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April 2009 - Low Resolution - PAWPRINT PUBLISHING

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NEWS<br />

a new Giben Prisma 3000 saw for Unitech<br />

Unitech began as designers and suppliers and didn’t actually move into manufacturing until 2001,<br />

when demand had been positively identified.<br />

capability to the business. It replaces<br />

an older model, which was<br />

also supplied by RW Machines and<br />

which had reached the end of its<br />

working life.<br />

“The new Giben has slotted<br />

seamlessly into our production<br />

line,” says Kevin, “and it is giving us<br />

greater precision working. It’s easier<br />

to program and it loads at the<br />

front, so that the operator can run<br />

the panel sizing operation single<br />

handedly.”<br />

Prisma 3000 SP is from a world<br />

leader in beam saw technology<br />

and features the heavy duty construction<br />

that the market has<br />

learned to expect from Giben. The<br />

Unitech machine specifically is a<br />

single line panel sizing centre that<br />

was developed by Giben for the<br />

wood-based panel processing sector<br />

and particularly for use by<br />

small to medium sized cabinet furniture<br />

makers. Front loading of the<br />

stacks is facilitated by a panel<br />

pusher with grippers featuring<br />

double bottom floating appendices,<br />

which block the stack during<br />

the whole cutting cycle and<br />

until the last trim cut is made. Support<br />

tables under the pusher bar<br />

are equipped with roller modules<br />

to protect the board surface from<br />

any damage: saw blade projection<br />

is to a maximum height of 132<br />

mm and the split pressure beam<br />

ensures maximum stack control.<br />

Unitech produces around 250<br />

cabinets/wk, of which most are<br />

sold ready assembled and with<br />

doors in position for trade customers.<br />

Kevin Crouch estimates<br />

that the Giben will enable a doubling<br />

of this throughput due in<br />

large part to the significant improvement<br />

in materials handling<br />

that it represents. This has eliminated<br />

the need for manual removal<br />

and turning of workpieces<br />

between passes, allowing panels<br />

to be loaded, cut, turned and finished,<br />

all in one sequence.<br />

Unitech’s focus on smaller trade<br />

customers has proved invaluable<br />

during the economic downturn.<br />

Says Valerie Crouch: “We are not<br />

dependent on one or two big customers<br />

for the majority of our<br />

business. A good mix of smaller<br />

specialist buyers makes us less vulnerable<br />

to big swings in the trading<br />

climate.<br />

“Our customers are not dependent<br />

on large-scale building<br />

projects and have been less affected<br />

than bigger operators by<br />

the slow-down in the building sector.<br />

We are confident, but not complacent,<br />

that we will have enough<br />

demand to see us through the<br />

worst of the recession.<br />

“A new factory and new machinery,<br />

like the Giben Prisma<br />

3000 SP, will make us more efficient,<br />

avoid down-time and it will<br />

also help us to make the most of<br />

the opportunities that will arise<br />

when the economy starts to recover<br />

and grow again. We feel we<br />

are about as well placed as we<br />

could reasonably hope to be in<br />

the circumstances!”<br />

RW Machines Ltd<br />

Tel 01869 244943<br />

Email sales@rwmachines.co.uk<br />

www.rwmachines.co.uk<br />

Manufacturing versatility on the Giben allows Unitech to field a truly bespoke service.<br />

Panel, Wood & Solid Surface <strong>April</strong> <strong>2009</strong> Page 13

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