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Manuals & Procedures - Wilks Enterprise, Inc.

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InfraRan ® Specific Vapor<br />

Analyzer<br />

User’s Guide<br />

InfraRan is a registered trademark of <strong>Wilks</strong> <strong>Enterprise</strong>, <strong>Inc</strong>.<br />

Copyright 2010 <strong>Wilks</strong> <strong>Enterprise</strong>, <strong>Inc</strong>., Norwalk, CT


1. InfraRan Specific Vapor Analyzer Overview ........................................................................................................ 4<br />

1.1. Introduction .................................................................................................................................................. 4<br />

1.2. Basic Measurement Concept ........................................................................................................................ 4<br />

1.3. Analyzer Description ................................................................................................................................... 5<br />

1.4. Analyzer Port Inlet/Outlet Fittings ............................................................................................................... 6<br />

1.4.1. Reducing Pump Outlet Noise................................................................................................................... 6<br />

1.4.2. Instrument Shoulder Strap ....................................................................................................................... 6<br />

2. Getting Started ....................................................................................................................................................... 7<br />

2.1. Analyzer Check ............................................................................................................................................ 7<br />

2.2. Charging the Battery .................................................................................................................................... 7<br />

2.3. Cleaning the Instrument ............................................................................................................................... 8<br />

2.4. Instrument Warm-up .................................................................................................................................... 8<br />

2.5. Power Source ............................................................................................................................................... 8<br />

2.6. Quick Start Instructions ................................................................................................................................ 8<br />

3. Keypad Operations ................................................................................................................................................ 8<br />

3.1. Data Entry Keypad ....................................................................................................................................... 9<br />

3.2. Keypad Menu Operations Map .................................................................................................................... 9<br />

3.2.1. Top Menu ................................................................................................................................................ 9<br />

3.2.2. Analyze Menu ........................................................................................................................................ 10<br />

3.2.3. Run Menu .............................................................................................................................................. 10<br />

3.2.4. Control Menu ......................................................................................................................................... 11<br />

3.2.5. Files Menu ............................................................................................................................................. 12<br />

3.2.6. Setup Menu ............................................................................................................................................ 13<br />

3.2.7. Diag Menu ............................................................................................................................................. 13<br />

3.2.8. Clock Menu ........................................................................................................................................... 14<br />

3.2.9. Analysis Menu ....................................................................................................................................... 14<br />

3.2.10. Log Menu .......................................................................................................................................... 15<br />

3.2.11. Calibrate Menu .................................................................................................................................. 15<br />

3.2.12. Download Menu ................................................................................................................................ 16<br />

3.2.13. Control Menu .................................................................................................................................... 16<br />

3.3. Analysis Modes .......................................................................................................................................... 17<br />

3.3.1. Normal (Analysis) Mode ....................................................................................................................... 17<br />

3.3.2. Fast (Survey) Mode ............................................................................................................................... 17<br />

3.4. Display Operations ..................................................................................................................................... 17<br />

3.4.1. System Indicator .................................................................................................................................... 17<br />

3.4.2. Display Modes ....................................................................................................................................... 17<br />

4. Communications Interface ................................................................................................................................... 18<br />

4.1. USB Port Operation Test ........................................................................................................................... 19<br />

4.2. Downloading Data with RS-232/USB ....................................................................................................... 19<br />

2


4.2.1. Using Windows Hyperterminal Program ............................................................................................... 19<br />

4.2.2. Using the Excel Spreadsheet Download ................................................................................................ 20<br />

4.3. Serial Data Output ...................................................................................................................................... 21<br />

5. Input/Output and Power Connectors .................................................................................................................... 23<br />

6. Battery Removal .................................................................................................................................................. 23<br />

7. Optional Accessory-Analog Output: ................................................................................................................... 24<br />

8. Specifications....................................................................................................................................................... 25<br />

8.1. Operating and Storage Conditions ............................................................................................................. 25<br />

9. Troubleshooting ................................................................................................................................................... 26<br />

10. Service and Customer Support ....................................................................................................................... 27<br />

Figure 1 InfraRan Optical System with 16cm cell .................................................................................................. 4<br />

Figure 2 InfraRan Optical System with 6m cell ................................................................................................... 5<br />

Figure 3 InfraRan Controls and Connections ......................................................................................................... 5<br />

Figure 4 InfraRan Gas Port Fittings ........................................................................................................................ 6<br />

Figure 5 InfraRan Shoulder Straps ......................................................................................................................... 7<br />

Figure 6 InfraRan Keypad and Display .................................................................................................................. 9<br />

Figure 7 Excel Spreadsheet download screen ........................................................................................................ 20<br />

Figure 8 Excel Spreadsheet download COM Port Setting .................................................................................... 21<br />

Figure 9 Analyzer Connections ............................................................................................................................... 23<br />

3


_________________________________________________________________________________________<br />

1. InfraRan Specific Vapor Analyzer Overview<br />

1.1. Introduction<br />

The InfraRan Specific Vapor Analyzer is an analyzer that measures a particular gas or vapor in air at the<br />

parts per million (ppm) level by infrared absorption. The gas or vapor absorbs infrared energy at specific<br />

wavelengths and the amount of energy absorbed is proportional to the gas concentration. The analyzer is<br />

calibrated to read out directly in the desired units.<br />

The analyzer has a rechargeable internal battery pack with a 7 – 8 hr run time. It may also be run from<br />

100 – 250 VAC 50/60 Hz using the charger/power supply.<br />

1.2. Basic Measurement Concept<br />

The InfraRan Specific Vapor Analyzer is an infrared fixed filter analyzer. A broad-band, pulsed infrared<br />

source. The source illuminates the entrance window of a tubular, single pass transmission cell or a folded<br />

path, multipass cell. A portion of the energy is absorbed by the sample. The infrared beam then passes<br />

through an exit window and is focused on an optical filter(s) mounted on a detector that selects the<br />

wavelength required for the analysis. The detector converts the infrared energy to an electrical signal<br />

proportional to the intensity. The signal is processed by a microcomputer and is converted to a real-time<br />

display of the gas concentration in parts per million (ppm). In addition to the display both the original<br />

detector signal(s) and the calculated concentrations are transmitted as an ASCII string through an RS-232<br />

serial or USB port. Figures 1 & 2 below illustrate the theory of operation.<br />

Figure 1 InfraRan Optical System with 16cm cell<br />

4


Figure 2<br />

InfraRan Optical System with 6m cell<br />

1.3. Analyzer Description<br />

The following diagrams show the basic components of the InfraRan<br />

Figure 3 InfraRan Controls and Connections<br />

5


1.4. Analyzer Port Inlet/Outlet Fittings<br />

The inlet fitting will accept the sample wand fitting and the fitting on the zero filter holder. The outlet<br />

fitting is to reduce noise exiting the gas port block and it can be used to attach an exhaust tube to the<br />

analyzer if the user wishes to purge the gas from the test area. All fittings to the gas analyzer are standard<br />

1/4 NPT ports.<br />

Note: If an analyzer is to be attached to long lengths of tubing for the inlet and outlet, it is advised that an<br />

external pump be used. It is not recommended that an external pump be attached to the internal pump as<br />

this may cause pressure or a vacuum differential that could affect the readings or cause a seal to fail.<br />

Contact <strong>Wilks</strong> <strong>Enterprise</strong> if an external pump is needed, in that case an analyzer without an internal<br />

pump can be supplied.<br />

1.4.1. Reducing Pump Outlet Noise<br />

Additional quieting of the pump output may be required for applications in hospitals or locations where<br />

the noise of the outlet pump port may be a problem. A particulate filter, such as the type found on the<br />

sample wand can be attached to the outlet with a short length of tubing.<br />

Figure 4 InfraRan Gas Port Fittings<br />

1.4.2. Instrument Shoulder Strap<br />

The shoulder strap supplied with the instrument is rated for greater weight capacity than the total weight<br />

of the InfraRan gas analyzer and should provide safe carrying of the InfraRan for the lifetime of the<br />

instrument. Care should be taken to ensure that the strap is in good condition and properly used.<br />

Occasionally check the strap hooks for cracks, tears, loose stitching and that the metal safety clip is intact<br />

and operating properly. If there is any doubt about the condition of the strap, it should be replaced.<br />

The strap hook is latched to<br />

the safety clips slot and may<br />

release upon lifting the analyzer.<br />

The clip loop is correctly<br />

engaged by the strap clip and<br />

the safety clip is in its slot.<br />

6


Figure 5 InfraRan Shoulder Straps<br />

_________________________________________________________________________________________<br />

2. Getting Started<br />

Customers who have already set up the InfraRan may want to go to section 2.6 below for the Quick<br />

Start instructions. The following instructions are for the initial start up of the InfraRan.<br />

2.1. Analyzer Check<br />

When the instrument is received examine the container for damage. The following should be included in<br />

the contents:<br />

InfraRan Analyzer<br />

Charger - AC Adapter – InfraRan Interconnect Cable<br />

Sampling Hose & Particulate Filer<br />

Zero Filter Assembly<br />

Package of 2 zero filters<br />

Set of Inlet/Outlet Fittings<br />

Power Cord<br />

USB Cable<br />

Instruction Manual<br />

Driver/Utilities CD<br />

Wand Clip<br />

2.2. Charging the Battery<br />

After unpacking, the InfraRan Analyzer should be placed on the charger overnight. Connect charger to<br />

charger port on instrument and allow to charge at least 12 hours. The battery charger is a “smart charger”<br />

that will not overcharge the battery. Please see the charger for an explanation of indicator lights.<br />

Note: The battery should be substantially discharged before recharging to avoid developing memory in<br />

the battery that will reduce its capacity.<br />

7


2.3. Cleaning the Instrument<br />

Use damp soapy rag. Do not use solvent. Do not attempt to clean the gas cell. If the cell has become<br />

fouled it will need to be returned to <strong>Wilks</strong> <strong>Enterprise</strong> for replacement.<br />

2.4. Instrument Warm-up<br />

The InfraRan should be run with the pump on for a minimum of 30 minutes for the most stable zero prior<br />

to making measurements. Even though the detector voltage continues to vary significantly for about 4<br />

more hours, the InfraRan compensates for this change using the temperature measured by a thermistor<br />

attached to the detector housing. Each time the analyzer zero is determined, a new temperature origin is<br />

recorded and the compensation applied from that point on. During this initial 4 hour period, it is wise to<br />

rezero the InfraRan at least every hour.<br />

2.5. Power Source<br />

When changing the power source from battery to mains power or the reverse, the instrument zero should<br />

always be re-determined.<br />

2.6. Quick Start Instructions<br />

Turn on power. (30 minute warmup)<br />

Select CNTRL then select BATTERY to check battery status<br />

ESCAPE then select ESCAPE<br />

ANALYZE then select REZERO (Prompt for filter)<br />

ZERO (30 second cell flush, 30 second Zero operation)<br />

RUN then select RUN again (requires 2 key presses to avoid unintended start, 30 second<br />

countdown before first reading)<br />

YOU ARE READY TO SAMPLE!<br />

_________________________________________________________________________________________<br />

3. Keypad Operations<br />

A majority of operations will only require the use of the Top Menu described in 3.2.1. For more detailed<br />

operations, each function for each layer of operation is described in this section.<br />

8


3.1. Data Entry Keypad<br />

Figure 6 InfraRan Keypad and Display<br />

ENTER<br />

Accepts the current selection and advances to the next item or if there are no more items, exits to<br />

the next higher menu level<br />

CLEAR<br />

Erases data entered in user fields<br />

The down arrow returns to the previous menu item.<br />

The up arrow forwards to the next menu item.<br />

The right arrow enters a text space.<br />

This button toggles between SURVEY (fast) or ANALYZE (normal) modes. Survey<br />

mode has a faster response but higher noise and is useful for detecting areas of high<br />

concentration e.g. near a leak.<br />

3.2. Keypad Menu Operations Map<br />

3.2.1. Top Menu<br />

The top menu display is shown below.<br />

9


3.2.2. Analyze Menu<br />

When the ANALYZE key is selected from the top menu display the following Analyzer Menu is displayed<br />

REZERO<br />

Prompts user "INSTALL ZERO FILTER"<br />

The label ZERO will appear after the REZERO key is pressed<br />

Press ZERO key<br />

Timer countdown 30 seconds to introduce fresh air<br />

Timer countdown 30 seconds to zero instrument<br />

Display zero voltage of detector<br />

RUN<br />

Prompts user " INSTALL PARTICULATE FILTER "<br />

Press the RUN key<br />

Timer countdown 30 seconds to introduce sample air then analyzer continues into run mode<br />

LOCATION<br />

Input site location names for the log report with the data entry keypad<br />

Multiple locations can be entered by pressing the up or down arrow keys<br />

Pressing ENTER at any of the location numbers exits the location entry menu<br />

ESCAPE<br />

Returns to prior menu<br />

Note: Defined locations cannot be changed unless the current file is empty. See section 3.2.5 for erase<br />

functions.<br />

3.2.3. Run Menu<br />

When the RUN key is selected from the Analyze Menu display the following Run Menu is displayed<br />

10


LOG ON<br />

Toggles logging operations, LOG ON indicates that the logging operation is currently off.<br />

Pressing LOG ON will change the softkey to LOG OFF and display a LOG ON indication on the<br />

top left of the display.<br />

Pressing the LOG OFF softkey toggles the logging functions off and turns off the LOG OFF<br />

indicator on the display. See section 3.2.10 for additional logging functions.<br />

CONTROL<br />

Toggles pump and alarm on/off or displays battery charge condition.<br />

Note: the pump and alarm functions are toggled on/off for the current run. Starting a new run resets these<br />

functions to their normal defaults as set in section 3.2.10 ).<br />

3.2.4. Control Menu<br />

When the CONTROL key is selected from the Run Menu display the following Control Menu is displayed<br />

WILKS INFRARAN<br />

18NOV07<br />

14:30:55<br />

PUMP ON<br />

PUMP OFF<br />

ESCAPE<br />

PUMP<br />

Pump can be turned ON or OFF<br />

WILKS INFRARAN<br />

18NOV07<br />

14:30:55<br />

ALARM ON<br />

ALARM OFF<br />

ESCAPE<br />

ALARM<br />

Alarm can be turned ON or OFF<br />

11


WILKS INFRARAN<br />

BATTERY = 100%<br />

18NOV07<br />

14:30:55<br />

ESCAPE<br />

BATTERY<br />

Shows percent of battery power left<br />

WILKS INFRARAN<br />

18NOV07<br />

14:30:55<br />

25% 50% 75% 100%<br />

ESCAPE<br />

BRIGHTNESS<br />

Allows for screen brightness adjustment<br />

ESCAPE<br />

Returns to prior menu<br />

3.2.5. Files Menu<br />

When the FILE key is selected from the top menu display the following Files Menu is displayed<br />

NEW<br />

Enter file name with the alpha numeric keypad.<br />

Press CLEAR to delete current file name.<br />

Press ENTER to accept changes.<br />

ERASE<br />

Prompts user to delete file, press ENTER key to erase data in current file.<br />

ESCAPE<br />

Cancels erase operation and return to prior menu.<br />

12


3.2.6. Setup Menu<br />

When the SETUP key is selected from the top menu display the following Setup Menu is displayed<br />

DIAG<br />

Opens up the diagnostic menu which allows the user to check current calibration by injecting a<br />

calibrated gas standard.<br />

Displays system energy and gain number.<br />

CLOCK<br />

Set system time and date.<br />

ANALYSIS<br />

Global settings for the log functions and audible alarm high/low toggles on or off.<br />

Sets system display.<br />

CALIBRATE<br />

Settings containing information on current calibrated gas(s).<br />

ESCAPE<br />

Returns to prior menu.<br />

3.2.7. Diag Menu<br />

When the DIAG key is selected from the Setup Menu display the following Diag Menu is displayed<br />

VERIFY<br />

Prompts calibration standard concentration.<br />

Press ENTER to start verification.<br />

Prompts user to inject standard gas, press RUN to continue.<br />

Press ESCAPE at any time to cancel.<br />

13


ENERGY<br />

Prompts user to install zero filter.<br />

Press BEGIN key to continue.<br />

ESCAPE<br />

Returns to prior menu<br />

3.2.8. Clock Menu<br />

When the CLOCK key is selected from the Setup Menu display the following Clock Menu is displayed<br />

DATE<br />

TIME<br />

Set Year - Month - Date with keys on keypad.<br />

Set Hour - Minute - Second with keys on keypad.<br />

ESCAPE<br />

Returns to prior menu.<br />

3.2.9. Analysis Menu<br />

When the ANALYSIS key is selected from the Setup Menu display the following Analysis Menu is<br />

displayed<br />

LOG<br />

Settings for logging functions on/off status, mode and interval.<br />

DISPLAY<br />

Display selection for concentration, %T, and ABS.<br />

ESCAPE<br />

Returns to prior menu.<br />

14


3.2.10. Log Menu<br />

STATUS<br />

Global selection to turn logging function on/off.<br />

Selectable log interval, 1 second to 1 minute using the up/down arrows on keypad.<br />

MODE<br />

Select CONTINIOUS or SINGLE logging mode.<br />

INTERVAL<br />

Selectable by up/down arrows on keypad from 1 second to 1 minute.<br />

ESCAPE<br />

Returns to prior menu.<br />

Note: The InfraRan records the maximum, minimum and average concentrations for each logged interval.<br />

3.2.11. Calibrate Menu<br />

When the CALIBRATE key is selected from the Setup Menu display the following Calibration Menu is<br />

displayed<br />

EDIT<br />

Step thru calibration values with the ENTER key on the keypad.<br />

To change values, press CLEAR to erase current value and enter new values thru the alpha<br />

numeric keypad.<br />

Press ENTER to accept the new values.<br />

Calibration Values<br />

Name<br />

y0 #<br />

alpha1 #<br />

k1 #<br />

alpha2 #<br />

k2 #<br />

Factory Set<br />

Factory Set<br />

Factory Set<br />

Factory Set<br />

Factory Set<br />

Factory Set<br />

15


Scale Fact # Factory Set<br />

Range # Factory Set<br />

Temp Slope # Factory Set<br />

Precision # User Select<br />

High Alarm # User Select<br />

Low Alarm # User Select<br />

ID Number # User Select<br />

When all the calibration values have been entered or after the last item has been selected with the ENTER<br />

key, the menu will proceed to the prior menu and SAVING CHANGES should visible on the display.<br />

SEL GAS<br />

Using the up/down arrows on keypad step thru gases available and press ENTER to select gas for<br />

measurement. (This menu item is available on multi gas analyzers only).<br />

ESCAPE<br />

Returns to prior menu.<br />

3.2.12. Download Menu<br />

When the DWNLD key is selected from the top menu display the following Download Menu is displayed<br />

FILE<br />

Selecting FILE allows the user to download the current log file to the host computer.<br />

Press ENTER to download file<br />

ESCAPE<br />

Cancels operation and returns to prior menu.<br />

3.2.13. Control Menu<br />

When the CNTL key is selected from the top menu display the following Control Menu is displayed<br />

16


PUMP<br />

Toggles analyzer pump on or off.<br />

ALARM<br />

Toggles alarms on or off.<br />

BATTERY<br />

Displays percent of charge on analyzer battery.<br />

BRIGHT<br />

Selectable display brightness from 25% to 100% (set to 25% for best battery life)<br />

ESCAPE<br />

Returns to prior menu.<br />

Note : Setting the pump or alarms either on or off, effects their operation at all times. If the pump or<br />

alarms are turned off, they will not operate until they are turned on in RUN mode using the CONTROL<br />

softkey.<br />

3.3. Analysis Modes<br />

3.3.1. Normal (Analysis) Mode<br />

In normal analysis mode, reported data are the result of a rolling average of 16 measured values over a<br />

period of about 24 seconds. The display is updated at each data point. The value will lag the sample<br />

concentration by a few seconds but noise will be reduced.<br />

3.3.2. Fast (Survey) Mode<br />

Fast mode is entered and exited by pressing the light bulb button on the lower right corner of the keypad.<br />

The display shows “Fast Response” when this mode is enabled. The fast mode is intended for detecting<br />

leaks or “hot” spots. The measurements are not signal averaged. In this mode the display is considerably<br />

noisier than in the normal mode but response is faster.<br />

3.4. Display Operations<br />

3.4.1. System Indicator<br />

LOW BAT<br />

This warning appears in the indicator area when the battery is low and will soon require a charge<br />

3.4.2. Display Modes<br />

The concentration display changes depending on the relationship between the measured concentration and<br />

the control parameters.<br />

Concentration in normal range<br />

Concentration above alarm level<br />

Concentration above Calibrated Range<br />

Concentration above Mathematical Range<br />

Normal Display<br />

Flashing Display<br />

Inverted Display<br />

Asterisks replace digits<br />

17


_________________________________________________________________________________________<br />

4. Communications Interface<br />

The InfraRan has both USB and RS-232 serial interfaces. In the Run mode the current readings are<br />

transmitted as comma delimited strings every second. See Section 4.3 for the data format. Data recorded<br />

internally using the logging functions, Sections 3.2.3 and 3.2.10, are downloaded using the same interface<br />

and communications protocol. See Section 4.2.<br />

Note: For XP or earlier versions.<br />

1. Plug in the USB cable from the host computer to the InfraRan USB mini B port.<br />

2. The host computer will come up with a dialog box, noting that it has found new hardware and asking<br />

where to find the driver.<br />

3. Place the driver/utilities CD into the host computer CDROM drive and continue with the driver<br />

installation by directing the Windows driver dialog box to the driver directory on the CDROM<br />

4. After the installation of the driver, confirm that a new COM port has been added to the host computer.<br />

In the Control Panel on your computer, select the SYSTEM icon.<br />

Click on the Hardware Tab and then click on the Device Manager Button.<br />

Confirm that an additional COM port has been added the host computer. It will be identified as a "USB<br />

Serial Port".<br />

18


4.1. USB Port Operation Test<br />

To confirm the proper operation of the USB COM port, start the Windows Hyperterminal program in the<br />

Start - Programs - Accessories - Communications menu. Configure Hyperterminal to communicate with<br />

the COM port allocated to the USB serial port.<br />

The port configuration is as follows:<br />

9600 Baud<br />

1 Stop bit<br />

No Parity<br />

No Flow Control<br />

With the InfraRan USB cable plugged in and the analyzer on, press ANALYZE then RUN. After the<br />

analyzer has started the RUN cycle, a continuous stream of data should be now displayed on<br />

hyperterminal. This will confirm the proper operation of the USB port.<br />

4.2. Downloading Data with RS-232/USB<br />

Download Data Report After recording data using the SETUP - ANALYSIS - LOG - STATUS selection<br />

you can download the data file to a host computer in one of two ways.<br />

4.2.1. Using Windows Hyperterminal Program<br />

Start the Hyperterminal program on your computer, by clicking on Start – Programs – Accessories and<br />

Communications.<br />

1. Configure 9600 Baud Rate, 8 Bits, No Parity, 1 Stop Bit<br />

2. Select Transfer (computer)<br />

3. Select Capture Test, name file then hit start<br />

4. Select DWNLD on the InfraRan keypad, select FILE then hit ENTER for the download. Observe<br />

the data transfer on your computer<br />

5. Select transfer on your computer<br />

6. Select Capture Test then hit stop<br />

7. Escape to hyperterminal File List, select File Saved from the name chosen in #3, and notepad will<br />

be opened<br />

19


4.2.2. Using the Excel Spreadsheet Download<br />

Note: Before using the spreadsheet program, the cheapcomm program (available on the CD provided<br />

with the InfraRan) must be loaded first.<br />

Open the spreadsheet data log report by starting EXCEL and then using File - Open from the<br />

EXCEL menus. Or the data logger can be started by double clicking on the<br />

InfraRan_log_report_xxx.xls file on the CDROM.<br />

Always use “Save As” to save completed log files, so as not to over write the master<br />

InfraRan_log_report_xxx.xls file.<br />

Once the data logger has loaded, click the Enable Macros button.<br />

COM Port<br />

Download Button<br />

Figure 7 Excel Spreadsheet download screen<br />

Change the COM port number to the correct port that the InfraRan USB port is assigned.<br />

Click on the current COM port assignment in the "Enter Serial Port" box.<br />

Change the COM number in the fx formula bar and press ENTER.<br />

20


Change COM port number here<br />

COM3<br />

Click here<br />

Figure 8 Excel Spreadsheet download COM Port Setting<br />

Start the download process clicking on the Download Report button.<br />

Click OK on the next dialog box, Excel will now wait for the InfraRan to start the download.<br />

To start download, Click OK then on the InfraRan DWNLD >Files >ENTER.<br />

OK<br />

Cancel<br />

Start the data transfer, by pressing the Download then Files key on the InfraRan followed by<br />

ENTER on the keypad.<br />

The Excel program should now display Transfer In Progress in the Download report button.<br />

After the transfer is complete, the InfraRan can be disconnected from the host PC.<br />

The data is now in the host PC and will be formatted in Excel.<br />

Note : Large log files will take a few moments to transfer to the host PC. Very large log files could take<br />

quite a long time for Excel to format. The process time will depend on the speed of the host PC used.<br />

4.3. Serial Data Output<br />

The InfraRan analyzer outputs a constant asci stream on the rs232 and USB ports when the RUN is<br />

initiated via the ANALYZE Menu. The stream can be used to input specialized or custom applications<br />

on a host PC to perform analysis functions external to the InfraRan analyzer. Or to perform<br />

external logging functions.<br />

21


The data stream:<br />

13MAR09, 12:29:11, 2.7553, 0, 0.0077, 2.7535, 20.67, 123<br />

Field 1 2 3 4 5 6 7 8<br />

1. Date, DDMMMYY.<br />

2. Time, HH:MM:SS.<br />

3. Buffered voltage value from detector.<br />

4. Value displayed on InfraRan VFD display.<br />

5. Absorbance value.<br />

6. Unbuffered voltage value from detector.<br />

7. Temperature value from internal thermistor (Celsius).<br />

8. Analyzer I.D. (this field is only enabled when a value is entered via the SETUP - CALIBRATE<br />

Menu on the InfraRan)<br />

22


_________________________________________________________________________________________<br />

5. Input/Output and Power Connectors<br />

Figure 9 Analyzer Connections<br />

_________________________________________________________________________________________<br />

6. Battery Removal<br />

1. Place the analyzer on its side,<br />

remove the 4 retaining screws and<br />

the battery door.<br />

2. Loosen the two thumb screws on<br />

the battery cover.<br />

Swing the cover out and lift out<br />

the cover from its retaining slot.<br />

3. Press in on the bottom or top of<br />

the battery and lift out of the battery<br />

compartment.<br />

Figure 10 Battery Removal<br />

23


_________________________________________________________________________________________<br />

7. Optional Accessory-Analog Output:<br />

The InfraRan Specific Vapor Analyzer can be equipped with an optional analog output that is available<br />

through a BNC connector on the end of the analyzer below the standard terminal block. The analog<br />

signal range is 0 – 5 Vdc. This signal is proportional to the digital concentration value that is displayed<br />

on the vacuum fluorescent display and reported in the serial data string. It is generated by an eight bit<br />

digital-to-analog converter (DAC). The correspondence between the analog signal and the digital value is<br />

determined by the Range setting found in the Setup->Calibrate->Edit menu. Some typical values are<br />

shown below.<br />

Selected Range Concentration @ 5V Concentration Step Size<br />

2 ppm 2 ppm 0.0078 ppm<br />

5 ppm 5 ppm 0.0196 ppm<br />

10 ppm 10 ppm 0.0392 ppm<br />

50 ppm 50 ppm 0.196 ppm<br />

100 ppm 100 ppm 0.392 ppm<br />

500 ppm 500 ppm 1.96 ppm<br />

It is the responsibility of the user to keep track of the correspondence between the analog signal level and<br />

the concentration.<br />

Analog Output<br />

Connector center conductor<br />

(+) Pos.<br />

0 - 5<br />

V D C<br />

Shell of connector<br />

( - ) Gnd<br />

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_________________________________________________________________________________________<br />

8. Specifications<br />

ITEM<br />

Instrument Type<br />

Power Requirements(Battery Charger-external operating supply)<br />

Battery Pack Rechargeable, Nickel Metal Hydride<br />

Dimensions<br />

Weight<br />

Enclosure<br />

Instrument Type<br />

Optics:<br />

Cell<br />

Photometer<br />

SPECIFICATION<br />

Single Beam Infrared Spectrometer<br />

100-250V AC 50/60 Hz<br />

12V, 9 A mp-hr capacity<br />

15 x 7.3 x 7.5 inches, 38 x 18.5 x 19 cm<br />

18 lbs, 8.2 kg<br />

High Impact Polymer<br />

Single Beam Infrared Spectrometer<br />

Polished aluminum tube or gold mirror<br />

multiple pass<br />

Fixed band pass<br />

Filter<br />

Pyroelectric detector<br />

Cell Pathlength<br />

16 cm or 6.0 meters (dependent on gas<br />

and concentration range being measured<br />

Sample Cell Volume 18.1cm3(16 cm)or .45 liters (6.5 m)<br />

Sample Flow<br />

3L/min Typical (16 cm cell)<br />

10L/min Typical (6.0 m cell)<br />

Gas Purge<br />

5 cell volumes for 99% gas exchange<br />

Measurement Cycle<br />

Source<br />

Communications<br />

Communications protocol<br />

Concentration Alarm<br />

Key Pad<br />

Display updated every 1.5 seconds<br />

Pulsed thin-film element<br />

RS-232, DB 9 connector<br />

USB, Mini B connector<br />

9600 baud, 8,N,1<br />

Two level settable audible alarm and<br />

visual display alarms<br />

20 Key tactile keypad<br />

8.1. Operating and Storage Conditions<br />

OPTIMUM NORMAL STORAGE<br />

Temperature 23±2 o C (73±4 o F) 5 - 40 o C (40-120 o F) -20 - +60 o C (5 - 140 o F)<br />

Relative Humidity 50±10% 2 – 95% non-condensing 0-100% non-condensing<br />

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_________________________________________________________________________________________<br />

9. Troubleshooting<br />

1. Number Displayed at the End of a Zero Cycle<br />

At the end of a zero cycle (initiated with Analyze->Rezero->Zero), the number displayed following<br />

ZERO = is the voltage from the first detector. This value should be between 1 and 4.5 V.<br />

If it is:<br />

Between 0.5 and 1 V and the sample is known to be anesthetic-free air then cell contamination, probably<br />

due to dust or lint, is likely. Useful measurements should still be possible for a short time but instrument<br />

noise can be expected to increase. The analyzer should be returned to <strong>Wilks</strong> <strong>Enterprise</strong> for service and<br />

recalibration as soon as possible.<br />

Between 0.1 and 0.5 V and the sample is known to be anesthetic-free air then either the cell has suffered<br />

severe contamination or some optical components have moved due to a severe mechanical shock.<br />

Instrument noise will be high and measurements will be of questionable value. The analyzer must be<br />

returned to <strong>Wilks</strong> <strong>Enterprise</strong> for repair and recalibration.<br />

Between 0 and 0.1 V and the sample is known to be anesthetic-free air then either some optical<br />

components have been dislodged by a severe mechanical shock, optical components (source, detector, gas<br />

cell) or electronic components have failed. Useful measurements will not be possible. The analyzer must<br />

be returned to <strong>Wilks</strong> <strong>Enterprise</strong> for repair and recalibration.<br />

2. Negative Readings for an Anesthetic are Displayed<br />

Negative readings for an anesthetic indicate that a zero was performed with a sample that contained an<br />

anesthetic or another material that absorbs the infrared wavelengths used for the analysis. The most likely<br />

reasons for this are that either a zero gas filter was not used or the filter that was used is saturated with<br />

anesthetic. Replace the filter with one from a new package and repeat the zero cycle.<br />

For nitrous oxide analysis, the zero gas filter is not effective. In this case a zero sample must be collected<br />

in an area that is free of nitrous oxide. A suitable location is often a hallway outside the operating suite<br />

and well away from the recovery room. If nitrous oxide analysis continues to give trouble, it is a good<br />

idea to establish the analyzer zero in an area far removed from the operating suite, recovery room and any<br />

rooms occupied by post surgery patients and then to measure the nitrous oxide levels in the hallways<br />

closer to the operating suite in order to identify well ventilated areas that can reliably be expected to be<br />

free of nitrous oxide.<br />

3. The InfraRan is Unresponsive to Anesthetics<br />

Remove the sample wand and filters. Cover first the inlet and then the outlet fitting with a finger. Verify<br />

that you can feel a slight vacuum at the inlet and a slight positive pressure at the outlet. If there is no<br />

indication of either pressure or vacuum, check that the InfraRan is in Run mode. Press Control->Pump.<br />

If Pump Off is highlighted press the key under Pump On to turn the pump on. You should be able to<br />

hear the pump and feel vacuum at the inlet and pressure at the outlet.<br />

26


If the pump fails to operate or if there is either no vacuum at the inlet or pressure at the outlet, the<br />

InfraRan must be returned to <strong>Wilks</strong> <strong>Enterprise</strong> for repair.<br />

4. Display is Blank or Garbled<br />

If the display is not functioning properly the InfraRan must be returned to <strong>Wilks</strong> <strong>Enterprise</strong> for repair.<br />

5. Some or All Keypad Keys Do Not Function<br />

The InfraRan must be returned to <strong>Wilks</strong> <strong>Enterprise</strong> for repair.<br />

_________________________________________________________________________________________<br />

10. Service and Customer Support<br />

Your InfraRan ® Specific Vapor Analyzer may have been purchased either directly from <strong>Wilks</strong><br />

<strong>Enterprise</strong> or from a local dealer or representative. For help with any difficulties or problems associated<br />

with operation you are recommended to contact your local representative or dealer first. If the analyzer<br />

was purchased direct, or if there are problems that are unanswered by the local representative, or you have<br />

a technical question about the operation of the instrument or to the analysis, please contact <strong>Wilks</strong><br />

<strong>Enterprise</strong> at the contact address provided below:<br />

Customer Services Department<br />

<strong>Wilks</strong> <strong>Enterprise</strong>, <strong>Inc</strong>.<br />

25 Van Zant Street, Suite 8F<br />

Norwalk, CT 06855<br />

USA<br />

Telephone : (203) 855 - 9136<br />

FAX : (203) 838 - 9868<br />

E-mail : tech@wilksir.com<br />

<strong>Wilks</strong> <strong>Enterprise</strong>, <strong>Inc</strong>. . 25 Van Zant Street, Suite 8F . East Norwalk, CT 06855 . www.<strong>Wilks</strong>IR.com<br />

Tel: 203-855-9136 . Fax: 203-838-9868 . info@wilksir.com . tech@wilksir.com<br />

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