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SIGUARD Laser Scanner LS4<br />
Panoramic Security<br />
safety<br />
<strong>INTEGRATED</strong>
SIGUARD laser scanner LS4<br />
Panoramic and flexible security<br />
The maximum degree of protection for man<br />
and machine is of prime importance – in<br />
every sector of automated industry. Here,<br />
the main priority is to provide the highest<br />
degree of safety for all of those involved in<br />
the production or the process environment;<br />
however, it is also important to sustainably<br />
guarantee the highest possible availability<br />
of the plants and systems. In order to be<br />
able to fulfill 100% of these requirements,<br />
as part of our Safety Integrated safety portfolio,<br />
we are offering you the reliable<br />
SIGUARD laser scanner LS4.<br />
2
Whether mounted on stationary<br />
machines or on mobile systems such as<br />
driverless transport vehicles – using<br />
SIGUARD laser scanners, you can<br />
perfectly secure your hazardous areas in<br />
almost every working environment up<br />
to Category 3 according to EN 954-1.<br />
Up to four protective and warning field<br />
pairs for persons and objects can be<br />
freely set in operation. They can be<br />
simply programmed using either a PC or<br />
a laptop which means that they can be<br />
quickly and flexibly adapted to new<br />
requirements.<br />
SIGUARD laser scanners are optical<br />
distance sensors which detect any<br />
motion in a 190° working zone. By<br />
transmitting safe laser pulses and then<br />
evaluating every reflected pulse, they<br />
have everything safely in view. And<br />
when potentially hazardous situations<br />
do arise, they respond quickly and<br />
reliably.<br />
In addition to a conventional<br />
connection, the new communicationcapable<br />
versions of our SIGUARD laser<br />
scanners can be connected reliably and<br />
in a user-friendly fashion to AS-Interface<br />
Safety at Work and PROFIBUS with the<br />
PROFIsafe profile through integrated<br />
interfaces. Unified, integrated<br />
communications via standard fieldbuses<br />
can be implemented in a fail-safe<br />
fashion by transmitting safety-related<br />
and standard data together. This means<br />
that also with our SIGUARD laser<br />
scanners, you can enjoy the benefits of<br />
having just one bus coupling.<br />
SIGUARD laser scanners LS4 – the<br />
advantages at a glance:<br />
• Hazardous areas can be contactlessly<br />
and reliably secured with devices<br />
which can be universally used: on<br />
machines, production robots, conveyor<br />
systems, vehicles etc.<br />
• Standard versions with fail-safe semiconductor<br />
outputs<br />
• Safe direct connection to<br />
AS-Interface Safety at Work<br />
• User-friendly version with PROFIBUS<br />
PROFIsafe connection<br />
• When scanners are replaced, parameters<br />
are automatically transferred via<br />
PROFIBUS<br />
• Category 3 according to EN 954-1<br />
• Up to 4 personnel protective and<br />
warning field pairs which can be<br />
freely set<br />
• Protective field with max. 4 m radius<br />
for personnel safety<br />
• Extremely compact design<br />
• Low current drain (approx. 300 mA)<br />
LS4 laser scanner “Standard“<br />
3
Applications<br />
All hazardous areas under control<br />
Securing horizontal hazardous areas<br />
• Personnel and objects are safely and reliably<br />
detected in the hazardous areas of machines and<br />
plants<br />
• Almost any protective and warning fields can be<br />
flexibly programmed<br />
Securing horizontal hazardous areas with<br />
several protective fields<br />
• Personnel in various hazardous areas can be<br />
reliably detected by changing-over the protective<br />
fields<br />
• Availability is increased by only securing those<br />
areas which are presently active<br />
WF 2<br />
SF 2<br />
SF 2<br />
(active)<br />
WF 1<br />
(active)<br />
4
SF 4<br />
SF 1<br />
Monitoring the routes of driverless transport<br />
systems<br />
• Persons and objects which approach the vehicle<br />
are reliably detected<br />
• Laser scanners provide a larger safety area when<br />
compared to bumpers or protective bars, therefore<br />
permitting a higher velocity<br />
SF 2 SF 3<br />
c<br />
c<br />
Collision protection for trolleys<br />
• Personnel on the route are reliably protected<br />
• Objects on the route are detected early on and<br />
damage to the vehicle and load is avoided<br />
SF1<br />
SF2<br />
b<br />
a<br />
Additional applications<br />
• Many ways of securing hazardous areas<br />
• Securing rooms and providing access control<br />
• Checking the protrusion length for machine and<br />
personnel protection<br />
• Non-safety-related measuring or detection tasks<br />
(e. g. determining distances, positions or contours)<br />
5
Function description<br />
Flexibly master every requirement<br />
Mode of operation<br />
The SIGUARD laser scanner LS4 is a scanner which optical-<br />
E<br />
Sc<br />
Reflection<br />
ly and contactlessly scans areas – and which is predominantly<br />
used for personnel protection.<br />
The laser scanner generates a continuous train of bundled<br />
light pulses using a laser diode and an optical system. An<br />
integrated rotating mirror distributes these light pulses<br />
over the complete working area. If objects or persons enter<br />
this field, then the scanner evaluates the reflected light<br />
pulses and, using the light propagation time, continually<br />
calculates the precise position coordinates. If the defined<br />
personnel protective field is violated, then it brings the<br />
machine to an immediate stop.<br />
The operating range of SIGUARD laser scanners LS4 ex-<br />
0.36°<br />
tends over 190° and is subdivided into angular segments<br />
of 0.36°. The scanning rate is 25 scans per second which<br />
means that a light pulse is transmitted every 40 ms into<br />
every segment. A special algorithm ensures that objects<br />
larger than 70 mm – this corresponds to the scanner resolution<br />
– are reliably detected. However, it also ensures that<br />
dust and other disturbing effects do not have a negative<br />
impact on the availability of the system.<br />
– 5°<br />
185°<br />
SIGUARD laser scanners LS4 detect persons – even when<br />
they are wearing dark clothing – in a safety-related fashion<br />
up to 4 meters away. Persons and objects can be detected<br />
at a range of 15 m, for example, to output a warning<br />
message (however, this is not safety-related).<br />
Personnel protective field 4 m<br />
Warning field<br />
Working area<br />
15 m<br />
50 m<br />
6
Flexibility already on board<br />
SIGUARD laser scanners can be flexibly adapted to every requirement<br />
using four variable protective field pairs for personnel<br />
protective and warning fields. These protective field<br />
pairs can be simply set at the PC. The SIGUARD laser scanner<br />
can be used on stationary machines and systems, but it can<br />
also be used for mobile applications mounted on vehicles,<br />
driverless transport systems or trolleys. This means, for example,<br />
that various operating areas of a robot can be secured<br />
where the laser scanner consecutively scans the different<br />
areas. Using four programmable protective fields, driverless<br />
transport systems can be secured e. g. for fast travel, slow<br />
travel, lefthand and righthand curves.<br />
SF 3 SF 1 SF 4<br />
SF 2<br />
Only personnel protective fields are shown<br />
Software for every application<br />
It is extremely easy to precisely set the laser scanner thanks to<br />
the LS4soft PC operator software.<br />
The following functions are integrated:<br />
• Protective fields can be easily configured using either a PC<br />
or laptop<br />
• Additional functions such as protective field changeover,<br />
restart inhibit etc. can be configured using a software<br />
assistant<br />
• Extensive range of displays – e. g. defined protective fields,<br />
actual scan contour, system settings etc.<br />
• Safe access protection using passwords with various<br />
authorization stages<br />
• LS4soft can run under Microsoft Windows 95/98/2000/NT/XP<br />
7
Standard, PROFIBUS or<br />
AS-Interface<br />
The optimum connection<br />
always available<br />
SIGUARD laser scanners are available in three connection versions.<br />
In addition to the standard device with semiconductor<br />
outputs, communication-capable versions are also available<br />
which allow the SIGUARD laser scanner LS4 to be directly connected<br />
to AS-Interface and PROFIBUS. This guarantees seamless<br />
safety concepts where hazards are essentially neutralized.<br />
The optimum scanner for your automation environment<br />
The conventional version of the SIGUARD laser scanner LS4 has<br />
two fail-safe, self-monitoring, wear-free semiconductor outputs<br />
which are safely shut down as soon as an object penetrates the<br />
programmed protective field of the scanner. The two redundant<br />
outputs can be used to directly switch actuators such as contactors<br />
or valves. Or, if supplementary functions such as contactor<br />
feedback or muting are required, these output signals can be fed<br />
to a separate safety evaluation unit.<br />
The communication-capable version for AS-Interface<br />
With Safety at Work, you have the unique opportunity of also<br />
connecting safety-related devices – such as the LS4 laser scanner<br />
– directly to the AS-Interface. In this case, the safety-related shutdown<br />
is realized via the safety monitor. If it has been appropriately<br />
parameterized, the safety monitor can also simultaneously respond<br />
to other control devices such as Emergency Stop pushbuttons<br />
or similar devices.<br />
As for the standard laser scanner, an optional start button can be<br />
connected to the unit and the protective fields can be changedover<br />
directly at the scanner.<br />
Laser scanner LS4 – AS-Interface Safety at Work<br />
8
The communication-capable version for PROFIBUS<br />
Laser scanners which can be directly connected to<br />
PROFIBUS allow the scanner to be completely operated via<br />
the bus in a user-friendly fashion. In this case, the safetyrelated<br />
shutdown as well as the currently active protective<br />
field are controlled via the bus. The safety-related data<br />
transfer via the bus uses the PROFIsafe profile. The safetyrelated<br />
shutdown as well as the selection of the protective<br />
field is carried out in the safety-related section of a control,<br />
for instance, in a safe software block of a SIMATIC S7-300F.<br />
There is a special integrated feature where parameter data<br />
can be automatically transferred to a new scanner if the<br />
device has to be replaced.<br />
Laser scanner LS4 – PROFIBUS<br />
Parameterization<br />
The communication-capable scanners are parameterized<br />
using a PC or laptop which is connected at the serial<br />
port using a special connecting cable. On the scanner<br />
side, the magnetically coded key of the connecting<br />
cable is inserted at the bus interface of the scanner. Instead<br />
of using an electrical connection as for standard<br />
scanners, in this case, the data is serially transferred<br />
through an infrared port. It goes without saying that<br />
also here the user-friendly LS4soft parameterizing program<br />
can be used as operator software. The LS4soft is<br />
provided with every scanner.<br />
Parameterizing the scanner using the<br />
optical interface cable<br />
Safety Integrated<br />
PROCESS FIELD BUS<br />
PROFIBUS<br />
AS-Interface<br />
9
SIGUARD laser scanner LS4<br />
Technical data<br />
Protective field data<br />
Personnel protective field<br />
Detection range<br />
0–4 m (no dead zones when correctly mounted)<br />
Reflection capacity<br />
Min. 1.8 % (matt black)<br />
Measuring error Max. 83 mm (for a protective field radius < 3.5 m)<br />
Max. 100 mm (for a protective field radius > 3.5 m)<br />
Object size<br />
70 mm (cylindrical test body)<br />
Response time<br />
Min. 80 ms (by version with semi-conductor output)<br />
Number of protective fields 4 (can be changed-over using switching inputs)<br />
Output<br />
Two fail-safe PNP transistor outputs 24 V/250 mA or a safety-related bus coupling<br />
Category Category 3 acc. to EN 954-1, type 3 acc. to DIN EN IEC 61496-1, IEC 61496-3<br />
Requirement Class 4 acc. to DIN V 19250, single-fault proof<br />
Starting<br />
The start test routine and the start inhibit can be separately parameterized<br />
Warning field<br />
Detection range<br />
0–15 m<br />
Reflection capacity Min. 20 %<br />
Object size<br />
150 x 150 mm<br />
Response time<br />
Min. 80 ms (by version with semi-conductor output)<br />
Number of protective fields 4 (can be changed-over using switching inputs)<br />
Output<br />
PNP transistor output, max. 100 mA or bus coupling<br />
Contour measurement<br />
Detection range<br />
0–50 m<br />
Reflection level Min. 20 %<br />
Object size - - -<br />
Output<br />
Serial RS 232, RS 422 interface<br />
Resolution, radial<br />
5 mm<br />
Resolution, lateral 0.36°<br />
Optical properties<br />
Angular range 190°<br />
Angular resolution 0.36°<br />
Scan rate<br />
25 scans/s or 40 ms/scan<br />
Laser protection class<br />
Class 1 (safe for the eyes), DIN EN 60825-1, wavelength = 905 nm,<br />
beam divergence = 2 mrad, timebase = 100 s<br />
General data<br />
Electrical supply<br />
Standard AS-Interface PROFIBUS<br />
10<br />
Power supply<br />
+24 V DC +20 %/–30 %, power supply according to IEC 742 using a safety transformer or<br />
comparable for DC/DC converters<br />
Overcurrent protection<br />
Using a 1.25 A medium-slow-acting fuse in the electrical cabinet<br />
Current drain Approx. 300 mA Approx. 350 mA Approx. 350 mA<br />
(use a 2.5 A power supply)<br />
Power drain Approx. 8 W at 24 V Approx. 9 W at 24 V Approx. 9 W at 24 V<br />
plus the output load<br />
Overvoltage protection Overvoltage protection with safe end cut-off according to DIN EN 61496-1<br />
Voltage dips In compliance with DIN EN 61496-1<br />
Protective conductor A protective conductor may not be connected up The PROFIBUS cable<br />
shield must be<br />
connected to the<br />
protective conductor
General data<br />
Inputs<br />
Restart/reset<br />
Standard AS-Interface PROFIBUS<br />
A control device is connected for the “restart inhibit” mode<br />
and/or device reset, dynamically monitored<br />
Field pair changeover 4 field pairs are selected using 4 field pairs are selected using Field pair changeover<br />
4 control lines with internal 4 control lines with internal via PROFIBUS<br />
monitoring (field pair = 1 protective monitoring (field pair = 1 protective (PROFIsafe profile)<br />
field and 1 warning field), 24 V DC field and 1 warning field), 24 V DC<br />
decoupled through an optical coupler) decoupled through an optical coupler)<br />
Outputs<br />
Protective field 2x fail-safe semiconductor outputs, AS-Interface, PROFIBUS, fail-safe slave<br />
PNP max. 250 mA fail-safe slave (Safety at Work) (PROFIsafe profile)<br />
short-circuit-monitored,<br />
overcurrent-protected<br />
Warning field/ PNP transistor output, AS-Interface PROFIBUS<br />
pollution/fault<br />
max. 100 mA<br />
Software<br />
Operator software<br />
LS4soft communication and parameterizing software running under Windows 95/98/2000/NT/XP<br />
with safe protocol for programming<br />
Interfaces<br />
RS 232, RS 422<br />
To parameterize the device and define the fields using LS4soft<br />
(RS 422 only for standard version)<br />
Environment and materials<br />
Degree of protection IP 65 according to IEC 60529<br />
Shock protection Protective Class 2<br />
Operating temperature 0 ... +50 °C<br />
Storage temperature –20 °C ... + 60 °C<br />
Humidity<br />
DIN 40040 Table 10, Code letter E (essentially dry)<br />
Dimensions 140 x 155 x 135 140 x 168 x 165 140 x 168 x 165<br />
(W x H x D) in mm<br />
Connection 2 connectors 2 M12 connectors 1 M12 connector,<br />
(inserted from the top, (AS-Interface and 1 M12 socket<br />
solder connection) auxiliary voltage) (PROFIBUS input<br />
1 M12 socket and output),<br />
(protective field changeover) 1 M12 socket<br />
(supply voltage),<br />
1 connector (local restart)<br />
Control cable length<br />
Max. 50 m for 0.5 mm 2 cable cross-section, shielded<br />
Data cable length RS 232 Max. 10 m<br />
Data cable length RS 422 Max. 50 m (Twisted Pair)<br />
Transmitter<br />
Infrared laser diode (905 nm wavelength)<br />
Housing<br />
Die-cast aluminum, plastic<br />
Weight<br />
Approx. 2 kg<br />
Vibration stressing<br />
According to IEC 60068 Part 2–6, 10 - 150 Hz max. 5 G<br />
over 3 axes<br />
Continuous shock<br />
According to IEC 60068 Part 2–29, 10 G, 16 ms<br />
over 3 axes<br />
Noise immunity According to DIN EN 61496-1 (corresponding to the requirements for Type 4),<br />
additionally in accordance with DIN 40839-1/3<br />
Test pulses 1, 2, 3 a, 3 b and 5 (cannot be used on vehicles with internal-combustion engines)<br />
Rotating mirror drive Brushless DC motor<br />
Rotating mirror bearings Maintenance-free ball bearings<br />
11
Product overview<br />
SIGUARD laser scanner LS4-4, standard version<br />
Fail-safe semiconductor outputs<br />
including the LS4soft software<br />
3RG7834-6DD00<br />
SIGUARD laser scanner LS4-4 Safety at Work<br />
Fail-safe direct connection to AS-Interface<br />
including the LS4soft software<br />
3SF7834-6DD00<br />
SIGUARD laser scanner LS4-4 PROFIsafe<br />
Fail-safe direct connection to PROFIBUS<br />
including the LS4soft software<br />
3SF7834-6PB00<br />
Mounting accessories<br />
Mounting system<br />
Can be swiveled for simple adjustment<br />
3RG7838-1AA<br />
Adapter plate for PLS-mounting<br />
3RG7838-1AB<br />
12
Connecting cable<br />
Connecting cable incl. connector, 15-core, 5 m<br />
Connecting cable incl. connector, 15-core, 10 m<br />
Connecting cable incl. connector, 15-core, 20 m<br />
Connecting cable incl. connector, 15-core, 35 m<br />
Connecting cable incl. connector, 15-core, 50 m<br />
Connector, complete, 15-pin<br />
Cable lead-away sideways<br />
3RG7838-1BD<br />
3RG7838-1BE<br />
3RG7838-1BF<br />
3RG7838-1BG<br />
3RG7838-1BH<br />
3RG7838-1BB<br />
PC connecting cable for laser scanner “Standard”<br />
PC connecting cable incl. connector, 9-core, 3 m<br />
PC connecting cable incl. connector, 9-core, 5 m<br />
PC connecting cable incl. connector, 9-core, 10 m<br />
Connector, complete, 9-pin<br />
Cable lead-away sideways<br />
3RG7838-1CC<br />
3RG7838-1CD<br />
3RG7838-1CE<br />
3RG7838-1CB<br />
PC connecting cable for AS-Interface and PROFIBUS versions<br />
PC connecting cable, optical magnetic connector, 9-core, 3 m<br />
3RG7838-1DC<br />
Maintenance and test accessories<br />
Cleaning set for the scanner window<br />
Test object, cylindrical, 500 mm long, 70 mm diameter,<br />
reflection capacity approx. 1.8 %<br />
Test object, cylindrical, 1000 mm long, 200 mm diameter,<br />
reflection capacity approx. 1.8 %<br />
3RG7838-7RS<br />
3RG7838-7GB<br />
3RG7838-7GD<br />
13
Connection examples<br />
SIGUARD laser scanner “Standard” with protective field changeover and start button<br />
+ 24V<br />
0V<br />
PE<br />
• Start button for manual restart directly at the<br />
scanner (connection 2)<br />
1,25<br />
A mT<br />
Evaluation unit or<br />
fault-tolerant PLC<br />
• Alarm output at connection 5<br />
(e. g. warning lamp)<br />
• Protective field changeover at<br />
connections 4, 6, 7 and 8<br />
1 2 3 4 5 6 7 8 9 101112131415<br />
X1<br />
• Safety-related processing of the safe outputs<br />
(connections 11 and 12) through an evaluation<br />
unit or fault-tolerant PLC<br />
SIGUARD laser scanner LS4<br />
SIGUARD laser scanner “Standard” with 3RG7847-4BB evaluation unit<br />
• Start button for manual restart directly at the<br />
+ 24V<br />
0V<br />
PE<br />
1,25<br />
AmT<br />
Safety output<br />
+24V<br />
1 AT<br />
Contactor<br />
monitoring<br />
k4<br />
k5<br />
6,3 AF<br />
6,3 AF<br />
scanner (connection 2)<br />
• Permanently set protective field pair 1<br />
(24 V permanently connected to connection 4)<br />
A1(L+)<br />
S1<br />
S33 S34 S35 S31 S22<br />
1 2 3<br />
1 2 3 4 5 6 7 8 9 101112131415<br />
CH1<br />
K1<br />
SIGUARD 3RG7847-4BB<br />
CH2<br />
K2<br />
N.O.<br />
N.O.<br />
A2(L-<br />
S21 S12<br />
1 2 3<br />
SIGUARD laser scanner LS4<br />
0V<br />
K4*<br />
K5*<br />
*provide suitable<br />
spark quenching<br />
14
SIGUARD laser scanner AS-Interface<br />
• Directly connected to AS-Interface Safety at Work<br />
• Safety-related shutdown using the safety monitor<br />
• Protective field changeover as for the standard<br />
scanner<br />
• A local button can be optionally connected for<br />
manual restart<br />
• All of the connections are established through<br />
M12 connectors<br />
AS-Interface Safety at Work<br />
AS-Interface<br />
auxiliary voltage<br />
or 24 V DC<br />
Optional: Local<br />
button for restart<br />
24 V<br />
Protective field 1–4<br />
Addressing socket<br />
SIGUARD laser scanner LS4<br />
SIGUARD laser scanner PROFIBUS<br />
• Directly connected to PROFIBUS<br />
• The shutdown signal is safely transferred via the<br />
PROFIBUS PROFIsafe profile<br />
• Safe protective field changeover also via<br />
PROFIBUS<br />
• Laser scanners can be quickly replaced thanks to<br />
the automatic parameter transfer<br />
• A local button can be optionally connected for<br />
manual restart<br />
• All of the connections are established through<br />
M12 connectors<br />
PROFIBUS<br />
24 V DC<br />
PROFIBUS<br />
or terminating resistor at the end node<br />
Optional: Local<br />
button for restart<br />
SIGUARD Laserscanner LS4<br />
15
Fax Order +49/911/9 78-33 21<br />
SENSORIK<br />
Sensors in production<br />
engineering<br />
Order No.<br />
6ZB5330-0AC02-0BA0<br />
Safety Integrated<br />
Safety Integrated:<br />
Just how seamless is<br />
your safety concept?<br />
Order No.<br />
E20001-A150-M103-X-7600<br />
Please send me the information I have selected to the following address:<br />
Company/Department<br />
Name<br />
Street, Postal Code/City<br />
Telephone/Fax<br />
SIGUARD<br />
3RG784/3SF784<br />
Light Curtains<br />
Order No.<br />
E20001-A10-P873-X-7600<br />
Application Manual<br />
Safety Integrated<br />
Order No.<br />
6ZB5 000-0AA02-0BA0<br />
CD-ROM<br />
Safety Integrated<br />
Order No.<br />
E20001-D10-M103-X-7400<br />
Yes, I’m already being supported from Ms/Mr<br />
of the Siemens branch office in<br />
No, up until now I have had no contact with Siemens.<br />
I would like a sales person to visit me<br />
Subject to change without prior notice 09/04 | Order No. E20001-A20-P873-X-7600 | DISPO 27603 | 21CXXXX MK.PT.P7.SIGU.52.4.04 WS 0904X. | Printed in Germany | © Siemens AG 2004<br />
The information in this brochure only provides a general description and general performance features. For a specific application, this information will<br />
not always be applicable in the form described here. This information can also change due to ongoing product development. The required performance<br />
features are only binding if they have been expressly agreed upon in the form of a written contract.<br />
Siemens AG<br />
Automation and Drives<br />
Factory Automation Sensors<br />
P.O. Box 48 48, 90327 Nuremberg, Germany<br />
www.siemens.com/laserscanner<br />
www.siemens.com/safety<br />
www.siemens.com/fas