Winches for Industrial appliance

Winches for Industrial appliance
Sales program
P r o f e s s i o n a l S e r i e s
New :
Series ESF / ESG quick
delivery up to 2100 kg!
Zertifiziert nach DIN EN 9001
QM 00414-1
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P r o f e s s i o n a l S e r i e s
1
2
3
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4
We reserve the right to amend specifications without notice
or obligation

Welcome
We are happy to welcome
you in the new haacon
catalogue and hope we
can give you a clear view
of our products. Winch
engineering is constantly
developing, so some products
have been changed,
some disappeared and
others took their place.
What remains the same
is haacon's ingenuity and
dedication.
to our enlarged motorized winches
sales program
We took the opportunity to change the literature to be more a reference manual
than an inventory list. Taking stock of our activities, we found that most
winches we produced were "special" in one way or the other, be it a slightly
modified standard winch or a winch that has no resemblance to anything in
the catalogue other than the makers name. With this knowledge we decided
that we would serve our customers better by providing them with a detailed
background to winch selection and design, rather than providing them with
a standard program only. In this catalogue you can find several diagrams
that help to make a primary selection of type and size, type of motor and
the required power. As always you are very welcome to ask us, or our local
representative for advice on the final selection or possibilities not covered by
this catalogue.
Quick selection
Winch types are now described in general terms, with a short list of non - options.
Although our company philosophy is "nothing is impossible", we must
be realistic too. The non-options are options or combina tions that cannot be
made in that particular series. They will be covered by other series.
We choose not to list all options and winch applica tions, so we have more
space for technical information and possibly you have found a use for the
winch that we had never thought about.
The options indicated by drawings at the bottom of each page are a small
selection of special versions, not saying that these are the only versions
available. The winch capacities listed in the tables refer to a FEM / ISO classification.
The classification system is discussed in detail on page 21 of this
catalogue. The loads and speeds are averages and with increasing demands
the ultimate winch to select might differ from the data average given in this
catalogue.
We hope you will find this catalogue a useful guide that will lead to a successful,
reliable and above all a safe use of haacon equipment.
The long list of more or less boring data and compli cated calculations might
suggest otherwise, but the true interaction between haacon and the customer
lies in personal contact, so…… in case of doubt or questions do contact
us. We are there for you, not the other way around.
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P r o f e s s i o n a l S e r i e s
Content
Welcome.....................................................................................................3
Designs.......................................................................................................5
ESF-Series..................................................................................................6
ESG-Series..................................................................................................8
HEB-series..................................................................................................10
P-series......................................................................................................10
VTF-series...................................................................................................11
VP-series.....................................................................................................12
CTF-series...................................................................................................13
TN-series....................................................................................................14
TME-series..................................................................................................14
TMV-series..................................................................................................14
Capstans for marine and industrial purposes........................................................15
Winch options...............................................................................................16
Motors........................................................................................................17
Controls......................................................................................................18
Power.........................................................................................................19
Duty...........................................................................................................20
Life-time......................................................................................................21
Application sheet...........................................................................................22
Application...................................................................................................23
Just an example. Please find some
more applications on page 23
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ESF Series Floating Designs
Drum
Electric
ESG Series Supported Drum
Electric
HEB Series
P Series Compact winch
Electric Hydraulic Pneumatic
VTF Series Floating Drum
Electric Hydraulic Pneumatic
TN/TME/TMV Series
Only Hydraulic
CTF Series
Custom Made
Electric Hydraulic Pneumatic
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P r o f e s s i o n a l S e r i e s
ESF-Series
Options:
• Grooved drum
• Devided drum
• Pressure roller
• Load limiter
• Limit switch
• Slack rope device
• Special coating
If a larger drum capacity
is needed, please favor
annother series
Non-options
• Clutch
• Hydraulic drive
• Pneumatic drive
Motorized - Rope winch Type ESF
Specifications
Voltage 400 V 50 Hz/ 3-Phase 230V/ 50 Hz ≈
1 st Layer W.L.L kg 150 250 500 200 400
Storage m 3,4 2,8 3,2 3,4 3,2
V Seil
m/min 8,3 7,2 7,5 7,1 7,5
3 rd Layer W.L.L kg 125 200 400 165 320
Storage m 11,5 9,6 11,0 11,5 11,0
V Seil
m/min 10,2 9,1 9,4 8,6 9,4
max. no. of Layers 3 6 5 6 6 6
max. Storage m 26 17,8 25 26 25
Rope Ø 5 mm Ordinary rope 4 1 5 1 6 1 4 1 6 1
Rating 4 1 Am 1 Am 1 Bm 1 Am 1 Am
Non twisting rope 4 1 5 2 6 2 4 2 6 2
Rating 4 1 Am 1 Bm 1 Bm 1 Bm 1 Bm
Power kW 0,37 0,55 1,1 0,55 1,1
Current A 1,09 1,43 2,82 4,5 7,5
Weight kg
18 21,5 38 23 43,5
w.o. rope
Type ESF 150 250 500 200 400
1)
Single strain strength min. 1570 N/mm 2
2)
Single strain strength min. 1770 N/mm 2
3)
Regular No. of layers: 3
4)
Rating according to DIN 15020 resp. FEM 9.511
5)
suitable ropes, differing rope dimension on request, rope not included
| 6 |
For bigger, smaller, faster or slower units do contact haacon (request sheet page 22)

ESF-Series
H
B
A
Dimension sheets delivered on demand
Dimensions in mm
Type ESF A B H Center
Drum Ø Flange Ø Drum Length
150 94 145 72.5 70 140 61
200 94 145 72.5 70 140 61
250 94 145 72.5 70 140 61
400 125 200 100 90 190 67
500 125 200 100 90 190 67
incl. Pressure roller and base
150 225 200 84.5 70 140 61
200 225 200 84.5 70 140 61
250 225 200 84.5 70 140 61
400 280 220 112 90 190 67
500 280 220 112 90 190 67
ESF winches are designed as modular rope winches for small and medium loads with flanged
on wormgear. The simple design is suitable for many lifting tasks with lower load cycles and
small load requirements. The winch can also be easily integrated into the given construction
by the mounting holes provided on all sides of the gearbox casing. The wire can take off in any
direction. It has a compact design, because the basic configuration only consists of gear, motor,
and drum. The robust outward impression of the ESF winch is completed by practical corrosion
protection and a combination of high-quality finishing and galvanised parts.
The ESF winch is immediately available.
Do you need winch accessories? We deliver rope pulleys, idling rollers in different executions,
and confected ropes on request. (www.haacon.com/Products/Product selection/Industrial
Lifting Equipment/Motorized rope winches/Accessories1 .pdf)
Remark: W.L.L. = Working Load Limit
S.W.L. = Safe Working Load
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P r o f e s s i o n a l S e r i e s
ESG-Series
Options:
• Grooved drum
• Devided drum
• Enlarged drum
• Pressure roller
• Load limiter
• Limit switch
• Slack rope device
• Clutch
• Special coating
Non-options
• Hydraulic drive
• Pneumatic drive
Motorized rope winch - Type ESG
Specifications
Voltage 400 V 50 Hz/ 3-Phasen 230V/ 50 Hz~
1 st Layer W.L.L. kg
150 250 500 750 990 /
7
1000
1500 2100 200 400 650 1100
Storage m 10 8 10,5 12,5 12 14 14 10 10,5 14 17
Speed m/min 8,3 7,2 7,5 5,1 4,4 5 5 7,1 7,5 4,3 5
3 rd Layer W.L.L. kg 125 200 400 590 775 1200 1650 165 325 520 910
Storage m 34 28 35 43 43 45 45 34 35 48 56
Speed m/min 10,2 9,1 9,4 6,5 5,5 6,1 6,1 8,6 9,4 5,3 5,9
max. Layer 3 6 5 6 7 7 4 3 6 5 7 4
Full storage m 79 53 82 126 126 45 45 79 82 138 76
Rope Ø 5 mm Ordinary
rope
4 1 5 1 6 1 8 1 8 2 11 1 11 2 4 1 6 1 7 1 9 2
Rating 4 1 Am 1 Am 1 Bm 1 Bm 1 Bm 1 Am 1 Cm 1 Am 1 Am 1 Bm 1 Am
Non twisting
rope
4 1 5 2 6 2 8 2 8 2 11 2 11 3 4 1 6 1 7 2 9 2
Rating 4 1 Am 1 Bm 1 Bm 1 Bm 1 Cm 1 Bm 1 Cm 1 Bm 1 Bm 1 Bm 1 Bm
Power kW 0,37 0,55 1,1 1,5 1,5 1,5 2,2 0,55 1,1 1,1 1,1
Current A 1,09 1,43 2,82 3,8 3,8 3,8 5,4 4,5 7,5 7,5 7,5
Weight kg
w.o. rope
29 32,5 52,5 90 98 193 198 34 58 100 195
Type ESG 150 250 500 750 990 1500 2100 200 400 650 1100
1)
Single strain strength min. 1570 N/mm 2
2)
Single strain strength min. 1770 N/mm 2
3)
Single strain strength min. 1960 N/mm 2
4)
Regular No. of layers: 3
5)
Rating according to DIN 15020 resp. FEM 9.511
6)
suitable ropes, differing rope dimension on request, rope not included
7)
From 1000 kg (10 kN) on a load monitoring system is mandatory
| 8 |
For bigger, smaller, faster or slower units do contact haacon (request sheet page 22)

ESG-Series
H
B
A
Dimension sheets delivered on demand
Dimensions in mm
Type ESG A B H Center
Drum Ø Flange Ø Drum Length
150 418 190 84.5 70 140 181
200 418 190 84.5 70 140 181
250 418 190 84.5 70 140 181
400 485 220 112 90 190 211
500 485 220 112 90 190 211
650 581 260 140 110 248 282
750 581 260 140 110 248 282
990/1000 581 260 140 110 248 282
1100 750 380 164 168 279 278
1500 750 380 164 168 279 278
2100 750 380 164 168 279 278
ESG winches are modular rope winches for small and medium loads with flanged on wormgear.
The drum is accommodated in a second support bearing.
The ”workhorse“ in winch construction.
Since winch and drum are always mounted on a base plate, which serves as a stand, all options
for electrical rope winches can be realised. The ESG winch will be predominantly used for
medium loads and larger rope capacities than offered by the ESF... model. The robust outward
impression of the ESG winch is completed by practical corrosion protection and a combination
of high-quality finishing and galvanised parts.
The ESG winch is immediately available.
Do you need winch accessories? We deliver rope pulleys, idling rollers in different executions,
and confected ropes on request. (www.haacon.com/Products/Product selection/Industrial
Lifting Equipment/Motorized rope winches/Accessories1 .pdf)
Remark: W.L.L. = Working Load Limit
S.W.L. = Safe Working Load
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P r o f e s s i o n a l S e r i e s
H
H
HEB-Series
A
B
P-Series
A
B
HEB-series
All options are possible on
the HEB -series
P-series
Non-options
All options are possible on
the P-series, although the
compact design with the
gearbox shaft fixed to the
winch frame, and the gearbox
rotating at drumspeed.
This makes options more
expensive than in the other
series
Capacities
Dimensionen in mm
On a daily base we are asked to produce something new or special. In general manufacturers
will be reluctant to even start when the lot to develop is smaller than 10 pieces, let alone when
we speak about single units. haacon realizes that requests for single units or smaller series
are to be taken serious. We know were and when we started, and what made us the company
we are today. The HEB-series have the most basic design and are build in a modular way. All options
are possible and can easily be adapted to the basic design. Development now is reduced
to simply adding or combining existing options with the basic design. Consequently we treat
your request for a single unit with the same enthusiasm as a bigger series.
The P simply stands for planetary, because a planetary gearbox is mounted inside the winch
drum. Having the gearbox inside the drum, means that the overall dimensions are reduced. The
basic dimensions are shown in the tables on this page, but off course we can modify the design
according to your specific requirements.
WINCH
Nom.
1 st layer 3 rd layer Full
S2
FEM
HEB../..
Torque
Nm
W.L.L.
kN
Speed
m/min
Storage
m
W.L.L.
kN
Speed
m/min
Storage
m
Storage
m / Lay
Power kW
kW
RATE
0.0 1000 9 15 36 7 17 120 500 / 9 3 L4-T3
10 1750 17 15 32 15 18 98 375 / 9 5,5 L4-T2
20 2500 22 15 29 18,5 18 100 375 / 9 7,5 L4-T2
45 5000 35 13,5 25 29 16 90 200 / 6 11 L4-T3
65 7500 50 12 27 42 14 95 220 / 6 15 L4-T3
90 14000 66 12 24 54 14 90 250 / 7 18,5 L4-T3
…
800 80000 250 5 21 207 6 85 250 / 7 30 L4-T6
P../.. 1 st layer 3 rd layer Full S2 FEM
20 2500 16 10 33 14 11 115 250 / 6 4 L3-T4
…
800 80000 300 5 48 250 6 170 250 / 4 30 L3-T4
WINCH
HEB../..
Length A
A
Width B
B
C-Height H Center
H
Drum
Ø
Flange
Ø
Drum
Length
Recomm
Rope Ø
Weight
± kg
0.0 1400 500 315 195 410 500 8 245
10 1500 500 315 195 410 500 10 260
20 1500 600 360 244 500 500 12 340
45 1600 600 360 298 500 500 16 400
65 1900 700 410 355 600 500 20 620
90 1900 800 480 406 700 500 22 790
…
…
…
800 2500 1500 820 660 1200 500 36 2450
P../..
20 646 500 580 326 480 450 12 325
…
800 1275 1030 1150 660 1000 960 36 1800
…
…
| 10 |

VTF-series
Options
Drum dimensions can be
modified within certain
limits, but capacities will
change accordingly
H
Non-options
• De-clutch
A
B
Manufacturing winches means making a clever combinations of existing components. The planetary
gearbox is one of the most important component used in today's winches. A feature of
the planetary gearbox is that it has a reinforced shaft with a set of conical roller bearings, capable
of taking very high radial loads. The drum is not sup ported by an end bearing, making it look
as if it's floating. The advantages are obvious. Reduced cost price, because part of a frame and
the end bearing can be saved and as a consequence the winch is very compact. The wire can
take off in any direction. Another feature is the modular motor adaptor, giving us the possibility
by simply selecting the right adaptor to mount any electric, hydraulic or pneumatic motor.
Capacities
Dimensionen in mm
Typ Nom.
1 st layer 3 rd layer Full S2 FEM
VTF../.. Torque W.L.L. Speed Storage W.L.L. Speed Storage Storage Power
Nm kN m/min m kN m/min m m / Lay kW
RATE
800 1000 8,5 11 13 7,5 12,5 50 150 / 8 2,2 L4-T2
1400 1750 15 8 10 13 9 40 100 / 7 3 L4-T3
1500 2500 20 8 10 17 9 40 95 / 6 4 L4-T3
2500 5000 34 8 8 28 9,5 32 60 / 5 5,5 L4-T3
3500 7500 40 8 14 35 9 50 75 / 4 7,5 L4-T5
4500 9000 49 8 13 41 9,5 50 71 / 4 7,5 L4-T3
6000 14000 60 9,5 15 50 11 57 105 / 5 11 L3-T3
8500 17000 75 9,8 13 62 11,5 53 100 / 5 15 L3-T3
With Pneumatic or Hydraulic drive the speed will change
Typ
VTF../..
A B H Center
Drum
Ø
Flange
Ø
Drum
Length
Recomm
Rope Ø
Weight
± kg
800/1400 310 440 215 244 380 176 8 \11 120/140
1500/2500 350 500 235 272 410 191 12\14 200/240
3500/4500 455 580 280 355 500 266 16\18 370/420
6000/8500 510 750 355 406 625 310 20\22 590/650
| 11 |

P r o f e s s i o n a l S e r i e s
VP-series
Options:
All options are possible on
the VP-series
H
B
A
Pulling a load is fundamentally different from lifting a load. A load pulled in a horizontal plane can
not cause danger when released. This is the reason why regulations for pulling winches differ a
lot from regulations for lifting. Pulling winches allow for a declutch possibility and the drum diameters
are allowed to be smaller than with lifting tools. The main advantage is that with a smaller
drum diameter, we can get a higher force (line pull) than with a bigger drum diameter, using
the same size of gearbox. With a declutch we can spool off the steel wire freely and relieve the
gearbox from high static loads (holding capacity) when the drum is held by a bandbra ke. With
a de-clutched drum, we can also use the driving shaft running through the drum for another
purpose. Often this almost free advantage is used to mount a warping head (horizontal capstan,
bottom left drawing).
Capacities
WINCH Nom.
1 st layer 3 rd layer Full S2
VP../..
FEM
Torque W.L.L. Speed Storage W.L.L. Speed Storage Storage Power
RATE
Nm kN m/min m kN m/min m m / Lay kW
65 8500 60 13 19 49 16 78 187 / 6 L2-T3
150 18500 97 13 22 80 16 91 218 / 6 L2-T3
400 35000 145 13 24 121 16 101 241 / 6 L2-T3
600 50000 180 13 28 150 16 117 221 / 5 L2-T3
With Pneumatic or Hydraulic drive the speed will be changed
Dimensionen in mm
WINCH
VP../..
A B H Center
Drum
Ø
Flange
Ø
Drum
Length
Recomm
Rope Ø
Weight
± kg
65 930 600 350 270 600 500 16 495
150 1085 700 400 360 700 550 20 750
400 1205 900 500 460 880 600 24 1000
600 1340 1000 510 533 950 700 28 1300
| 12 |
For bigger, smaller, faster or slower units do contact haacon (request sheet page 22)

CTF-series
Options like press roller,
upper and lower limit
switch etc. are always to be
discussed in cooperation
with the customer, since
there is no frame on which
to fasten these options.
Non-options
• Electric motor
• Air motor
• Coupling/drum de-clutch
Most winches can be considered stand alone units. If there is a solid foundation, the winch
frame can be fastened to the foundation. But if the foundation is part of a machine, for example
the jib of a crane, why not use it as the winch-frame. It saves space and money and it looks better.
The CTF series are winches without a frame, developed for OEM crane-building. Cranes are
very often production tools, think of harbors, offshore platforms, mining etc. So called power
applications where speed is an important way to improve the results. The high speed in the CTF
is obtained by hydraulic motors from Danfoss on the series 700 and 1500 and for the series
1750 upto 30000 Rexroth motors are build on. Both the fail safe multi-disc brake and the "nose"
of the motor are integrated in the gearbox, to build as compact as possible.
Capacities
WINCH
1 st layer 3 rd layer Full
Oil
CTF..
FEM
W.L.L. Speed Storage W.L.L. Speed Storage Storage Pressure Flow
Floating
RATE
kN m/min M kN m/min m m / Lay bar l/min
700 7 50 6 6,2 6,2 20 29 \ 4 100 50
1500 15 50 9 13 13 32 45 \ 4 175 60
1750 17,5 50 9 15 15 32 45 \ 4 175 75
3250 32,5 50 8 27 27 25 37 \ 4 200 90 L1-T5
5750 57,5 35 10 48 48 35 50 \ 4 230 100
9000 90 36 11 74 74 40 55 \ 4 230 140
…
25000 250 25 15 210 210 53 76 \ 4 220 300
WINCH
CTF..
Bearing
W.L.L.
kN
1 st layer
Speed
m/min
Storage
m
W.L.L.
kN
3 rd layer
Speed
m/min
Storage
m
Full
Storage
m / Lay
Oil
Pressure
bar
Flow
l/min
700 7 50
6,2
29 \ 4 100 50
Depends on
drumlegth
Depends on
drumlegth
Depends on
drumlegth
FEM
RATE
1500 15 50 13 45 \ 4 175 60
1750 17,5 50 15 45 \ 4 175 75
3250 32,5 50 27 37 \ 4 200 90 L1-T5
5750 57,5 35 48 50 \ 4 230 100
9000 90 36 74 55 \ 4 230 140
…
…
25000 250 25 210 76 \ 4 220 300
…
For bigger, smaller, faster or slower units do contact haacon (request sheet page 22)
| 13 |

P r o f e s s i o n a l S e r i e s
H
A
B
Things other people do better. We think we can build you good, excellent value
for money, winch, almost regardless of its specification. For some types of
winches however other people simply do a better job than we. The notable exceptions
are hand winches, and very compact hydraulic crane winches. Located
in one particular region in the north of Italy a small number of companies are
in fierce competition to make the best and most competitive hydraulic crane
winches world wide. We represent the smallest but most dedicated manufacturer
(TMA) which has three different series of winches. The TN type is the most
compact type. It has been a long time favourite of the pile driving business as
an auxiliary winch for lifting piles and general light lifting work. Also for use on compact marine
cranes or indeed on truck mounted cranes. If you are looking for a very compact winch with
amazing performance for its size, this is it.
TN-series
TME-series
TMV-series
Options:
• Grooved drum
• Pressure roller
• Load limiter
• Lower limit switch
• Marine paints
Capacities
The heavy type TME covers what is effectively the middle field in the TMA programme, both
in capacity as in weight. Swl’s from 1,5 tonne to 7,5 tonne, combined with speeds of around
20 to 40 m/min. It is a competent performer for applications were a medium lifting capacity is
required albeit not at the speed of the fast type but at a more competitive price.
The fast type TMV covers a range of winches starting with a 3,5 tonne model, and ending
with an impressive 16 tonne swl model. The speeds are between 40 and 60 m/min , but these
are maximum speeds, and the winches can indeed run much slower for accurate lifting and
lowering. These winches are not designed for compactness or lightness, in spite of the fact that
there is a "heavy" type available, these are the fastest and biggest winches in the TMA line up.
WINCH 1 st layer 3 rd layer Full
Oil
TN..
FEM
W.L.L. Speed Storage W.L.L. Speed Storage Storage Pressure Flow
RATE
kN m/min m kN m/min m m / Lay bar l/min
TN 04 5 42 8 4,3 48 26 36 / 4 175 25
TN 07 8 38 13 6,9 44 41 74 / 5 165 30
TN 09 10 38 11 8,5 45 34 50 / 4 175 40
TN 14 15 43 13 12,8 50 42 59 / 4 190 50 L1-T5
TN 18 20 34 11 16,8 40 38 53 / 4 200 50
…
TN 51 57 27 22 47,7 33 72 101/ 4 205 100
…
Dimensionen in mm
WINCH
TN..
A B H Center
Drum Ø Drum
Length
Recomm
Rope Ø
Weight
± kg
TN 04 239 218 117 146 110 6 25
TN 07 275 295 133 167 174 7 40
TN 09 275 295 133 167 174 8 41
TN 14 319 315 175 202 187 9 71
TN 18 325 315 175 202 187 10 71
…
TN 51 570 630 292 353 360 18 296
…
| 14 |
For bigger, smaller, faster or slower units do contact haacon (request sheet page 22)

Capstans
for marine
and industrial
purposes
This picture shows a brand
new replica of an historic
capstan.
To respect the characteristic
view of the ”Port de
Marseille”. No other than
the current capstans were
allowed on site. Again a
good example that we
build what the customer
asks for, rather than to sell
what is available.
Capstans have been part of ships equipment for centuries. The modern capstan is motor driven
and can achieve high line pulls and high speeds thanks to powerful motors integrated with
sturdy trans missions. Electric, hydraulic or pneumatic, the choice is yours. We do a wide range
of capstans ranging from flush fitted deck capstans for a clean deck line to the classic console
mounted capstan. Also very popular proved to be our horizontal capstans used in varying roles
from pulling rolling stock on shunting yards in Belgium to moving cable ferry’s in deepest Africa.
You want a standard electric capstan? we are happy to supply one. Or rather an exotic capstan
no one can supply? we can help 100 kg line pull we have them, 10 tonne yes, those too.
For bigger, smaller, faster or slower units do contact haacon (request sheet page 22)
| 15 |

P r o f e s s i o n a l S e r i e s
Winch options
Pressure Roller
Pushes slack wire to drum,
helps to spool the wire better
on the drum.
Band brake
Extra brake fitted on the drum,
manual or automatic.
Slack rope device
Detects slack wire. Stops the winch or gives
a warning signal.
Limit switch
Counts the number drum revolutions.
Limits upper and lower stroke.
Drum guard
Covers rotating parts,
protects user.
Clutch
Manual clutch
to release the drum.
On pulling winches
only.
Spooler
Guides wire on to drum,
helps to spool the wire better
on the drum.
Brake release pump
Releases the brake for emergency
operation
For example on "man riding"
winches.
| 16 |
For all other options please contact haacon

Motors
What motor is the best motor to use for a
winch, and why?
The choice for the right motor depends
mainly on the available power source.
Mobile applications like earth moving
machines, piling equipment and mobile
cranes normally have a hydraulic power
source, they don't carry high power compressors
or generators. For these applications
a hydraulic motor is selected.
Stationary applications, most of the time
can obtain power from the main grid,
also on ships the electric power sources
become more and more power ful, so an
electric motor would be the right choice.
Than we have the so called hazardous environments,
where explosions might occur,
think of exploitation of natural sources,
mining on and off-shore oil and gas.
Air motors are very common in these fields.
Advantages and disadvantages:
Electric motors
economical and efficient
clean and simple
Energy mostly available
Hydraulic motors
small size
Speed control easy
Pneumatic motors
Speed control expensive
Explosion proofing expensive
difficult to protect from
extreme environment
Power pack needed
Pipes and hoses needed
Abstract Protection Class
Electric
Hydraulic
Wheel Fan Brake Electric motor
Dust proofing (1) Water proofing (2)
Protection max. Ø. of object Protection protect against
class that can penetrate
the protection
class
0 everything 0 nothing
1 under 52,5 mm 1 Tripping from straight top
2 under 12,5 mm 2 Tripping from at angle 0 bis15°
3 under 2,5 mm 3 Spray at max. 60° (rain proof)
4 under 1 mm 4 Water from all directions no pressure
5 semi-dustproof 5 All directions, low pressure
6 dustproof 6 All directions, medium pressure
7 Immersion at 1m for 30 min.
8 Immersion no limit
Brake valve Valve Hydraulic motor Brake
small size
small size
Speed control easy
suitable for harsh environments
Compressor needed
Pipes and hoses needed
noisy
Torque drops with speed
Each winch motor needs a control, after
all motors are machines and they don't
start moving unless they are told to do so
(or to stop for that matter). The manner
to control the winch depends on its task.
Is it a stand alone lifting tool or a part of
a complete automated process, to name
just two extremes. There are no "standard"
controls. You can express exactly what is
needed. This can vary from the cheapest
basic control, to a completely computerized
control system. Some control options
are shown on page 18.
Air vane motor
Air piston motor
Valve Air vane motor
Remote valve Hand valve Air piston motor Brake
| 17 |

P r o f e s s i o n a l S e r i e s
Controls
Electric Hydraulic Pneumatic
Push Button Up / Down /
Emergency
P
P
P
Hydraulic
P
P
P
Aluminium Valve
P
P
P
P
P
P
Pendant Control Pendant Control Cast Iron Valve
P
P
P
P
P
P
Radio Control Foot Control Remote Control
Variable Speed Function Valves Pendant Control
| 18 |
For all other options please contact haacon

Power
40
75 150 225 300
L/Min
Oil Flow
Power is the ability to deliver
a certain performance
in a certain time.
Speed (V) and load (F)
combined, can be expressed
in power (P in kW)
by a mathematical formula:
P = (V x F) : 6120
P in kW, V in meters/min.,
F in kg (1 kg ~ 10 Newton),
6120 is constant.
The theoretical value can
easily be calculated, but in
practice we need to install
sufficient power to overcome
efficiency losses.
Cable on sheaves, cable
on drum, gearbox, motor
electric or hydraulic and
the supply lines all create
losses.
To overcome these losses
we need to install extra
power. In the power chart
we already accounted for
an average loss,
so the power you find in the
graph is roughly the installed
power.
35
30
25
20
15
10
5
LINE SPEED M/min.
5.5Kw
3Kw
2.2Kw
1.1Kw
22Kw
18.5Kw
15Kw
11Kw
7.5Kw
55Kw
45Kw
37Kw
30Kw
Planetary winch total efficiency 80%
75Kw
90Kw
Example:
Load (F) 27 Ton, speed (V) 16 meter/min, give 88 kW by calculation. Installed electric motor will
be 90 kW
Hydraulic required, with available 300 liter/min, a pressure of 190 bar is needed. Or; When we
only have 150 liter/min. available oil flow, we need to go to a pressure over 360 Bar. Please
check the available pressure and flow in hydraulic applications and make sure it suits the power
chart's requirements.
110Kw
132Kw
160Kw
LINE PULL
Tonne
0 5 10 15 20 25 30 35 40
PLANETARY WINCH
Example:
27 tonne pull at 16 m/min speed give 90 kW
90 kW at 186 bar give min. 300 l/min
Pressure
Bar
Air winches
Air pressure 7 bar
Air consumsion 21 l/s per kW
420
360
300
240
180
120
60
| 19 |

P r o f e s s i o n a l S e r i e s
Duty
Winch selection
The basic winch-data in this catalogue, are based
on the international FEM classification. Note that
some local regulations might differ from these
standards. This will help you to select the proper
winch for the required application, and to understand
the philo so phy behind the data in this
catalogue.
Some winches are seldom used, others quite
often and some have to work all day. A basic 500
kg winch, lifting the 500 kg once or twice in it’s
lifetime, will have an unlimited life, whereas the
same winch working 24 hours a day might not last
for a year.
Linespeed and drumtorque
The linespeed of the winch is an important issue,
because there is a direct link between linespeed
and life-time. Basically the life-time is based on
the drumtorque and total number of drumcycles.
Any linespeed value in the catalogue can be
changed according to customers request. Increasing
the linespeed, with the same drumtorque,
reduces the amount of time to reach the total
number of drumcycles, thus reduces the life-time.
Increasing or decreasing the drumtorque by altering
linepull or drumdiametre, has an even more
dramatic (exponential) effect on the winches
life-time. (time is considered to be working time,
standing still does not matter) For this reason it’s
important to know how and how often the winch
will be used, rather than just to select a winch that
according the catalogue "seems" to have the right
capacity. The haacon catalogue roughly guides
you to select a winchtype, with linepull linespeed,
drumtorque and FEM rating.
FEM rating
Once we know;
•What has to be lifted, the load in kg or in Newton
(1 kg = 9,81 N.)
•Is the load always the same, or does it vary?
If the load changes we need to know the percentage
off load in relation to the percentage
in time.
For example:
Max load 500 kg, use 20% off the time.
Average load 400 kg, use 70% off the time.
Minimum load 200 kg, use 10% off the time. With
this "load spectrum" you can work out the Spectrum
factor Km.
Once we have worked out the average daily use
and load, we can "FEM- rate" the winch. In general
the haacon wormgear winches are rated FEM
M3/M4. The planetairy winches are rated FEM
M6/M7. If a lower FEM rating is allowed, because
the winch will be seldom used or the max. load is
seldom lifted, we could select a smaller transmission,
or up-rate the winch capacity. Should the
winch be for heavy-duty and work very often, we
need to select a bigger transmission, or de-rate
the winch capacity.
| 20 |

Life-time
Table 1 - Winch „FEM“ classification
Winch Class
Load spectrum
Effective use
T0 T1 T2 T3 T4 T5 T6 T7 T8 T9
L1 M1 M1 M1 M2 M3 M4 M5 M6 M7 M8
L2 M1 M1 M2 M3 M4 M5 M6 M7 M8 M8
L3 M1 M2 M3 M4 M5 M6 M7 M8 M8 M8
L4 M2 M3 M4 M4 M6 M7 M8 M8 M8 M8
The formula
Km = ((F1/Fmax) 3 x (t1/T)) + ((F2/Fmax) 3 x (t2/T)) + ((F3/Fmax) 3 x (t3/T)) etc.
Example:
Winch max load 2000 kg (20 kN)
Winch life request 1000 hours
Winch use 1 hour/day – 10 % time at 1800 kg, 30 % time at 1200 kg, 60% time at 1000 kg
In this example the Km factor (winch use) will be;
Km = ((1800/2000) 3 x 0,1) + ((1200/2000) 3 x 0,3) + ((1000/2000) 3 x 0,6) = 0,21
Km = 0,21 (table 3)
leads to symbol L2
The use and life-expectancy (table 2) leads to symbol T3
The FEM classification (table 1) leads to symbol M3
The FEM rating for this application is T3-L2 – M3
Table 2 - Effective use and lifetime
Symbol
Total effictive use
(lifetime in hours) „T“
Daily use
hours
T0 T< 200 < 0,12
T1 200

P r o f e s s i o n a l S e r i e s
Fax to 0049 (0) 9375- 8486
via email to hebetechnik@haacon.de
Application sheet
Company ..................................................... Date ............................................................
Street............................................................
Phone..........................................................
PO Box......................................................... Fax ............................................................
Official in charge..........................................
Email...........................................................
Pieces...........................
REQUIREMENTS:
Hoisting (vertical) ............kg
Pulling (horizontal) ............kg
Rope capacity
............m
Line speed
............m/min
BGV D8 1 BGV C1 2
Temperature
............°C
MOTOR:
Electric
400 V - AC 230 V - AC 24 V - DC
Protection IP......... duty ratio..............
Indoor use
Outdoor use
Hydraulic
Pressure................ bar
Flow rate................l/min.
Pneumatic
Air pressure........... bar
Air capacity............l/s
OPTION:
Limit switch
Slack wire switch
Load limiter
Disengager / clutch (applicable for pulling
winches only)
Pressure roller
Grooved drum
Devided drum
others......................................................
CONTROLS:
Pendant remote control
Control box with push-buttons
others......................................................
PAINTING:
Standard RAL 5010 gentian blue
Special RAL-N°.:
Documentation / Type plate
english
german
french
other
Application:
.............................................................................................................................................
.............................................................................................................................................
.............................................................................................................................................
.............................................................................................................................................
1
German Accident Prevention Regulations (BG) for winches, lifting- and pulling equipment
2
German Accident Prevention Regulations (BG) for event areas, studios and scenes
| 22 |

Application
5
8
6
9
7
10
| 23 |

P r o f e s s i o n a l S e r i e s
haacon hebetechnik gmbh
Josef-Haamann-Str. 6
D-97896 Freudenberg/Main
Tel. + 49 (0) 93 75/84-0
Fax + 49 (0) 93 75/84-86
hebetechnik@haacon.de
Regional Sales
represented by
haacon France Sàrl
3 D, rue du Fort
F - 67118 Strasbourg
Tel. + 33 (0)3 90 / 40 30 10
Fax + 33 (0)3 90 / 40 30 14
haaconfrance@haacon.com
haacon hebetechnik austria gmbh
Ing. Johannes Haller
Hauptplatz 44
A-2293 Marchegg
Tel. + 43 (0) 2285 6 48 39
Fax + 43 (0) 2285 6 48 3922
j.haller@haacon.com
All sales partner adresses are available on
www.haacon.com/contact/Sales partner/
| 24 |
© haacon hebetechnik gmbh edition_en / Copy 1000 / 01 2009 Article No. 098 251