RM 710 EP Lo-Temp Mortar - Product Data - BuildSite.com

Attached are page(s) from the 200� Hilti North 

American Product Technical Guide. For 

complete details on this product, including data 

development, product specifications, general 

suitability, installation, corrosion, and spacing & 

edge distance guidelines, please refer to the 

Technical Guide, or contact Hilti. 

Hilti, Inc. 

5400 South 122 nd East Avenue 

Tulsa, OK 74146 

1-800-879-8000 

www.hilti.com

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Hilti, Inc. (US) 1-800-879-8000 | www.us.hilti.com I en español 1-800-879-5000 I Hilti (Canada) Corp. 1-800-363-4458 I www.ca.hilti.com I Product Technical Guide 2008

Construction Chemicals 

Construction Chemicals Table of Contents 

Section Description Page 

5.1 Chemical Systems Overview ...............................................391 

5.2 Crack Injection System ....................................................392 

5.2.1 CI060CrackInjectionSystem ................................................392 

5.3 Repair Mortar ............................................................394 

5.3.1 RM700EPEpoxyRepairMortar ..............................................394 

5.3.2 RM710EPLo-TempMortar..................................................396 

5.3.3 RM 800 PC Cement Repair Mortar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 398 

5.4 Cementitious Grout .......................................................400 

5.4.1 CG 200 PC Cementitious Grout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 400 

390 Hilti, Inc. (US) 1-800-879-8000 | www.us.hilti.com I en español 1-800-879-5000 I Hilti (Canada) Corp. 1-800-363-4458 I www.hilti.ca I Product Technical Guide 2008

Product Description Features Application 

CI 060 EP 

Crack Injection System 

For use in repairing small 

cracks up to 1/4" in concrete 

base material. 

RM 700 EP Epoxy 

Based Repair Mortar 

Epoxy mortar designed 

for applications where 

there is high traffic. 

RM 710 EP Epoxy 

Based Lo-Temp Repair 

Mortar 

Epoxy mortar designed 

for applications where 

temperatures are below 

freezing or a rapid patch 

is needed in high traffic 

areas. 

RM 800 PC 

Portland Cement 

Based 

Repair Mortar 

Fast-setting high early 

strength concrete repair 

material. 

CG 200 PC 

Cementitious Grout 

High strength, non-shrink 

grout designed for high 

performance grouting 

• 100% solids epoxy 

• Easy to use 

• No power source 

needed 

• 100% solids epoxy 

• No primer needed 

• Application temp. 

50°F to 90°F (10°C to 

32°C) 

• Low temperature formulation 

• Premeasured 

• Easy to mix 

• Application temp. 25° 

to 90°F 

(–4°C to 32°C) 

• Mixes with water 

• No primer needed 

• Excellent adhesion 

• Available in 55 lb pails 

• 10,000+ psi 

Compressive 

Strength 

• Flowable or plastic 

consistency 


Chemical Systems Overview 5.1 

• Cracks in 

walls 

• Basements 

• Pools 

• Columns 

• Heavy traffic 

with chemical 

exposure 

• Heavy traffic 

with chemical 

exposure 

• Heavy Traffic 

• Short downtime 

• Leveling 

machinery 

• Grouting 

Posts 

5.1 Chemical Systems Overview 

5.2.1 CI 060 

5.3.1 RM 700 EP 

5.3.2 RM 710 EP 

5.3.3 RM 800 PC 

5.4.1 CG 200 PC 

Hilti, Inc. (US) 1-800-879-8000 | www.us.hilti.com I en español 1-800-879-5000 I Hilti (Canada) Corp. 1-800-363-4458 I www.hilti.ca I Product Technical Guide 2008 391

7.2.1 CI 060 Crack Injection System 

Construction 

Construction 

Chemicals 

Chemicals 

5.2.1 Cl 060 Crack Injection System 

Listings, Approvals 

& Testing Standards 

Meets requirements of ASTM C 881, Type 

IV, Grade 1, Class B 

5.2.1.2 Material 

Specifications 

• Injection Resin CI 060 EP 

Shelf life from date of manufacture 

when stored at 50°F to 80°F (10°C 

and 27°C) 

Resin and hardener: 2 years 

Rec. application temp. Range 

50° to 113°F (10°C and 45°C) 

Working Time 

90 minutes at 50°F (10°C) 



Min. curing time at 68°F (20°C) 

Approx. 24 hrs 

Compressive Strength 

12,000 psi 

Tensile Strength 

7,120 psi 

Compressive Modulus 

265,000 psi 

Contents 

1 tube CI 060 EP resin and 

hardener=14.3 in 3 

• Surface Sealing Compounds 

Shelf life from date of manufacture 

when stored at 59°F to 77°F (15°C 

and 25°C) 

Resin and hardener: 1 year 

Rec. application temp. Range 

40° to 90°F (4°C and 32°C) 

CI 070EP 

Working Time 

34 mins at 40°F (4°C) 

10 mins at 77°F (25°C) 

Approx. Cure Schedule 

Min. 3 hrs at 70°F (21°C) 


11,000 psi 

Tensile Strength 

6,900 psi 

Compressive Modulus 

293,000 psi 

Contents 

1 quart resin and hardener (covers 

approx. 50–70 ft) 

Quick Set Epoxy 

Working Time 

6 mins at 40°F (4°C) 

3–4 mins at 77°F (25°C) 

Approx. Cure Schedule 

Approx. 30 mins at 73°F (23°C) 

Contents 

9 fl oz tube (covers approx. 50–70 ft) 

5.2.1.1 Product Description 

CI 060 EP is a liquid epoxy that is 

packaged in a self-contained cartridge 

with resin and hardener. The CI 060 EP 

is designed for repairs of thin cracks 

less than 1/4" (6 mm) in concrete base 

material. 

Product Features 

• Low viscosity, penetrates cracks 

as narrow as 0.002" (0.051mm) 

• No shrinkage, no solvent fumes 

• Bonds to both concrete and steel 

• Excellent resistance to water, salt 

water, alkalis and many chemicals 

• Forms strong, permanent, water 

resistant bonds 

5.2.1.3 Installation Data 

Basic Use 

CI 060 EP is a heavy duty, low viscosity 

epoxy, designed to make repairs in 

cracked concrete structures. CI 060 EP 

offers no shrinkage, no solvent fumes 

and bonds to concrete and steel. 

Cracks as narrow as 0.002" to 1/4" wide 

can be repaired. CI 060 EP forms 

strong, permanent water resistant 

bonds that provide excellent resistance 

to water, salt water, alkalis and many 

chemicals. 

Crack Width (in.) 

Coverage 

• 1 cartridge of CI 060 EP = 14.3 in 3 

(234 cm 3) 

• One quart of Surface Sealing 

Compound = 58 in 3 (32 fl oz, 950 

cm 3 ) and covers approx. 50-70 ft 

of crack 

Limitations 

• Minimum crack width 0.002" to 

maximum crack width 1/4" 

• Do not use CI 060 EP system at 

less than 40°F (4°C) base 

material temperature 

• Do not use CI 060 EP in cracks 

with flowing or standing water 

• Sealing only one side of a crack 

may cause the loss of epoxy resin 

CI 060 EP Crack Injection System Volume of Epoxy required (in3) 

per Linear Foot of Crack 

Depth of 0.0050 0.0100 0.0200 0.0312 0.0400 0.0550 0.0625 0.0700 0.1250 0.1450 0.1770 0.1870 0.2050 

Crack (in) (1/32") (1/16") (1/8") (3/16") 

1" 0.06 0.12 0.24 0.37 0.48 0.66 0.75 0.84 1.50 1.74 2.12 2.24 2.46 

2" 0.12 0.24 0.48 0.75 0.96 1.32 1.50 1.68 3.00 3.48 4.25 4.49 4.92 

4" 0.24 0.48 0.96 1.50 1.92 2.64 3.00 3.36 6.00 6.96 8.50 8.98 9.84 

6" 0.36 0.72 1.44 2.25 2.88 3.96 4.50 5.04 9.00 10.44 12.74 13.46 14.76 

8" 0.48 0.96 1.92 3.00 3.84 5.28 6.00 6.72 12.00 13.92 16.99 17.95 19.68 

10" 0.60 1.20 2.40 3.74 4.80 6.60 7.50 8.40 15.00 17.40 21.24 22.44 24.60 

12" 0.72 1.44 2.88 4.49 5.76 7.92 9.00 10.08 18.00 20.88 25.49 26.93 29.52 

16" 0.96 1.92 3.84 5.99 7.68 10.56 12.00 13.44 24.00 27.84 33.98 35.90 39.36 

18" 1.08 2.16 4.32 6.74 8.64 11.88 13.50 15.12 27.00 31.32 38.23 40.39 44.28 

24" 1.44 2.88 5.76 8.99 11.52 15.84 18.00 20.16 36.00 41.76 50.98 53.86 59.04 

36" 2.16 4.32 8.64 13.48 17.28 23.76 27.00 30.24 54.00 62.64 76.46 80.78 88.56 

1 Assumes no waste. 


5.2.1.4 Installation Instructions 

1. Clean surface along the 

crack. Blow out crack 

with dry and oil-free 

compressed air. 

2. Bond injection ports 

with CI 070 EP Crack 

Sealing Compound. 

Port spacing approximately 

6" to 12" with 

wider spacing for 

thinner slabs. 

3. Seal the crack with CI 

070 EP surface sealing 

compound in strips of 

minimum 2" wide, 1/8" 

deep. (Seal both sides if 

crack goes completely 

through concrete.) 

5.2.1.5 Ordering Information* 

Item No. Description 

00220244 CI 060 EP Kit 

Includes 12 tubes injection epoxy (172 in 3), injection epoxy, 30 ports 

with non-return valves, 6 connection hoses with non-return valves, 

4 air relief stoppers 

00225491 CI 070 EP Surface Sealing Compound (1 quart) 

00225493 CI 070 EP Surface Sealing Compound, Case of 4 quarts 

00020132 Bag of 30 ports with non-return valves 

00020133 Bag of 6 connection hoses with non-return valves 

00020134 Bag of 4 air relief stoppers 

00055205 CB 200 PI dispenser (fully enclosed) 

00024825 Adhesive dispenser for 10.5 oz tubes 

*Not available in Canada 

4. A light tap with a hammer 

to the rear end of the 

CI 060 EP cartridge 

breaks the internal glass 

cylinder, releasing the 

hardener. Mix by seesaw 

motion for approximately 

30 motions. 

Do not shake. 

CI 060 Crack Injection System 7.2.1 

Construction 

Crack Injection 

Chemicals 

System 

Cl 060 Crack Injection System 5.2.1 

5. Puncture the seal of the 

cartridge tip. Then 

screw on connection 

hose. 

6. Plug connection hose to 

bottom port. Place air 

relief stopper in next 

port above. 

7. Inject CI 060 EP resin 

until it appears visibly in 

the next port above. 

Remove air relief stopper 

(non-return valve is 

now closed) and insert 

into next port. Continue 

injecting into original 

port until the port 

accepts no more resin 

(when normal hand 

pressure is used on the 

dispenser). 

8. Detach connection hose 

from port and plug to 

the next higher port. 

Repeat operating steps 

6 and 7 up to the end of 

the crack. 

9. After the injection resin 

has set, generally over 

night, the ports and the 

sealing compound can 

be removed with a flat 

chisel. If required, the 

surface can be ground 

even. 


7.2.2 RM 700 EP Epoxy Repair Mortar 

Construction 

Crack Injection 

Chemicals 

System 

5.3.1 RM 700 EP Epoxy Repair Mortar 



• ASTM D 638 

•ASTMD695 

•ASTMD790 

Meets or exceeds all current 

V.O.C. regulations 

USDA Acceptable 



Solids Content 

100% 

Color 

Light gray 

Shelf Life 

2 years from date of manufacture 

Application Temp. Range 

50° to 90° F (10°C to 32°C) 

Pot Life 

0.45 cu. ft. mix @ 20–30 mins 

Cure Schedule at 70°F (21°C) 

Recoat or top coat: 4–5 hrs 

Light foot traffic: 10–12 hrs 

Full cure traffic: 2–7 days 

Compressive Strength (psi) 

10,489 @ ASTM D 695 

Tensile Strength (psi) 

8,157 @ ASTM D 638 

Impact Strength (IZOD) 

Excellent 

Heat Deflection Temperature 

ASTM D 648, 1/2" x 1/2" bars, 

span = 4" 

156°F (69°C) @ ASTM D648 

Chemical Resistance 

xylene .................C 

1,1,1 trichlorethane . . . . . . C 

MEK ..................A 

methanol...............A 

ethylalcohol ............A 

skydrol ................B 

10% sodium hydroxide ...C 


10%sulfuric acid........B 

70%sulfuricacid ........A 

10%HC1(aq)...........C 

5% acetic acid . . . . ......B 

Rating Key: A - not recommended, 

B - 2 hour term splash spill, C - 8 hour 

term splash spill 

Volatile Organic Content (VOC) 

Zero pounds per gallon 


RM 700 EP consists of a 100% solids, 

2-part epoxy packaged in kit form with 

the proper amount of graded sand to 

make a perfect patch. RM 700 EP is 

high strength and designed to resist 

wear and abrasion for most concrete 

repair applications. 


• Virtually unaffected by 

freezing/thawing 

• Bonds to concrete and steel 

• No primer required 

• Easily troweled 

• All components pre-measured 


Basic Use 

RM 700 EP is a heavy duty trowelable 

Mortar designed for repairing damaged 

concrete subject to heavy loads or 

severe impact. RM 700 EP is specifically 

formulated to be used in federally 

inspected meat and poultry plants, 

and is acceptable for use in facilities 

regulated by the U.S. Department 

of Agriculture. 

RM 700 EP’s fast cure and high 

compressive strength make it ideal for 

repair work in areas where downtime 

must be kept to a minimum, such as 

plant and warehouse aisleways, truck 

docks and entryways. Its inherent 

resistance to thermal shock is crucial 

when repaired areas are subject to hot 

water washing. Areas which are at 

ambient temperatures as low as 50°F 

(10°C) may be subjected to cleaning 

solutions and water at temperatures of 

200°F (93°C) with no adverse effects. 

Coverage 

• 65 lb unit yields 0.45 ft 3 

• One 65 lb bucket RM 700 EP 

covers approximately 21.54 square 

feet at 1/4" thickness 

• One 9 lb bucket RM 700 EP covers 

approximately 2.7 square feet at 

1/4" thickness 

Limitations 

• Substrate temperature must be 5°F 

(3°C) above dew point 

• Minimum depth of patch is 1/8", 

except at edges of patch, which 

should be 1/4" 

• Avoid mixing more RM 700 EP than 

can be placed in 20 minutes at 

70°F (21°C) 

• Do not place RM 700 EP 

when slab temperatures 

are below 50°F (10°C) or above 

80°F (27°C) 

• Do not install RM 700 EP on 

vertical surfaces without providing 

suitable formwork to retain the 

patch during cure 

• Do not attempt to feather edges of 

patch. Terminate all applications 

into a 1/4" sawcut, reveal or reglet 

• All new concrete must be cured for 

30 days prior to application 



Surface Preparation 

The surface to be repaired must be 

clean, dry, and free of oil, grease and 

loose matter. The bonding surface 

should be roughened, using a small 

chipping hammer or bushing tool, swept 

clean and blown with clean, dry, oil-free 

compressed air, or vacuumed clean. 

Where the patch will terminate, the 

concrete must be sawcut and chipped 

out 1/4" deep. 

No priming is required with RM 700 EP, 

so installation is quick, easy and 

economical. 

Temperature 

RM 700 EP should be stored at 

temperatures between 55°F and 90°F 

(13°C and 32°C) prior to use. Substrate 

temperatures may be between 50°F and 

80°F (10°C and 27°C). 

Mixing 

Proper mixing is critical when installing 

epoxy repair mortars. Do not mix more 

mortar than can be applied in 20 

minutes. Drain the contents of Part B 

completely into a clean mixing container. 

Then drain the contents of Part A into 

the same container. Mix the liquids until 

the resultant mixture is free of streaking. 

Next, add the aggregate, a little at a 

time, while mixing with a mortar mixer or 

a drill with a mixing paddle. Mix until 

uniform, being sure that there is no dry 

aggregate on the bottom or sides of the 

pail. Do Not Mix Partial Units. Failure to 

combine components in the proper 

ratios can result in poor cure or no cure. 

Troweling 

RM 700 EP Epoxy Repair Mortar 7.2.2 

Construction 

Repair 

Chemicals 


RM 700 EP Epoxy Repair Mortar 5.3.1 

For large patches, apply RM 700 EP 

mortar in 2 foot wide strips. Lattice 

boards will help ensure proper 

thickness. Spread and finish with a 

rectangular steel trowel, taking care to 

minimize trowel marks. Be sure the 

edges of patch are flush with the 

surrounding concrete. For smaller 

patches, a trowel alone may be 

sufficient. 

Trowels may be coated with a 

commercial solvent such as mineral 

spirits, to give the finished work a 

smoother appearance. 

Maintenance 

RM 700 EP may be cleaned with most 

floor cleaning detergents. Aggressive 

solvents should be avoided. 

Floor Cleaning 

5.3.1.5 Ordering Information 

Caution: Some cleaners may affect the 

color of the floor installed. Test each 

cleaner in a small area, utilizing your 

cleaning technique. If no ill effects are 

noted, you can continue to clean with 

the product and process tested. 

Recoat or Topcoating 

No recoating or topcoating is necessary. 

However, if you opt to topcoat the 

applied mortar, allow it to cure before 

topcoating. Many epoxies and 

urethanes can be used. 

RM700EP is available in a convenient, pre-proportioned kit, containing resin, 

hardener and select, graded aggregate. 

Item No. Description Size 

00020264 RM 700 EP 65 lb pail 

00020428 RM 700 EP Sample Kit 9 lb unit 

00024155 Stainless Steel Paddle Mixer smooth shank (shown below) 

Specially designed for epoxy mortar. Use with Jacob’s style chuck. 

Estimating Formula* 

Number of Units Required = 

(L*W*(D ave / 12)) / Y prod 

L = length of void in feet 

W = width of void in feet 

D ave = ave. depth of void in inches 

Y prod = Yield for product 

(see table below) 

Estimated Yield for Repair Mortars 

& Grout (Yprod) in ft3 

Product Yprod 

RM 700 EP (65 lb. unit) 0.450 

RM 700 EP (9 lb. unit) 0.056 

*Numbers are approximate and assume no waste. 

Read product labeling 

and accompanying 

literature before using. 


7.2.3 RM 710 EP Lo-Temp Mortar 

Construction 


Chemicals 

5.3.2 RM 710 EP Lo-Temp Mortar 



• ASTM D 635 

• ASTM D 638 

• ASTM D 695 

• ASTM D 790 

Meets or exceeds all current V.O.C. 

regulations 

USDA Acceptable 



Solids Content 

100% 

Color 

light gray 

Shelf Life 

2 years from date of manufacture 

Application Temp. Range 

30F° to 80° F (–1°C to 27°C) 

Pot Life at 70°F (21°C) 

0.45 cu. ft. mix @ 10-15 min 

Cure Schedule at 70°F (21°C) 

Recoatortopcoat ....-3–4 hrs 

Lightfoottraffic ......-6–8 hrs 

Fullcuretraffic ......-2–7 days 

Foot traffic 

serviceable 24 hrs at 30°F (–1°C) 

Compressive Strength (psi) 

7,560 @ ASTM D695 

Tensile Strength (psi) ASTM D 638 

6,030 @ ASTM D638 

Impact Strength (IZOD) 

Excellent 

Heat Deflection Temperature 

113°F (45°C) @ ASTM D648 

Chemical Resistance 

xylene .................C 

1,1,1 trichlorethane . . . . . . C 

MEK ..................A 

methanol...............A 

ethylalcohol ............C 

skydrol ................B 

10% sodium hydroxide ...D 


10%sulfuric acid .......C 

70%sulfuricacid ........A 

10%HC1(aq)...........C 

5% acetic acid . . . . ......B 

Rating Key: A - not recommended, 

B - 2 hour term splash spill, C - 8 hour 

term splash spill, D - 72 hour immersion 

Volatile Organic Content (VOC) 

Zero pounds per gallon 


RM 710 EP consists of a 100% solids, 

2-part epoxy packaged in kit form with 

the proper amount of graded sand to 

make a reliable patch. The RM 710 EP 

is designed for faster curing and 

applications at lower temperatures. 


• Virtually unaffected by freeze/thaw 

• Can be applied at low base 

material temperatures 

• Very fast curing 

• No primer required 

• Bonds to concrete and steel 

• All components premeasured 


Basic Use 

RM 710 EP is a heavy duty trowelable 

mortar which is designed for repairing 

damaged concrete, subject to heavy 

loads or severe impact. RM 710 EP is 

specifically formulated to be applied on 

freezer floors and cold storage areas, at 

temperatures as low as 30°F (–1°C), 

where most epoxies will not cure. 

RM 710 EP’s fast cure and high 

compressive strength also make it ideal 

for rapid repair work in areas where 

downtime must be kept to a minimum, 

such as plant and warehouse aisleways, 

truck docks and entryways. 

Coverage 

• 65 lb unit yields 0.45 ft 3 

• One 65 lb bucket RM 710 EP 

covers approximately 20.58 ft 2 at 


• One 9 lb bucket RM 710 EP 

covers approximately 2.57 ft 2 at 


Limitations 

• Minimum depth of patch is 1/8", 

except at edges of patch, which 

should be 1/4" 

• Avoid mixing more RM 710 EP than 

can be placed in 10-15 minutes at 

35°F (2°C) to 70°F(21°C) 

• Do not place RM 710 EP when slab 

temperatures are below 30°F (–1°C) 

or above 80°F (27°C) 

• Do not install RM 710 EP on 

vertical surfaces without providing 

suitable formwork to retain the 

patch during cure 

• Do not attempt to feather edges of 

patch. Terminate all applications 

into a 1/4" sawcut, reveal or reglet 

• Not recommended for immersion 

in aggressive solvents 

• Not suitable for outdoor use without 

UV-resistant coating 

• Substrate temperature must be 

5°F (3°C) above the dew point 

• When temperatures are low, 

extended time may be required for 

the material to cure before allowing 

industrial traffic 




The surface to be repaired must be 

clean, dry, and free of oil, grease and 

loose matter. The bonding surface 

should be roughened, using a small 

chipping hammer or bushing tool, swept 

clean and blown with clean, dry, oil-free 

compressed air, or vacuumed clean. 

Where the patch will terminate, the 

concrete must be sawcut and chipped 

out 1/4" deep. 

No priming is required with RM 710 EP, 

so installation is quick, easy and 

economical. 

Temperature 

RM 710 EP should be stored at 

temperatures between 55°F and 90°F 

(13°C and 32°C) prior to use. 

Substrate temperatures may be 

between 30°F and 80°F (–1°C and 

27°C). 

Mixing 

Proper mixing is critical when installing 

epoxy repair mortars. 

Do not mix more mortar than can be 

applied in 10-15 minutes at 35°F (2°C) 

to 70°F (21°C). Drain the contents of 

Part B completely into a clean mixing 

container. Then drain the contents of 

Part A into the same container. Mix the 

liquids until the resultant mixture is free 

of streaking. Next, add the aggregate, a 

little at a time, while mixing with a 

mortar mixer or a drill with a mixing 

paddle. Mix until uniform, being sure 

that there is no dry aggregate on the 

bottom or sides of the pail. Do Not Mix 

Partial Units. Failure to combine 

components in the proper ratios can 

result in poor cure or no cure. 

Troweling 

For large patches, apply RM 710 EP 

mortar in 2 foot wide strips. Lattice 

boards will help ensure proper 

thickness. Spread and finish with a 

rectangular steel trowel, taking care 

to minimize trowel marks. Be sure 

the edges of patch are flush with the 

surrounding concrete. For smaller 

patches, a trowel alone may be 

sufficient. Trowels may be coated 

with a commercial solvent such as 

mineral spirits, to give the finished 

work a smoother appearance. 


RM 710 EP is available in a convenient, pre-proportioned kits containing 

resin, hardener and select, graded aggregate. 


00020268 RM 710 EP 65 lb pail 

00020429 RM 710 EP Sample Kit 9 lb unit 

00024155 Stainless Steel Paddle Mixer smooth shank (shown below) 

Specially designed for epoxy mortar. Use with Jacob’s style chuck. 

RM 710 EP Lo-Temp Mortar 7.2.3 

Construction 

Repair 

Chemicals 


RM 710 EP Lo-Temp Mortar 5.3.2 

Maintenance 

RM 710 EP may be cleaned with most 



Floor Cleaning 

Caution: Some cleaners may affect the 

color of the floor installed. 

Test each cleaner in a small area, 

utilizing your cleaning technique. 

If no ill effects are noted, you can 

continue to clean with the product and 

process tested. 

Recoat or Topcoating 

No recoating or topcoating is necessary. 

However, if you opt to topcoat the 

applied mortar, allow it to cure before 

topcoating. Many epoxies and 

urethanes can be used. 


7.2.4 RM 800 PC Cement Repair Mortar 

Construction 


Chemicals 

5.3.3 RM 800 PC Cement Repair Mortar 



ASTM C 928 



Working Time 

15 mins at 75°F (24°C) 

Set Time (ASTM C 266) 

Initial (Hrs:Min): 0:20 

Final (Hrs:Min): 0:30 

Flexural Strength 

(ASTM C 348) 28 Days 

900 psi 


(ASTM C 109) 

3hrs ...........-3000 psi 

1day ...........-6000 psi 

28days .........-8000 psi 

Percentage Length Change 

(ASTM C 157) 

Air-cured........-–0.082% 

Moist-cured .....-+0.031% 

Resistance to deicing salts 

(ASTM C 672) 

(10% Calcium Chloride Solution) 

25 cycles - 1 Rating 

Water Absorption (ASTM C 642) 

9.8% 

Freeze-Thaw Resistance, 3000 cycles 

(ASTM C 666, Procedure A) 

88% Dynamic modulus 

Flow, 5 min (ASTM C 109) 

142% 

Color 

Concrete gray 

Splitting Tensile Strength 

(ASTM C 496) 

7day ............-390 psi 

28day ...........-450 psi 


RM 800 PC is a fast setting concrete 

patching material which exhibits high 

early strength. RM 800 PC is a 

self-bonding patching compound 

blended with special cements and 

additives. No bonding agents are 

required. RM 800 PC can accept 

vehicular traffic in three hours and 

meets the requirements of ASTM C 928 

for packaged, dry, rapid-hardening 

cementitious materials for concrete 

repairs. 


• DOT approved (Tennesse & 

Mississippi) 

• Self-bonding, requires no bonding 

agents or primers 

• Minimizes downtime 

• Pre-blended; just add water 


Basic Use 

RM 800 PC is suitable for repair of 

damaged concrete on parking 

structures, airport runways, warehouse 

floors and loading docks. It can also be 

used for setting posts, railing and 

parking meters. 


The damaged area should be prepared 

by back-cutting, or sawing of a vertical 

edge. This preparation should be 

performed in a manner which prevents 

damage to the surrounding concrete. 

Provide a minimum depth of 1/2". Loose 

scale or dust must be removed using 

compressed air or water blasting, 

leaving only clean, sound concrete. The 

area to be repaired should be saturated 

with water, but there should be no 

puddles present. 

• Suitable for vehicular traffic 

in 3 hours at 70°F (21°C) 

• Initial set time 20 minutes, 

final set time 30 minutes 

Coverage 

One 50 lb (22.7 kg) bucket yields 0.42 ft 3 

(0.011 m 3 ) and covers approximately 10 

ft 2 when applied 1/2" (13 mm) thick. 

Limitations 


RM 800 PC is designed for use on 

horizontal surfaces in thicknesses from 

1/2" to 8". 

Mixing 

• Do Not add excessive amounts of 

water 

• Do Not mix more than can be used 

in 10 minutes 

• Up to 1 lb of cement colorant may 

be added to color patch 

Working time is approximately 10 

minutes at 75°F (24°C), and becomes 

shorter as the temperature increases. 

Do Not mix more product than you can 

place in 10 minutes. Clean mixer or 

mixing paddle with water between 

mixes and after last mix, to avoid buildup 

of product. 


Application 

Air, mix and substrate temperatures 

should be between 45°F (7°C) and 90°F 

(32°C) during repair and for 24 hours 

afterward. Place RM 800 PC in the area 

to be repaired, filling flush 

with surrounding concrete, and 

consolidate during placement by 

Installation Instructions 

1. Score concrete 

around damaged 

area at a slight 

backward angle 

to a minimum 

depth of 1/2" 

using Hilti Dry 

Diamond Blade. 

2. Expose fresh 

concrete surface 

and chip out 

edges to a depth 

of 1/2" using 

a Hilti 

Combihammer 

(Hilti TE 56 suggested) 

and chisel 

or bushing 

head. Remove 

dust and debris 

with vacuum or 

compressed air. 

3 Saturate prepared 

area with water. 

Add 2 quarts of 

potable water to 

an empty 5 gallon 

pail. Slowly add 

powdered RM 

800PC and mix 

using a drill (or 

equivalent) and a 

mixing paddle 

(sold below) until 

free of lumps. 

Add an additional 

quart of water, 

alternating with 

remaining powder, 

until entire 

contents have 

been 

thoroughly 

blended. 

RM 800 PC Cement Repair Mortar 7.2.4 

Construction 

Repair 

Chemicals 


RM 800 PC Cement Repair Mortar 5.3.3 

4. After removing 

excess water 

from prepared 

area, Using a 

trowel, place 

mortar and push 

into all corners 

and edges. 

5. Finish patch with 

trowel. Protect 

patch from traffic 

until cured. 


RM 800 PC is packaged in convenient, reclosable plastic pails, containing 50 lb 

(22.7 kg) of product. 


00020270 RM 800 PC 50 lb pail 

00024155 Stainless Steel Paddle Mixer smooth shank 

rodding. Surface is ready for brooming 

or texturing in 20 to 30 minutes. 

• Do Not use in vertical or 

overhead surfaces 

Storage Life 

One year from date of manufacture, in 

original, unopened container. 

Specially designed for repair mortar. Use with Jacobs style chuck. 

Maintenance 

RM 800 PC may be cleaned with most 



CAUTION: Contains Silicon 

Dioxide, Portland Cement and 

Calcium Hydroxide. 

Your skin may be sensitive 

to cement. Wearing rubber gloves 

is recommended. Avoid contact 

with eyes or prolonged contact 

with skin. In case of contact, flush 

thoroughly with water. 

For eyes, flush with clean water 

for at least 15 minutes and get 

prompt medical attention. 

Keep out of reach 

of children. 



(L*W*(D ave / 12)) / Y prod 






& Grout (Yprod) in ft3 

Product Yprod 

RM 800 PC 0.420 

* Numbers are approximate and 

assume no waste. 


7.2.5 CG 200 PC Cementitious Grout 

Construction 


Chemicals 

5.4.1 CG 200 PC Cementitious Grout 



ASTM C 1107 

Corps of Engineers 

Specification CRD-C-621 Type A, 

B&C 



Color 

Concrete gray 

Compressive Strength (psi) ASTM C 

109 confined 

Plastic Fluid 

1 day 3,000 psi 2,500 psi 

3 days 6,000 psi 4,000 psi 

7 days 8,000 psi 6,000 psi 

28 days 10,000 psi 8,000 psi 

Working Time (minutes) 

Plastic Fluid 

at 75°F (24°C)15–20 15–20 

Set Time (hrs:min) ASTM C 191 

Plastic Fluid 

Initial: 2:15 5:15 

Final 5:15 7:45 

Cone, N/A 26 sec. 

ASTM C 939 

Volume Change (% expansion) 

ASTM C 827 

Plastic Fluid 

At time of set:+0.21% +0.30% 

Volume Change (% expansion) 

ASTM C 1090 

Plastic Fluid 

3 days +0.03% +0.01% 

7 days +0.03% +0.01% 

14 days +0.03% +0.01% 

28 days +0.03% +0.01% 


CG 200 PC is a non-metallic, noncorrosive, 

expansive portland-cement 

grout, intended for interior and exterior 

use, in confined areas. CG 200 PC is 

particularly useful in applications where 

high fluid mixes or compressive 

strengths to 10,000 psi are desired. CG 

200 PC contains “super plasticizers” for 

ease of mixing and placing, and requires 

only the addition of water prior to use. 


• Non-metallic 

• Non-corrosive 

• Non-shrink 

• High early strength 

• Pumpable fluid consistency 


Basic Uses 

CG 200 PC is suitable for use in the 

grouting of heavy equipment and 

machinery, concrete and structural steel 

columns and bearing plates, as well as 

grouting and leveling precast and 

prestressed members. 

CG 200 PC is suitable where a 

combination of high early strength, 

shrinkage compensation and ease of 

placement are important. 

Coverage 

55 lb unit yields: 

• Trowel Consistency, 0.51 ft 3 

• Fluid Consistency, 0.55 ft 3 

Limitations 

• CG 200 PC is not for use in areas 

subject to spillage of acids or 

sulfates 

• CG 200 PC is not for use in applications 

subject to severe vibration 

or sudden dynamic loading, such 

as stamping presses and industrial 

generators and turbines 

• CG 200 PC must not be vibrated 

during placement. Consolidation is 

to be by rodding 

• CG 200 PC must be coated with 

a protective membrane, when 

exposed to acids or sulfates 

• DO NOT apply to substrates that 

are frozen or contain frost 

• DO NOT use in applications of high 

dynamic loading 



Temperatures 

Air, mix and substrate temperatures 

should be between 40°F (4°C) and 90°F 

(32°C) during application and be 

protected from freezing a minimum of 

48 hours after installation. 


Saturate the substrate with water for 24 

hours prior to grout placement. The area 

to be grouted must be free of loose or 

deteriorated concrete, dust, dirt, grease, 

oil and paints or other coatings. If 

grouting beneath structural systems, 

provide air relief holes as necessary. 

Remove excess water with absorbent 

cloths, compressed air or vacuuming, 

leaving no puddles. 

Form Work 

Wood forms or other absorbent forms 

should be coated with a form release oil 

to prevent adhesion of CG 200 PC and 

to prevent absorption of water by the 

form. Forms should be designed to 

permit rapid, continuous and complete 

filling of the space to be grouted. 

Use procedures which permit CG 200 

PC to flow by gravity between the 

surfaces and keep the grout in full 

contact with these surfaces until it has 

hardened. 

Mixing 

CG 200 PC may be mixed to a dry pack, 

hand trowel or fluid pourable 

consistency, depending on the amount 

of water added. Do not add additional 

CG 200 PC Cementitious Grout 7.2.5 

Construction 

Cementitious 

Chemicals 

Grout 

CG 200 PC Cementitious Grout 5.4.1 

cement or other materials for any 

reason. CG 200 PC is a pre-blended 

grout which uses a precise blend of 

select silica aggregate, set accelerators, 

water and reducing agents, fluidizers 

and expansion producing admixtures. 

The water additions shown will provide a 

general guideline for achieving the 

desired consistency. Amounts shown 

are for 55 lbs (one unit) of powdered 

product. The actual amount of water 

required may be affected by the 

temperature, batch size and mix method 

chosen. 

CG 200 PC may be mixed in a revolving 

concrete mixer, or in a bucket, using a 

Hilti drill and a mixing paddle. The 

method chosen should allow continuous 

placements, so that all the grout is in 

place before any of it has taken a set. 

Plastic, Fluid, 

Desired Trowel Pumping 

Consistency Consistency Consistency 

Grout 55 lb 55 lb 

Water 1.0 gal (3.8 L) 1.2 gal (4.5 L) 

Yield 0.51 cu ft 0.55 cu ft 

Unit Weight 126 lb/cu ft 122 lb/cu ft 

Discard lumpy material or broken 

containers. 

Storage Life 

5.4.1.5 Ordering Information* 

One year from date of manufacture, in 

original, unopened container. 

Item No. Description 

00020271 CG 200 PC Cementitious Grout - 55 lb Pail 

Packaged in resealable pails containing 55 lb (25.0 kg) of product 

*Not available in Canada 

CAUTION: Contains Silicon 

Dioxide, Portland Cement and 

Calcium Hydroxide. 

Your skin may be sensitive 

to cement. Wearing rubber gloves 

is recommended. Avoid contact 

with eyes or prolonged contact 

with skin. In case of contact, flush 

thoroughly with water. 

For eyes, flush with clean water 

for at least 15 minutes and get 

prompt medical attention. 

Keep out of reach 

of children. 



(L*W*(D ave / 12)) / Y prod 





(see table below) 


& Grout ( Yprod) in ft 3 

Product 

Yprod 

CG 200 PC (Plastic Consistency) 0.510 

CG 200 PC (Fluid Consistency) 0.550 

* Numbers are approximate and 

assume no waste. 



Notes 


In The United Sates In Canada 

PAYMENT TERMS: Net 30 days from date of invoice. Customer agrees to pay all 

costs incurred by Hilti in collecting any delinquent amounts, 

including attorney’s fees. 

FREIGHT: All sales are F.O.B. Destination with transportation allowed via Hilti 

designated mode. Delivery dates are estimates only. Additional 

charges for expedited shipments, special handling requirements, 

and orders below certain dollar amounts shall be the responsibility 

of Customer. Fuel surcharges may apply depending on market 

conditions. 

CREDIT: All orders sold on credit are subject to Credit Department approval. 

RETURN POLICY: Products must be in saleable condition to qualify for return. 

Saleable condition is defined as unused items in original 

undamaged packaging and unbroken quantities and in as-new 

condition. All returns are subject to Hilti inspection and 

acceptance, and a $125 restocking charge if returned more 

than 90 days after invoice date. Proof of purchase is required 

for all returned materials. Special orders products and 

discontinued items are not eligible for return credit. Dated 

materials are only returnable in case quantity, and within 30 

days after invoice date. 

WARRANTY: Hilti warrants that for a period of 12 months from the date it sells a 

product it will, at its sole option and discretion, refund the purchase 

price, repair, or replace such product if it contains a defect in 

material or workmanship. Absence of Hilti’s receipt of notification of 

any such defect within this 12-month period shall constitute a 

waiver of all claims with regard to such product. 

THE FOREGOING WARRANTY IS IN LIEU OF ALL OTHER 

WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT 

LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY 

AND FITNESS FOR A PARTICULAR PURPOSE. Hilti shall in no 

event be liable for, and Customer hereby agrees to indemnify Hilti 

against all claims related to special, direct, indirect, incidental, 

consequential, or any other damages arising out of or related to the 

sale, use, or inability to use the product. 

ACCEPTANCE OF ORDER: Acceptance is limited to the express terms contained herein, and 

terms are subject to change by Hilti without notice. Additional or 

different terms proposed by Customer are deemed material and are 

objected to and rejected, but such rejection shall not operate as a 

rejection of the offer unless it contains variances in the terms of the 

description, quantity, price or delivery schedule of the goods. 

Orders are not deemed “accepted” by Hilti unless and until it ships 

the associated items. 

DOMESTIC ORIGIN: Any non-domestic Hilti product will be so identified on shipping 

documents and invoices for customers who properly identify 

themselves as a federal government entity. All other customers 

may obtain such information by written request to Hilti, Inc., 

Contract Compliance, P.O. Box 21148, Tulsa, Oklahoma 74121. 

Hilti’s Quality Department personnel are the only individuals 

authorized to warrant the country of origin of Hilti products. 

BUSINESS SIZE: Hilti is a large business. 

PRICES: Prices are those stated on the order, and unless otherwise noted 

are based on purchasing all items on the order — pricing for 

individual products may vary for purchases of different quantities or 

item combinations. Hilti does not maintain most favored customer 

records, makes no representation with respect to same, and rejects 

any price warranty terms proposed by Customer. Hilti's published 

net price list is subject to change without notice. 

CONSENT TO JURISDICTION: All transactions made pursuant hereto shall be deemed to have 

been made and entered into in Tulsa, Oklahoma. Any and all 

disputes arising directly or indirectly from such transactions shall be 

resolved in the courts of the County of Tulsa, State of Oklahoma, to 

the exclusion of any other court, and any resulting judgment may 

be enforced by any court having jurisdiction of such an action. All 

transactions shall be governed by and construed in accordance 

with the laws of the State of Oklahoma. 

INDEMNIFICATION: Customer hereby agrees to indemnify Hilti for any costs, including 

attorney’s fees, incurred by Hilti as a result, in whole or in part, of 

any violation by Customer of any Federal, State or Local statute or 

regulation, or of any nationally accepted standard. It shall be 

Customer’s sole responsibility to comply with all applicable laws 

and regulations regarding the handling,use, transportation, or 

disposal of products upon taking possession of same. 

AUTHORIZATION: HILTI LEGAL DEPARTMENT PERSONNEL ARE THE ONLY 

INDIVIDUALS AUTHORIZED TO MODIFY THESE TERMS AND 

CONDITIONS, WARRANT PRODUCT SUITABILITY FOR SPECIFIC 

APPLICATIONS, OR EXECUTE CUSTOMER DOCUMENTS, AND 

ANY SUCH ACTION IS NULL AND VOID UNLESS IN WRITTEN 

FORM SIGNED BY SUCH INDIVIDUAL. 

Hilti Product Technical Guide 

PAYMENT TERMS: Net 30 days from date of invoice. 

Customer agrees to pay all costs incurred 

by Hilti in collecting delinquent amounts, if 

any, including reasonable attorney’s fees. 

FREIGHT: Sales are F.O.B. Destination Point with 

transportation allowed via Hilti designated 

mode. Additional charges may apply for 

expedited delivery, special handling 

requirements, and order under certain 

limits. A fuel surcharge may apply 

depending on market conditions. 

CREDIT: All orders sold on credit are subject to 

Credit Department approval. 

RETURN POLICY: Product may be returned prepaid (unless 

otherwise authorized) to Hilti provided: 

i) it is returned by the original purchaser 

ii) it is not dated product returned more 

than 30 days after the original delivery 

date 

iii) it is not discontinued, clearance or 

special order product 

iv) it is unused, in original packaging and 

in unbroken quantities. 

Hilti will inspect product and, if the above 

requirements are satisfied, will credit to 

customer the original purchase price. A 

15% restocking fee may apply. 

WARRANTY: Other than the manufacturer’s published 

warranty, no warranties or conditions, 

express or implied, written or oral, 

statutory or otherwise are implied. Any and 

all conditions and warranties implied by 

law or by the Sale of Goods Act or any 

similar statutes of any Province are hereby 

expressly waived. 

TITLE TO PRODUCT: Title to product remains with Hilti until the 

total purchase price of product is paid. 

PRICES: Customer agrees to pay Hilti prices set out 

on invoice. Customer agrees to pay taxes 

as indicated on invoice unless Hilti 

receives acceptable exemption 

certificates. 

INDEMNIFICATION: Customer agrees to use product at own 

risk and to indemnify Hilti against all 

liabilities, including legal fees, to third 

parties arising out of the use or 

possession thereof. Hilti shall in no event 

be liable for special, incidental or 

consequential damages. 

CHANGES: Hilti sales personnel are not authorized to 

modify these Terms and Conditions or 

modify Customer’s credit terms. Terms are 

subject to change by Hilti with reasonable 

notice to Customer. 

CASH SALES: Payment in full is due prior to goods being 

released. 

QUOTATIONS: All terms and conditions apply once 

customer agrees to purchase product. 

Quotations on special promotion products 

are only valid until end of promotion 

period. 

Hilti, Inc. (US) 1-800-879-8000 | www.us.hilti.com I en español 1-800-879-5000 I Hilti (Canada) Corp. 1-800-363-4458 I www.ca.hilti.com I Product Technical Guide 2008

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