Ecopaint Oven â Drying system for perfect surfaces
Ecopaint Oven â Drying system for perfect surfaces
Ecopaint Oven â Drying system for perfect surfaces
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<strong>Ecopaint</strong> <strong>Oven</strong><br />
<strong>Drying</strong> <strong>system</strong> <strong>for</strong> <strong>perfect</strong> <strong>surfaces</strong>
<strong>Ecopaint</strong> <strong>Oven</strong><br />
Dürr delivers the key to optimal hardening of your<br />
<strong>surfaces</strong>:<br />
We plan, deliver and install turnkey paint shops. At the<br />
same time we work our way deep into your complex<br />
process environment to implement an individual<br />
solution. The <strong>Ecopaint</strong> brand name carried by our<br />
products and plants stands <strong>for</strong> innovation and maximum<br />
customer value. Dürr guarantees highest quality and<br />
lowest costs per unit throughout the entire process:<br />
from pretreatment and painting right through to curing.<br />
We are living in the age of the surface: increasingly<br />
scratch resistant finishes, harder paints, glossier<br />
<strong>surfaces</strong> are wrapped around products and vehicles<br />
protecting them and lending them status and appeal.<br />
Surface quality is indicative of the quality of the product<br />
as a whole enhancing the interior and adding value. It<br />
becomes synonymous with value, with value in and of<br />
itself. It defines the market and opens up markets, ever<br />
larger markets.<br />
For the drying process <strong>for</strong> your vehicle body:<br />
<strong>Ecopaint</strong> <strong>Oven</strong> is a modular drying <strong>system</strong>, ideally<br />
uniting all components and modules via integrative<br />
interfaces, to <strong>for</strong>m complete <strong>system</strong>s that assure:<br />
• highest quality<br />
• minimum costs per unit and<br />
• resource and energy conserving operation<br />
By using this product you gain much more than the<br />
product alone. As a leading technology developer we<br />
offer you:<br />
• in-depth process know-how<br />
• many years of experience and<br />
• a global presence<br />
Our drying <strong>system</strong>: <strong>Ecopaint</strong> <strong>Oven</strong>
<strong>Ecopaint</strong> <strong>Oven</strong> – <strong>Drying</strong> <strong>system</strong>s<br />
<strong>for</strong> curing and protection<br />
The drying process is used to cure coatings and to turn<br />
the paint finish into a <strong>perfect</strong> surface. Dürr delivers<br />
appropriate <strong>system</strong>s <strong>for</strong> each stage along the painting<br />
line: <strong>for</strong> gelling, intermediate drying and drying<br />
processes.<br />
Auslegung<br />
Planung der Anlage,<br />
Unterstützung<br />
Festlegung der Ziele,<br />
und schnelle<br />
gemeinsame<br />
Zuverlässige<br />
Simulation<br />
Prozessabsicherung zur<br />
Entscheidungen<br />
Optimierung des<br />
Energieeintrag in<br />
die Karosserie<br />
Wartungsarmer<br />
Betrieb & einfache<br />
Instandhaltung<br />
garantiert<br />
Gesamtkonzept<br />
Entwicklung einer<br />
Lösung anhand Ihrer<br />
Vorgaben und<br />
An<strong>for</strong>derungen<br />
Sicherer Transport<br />
schneller Aufbau<br />
Entwicklung, Berech-<br />
nung, Kontstruktion<br />
& Integration Ihrer<br />
Gesamtlösung<br />
nahme der Anlage<br />
Garantierte<br />
Qualität mit Kom-<br />
Fertigung<br />
& zeitnahe Inbetriebponenten<br />
aus eigener<br />
Engineering<br />
Take full advantage of Dürr‘s vast interdisciplinary<br />
competence and the support it offers from the planning<br />
phase right up to commissioning of your plant. Put your<br />
trust in proven drying processes, which we optimize in<br />
advance through extensive simulations to ensure their<br />
reliability and which we make available to you as a virtual<br />
planning basis in the <strong>for</strong>m, <strong>for</strong> example, of a simulated<br />
heating curve.<br />
Simulation of the drying process<br />
Simulation<br />
ung & Instandhaltung<br />
<strong>Ecopaint</strong> <strong>Oven</strong> modules <strong>for</strong> optimized total <strong>system</strong>s:<br />
• <strong>Oven</strong> tunnels with various heat transfer <strong>system</strong>s<br />
• Heater units (hotboxes) operated with recirculated<br />
Gesamtkonzept<br />
air and recirculated gas<br />
• Fresh air supply and heating <strong>system</strong>s<br />
• Exhaust air purification <strong>system</strong>s<br />
Transport<br />
Engineering<br />
• Cooling zones<br />
• Integrated conveyor <strong>system</strong>s<br />
• Air seals<br />
Fertigung<br />
Customer Service<br />
Assembly<br />
Maintenance & Commissioning<br />
Transport<br />
Quality <strong>for</strong> <strong>perfect</strong> <strong>surfaces</strong>
Modularity means flexible planning and<br />
optimum conditions<br />
We plan and implement new installations and extend or<br />
modernize existing <strong>system</strong>s according to your requirements<br />
and using the latest technology.<br />
In doing so we supply modular build<br />
<strong>system</strong>s which are based on<br />
standardized individual<br />
components and are<br />
delivered as completely<br />
pre-assembled modules.<br />
In this way we speed up<br />
installation and<br />
commissioning.<br />
Modularity also has its<br />
advantages when the<br />
<strong>system</strong> is in production<br />
operation: these innovative, modular<br />
solutions with e.g. fewer filters, optimized nozzles<br />
and asymmetrical holding zones provide the basis<br />
<strong>for</strong> high quality standards coupled with lower unit costs.<br />
In this way we guarantee minimized cleaning and maintenance<br />
ef<strong>for</strong>ts through easy accessibility.
Cleanliness Creates Quality<br />
With Dürr you opt <strong>for</strong> quality: as in all other stages of the<br />
painting process, the drying process is all about avoiding<br />
dirt coming into contact with the vehicle body so as to<br />
attain high value levels. Our plants, with their precise air<br />
nozzle and air directing <strong>system</strong>s, protect the car bodies<br />
by preventing dirt particles from being blown onto them<br />
and thus assure optimum application quality.<br />
<strong>Ecopaint</strong> <strong>Oven</strong> <strong>system</strong>s, with their fast and carefully<br />
managed energy input, also ensure uni<strong>for</strong>m heating of<br />
the vehicle body and create ideal drying conditions. Controlled<br />
heating up of the entire vehicle body is guaranteed<br />
– matched to the shape and material thickness so<br />
that thinner body parts are not overheated.<br />
<strong>Drying</strong> <strong>system</strong> heating zone with skid conveyor technology<br />
Modular and tailor-made
Air <strong>system</strong>s are environmentally<br />
sound<br />
Our <strong>Ecopaint</strong> <strong>Oven</strong> <strong>system</strong>s work with integrated air<br />
management <strong>system</strong>s. Thermal exhaust air purification<br />
also includes heat recovery <strong>system</strong>s to ensure that<br />
energy is used efficiently. Ecopure ® TAR cleans<br />
the exhaust air by incineration and the purified gas<br />
arising from this process generates energy <strong>for</strong> the<br />
EcoHeaterBox.<br />
With the EcoHeaterBox we offer a standard module <strong>for</strong><br />
the economical heating and filtration of air <strong>for</strong> the drying<br />
process. Your vehicle body is thus heated up optimally<br />
with an efficiently managed supply of energy yet with<br />
the minimum influx of dirt particles.<br />
Cooling zone with IMC (Inverted Monorail Conveyor)<br />
The EcoHeaterBox is adapted to handle the air volume<br />
throughput appropriate to the design of the oven.<br />
Dürr plants are energy efficient and meet the strictest<br />
environmental requirements. Continuing further<br />
development and improvement of our products enables<br />
us to equip your plant with the latest technologies<br />
and to ensure environmentally compatible processes.<br />
The EcoCoolingBox ensures an adequate supply of air<br />
to the cooling zones and handles filtration, heating and<br />
cooling.<br />
Systems <strong>for</strong> burner, steam and hot water heating are also<br />
included in Dürr’s extended product portfolio.<br />
<br />
The EcoCoolingBox supplies<br />
air <strong>for</strong> the cool zones
Interface and process competence <strong>for</strong><br />
individually designed <strong>system</strong>s<br />
The design of every oven <strong>system</strong> is individual and<br />
dependent on your plant layout as well as on the<br />
requested or existing conveyor <strong>system</strong>s. We have the<br />
necessary interface and process competence to develop<br />
the solution to suit your specific needs.<br />
Straight-through ovens: a high standard with a<br />
minimum footprint<br />
Dürr straight-through ovens with classic skid conveyor<br />
technology stand out because of their compact design,<br />
offer high standards with a minimum footprint and are<br />
energy efficient. The efficiency of the air seals not only<br />
prevents hot air from escaping out of the oven but<br />
also keeps the amount of dirt carried into the oven to a<br />
minimum.<br />
A-type and U-turn ovens with IMC equipment<br />
Optional – according to layout conditions – we deliver<br />
bottom entry and u-turn ovens. This way we can provide<br />
a flexible solution <strong>for</strong> every requirement.<br />
Straight-through oven (side view)<br />
A-type oven (side view)<br />
U-turn oven (top view)<br />
Drive station<br />
Air seals<br />
<strong>Oven</strong><br />
Roller bed<br />
Chain floor conveyor<br />
Cooling zone<br />
Lift unit<br />
(<strong>for</strong> A-type oven)<br />
Innovations which prove themselves
<strong>Ecopaint</strong> <strong>Oven</strong><br />
Your competitive edge with Dürr:<br />
• Modularity <strong>for</strong> flexibility and fast installation of your plant<br />
• Quality through carefully thought through processes<br />
• Resource conserving technologies <strong>for</strong> energy efficiency<br />
and environmental compatibility<br />
• Individual integration through interface and process<br />
competence<br />
• Technological edge thanks to innovative processes and<br />
equipment<br />
With each and every unit produced you save on cost per unit!<br />
Paint and Final Assembly Systems • www.durr.com