Angeles as early as 1906 – but<br />
without success. It was purported to be rather impractical<br />
and quickly and quietly disappeared.<br />
In the years that followed, there were experiments with<br />
waxed bags as well as metal cans but it was first and foremost<br />
paper-based containers that aroused the most<br />
interest. In the 1920’s, there were apparently ten manufacturers<br />
offering carton-based packaging for milk in the<br />
USA. But all ten supplied pre-folded and pre-glued cartons<br />
that were ready for filling. This meant that all transportation<br />
and storage would also have to entail the transportation<br />
and storage of large amounts of air.<br />
Then the toy manufacturer John Van Wormer in Toledo,<br />
Ohio, had a better idea: as early as 1915, he had patented<br />
a carton made of waxed paper that could be delivered to<br />
the dairy in folded format, glued along the sides but not at<br />
the ends. Now he was working on constructing the<br />
machines that would be needed to form, fill and seal the<br />
new carton, to which he had given the name Pure-Pak.<br />
The idea was stunningly simple, but its implementation<br />
turned out to be anything but straightforward. Van Wormer<br />
took ten years to complete his first machine. It worked to<br />
some extent but not well enough to achieve commercial<br />
success, and the inventor realised that he would not be<br />
able to complete the project on his own. In 1928, he sold<br />
ELOPAK – <strong>50</strong> YEARS AND READY FOR MORE • 9<br />
both the patenting rights and the brand name to the<br />
American Paper Bottle Company, who would further<br />
develop the technology. The company built six new<br />
machines in the period between 1929 and 1934, but were<br />
unable to make them work properly.<br />
At the same time, several competitors were working<br />
on producing “paper bottles”, and in 1929 the press<br />
reported that two big dairies in New York had begun to use<br />
Sealcone brand conical milk cartons. In other words, pressure<br />
was building to get the Pure-Pak machines up and<br />
running. Towards the end of 1934, the American Paper<br />
Bottle Company therefore decided to ask Ex-Cell-O, one of<br />
the USA’s most well-known manufacturers of precision<br />
equipment, to take over the work.<br />
Technically excellent, surrounded by enemies<br />
Ex-Cell-O Corporation in Detroit was started by ex-Ford<br />
employees in 1919, and was in 1934 best known as a<br />
supplier of precision machinery for car manufacturing and<br />
airplane parts. However, the company also supplied<br />
precision machinery and parts to around thirty other<br />
sectors – so one could easily use one’s machinery-related<br />
skills to supply the dairies too…<br />
A timeless concept: Today’s Pure-Pak is easily recognisable in<br />
John Van Wormer’s patent application from 1915.
10 •<br />
ELOPAK – <strong>50</strong> YEARS AND READY FOR MORE<br />
It would prove to be the most challenging assignment in<br />
the company’s history. The problems began when the<br />
American Paper Bottle company ran out of money after a<br />
short time. Ex-Cell-O took over the rights to the brand<br />
name, packaging and machines – only to discover that the<br />
filling units that were already installed, and for which<br />
Ex-Cell-O had taken over the guarantee liability, did not<br />
work at all as expected and had to be replaced with new<br />
equipment.<br />
It was even worse to discover that the company had<br />
moved into a sector where most of the players were hostile<br />
to the newcomer. Among the opponents were, as one<br />
might imagine, bottle manufacturers, transport companies<br />
that transported heavy glass packaging back and forth,<br />
suppliers of crates, bottle caps, filling equipment and bottle<br />
washing machines. But also many of the dairies, who<br />
should have formed the customer base, proved to be<br />
extremely negative. They had invested large sums in<br />
bottles and related manufacturing equipment and had little<br />
desire to spend money on new and expensive Pure-Pak<br />
machines. Moreover, many of them made a good living<br />
free from any uncomfortable competition.<br />
The new, light milk cartons could radically alter the<br />
picture, and established interests with monopolies to<br />
defend did not hesitate to mobilise marketing power,<br />
political friends and archaic legislation. In certain places,<br />
they managed to get the local health authorities to ban<br />
“paper bottles”, on the basis of undocumented theories<br />
regarding the carton’s adverse health effects.<br />
The carton sector – with Ex-Cell-O as the key player –<br />
fought a multitude of court battles during the years<br />
between the wars, both in the 48 states that made up the<br />
USA at that time, and within the federal legal system. An<br />
example from Chicago is illustrative: one of the city’s<br />
dairies wanted to offer its customers milk in Pure-Pak<br />
cartons, but the city health board denied approval of the<br />
new packaging and laid down a ban on sales, citing a<br />
stipulation from 1888 that volumes of milk under one gallon<br />
(3.8 litres) were only<br />
allowed to be sold in a<br />
“standard milk bottle”.<br />
After six years of<br />
court cases against the<br />
health board and the<br />
city’s major, conducted at<br />
all levels of the American<br />
legal system, it looked<br />
like the dairy and Ex-<br />
Cell-O were going to<br />
suffer a defeat. The final<br />
court ruling was that the<br />
city authorities had a legal right to make glass bottles compulsory<br />
if they so desired. But, while the trial was going on,<br />
the ban had not been legally binding. Sales of milk in<br />
paper-based packaging had been going ahead and had, in<br />
the meantime, reached a level of half a million units per<br />
day. It was blatantly obvious what consumers wanted. And<br />
since local elections were drawing near, Chicago’s mayor<br />
deemed it safest to make a u-turn: the challenging and<br />
hard-fought court victory was discreetly set aside and the<br />
words “standard milk bottle” were supplemented with “or<br />
other approved container.” And so Pure-Pak won the battle.<br />
Pure-Pak is perfected<br />
In addition to efforts at the legal and political levels,<br />
Ex-Cell-O also employed major resources in perfecting<br />
both the filling machines and the conversion machines for<br />
blanks. The blanks machines inherited from the American<br />
Paper Bottle Company used piles of paperboard plates as<br />
raw material in the same way as traditional printing houses.<br />
Ex-Cell-O developed new and effective rotation machines<br />
that inserted the raw material in the form of huge rolls<br />
and could continuously produce blanks at high speed.<br />
The cartons were also improved; amongst other things,<br />
Ex-Cell-O funded wide-ranging research to develop a new<br />
paper-based material that would make the packaging more<br />
hygienic and leak-proof.<br />
Another long-term and demanding development project<br />
centred on how the cartons should be opened. The product<br />
Ex-Cell-O took over in 1935 had no opening mechanism<br />
whatsoever; the consumer was directed to attack the<br />
carton with a knife or a pair of scissors. This was hardly<br />
satisfactory so Ex-Cell-O developed a solution in the form<br />
of a type of sealed ”tab” at the end of the carton’s gable –<br />
without quite managing to get it to work as it should. It<br />
actually took all of 18 years before the solution we all know<br />
was reached: the top part of the gable on the Pure-Pak<br />
could be bent back and folded out into a complete pouring<br />
spout, that is then folded back to close the carton. A brilliant<br />
solution, which, in terms of user-friendliness, is surpassed<br />
only by the plastic screw top. The concept itself<br />
was actually described in Van Wormer’s patent as early as<br />
1915 – but for a long time, it was impossible to create a<br />
gable that was both impermeable and easy to open,<br />
without using glue that produced an aftertaste or<br />
hazardous chemicals.<br />
Competition: A range of “paper bottles” were launched in the<br />
1930s; the picture at the top shows some of them. Pure-Pak<br />
(left) was the clear winner.
A major, powerful player<br />
In time, as the Pure-Pak system was further developed,<br />
Ex-Cell-O achieved ever-increasing success in the market,<br />
but the war years brought major supply problems. Not until<br />
the war was over could the really significant growth take<br />
place. A powerful, optimistic and technology-oriented USA<br />
stood ready to embrace any progress that made everyday<br />
life easier and better. Modern disposable packaging was of<br />
course right in its sights – and Pure-Pak in particular proved<br />
to appeal strongly to post-war, American housewives.<br />
The market share grew slowly but surely at the<br />
expense of both bottles and other beverage carton brands.<br />
By the mid-19<strong>50</strong>s, Ex-Cell-O had become a giant within<br />
disposable packaging. Nevertheless, it was the machines<br />
that were the company’s heart and soul; it didn’t matter<br />
whether they were used to build spaceships or fill milk<br />
cartons. Also, at that time, Ex-Cell-O only manufactured<br />
the machines themselves; from the very start, all blanks<br />
production was licensed to the paper factories and<br />
conversion specialists – in contrast to <strong>Elopak</strong>, for example,<br />
who chose to be a full systems supplier, responsible for<br />
both cartons and machines, and after a time, also for the<br />
equipment for distribution to the retail outlet’s refrigerated<br />
counter.<br />
Pure-Pak in the world<br />
During the initial post-war years, Ex-Cell-O had more than<br />
enough demand in the domestic market. During the 19<strong>50</strong>s<br />
however, the company slowly began to direct a little<br />
attention towards foreign players who wanted to take part<br />
in the progress. Moreover, the American military wanted<br />
their forces overseas to have milk in cartons, just like they<br />
were used to getting at home. Towards the end of 1956,<br />
Ex-Cell-O had six licensees outside the USA: three in<br />
Canada, one in Columbia – and two “overseas” in Belgium<br />
and Denmark.<br />
It was at this time that a Norwegian knocked on the<br />
door of the headquarters in Detroit. His name was<br />
Christian August Johansen. A cellulose engineer by<br />
profession, his mission was to secure a license agreement<br />
ELOPAK – <strong>50</strong> YEARS AND READY FOR MORE • 11<br />
European tracks and sidetracks<br />
It was in the USA in 1906<br />
that the first serious<br />
attempts to put the milk<br />
carton on the market were<br />
made and it was also here<br />
that the beverage carton<br />
enjoyed its breakthrough a<br />
couple of decades later.<br />
However, this does not<br />
mean that there were no<br />
European inventors working<br />
on the case. A point to be<br />
made here is that Swedish<br />
Tetra Pak delivered its first<br />
filling machine in 1952, and<br />
with that started the sector’s biggest success story – but in<br />
actual fact, one Gustav Türk from Kronstad patented a<br />
paper-based beverage container as early as 1882. It was<br />
impregnated with a combination of fine limestone powder,<br />
aluminium-oxide and fresh blood serum – and was calmly<br />
forgotten. In 1929, the machine factory Jagenberg in<br />
Düsseldorf launched a gable top carton called “Perga Pack”<br />
– which enjoyed some degree of success, but fell prey to<br />
economic recession in the early 1930s. Production was<br />
however resumed in 1958, and taken over by SIG in 1988.<br />
The Satona Company in Leeds, England, also manufactured<br />
a “paper bottle” patented by the Dane, Carl Hartmann in<br />
1935, and the Norwegian engineer, Erling Stockhausen,<br />
patented a similar but improved carton and associated filling<br />
and sealing machine (picture). Stockhausen’s equipment<br />
was used on a trial basis by Agder Dairy in Kristiansand from<br />
1938 to 1940, reportedly with good results. The break-out of<br />
the Second World War brought further work to a halt.<br />
for Pure-Pak in Europe, and a filling machines agency. He<br />
was of course thrown out.<br />
But Christian August Johansen was not the type to give<br />
up so easily. It is said that he sat himself down on the<br />
steps and refused to move until the Ex-Cell-O management<br />
heard him out.<br />
In any case, it is a fact that he did eventually<br />
come home with both the license and the agency.<br />
And so begins the <strong>Elopak</strong> story – the subject of the<br />
next chapter.<br />
Vintage: Ex-Cell-O supplied Pure-Pak<br />
filling machines to all types of dairies,<br />
from the biggest to the smallest.
12 •<br />
ELOPAK – <strong>50</strong> ÅR OG KLAR FOR MER<br />
Easy to do it yourself .....
A vision becomes reality<br />
No customers. No factory. No suppliers of raw materials.<br />
A product to which few Norwegians related, and which<br />
many regarded with scepticism. This was the state of<br />
affairs on the 11th of February 1957, the day A/S <strong>Elopak</strong><br />
Limited was founded. No-one can accuse the founders of<br />
lacking courage...<br />
It all began when the Norwegian cellulose engineer,<br />
Christian August Johansen, came home from the USA with<br />
a daring vision: a European license agreement for the<br />
American Pure-Pak carton and an agency for Pure-Pak filling<br />
machines. He had paid Ex-Cell-O in Detroit a lumpsum<br />
of <strong>50</strong>00 dollars; moreover, the American company<br />
were due a license fee of two percent of blanks sales. For<br />
his part, Johansen got a commission of around ten percent<br />
of machine sales.<br />
However – alone, he did not have the capital to get<br />
started. Johansen needed an investor and had already<br />
been in contact with Den norske Creditbank and Orkla,<br />
without success. In the spring of 1956, he was advised to<br />
contact Tiedemanns Tobaksfabrikk in Oslo. Here he found<br />
an interested audience in the factory owner Johan H.<br />
Andresen senior.<br />
‘Paper bottles’ … in Norway?<br />
Both directly before the war and around 19<strong>50</strong>, many of the<br />
Norwegian players were experimenting with carton packaging<br />
for milk. For a brief period, Fellesmeieriet dairy plant in<br />
Oslo supplied cream in cartons manufactured by a paper<br />
company in Sarpsborg, which were similar in appearance<br />
ELOPAK – <strong>50</strong> YEARS AND READY FOR MORE • 13<br />
to Pure-Pak. And in 1953, the newspaper, Telemark<br />
Arbeiderblad, reported that Fellesmeieriet had plans to<br />
make the transition from glass to paper based packaging.<br />
But the newspaper was too quick off the mark and<br />
there was no shortage of reactions. ”...it is already apparent<br />
that the packaging will push up the price of milk to<br />
such an extent that normal sales will be out of the<br />
question,” remarked the manager of Skiens Meieribolag.<br />
He was supported by sober-minded men, who were enthusiastic<br />
about expressing their opinions in public debate:<br />
No, while disposable packaging was perhaps acceptable in<br />
America, it would not be in Norway. It would cost too much,<br />
and the minor inconvenience of washing and returning<br />
empty bottles wasn’t even worth mentioning...<br />
The factory-owner, Andresen, did not allow himself to<br />
be discouraged by this type of scepticism. The family firm<br />
needed new investment opportunities, and C. A.<br />
Johansen’s project was more closely scrutinised. After<br />
thorough calculations and analyses of the market<br />
opportunities, Johansen and a Tiedemanns representative<br />
travelled to Detroit. Here they met Ex-Cell-O Vice-President<br />
George Scott to confirm the agreement and elaborate on<br />
certain points.<br />
Tiedemanns swung behind the project. On the 11th of<br />
February 1957, A/S <strong>Elopak</strong> Limited was formally established.<br />
The name, an abbreviation for European Licensee of<br />
Pure-Pak, did not however arouse great enthusiasm at Ex-<br />
A handshake in Detroit: In early 1957, Christian August<br />
Johansen (on the left) and Ex-Cell-O’s George Scott agreed on<br />
the final details of the license agreement.
14 •<br />
ELOPAK – <strong>50</strong> YEARS AND READY FOR MORE<br />
Cell-O, who thought the Norwegians were going too far.<br />
<strong>Elopak</strong> had manufacturing rights only in Scandinavia, although<br />
it did have the sales rights for blanks in the whole of<br />
Europe, but not exclusively; there were already licenseholders<br />
in Denmark, Belgium and England.<br />
Nevertheless, the new company kept the name<br />
<strong>Elopak</strong>. Tiedemanns became the principal shareholder with<br />
75 percent of the capital; C. A. Johansen got the remaining<br />
25 percent as payment for concept, rights and contributions<br />
before establishment. He also became the new<br />
company’s first CEO, and an agreement was entered into<br />
between <strong>Elopak</strong> and Johansen’s company regarding the<br />
sale of Pure-Pak filling machines.<br />
“It was quite a factory...”<br />
At the time, Tiedemanns had an available balance of NOK<br />
1.5 million. With this money behind them, the work of building<br />
a large, new production plant was set in motion –<br />
before <strong>Elopak</strong> was even formally established. The factory<br />
was located at Spikkestad in Southern Norway. The site<br />
was chosen because it was only a short distance from<br />
Hurum Paper Factory which, according to the plan, would<br />
be supplying the raw paperboard.<br />
The new building was erected in record time or, as an<br />
enthusiastic Drammens Tidende reported in their issue of<br />
23rd of November 1957: “It’s incredible, but it was in January<br />
this year that the groundwork began out at the <strong>Elopak</strong><br />
factory in Spikkestad. This was not a straight forward<br />
housing project. It was quite a factory – worth over 1.5<br />
million kroner. Today it is completely finished.” On the same<br />
day, the newspaper Fremtiden stressed that “a tour around<br />
the bright and beautiful factory grounds gives a good<br />
indication of just how far modern technology has come.”<br />
Both newspapers were impressed by the machines,<br />
from which “...paper milk bottles are virtually shot out”. And<br />
they had reason to be. <strong>Elopak</strong> had decided to go for an<br />
advanced, high-capacity, rotary machine – ambitions were<br />
riding high from the offset. The new company had<br />
committed itself to becoming a major supplier of integrated<br />
“packages” of machines and blanks – in contrast to many<br />
other players, among them Ex-Cell-O itself. “The parent<br />
Military inspection: The first <strong>Elopak</strong> cartons were to be used to<br />
supply milk to the American forces in Europe. The US Navy sent<br />
people to Spikkestad to ensure that everything went smoothly.<br />
company” in Detroit sold only the machines and left all<br />
blanks production to others on payment of a license fee.<br />
Fighting for a customer<br />
Now that <strong>Elopak</strong> had a factory the first personnel were<br />
recruited. But – there were still no customers, and the<br />
employees were carrying out odd jobs, such as painting<br />
the walls.<br />
As it turned out, the transition to paper-based materials<br />
was extremely difficult for the Norwegian dairies. At the<br />
time, they were in the middle of replacing long-necked and<br />
heavy, clear-glass bottles with a new type of bottle that<br />
was smaller, lighter and coloured brown, which provided a<br />
degree of protection against light and therefore against the<br />
unpleasant “sun-struck taste” that sometimes affected the<br />
milk in the summertime. This was already a major investment<br />
for the dairies. And then along comes <strong>Elopak</strong>, urging<br />
them to commit to “paper bottles” that will require further<br />
investment and will be more expensive! Thanks, but no<br />
thanks…it’s just too inconvenient.<br />
First-class equipment:<br />
Right from the start, the<br />
converter plant in<br />
Spikkestad had effective<br />
rotary machines with<br />
paperboard on rolls.
It was the American forces, stationed in Germany<br />
after the Second World War that came to the rescue. The<br />
soldiers received their daily milk in practical cartons, just<br />
like they were used to back home. The Dutch dairy company,<br />
Sterovita, was responsible for supply, based on<br />
blanks from the American-owned Dairy Pak. <strong>Elopak</strong><br />
decided to take up competition.<br />
However, closer investigation showed that Dairy Pak<br />
supplied blanks at way under the normal listed price, which<br />
formed the basis of <strong>Elopak</strong>’s calculations. This was a quite<br />
a let down. It called for a different way of thinking that was<br />
rooted in economics of scale – that is, where large volumes<br />
lead to low costs per unit. Moreover, the price of raw<br />
materials that had been used as the basis for negotiations<br />
with Hurum Paper Factory, simply had to come down.<br />
But Hurum had little faith in <strong>Elopak</strong> and, not least, in<br />
supplying liquid paperboard at the price the newly established<br />
factory would pay. The working relationship was terminated<br />
before it got off the ground, and <strong>Elopak</strong> chose to<br />
use liquid paperboard from International Paper in the USA.<br />
The offer was sent to Sterovita. And early in 1958, it<br />
was clear that <strong>Elopak</strong> had won its first customer – a contract<br />
for the monthly supply of between 40 and <strong>50</strong> million<br />
blanks over the course of one year.<br />
Another part of the story is that Dairy Pak was<br />
unhappy they had lost. The company’s Director and Sales<br />
Director made a personal appearance at <strong>Elopak</strong>’s Headquarters<br />
in Oslo, and threatened to drive the Norwegians<br />
into bankruptcy. It would later transpire that they had<br />
issued the same threat to Jyllands Papirværk (Schouw),<br />
who held the Pure-Pak license for Denmark, but without<br />
putting them into action. So <strong>Elopak</strong> chose to ignore the<br />
threat, and heard nothing more about it.<br />
Asker Dairy leads the charge<br />
In the meantime, the work to win customers from among<br />
the Norwegian dairies continued. It so happened that Asker<br />
Dairy planned to extend their capacity significantly, but had<br />
a serious space problem. <strong>Elopak</strong> demonstrated to the dairy<br />
ELOPAK – <strong>50</strong> YEARS AND READY FOR MORE • 15<br />
Success: Asker Dairy was the first in<br />
Norway to go with Pure-Pak. Many<br />
customers gladly travelled the twenty<br />
miles from Oslo to get hold of milk in<br />
the new packaging.<br />
management, headed by manager Lars Gjul, how this<br />
could be resolved by making the transition to cartons from<br />
glass for certain stages of production. Both the manufacturing<br />
equipment and the packaging occupied significantly<br />
less space, and the dairy would be able to extend<br />
capacity without having to put up new buildings.<br />
That clinched the deal: on the 5th of February1958,<br />
Asker Dairy became the very first in Norway to fill Pure-Pak<br />
cartons with milk, and the first to make milk in cartons<br />
ordinarily accessible to Norwegian consumers.<br />
The event attracted wide press coverage as well as,<br />
according to the newspaper Nationen, several invited celebrities.<br />
Housewives stood in a queue outside, bursting with<br />
anticipation, to secure their share of the new miracle – and<br />
soon enough, many of them began to make the twenty<br />
mile trip from Oslo to Asker to buy milk.<br />
Furthermore, <strong>Elopak</strong> and Asker Dairy combined forces<br />
to make a smart marketing move: for the first month, the<br />
old bottles were not used. All products were filled in<br />
cartons which were, however, sold at the same price as<br />
bottled milk. Consequently, whether they wanted to or not,<br />
consumers became accustomed to the new packaging.<br />
Then, when the bottles returned, the housewives could –<br />
based on their own experiences – decide whether or not<br />
they wanted to pay the six øre the pricing authorities<br />
would accept as the additional price for cartons – and<br />
thus only carry home 1.08 kilos per litre of milk, instead<br />
of the heavier glass bottles; which in addition had to<br />
be washed out and carried back to the shop.<br />
There was no shortage of customers who<br />
thought that this was good value for money. And<br />
the numbers grew steadily until Asker Dairy was<br />
able to wind-up bottle-filling for good in 1967.<br />
The verdict of the consumers was clear<br />
and the success in Asker made a definite<br />
impression. Ten years after the<br />
establishment of <strong>Elopak</strong>, 39<br />
Norwegian dairies were filling<br />
Pure-Pak cartons with milk.
16 •<br />
ELOPAK – <strong>50</strong> ÅR OG KLAR FOR MER<br />
The earlier the better …..
A global company takes shape<br />
Firmly established in Spikkestad, <strong>Elopak</strong> began to work<br />
intensively to add more Norwegian dairies to their customer<br />
list. After ten years, the number stood at 39; among them,<br />
some of the biggest dairies in the country. Now it was time<br />
to make the company’s international ambitions a reality.<br />
It would take an entire book to provide a reasonably systematic<br />
presentation of <strong>Elopak</strong>’s multifaceted development<br />
over the last fifty years – from when the first blanks left<br />
Spikkestad to today’s multinational company. We will have<br />
to content ourselves, over the following pages, with a range<br />
of themes and episodes; some important, others more of a<br />
characterisation. Several others could – and maybe should<br />
– have been chosen, but hopefully, this chapter will nevertheless<br />
provide some impression of <strong>Elopak</strong>’s journey to<br />
becoming a global company.<br />
Norwegian growth<br />
After <strong>Elopak</strong>’s successful debut in Asker, the market<br />
began to loosen up. More and more dairies realised that<br />
they had to provide customers with an alternative to the<br />
bothersome bottle. However, the dairies showed little willingness<br />
to pay, and <strong>Elopak</strong> had to operate within narrow<br />
price-margins and with low profitability. The organisation<br />
was small and did not have the money to employ more<br />
personnel – so the first years demanded a great deal of<br />
pioneering spirit and dedication from its employees, and<br />
patient far-sightedness from its owner.<br />
Daily life was not made easier by the fact that<br />
Ex-Cell-O was mostly concerned with selling machines in<br />
a burgeoning domestic market. License-holders in Europe<br />
played second fiddle and technical support was so-so.<br />
However, C. A. Johansen had recruited diligent service<br />
engineers, and they managed to deal with most situations<br />
on their own. Many of them were ex-naval engineers,<br />
used to improvising and able to give their all when it really<br />
mattered.<br />
Practical in the refrigerated display<br />
cabinet:<br />
The light, disposable cartons<br />
contributed to grocery shops in most<br />
places taking over the sale of milk.<br />
ELOPAK – <strong>50</strong> YEARS AND READY FOR MORE • 17<br />
But, against all odds, <strong>Elopak</strong> managed to maintain a<br />
level of service with which clients were satisfied, and over<br />
ten years, 39 Norwegian dairies installed Pure-Pak<br />
machines. Contracts were won despite tough competition<br />
from alternative and cheaper solutions. A few dairies opted<br />
for milk in plastic bags, but the main competitor was<br />
Swedish Tetra Pak, with its tetrahedron shaped packaging<br />
that gave the company its name. Today, it is sold under the<br />
name “Tetra Classic”; during this period it was usually<br />
called “the triangle”.<br />
Both the packaging and the filling machine cost less<br />
than the equivalent Pure-Pak, and the small dairies,<br />
especially those in sparsely populated areas – where production<br />
volumes were small and transport of milk bottles<br />
disproportionately expensive – quickly adopted “the triangle”.<br />
<strong>Elopak</strong> had, for its part, particular success in the<br />
bigger cities: it was unquestionably a major victory when,<br />
in 1960, the big Fellesmeieriet dairy plant in Oslo chose<br />
the Pure-Pak system.<br />
The key to <strong>Elopak</strong>’s success in the Norwegian market<br />
was Pure-Pak’s superior user-friendliness. Both “the<br />
triangle” and the milk bags were thoroughly unpopular<br />
with consumers. They were difficult to open and to pour<br />
from, and campaigns were launched in several places to<br />
replace them with the gable top carton.<br />
The bags quickly disappeared. “The triangle” also<br />
went on the defensive, and Tetra Pak realised that they<br />
needed to offer an alternative. Then, in 1964, the brickshaped<br />
Tetra Brik was launched – by locals it was immediately<br />
christened “the square”. But “the square” lacked<br />
the gable top carton’s stability, and many years would go<br />
by before it was given an opening mechanism which<br />
made the use of tools unnecessary. Norwegian consumers<br />
still preferred the gable top carton, and in the end,<br />
Tetra Pak therefore had to resort to the Pure-Pak<br />
imitation Tetra Rex, launched in Norway in 1967.<br />
Today the gable top carton is the dominant packaging<br />
form for milk and fresh juice in Norway, and <strong>Elopak</strong>
18 •<br />
ELOPAK – <strong>50</strong> YEARS AND READY FOR MORE<br />
has maintained a clear, leading market position, in this<br />
anniversary year of 2007, with a market share of around<br />
60 percent.<br />
Out in the world – the hunt for paperboard<br />
<strong>Elopak</strong> first established itself internationally in Finland –<br />
due to the necessity of having to find a secure and competitive<br />
supplier of raw materials. Initially, American paperboard<br />
was used, but this was not a permanent solution. C.<br />
A. Johansen had contacts within Finland’s biggest forestry<br />
group Enso-Gutzeit Oy, originally a Norwegian company<br />
founded by the Wilhelm Gutzeit from Drammen, which had<br />
since relocated to Finland. When Johansen contacted the<br />
company, they were right in the middle of constructing a<br />
new plant in Kaukopä, which could be developed to meet<br />
the Pure-Pak carton’s specifications.<br />
Parallel to this, <strong>Elopak</strong> saw great potential for cartoned<br />
milk in Finland, where, due to the destruction wrought by<br />
the Second World War and the Civil War, milk was mainly<br />
still sold in buckets. In 1959, <strong>Elopak</strong> and Enso-Gutzeit, with<br />
a <strong>50</strong> percent share each, created the company <strong>Elopak</strong> Oy.<br />
The company would sell machines to and provide a service<br />
for Finnish dairies, while Enso-Gutzeit would supply the<br />
domestic market with blanks, upon payment of a license<br />
fee to <strong>Elopak</strong> – and not least, supply the factory in<br />
Spikkestad with paperboard.<br />
In 1998, Enso-Gutzeit merged with Swedish Store<br />
Kopparsberg to form Stora Enso, which continues to be<br />
one of <strong>Elopak</strong>’s most important suppliers of raw materials<br />
along with Swedish Assi Domän Cartonboard and<br />
American International Paper.<br />
The great swedish milk war<br />
<strong>Elopak</strong>’s next international venture was in Sweden. What<br />
happened here says a lot about consumer power and<br />
Four CEOs in fifty years<br />
powerlessness, and not least about the fierce struggle for<br />
the markets between <strong>Elopak</strong> and Tetra Pak.<br />
The Swedish co-operative dairy giant, Mjölkcentralen<br />
(now Arla), as interested in disposable packaging for milk as<br />
far back as the end of the 1940s. They had contacted<br />
Ex-Cell-O, who responded that they did not have the<br />
capacity to cater to civilian markets outside the USA.<br />
Mjölkcentralen therefore allied itself with Tetra Pak, who<br />
needed a partner to finance the work of developing the<br />
original tetrahedron shaped packaging, “the triangle”. The<br />
Swedish Dairies’ Association also contributed to the development<br />
work and later to the launch of the new packaging.<br />
The alliance would prove to play a major role in the<br />
competitive situation in Sweden. <strong>Elopak</strong> came to realise<br />
this after establishing its Swedish subsidiary in 1961, when<br />
it experienced Mjölkcentralen’s active efforts to prevent<br />
member dairies from choosing Pure-Pak. At first, just one<br />
dairy in Dalarne dared to break rank, the result of pressure<br />
from consumers who did not want their milk bottles to be<br />
replaced by “the triangle”.<br />
But the situation in Malmö was exceptional. Here, at<br />
the beginning of the sixties, there was real competition<br />
between three dairies, and a great deal of interest was<br />
aroused when the privately-owned Påhlssons Mejeri AB<br />
chose to invest in a Pure-Pak machine – and in one year,<br />
doubled its market share from 20 to 40 percent. Milk in<br />
Pure-Pak cartons was so popular that shops used them as<br />
loss-leaders, and when Påhlsson eventually began to<br />
“export” to Stockholm, the dairy had to buy in several Pure-<br />
Pak machines to cover demand. What’s more, the success<br />
in Malmö spread to the local dairy in Lund, Tetra Pak’s<br />
hometown. It is said that the head-quarters canteen had to<br />
serve milk in Pure-Pak cartons.<br />
Nevertheless, things got even worse when a market<br />
survey revealed that 80 percent of consumers preferred<br />
Throughout its <strong>50</strong> year history, all <strong>Elopak</strong>’s CEOs (Chief Executive Officers) have held the top job for long periods. The<br />
picture on the far left shows the portrait of Christian August Johansen who started and led the company from it was<br />
established in 1957 until 1967 – unveiled in the presence of (from the left) Arne Sunde (CEO from 1968 until 1979), owner<br />
Johan H. Andresen senior, his wife Marianne Andresen and Johansen himself. Today, the painting hangs in the company’s<br />
offices in Spikkestad. In the following pictures we see Eiulf Storm (CEO 1980-1996) and Bjørn Flatgård (1996-2007).
Pure-Pak, and were more than willing to pay a slightly<br />
higher price for it. More and more dairies chose to go over<br />
to the American-Norwegian carton, which from 1966 was<br />
manufactured at a dedicated plant in Sweden. At its peak,<br />
Pure-Pak’s market share was right up at 42 percent.<br />
As more and more dairies chose Pure-Pak, the<br />
Swedish Dairies’ Association decided they had to take<br />
action. The nasty competitor had to be stopped, and the<br />
organisation put pressure on member dairies to get them<br />
to replace Pure-Pak with Tetra Pak. But – consumers were<br />
having none of it! And with that, “the Swedish Milk War”<br />
broke out, a war that raged on many fronts: as petition<br />
campaigns, in local councils, as boycott demonstrations in<br />
support of Pure-Pak. The war enjoyed a great deal of coverage<br />
on radio and TV, (where Tetra Pak’s Hans Rausing<br />
spilled milk all over the table during a demonstration of “the<br />
triangle’s” pouring properties); it took on a legal dimension<br />
when <strong>Elopak</strong> took the competition authorities to court; at<br />
one stage, a smear campaign was launched involving<br />
claims that Pure-Pak’s wax-layer could be carcinogenic.<br />
The dairies divided into two camps, which after a while<br />
were hardly on speaking terms with one another. The dispute<br />
in Västerbotten was especially intense – it raged on,<br />
fuelled by large-scale public participation, over the entire<br />
period between 1977 and 1987 – with a level of heat that<br />
has become the subject of sociological studies.<br />
Part of the story is that consumer power didn’t cut it.<br />
Monopolies don’t have to take the wishes of consumers<br />
into account – but despite this, in 2007, <strong>Elopak</strong> still holds a<br />
30 percent market share in Sweden.<br />
European expansion<br />
Towards the end of the 1960s, <strong>Elopak</strong> began to expand<br />
beyond the Nordic region. The company held the license<br />
for Europe, but no exclusive rights. There were local license-holders<br />
in Denmark, Belgium, Italy, France and the<br />
United Kingdom. But, aside from in Denmark, and to a<br />
certain degree, the United Kingdom, they had not achieved<br />
a great deal.<br />
ELOPAK – <strong>50</strong> YEARS AND READY FOR MORE • 19<br />
Fresh – or aseptic<br />
There are two main types of beverage carton, for fresh and<br />
aseptic products respectively. For fresh products the carton<br />
and the contents are normally not sterilised. This protects the<br />
fresh product’s taste and nutritional content. However, it has a<br />
shorter shelf-life, and the packaged product must be<br />
distributed in an unbroken refrigerated chain.<br />
Aseptic filling of milk takes place under sterile conditions and<br />
after ultra-pasteurisation, (UHT – Ultra High Temperature),<br />
which involves heating the content to around 140 degrees for<br />
a couple of seconds. Cartons for fresh products must be<br />
impervious to liquid; aseptic cartons must also be impervious<br />
to oxygen and other gases.<br />
<strong>Elopak</strong> began cautiously with a small office in<br />
Germany, mostly in order to get a feel for the market. The<br />
first subsidiary outside the Nordic region was, however,<br />
established in France in 1967, the reason for this being<br />
that a couple of major contracts had been won there – as<br />
well as an order for three “Green Devil” aseptic filling<br />
machines (see fact box), the first three that Ex-Cell-O<br />
supplied in Europe.<br />
The name would turn out to be an omen: bacteria<br />
flourished in the presumably aseptic packaging, and<br />
<strong>Elopak</strong>’s technicians failed to make the machines work. In<br />
actual fact, it is only in recent years that <strong>Elopak</strong> has<br />
become an aseptic supplier of any real size: it is fresh product<br />
packaging that has been the company’s main strength<br />
throughout most of their history.<br />
But the packaging of fresh milk requires high-quality<br />
raw materials, something which in turn demands that both<br />
the dairies and all distribution systems, from the farmer to<br />
the consumer, meet very strict requirements. This is not a<br />
problem if there is a tradition of adults drinking milk, like in<br />
North America, the Nordic region and a few other
20 •<br />
ELOPAK – <strong>50</strong> YEARS AND READY FOR MORE<br />
Growth – around the world<br />
1957 Norway<br />
1959 Finland<br />
1961 Sweden<br />
1967 France<br />
1968 The Netherlands<br />
1968 Germany<br />
1969 Italy<br />
1974 Switzerland<br />
1981 Spain<br />
1982 Great Britain<br />
1983 Bahrain<br />
1983 The Netherlands, Elocoat<br />
1984 Switzerland, <strong>Elopak</strong> Systems<br />
1987 Ireland<br />
1987 USA<br />
1988 Portugal<br />
1988 Denmark<br />
1991 Austria<br />
1991 Czech Republic<br />
1992 Switzerland, <strong>Elopak</strong> Trading<br />
1992 Poland<br />
1992 Russia<br />
1992 Malaysia<br />
1995 France, Norester<br />
1996 Ukraine<br />
1997 Italy, Unifill<br />
1997 Saudi-Arabia, Joint Venture<br />
1998 Mexico, Joint Venture<br />
1998 Israel<br />
1999 USA, Scott Group<br />
1999 Finland, Elofin<br />
1999 Israel, Elocap<br />
1999 South Africa, Joint Venture<br />
2000 Canada<br />
2000 Switzerland, Plastic Systems<br />
2000 Germany, Elofill<br />
2000 China<br />
2001 Sweden, EDC<br />
2003 Great Britain, Plastic<br />
2003 Greece, Joint Venture<br />
2004 China, Souzhou<br />
2005 Serbia<br />
2006 Hungary<br />
2006 Luxembourg<br />
2006 Croatia<br />
countries. But in many parts of Europe and the world,<br />
packaged fresh milk is relatively rare, a premium product,<br />
with smaller volumes than of aseptically packaged milk.<br />
The Dutch are however a milk-drinking people. Moreover,<br />
<strong>Elopak</strong> had excellent contacts in the country; the<br />
dairy company, Sterovita, had of course been <strong>Elopak</strong>’s<br />
very first customer. From an early stage therefore, the<br />
Netherlands became an area of commitment and has also<br />
acted as a bridgehead for further expansion into Europe.<br />
The first converter plant for blanks outside the Nordic<br />
region was constructed in the Dutch town of Terneuzen –<br />
which today also houses the factory that laminates<br />
<strong>Elopak</strong>’s barrier materials onto the raw paperboard. <strong>Elopak</strong><br />
has maintained a solid position in the Dutch market for<br />
some time, a position that was further strengthened both<br />
locally, and in a range of other European countries when,<br />
in 2003, <strong>Elopak</strong> took over beverage carton operations of<br />
the Dutch packaging group Variopak.<br />
Ex-Cell-O’s decline<br />
But while <strong>Elopak</strong> expanded in Europe, things got worse for<br />
“mother” Ex-Cell-O in the USA. When <strong>Elopak</strong> got its Pure-<br />
Pak license in 1957, the Ex-Cell-O Corporation was a giant<br />
in the American market for milk packaging. Between <strong>50</strong><br />
and 60 percent of all the milk in the USA was sold in<br />
cartons, and of those cartons, between 60 and 70 percent<br />
were Pure-Pak cartons.<br />
But Ex-Cell-O’s primary business was machine<br />
construction. The company made manufacturing equipment<br />
and precision parts for a wide range of industries, and the<br />
Pure-Pak machines came into being in the same way as<br />
the machine factory’s other products – for the most part,<br />
using the same production lines. A lot suggests that<br />
Ex-Cell-O never saw itself as a part of the packaging<br />
industry; they thought in terms of “machines” not in terms<br />
of “packaging”, and had no discernible strategies for holding<br />
onto their fantastic position in the American milk market.<br />
After a while, patents began to expire resulting in<br />
declining license income and new competitors. Nevertheless,<br />
Ex-Cell-O did not commit to developing into a fullsystem<br />
supplier in order to secure new income streams, as<br />
both <strong>Elopak</strong> and Tetra Pak had done; neither did they form<br />
alliances with the big paper factories that manufactured<br />
blanks. A lack of proximity to the customer probably contributed<br />
to the fact that they did not manage to carry out<br />
product development, which would perhaps have secured<br />
the loyalty of the dairies.<br />
All these factors contributed to leaving the American<br />
market wide open to a new and aggressive competitor –<br />
the plastic bottle. It began to assert itself in the USA’s milk<br />
market at the beginning of the seventies. At the time, Pure-<br />
Pak still held over 70 percent of the carton market. By<br />
1979, plastic had taken over 45 percent of the total market,<br />
and this share rose rapidly into the eighties. Pure-Pak was<br />
in the process of turning into a marginalised phenomenon.<br />
<strong>Elopak</strong> takes over<br />
At the beginning of the 1980s, <strong>Elopak</strong> was expanding<br />
internationally – and thoroughly frustrated by the fact that<br />
Ex-Cell-O had not managed to develop the new types of<br />
machines that clients were demanding. We have already<br />
mentioned that Ex-Cell-O had experimented with aseptic<br />
machines, but without success. <strong>Elopak</strong> chose therefore to<br />
instigate a joint venture with Liquipak in St. Paul,<br />
Minnesota. The goal was to develop an aseptic machine<br />
for Pure-Pak cartons – the project appeared extremely<br />
promising. In 1986, the first machine was ready to be<br />
publically presented at a trade fair in Paris, and was<br />
strategically placed in the exhibition hall the day before<br />
the opening of the trade fair.<br />
Then the bombshell was dropped: arch-rival Tetra Pak<br />
had bought out Liquipak – probably for the sole purpose of<br />
keeping <strong>Elopak</strong> out of the aseptic market. There the<br />
Swedish company held a near total monopoly, something<br />
they much preferred to hold onto.<br />
The Liquipak buy-out sent shockwaves through
<strong>Elopak</strong>’s management. What if Tetra Pak buys the rights to<br />
Pure-Pak too? Ex-Cell-O was obviously weary of the<br />
carton adventure and had intimated that they were thinking<br />
about selling up.<br />
<strong>Elopak</strong> could not sit passively and watch something like<br />
this happen. Management was convinced that there had to<br />
be a way to exploit Pure-Pak’s international potential better<br />
than Ex-Cell-O had managed to do. In 1987, with the support<br />
of owner, Johan H. Andresen senior, <strong>Elopak</strong> stepped<br />
in and bought out Ex-Cell-O’s entire packaging division,<br />
including all rights to the Pure-Pak system worldwide. Here<br />
began <strong>Elopak</strong>’s journey to becoming a global player.<br />
And Ex-Cell-O? They still exist and make machine tools<br />
and automated manufacturing equipment for industry – just<br />
like they started doing in 1919. Today, the company is a<br />
part of German-American MAG Powertrain, itself a part of<br />
MAG Industrial Automation Systems.<br />
The American renaissance<br />
Ten years passed from <strong>Elopak</strong>’s take-over of all the rights to<br />
Pure-Pak until any serious attempt was made to win a position<br />
in the homeland of the carton. The region <strong>Elopak</strong><br />
Americas – with head-quarters in New Hudson, Michigan –<br />
has overall responsibility for all operations on the American<br />
continent and in the Caribbean. Here is also the factory that<br />
makes Pure-Pak filling machines, co-located with some research<br />
and development staff. The manufacturing of blanks<br />
takes place at plants in Montreal, Canada and Torreón,<br />
Mexico. The Mexican plant is one of <strong>Elopak</strong>’s biggest.<br />
Both the Mexican and the Canadian plants export significantly.<br />
Mexico supplies several South-American countries and<br />
the southern states of the USA, while Canada is strategically<br />
placed to supply Chicago, New York, Washington and the<br />
rest of eastern America south to Virginia. Additionally, several<br />
Caribbean countries are important export markets.<br />
Many Americans prefer plastic packaging for milk,<br />
which is now used for 80 percent of milk. The remaining<br />
20 percent nevertheless comprises large volumes, and<br />
therefore represents significant potential for Pure-Pak<br />
cartons. <strong>Elopak</strong>’s American personnel have moreover<br />
shown creativity and willingness to blaze new paths with<br />
ELOPAK – <strong>50</strong> YEARS AND READY FOR MORE • 21<br />
unconventional products in relation to the gable top carton<br />
– such as sugar, syrup, bathing salts, plant fertiliser,<br />
chewing gum... and cartoned “liquid eggs” have been a big<br />
success with people who want to avoid breaking eggs to<br />
make an omelette.<br />
A global player<br />
When the first converter factory was built in Spikkestad, it<br />
was envisaged that in time, the plant could be extended to<br />
cover the whole of Europe’s demand for blanks. However,<br />
the dairy sector would turn out to be concerned with<br />
security of supply and would want blanks production to<br />
take place as close to the dairy as possible. Therefore,<br />
converter plants were constructed in several countries –<br />
until European integration, relaxation of tension between<br />
East and West, and not least safe, inexpensive transport<br />
options rendered the issue less pertinent. In the last few<br />
years, the tendency has been towards fewer and larger<br />
plants for production of blanks. Among those who have<br />
disappeared is the very first plant in Spikkestad.<br />
Despite <strong>Elopak</strong>’s international development, staff levels<br />
at the head-quarters in Norway have always been low. The<br />
dairy sector is characteristically local, and marked by<br />
tradition, politics and culture. For this reason, <strong>Elopak</strong> has<br />
chosen to opt for personnel “native” to the markets in which<br />
they have operated. Proximity to the customer has been<br />
the motto, so headquarters will just have to live with a few<br />
communication challenges.<br />
<strong>Elopak</strong> has chosen to expand some markets through<br />
joint ventures with local players – today, Saudi-Arabian<br />
<strong>Elopak</strong> Obeikan, Envases <strong>Elopak</strong> in Mexico and <strong>Elopak</strong><br />
South Africa are successful examples of this. In other<br />
markets such as Japan, Korea and Australia, <strong>Elopak</strong> has<br />
built a foundation of license agreements with local partners.<br />
Regardless of the form the work takes, there is one<br />
condition for <strong>Elopak</strong>’s continued growth within a sector<br />
dominated by much bigger players: one must have added<br />
value to offer, and this must be based on attentiveness to<br />
the consumer’s needs and desires. This is why <strong>Elopak</strong>’s<br />
Research and Development holds the key to the future.<br />
More about this in the next chapter.<br />
Effective machines:<br />
A modern production line for<br />
blanks is a large machine. This<br />
one is from <strong>Elopak</strong>’s plant in<br />
Speyer, Germany.
22 •<br />
ELOPAK – <strong>50</strong> ÅR OG KLAR FOR MER<br />
Prescription for hygiene.
Research for the breakfast table<br />
The ability to create new products is the key to the future<br />
for <strong>Elopak</strong>. This is why the company has one of<br />
Norwegian industry’s really intensive research and<br />
development departments, employing almost ninety<br />
people. And the range of skills spans far and wide:<br />
materials technology, food technology, microbiology,<br />
chemistry, physics, sensorics, industry design, logistics...<br />
<strong>Elopak</strong>’s strategic decision to focus on the premium<br />
segment for beverage packaging posed a challenge for<br />
the company’s research and development resources.<br />
Packaging that should stand out on the shelves and<br />
provide added value for the product, must itself be of<br />
premium quality, in terms of both functionality and design.<br />
The R&D department quickly took up the challenge and<br />
over recent years the pace of <strong>Elopak</strong>’s innovation has<br />
attracted attention, both from customers and other<br />
players in the sector.<br />
The Technology Centre with its own dairy<br />
The foundation for the innovation of recent years was<br />
laid in 2000, with the opening of the <strong>Elopak</strong> Technology<br />
Centre in Spikkestad. Here is where the bulk of the<br />
company’s R&D resources are concentrated, with wellequipped<br />
laboratories for microbiology, chemistry, materials<br />
technology and analysis, quality control and sensorics<br />
– i.e. taste-testing. Moreover, the centre deals with<br />
market research and industrial design, and coordinates<br />
activities with the department in Detroit, other research<br />
institutes and specialist laboratories with which <strong>Elopak</strong><br />
collaborates.<br />
<strong>Elopak</strong>’s Technology Centre distinguishes itself in that<br />
it houses an entire dairy – with equipment that receives<br />
milk straight from the cow – and large enough to serve<br />
the whole of the city of Drammen and half the county of<br />
Buskerud. The plant has government approval to process<br />
all food types. From time to time, it undertakes assignments<br />
for clients in emergency situations; however it is<br />
normally only used for testing packaging, machine parts,<br />
shelf-life and limited manufacturing for market testing.<br />
The Technology Centre also has a complete production<br />
line for testing blanks, and enough space to test<br />
twelve entire filling machines simultaneously. In the<br />
course of a year, between 20 and 30 machines come<br />
through the big hall in Spikkestad, some of which are<br />
built at <strong>Elopak</strong>’s own production unit in New Hudson in<br />
Michigan, USA; others by <strong>Elopak</strong>’s partner of many<br />
years, Shikoku Kakoki Co., Ltd. in Japan.<br />
Flexible and effective<br />
<strong>Elopak</strong>’s commitment to innovation has resulted in<br />
steadily increasing numbers of personnel within the R&D<br />
division. All are highly skilled in their fields, many holding<br />
PhDs.<br />
But even with one of Norwegian industry’s larger R&D<br />
departments, <strong>Elopak</strong> is a small player by international<br />
ELOPAK – <strong>50</strong> YEARS AND READY FOR MORE • 23<br />
standards. In terms of resources, this is naturally a disadvantage.<br />
On the other hand, it provides a flexibility that<br />
the really big competitors cannot match, with skilled and<br />
highly motivated personnel, who are ready and willing to<br />
give their all. And the department is well organised to<br />
make maximum use of its resources. There are several<br />
successful examples of products <strong>Elopak</strong> has developed<br />
in the space of six months, while the big, heavyweight<br />
players in the sector can easily spend three years on<br />
equivalent projects.<br />
Some of the explanation for the fast pace of<br />
innovation is also provided by the fact that <strong>Elopak</strong> enjoys<br />
excellent technical collaborative relationships with both<br />
clients, suppliers and research institutes such as NTNU in<br />
Trondheim, the Norwegian University of Life Sciences in<br />
Ås, as well as a range of international counterparts.<br />
20 years of independent research<br />
The history of the R&D department at <strong>Elopak</strong> covers the<br />
last 20 of the <strong>50</strong> years the company has been in<br />
existence. True enough, in the second half of the sixties,<br />
<strong>Elopak</strong> was responsible for the development of new distribution<br />
equipment in the form of roll containers – so<br />
successful they are still in use today. But as long as<br />
<strong>Elopak</strong> was a licensee of Ex-Cell-O, it was principally the
24 •<br />
ELOPAK – <strong>50</strong> YEARS AND READY FOR MORE<br />
American company that was responsible for development<br />
work. In Detroit, at that time, there were several fullystaffed<br />
units which dealt with both machine and carton<br />
technology.<br />
Even though it was mechanics that attracted the most<br />
attention at Ex-Cell-O, they suffered a run of bad luck<br />
with their aseptic machines – perhaps because the<br />
domestic market was geared so exclusively towards fresh<br />
milk. For <strong>Elopak</strong>, this led to extremely unpleasant experiences<br />
in France and Germany towards the end of the<br />
seventies. After concerted efforts, they had managed<br />
to sell three of the new “Green Devil” machines from<br />
Ex-Cell-O, the first in Europe. And then the filled products<br />
turned out to be anything but bacteria-free…<br />
The blunder resulted in <strong>Elopak</strong> embarking on a collaborative<br />
relationship with Liquipak in St. Paul, Minnesota,<br />
in order to produce a new, improved aseptic machine – a<br />
collaborative relationship which Ex-Cell-O somewhat<br />
reluctantly accepted. The reason the project was never<br />
completed is another story, which is told in the previous<br />
chapter. The previous chapter also describes how this<br />
became a major contributing factor to <strong>Elopak</strong>’s decision,<br />
in1987, to take over all the rights to the Pure-Pak system<br />
worldwide.<br />
This take-over would have significant repercussions<br />
on the research side of things: now <strong>Elopak</strong> held sole<br />
responsibility for all further development, so they needed<br />
to build up their own R&D division. In terms of machines,<br />
Filling technology:<br />
Top left the “mandrel<br />
section” which shapes the<br />
blanks into cartons; on the<br />
right the “cap-applicator”<br />
for cartons with screw<br />
caps – and at the bottom,<br />
a large, modern Pure-Pak<br />
filling machine,<br />
photographed at <strong>Elopak</strong>’s<br />
test centre in Spikkestad.
<strong>Elopak</strong> had a good starting point in the form of the<br />
sections of Ex-Cell-O’s development division in Detroit,<br />
which had been included in the buy-out. Management<br />
decided to build up a new unit – initially in Lier and later<br />
in Spikkestad – for the remaining research areas.<br />
New aseptic challenges<br />
It would turn out to be far from easy to get to grips with<br />
aseptic development, even when the work was run<br />
in-house. Design of the company’s first own aseptic filler<br />
was started in the late 80s with <strong>Elopak</strong>’s Japanese<br />
partner Shikoku Kakoki, but wasn’t launched until 1992.<br />
Despite the skill of the Japanese, it proved to lack the<br />
robustness required for milk.<br />
On the other hand, the new construction proved<br />
extremely suitable for juice. Some of the complexity<br />
inherent to development work is illustrated by what is<br />
known in the profession as “the pineapple problem”: the<br />
machine was tested using orange juice and found to work<br />
well. Then a client came along who wanted to package a<br />
closely related product – pineapple juice. But – a minor<br />
difference in the surface membrane resulted in the<br />
formation of additional foam during the filling process.<br />
Small quantities of foam could splash on to the sealing<br />
area, making it impossible to seal the carton gas-tight<br />
The pineapple problem is one of the problems the<br />
development department resolved long ago. Today,<br />
<strong>Elopak</strong> is totally committed to its aseptic machines for the<br />
juice market, safe in the knowledge that the products<br />
deliver what they promise. In addition, the market share<br />
for aseptic juice has developed nicely over the last few<br />
years.<br />
New millennium, changing times<br />
The powerful process of re-organisation in relation to the<br />
establishment of the <strong>Elopak</strong> Technology Centre in 2000<br />
heralded changing times for the product development<br />
process at <strong>Elopak</strong>. It’s true to say that, hitherto, it had<br />
been both unstructured and overly optimistic, and just as<br />
much driven by technical pride as by any potential<br />
usefulness to customers and consumers.<br />
This is simply not permissible in today’s tough competitive<br />
climate. Therefore, all projects are now evaluated<br />
by a group put together from different parts of the organisation;<br />
such that technical, financial, production and<br />
market based considerations are taken into account. With<br />
limited resources in comparison with their competitors, it’s<br />
essential to ensure that the ideas with the greatest potential<br />
are the ones that are further developed – with<br />
regular, ongoing evaluation to ensure that the project<br />
continues to have the right to life.<br />
Experience tells us that out of fifty apparently good<br />
ideas, there are only 2 or 3 that stand any chance of<br />
success on the shop shelves. And it is <strong>Elopak</strong>’s ability to<br />
cherry-pick precisely these ideas that has given the<br />
company its position as the sector’s most innovative<br />
player.<br />
ELOPAK – <strong>50</strong> YEARS AND READY FOR MORE • 25<br />
A window on the world<br />
One of the advantages of<br />
the plastic bottle has been<br />
that you can see its<br />
contents. This can make the<br />
product more appealing, as<br />
well as make it easy to see<br />
how much is left. Now this<br />
is possible with the<br />
beverage carton too: one of<br />
the innovations to come<br />
from <strong>Elopak</strong>’s laboratories is<br />
the Pure-Pak windowed<br />
carton. The window can be<br />
made large or small, usually<br />
with a creative and eyecatching<br />
design that<br />
provides a good impression<br />
of the contents.<br />
Transparency is also one<br />
of the disadvantages of plastic bottles, in that light can<br />
affect and reduce the shelf-life of the contents. This<br />
unfortunate side-effect is avoided with a carton whose<br />
window is made relatively small – for example, shaped like<br />
an “hour-glass” – and which indicates exactly how much is<br />
left in the carton.<br />
Windowed cartons are being tested in individual<br />
markets and will be fully launched during 2008.<br />
Tall, lean, stylish<br />
“Slim” is the name of the most recent version of Pure-Pak<br />
– an elegant designer model intended for products that<br />
deserve environmentally-friendly packaging<br />
with a modern and exclusive edge.<br />
The tall, slim shape is eye-catching,<br />
and the exclusive look<br />
strengthened by the<br />
distinguishing Curve down the<br />
side and the Diamond arched<br />
top with its large screw cap. As<br />
well as this, the ”gable top” has<br />
also been given a special<br />
shape, unique to this carton.<br />
Slim is launched in<br />
connection with <strong>Elopak</strong>’s<br />
fifty-year anniversary –<br />
a forward-looking<br />
innovation that will<br />
safeguard <strong>Elopak</strong>’s<br />
leading position in<br />
the premium<br />
market for<br />
decades to<br />
come.
26 •<br />
ELOPAK – <strong>50</strong> ÅR OG KLAR FOR MER<br />
Two tough guys
A focus on environmental responsibility<br />
Many people regard packaging as an environmental problem.<br />
But packaging that protects food against spoiling is, in<br />
reality, quite the opposite. Especially if the packaging – like<br />
the beverage carton – has a minimal influence on the greenhouse<br />
effect and is made from sustainable resources.<br />
There has been little talk of beverage packaging in<br />
today’s global warming debate, despite the fact that it is<br />
one of the world’s most widespread product groups. Up<br />
to a billion units are sold on a daily basis, and the figure<br />
is rising, keeping pace with the market for portion packs<br />
and an ever-larger proportion of the global population<br />
deriving the benefits of economic development.<br />
Therefore, ensuring that as much of the beverage<br />
market as possible is packed in cartons becomes a significant<br />
environmental issue. The alternative is first and<br />
foremost plastic bottles. These are made with oil as a raw<br />
material, introducing CO2 into the environment. This is in<br />
contrast to the carton: it is based on wood pulp, which<br />
becomes part of the natural CO2 cycle.<br />
Environmental awareness<br />
With the increasing environmental awareness of consumers,<br />
environmental friendliness is now becoming very<br />
important for competition. Grocers and supermarkets<br />
experience consumer reactions more directly than the<br />
dairies and juice producers. Both consumers and retail<br />
trade are therefore vital target groups for information<br />
about the beverage carton’s “green” qualities.<br />
Green values: Beverage cartons from <strong>Elopak</strong> are carbon<br />
efficient, having only a minimal effect on global warming. Raw<br />
materials come from evergreen forests that are replanted.<br />
ELOPAK – <strong>50</strong> YEARS AND READY FOR MORE • 27<br />
The packaging industry has at times been a target for<br />
environmental activists and politicians, and criticism has<br />
sometimes been levelled at the beverage carton. However,<br />
that was in the past. Today, the environmental movement<br />
is a strong ally. This is due to four significant<br />
factors: the beverage carton is made from sustainable<br />
resources; the materials can be recycled or used for<br />
energy production without adding to total CO2 emissions;<br />
the carton is light and therefore not very energy-intensive<br />
to transport – and last but not least, it protects vulnerable<br />
foods that it takes a lot of energy to produce.<br />
Criticism in the past has partly resulted from ignorance<br />
of the beverage carton’s actual properties, so that it has<br />
been attacked together with other types of disposable<br />
packaging – which perhaps are more deserving of such<br />
criticism.<br />
On the other hand, it should be admitted that the<br />
activists had a point when they protested against disposable<br />
packaging adding to refuse quantities. Both<br />
<strong>Elopak</strong> and other carton producers have addressed this<br />
by, amongst other things, co-operating to establish<br />
recycling schemes, so that used beverage cartons are<br />
used to make new products.<br />
Common interests<br />
The beverage carton was also in the firing line when new,<br />
improved methods of measurement, towards the end of<br />
the 1980s, made it possible to establish the existence of<br />
minute amounts of dioxin in cellulose, which is the raw<br />
material for cardboard and paper. The carcinogenic<br />
chemical came from the paper factories use of chlorine<br />
gas for bleaching, and for the removal of the chemicals in<br />
wood pulp that could produce an undesirable taste.<br />
The amount of dioxin was so small that there was<br />
uncertainty as to whether it actually posed a risk to<br />
health. But in June 1989 the issue prompted <strong>Elopak</strong>,<br />
Tetra Pak and SIG Combibloc, along with raw carton<br />
manufacturers in Europe and the USA, to come together<br />
for the first time. There was a realisation that the dioxin<br />
problem had to be tackled. One result of the co-operation<br />
was that after a year, a new production process was<br />
developed that did not involve the use of chlorine gas; the<br />
sector was taking no chances either with its own<br />
reputation or the health of consumers.<br />
This new co-operation also led to the creation of the<br />
organisation called the Alliance for Beverage Cartons<br />
and the Environment (ACE), which plays a key role in<br />
describing the factual basis that documents the<br />
environmental properties of the beverage carton in<br />
relation to other types of packaging. ACE also<br />
provides an information service for politicians,<br />
environmental organisations and the general<br />
public, and contributes to the beverage carton<br />
being taken into consideration in working<br />
with EU laws and directives. <strong>Elopak</strong> has<br />
always been a key and active<br />
participant in both ACE and the<br />
sector’s other organisations.
The way ahead<br />
<strong>Elopak</strong> goes into its next fifty years with a clear strategy<br />
of focusing on packaging premium products. Future<br />
development will be two-dimensional: geographic growth<br />
and a stronger organisational alignment and<br />
co-ordination.<br />
The first fifty years of <strong>Elopak</strong>’s history have been marked<br />
by ups as well as downs. Now the company enters its<br />
next fifty years in the continuation of a period of solid<br />
growth, in an atmosphere of confidence, knowing what<br />
the company will become, and how it will develop. <strong>Elopak</strong><br />
has made a strategic decision to concentrate activities<br />
where it already leads the way – packaging for premium<br />
products. That is, fresh products, aseptic products that<br />
make extraordinary demands on quality, and highly<br />
profiled, specialised products where packaging is vital<br />
to a overall impression and the ability to attract the<br />
consumer’s attention.<br />
A well thought-out choice<br />
The choice is most definitely a consequence of the<br />
tendency for the market to split in two – one segment<br />
where low price is decisive, and one premium segment,<br />
where price is less important than quality. At the same<br />
time the mid-range segment loses significance.<br />
With such a dominant player as Tetra Pak as a competitor,<br />
there is little point in competing on price in the<br />
market for standard aseptic products. Neither has it been<br />
possible in the plastic bottle segment, where <strong>Elopak</strong> built<br />
up a modest business over 10 years, to provide something<br />
that others couldn’t do better. Activities in this area<br />
were therefore recently wound-up; in addition, plastic<br />
bottles are environmentally unsustainable – in contrast<br />
with the beverage carton, which will gain new market<br />
shares in pace with increasing awareness of consumers<br />
that greenhouse gas emissions have to be reduced.<br />
Successful innovation<br />
In line with this strategy <strong>Elopak</strong> has launched a series of<br />
design-protected cartons over the last few years that contribute<br />
to differentiating the products they contain. This is<br />
packaging that contributes to positioning quality products,<br />
with designs that make them stand out, combined with<br />
properties that further strengthen Pure-Pak’s usual userfriendliness.<br />
The pace of innovation has attracted<br />
attention and the innovations themselves are well received<br />
by both beverage product manufacturers and consumers<br />
from different corners of the earth. Moreover, it is a real<br />
feather in the cap for <strong>Elopak</strong>’s product developers that the<br />
new packaging is regarded as major news in terms of the<br />
market, but nonetheless does not demand major investments<br />
from either the customers or <strong>Elopak</strong> itself.<br />
Principal areas of expansion<br />
In addition to concentration on the premium segment and<br />
a strengthened commitment to innovation, there are two<br />
other dimensions to <strong>Elopak</strong>’s plans for further develop-<br />
ELOPAK – <strong>50</strong> YEARS AND READY FOR MORE • 29<br />
Leading <strong>Elopak</strong> into the future: Niels Petter Wright took over<br />
as Chief Executive Officer of <strong>Elopak</strong> in May of this anniversary<br />
year.<br />
ment. One is geographic expansion; the other is a<br />
strengthening of the <strong>Elopak</strong> organisation in order to<br />
create a more integrated company.<br />
Geographically, Eastern Europe, Russia and the<br />
American continent will form the primary areas of focus.<br />
These are areas that <strong>Elopak</strong> is already familiar with, and<br />
where growing markets are opening up with real purchasing<br />
power. There is a greater chance of successful<br />
expansion in these areas, where the company is already<br />
established, than in those parts of the world where one<br />
has to start from scratch.<br />
Eastern Asia, not least China, are of course areas of<br />
extreme interest. <strong>Elopak</strong> already has local licensees<br />
working with the markets in Japan and South-Korea –<br />
and has had its own representative office in Beijing since<br />
2000.<br />
Here however, experience has shown that it is<br />
extremely demanding to penetrate the market in the<br />
world’s most populous country. For a relatively small
30 •<br />
ELOPAK – <strong>50</strong> YEARS AND READY FOR MORE<br />
player such as <strong>Elopak</strong>, this could easily become too<br />
resource-demanding. The building of the planned<br />
converter plant for Pure-Pak blanks in Shanghai has<br />
therefore been called off, and management is working on<br />
defining a new strategy for China and Eastern Asia.<br />
Future independent growth<br />
The other major dimension for <strong>Elopak</strong>’s further development,<br />
the organisational dimension, must be seen in the<br />
light of the fact that an aggressive and determined<br />
<strong>Elopak</strong> should grow independently – without the market<br />
weight that acquisition of the twice-as-large, Swiss<br />
beverage carton manufacturer SIG would have given –<br />
but with nonetheless, a greater opportunity to develop on<br />
its own terms from the position of third-largest player in<br />
the market.<br />
Third place is a good attack position for those with a<br />
sharp competitive instinct, and <strong>Elopak</strong> is well equipped to<br />
go on the offensive, with short chains of command and<br />
the ability to re-organise quickly.<br />
Moreover, a great many clients have little desire to<br />
see the dominant Tetra Pak and heavyweight Rank Group<br />
– whose acquisitions include SIG and a couple of medium-sized<br />
American players – gain more market power<br />
than necessary. They see the value in <strong>Elopak</strong> behaving<br />
like an aggressive, innovative player who bring balance to<br />
the competitive picture.<br />
United and visible<br />
And although the buy-out<br />
attempt was not successful, it<br />
did provide a wealth of new<br />
experience and knowledge.<br />
Amongst other things, the comprehensive<br />
processes and<br />
reports that had to be made,<br />
and which involved a great<br />
many personnel, contributed to<br />
providing <strong>Elopak</strong> with a deeper<br />
insight into its own strengths<br />
and weaknesses. This gives<br />
the company a stronger platform<br />
from which to plot a<br />
course for the future.<br />
The implementation of<br />
strategies and plans will however<br />
be challenging. <strong>Elopak</strong> is<br />
very international: only 7.5 percent<br />
of its employees are in<br />
Norway. Many of its units<br />
around the world are, furthermore,<br />
the result of acquisitions,<br />
with significant differences in<br />
company culture on top of<br />
national differences. <strong>Elopak</strong><br />
has a tradition of employing<br />
local managers: exporting<br />
Norwegian personnel to tell<br />
Germans or Saudi-Arabians<br />
how to run their businesses<br />
has never been an aim.<br />
All these factors combine to make managing the<br />
company a real challenge, particularly in the light of the<br />
fact that it is now vital to make <strong>Elopak</strong> more united and<br />
visible in the market, due to globalisation and the<br />
importance of putting <strong>Elopak</strong>’s collective resources to<br />
ever better use. Sub-cultures can quickly become<br />
obstructive. It’s important to find effective structures that<br />
ensure integration and unity, irrespective of all<br />
differences. Amongst other things, <strong>Elopak</strong> must have one<br />
integrated commercial management team at the top,<br />
whilst at the same time ensuring that there is little<br />
distance between customer service and decision-makers,<br />
locally as well as at group level. This is a vital quality to<br />
safeguard. <strong>Elopak</strong> is close to its customers and their<br />
issues determine how <strong>Elopak</strong> acts.<br />
All this puts great demands on the individual<br />
employee’s drive and enthusiasm. These are attributes<br />
that have never been difficult to mobilise: <strong>Elopak</strong> is<br />
literally bursting with people who are passionate about<br />
both the company and its products. Along with the<br />
knowledge and skills of its people, this passionate<br />
participation is the company’s most important asset.
Thank you!<br />
The Editorial Board would like to thank the many <strong>Elopak</strong> employees who<br />
contributed to this booklet in the form of conversations, contributions,<br />
facts and opinions on the text. We also would like to thank two retirees,<br />
ex-Sales Director Harald Riiber and Sales Manager Tron Bye, for their<br />
valuable contributions.<br />
Hardcopy sources<br />
The presentation of <strong>Elopak</strong>’s establishment and early years is, to a great extent, based on source material from<br />
<strong>Elopak</strong>’s archives, among them a memo by Edgar J. Johannesen in J. L. Tiedemanns Tobaksfabrikk; company<br />
magazine <strong>Elopak</strong> Inside from February 1997; the lecture Några minnen från den svenska mejeri- och<br />
förpakningsmarknaden före och efter introduktionen av Pure-Pak written by Arne Ställberg, ex-Manager of <strong>Elopak</strong><br />
in Sweden. The presentation of Ex-Cell-O’s role in the development of the Pure-Pak system is based partly on<br />
unpublished notes and lectures by Ex-Cell-O Corporation’s management, partly on the 1955 study Ex-Cell-O<br />
Corporation under the auspices of Harvard Business School, and on articles taken from various, more recent trade<br />
journals. Among the sources for the sections on the development of the milk carton, Ansgar Welle in particular<br />
should be mentioned here: Om pappflasker for K-melk, dissertation from Norges Landbrukshøgskole [now the<br />
Norwegian University of Life Sciences], 1951. Information on the introduction to Norway of disposable packaging<br />
for milk was taken from the following books: Sigve Erland, Meieribrukets tekniske utvikling, Trondheim 1981; Karl<br />
Nilsen, Meieriet i Asker <strong>50</strong> år 1938-1988, Asker 1987; Kåre J. Monsen, Historien om meieriemballasjen, Norske<br />
Meierier 1987. Certain information in the booklet is also taken from or confirmed in a range of trade publications,<br />
journals and Internet sites, the details of which it is beyond the capacity of this publication to reproduce.<br />
<strong>Elopak</strong> – <strong>50</strong> years and ready for more<br />
Published by <strong>Elopak</strong> AS, Norway, September 2007. Reproduction only if sources are credited.<br />
Editorial Board: Richard Taylor, Jutta Pinnerød, Erik Akre, Hans Gudmund Tvedt<br />
Text: Hans Gudmund Tvedt, Wittenland kommunikasjon Ltd., Oslo<br />
Graphic design and production: Kampen Grafisk a.s, Oslo<br />
Copyright: <strong>Elopak</strong> AS, 2007. Pure-Pak® is a registered trademark of <strong>Elopak</strong> AS<br />
MILJØMERKET<br />
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