June/July 2013 - PAWPRINT PUBLISHING
June/July 2013 - PAWPRINT PUBLISHING
June/July 2013 - PAWPRINT PUBLISHING
Create successful ePaper yourself
Turn your PDF publications into a flip-book with our unique Google optimized e-Paper software.
PANEL, WOOD<br />
& Solid Surface<br />
Issue No. 61/62 <strong>June</strong>/<strong>July</strong> <strong>2013</strong><br />
Starbank invests in Schelling’s<br />
board storage system and saw<br />
see pp 22-23 for the full story<br />
Also inside this month:<br />
All the latest News ● Software for Designers & Manufacturers pp 10-13 ● Interzum Review pp 14-16<br />
Health & Safety p 17 ● Saws in All Shapes & Sizes pp 18-24 ● Design & Innovation pp 24-35<br />
Ligna Review pp 36-43
The ultimate sanding machine<br />
The Uniq, Uniq-S and Flash offer:<br />
● Heavy cast iron working table<br />
● Sand solid wood on one side and veneer on the other<br />
● Motorised height adjustment<br />
● Motorised tilting of the abrasive belt<br />
● Straight or bevelled, veneered or solid edges sanded with ease<br />
● Technology patented worldwide<br />
The Kündig edge sanding range<br />
offers exceptional construction<br />
quality, versatility, ease of use,<br />
and an extremely high quality<br />
of finish on both solid wood<br />
and veneered edges.<br />
The range includes the Basiq<br />
(above); the Uniq (right); the<br />
Uniq-S (below, right) and the<br />
Flash (below), specially designed<br />
for the edge sanding of lacquer.<br />
Interested? Contact Kündig Ltd<br />
for further information.<br />
Contact us for the latest developments in edge sanding technology<br />
Kündig Ltd<br />
Tel 0845 833 0565 ● Fax 0845 833 0567<br />
Email sales@kundig.co.uk ● www.kundig.co.uk
NEWS<br />
Panel, Wood &<br />
Solid Surface<br />
is published by<br />
Pawprint Publishing Ltd<br />
Creative Media Centre<br />
Robertson Street<br />
Hastings<br />
East Sussex<br />
TN34 1HL<br />
Tel 01424 205428<br />
Fax 01424 205436<br />
email<br />
info@pawprintuk.co.uk<br />
www.pawprintuk.co.uk<br />
and is printed by<br />
Bishops Printers<br />
Walton Road<br />
Portsmouth<br />
Hampshire<br />
PO6 1TR<br />
Tel 023 9233 4900<br />
Fax 023 9233 4901<br />
email<br />
sales@bishops.co.uk<br />
www.bishops.co.uk<br />
© Pawprint Publishing Ltd<br />
All rights reserved. No part of<br />
this publication may be<br />
reproduced, stored in a retrieval<br />
system or transmitted in any<br />
form by any means electronic,<br />
mechanical, photocopying,<br />
recording or otherwise without<br />
the prior consent of Pawprint<br />
Publishing Ltd.<br />
Unilin wins Judges Choice Award<br />
BELGIUM-based panel manufacturer, Unilin, has won the Judges Choice Award at this year’s KBB LDN<br />
Innovation Awards for its revolutionary ClicBox.<br />
Nominated for its groundbreaking 100% tool-less cabinet system, ClicBox uses patented Uniclic® technology<br />
that has radically simplified the assembly of<br />
kitchen furniture.<br />
The award, which was judged by leading<br />
industry bodies, highlighted Unilin’s unique and<br />
innovative approach to kitchen design. Its unique<br />
assembly system was praised for being not only<br />
five times quicker than its flat pack equivalent but<br />
also being significantly stronger than cabinets<br />
constructed from the traditional cam and dowel<br />
system.<br />
Its smart drilling patterns were also a keen area<br />
of discussion, with its comprehensive design<br />
making it suitable for a wide range of fitting suppliers<br />
including Hettich, Blum and Indaux. The result:<br />
a quick and flexible solution for any kitchen<br />
design.<br />
Nathalie Bruneel, brand manager for ClicBox,<br />
adds: “Since launching the ClicBox in the UK we<br />
have seen demand soar. Winning the Judges<br />
Choice Award really is fantastic recognition from<br />
the industry and the UK market as a whole and<br />
we are extremely proud of this achievement.”<br />
To find your nearest ClicBox supplier or to<br />
order a free sample, please visit www.clicbox.eu<br />
Unilin<br />
Tel +32 51 30 49 32<br />
Email info.panels@unilin.com<br />
www.clicbox.eu<br />
Norbord makes an impact at Ecobuild<br />
This journal includes editorial<br />
photographs provided and paid<br />
for by suppliers.<br />
Panel, Wood & Solid Surface<br />
supports the work of<br />
Hearing Dogs for Deaf<br />
People<br />
Tel 01844 348100<br />
(voice & minicom)<br />
Fax 01844 348101<br />
email<br />
info@hearingdogs.org.uk<br />
www.hearingdogs.org.uk<br />
ECOBUILD <strong>2013</strong> proved a resounding<br />
success for Norbord;<br />
some 550 visitors graced the<br />
stand to touch and feel the new<br />
OSB products and learn more<br />
about the Better by Nature campaign,<br />
which is designed to<br />
maintain pressure on the government<br />
regarding the biomass<br />
issue amongst other points.<br />
Several groups from TRADA<br />
were hosted by the buoyant Norbord<br />
team and a competition to<br />
win an iPad attracted many<br />
entries. The winner was Karl Lewis<br />
of Greenhill Construction.<br />
Pictured here is the impressive<br />
Norbord stand.<br />
Norbord<br />
Tel 01786 812921<br />
www.norbord.co.uk<br />
Panel, Wood & Solid Surface <strong>June</strong>/<strong>July</strong> <strong>2013</strong> Page 3
NEWS<br />
Large Holz-Her edgebander installed<br />
at David Urquhart Joinery<br />
The heavy duty Holz-Her<br />
edgebander, Arcus 1336<br />
with patented ‘Glu Jet System’.<br />
DAVID Urquhart Joinery of Portsoy,<br />
Banff, has recently invested<br />
in a large, high spec Holz-Her<br />
Arcus 1336 Premium edgebander.<br />
It is a heavy duty and<br />
exceptionally stable and precise<br />
machine returning near zero<br />
setup times and glue lines, ideal<br />
for the high class panel and joinery<br />
products it manufactures.<br />
David Urquhart has always believed<br />
in moving his company forward<br />
by using the latest new<br />
generation technology available.<br />
Prior to this investment, the company<br />
installed the Weinig Powermat<br />
500 planer moulder, the OptiCut S50 cross-cut saw and before that, the<br />
Profimat 23 — all high precision German engineered machines. The Holz-Her company<br />
is part of the Weinig Group, and the technical backup service to customers is<br />
the same — guaranteed service Weinig is renowned for, on its moulders and tool<br />
room equipment.<br />
Well known and highly reputed in the woodworking industry for quality joinery,<br />
David Urquhart mainly supplies products to builders’ merchants, building contractors<br />
and individual customers. By using the latest CNC machines, it is able to deliver<br />
bespoke, solid wood joinery, to the highest quality standards, quickly, and at<br />
highly competitive prices, without increasing staffing numbers. Flexible production<br />
and meeting delivery promises is the key to the company’s success.<br />
The company has now expanded into the panel market. Says David Urquhart, “I<br />
wanted to penetrate the top quality end of the market, so I researched the panel<br />
machine manu facturers that offered reliable heavy duty edgebanders, incorporating<br />
the most advanced new panel technology, with a proven and dependable<br />
backup service. Holz-Her met all my detailed needs and, as part of the Weinig<br />
Group, I feel secure with their training and prompt service from past experience of<br />
Weinig UK. With this new addition, it will complement our door set production for<br />
bespoke solid core and the laminated faced doors. We have found the Holz-Her<br />
very user friendly with the setup times and change over for different products all<br />
done from the screen taking away operator error in the set up.”<br />
The Arcus 1336 Premium offers precise and rapid setup facilitated by servo<br />
motors orchestrated by the machine’s touch screen controller. A key advantage of<br />
William Urquhart (‘Wullie’ to his friends), production manager of David<br />
Urquhart Joinery setting the Holz-Her edgebander.<br />
David Urquhart, managing director of David Urquhart<br />
Joinery of Portsoy, Banff, manufacturers of high class<br />
panel and joinery products.<br />
Holz-Her edgebanders is its patented ‘Glu Jet System’. It allows<br />
the use of granulates or cartridges, with a choice of capacity of<br />
330 g to 2 kg. Its thin film technology produce ‘invisible joints’,<br />
giving an impressive quality finish. This feature is so reliable, it<br />
carries a three-year guarantee as standard.<br />
The benefits to manufacturers are countless: three-minute<br />
heat up time, saving time and money; no loss of glue power,<br />
saving hassle of re-edging; colour can be changed within three<br />
minutes; EVA or PUR glue can be used; no need for a nitrogen<br />
tank for PUR clean down taking up four minutes; near zero glue<br />
line; no discolouration; and it uses a third less power.<br />
All types of edging can be used — solid wood lipping,<br />
veneer, ABS, PVC, melamine or acrylic.<br />
David Urquhart is a good example of combining experienced<br />
craftsmanship with new technology, to continue its<br />
steady growth in the supply of high quality bespoke joinery<br />
and panel products.<br />
Michael Weinig (UK) Ltd ● Tel 01235 557600<br />
Email sales-uk@weinig.com ● www.weinig.co.uk<br />
Page 4 Panel, Wood & Solid Surface <strong>June</strong>/<strong>July</strong> <strong>2013</strong>
NEWS<br />
Valuable time saver<br />
STUART Groves Furniture of<br />
High Wycombe has been making<br />
bespoke furniture and “anything<br />
anybody wants in wood”<br />
for the past 20 years or more.<br />
Recently, owner Stuart Groves<br />
invested in a refurbished gluesetter<br />
purchased from Alan<br />
Lamont.<br />
Stuart’s relationship with Alan<br />
goes back five years, when his existing<br />
gluesetter was in need of repair.<br />
He went first of all to the<br />
company he had purchased it<br />
from, but was told that it was no<br />
longer trading as the owner had<br />
died. Following up on a personal<br />
recommendation, he contacted<br />
Alan Lamont, and this was the beginning<br />
of a long-term business<br />
relationship.<br />
Alan had repaired the previous<br />
gluesetter on several occasions,<br />
and Stuart says: “He is the chap I always<br />
turn to for advice on them. I<br />
trust him to give me impartial advice.<br />
The glue welder I had before<br />
was not one he had supplied, but<br />
he gave me honest advice regarding<br />
it.” So when the time came that<br />
Alan advised Stuart that parts for<br />
his existing gluesetter were no<br />
longer readily available, and that it<br />
might cost more to repair in the future<br />
than it was actually worth,<br />
Stuart was more than happy for<br />
Alan to bring down some refurbished<br />
gluesetters from Scotland<br />
for him to have a look at. From<br />
these, he selected one to purchase.<br />
Stuart says, “Alan is not a chap<br />
to give a hard sell. If I had chosen<br />
to carry on with the old one, he<br />
would have continued to do the<br />
repairs. And from those he<br />
brought with him to the demonstration,<br />
I could have had a<br />
cheaper machine if I had wished.”<br />
The gluesetter is a valuable<br />
time saver in Stuart’s workshop. “It<br />
is quick to set the glue off and it’s<br />
simple to operate. It does a good<br />
job. You don’t have to wait for ages<br />
for the glue to go off and stack<br />
cramped pieces all around the<br />
workshop: you can just cramp it,<br />
zap it, lift it up and put it in a stack.”<br />
It is known in the workshop as<br />
‘Frank’ after Frank Zappa …<br />
Stuart says that it is used for a<br />
wide variety of projects: “Anywhere<br />
we need to set off glue<br />
quickly: cramping up joints, lippings<br />
and doors, etc, so we can<br />
reuse the cramps. In fact, we are<br />
just getting an air cramp to really<br />
take advantage of it.”<br />
Asked if he would recommend<br />
the product, Stuart replied, “Yes,<br />
and I would recommend Alan as<br />
well. He is such a good chap: you<br />
can ring him any time for advice<br />
and he will do his best to help you.<br />
He will put himself out to come<br />
down and demonstrate the machine.<br />
You are still under no obligation<br />
(apart from a moral<br />
obligation, as he has come down<br />
all the way from Scotland!). He is<br />
knowledgeable and, if you have a<br />
problem, he will do his damnedest<br />
to sort it out.”<br />
Lamont<br />
Tel 01461 40017<br />
Email aalamont@hotmail.com<br />
www.clampingmachines.co.uk<br />
Panel, Wood & Solid Surface <strong>June</strong>/<strong>July</strong> <strong>2013</strong> Page 5
NEWS<br />
Completing 25 years’ service with Weinig<br />
WEINIG’S service engineer, Edward Lucas, has<br />
completed 25 years’ service with Weinig UK.<br />
Edward is married to Jane, with a son, Adam,<br />
and daughter, Laura. He started as a toolmaker<br />
and before joining Weinig he worked at Bowater<br />
Rippers, window and kitchen manufacturers.<br />
At Weinig, he has serviced and installed<br />
every model of moulder — stand alone and<br />
countless high speed lines, Finn Forest being<br />
the most challenging.<br />
“My work at Weinig has been enjoyable,<br />
interesting and sometimes, exciting,” said<br />
Edward. “My hotel was once blown up; I’ve<br />
been threatened at gunpoint in Iran; eaten dog<br />
in Korea; and still survived to tell the tale. I’ve<br />
been fortunate to have had such a supportive<br />
wife and family to enable me to enjoy my<br />
work.”<br />
Weinig has always given service backup its<br />
highest priority and has built an enviable reputation<br />
worldwide for itself.<br />
The company believes that service is the<br />
lifeblood of woodworking manufacturers —<br />
everything flows from it.<br />
Customer service in Weinig is not just a ‘department’<br />
— it is an ‘attitude’. It guarantees<br />
prompt service cover on its whole range of solid<br />
wood processing machinery — its speciality.<br />
There are now three people in the service<br />
department with 25 year awards and two others will be announced by<br />
the end of the year — making a very experienced team.<br />
AXYZ routers in demand<br />
IN SPITE of arguably the most<br />
damaging and prolonged economic<br />
downturn in living memory,<br />
AXYZ International has<br />
reported a much higher than<br />
was expected demand for its<br />
high performance CNC routing,<br />
engraving and cutting systems.<br />
This has been especially evident<br />
in furniture production, industrial<br />
woodworking, joinery and<br />
panel processing industries.<br />
Much favoured by these industries<br />
are the AXYZ 6000 and in particular<br />
the 4000 series of<br />
machines. These offer a host of<br />
both standard and optional production<br />
enhancements and have<br />
been shown to greatly assist<br />
owners of these routers by way of<br />
faster throughput, higher volumes<br />
and commensurate profitability<br />
during what have been difficult<br />
trading conditions.<br />
In charge of production at<br />
Cardiff Theatrical Services, Darren<br />
Joyce commented: “We chose the<br />
AXYZ 4010 router because it<br />
ticked all the boxes in our ‘must<br />
have’ list of machining requirements.<br />
We use the router to cut<br />
out components for scenery and<br />
stage constructions involving<br />
everything from formers for<br />
Edward Lucas (centre), who has just completed 25 years’ service with Weinig UK. Shaun<br />
Crump (left) and Chris Gasson (right) are the other two in the Service Department with<br />
25 year awards.<br />
wooden boxes to complex shapes<br />
fixed to timber or steel frames.”<br />
At Wood & Wood International<br />
Signs, the 4010 router was purchased<br />
to supplement the 6010<br />
machine already installed. Procurement<br />
manager, Gary Adams,<br />
commented: “The 4010 router has<br />
run continuously for 10 hours a<br />
day, six days a week without any<br />
problems or maintenance requirements.<br />
The machine was an excellent<br />
choice. It is easy to use and<br />
totally reliable and is supported by<br />
the on-site training and ongoing<br />
technical back-up provided by<br />
AXYZ International, both of which<br />
were outstanding.”<br />
Interior design specialist Stringer<br />
installed a 4008 router to process<br />
components used in, amongst<br />
others, the point-of-sale displays<br />
and office workplace systems it<br />
manufactures for multiple retail<br />
and office/studio environments, including<br />
blue chip companies such<br />
as the John Lewis Partnership.<br />
Founder and principal designer,<br />
Dick Stringer, commented: “Installation<br />
of the 4008 router has enabled<br />
a total production capability<br />
to be introduced, with fast and reliable<br />
processing of a wide range of<br />
both solid and composite woods.”<br />
Michael Weinig (UK) Ltd ● Tel 01235 557600<br />
Email sales-uk@weinig.com ● www.weinig.co.uk<br />
Two models of the same router<br />
have been installed at Leedsbased<br />
Sound Leisure. Chief development<br />
engineer, Phil Patterson,<br />
commented: “The accuracy and<br />
versatility of the routers and the<br />
speed of production provided<br />
means we can deliver our specialist<br />
products to key customers<br />
within a time frame of days and<br />
even hours rather than weeks<br />
when we used conventional<br />
methods of production.”<br />
At Dorset-based Minster Joinery<br />
an AXYZ 4004 router is used to<br />
create architecturally sensitive<br />
wood-based constructions such as<br />
an elegant staircase installed at a<br />
Grade 1 Arts & Crafts building in<br />
London. Founder and managing<br />
director Martin Stones commented:<br />
“The router is used for a<br />
wide range of disparate applications<br />
including, for example, cut<br />
out formers required for curved or<br />
shaped veneer work and inlaid veneers<br />
of wood and metal featuring<br />
silver and mother of pearl as well<br />
as more general machining requirements<br />
such as hinge sinking,<br />
shelf holes and any repetitive<br />
component requirement.”<br />
All AXYZ routers offer a raft of<br />
both standard and optional production<br />
tool enhancements, including<br />
an enlarged 21-station<br />
Automatic Tool Change facility.<br />
AXYZ International<br />
Tel 01902 375600<br />
www.axyz.co.uk<br />
Page 6 Panel, Wood & Solid Surface <strong>June</strong>/<strong>July</strong> <strong>2013</strong>
NEWS<br />
SCM’s Open House attracts many visitors<br />
THE LATEST Open House was for<br />
SCM Group UK’s Distributors to<br />
meet and demonstrate to their<br />
customers a number of new machines<br />
being shown in the UK<br />
for the first time, including CNC<br />
machining centres models<br />
Pratix S15B and Tech Z5-31, new<br />
edgebanders K230 and K400,<br />
wide belt sanders Sandya 9RCS<br />
and 300RCS plus classical woodworking<br />
machines from the SCM<br />
and Minimax ranges.<br />
SCM’s manager responsible for<br />
distributors, Roger Gabb, comments:<br />
“We were very pleased<br />
with the number of customers visiting<br />
our Open House and this was<br />
mainly due to our distributors’<br />
own promotional activity. Of main<br />
interest were the CNC machining<br />
centres, edgebanders, a beam<br />
saw, wide belt sanders and planer<br />
moulders as well as the range of<br />
classical machines. We have received<br />
quite a few enquiries for<br />
the new Pratix S15B in particular<br />
and I’m sure we’ll have some orders<br />
in the next week or so. Blyth<br />
Woodworking Machinery took an<br />
order for a Pratix S22-31 ‘Jumbo<br />
Sheet’ CNC at the show.”<br />
The five-axis Tech Z5-31 CNC<br />
machining centre also produced<br />
many enquiries and demonstrations,<br />
in particular sizing and machining<br />
a heavy duty solid wood<br />
door proved of great interest. High<br />
performance is guaranteed due to<br />
new ‘photobumpers’ safety protections<br />
(SCM patented solution)<br />
and the electrical cabinet is<br />
mounted in the machine base saving<br />
valuable factory floor space.<br />
Maximum operator convenience<br />
and flexibility of use is due<br />
to the Prisma 5 5-axis routing head<br />
that allows easy operation in reduced<br />
spaces without the risk of<br />
collisions. There are no limits to<br />
the possible uses of this versatile<br />
group which, with the patented<br />
SCM solution, ensures the overall<br />
dimensions in each direction of<br />
travel are kept to a minimum.<br />
Another machine of great interest<br />
was SCM’s model K230 EVO<br />
single-sided edgebander as it is<br />
very easy to use and comes with<br />
all inclusive and necessary equipment<br />
provided, due to its advanced<br />
technological solutions<br />
designed to ensure optimal panel<br />
finishing. It is considered the perfect<br />
edgebander for companies<br />
setting up and requiring professional<br />
edgebanding solutions immediately<br />
after purchase.<br />
Many advantages include cutting<br />
and radius of the edgebanding<br />
with a two-motor end cutting<br />
unit, for the best quality finishing<br />
of panels even with thick solid<br />
wood lippings with a straight cut<br />
or chamfering with thin edgebandings.<br />
The best quality finish of<br />
the edge is due to the ‘Megaline’<br />
feed belt (an SCM patent) which<br />
allows the panel feed without the<br />
typical pulse generated by the<br />
pinion of a traditional feed track.<br />
“In all we were very pleased<br />
with the quality of the enquiries<br />
we received from all the customers<br />
who attended our Open<br />
House,” commented Roger Gabb.<br />
“We and our distributors are now<br />
busy chasing up all the new leads<br />
and we are very optimistic several<br />
orders will result in the near future<br />
in addition to those taken during<br />
the show.”<br />
SCM Group (UK) Ltd<br />
Tel 0115 977 0044<br />
scmgroupuk@scmgroup.com<br />
www.scmgroup-uk.com<br />
Recycling wood waste creates marketing benefits<br />
AN EXHIBITION company in Coventry has purchased a wood waste<br />
heater from Wood Waste Technology to reduce its carbon footprint<br />
whilst saving money on waste disposal<br />
and heating bills.<br />
Established 22 years ago, exhibition contractors<br />
Exmedia specialise in building and<br />
installing conference and exhibition displays<br />
and stands for clients around the globe.<br />
After making a decision to relocate Exmedia’s<br />
production facility in autumn 2010,<br />
managing director, Peter Gibson, was keen<br />
to improve the company’s environmental<br />
performance as part of the move, and researched<br />
the possibility of installing a wood<br />
burning heater in the new premises.<br />
An associate recommended Wood Waste<br />
Technology. The team at Exmedia liked the<br />
fact that the heaters produced by Wood<br />
Waste Technology did not need an oil or gas<br />
afterburner, making them very economical<br />
to run compared to some of the other<br />
heaters on the market.<br />
A WT15 heater was installed in October<br />
2010 by Wood Waste Technology’s experienced<br />
engineers, just before Exmedia<br />
moved into its new 28,000 ft 2 premises.<br />
Peter Gibson says, “We are delighted with the heater we purchased<br />
from Wood Waste Technology. We have had a great return on our investment,<br />
as the payback period was around 12 months. We have drastically<br />
reduced the amount of wood waste we send to landfill, and our running<br />
and maintenance costs are now at an all-time low from saving money on<br />
waste and heating bills. We are also finding that our reduced carbon footprint<br />
and enhanced environmental credentials are proving to be a valuable<br />
asset in our marketing strategy.”<br />
Managing director of Wood Waste Technology,<br />
Kurt Cockroft, says, “Most companies<br />
only see the financial benefits of reduced<br />
heating and waste disposal bills when buying<br />
a wood waste burner — but there are<br />
other advantages, too. Forward thinking<br />
clients like Exmedia understand how green<br />
credentials can help with marketing a business,<br />
giving an advantageous point of difference<br />
over what the competition is<br />
offering.”<br />
Wood Waste Technology’s years of expertise<br />
in wood waste solutions have helped<br />
many companies reduce their waste disposal<br />
and heating costs. As well as offering<br />
site survey, design, manufacture, installation<br />
and on-going maintenance for new units,<br />
the company also services all types of wood<br />
waste heaters and supplies genuine spares<br />
up to 60% cheaper than other suppliers.<br />
In addition, Wood Waste Technology is<br />
the UK official distributor for Gross Apparatebau<br />
GmbH, a German manufacturer of<br />
dependable, precision engineered shredders and briquetters, available<br />
in various sizes and specifications to suit all business applications.<br />
Wood Waste Technology<br />
Tel 01785 250400<br />
www.woodwastetechnology.com ● www.grossuk.co.uk<br />
Page 8 Panel, Wood & Solid Surface <strong>June</strong>/<strong>July</strong> <strong>2013</strong>
NEWS<br />
Felder-Group In House Show 19th & 20th <strong>July</strong><br />
<strong>2013</strong> WILL BE another year of massive growth at the<br />
Felder-Group. Despite stagnation in the economy over<br />
the past few years, with investment in the factory, new<br />
production techniques, products and machines, Felder<br />
has continued to go from strength to strength.<br />
At the annual January New Year’s Meeting, Mr Hansjörg<br />
Felder announced the start of a wave of new products that<br />
were to be launched in <strong>2013</strong>. The first release of products<br />
included the newly designed range of 900 series and Format-4<br />
planer thicknessers.<br />
In autumn 2012 the new Felder D963 was presented, with<br />
630 mm thicknessing width and a wealth of high quality<br />
standard specifications including power drive adjustment.<br />
Then in January this was followed up with the launch of the<br />
new A951, AD951, Dual 51 and Plan 51. A simplified design<br />
for the lifting of the planing tables and a more solid machine<br />
chassis are two of the immediate improvements that strike<br />
Mirka donates tickets<br />
at first glance. Numerous changes have been made to the machines and<br />
this is only the start.<br />
At Ligna in Hannover this year, the Felder-Group launched an unprecedented<br />
number of new machines which ranged from machines for<br />
the hobbyist through to CNC machining technology.<br />
At this summer’s event the company will be presenting a few of the<br />
most recently released machines and staff would like to invite readers to<br />
the Milton Keynes showroom to join them. Doors will open at 9 and as<br />
usual there will be a number of product specialists, sales and service staff<br />
on hand to help visitors make the right choice for their businesses.<br />
Felder-Group UK<br />
Tel 01908 635000 ● www.felder-group.co.uk<br />
Cheyney Goulding LLP<br />
Solicitors<br />
Business Law Specialists<br />
FOOTBALL fans from the Caroline<br />
Haslett Primary School on<br />
Faraday Drive, Milton Keynes received<br />
a big surprise when local<br />
abrasives and polishers manufacturer,<br />
Mirka UK Ltd, based on<br />
Shirwell Crescent, Furzton Lake,<br />
donated 10 tickets to pupils to<br />
watch MK Dons play Scunthorpe<br />
on Saturday 20 April <strong>2013</strong>.<br />
The lucky children receiving the<br />
tickets were drawn out of the hat<br />
by MK Dons’ goalkeeper coach,<br />
Paul Heald, who accompanied<br />
Mirka’s marketing controller, Julie<br />
Starkey, and MK Dons’ business<br />
development executive, Dan Cole,<br />
to the school to donate the prizes.<br />
Mirka is a friend to the MK Dons<br />
Sport & Education Trust. The charity<br />
raises vital funds to continue<br />
delivering key community and<br />
educational streams across the region,<br />
and Mirka regularly engages<br />
in local initiatives to provide<br />
young people with the opportunity<br />
to experience sport at first<br />
hand.<br />
Julie Starkey says, “It’s great to<br />
be able to give the pupils the opportunity<br />
to see their footballing<br />
heroes play. Sport is such an important<br />
part of their development,<br />
and as a local company we feel<br />
very strongly at Mirka that we<br />
have a responsibility to help our<br />
community achieve its potential<br />
and thrive. We’re delighted to be<br />
able to support the ongoing vital<br />
work of the MK Dons Sport &<br />
Education Trust.”<br />
Pictured with the children are,<br />
from left to right (back row): Dan<br />
Cole, MK Dons’ business development<br />
executive; Julie Starkey,<br />
Mirka’s marketing controller; and<br />
Paul Heald, MK Dons’ goalkeeper<br />
coach.<br />
Mirka (UK) Ltd<br />
Tel 01908 375533<br />
Email sales.uk@mirka.com<br />
www.mirka.com<br />
A niche practice<br />
dedicated<br />
to the needs of<br />
businesses<br />
and business people<br />
www.cheyneygoulding.co.uk<br />
Tel: 01483 567676<br />
Contact: jgoulding@cheyneygoulding.co.uk<br />
Ward House<br />
Ward Street<br />
Guildford GU1 4LH<br />
31 Harley Street<br />
London W1G 9QS<br />
Panel, Wood & Solid Surface <strong>June</strong>/<strong>July</strong> <strong>2013</strong> Page 9
SOFTWARE FOR DESIGNERS & MANUFACTURERS<br />
Joinerysoft’s CE Marking Workshop a great success<br />
OVER 150 ATTENDEES from<br />
throughout the UK joined<br />
Joinerysoft to learn about the<br />
company’s complete solution<br />
for CE marking.<br />
Joinery manufacturers travelled<br />
from Northern Ireland, Norfolk,<br />
Sussex, Scotland, Kent and<br />
Northumberland, to name just a<br />
few, to attend the two hour workshops<br />
held in the morning and<br />
afternoon of Thursday 13th <strong>June</strong><br />
<strong>2013</strong>. Utilising the superb conference<br />
facilities at NFU headquarters<br />
in Stratford upon Avon, the auditorium<br />
provided tiered seating for<br />
up to 100 attendees at a time.<br />
During the workshop Joinery -<br />
soft’s managing director, Alan<br />
Turner, demonstrated how to set<br />
up the JMS factory production<br />
control system and explained the<br />
intricacies of when to CE mark and<br />
when not to. Representatives from<br />
BWF, Leitz Tooling UK, Felder,<br />
Coastal, Mighton Products and<br />
Timbmet also exhibited and networked<br />
with delegates during session<br />
breaks.<br />
The design, quoting and manufacturing<br />
software which has for<br />
the past two years lead the way<br />
with u-value compliance with<br />
building regulations part L has<br />
now been upgraded to include a<br />
factory production control system,<br />
declaration of performance certificates<br />
and printing of CE labels. The<br />
latest CE marking update from<br />
Joinerysoft is also a free release to<br />
all customers who subscribe to<br />
Joinerysoft’s support and maintenance<br />
contract.<br />
Andrew Gray, Brookeswood Ltd,<br />
who uses the JMS software for<br />
To book a place at the next workshop visit www.joinerysoft.com/customer/list/workshops/<br />
quoting and manufacturing, says:<br />
“We had previously received information<br />
on CE marking from a<br />
number of different sources but<br />
the Joinerysoft workshop provided<br />
the most comprehensive explanation<br />
so far and filled in the<br />
final pieces of the jigsaw. The full<br />
implication of CE marking became<br />
apparent and enabled us to go<br />
back and re-look at our preparation.<br />
There were some areas of the<br />
legislation that we hadn’t quite interpreted<br />
correctly and following<br />
the workshop we are able to fine<br />
tune our systems before the 1st<br />
<strong>July</strong> deadline. I certainly wouldn’t<br />
have missed the workshop.”<br />
Managing director, Alan Turner,<br />
explained, “Joinerysoft has been in<br />
close discussions with several UK<br />
notified bodies responsible for enforcing<br />
the new CE marking legislation<br />
to ensure that our software<br />
contains everything necessary for<br />
joinery companies to comply.”<br />
Taking its responsibility seriously<br />
to provide a total solution,<br />
Joinerysoft has negotiated<br />
with printer manufacturer<br />
TSC Bar Code<br />
Solutions to provide CE<br />
label printers at a reduced<br />
price for Joinerysoft<br />
customers. The<br />
queues of customers attending<br />
the workshop<br />
who patiently waited to<br />
collect advance orders of<br />
CE label printers showed<br />
the level of commitment<br />
to ensuring that they<br />
would be ready for the<br />
legislation start date on<br />
1st <strong>July</strong>. As what is believed<br />
to be the largest<br />
supplier of software to<br />
the timber joinery industry<br />
in the UK, Joinerysoft<br />
has been able to negotiate<br />
reduced rates for labels for CE<br />
marking too.<br />
John Berry, Joinerysoft’s support<br />
manager, was on hand at the workshops<br />
to ensure that the joiners attending<br />
had a thorough understanding<br />
of the software to enable<br />
them to set up their systems before<br />
the 1st <strong>July</strong> deadline. John added,<br />
“Customers were amazed at how<br />
informative the workshop was and<br />
how much JMS does for them.<br />
There was an outstanding positive<br />
response to what joiners saw and<br />
acceptance of the need to embrace<br />
this new regulation.”<br />
Due to demand for the CE<br />
marking workshop Joinerysoft has<br />
released a second date for another<br />
CE marking workshop on Monday<br />
15th <strong>July</strong> <strong>2013</strong> at the same venue<br />
in Stratford upon Avon. To book a<br />
place visit Joinerysoft’s online<br />
booking as soon as possible as<br />
places are limited.<br />
Comments after the workshop<br />
included a response from Glyn Burgreave,<br />
The Cabinet Makers: “Thank<br />
you to the Joinerysoft team for providing<br />
the CE workshop, you have<br />
obviously put a lot of work in here<br />
and continue to do so.”<br />
Joinerysoft<br />
Tel 01608 643302<br />
enquiries@joinerysoft.com<br />
www.joinerysoft.com<br />
Page 10 Panel, Wood & Solid Surface <strong>June</strong>/<strong>July</strong> <strong>2013</strong>
SOFTWARE FOR DESIGNERS & MANUFACTURERS<br />
Cabinet Vision vital for one-off specialist<br />
A MANUFACTURER of handmade<br />
bespoke furniture says<br />
the right software is vital to<br />
maintain its reputation. Oakleigh<br />
Cabinets has been working<br />
with Cabinet Vision for<br />
about 15 years and always embraces<br />
the updates in each new<br />
release.<br />
“We don’t offer a standard product<br />
range,” says owner, Maurice<br />
Leigh. “Customers come to us because<br />
they want something different;<br />
a one-off.” The family-run<br />
business operates with 14 employees<br />
out of 9,800 ft 2 premises<br />
just South of Manchester, supplying<br />
bespoke kitchens, utility<br />
rooms, bathrooms, bedrooms,<br />
studies and family rooms.<br />
Customers include kitchen and<br />
bathroom showrooms, interior designers,<br />
housebuilders such as<br />
Bellway Homes, and the public.<br />
Oakleigh now uses Cabinet Vision’s<br />
flagship, Solid Ultimate, taking<br />
full advantage of its solid<br />
modelling technology — along<br />
with Screen-To-Machine, believed<br />
to be the most powerful automated<br />
CAM solution in the woodworking<br />
industry, which sends all<br />
the designs as machine-ready G-<br />
Code straight to the Anderson<br />
Stratos Pro CNC router.<br />
And Label-IT helps them keep<br />
track of which panels belong to<br />
which job when they come off the<br />
machine.<br />
Maurice Leigh, who runs the<br />
company with wife Linda and<br />
daughter Gemma, says they were<br />
quick to take two enhancements<br />
in particular on board; one of<br />
which, the updated 3D customer<br />
rendering feature using global illumination,<br />
was introduced in the<br />
latest release, V8.<br />
“This is very beneficial for us as<br />
it gets everything across to the<br />
customer in a much clearer way,<br />
showing them exactly how their<br />
room will look in situ.”<br />
The other feature which he<br />
finds especially useful is the ability<br />
to produce drawer boxes on the<br />
router.<br />
“It gives me more control when<br />
I set out a job.<br />
“We use six or seven different<br />
styles of drawer box, and I can simply<br />
put those into Cabinet Vision,<br />
edit them and run them through<br />
the system, instead of having to<br />
draw everything manually and<br />
then tell the shopfloor how to<br />
shape the front or sides.”<br />
As their work regularly incorporates<br />
bespoke curved and shaped<br />
cabinets, it can take around eight<br />
hours to design a full kitchen.<br />
“If we haven’t drawn the part in<br />
Cabinet Vision initially, we use the<br />
order entry system to put the information<br />
from the customer’s<br />
drawing, and manipulate the cabinets<br />
or joints if necessary, before<br />
nesting, and running the job<br />
through Screen-To-Machine.<br />
“The CNC operator loads the<br />
machine and the panels are cut. We<br />
have a take-off table and printer, so<br />
as the sheets come off we print labels<br />
using Label-IT, which include<br />
all the edge-banding information<br />
and correct descriptions.”<br />
Jobs involving mainly square<br />
panels are nested using block<br />
nesting. For panels needing angular<br />
shapes or curves they use Cabinet<br />
Vision’s True Shape nesting<br />
capability to get maximum usage<br />
from their material, which includes<br />
melamine faced chip board, veneered<br />
and standard MDF and<br />
plywood, along with hardwood<br />
boards to make oak, maple and<br />
walnut drawer boxes. Job sheets<br />
are produced with each order, and<br />
a booklet goes to the workshop so<br />
the craftsmen can see exactly<br />
what they are making.<br />
“Because Gemma and I use<br />
Cabinet Vision on a daily basis, it’s<br />
just second nature to us.”<br />
Vero Software<br />
Tel 0118 922 6644<br />
www.cabinetvision.com<br />
Page 12 Panel, Wood & Solid Surface <strong>June</strong>/<strong>July</strong> <strong>2013</strong>
INTERZUM REVIEW<br />
Textured, linear and ridged structures<br />
THE TREND for rustic romanticism<br />
is stamping its mark on the<br />
decorative landscape: oak designs<br />
take centre stage, while<br />
highly structured surfaces<br />
evocative of split wood and<br />
matt surfaces give a natural feel.<br />
With 29 new stock range additions<br />
and a variety of innovative<br />
make-to-order designs, RENOLIT<br />
has based both its 3D and 2D<br />
products on these trends.<br />
Weathered Tones<br />
The highlights among the new<br />
products which appeared at Interzum<br />
are the natural looking<br />
Magellan oak door and three-dimensional<br />
Veralinga emboss.<br />
Veralinga is a deep, dynamic<br />
wood structure with a smoothly<br />
matt finish. It makes the perfect<br />
partner to the Magellan oak decor<br />
with its rustic image.<br />
Magellan Vintage P has a warm<br />
grey shade with light touches of<br />
beige to make it look like it has<br />
been bleached by the sun and a<br />
discreet shimmer of silver lends a<br />
hint of exclusivity. In combination<br />
with the three-dimensional structure<br />
of Veralinga, the finished effect<br />
takes on the character of<br />
freshly split wood.<br />
Looking very sculptural and so<br />
even more rustic is the make-toorder<br />
decor Inedito Oak in combination<br />
with Melinga emboss.<br />
Rich knotting and gnarling give<br />
life to the streaks of oak.<br />
The rough-sawn planks produce<br />
a shingle effect with their different<br />
lengths.<br />
The uneven joints and overlaps<br />
cast shadows and give added<br />
depth to the décor with a dramatic<br />
effect.<br />
The streaked wood structuring<br />
of Canyon Monument Oak (MTO) is<br />
both lively and rustic.<br />
Slight finishing marks suggest<br />
planing and with different light<br />
areas they give the effect of<br />
bleaching.<br />
With narrow cracks and a few<br />
knots, Canyon Monument Oak conveys<br />
an aged and rough look while<br />
its S-Coat surface gives a comparatively<br />
matt feel.<br />
Above, Roca Cream: left, Brabant.<br />
Elegant oak<br />
Thermo A oak is considerably more<br />
discreet: a blacken oak with finely<br />
grained areas, its richly dark colour<br />
with red undertones provides<br />
a charismatic and sophisticated<br />
design.<br />
The elegant surface structure<br />
gives a discreet touch. Additionally,<br />
Thermo B offers a slightly<br />
browner effect tinged with a<br />
lighter golden hue.<br />
Also following the line of elegance<br />
is the Brabant oak decor,<br />
available in two colour ways, each<br />
combined with different matching<br />
surface structures to give both a<br />
unique appearance.<br />
A warm mid toned adaptation<br />
is styled with a velvety sanded surface,<br />
while the fresh design of the<br />
sun bleached lighter coloured version<br />
lends itself to the deeply<br />
structured Linea emboss.<br />
The most beautiful combinations<br />
The new Elmo decor is a linear interpretation<br />
of the highly characterful<br />
elm, which also gives the<br />
Veralinga emboss a strong feel.<br />
With its slender stripes, Elmo produces<br />
some fine lines. Elmo is<br />
available in two elegant nuances<br />
of grey.<br />
A unique combination of ash<br />
and oak is created by the Okasha<br />
emboss: here you feel what you<br />
see. Widely spaced sections of distinctive<br />
ash alternate with an authentic<br />
oak woodgrain in the<br />
interlaying flat areas. Its striking<br />
nature gives the impression of real<br />
open-grained wood, completed<br />
by a slight texture to its surface<br />
finish.<br />
Among the representatives of<br />
antiquity is the new decor Roca<br />
with the appearance of rusty<br />
metal.<br />
In two different versions which<br />
unite an intensive array of colours,<br />
Roca is making its entrance in the<br />
home and increasingly also in<br />
kitchens.<br />
The reddish brown Roca Rust,<br />
with brown tones inter-mingled<br />
with burgundy red as an accent<br />
Page 14 Panel, Wood & Solid Surface <strong>June</strong>/<strong>July</strong> <strong>2013</strong>
INTERZUM REVIEW<br />
Above, Thermo-A; above right, Magellan; right, Elmo.<br />
harmonises particularly well with<br />
white and light beige. The lighter<br />
variation Roca Cream works best<br />
with neutral tones such as offwhites,<br />
beige or a light grey.<br />
The company<br />
The RENOLIT Group is an international<br />
leader in the manufacture of<br />
high-quality plastic films and related<br />
products for technical applications.<br />
This independent, familyowned<br />
business, which has been<br />
setting benchmarks for quality<br />
and innovation for over 65 years,<br />
now employs a workforce of approximately<br />
4,500 employees at<br />
more than 30 production sites and<br />
sales entities.<br />
RENOLIT is a market leader in<br />
3D thermforming films. The surfacing<br />
products have been developed<br />
to meet the highest<br />
standards of design, quality and<br />
performance. The RENOLIT 3D<br />
Stock Range is presented as two<br />
individual brands, each with distinctive<br />
and appealing product<br />
characteristics.<br />
RENOLIT COVAREN contains<br />
the company’s premier 3D films.<br />
This stock collection is setting<br />
trends with new and sophisticated<br />
surface structures. Incredibly realistic<br />
woodgrain prints are almost<br />
indistinguishable from real wood.<br />
The range of solid colours contains<br />
metallic effects as well as matt finishes.<br />
Superb high gloss films are<br />
available in a variety of colours<br />
and brilliant decors.<br />
RENOLIT ALKOREN presents a<br />
classic collection of woodgrains<br />
and solid colours. All the major<br />
woodgrain species are available in<br />
a range of different shades and<br />
tones. Choose between oak,<br />
beech, maple, cherry, as well as exotic<br />
timbers and fashionable fruitwoods.<br />
A wide range of solid<br />
colours covers the whole palette<br />
— from light to dark and vibrant<br />
to subtle.<br />
All the new <strong>2013</strong> stock range<br />
designs can be seen in the <strong>2013</strong><br />
edition A4 RENOLIT Highlights<br />
collection binder which is available<br />
in addition to the handy A6 sized<br />
three-part complete range set.<br />
Renolit Cramlington Ltd<br />
Tel 01670 718222<br />
renolit.cramlington@renolit.com<br />
www.renolit.com/design<br />
Panel, Wood & Solid Surface <strong>June</strong>/<strong>July</strong> <strong>2013</strong> Page 15
INTERZUM REVIEW<br />
“The Complete Solution”<br />
NEVER a company to rest on its<br />
laurels, Ney is keen to continually<br />
develop its product range<br />
and, in the process, cement its<br />
name in the industry as a leading<br />
UK component supplier.<br />
This year’s Interzum saw several<br />
of Ney’s principals launch new and<br />
innovative products that will be<br />
available to order from Ney later<br />
this year — a welcome addition to<br />
the portfolio, according to managing<br />
director, Gerd Ney. “We want to<br />
be able to offer a small business<br />
everything it needs under one<br />
roof,” said Mr Ney.<br />
“Evolving our pro duct range<br />
not only gives us the most advanced<br />
products on the market, it<br />
also brings us one step closer to<br />
being a complete solution.”<br />
Ney Ltd<br />
Tel 024 7630 8100<br />
www.ney.co.uk<br />
In addition to its established brushed look edgebanding, German manufacturer<br />
Heitz has introduced a new range of 3D textured, real-wood veneer at this year’s<br />
Interzum. The new collection, which is available in four distinctive designs, has been<br />
created to meet the growing demand for natural and palpable surfaces in the UK<br />
and Europe. Available in Sandblast, Wormhole, Rough Cut and Wave designs, each<br />
cut, which can be added to any common wood species, enhances the natural appearance<br />
of the wood whilst adding depth and structure to its appearance.<br />
Exclusively available in<br />
the UK through Ney,<br />
Polish engineering<br />
company Laguna has<br />
launched a new range of<br />
LED lighting frames and<br />
two new sliding door rail<br />
systems, one that takes<br />
the weight entirely on<br />
the top rails, allowing for<br />
a rail-free area. Perfect<br />
for walk-in dressing<br />
areas, the rails have been<br />
designed with easy-toconceal<br />
components<br />
which are in keeping<br />
with modern day<br />
furniture designs. A<br />
reliable favourite for all<br />
sliding operations,<br />
Laguna offers easy to<br />
assemble systems, neatly<br />
boxed in kit form.<br />
A concept believed to be unique for shop fitters and designers, Bausch<br />
Linnemann’s new Teco Smart self-adhesive foil is a quick and easy way<br />
to update and customise furniture. Ideal for repair projects, the scratchresistant<br />
foil leaves no residue if removed and does not lose its stick,<br />
allowing it to be reused at a later date.<br />
The Impro hinge, which was launched at this year’s Interzum by Turkish<br />
fittings company Samet, has a five-stage damping system which allows<br />
furniture doors of different sizes and<br />
weights to be adjusted so they soft close<br />
uniformly. The cushioning mechanism,<br />
which is integrated into the hinge arm, can<br />
be adjusted from 1-5 on the hinge arm<br />
under the cap, allowing for slow or fast<br />
movement and soft or silent closing. Characterised<br />
by a clip-on assembly tool, gentle<br />
pressure is all that is needed to engage<br />
the hinges with the mounting plate, lessening<br />
overall fitting time considerably.<br />
Page 16 Panel, Wood & Solid Surface <strong>June</strong>/<strong>July</strong> <strong>2013</strong>
HEALTH & SAFETY<br />
Makita M-class dust extractor<br />
DUST EXTRACTION is now a key industry challenge as the health risks associated with<br />
dust are recognised as important as the HAV concerns that that have been addressed<br />
in recent years. Dust from wood, welding and silica pose respiratory, skin and other serious<br />
health risks. The latest Makita M-class dust extractor can be integrated with many<br />
Makita power tools to greatly reduce these health risks in the work place.<br />
The new Makita VC3211M has a large, stainless steel tank with capacity for 32 litres of dry<br />
and 27 litres of wet material. The 1,050 W motor generates a maximum airflow of 3.5 m 3 /min<br />
and a maximum suction of 22.0 kPa. Suction power can be varied by a simple power dial on<br />
the control panel. A new design of automatic self-cleaning filter system includes twin threestage<br />
filters comprising pre-filter, damper and powder filter. Reverse air-flow is used to clean<br />
the filters in turn so that on this new Makita extractor is least one filter always in operation.<br />
This very effective filter system includes an air-flow sensor that emits a warning alarm<br />
when the air-flow is reduced by a near full tank or blocked filters.<br />
Coupling Makita power tools to this new M-class dust extractor is simple. The suction hose<br />
connects to the dust intake port, or extractor accessory on the power tool, and the power<br />
cable is plugged directly into the extractor. This “power take-off” provides both a 110 V and 240 V connection. With the Makita VC3211M extractor<br />
powered up, the on-off switch on the power tool controls the parallel operation of the extractor so that any time the power is generating dust in operation,<br />
the extractor is automatically working to gather the dust for optimum operator protection.<br />
Weighing just 17.6 kg, the Makita M-class extractor is easily manoeuvrable on two main wheels and a forward castor which also has a locking brake.<br />
This extractor meets the exacting standards embodied in the pan-EU standard EN60335-2-69. This requires a class-M extractor to remove dust so that<br />
the occupational exposure limits are equal to or greater than 0.1 mg/m 3 of air.<br />
Makita (UK) Ltd ● Tel 01908 211678 ●Email leads@makitauk.com ● www.makitauk.com<br />
DCS fits the bill at North Offshore<br />
ABERDEEN-based North Offshore Ltd, a leading fit-out specialist serving the offshore<br />
accommodation, office, hotel and commercial property sectors, has recently invested<br />
in new energy-saving dust extraction from Dust Control Systems Ltd.<br />
North Offshore’s joinery workshop has a team of skilled craftsmen who operate an assortment<br />
of woodworking machinery used in the manufacture of all kinds of bespoke joinery<br />
and furniture including desks, bars, doors, screens and wall panelling.<br />
The company decided that it was time to replace its existing extraction equipment with a<br />
modern system that would fully comply with the latest COSHH regulations. Lee Garden, operations<br />
director, says: “We were ready to replace our existing three-bag filter unit which was<br />
housed in the workshop and had to be regularly emptied. Also, we were mindful of changing<br />
legislation and were keen to improve the quality of the working environment by efficiently<br />
extracting all dust at source. DCS was one of the four extraction companies which we<br />
brought in to assess our particular needs and to put forward proposals for a new extraction<br />
system.”<br />
Melvyn Bathgate, sales director at Dust Control Systems Ltd, carried out a thorough evaluation<br />
of the workshop’s dust extraction needs before proposing a scheme that would deal<br />
with all dust generated in the workshop and would save on running costs. The DCS proposal<br />
centred round a compact yet powerful filter system, located in a small space outside the<br />
workshop and complying with the latest ATEX directives. System control would employ ECO-<br />
GATE® energy-saving ‘on-demand’ technology and the scheme included a vacuum system<br />
for use at work benches in assembly and finishing areas where sanders, hand tools and snip<br />
saws are used.<br />
Lee Garden<br />
adds: “DCS was<br />
by far the most<br />
ECOGATE greenBOX12 controller monitors machine usage and adjusts<br />
fan speed accordingly.<br />
DCS compact filter fits in a small corner of the yard.<br />
professional of the companies we talked to. Every detail and benefit of<br />
their proposal was fully explained and we have been very impressed with<br />
the way they have managed the project. Installation and commissioning<br />
of the new plant was carried out extremely efficiently with little or no disruption<br />
to our production.”<br />
The compact DCS filter is an NFSZ modular unit, fitted with high-performance<br />
‘Superbag’ polyester filter bags. it has an airflow capacity of<br />
16,000 m 3 /hr and is capable of efficiently coping with varying loads of<br />
wood dust and chips. The filter plant incorporates a rotary valve and<br />
waste conveying system which transfers woodwaste directly to a box cart.<br />
An ECOGATE greenBOX12 controller, in conjunction with a variable speed<br />
drive, automatically adjusts the speed of the main extraction fan as woodworking<br />
machines come on line or shut down — resulting in projected<br />
power savings of over 50% versus a traditional system.<br />
Dust Control Systems Ltd ● Tel 01924 482500<br />
Email sales@dcslimited.co.uk ● www.dcslimited.co.uk<br />
Panel, Wood & Solid Surface <strong>June</strong>/<strong>July</strong> <strong>2013</strong> Page 17
SAWS IN ALL SHAPES AND SIZES<br />
Decorative Panel Components chooses Trend Saw Blades<br />
DECORATIVE Panels Components<br />
Ltd of Huddersfield, West<br />
Yorkshire, have recently<br />
switched saw blade suppliers to<br />
Trend Industrial Tooling.<br />
The blades are supplied and<br />
serviced by Trend’s main Industrial<br />
Tooling Centre in Yorkshire, RS Saw<br />
and Tool Ltd, Halifax.<br />
The Decorative Panels Group is<br />
believed to be the largest paper<br />
foil laminator and trade supplier of<br />
paper laminated board and panel<br />
components to the furniture manufacturing<br />
and allied industries in<br />
the UK and Europe, and currently<br />
has four sites in the UK.<br />
The saw blades were initially<br />
tested against three other saw<br />
blade manufacturers on a new, recently<br />
installed, Selco panel sizing<br />
centre where their performance<br />
was carefully monitored.<br />
Decorative Panels Components,<br />
based at its new site in West Yorkshire,<br />
produces a diverse range of<br />
cut, edged, shaped and drilled<br />
panels with component production<br />
currently at 500,000 panels<br />
per week.<br />
Decorative Panels was looking<br />
for a combination of saw blade<br />
and servicing quality that would<br />
offer the company the best value<br />
per metre of panel cut. Trend’s<br />
quality of beam saw, in conjunction<br />
with the sawing expertise of<br />
RS Saw and Tool, proved to be the<br />
winning formula.<br />
Richard Sanderson, owner of RS<br />
Saw and Tool, commented: “We<br />
took the decision in 2009 to invest<br />
in Vollmer’s new CHD270 five axis<br />
saw grinding machine along with<br />
a three-carriage robot loading facility<br />
to enable us to compete in<br />
an increasingly demanding market.<br />
This was a very large investment<br />
for our company to make<br />
and many people thought I was<br />
mad to do it at the time.”<br />
The machine allows fully automated<br />
grinding of up to 100 saw<br />
blades with unrivalled grinding<br />
quality from the first blade to the<br />
last. The new Vollmer machine can<br />
also be run un-manned overnight.<br />
Richard added, “The new<br />
CHD270 has proved to be absolutely<br />
the right investment to<br />
make and has allowed me to compete<br />
for business that previously I<br />
wouldn’t have been able to<br />
handle. Our company has won<br />
business from some of the largest<br />
panel manufacturing companies<br />
in the North of England and we<br />
are now in a position to easily<br />
compete with our European<br />
rivals.”<br />
Andrew Aistrop, factory manager<br />
at Decorative Panels, commented:<br />
“RS Saw and Tool<br />
provided a brilliant customer ser -<br />
vice and the blades that are supplied<br />
are excellent value for<br />
money. We are extremely pleased<br />
with RS Saw and Tool and would<br />
highly recommend them.”<br />
RS Saw and Tool have been selling<br />
the Trend range of router cutters<br />
and accessories for many<br />
years and was approached by<br />
Trend when the company<br />
launched its Industrial Tooling<br />
range in 2004.<br />
“I started buying Trend’s new<br />
range of Industrial Saw blades and<br />
was particularly impressed with<br />
the quality of their beam saws, “<br />
Richard continued.<br />
The beam saws include a special<br />
dynamic balancing process, a<br />
straightening operation believed<br />
to be unique, increased sharpness<br />
compared to the industry standard<br />
and ultimately give a long<br />
lasting quality cut.<br />
Trend’s Industrial Tooling manager,<br />
Ian Small, commented: “Our<br />
beam saw range is a result of<br />
many years’ research and development<br />
and it is critical to the blades’<br />
overall performance that the servicing<br />
company has the necessary<br />
equipment to sharpen the blade<br />
correctly.”<br />
RS Saw and Tool is such a company,<br />
that has invested in the latest<br />
sharpening technology and<br />
has proven the quality of the<br />
beam saw blades in a number of<br />
different board and panel manufacturers/suppliers<br />
throughout<br />
the country.<br />
Ian added, “Trend has proven<br />
that it has the right products for<br />
the industrial market. We<br />
launched our Modular Window<br />
System for small to medium sized<br />
joinery companies in 2008 and<br />
have now shown that we have the<br />
products for the panel processing<br />
industry.”<br />
Trend Machinery & Cutting<br />
Tools Ltd<br />
Tel 01923 249911<br />
www.trend-uk.com<br />
Page 18 Panel, Wood & Solid Surface <strong>June</strong>/<strong>July</strong> <strong>2013</strong>
SAWS IN ALL SHAPES AND SIZES<br />
New router head<br />
for Zapkut ZM<br />
vertical<br />
panel<br />
saw<br />
BRITISH vertical panel saw specialist<br />
Zapkut Ltd has announced<br />
an all-new floating router head<br />
option for its ZM moving column<br />
vertical panel saw range.<br />
The new router head will be of<br />
particular interest to those whose<br />
manufacturing process includes<br />
the grooving or edging of timber,<br />
timber-related sheet products or<br />
signmaking materials. Switching<br />
between saw and router heads is<br />
quick and easy, allowing a single<br />
operator to swiftly size and rout<br />
sheet materials with no workpiece<br />
repositioning. Depth of groove is<br />
set with a simple twist dial, while<br />
the router head’s ‘floating’ design<br />
ensures a consistent depth of cut<br />
even on flimsier materials, which<br />
may bow and bend. In conjunction<br />
with the robust, precision engineering<br />
in the ZM frame, this<br />
makes accurate grooving rapid<br />
and straightforward.<br />
Keith Bunker, Zapkut’s managing<br />
director, believes the new<br />
router head will be popular with<br />
the ZM range’s key customer base<br />
— smaller signmakers and woodworkers<br />
with limited space, budgets<br />
and cutting requirements.<br />
“For decades, vertical panel<br />
saws have largely been the sheet<br />
cutting tool of choice for larger<br />
businesses with significant cutting<br />
loads, and workshops and budgets<br />
to match,” he noted. “The ZM<br />
range is designed specifically for<br />
the smaller operator; it is compact,<br />
simple to set up and operate, and<br />
is competitively priced.<br />
“The floating head makes the<br />
already versatile ZM range even<br />
more capable,” he continued. “It allows<br />
users to smooth, streamline<br />
and accelerate workflow without<br />
compromising on quality. That<br />
adds up to happier customers and<br />
healthier bottom line.”<br />
The ZM moving column vertical<br />
panel saw range caters for sheet<br />
sizes ranging from 2.5 m x 1.5 m to<br />
3.1 m x 2.1 m, offers cross, rip,<br />
plunge and bevel cutting with no<br />
workpiece repositioning and cut<br />
depth of 38 mm. Sheet supports<br />
are movable from the bottom of<br />
the frame to the mid-point, for<br />
work on smaller pieces. Switching<br />
from saw head to router head takes<br />
just seconds, allowing the user to<br />
precisely cut, groove and edge a<br />
workpiece in one operation.<br />
Signmaking applications will include<br />
the V-grooving of composite<br />
materials such as Dibond prior<br />
to folding to create light boxes<br />
and similar products, while woodworkers<br />
will find the router head<br />
invaluable for the creation of<br />
grilles and decorative edges.<br />
Zapkut Ltd<br />
Tel 0118 970 1950<br />
Email info@zapkut.co.uk<br />
www.zapkut.co.uk<br />
Panel, Wood & Solid Surface <strong>June</strong>/<strong>July</strong> <strong>2013</strong> Page 19
SAWS IN ALL SHAPES AND SIZES<br />
SCM panel saws: reliable technology<br />
SINCE 1992, when SCM’s exclusive sliding carriage was patented, in excess of 60,000 end users worldwide can testify to the very high cutting<br />
quality achieved with their SCM saws.<br />
It features long lasting quality and precision with hardened steel guides utilising an exclusive method of mechanical fixing without the presence<br />
of glue or screws that often require adjustment and do not provide<br />
precision over time.<br />
The SCM solution allows for an exclusive interference fit, which<br />
eliminates all play ensuring the total absence of vibration, according<br />
to the company.<br />
The panel saws feature a self-cleaning system that uses horizontally<br />
oriented guides, and is therefore totally protected from dust and<br />
shavings that are present in systems that use wheels running on rails.<br />
The presence of dust scrapers and sponges ensures the guides are always<br />
cleaned, avoiding any wear.<br />
The result is described as “A highly reliable system for the very best<br />
finishing quality and therefore the creation of prestigious end products<br />
on all SCM saws.” SCM guarantees the vital part of the saw for<br />
10 years.<br />
SCM Group (UK) Ltd ● Tel 0115 977 0044<br />
Email scmgroupuk@scmgroup.com ● www.scmgroup-uk.com<br />
Datum Tools Ltd<br />
Tel 01892 667800 www.flipstop.com<br />
Small Striebig packs a punch at door<br />
A STRIEBIG Control 4168,<br />
the smallest in the ninestrong<br />
line-up of fully-automatic<br />
vertical panel<br />
saws, is proving it is no<br />
lightweight when it<br />
comes to sizing door sets.<br />
The Control has beefed<br />
up efficiency at specialist<br />
door set manufacturer Bespoke<br />
Complete Services.<br />
With a cutting range of<br />
3,300 x 1,680 mm and a cutting<br />
depth of 80 mm, the<br />
saw has no problem in sizing<br />
44 mm and 54 mm thick<br />
severe duty particle cores as<br />
well as solid timber core<br />
door blanks.<br />
The Control was supplied<br />
and installed by TM Machinery<br />
Sales, Striebig’s exclusive UK distributor,<br />
in a deal finalised at last<br />
year’s W12 exhibition.<br />
Bespoke Complete Services’<br />
managing director, Lee McMahon,<br />
said: “We bought the Striebig to<br />
replace an existing wall saw that<br />
was underpowered while cutting<br />
through the 44 and 55 mm cores<br />
currently being used.<br />
“We chose the Control because<br />
of its automated features. You program<br />
in the sizes and off the machine<br />
goes, fully automated,<br />
cutting down on human error.”<br />
The saw is fitted with an optional<br />
Electronic Positioning<br />
System (EPS).<br />
This allows automatic positioning<br />
of the measuring stop for vertical<br />
cutting, and the height of the<br />
saw head for horizontal cutting.<br />
Fitted as standard is Striebig’s<br />
user-friendly “touch and saw” operating<br />
system, providing easy<br />
and convenient control through a<br />
touch screen panel that operates<br />
all of the machine’s functions.<br />
This feature, believed to be<br />
unique, raises the efficiency of the<br />
Control to new levels. Other standard<br />
features include a digital<br />
measuring system, accurate to 0.1<br />
mm and an adjustable precision<br />
display that can be set to an accuracy<br />
of 1.0, 0.5 or 0.1 mm.<br />
Numerous procedures can be carried<br />
out at the press of a button, including<br />
locking and releasing the<br />
Page 20 Panel, Wood & Solid Surface <strong>June</strong>/<strong>July</strong> <strong>2013</strong>
SAWS IN ALL SHAPES AND SIZES<br />
SCM Sigma Prima beam saw for entry level<br />
panel processors<br />
THE SIGMA Prima Automatic<br />
Panel Beam Saw is considered a<br />
perfect solution for small and<br />
medium-sized companies requiring<br />
the cutting and breakdown<br />
of all types of panels including<br />
chipboard, MDF, MFC, plywood,<br />
etc, with a perfect cut finish.<br />
Blade projection on the Prima<br />
50 and 67 is 50 mm and 67 mm respectively,<br />
with a 3,300 mm, 3,800<br />
mm and 4,300 mm rip cutting capacity<br />
and a choice of 2,100 mm,<br />
3,200 mm, 3,800 mm and 4,300<br />
mm cutting depths. It features a<br />
variable saw carriage speed of 6-<br />
set manufacturer<br />
beam saw, setting the horizontal cutting height, plunging<br />
and swivelling the motor, locking the support<br />
rollers during sawing and fine saw blade adjustment.<br />
With the wide range of available options, which<br />
includes a scoring saw, Striebig is able to tailor a machine<br />
to a customer’s exact requirements.<br />
Mr McMahon had fulsome praise for TM Machinery<br />
as well as for the Striebig saw. “The level of<br />
service they provide is very good and I would recommend<br />
them to other woodworking businesses.”<br />
Established in Darwen, Lancashire almost two<br />
decades ago, Bespoke Complete Services also produces<br />
a wide range of joinery products in all timbers,<br />
veneers and laminates, in addition to the<br />
bespoke door sets, fire doors up to FD120 and<br />
acoustic door sets up to 40 db.<br />
TM Machinery Sales<br />
Tel 0116 271 7155<br />
Email sales@tmservices.co.uk<br />
www.tmmachinery.co.uk<br />
30 m/min, and 24 m/min for the<br />
rear pusher and clamps.<br />
Long-life high performance and<br />
quality is due to the use of THK<br />
guides instead of round bars for<br />
the raising and lowering of the<br />
saw carriage and the base derived<br />
from the top of the range models.<br />
The saw boasts strong ‘H’ shaped<br />
beams and rack and pinion for the<br />
rear pusher movement with very<br />
high positioning precision due to<br />
the reading system utilising a<br />
magnetic band.<br />
The automatic side aligner, included<br />
as standard, slides on THK<br />
guides, ensuring maximum precision<br />
when cross cutting panels,<br />
therefore reducing cutting times.<br />
The saw carriage, driven by rack<br />
and pinion, ensures top finishing<br />
quality and long life performance,<br />
which are typical features of much<br />
larger industrial machines.<br />
Waste reduction is ensured by<br />
special openings in the pressure<br />
beam, which eliminates all interferences<br />
with the panel grippers<br />
and ensures that the entire panel<br />
is utilised. Two rack and pinion systems<br />
connected by a torsion bar<br />
ensure that the vertical pressure<br />
beam movements are perfectly<br />
aligned. The beam saw is controlled<br />
by the latest PC/PLC control<br />
system, with several software options<br />
available, such as Wincut<br />
(PC/PLC operator’s interface) and<br />
graphic editor, Cutty (first level<br />
cutting optimiser program), 3D<br />
Simulator, label printing, Ottimo<br />
Perfect Cut (optimiser defined to<br />
be used in the office), etc.<br />
SCM Group (UK) Ltd<br />
Tel 0115 977 0044<br />
Email<br />
scmgroupuk@scmgroup.com<br />
www.scmgroup-uk.com<br />
Panel, Wood & Solid Surface <strong>June</strong>/<strong>July</strong> <strong>2013</strong> Page 21
SAWS IN ALL SHAPES AND SIZES<br />
Starbank Panel Products invests in Schelling<br />
THE SECRET to Starbank’s success<br />
is its continued investment<br />
in state of the art technology including<br />
a brand new saw and<br />
board storage system from one<br />
single source: that is, Schelling.<br />
The combination of the FH6 cutto-size<br />
saw with the VS16 board<br />
storage system is considered to<br />
be the perfect marriage.<br />
Paul Atkinson, production director<br />
at Starbank, commented:<br />
“Production technology is growing<br />
even more powerful and it is<br />
the combined intelligence of the<br />
FH6 cut-to-size saw and VS16<br />
board storage solution that has<br />
improved productivity, optimised<br />
floor space, reduced manual handling<br />
and ultimately improved our<br />
working practices.”<br />
This system has helped Starbank<br />
achieve its aim for continuous<br />
improvements in all areas.<br />
Starbank Panel Products Ltd, a<br />
family owned and operated business,<br />
established in 1976, is one of<br />
the leading companies specialising<br />
in high pressure laminate fabrication,<br />
postforming, state-ofthe-art<br />
CNC component manufacture<br />
and solid surface fabrication<br />
for a variety of industries. As<br />
the current owner of a Schelling<br />
FT-H Evolution 430 cut-to-size saw,<br />
Starbank was very familiar with<br />
the service levels and build quality<br />
delivered by Schelling. This gave<br />
the company confidence to reinvest<br />
in the Schelling brand once<br />
again.<br />
Look behind the façade of an<br />
industrial building on Sankey Valley<br />
Industrial Estate, and you will<br />
be surprised at the high level of<br />
technology and craftsmanship.<br />
For Starbank the excellent build<br />
quality has been achieved in part<br />
by its continued investment in the<br />
latest production technology.<br />
It is important, however, not to<br />
forget the contribution made by<br />
the loyal workforce: it is this hand<br />
built input which adds to the appeal<br />
of the Starbank brand.<br />
Philip Darbyshire, managing director<br />
at Starbank, says: “We are<br />
immensely proud that what<br />
began as a six man team has<br />
grown into a 100 strong workforce<br />
and our investment in state-ofthe-art<br />
technology is part of a conscious<br />
policy to invest in what we<br />
consider to be the best technology<br />
on the market.”<br />
Against a background of factory<br />
space limitations, the importance<br />
of organising the cutting solution<br />
with board handling was vital to<br />
achieving the production targets<br />
set by Starbank.<br />
Philip Darbyshire adds, “Let’s<br />
face it, it’s challenging to see<br />
where opportunities for improvement<br />
may lie, particularly when<br />
you see the same factory space<br />
delivering over 30 per cent more<br />
production — it’s amazing.”<br />
With storage zones up to 16 m<br />
wide and 20 m long, with only 10<br />
cm between each individual stack<br />
up to a height of 2 m and a system<br />
height of only 3.6 m — this compact<br />
design has delivered storage<br />
space benefits, resulting in considerable<br />
cost savings for Starbank.<br />
Paul Atkinson points out that<br />
the automated board storage system,<br />
which covers 320 m 2 , copes<br />
effortlessly with urgent orders, because<br />
there is no more searching<br />
and driving around in a forklift<br />
truck: up to 2,500 board options<br />
are automatically collected by the<br />
area storage system and delivered<br />
to the saw, saving a great deal of<br />
time. The Schelling VS16 benefits<br />
from a travel speed of 150 m/min<br />
in the X and Y axis, while in the Z<br />
axis (up and down) it is 60 m/min.<br />
Also, thanks to powerful servo motors,<br />
the trolley runs quietly and<br />
smoothly on vulcanised high performance<br />
running wheels.<br />
Starbank customers can select<br />
from hundreds of different materials<br />
and colours. This was previously<br />
managed with countless<br />
wooden pallets that swallowed up<br />
approximately 450 m 2 of factory<br />
space. This has changed with the<br />
Schelling VS16 area storage system:<br />
by using ‘chaotic stacks’ a<br />
wider range of board sizes and<br />
types can be stored in just one location.<br />
The flexibility of the<br />
Page 22 Panel, Wood & Solid Surface <strong>June</strong>/<strong>July</strong> <strong>2013</strong>
SAWS IN ALL SHAPES AND SIZES<br />
’s board storage system and saw<br />
Schelling vacuum carriage means<br />
work pieces from 2.1 m to 4.1 m<br />
long and 0.6 m to 2.1 m wide can<br />
be transported directly onto the<br />
infeed aligning table on the FH6<br />
cut-to-size saw.<br />
Just to drive efficiency even further,<br />
the vacuum carriage can load<br />
material onto the infeed aligning<br />
table while the saw is still cutting<br />
the previous job.<br />
For Starbank, even further productivity<br />
was achieved by designing<br />
the area storage system to<br />
accommodate the FT-H Evolution<br />
430 saw, by delivering material to<br />
a separate infeed driven roller<br />
track. Basically, boards are fed directly<br />
to either Schelling saw at exactly<br />
the right time and in the<br />
correct quantities.<br />
As Markus Freuis, managing director<br />
of Schelling UK Ltd, explains:<br />
“Up to 50% of a panel<br />
cutting process can be taken up<br />
by manual panel handling.”<br />
For Starbank, the VS16 board<br />
storage system is now capable of<br />
reading the complete cutting list<br />
and facilitates the loading of the<br />
cut-to-size saw in the most productive<br />
manner. This ensures that<br />
boards move quickly from the<br />
warehouse to the machine and are<br />
cut efficiently.<br />
The High Performance Optimisation<br />
(HPO) software calculates<br />
the cutting planes to minimise<br />
material and production costs. For<br />
the operator there is even a visual<br />
presentation of the cutting planes<br />
on a large 22” TFT screen.<br />
At the heart of the board storage<br />
system and the cut-to-size<br />
saw is the MCS Evolution saw control<br />
system and the Storage Manager<br />
board control software. No<br />
other communication is required,<br />
ensuring all the benefits from a<br />
single communication platform.<br />
The Storage Manager software is<br />
clear and easy to use, and can be<br />
adapted to any storage strategy,<br />
from conventional to chaotic.<br />
To ensure the vacuum carriage<br />
collects just one board at a time,<br />
weight sensors built into the vacuum<br />
carriage automatically detect<br />
the correct material weight. Also<br />
the vacuum carriage has corner<br />
suction units, which are designed<br />
as bellow suction pads, permitting<br />
separation of the boards to ensure<br />
that only one board is collected.<br />
Some material at Starbank has<br />
a high gloss double sided surface,<br />
which is sensitive and need to be<br />
‘handled with care’. The material is<br />
protected using frictionless suction<br />
pads, servo motors delivering<br />
gentle acceleration and deceleration<br />
of the vacuum carriage, and<br />
no lateral movement of the board<br />
when placing it down on a stack.<br />
“For us the associated risk of<br />
damaging any material resulting<br />
from stock movement has been<br />
eliminated by the VS16 board storage<br />
system,” says Paul Atkinson.<br />
Starbank was already familiar<br />
with Schelling’s Austrian engineering:<br />
in particular, the double<br />
strip aligners placed before and<br />
after the saw line, which remain<br />
on the material to provide accuracy<br />
even when cutting.<br />
For Starbank, the speed of the<br />
saw was vitally important: the FH6<br />
had to deliver the same impressive<br />
performance as the VS16. And it<br />
did: with a saw blade diameter of<br />
460 mm it provided a saw bladed<br />
projection of up to 135 mm, an insert<br />
speed of 80 m/min and a saw<br />
travel speed of up to 150 m/min.<br />
In addition to standard FH6 machine<br />
features, Schelling offers a<br />
range of options designed to suit<br />
individual requirements.<br />
Starbank chose the air flotation<br />
machine table-bed option, which<br />
helps protect the sensitive high<br />
gloss surface, brass air nozzles in<br />
the machine table-bed provide a<br />
cushion of air which helps eliminate<br />
the possibility of scratches<br />
during the transfer movement<br />
from rip to cross cut. Achieving a<br />
high degree of automation was the<br />
reason for including the internal<br />
turning device, which allows for<br />
head cut patterns without any interruption<br />
to the production flow.<br />
Also, Starbank chose to include the<br />
DUPLUS2 system and a sophisticated<br />
aligning device to accommodate<br />
overhanging laminates.<br />
To summarise, Philip Darbyshire<br />
explained: “We realised that material<br />
loading and handling were essential<br />
performance characteristics<br />
which would increase the efficiency<br />
of our cut-to-size saw. So<br />
working with Schelling the aim<br />
was to create a storage, handling<br />
and cutting solution that delivered<br />
improvements in productivity<br />
and efficiency, better warehouse<br />
utilisation, a reduction in<br />
manual handling and safer working<br />
conditions: the solution has<br />
achieved everything and more.”<br />
Starbank Panel Products Ltd<br />
Tel 01925 223965<br />
Email sales@starbank-uk.com<br />
www.starbank-uk.com<br />
Schelling UK Ltd<br />
Tel 01937 586340<br />
Email info@schelling.co.uk<br />
www.schelling.co.uk<br />
Panel, Wood & Solid Surface <strong>June</strong>/<strong>July</strong> <strong>2013</strong> Page 23
SAWS IN ALL SHAPES & SIZES<br />
F 45 ELMO III D from Altendorf at Ligna<br />
THE F 45 ELMO generation of<br />
sliding table saws manufactured<br />
by Altendorf has long<br />
been renowned within the<br />
industry. And now these machines,<br />
so named because of<br />
their three motorised adjustable<br />
axes, have even more<br />
to offer. Altendorf presented its<br />
new F 45 ELMO III D model<br />
equipped with tiltable saw unit<br />
at the Ligna trade fare.<br />
With a saw unit that can be<br />
tilted to 46° in either direction, the<br />
F 45 ELMO III D offers even greater<br />
flexibility, sawing straightforward<br />
bevels and compound mitres. As<br />
soon as the start button is pressed,<br />
the electric motor system sets the<br />
height of the blade, the tilt angle<br />
and the position of the rip fence as<br />
configured on the 12” touch<br />
screen. The operator can choose<br />
whether to position the workpiece<br />
against the rip fence or the crosscut<br />
mitre fence.<br />
The tiltable saw unit offers a raft<br />
of benefits: The fact that the saw<br />
blade tilts relative to the workpiece<br />
means bulky, heavy items<br />
can be cut without awkward<br />
manipulation. Workpieces with<br />
delicate surfaces can be processed<br />
on the sliding table with the<br />
external (good) side uppermost.<br />
The saw unit tilt mechanism not<br />
only opens up new applications, it<br />
also breaks new ground in positioning<br />
speed, travelling through<br />
90° in a mere 12 seconds. The<br />
ability to tilt quickly in either direction<br />
enables matching angles<br />
to be cut precisely and efficiently.<br />
As with other Altendorf sliding<br />
table saws, the F 45 ELMO III D features<br />
just two safety hoods (narrow<br />
or wide) to ensure safe working.<br />
Designed to maintain optimal<br />
flow, the hoods use a parallelogram<br />
system for easy height adjustment.<br />
Switching between the<br />
narrow hood and the wide model<br />
is a matter of just a few manual<br />
steps and the hood can also be disengaged<br />
and swung out in one<br />
manual action from the front of<br />
the machine for special tasks.<br />
The saw drive unit already used<br />
in the Altendorf 2 model raises the<br />
bar in terms of performance and<br />
quiet operation and the synchronous<br />
servo motors fitted are up to<br />
15% more efficient than the electric<br />
motors previously used. How<br />
much power the motor draws depends<br />
on how hard it is made to<br />
work, so no energy is wasted. The<br />
drive unit, which has power reserves<br />
of up to 120%, offers infinitely<br />
variable speed control<br />
between 1,500 and 5,000 rpm and<br />
with its minimal saw blade wear,<br />
optimum cut and high energy efficiency<br />
makes it ideal for a broad<br />
range of new applications.<br />
The machine’s control system<br />
already has a proven track record,<br />
having been used for many years<br />
in the F45 ELMO III, where its<br />
straightforward and intuitive operating<br />
concept and the 12”<br />
touchscreen (310 mm diagonal)<br />
are highly valued features. The<br />
control system has been designed<br />
with ease of use to the fore, with<br />
only the functions currently in use<br />
being displayed on screen, for intance,<br />
and all axes positioned directly<br />
for easy tracking and fast<br />
operation.<br />
Altendorf<br />
Tel +49 (0)571 9550-0<br />
Email info@altendorf.de<br />
www.altendorf.com<br />
DESIGN & INNOVATION<br />
New Scotch-Brite unitised wheel from 3M<br />
DIVERSIFIED technology company,<br />
3M, is bringing together<br />
two advanced technologies in<br />
the latest addition to its portfolio.<br />
Carrying the leading, heritage<br />
Scotch-Brite brand, the new Rapid<br />
Cut unitised wheels offer a cut rate<br />
as much as three times higher than<br />
competitive unitised wheel brands,<br />
according to the company, and can<br />
perform tasks that would otherwise<br />
need several speciality abrasives.<br />
This latest development blends<br />
3M non-woven abrasives expertise<br />
with 3M’s own proprietary precision-shape<br />
grain to deliver an<br />
exceptionally long life and a faster,<br />
cooler cut that eliminates burnishing<br />
and heat stress.<br />
Scotch-Brite Technology binds<br />
together synthetic fibres and abrasive<br />
particles to create a conformable<br />
three-dimensional material.<br />
Its open structure reduces the risk<br />
of warping or discolouration of<br />
the part and resists loading to help<br />
improve finish and prolong product<br />
life. While traditional Scotch-<br />
Brite products use conventional<br />
abrasive particles, in the new<br />
Rapid Cut wheels, these have<br />
been replaced by 3M precision<br />
shaped grain. This comprises uniform<br />
multi-replicated structures<br />
which fracture as they wear to<br />
form sharp points and edges, enabling<br />
the new wheel to stay consistently<br />
sharp for longer.<br />
3M<br />
Tel 0870 60 800 90<br />
Email abrasives.uk@mmm.com<br />
www.3M.co.uk/abrasives<br />
Page 24 Panel, Wood & Solid Surface <strong>June</strong>/<strong>July</strong> <strong>2013</strong>
DESIGN & INNOVATION<br />
Hranipex: All you need<br />
<strong>2013</strong> HAS BEEN an exciting year for Hranipex, an evolution in furniture edging<br />
was taking place as the company entered a new phase of progression with a<br />
brand new stream-lined logo and new attitude to boot! The new logo symbolises<br />
the company’s ongoing commitment to its core product with three stripes<br />
encompassing the company’s leaner, more dynamic new look! What does the<br />
new logo say — perfectly matched edging in the widest range with superior<br />
customer service.<br />
Not only has <strong>2013</strong> signalled a change in attitude for the company: <strong>2013</strong> also sees<br />
Hranipex celebrate its 20th year of business – a business started by the vision of one<br />
man which has now become one of the biggest producers and sellers of ABS edging<br />
in Europe. While achieving this success the company has maintained a commitment<br />
to its core values to provide consistently excellent matching quality of its edge banding<br />
and coupling this with unrelieved customer support to ensure that every furniture<br />
producer truly has all they need.<br />
Those wishing to learn more about the company can see Hranipex’s full collection<br />
online, so all you need<br />
do is visit the company’s<br />
website and take a look at<br />
what this company has to<br />
offer every furniture manufacturer<br />
from the smallest<br />
independent joinery to the<br />
largest multi-national producer.<br />
Looking to match a<br />
board? Then look no further<br />
than Hranipex’s board<br />
matching facility — just<br />
enter the board manufacturer and number and within seconds you will have the best possible<br />
match for that board. Click on that recommendation, and you will also see the available<br />
dimensions: what could be simpler?<br />
But it’s not just edgebanding where Hranipex excel: not only does the company supply a<br />
fabulous range of ABS, melamine, veneers, acrylic, etc, edging available with 24 hour delivery,<br />
the company also supplies and offers practical solutions for its customers, many of which<br />
have problems removing glue from boards after the application of edgebanding. Again, this<br />
is where Hranipex can help. Try HRX01: this is a board cleaner perfectly in tune with the composition<br />
of the glue, removing it and leaving the board perfectly clean and blemish free, leaving<br />
the user with problem free glue residue removal every time.<br />
Hranipex UK<br />
Tel 0121 767 9180 ● Email info@hranipex.co.uk ● www.hranipex.co.uk<br />
Kronospan<br />
Mirror Gloss<br />
range perfectly<br />
matched<br />
HRANIPEX is delighted to announce<br />
that it has perfectly<br />
matched Kronospan’s mirror gloss<br />
range.<br />
The Kronospan Mirror Gloss range<br />
is full of complex gloss decors and<br />
Hranipex has worked tirelessly to ensure<br />
that it has a perfect range to<br />
complement this fantastic product.<br />
Customers can see the full matching<br />
table on the Hranipex website.<br />
Hranipex UK<br />
Tel 0121 767 9180<br />
Email info@hranipex.co.uk<br />
www.hranipex.co.uk<br />
Panel, Wood & Solid Surface <strong>June</strong>/<strong>July</strong> <strong>2013</strong> Page 25
DESIGN & INNOVATION<br />
RW Machines launches ’new stand alone business’ —<br />
FOUR DAYS, two shows, a major<br />
sale and a raft of serious enquiries<br />
— this was the entry of<br />
RW Machines’ new CoJet 1631<br />
ink jet printing system into the<br />
UK marketplace. Two open<br />
house shows — one at RW’s<br />
Bicester headquarters and the<br />
other at its Leeds showrooms —<br />
unveiled a new machine that<br />
David Thompson Rowland believes<br />
will ultimately change the<br />
UK panel processing market<br />
sector for ever.<br />
CoJet 1631 is the next big opportunity<br />
for stand-alone businesses<br />
decorating wood-based<br />
panels and other materials across<br />
a huge range of markets. It is the<br />
new 1442 dpi high-speed ink jet<br />
printer with a 10 x 5 work table and<br />
ultra high print speeds — big<br />
brother to the smaller 760 dpi<br />
model that launched at W12 in October.<br />
David Thompson Rowland<br />
said the dedicated demonstrations<br />
were a powerful way to exhibit a<br />
uniquely powerful machine.<br />
“It’s a breath-taking departure<br />
from panel-processing machinery<br />
norms,” he said. “Superb decorative<br />
printing of wood-based panels and<br />
components is the minimum standard<br />
by which this new technology<br />
will ultimately be judged. But to<br />
demonstrate what a bombshell<br />
CoJet is, I wanted to show how its<br />
capabilities can be expanded to include<br />
other essential cabinet-based<br />
or panel-display finishing options.<br />
Standard 8 x 4 wood based panels can be accommodated on the<br />
10 x 5ft work table; a range of other materials can also be printed.<br />
Designs involving deep-pored hardwood woodgrains with contrasting<br />
panels plus complex decorative inlays can be easily inkjet<br />
printed and UV dried at rates of 20 metres per hour.<br />
“There are so many applications<br />
this new technology can address:<br />
it truly is a stand-alone business in<br />
its own right,” said David. “It was to<br />
wood and panel processors that I<br />
wanted first to show the new machine<br />
because I know almost all<br />
the companies that can benefit,<br />
many in a fairly major way, from<br />
what it does.”<br />
The new CoJet 1631 produces<br />
flat or textured wood-grain patterns<br />
that still have the feel of the<br />
forest about them. Complex and<br />
sometimes raised surface images,<br />
including deep-pored wood<br />
grains in a huge range of shades,<br />
are a minor part of its capabilities.<br />
The same touchy-feely qualities<br />
can also be applied to graphics —<br />
from Pop Art or figurative wall<br />
decor to washroom doors, kitchen<br />
and bathroom tiles, sink and<br />
cooker splash-backs, display<br />
The RW Roadshow Team - with David Thompson Rowland far left.<br />
Page 26 Panel, Wood & Solid Surface <strong>June</strong>/<strong>July</strong> <strong>2013</strong>
DESIGN & INNOVATION<br />
from CoJet!<br />
graphics, corporate and other signage<br />
— even head stones! Anything<br />
with a flat surface (and it<br />
doesn’t even need to be flat!) can<br />
be addressed by CoJet, including<br />
textured and even routered surfaces<br />
like cabinet frontals and architectural<br />
doors in softwood,<br />
blockboard, MDF and composite.<br />
The opportunities are limited only<br />
by the imagination of the user —<br />
or their drawing office!<br />
This new high speed CoJet machine<br />
packs eight print heads instead<br />
of four, with two further<br />
print-head options plus a 10 x 5<br />
working table and 1442 dpi highspeed<br />
printing capabilities. For<br />
comparison, the images on this<br />
and other pages of this and other<br />
magazines were almost certainly<br />
printed at 300 dpi using a coarser<br />
screen for high print speeds.<br />
Inkjet print heads will overprint<br />
an image up to eight times, building<br />
a surface with depth and texture<br />
while still covering around 20<br />
m 2 /hr in normal production mode.<br />
The resulting finish of a natural<br />
wood grain like oak, or other<br />
deep-pored timbers, is convincing<br />
to both eye and touch. CoJet<br />
prints onto almost any flat(ish) surface<br />
on wood-based panels of all<br />
types plus many other relevant<br />
All controls are easily accessed on the front panel of the machine.<br />
materials including metals, ceramics,<br />
glass, foam-boards, acrylics<br />
and even concrete.<br />
Double UV print-head lamps cure<br />
inks almost immediately, making<br />
CoJet a seriously productive machine<br />
for any manufacturer requiring justin-time,<br />
custom-designed décors up<br />
to 100 mm thick. Printing for tiles and<br />
kitchen or bathroom splash-backs,<br />
and other even more specialised interior<br />
work, generated a lot of interest<br />
at both shows, said David.<br />
Anderson engineer Silae Heckele demonstrates easy access to<br />
inks stored under the machine in a pull-out drawer.<br />
Exclusion of part of an image is easy to achieve saving on both<br />
inks and time; UV bulb life is estimated at 500 working hours.<br />
“Tiles can be a wicked price,” he<br />
said. “By printing with seven<br />
colours plus variations, we can<br />
produce handsome designs with<br />
lots of colour and detail — probably<br />
more than will ever be seen at<br />
a ceramic tile house — at around a<br />
fiver a tile. CoJet can print ceramic<br />
tile emulations, glass splashbacks<br />
for sinks and metal ones for cookers<br />
and can print on plastics and<br />
virtually any other substrate<br />
media.”<br />
Vital stability of the working<br />
area is provided by a phenolic suction<br />
table divided into six zones. It<br />
is mounted on a solid steel frame<br />
and the powerful vacuum grips<br />
single large or multiple smaller<br />
work pieces for precision printing<br />
that may involve multiple passes.<br />
Large and complex graphics or<br />
single-colour images can be created<br />
and multiple smaller work<br />
pieces printed simultaneously, to<br />
produce complex and colourful effects<br />
for products such as tiles or<br />
cabinet frontals.<br />
Environmental management<br />
and protection are key principles<br />
of Anderson’s CoJet project: inks<br />
come in clearly marked one-litre<br />
containers that plug in for easy<br />
use and disposal, and they are all<br />
UV curable. The table supports 500<br />
kg and eight print heads deliver<br />
black, cyan, magenta and yellow.<br />
Light cyan, light magenta and —<br />
crucially — white are also available<br />
for background and for often<br />
crucial contrast colours and wiring<br />
is provided for two additional and<br />
optional print heads.<br />
A cabinet door specialist work-<br />
▲<br />
Panel, Wood & Solid Surface <strong>June</strong>/<strong>July</strong> <strong>2013</strong> Page 27
DESIGN & INNOVATION<br />
▲<br />
Scanning and repro of complex fine art images was one of the demonstration high points of RW Machines’ open house events.<br />
ing hard on random shapes and<br />
sizes for bespoke-order customers<br />
could expect inks to last several<br />
weeks between changes, David<br />
Thompson Rowland confirms<br />
Production costs quoted at the<br />
shows were about £4/m 2 for flat<br />
work and high-definition or 3D<br />
comes in at around £8. It isn’t hard<br />
to imagine what could be<br />
achieved in connection with very<br />
many proprietary household<br />
products or surfaces across the<br />
board.<br />
Day-to-day maintenance involves<br />
purging of inks through the<br />
heads and full flushing and a ‘wipe<br />
and swipe’ takes around 10 minutes.<br />
The heads themselves are<br />
from the likes of Minolta: Anderson’s<br />
policy is for the best technology<br />
available. CoJet is designed and<br />
manufactured in Sweden by Anderson;<br />
it is based on its proven<br />
CNC running gear and supported<br />
by a seven-year working guarantee.<br />
Bespoke wood-based panel<br />
manufacturers such as shopfitters,<br />
printing or producing bespoke imagery<br />
for panel-based displays, are<br />
CoJet is manufactured by RW Machines’ principal Anderson in Sweden on CNC system running gear<br />
and with the best technology available in terms of print reproduction.<br />
often at the mercy of third-party<br />
suppliers. However, CoJet enables<br />
theoretical production on demand,<br />
perhaps for same-day dispatch<br />
and with consequent<br />
reductions in stock holding costs<br />
and storage damage risks.<br />
Three days of operator training<br />
are included by Anderson with the<br />
sale and commissioning of a machine.<br />
Training covers maintenance,<br />
software and machine<br />
operation; it is provided free on<br />
the customer’s own shop floor for<br />
a minimum of three people when<br />
CoJet machines are installed.<br />
Attendance and serious sales<br />
enquiries at the April 25 and 26<br />
open house show in Leeds outnumbered<br />
those in Bicester by six<br />
to one — evidence, said David, of<br />
the continuing shift in manufacturing<br />
from south to north. One<br />
order is now in the bag and there<br />
are many other enquiries: from<br />
small, specialist operators on bespoke<br />
project work right on up to<br />
the big boys of the decorative<br />
panels sector.<br />
CoJet is now becoming increasingly<br />
widely seen as anything from<br />
a panel-finishing workhorse to a<br />
one-off signature design business.<br />
RW Machines Ltd<br />
Tel 01869 244943<br />
Email sales@rwmachines.co.uk<br />
www.rwmachines.co.uk<br />
Page 28 Panel, Wood & Solid Surface <strong>June</strong>/<strong>July</strong> <strong>2013</strong>
DESIGN & INNOVATION<br />
David Clouting reinvents the wheel<br />
WHILST WOODGRAIN has become the<br />
most popular effect in many areas, this<br />
has also seen it become a commodity<br />
product with the danger of suppliers<br />
being forced into competing on price<br />
alone.<br />
By concentrating on delivering the<br />
highest quality products at highly competitive<br />
prices, David Clouting Ltd allows<br />
its customers to match the needs of the<br />
fashion-conscious interiors market while<br />
continuing to make profits and reinvest<br />
for the future.<br />
The company’s Rijeke Oak G3606-Z5 is a<br />
perfect example of this. The design was introduced<br />
as an MFC/MDF by Kronospan<br />
last year, with the David Clouting version<br />
providing an exact match in PVC.<br />
Rijeke Oak blends both print and texture<br />
to represent a light, straight-grained<br />
linear oak. The end result is a highly commercial<br />
effect with a fresh tone, creating a<br />
timeless and classic design, destined to<br />
become the next generation’s leading<br />
straight-grained oak, according to the<br />
company. The use of the new Z5 embossing texture, created through<br />
considerable investment by LG Hausys, enhances both natural appearance<br />
and tactile effect. Versions of both horizontal and vertical texture<br />
are available to match all requirements.<br />
Yet another example is provided by Sand Lyon Ash which, through its<br />
simplicity of design, provides a natural look that will sit comfortably in<br />
virtually all room settings. This high quality<br />
product combines subtle warmth and<br />
soft light colouring, resulting in a superb<br />
colour combination that will easily blend<br />
with a wide selection of interior designs.<br />
Further proof of David Clouting’s close<br />
collaboration with LG can be seen in the<br />
example of Sand Lyon Ash UQ614-Z5<br />
(edging melamine M84780, PVC<br />
PR949LRV), resulting in the creation of a<br />
contemporary texture that works perfectly<br />
in tandem with the linear nature of<br />
the wood print.<br />
There is a third combination from which<br />
manufacturers can benefit, that of the<br />
flexibility of PVC and MDF to fit any shape<br />
and style of fully wrapped panels, providing<br />
limitless options to match customer<br />
requirements and offering a wealth of opportunities<br />
for companies to deliver valueadded<br />
service.<br />
Sand Lyon Ash is matched to Egger<br />
MFC Sand Lyon Ash and David Clouting<br />
Ltd is delighted that Pfleiderer has introduced<br />
Coimbra Ash R5028-RU — the original<br />
name of Sand Lyon Ash — into its <strong>2013</strong> range, which means that is<br />
also an exact print match. Complementing this further, David Clouting<br />
Ltd also stocks matching edging tape.<br />
David Clouting Ltd<br />
Tel 0843 289 2252 ● Email marketing@davidclouting.co.uk<br />
www.davidclouting.co.uk<br />
Laminate helps transform stunning interior<br />
THE VAULT is a stunning new<br />
Data Centre in Bootle near Liverpool<br />
offering data colocation<br />
and workplace solutions.<br />
As part of the transition into<br />
one of the most modern data facilities<br />
in the North-West, the<br />
doors, cubicles and conference<br />
room desks have all been clad<br />
with ‘Stars’ laminate from ABET<br />
LAMINATI.<br />
Supplied by Plastics & Veneers<br />
Liverpool, hundreds of sheets of<br />
Stars laminate were used throughout<br />
the building to complement<br />
the ultra-modern feel and appearance<br />
of the interior.<br />
Stars is a range of six metallic<br />
speckles with a Lucida or Mandarin<br />
finish. The sheets are imbued<br />
with photosensitive particles<br />
which catch the light and shimmer<br />
to create a stunning visual effect<br />
coupled with an easy to clean and<br />
highly durable surface.<br />
It is Abet’s design-led approach,<br />
coupled with close links to the<br />
best Italian and international designers, which enables the company to offer interior designers and specifiers such diverse and visually appealing<br />
three-dimensional laminates, together with a comprehensive range of colours, styles and textures.<br />
As with all the finishes from ABET LAMINATI, the laminates meet or exceed all European and British performance standards for resistance to wear, heat,<br />
moisture, impact and scratching. They are widely used in situations where high quality performance and design are carefully created together to create an<br />
attractive visual experience. Samples and technical literature are available from Abet’s sample line, 020 7473 6915.<br />
ABET Laminati ● Tel 020 7473 6915 ● Email sales@abet.ltd.uk ● www.abetuk.com<br />
Panel, Wood & Solid Surface <strong>June</strong>/<strong>July</strong> <strong>2013</strong> Page 29
DESIGN & INNOVATION<br />
New DEROS from Mirka is electrifyingly<br />
efficient<br />
WHAT IS BELIEVED to be the<br />
world’s lightest electric sanding<br />
machine in its class, featuring a<br />
brushless motor combined with<br />
patented driving technology,<br />
was launched by Mirka on 1 May<br />
<strong>2013</strong>.<br />
The Direct Electric Random Orbital<br />
Sander or DEROS plugs into<br />
an ordinary power supply, making<br />
it easy to move around, and is suitable<br />
for multiple sanding operations<br />
to produce a highly effective<br />
smooth finish.<br />
The DEROS is designed to deliver<br />
a rapid, efficient, consistently<br />
powerful performance compa -<br />
rable to a conventional 500 W<br />
electric machine, even under<br />
heavy load. It is economical to use,<br />
reducing energy costs.<br />
This low-maintenance, extremely<br />
reliable sander has a long<br />
lifespan and features a ‘closed construction’<br />
preventing dust from<br />
entering the motor, avoiding typical<br />
wear and tear damage experienced<br />
by electric machines.<br />
The DEROS has a low profile so<br />
the hand is close to the vertical<br />
surface, delivering good control<br />
over the sanding process. Its long<br />
body encompasses a two-hand,<br />
ergonomic grip, effective for<br />
heavy sanding applications. It has<br />
low noise and vibration levels, reducing<br />
arm fatigue and minimising<br />
the risk of Hand Arm Vibration<br />
Syndrome.<br />
Its innovative features also include<br />
a soft start function, a builtin<br />
electronic motor brake and a<br />
smooth, easy to operate level to<br />
control and maintain a constant<br />
motor speed. A new backing pad<br />
brake acts like a seal minimising air<br />
leakage between the pad and the<br />
shroud, and making dust extraction<br />
more efficient. This is particularly<br />
important due to the increasing<br />
levels of dust associated with<br />
some woods and the potential additional<br />
work created by extraneous<br />
particles during the painting<br />
process. In addition, its power cord<br />
is removable and interchangeable.<br />
Craig Daycock, managing director<br />
of Mirka UK, says, “DEROS is the<br />
new convenient solution for a<br />
multitude of sanding operations<br />
that is very easy to manoeuvre<br />
and use wherever there is a power<br />
supply. Its powerful performance,<br />
innovative features and ergonomic<br />
design will pack a real<br />
punch for end users.”<br />
DEROS is delivered in a Mirka<br />
case, including both 125 mm and<br />
150 mm pads.<br />
Mirka (UK) Ltd<br />
Tel 01908 375533<br />
Email sales.uk@mirka.com<br />
www.mirka.com<br />
Page 30 Panel, Wood & Solid Surface <strong>June</strong>/<strong>July</strong> <strong>2013</strong>
DESIGN & INNOVATION<br />
Decorative Panels Components raises<br />
the bar with edgebanding performance<br />
NOTHING stands still for long at Decorative<br />
Panels Components. Following the opening<br />
of the state of the art 175,000 ft 2 new production<br />
facility in <strong>June</strong> last year, further investments<br />
have been made to widen the product<br />
offering into new and diverse markets.<br />
Recognised as a market leader for high<br />
volume manufacture of kitchen, bedroom, bathroom,<br />
shelving and storage panels, Decorative<br />
Panels Components has identified areas of the<br />
market that require more stringent performance<br />
criteria in terms of panel performance than a<br />
traditional EVA edged panel can safely deliver.<br />
Whilst EVA is suitable for the vast majority of<br />
edgebanding applications and will perform well,<br />
certain areas of the market both in the UK and<br />
abroad can benefit from the use of a PUR<br />
(polyurethane) adhesive system. In response to<br />
this, Decorative Panels Components has invested<br />
in a PUR double sided edgebanding line that was<br />
fully operational by the end of May <strong>2013</strong>.<br />
Working in conjunction with Nordson, a tried<br />
and trusted partner to the company, it has been<br />
decided that the PUR resin will be applied by a nozzle slot system, rather<br />
than roller, to achieve the ultimate in coat weight control and clean glue<br />
line. This type of application system is particularly suited to the production<br />
of high quality fascia panels, including High Gloss and in conjunction with<br />
the fast setting characteristics of PUR, eliminates glue line smearing.<br />
Working closely with Henkel to find the right PUR for the system has<br />
been key to the success of the project, as achieving the correct flow rate<br />
is critical to the end quality of the glue line. There are many advantages<br />
in using a PUR adhesive system, not least the far higher heat and water<br />
resistance values when compared to a traditional resin system as well as<br />
increased cold temperature resistance and deep chemical penetration<br />
into wood based substrates, which contributes to the excellent bonding<br />
characteristics. As PUR is a moisture curing resin, the initial bond strength<br />
achieved is superb, the moisture available in the air triggers the chemical<br />
reaction to make the bond.<br />
The combination of these greatly enhanced performance characteristics<br />
make panels edged with a PUR system particularly suitable for use in areas<br />
that have high heat, moisture or humidity such as bathroom and certain<br />
kitchen fascia applications. Of course, such arduous conditions are commonplace<br />
in many other countries of the world, and it is in these export<br />
markets that PUR really is an essential component of any panel product.<br />
Following the investment, Decorative Panels Components has already<br />
secured a prestigious contract to supply a development company in<br />
Hong Kong with a range of kitchen and bathroom products safe in the<br />
knowledge that PUR will perform to the highest possible standard in a<br />
country that has humidity levels approaching 100%.<br />
Decorative Panels Components<br />
Tel 01484 658341 ● Email info@decorativepanels.co.uk<br />
www.decorativepanels.co.uk<br />
Panel, Wood & Solid Surface <strong>June</strong>/<strong>July</strong> <strong>2013</strong> Page 31
DESIGN & INNOVATION<br />
It’s a Chelsea affair<br />
AT THIS YEAR’S Chelsea Flower<br />
Show, a number of Medite Tricoya’s<br />
customers’ products were<br />
on show, including MOD105,<br />
HSP Garden Building, Oxford<br />
Planters, The Garden Trellis<br />
Company Ltd (illustrated right)<br />
and Gaze Burvill. Each uses<br />
Medite Tricoya for its extreme<br />
durability in external conditions.<br />
Medite Tricoya, an extremely<br />
durable MDF, is well suited to external<br />
as well as internal applications.<br />
The acetylation process of<br />
the wood naturally alters the<br />
chemical structure, so that the resulting<br />
product is not affected by<br />
moisture in the same way as other<br />
wood products. This gives it its extreme<br />
durability and its ability to<br />
provide a 50-year guarantee, all of<br />
which are underpinned by BRE coordinated<br />
test results to EN350-2<br />
of 1 (the equivalent of oak). The<br />
panel also has all the versatile machining<br />
properties of environmentally<br />
sound MDF.<br />
MOD105 designs, fabricates and<br />
installs innovative, eco-friendly<br />
modular buildings with a difference.<br />
For Oxford Planters, Medite<br />
Tricoya enables planters to be machined<br />
in various shapes. HSP Garden<br />
Buildings, had its bespoke<br />
gazebo and buildings featured by<br />
The Cutting Edge Collection.<br />
The Garden Trellis Company,<br />
which uses Medite Tricoya for both<br />
planters and fence panels, had its<br />
planters on display at the show.<br />
Gaze Burvill designs outdoor<br />
furniture and used Medite Tricoya,<br />
W14 and Timber Expo<br />
co-locate for 2014<br />
W14 AND TIMBER EXPO have<br />
announced the co-location<br />
of their exhibitions and<br />
conferences for<br />
2014. The respective<br />
owners of the<br />
shows, Huddlestone<br />
Events and<br />
TRADA Technology,<br />
are co-operating<br />
to stage the<br />
events together at<br />
the NEC Birmingham<br />
in October 2014.<br />
W14 will run from 5th until 8th<br />
October 2014, while Timber Expo<br />
2014 will be open in adjacent halls<br />
during 7th and 8th October 2014.<br />
The co-location will be supported<br />
by joint marketing initiatives to<br />
highlight the further increased opportunities<br />
and value for visitors.<br />
Angela McGowan, exhibition<br />
director of W14, said: “Both shows<br />
obviously have their unique focus<br />
in the industry — W14 is the UK<br />
event for the joinery and furniture<br />
manufacturing industry and Timber<br />
Expo provides the focal point<br />
for specifiers, engineers and architects<br />
focusing on sustainable applications<br />
for timber technology in<br />
the built environment. This move<br />
is great for the many visitors who<br />
would like to see both shows in a<br />
single visit. W14 is already planning<br />
for expansion following 85%<br />
immediate re-booking from the<br />
successful 2012 show and the colocation<br />
will now provide an<br />
added dimension for manufacturers<br />
interested in the possibilities<br />
of timber as a material.”<br />
Timber Expo event director,<br />
Loretta Sales, comments:<br />
“Collaboration has always<br />
been at the<br />
core of Timber Expo.<br />
We listen to our exhibitors<br />
and visitors<br />
and try to respond<br />
to what they want<br />
from our event. The<br />
move of Timber Expo<br />
to the NEC in <strong>2013</strong> is a<br />
major stepping stone for<br />
the show, but the collaboration<br />
with W14 in 2014 will add a further<br />
dynamic and permit visitors to<br />
both shows to maximise their time<br />
investment.<br />
“For <strong>2013</strong>, Timber Expo is<br />
adding lots of new content in<br />
terms of features and seminar programmes.<br />
We are focusing heavily<br />
on overseas exhibitors and are attracting<br />
a lot of interest from innovative<br />
structural timber companies<br />
looking to access the UK market.”<br />
Both shows will be making further<br />
significant announcements in<br />
the coming months as the details<br />
of the collaboration are finalised.<br />
In the meantime, registration is<br />
now open for Timber Expo <strong>2013</strong>,<br />
which will be held at the NEC<br />
Birmingham on 24th and 25th<br />
September <strong>2013</strong>.<br />
Timber Expo<br />
Tel 01494 569600<br />
www.timber-expo.co.uk<br />
W14<br />
Tel 01629 530998<br />
www.w14exhibition.com<br />
MAKITA power tools are being<br />
used by apprentices at The Living<br />
Furniture Project, a social enterprise<br />
organisation based in workshops<br />
off Brick Lane in the London<br />
Borough of Tower Hamlets.<br />
It exists to provide paid jobs<br />
and training for the homeless, giving<br />
specialist commercial support<br />
to help them rebuild their lives.<br />
The main activity of the workshop<br />
is producing bespoke, high-end<br />
furniture, designed by an attached<br />
creative studio, and all materials<br />
used in the making of the furniture<br />
are reclaimed and recycled.<br />
Headed by Alastair Sloan, grant<br />
funding has been secured which is<br />
being used to invest in power<br />
tools, equipment and training, allowing<br />
the apprentices to earn<br />
London Living Wage and benefit<br />
as much as possible from their<br />
time on the project.<br />
“We work mainly to commision,”<br />
says Alastair, “and we rely heavily<br />
on our supporters. Our training<br />
laminated with a high pressure<br />
laminate, for all the carcassing material<br />
in its cabinets.<br />
Peter Clifton, Medite Tricoya<br />
Product Manager, commented,<br />
“The wide ranging use of the material<br />
really is a testament to its exceptional<br />
flexibility and how its extreme<br />
durability makes it the ideal<br />
choice for so many applications,<br />
both internally and externally.”<br />
Medite Tricoya<br />
Tel 01322 424900<br />
www.meditetricoya.com<br />
Living Furniture Project<br />
sessions with Makita are invaluable<br />
as some of the apprentices<br />
have limited skills or knowledge of<br />
using power tools and it is also assisting<br />
their buddies and volunteers<br />
to achieve the best.<br />
“Our first Collection, ‘Emerald’,<br />
has been shown at major design<br />
events such as Clerkenwell Design<br />
Week, Pulse and the May Design<br />
Series, and has been very well received.<br />
It’s been a great experience<br />
for the apprentices,” he adds.<br />
Items are sold and the monies<br />
raised are used to source more reclaimed<br />
materials and to pay overheads<br />
and wages.<br />
“We currently use Makita cordless<br />
drills, belt sanders, jigsaws and<br />
circular saws and their quality is<br />
fully appreciated here in the workshop.<br />
We are indebted to our supporters,”<br />
says Alastair.<br />
Makita (UK) Ltd<br />
Tel 01908 211678<br />
Email leads@makitauk.com<br />
www.makitauk.com<br />
Page 32 Panel, Wood & Solid Surface <strong>June</strong>/<strong>July</strong> <strong>2013</strong>
DESIGN & INNOVATION<br />
The evolution of MDF: Valchromat from James Latham<br />
TIMBER and panel products distributor,<br />
James Latham, is now<br />
stocking Valchromat, an innovative<br />
and award winning material<br />
which offers almost limitless<br />
decorative applications.<br />
Valchromat is a coloured Engineered<br />
Fibreboard which is believed<br />
to be completely unique, in<br />
that the colour runs throughout<br />
the entire board. This highly effective<br />
and impactful result is<br />
achieved by adding organic dyes<br />
and a specially formulated resin to<br />
the wood fibre before pressing.<br />
With eight vibrant colours in<br />
the range, Valchromat is certain to<br />
be popular with the UK shop fitting<br />
and furniture manufacturing<br />
sectors, where bold and impactful<br />
colours are part of the specification.<br />
Plus, Valchromat has also<br />
been approved by the British Standards<br />
Association as safe to use in<br />
the manufacture of children’s toys.<br />
Andrew Wright, director of<br />
James Latham, commented: “We<br />
have a history and expertise in<br />
bringing new and innovative<br />
products to the UK market and<br />
Valchromat ticks all the boxes for<br />
us. I am sure it will have a big impact<br />
in the UK market, not only<br />
within the shopfitting and furniture<br />
making sectors but also<br />
within hospitality and commercial<br />
interiors as well as for exhibitions.”<br />
In addition to its unique appearance,<br />
Valchromat boasts a<br />
number of time and cost saving<br />
features and benefits; it’s easy and<br />
quick to finish — no edging is required<br />
— and being moisture and<br />
UV resistant, non-toxic and load<br />
resistant, the possibilities for use<br />
are endless. Plus, scratches and<br />
marks on the finished product go<br />
largely unnoticed because the<br />
colour runs evenly through the<br />
board.<br />
Valchromat is available in the<br />
following board sizes: 2,500 mm x<br />
1,850 mm/1,250 mm and in 8 mm,<br />
12 mm, 16 mm, 19 mm, 25 mm<br />
and 30 mm thicknesses.<br />
James Latham now offers one<br />
of the UK’s widest ranges of innovative<br />
surface solutions — all<br />
available from one supplier — and<br />
directly from stock at all nine of its<br />
nationwide panel distribution<br />
sites. All wood used is FSC certified<br />
and is sourced from forest waste,<br />
residue from timber mills, pine<br />
and recycled pine.<br />
James Latham<br />
Tel 0116 257 3415<br />
Email marketing@lathams.co.uk<br />
www.lathamtimber.co.uk<br />
Replacement doors from Kitchen Door Workshop<br />
AT KBB LDN, the Kitchen Door<br />
Workshop exhibited its range of<br />
kitchen replacement doors for<br />
the first time for a trade audience.<br />
The company presented its two<br />
main kitchen collections, Trends<br />
and Visions. Each has been compiled<br />
to offer extensive choice,<br />
providing a style and colour option<br />
for every project.<br />
The Trends collection comprises<br />
19 different contemporary and<br />
traditional styles which are available<br />
in 24 silk finishes and five textured<br />
grain options. Seven high<br />
gloss shades are also available<br />
from a selection of the Trends<br />
doors.<br />
The Vision collection features a<br />
premium contemporary door with<br />
an ultra gloss finish. Its smooth<br />
and sleek cabinets have an almost<br />
mirror like finish.<br />
The doors are available in white,<br />
ivory, cream, red, black, tiepolo<br />
and mira cosa. Each door or<br />
drawer is available with two different<br />
edge profiles, matching the<br />
finish of the front for a seamless<br />
aesthetic.<br />
To complete the look, 71 different<br />
handle options can be selected<br />
in a variety of metal and<br />
wooden finishes. The doors are<br />
manufactured in the UK and are<br />
available in a range of standard<br />
sizes or made-to-measure.<br />
Kitchen Door Workshop<br />
Tel 01825 700164<br />
www.kitchendoorworkshop<br />
.co.uk/tradezone<br />
Panel, Wood & Solid Surface <strong>June</strong>/<strong>July</strong> <strong>2013</strong> Page 33
DESIGN & INNOVATION<br />
Katell: design opportunities<br />
FIT-OUT contractors seeking original designs and top quality construction will find a<br />
world of possibilities via the new website of Katell Commercial, designer and manufacturer<br />
of bespoke solid timber, veneered and MDF products for the shopfitting and<br />
furniture industries.<br />
The County Durham based company, which made its name producing high quality bespoke<br />
fireplace surrounds for the interiors market, now offers a virtually unlimited range of<br />
products made from solid or veneered timber or MDF.<br />
With its modern workshop, equipped with the latest CNC machines and backed by a professional<br />
design office running 3D modelling software, Katell can produce almost any type<br />
of product either as a one-off or in large volume batches.<br />
Katell currently produces a wide range of products including counters, tables, bars, cabinets<br />
and display units in addition to its original core range of fireplaces and wardrobes.<br />
The company will produce designs to customer specification and uses programmes such<br />
as SolidWorks and Alphacam to produce detailed drawings and render 3D models for customer<br />
approval before prototype production.<br />
Alongside its state-of-the-art production equipment, Katell still employs skilled craftsmen<br />
to hand-assemble units and ensure the maximum attention to detail.<br />
Katell<br />
Tel 01325 379060 ● www.katellcommercial.co.uk<br />
Makita supports National School of Furniture<br />
MAKITA UK is proud to announce a new collaboration with the National School of Furniture<br />
(NSF). The NSF is a partnership between Bucks New University and Oxford &<br />
Cherwell Valley College, based at the historic home of furniture, High Wycombe.<br />
Makita’s power tools will be available for undergraduates of the BA (Hons) Furniture degree<br />
courses from specially equipped workshops at the University. There will also be provision of<br />
practical training sessions in the safe use and familiarisation of these high performance products<br />
and technologies. Equally, workshop technicians at the University have an open invitation<br />
to join Makita’s training centre at the Milton Keynes headquarters for training and<br />
product evaluation of new power tool introductions.<br />
The first event to mark the new relationship took place in <strong>June</strong> at the Bucks End of Year<br />
Show <strong>2013</strong>, a showcase for second and third year undergraduates of the furniture degree<br />
courses to display a selection of outstanding projects, many of which have been three years<br />
in the making. At this event the company sponsored the Makita Award for Design Innovation<br />
<strong>2013</strong>, which will be made annually to the overall Winner and Runner Up at the Bucks End of<br />
Year Show.<br />
The judging was based on three specific criteria: the intelligent application of creative<br />
thinking; appropriate use of materials and processes; skills in execution and manufacture of<br />
the product. The overall winner of the Makita Award for Design Innovation was presented to<br />
third year student, Tim King (pictured right), 22 years of age, of Lechlade, Gloucestershire,<br />
who received a gift voucher to the value of £600 of Makita power tools.<br />
Tim comments: “Winning the Makita Award has meant a huge amount to me, personally<br />
and professionally. It has given me the confidence and knowledge that I can achieve a high<br />
level of work and I hope my skills and hard work can be appreciated. Professionally it will<br />
help as I now have an award-winning piece of furniture under my belt. I would not have been<br />
able to afford these Makita tools and I’m really happy with what I have achieved as a designer<br />
maker and grateful for the opportunity that Makita has given.”<br />
The runner up award was made to second year student Ross Kinnaird (pictured below), 20<br />
years of age, of Ashford, Kent, who received a gift voucher to the value of £300 of Makita<br />
power tools.<br />
Ross comments: “I started at the NSF in September 2011 on a full time<br />
basis. This has allowed me to concentrate on developing my hand skills<br />
more intensively which has given me a good base to prepare for my second<br />
year. This year consisted of making a hall statement piece and a chair,<br />
both firsts for me. These projects taught me many new techniques, such<br />
as laminating using a vacuum bag, but also allowed me to speed up existing<br />
traditional skills such as cutting joints and planing. I plan to try and<br />
sell ‘Flo’, the hall statement piece. I have decided to keep the chair and<br />
may well make another to keep as an example of my work.”<br />
Mr Andrew Bowden, Technical Director, Makita International Europe,<br />
says, “This is a very satisfactory relationship and Makita UK is delighted<br />
and honoured to provide commercial support and sponsorship to the<br />
furniture designers and makers of the future. We hope that this will be a<br />
long and mutually rewarding relationship and our very best wishes and<br />
congratulations go to those embarking on their professional career path.”<br />
Makita (UK) Ltd ● Tel 01908 211678<br />
Email leads@makitauk.com ● www.makitauk.com<br />
Page 34 Panel, Wood & Solid Surface <strong>June</strong>/<strong>July</strong> <strong>2013</strong>
DESIGN & INNOVATION<br />
Cast parts sourced through Blue Diamond<br />
NOW you can source high quality<br />
castings from low cost base<br />
countries and Blue Diamond<br />
takes full responsibility.<br />
For nearly 40 years, Hampshirebased<br />
Blue Diamond has been<br />
combining its considerable engineering<br />
skills with the ability to<br />
source manufacture of metal, plastic<br />
and rubber components from<br />
off-shore suppliers, particularly in<br />
the Far East. Now that capability is<br />
extended to cast components.<br />
Small to medium quantities of<br />
castings are offered in a range of<br />
sizes and materials which include<br />
aluminium, cast iron and various alloys.<br />
Castings can be supplied unfettled<br />
for machining by the customer<br />
or fully machined and finished to the<br />
customer’s specification.<br />
And not content with achieving<br />
Catalogue in sixth edition<br />
a price advantage through overseas<br />
manufacturers, Blue Diamond<br />
can also bring its UK-based<br />
engineering skills to bear, testing<br />
and analysing the part you need<br />
to ensure that it is the best possible<br />
part for the task, re-engineered<br />
if necessary to achieve savings<br />
on production and greater<br />
efficiency in performance.<br />
Investment in the latest inspection<br />
and measurement technologies<br />
allows Blue Diamond to<br />
accurately inspect and measure all<br />
components for which it is responsible,<br />
in line with its Quality<br />
Management System which complies<br />
with the requirements of BS<br />
EN ISO 9001:2008.<br />
Complete project management<br />
is a Blue Diamond speciality, from<br />
the supply of engineering drawings<br />
and technical specifications<br />
to preparation of prototypes, supervision<br />
of production runs and<br />
responsibility for stock control, ensuring<br />
that deliveries dovetail with<br />
a customer’s production requirements<br />
including Kan-Ban and Just<br />
in Time.<br />
Blue Diamond<br />
Tel 023 8025 8966<br />
Email bdsales@rolwey.com<br />
www.blue-diamond.co.uk<br />
Exclusive new finish for cabinetry: chocolate bronze<br />
CHOCOLATE Bronze from Armac<br />
Martin is a new finish which has<br />
been developed and perfected<br />
over the past year in response to<br />
increasing demand for a<br />
warmer, darker finish than the<br />
current popular Chromes and<br />
Nickel Plated finishes, and<br />
which proved particularly popular<br />
when Armac Martin exhibited<br />
at KBB London during May,<br />
part of the May Design Series at<br />
London’s Excel.<br />
Chocolate Bronze offers a consistence<br />
and beautiful depth of<br />
finish to cabinet and interior fittings<br />
that traditional Antique finishes<br />
could not achieve. The finish<br />
is already in demand from the USA<br />
and will now be offered to UK and<br />
European premium kitchen and<br />
furniture manufacturers.<br />
Armac Martin has over 80 years’<br />
experience in manufacturing<br />
products in solid high grade brass<br />
producing, finishing and<br />
despatching worldwide from its<br />
Birmingham factory.<br />
Armac Martin<br />
Tel 0121 359 2111<br />
Email sales@armacmartin.co.uk<br />
www.armacmartin.co.uk<br />
THE NEW customer-friendly Furniture Fittings and Applications catalogue can be ordered<br />
from Hettich with immediate effect.<br />
The latest edition scores with its new structure and intuitive navigation system. It reflects<br />
Hettich’s entire range of technology for furniture and is seen as the standard work for the<br />
target group of manufacturers, designers and specialist fittings retailers.<br />
Planning, designing, making — this is where the Furniture Fittings and Applications catalogue<br />
sets out to be an everyday resource. It features more than 7,500 items that are presented<br />
in 12 clearly-structured sections and easily located using an intuitive navigation<br />
system. The introductory pages, for instance, provide a compact summary of Hettich as a<br />
family-owned company, its core competencies and commitment to sustainability as well as<br />
the range of available services. It then goes on to present products for the worlds of kitchens,<br />
bathrooms, living-rooms, bedrooms, offices, hotels and shops in a brief and concise manner.<br />
Highlight pages communicate the key features of core products at a glance. Detailed product<br />
information is backed up by technical drawings and numerous example applications.<br />
Hettich also presents its line-up on the worldwide web at www.hettich.com/en/online/<br />
Registered users can use a whole host of convenient functions, such as product configurators,<br />
CAD data (2-D and 3-D), stock enquiry facility, the practical online ordering tool and<br />
price information for costing projects. The catalogue with online ordering function is also<br />
available in the Hettich app for iPad and iPhone.<br />
Bringing out the new edition of Furniture Fittings and Applications as well as convenient online services, Hettich is strengthening its position as<br />
a partner to the trade. The catalogue can be ordered from Hettich as follows:<br />
Hettich UK ● Tel 0161 872 9552 ● Email info@uk.hettich.com ● www.hettich.com<br />
Panel, Wood & Solid Surface <strong>June</strong>/<strong>July</strong> <strong>2013</strong> Page 35
LIGNA REVIEW<br />
Ligna orders for Combilift<br />
WITH 15 EXHIBITS including world and European premieres of new models, there was<br />
never a dull moment on the two Combilift stands at Ligna <strong>2013</strong>.<br />
Probably best known for its range of four-way forklifts and sideloaders with capacities<br />
from 2.5 t upwards, the level of interest shown in Combilift’s latest and smallest model to<br />
date shows that once again the company’s R&D department has tapped into even more market<br />
potential.<br />
The Combi-WR4 (Walkie Reach) is Combilift’s first multidirectional pedestrian truck, developed<br />
in response to feedback from customers in the timber and DIY sector for a smaller<br />
unit for handling loads of up to 1,450 kg. In areas where the general public or employees<br />
may be present, it also offers a very safe way of handling loads such as packs of timber or laminate<br />
as well as palletised goods in confined areas.<br />
“We took an order for one of these trucks on the very first day of the show from a customer<br />
who had not previously used any Combilift products, which neatly illustrates the potential<br />
of the WR4 in this sector,” says managing director, Martin McVicar. “Overall, in a climate<br />
where actual orders placed at trade fares are increasingly rare, we secured orders on each<br />
day of the event from mainland Europe, Chile and Nigeria, for example.”<br />
Vollmer recognised<br />
THIS YEAR, Vollmer took part in<br />
the Ligna international woodworking<br />
fair in Hanover for the<br />
20th time. For this reason, the<br />
Swabian specialist for sharpening<br />
and eroding machines was<br />
honoured with a certificate and<br />
a thank you speech. Vollmer<br />
therefore ranks among the veterans<br />
of Ligna and has been part<br />
of every trade fair since 1975,<br />
the year it was established.<br />
“Vollmer is one of the few companies<br />
to be represented at every<br />
fair since Ligna began, says Alexander<br />
Wurst, manager of the international<br />
trade fairs division at<br />
Deutsche Messe AG in Hanover.<br />
“Over the decades, the loyalty and<br />
dedication of the Swabian sharpening<br />
specialist has contributed to the<br />
success of the woodworking fair<br />
and has fundamentally shaped it<br />
and for that we warmly thank them.”<br />
At Ligna, Alexander Wurst<br />
handed over the ‘Certificate of Appreciation<br />
to Sieglinde Vollmer, the<br />
daughter of the company founder<br />
and a member of Vollmer’s supervisory<br />
board to this day, who<br />
travelled specially to pick up the<br />
certificate. Since 1975, the international<br />
forestry and woodworking<br />
fair has taken place in Hanover<br />
every two years. As a specialist in<br />
sharpening and eroding machines,<br />
Vollmer uses Ligna to present the<br />
latest technologies and services in<br />
relation to the sharpening of band<br />
and circular saws as well as PCD<br />
(polycrystalline diamond) rotary<br />
tools. This year, the focus was on<br />
the new eroding machine QXD<br />
250, with which PCD tools can be<br />
produced up to 30% faster than<br />
before.<br />
Thanks to Ligna’s international<br />
focus, the trade fair is the ideal<br />
platform for Vollmer to speak directly<br />
to its customers and partners<br />
worldwide. <strong>2013</strong> was a<br />
particularly successful fair for<br />
Vollmer, as around 40% of the<br />
trade visitors came from abroad. In<br />
total, the fair included 90,000<br />
trade visitors from 100 countries.<br />
For Vollmer, the global expansion<br />
of the business is of central importance<br />
in order to continue to grow<br />
in the future. The technology and<br />
service company therefore boasts<br />
over 30 sales locations worldwide<br />
and has its own branches in a total<br />
of 11 countries outside Germany:<br />
these are located in Austria, Great<br />
Britain, France, Italy, Poland, Spain,<br />
the USA, Brazil, Japan, China and<br />
The new four-wheeled two directional sideloader<br />
was also a focal point for visitors, impressed with its<br />
design features which counteract the problems of<br />
overheating often found in other sideloader makes<br />
when faced with long distance runs at high speed.<br />
The by now familiar sight (and sound) of the<br />
Combi-CB display team, manned this year by<br />
brothers Sam and Josh Moffett, was a further attraction<br />
on what was probably one of the busiest stands<br />
in the outdoor area.<br />
Martin McVicar adds: “Our success this year proves<br />
that not only does Ligna remain one of the best international<br />
events of its kind, but also that our tailor<br />
made products are just what the timber sector<br />
requires.”<br />
Combilift Ltd<br />
Tel 07870 976758<br />
Email info@combilift.com ● www.combilift.com<br />
for the past few weeks also India.<br />
“Ligna’s international character<br />
was also reflected in the visitors to<br />
our stand,” says Dr Stefan Brand,<br />
managing director of the Vollmer<br />
Group. “We had more guests from<br />
all over the world than ever before,<br />
particularly from North America<br />
and Russia.”<br />
Vollmer UK Ltd<br />
Tel 0115 949 1040<br />
admin-uk@vollmer-group.com<br />
www.vollmer-group.com<br />
Page 36 Panel, Wood & Solid Surface <strong>June</strong>/<strong>July</strong> <strong>2013</strong>
LIGNA REVIEW<br />
Successful<br />
Ligna for<br />
the Leitz<br />
Group<br />
Six product innovations and a<br />
completely new exhibition<br />
concept: Leitz stand at Ligna in<br />
Hall 12. (Photograph: Leitz.)<br />
LEITZ presented six innovations<br />
at Ligna this year and has<br />
strengthened its internationally<br />
leading market position with<br />
significant after-fair business.<br />
At Ligna <strong>2013</strong>, Leitz exhibited<br />
six innovative tooling solutions for<br />
the wood, plastic and non-ferrous<br />
metal processing industries.<br />
Leitz’s concept for its two large<br />
exhibition stands incorporated interactive<br />
exhibits with touchscreens<br />
to allow visitors to<br />
experience the tools first hand and<br />
provide clear information.<br />
Sven Haag, head of central marketing<br />
at Leitz, said: “Today, successful<br />
manufacturing companies<br />
depend on Leitz for efficient production<br />
processes. We focus on suitable tool solutions and services for<br />
our customers, making processes more intelligent.<br />
“Ligna was a brilliant start to the second half of the year,” continued<br />
Haag. “It was great to see how popular our product innovations and stand<br />
presentations were with the visitors. According to the organisers, more<br />
than 90,000 visitors from 100 countries came to Hannover during the<br />
week and at peak times it seemed like most of them were on the Leitz<br />
stands! There was also a noticeable good mood amongst the visitors.”<br />
(Photograph: Leitz.)<br />
Leitz presented six product innovations,<br />
among them the coated<br />
ProfilCut knives Marathon.<br />
(Photograph: Leitz.)<br />
The six innovations presented by Leitz<br />
in Hannover have common strengths: all<br />
increase process efficiency and quality.<br />
For example: The Marathon coated Profil-Cut<br />
knives for profiling furniture and<br />
window components and plastic and<br />
non-ferrous-metals yield significantly<br />
higher performance times, increase machine<br />
productivity, reduce tungsten carbide<br />
consumption and decrease tooling<br />
costs. The special profiling profiling technology<br />
gives finish cut quality until the<br />
end of the performance time. The other<br />
Leitz innovations have similar performance<br />
profiles.<br />
Two videos have been uploaded to<br />
www.youtube.com/leitztooling Leitz’s<br />
YouTube-Channel giving overviews of<br />
the Leitz exhibition stands at Ligna along<br />
with further information.<br />
Leitz Tooling<br />
Tel 01279 454530<br />
http://shopuk.leitz.org<br />
Panel, Wood & Solid Surface <strong>June</strong>/<strong>July</strong> <strong>2013</strong> Page 37
LIGNA REVIEW<br />
SCM’s design & technology features at Ligna<br />
THE SCM Group’s exhibition<br />
area at Hannover Ligna <strong>2013</strong><br />
covered over 2,600 m 2 in three<br />
halls. As usual, the SCM Group’s<br />
stands were very busy for all five<br />
days of the show with several<br />
new machines and working cells<br />
making their debuts.<br />
From the “Housing” division<br />
were technologies for those dealing<br />
with house building and renovation<br />
with new versions of the<br />
“Accord” CNC Machining Centre<br />
series for window frames, doors<br />
and solid wood. Of particular interest<br />
were the Dogma CNC<br />
Angular Machining Centre for windows<br />
and the powerful Superset<br />
NT Planer Moulder.<br />
For the first time at Ligna, the<br />
SCM Group presented a number<br />
of working cells or true “factories”.<br />
Among these is the innovative cell<br />
dedicated to the production of<br />
window frames and solid wood<br />
machining that is able to work<br />
without operator supervision.<br />
Accord WD, SCM’s machining<br />
cell, revolutionises this trend. As<br />
well as the advantages of high<br />
productivity levels thanks to the<br />
automatic loading and unloading<br />
of work pieces, it maintains the<br />
typical flexibility of a machining<br />
centre without sacrificing anything<br />
in terms of performance.<br />
Manufacturing special windows<br />
or other types of products is extremely<br />
simple, because the cell is<br />
fitted with the “Pro Speed” safety<br />
system introduced on SCM’s latest<br />
range of FX CNC machining<br />
centres, which ensures access to<br />
the worktable with manual loading<br />
and unloading with the utmost<br />
freedom of movement. The<br />
possibility of pendulum machining<br />
ensures that the productivity<br />
is at the highest levels for this category<br />
of machinery.<br />
Three working cells were presented<br />
by the “Furniture” division,<br />
designed for a market now seeking<br />
more integrated production<br />
systems. Not to be missed was the<br />
cutting cell shown by Gabbiani,<br />
the boring cell from Morbidelli<br />
and the “Easy Order AZ” from Stefani,<br />
a “smart” one-batch edge<br />
banding cell which checks a thousand<br />
times per second all the operations<br />
being carried out,<br />
reaching unthinkable levels of efficiency<br />
and versatility, whatever<br />
the daily production volume, from<br />
three kitchens to a living room or a<br />
single shelf for furnishing an office<br />
— using the “Easy Order AZ” is always<br />
cost-effective.<br />
The SCM Group has paid great<br />
attention to the “historical” side of<br />
things too, with the further evolution<br />
of woodworking machines<br />
and machines for customised production.<br />
Some things that really<br />
stood out were the latest innovations<br />
on the Nova, Class and “L’Invincibile”<br />
classical machine<br />
ranges. The Nova saws now have a<br />
larger and stronger squaring<br />
frame with a wider roller and two<br />
adjustable panel supports, a new<br />
frame support and squaring fence<br />
with new stops. The new SI 400 EP<br />
Class Panel saw has three blade<br />
speeds, a 50 mm parallel fence bar<br />
and comes complete with “Ready”.<br />
The new Tech Z1 Pro CNC machining<br />
centre for drilling and profiling<br />
offers a better performance<br />
due to an increase in capacity with<br />
a 180 mm component clearance<br />
and a 250 mm stroke in the Z axis.<br />
Several new edgebanders were<br />
SCM Accord 20 FX<br />
CNC Machining Centre<br />
Stefani Easy Order<br />
edgebanding line<br />
SCM Profiset 60 planer moulder<br />
making their debuts. The new<br />
Olimpic K560 single-sided edgebander<br />
is a compact and productive<br />
edgebander designed to<br />
operate for many hours/day with<br />
a 16 m/min feed speed. It is a perfect<br />
solution for all companies that<br />
require high productivity when<br />
edge banding a large number of<br />
panels at the same time.<br />
SCM was proud to present the<br />
new Sandya 9S EVO Wide Belt<br />
Sander that combines all the features<br />
of a machine able to satisfy<br />
all machining and sanding requirements,<br />
obtaining high quality<br />
results in a very short time.<br />
SCM’s Profiset 60 planer moulder<br />
is characterised by a sturdy<br />
structure and the maximum versatility<br />
and safety guaranteed in all<br />
types of machining. Powerful, efficient<br />
and linear feeding is ensured<br />
by the gearbox feed drive system<br />
and the Cardan joints combined<br />
with the pneumatic pressure on<br />
the feed rollers. Simple and intuitive<br />
management of all machine<br />
functions by means of the “Easy<br />
Plus” electronic control with 7”<br />
colour display.<br />
From universal combined machines<br />
to single-function machines,<br />
Minimax offers products for<br />
any panel or woodworking requirement.<br />
The new “CLASSIC” series,<br />
with a wide range of technological<br />
accessories, improves and<br />
customises the machine’s performance<br />
for any machining requirement,<br />
such as the digital<br />
readout for the fence position for<br />
parallel cuts that allows precise positioning<br />
due to the use of the<br />
magnetic strip sensor.<br />
The Minimax Classic series includes<br />
the incredible cutting of both<br />
very thick solid wood and panels,<br />
even those that are veneered, due<br />
to the new saw unit with a blade<br />
that has a maximum diameter of<br />
315 mm with the scoring blade fitted.<br />
Easy and more precise cutting<br />
is possible due to a perfectly stable<br />
support that is guaranteed, even for<br />
large work pieces, by the wide sliding<br />
table and the large squaring<br />
frame with telescopic fence provided<br />
as standard.<br />
The SCM Group has developed<br />
a number of “Save Energy” devices<br />
including the consumption of<br />
power, compressed air and dust<br />
extraction systems on all their machines<br />
for a “greener” factory environment,<br />
including feed speed<br />
controls and machines into “Stand<br />
By” when not in use.<br />
SCM Group (UK) Ltd<br />
Tel 0115 977 0044<br />
scmgroupuk@scmgroup.com<br />
www.scmgroup-uk.com<br />
Page 38 Panel, Wood & Solid Surface <strong>June</strong>/<strong>July</strong> <strong>2013</strong>
LIGNA REVIEW<br />
Wood-Mizer unveils new sawmill products<br />
WOOD-MIZER filled its stand at<br />
Ligna with so many new and<br />
popular products that the company<br />
had to reserve more space<br />
than ever before at Ligna <strong>2013</strong>.<br />
Wood-Mizer’s orange line of<br />
personal and professional saw -<br />
mills drew continuous attention.<br />
Wood-Mizer’s LT70 sawmill is a<br />
popular choice among professional<br />
sawmillers who process logs<br />
into green lumber in high output,<br />
and like all Wood-Mizer equipment,<br />
the LT70 features narrow<br />
band blades that remove minimal<br />
kerf, resulting in maximum yield<br />
from every log. Computer setworks<br />
and hydraulic log handling<br />
make sawing lumber with the<br />
LT70 an efficient process that is<br />
easy on the body.<br />
The LT20B and the LT15<br />
sawmills, two of Wood-Mizer’s<br />
smaller mills, are designed to be<br />
economical solutions for smaller<br />
enterprises. The LT15 was featured<br />
at the show with a new<br />
planer/moulder head option. This<br />
new option allows an end user to<br />
turn a rough log into a finished<br />
planed or moulded beam, without<br />
ever having to remove the log<br />
from the machine.<br />
The premier new product exhibited<br />
at Ligna was the new small log<br />
processing line (SLP II) that generated<br />
great interest from visitors<br />
who attended from around the<br />
world. The SLP II has been redesigned<br />
to provide enterprises<br />
that have an excess of small logs<br />
with a more effective, efficient and<br />
profitable system for utilising them.<br />
Dozens of SLP installations around<br />
the world are proving their effectiveness<br />
daily, and the new SLP II<br />
offers even more benefits — only<br />
two or three workers are needed to<br />
run the system, waste is removed<br />
at all points in the line, and the<br />
whole line is operated from one<br />
central command console.<br />
Also debuted at the show was a<br />
yet unnamed wide band sawmill<br />
that represents a first for Wood-<br />
Mizer — larger capacity, wide-band<br />
machines. This heavy duty sawmill<br />
was well received by attendees to<br />
the show. According to Wood-<br />
Mizer, the project was developed in<br />
cooperation with a well-known<br />
and highly respected European<br />
wide band sawmill manufacturer.<br />
Wood-Mizer plans to have this<br />
model on the market in 2014. It<br />
runs a 90 mm (3.5”) band blade,<br />
and can cut a 900 mm (36”) log in<br />
half. Bed capacity is rated at 4 tons.<br />
Yet more advancements were<br />
displayed in Wood-Mizer’s Blades<br />
tent, where a new line of sawmill<br />
blade sharpeners and tooth setters<br />
were unveiled. The range of<br />
models are designed to meet the<br />
needs of the professional wood<br />
producer, down to the needs of<br />
the small scale enterprise. As the<br />
wood products industry looks for<br />
ways to increase profitability,<br />
Wood-Mizer is offering more and<br />
more products designed to help<br />
businesses meet these goals.<br />
Wood-Mizer UK<br />
Tel 01622 813201<br />
Email info@woodmizer.co.uk<br />
www.woodmizer.co.uk<br />
Panel, Wood & Solid Surface <strong>June</strong>/<strong>July</strong> <strong>2013</strong> Page 39
LIGNA REVIEW<br />
Weinig at Ligna: Innovative technology<br />
for sustainable solid wood processing<br />
IN KEEPING with the slogan<br />
WEINIG WORKS WOOD, Weinig<br />
was in Hanover to exhibit innovative<br />
production technology with<br />
which wood processors will be<br />
able to produce cost-effectively<br />
and profitably in the future.<br />
Weinig’s core expertise of planing<br />
and profiling puts the spotlight<br />
on modern processing<br />
technology, which can achieve<br />
significant savings, increase timber<br />
yield and open up new markets.<br />
The Powermat series,<br />
exhibited in full with the 600,<br />
1200, 2400 and 2500 models, offers<br />
an ideal platform in this area.<br />
The entire range is equipped<br />
with the PowerLock tool system,<br />
that minimises set-up times while<br />
ensuring excellent surface quality<br />
at a wide variety of feed speeds.<br />
Weinig also took the tried and<br />
tested Powermat 600 to Hanover<br />
to demonstrate reliable and precise<br />
processing of short parts. The<br />
machine is equipped with a<br />
groove guide for this purpose.<br />
The Powermat 1200 offers a<br />
range of options and is therefore<br />
suited to a wide variety of profiles.<br />
The outstanding feature of the<br />
machine at Ligna is the new<br />
PowerCom PLUS controls which,<br />
together with Power Set, ensures<br />
quick and precise set-up of even<br />
complex profiles via six CNC-controlled<br />
axes.<br />
The brand-new Moulder Master<br />
software (illustrated) celebrates its<br />
world premier via this demonstration.<br />
The Moulder Master combines<br />
all processes upstream of<br />
production. The software enables<br />
profile and tool drawings to be<br />
created in a CAD interface and efficient<br />
management of data<br />
records. The paperless throughfeed<br />
also offers complete process<br />
reliability.<br />
Also in Hanover was the newest<br />
version of the Weinig 3D structuring,<br />
which can create almost any<br />
customised surface using Alpha-<br />
Cam CAD software. Flexibility is<br />
further increased via the router<br />
and the fact that the structuring<br />
spindles can be moved across the<br />
entire working width. The new,<br />
electronically controlled EM 100<br />
magazine provides for continuous,<br />
gapless charging of the Powermat<br />
2400. The charging speed is automatically<br />
harmonised with the<br />
planing machine and the feed<br />
force is set in accordance with the<br />
workpiece size.<br />
The Powermat 2500 represents<br />
the top-of-the-range model in its<br />
performance category and is designed<br />
for planing lamellae at feed<br />
speeds of up to 300 m/min. Heavy<br />
steel pressure elements above, 30°<br />
angled spindles below and above<br />
as well as weight reducing floating<br />
spindles left and right provide for<br />
maximum wood yield.<br />
The new Conturex 125 Vario (illustrated,<br />
top) shows just how<br />
user-friendly full production of<br />
large-scale elements can be and<br />
the profitability and productivity<br />
that makes this possible.<br />
The single-portal machine,<br />
which is equipped on both sides,<br />
has five-axis technology and is designed<br />
for double part processing.<br />
This allows part lengths of up to<br />
1,600 mm to be produced with<br />
tear-free joint technology.<br />
Minimised tool changing times<br />
and an optimised process sequence<br />
increase performance by up to 20<br />
per cent. The patented Weinig<br />
PowerGrip single-clamp table enables<br />
optimal precision via complete<br />
processing of workpieces in a<br />
single clamping operation. A refeed<br />
unit and sophisticated energy management<br />
make the Conturex 125<br />
Vario a pioneering development in<br />
terms of resource efficiency.<br />
Weinig demonstrated the broad<br />
range of applications for the new<br />
machine at Ligna, including the<br />
production of the IV78 window<br />
system, rabbet joints, round arch<br />
and older design with separation<br />
of glazing beads as well as studio<br />
windows. The Conturex 125 Vario<br />
can also produce a range of other<br />
products, such as conservatories,<br />
house doors and furniture parts.<br />
Weinig exhibited what is believed<br />
to be the world’s first fullyautomated<br />
pre-cutting system in<br />
Hanover in OptiLink, the Weinig<br />
software solution for 2D optimisation.<br />
The line includes a Combi-<br />
Scan+ R 200 scanner for ripsawing<br />
and cutting, a ProfiRip 450 Speed<br />
optimising circular saw and an<br />
OptiCut 450 FJ+ III high-speed optimising<br />
cross-cut saw with ST 10-<br />
1500 automatic stacker. The entire<br />
system is connected via the Opti -<br />
Link software, which was initially<br />
presented as a concept in 2011<br />
and now comes to the market as a<br />
solution for the networked production<br />
process of production<br />
lines with several scanners.<br />
The compact combi-solution<br />
with EasyScan scanner and OptiCut<br />
200 Elite optimising circular saw<br />
celebrated its trade fair premiere.<br />
The system is Weinig’s standard solution<br />
for simple applications in rip<br />
optimising. OptiCom Direct enables<br />
the system to be consistently<br />
operated and controlled.<br />
The new OptiCut S 90 XL Super-<br />
Drill pushfeed saw combines the<br />
work processes of cutting, drilling<br />
and milling in a single machine.<br />
The integrated drilling/milling unit<br />
allows additional vertical drilling or<br />
transverse milling to be performed<br />
on the workpiece before cross-cutting.<br />
Four design versions were<br />
available for the product launch.<br />
Weinig also used Ligna to present<br />
what is believed to be the<br />
fastest compact finger jointing<br />
line on the market in the glulam<br />
production segment.<br />
The new PowerJoint 8 allows<br />
timber with up to eight connections<br />
to be centrally milled and<br />
pressed per minute. With additional<br />
models, such as the Profijoint,<br />
Ultra and Turbo-S with<br />
dividing saw, Weinig covers a<br />
broad spectrum of finger-jointing<br />
lines that cater equally for newcomers<br />
to wood finishing and industrial<br />
operators with high<br />
capacities.<br />
Michael Weinig (UK) Ltd<br />
Tel 01235 557600<br />
Michael Weinig AG<br />
Tel 0049 (0) 93 41 86-0<br />
Email info@weinig.com<br />
www.weinig.com<br />
Page 40 Panel, Wood & Solid Surface <strong>June</strong>/<strong>July</strong> <strong>2013</strong>
LIGNA REVIEW<br />
Successful Ligna experience for Kündig<br />
KÜNDIG AG reports an extremely<br />
successful experience at<br />
Ligna <strong>2013</strong>, with the latest innovative<br />
technology attracting<br />
considerable attention and with<br />
the promise of more to come in<br />
the future.<br />
Kündig UK’s Carl O’Meara spent<br />
time on the Swiss sanding specialist’s<br />
stand, having primary responsibility<br />
to meet and greet visitors<br />
from the UK and see how Kündig<br />
can assist in their machining requirements,<br />
and also to work as<br />
part of the Kündig team, in Carl’s<br />
words, “to ensure that people do<br />
not get neglected when they visit<br />
the stand, however busy it is”.<br />
Carl reports that the Kündig<br />
stand was so busy that there were<br />
occasions when all twelve sales<br />
staff were demonstrating machines<br />
to potential customers, so<br />
all that he could do was arrange<br />
meetings or take business cards<br />
from interested parties, so that the<br />
sales team could follow them up<br />
in due course.<br />
Carl adds, “My personal observation<br />
was that a lot of visitors to<br />
the stand looked first at the performance<br />
of the machines and<br />
what they could achieve: only afterwards<br />
did they look at the<br />
price.” He reports considerable interest<br />
from continental Europe in<br />
Kündig’s offering, as well as from<br />
further afield, for example Libya,<br />
Afghanistan, Cameroon and India:<br />
“they came to the show, and to the<br />
stand, from every continent in the<br />
world”.<br />
Visitors showed particular interest<br />
in the Brilliant wide-belt<br />
sanders (at least one of which was<br />
sold off the stand) and in the<br />
demonstration using a purposely<br />
damaged sanding belt to show oscillation<br />
marks when straight line<br />
sanding: then, by simply placing<br />
the same sanding head to give<br />
a shear cut, these marks simply<br />
disappear.<br />
It was the Technic Precision that<br />
had been “under wraps” before the<br />
show. Carl comments, “There is no<br />
machine like it for the way it is<br />
constructed, the way it works and<br />
the accuracy it gives”.<br />
During Ligna, the Technic Precision<br />
was demonstrated sanding<br />
raw veneer to a calibrated thickness<br />
of 0.4 mm. The sander offers<br />
an accuracy of 0.02 mm and can<br />
be utilised on various materials either<br />
fed sheet by sheet or from a<br />
roll, including composites, veneers,<br />
aluminium, high pressure<br />
laminates, duroplastics, cork fibreglass,<br />
carbon fibre, honeycomb,<br />
rubber and insulation, and serves<br />
a wide range of industries.<br />
In addition to the Technic Flash<br />
for the edge-sanding market, the<br />
Technic is offered in three widebelt<br />
configurations: the Technic<br />
Precision, the Technic BOTOP and<br />
the Technic CNC. The range offers<br />
bespoke machines designed to<br />
meet individual manufacturers’<br />
specific needs, making it hard to<br />
describe a typical Technic machine.<br />
Options available include<br />
top and bottom sanding systems<br />
with two to six units (or more if required),<br />
extra large machines for<br />
panel manufacturers, special machines<br />
for processing plywood,<br />
cutterheads, and machines designed<br />
to work with very thin material,<br />
ideal for those working with<br />
laminates.<br />
The Swiss-based parent company<br />
reports that, due to the excellent<br />
reputation that Kündig has<br />
built up over the decades, it regularly<br />
receives enquiries concerning<br />
potential applications for which<br />
there is no pre-existing machinebased<br />
solution. Kündig welcomes<br />
such enquiries, which allow its engineers<br />
to demonstrate their creativity<br />
and innovative way of<br />
thinking, as well as the quality of<br />
the Kündig range.<br />
The Brilliant wide-belt sanders<br />
come in four designs, numbered 1,<br />
2, 3 or 4, depending on the number<br />
of sanding heads, and can be<br />
equipped for solid wood, veneer<br />
or lacquer sanding. Designed so<br />
that it is the sanding group that<br />
raises and lowers rather than the<br />
workpiece, the Brilliant range can<br />
be supplied in a wide range of<br />
configurations to suit individual<br />
customer needs, coming with a<br />
standard working height of 3-200<br />
mm and being available in working<br />
widths of 1,100 mm, 1,350 mm<br />
and (2, 3 or 4 only) 1,600 mm and<br />
wider upon request (Kündig has<br />
built a number of machines with a<br />
2,200 mm working width).<br />
As well as the Technic, the edge<br />
sanding range from Kündig includes<br />
the Uniq, Uniq-S and Basiq,<br />
offering a variety of options to<br />
meet all edge sanding needs including<br />
high gloss requirements.<br />
Carl O’Meara returned from<br />
Ligna very positive about the demand<br />
on the Continent for<br />
Kündig’s range of quality sanders,<br />
commenting that it was “A very rewarding<br />
show”, and adding that<br />
he is looking forward to the next<br />
set of innovations that will be<br />
emerging from the Kündig stable.<br />
He adds, “Although the presence<br />
from the UK was less than<br />
from other European countries,<br />
the quality of the enquiries received<br />
was high,” and he is looking<br />
forward to sharing with British<br />
customers “the secret of quality<br />
sanding that is so well known and<br />
appreciated on the Continent.”<br />
Kündig Ltd<br />
Tel 0845 833 0565<br />
Email sales@kundig.co.uk<br />
www.kundig.co.uk<br />
Panel, Wood & Solid Surface <strong>June</strong>/<strong>July</strong> <strong>2013</strong> Page 41
LIGNA REVIEW<br />
Ney’s principals on show at Ligna <strong>2013</strong><br />
A WELL respected name in the<br />
world of woodworking machinery,<br />
Ney Ltd continues to develop<br />
its pioneering range of<br />
machinery and in the process,<br />
remains one of the UK’s leading<br />
machinery suppliers.<br />
Ligna <strong>2013</strong> saw the launch of<br />
several new machines from Ney’s<br />
key principals, all of which will be<br />
available in the UK and Ireland<br />
from Ney Ltd this summer.<br />
Managing director, Gerd Ney,<br />
adds, “We are constantly striving<br />
to offer our customers the ideal<br />
solution for their business. By offering<br />
a wide range of state-ofthe-art<br />
machinery, specifically<br />
designed for the smaller manufacturer,<br />
Ney Ltd will continue to be<br />
the first choice for woodworking<br />
machinery and materials.”<br />
Cehisa<br />
Manufacturing woodworking machinery<br />
for more than 50 years, Cehisa’s<br />
range of edgebanders,<br />
specifically designed to minimise<br />
wastage and maximise production<br />
in small workshops, have grown following<br />
the launch of three new machines<br />
at Ligna, one of which was<br />
the Bryko PS, which has been designed<br />
for processing solid wood.<br />
The motors and cylinder have been<br />
Cehisa Bryka PS<br />
finely tuned to cope with 5 mm edgings.<br />
For details of all new models<br />
from Cehisa please call Ney Ltd.<br />
Fravol RAPID hot-melt edgebander.<br />
Page 42 Panel, Wood & Solid Surface <strong>June</strong>/<strong>July</strong> <strong>2013</strong>
LIGNA REVIEW<br />
EBM’s KDP 117 SLP-P edgebander.<br />
GG Macchine<br />
Twister 2200<br />
EBM<br />
Exclusively available through Ney<br />
Ltd, EBM’s KDP 117 SLK-P edgebander<br />
(also knonw as the AKV 3007<br />
DK-F) sets new standards in terms<br />
of multi-tasking and comfort. Individually<br />
built to customer<br />
requirements,<br />
the basic model offers<br />
edge processing at 10<br />
m/min. The laser unit<br />
can be fitted to all<br />
KDP/ATV models and all<br />
3000 models from the<br />
3001 to the 3006. The<br />
show model included two milling<br />
aggregates, a corner rounding radius<br />
scraper, a surface scraper, a<br />
buffing station and a grooving saw.<br />
Virutex<br />
Exclusively availabe in the UK<br />
through Ney Ltd, the new CE223X<br />
Duo from Virutex offers a revolutionary<br />
lightweight, double<br />
hand planer that offers both traditional<br />
planing and<br />
sanding in one.<br />
Equipped with a new<br />
helical tool holder, the<br />
multi-functional hand<br />
tool comes with an adjustable<br />
rear flange that<br />
enables the user to<br />
adjust the settings to<br />
suit the material accordingly.<br />
Ney Ltd<br />
Tel 024 7630 8100<br />
www.ney.co.uk<br />
Fravol<br />
Configured to meet the precise requirements<br />
of individual customers,<br />
Fravol’s Rapid range of hot<br />
melt edgebanders were exhibited<br />
at this year’s show. Available<br />
through leading supplier Ney Ltd,<br />
the top-of-the-range machines<br />
have been cleverly designed to<br />
suit larger production environments<br />
and specialist operations —<br />
taking advantage of Fravol’s<br />
patented application of aluminium<br />
edging. The Rapid also offers<br />
10-25 m/min processing time,<br />
automatic gluing and multi-coils.<br />
Fravol’s Fusion system can also be<br />
added, enabling laser edgebanding<br />
materials to be used without<br />
the cost of a laser.<br />
GG Macchine<br />
Leading manufacturer of machines<br />
and automatic horizontal<br />
packaging, GG Macchine has introduced<br />
two new pre-stretched<br />
wrapping machines that will be<br />
available through Ney later this<br />
year. Shown is the Twister 2200, a<br />
prototype machine that has two<br />
rings that turn in opposite directions,<br />
adjusting to differently sized<br />
products and ultimately saving<br />
material.<br />
Virutex CE223X Duo<br />
Panel, Wood & Solid Surface <strong>June</strong>/<strong>July</strong> <strong>2013</strong> Page 43