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Instruction Sheet Swing Cylinders -- Imperial - Enerpac

Instruction Sheet Swing Cylinders -- Imperial - Enerpac

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®<br />

PRODUCTION AUTOMATION<br />

L1717 Rev. A 09/95<br />

IMPORTANT RECEIVING INSTRUCTIONS<br />

Visually inspect all components for shipping damage. If any shipping damage is<br />

found, notify carrier at once. Shipping damage is NOT covered by warranty. The<br />

carrier is responsible for all repair or replacement cost resulting from damage in<br />

shipment.<br />

INSIDE THIS INSTRUCTION SHEET<br />

DESCRIPTION.....................................................1<br />

SPECIFICATIONS ...............................................2<br />

PRELIMANARY INFORMATION ....................3<br />

MOUNTING SPECIFICATIONS........................4<br />

Mounting Threaded Body <strong>Cylinders</strong>..................4<br />

Mounting Upper and Lower Flange <strong>Cylinders</strong> ..5<br />

INSTALLATION..................................................6<br />

Changing Plunger Rotation ................................6<br />

Attaching Clamp Arm ........................................7<br />

DESCRIPTION<br />

<strong>Instruction</strong> <strong>Sheet</strong><br />

<strong>Swing</strong> <strong>Cylinders</strong> -- <strong>Imperial</strong><br />

Arms for Upper Flange Body ............................ 7<br />

Hydraulic Connections....................................... 8<br />

Port Identification............................................... 8<br />

OPERATION...................................................... 16<br />

Vent Plug.......................................................... 16<br />

Pressure and Flow Rate.................................... 16<br />

MAINTENANCE............................................... 10<br />

TROUBLESHOOTING ..................................... 10<br />

CLAMP ARM MACHINING SPEC.’S ............ 11<br />

These swing cylinders are designed to swing 90° in a clockwise or<br />

counter-clockwise direction. They can also be used in straight clamping<br />

applications. Single-acting and double-acting swing cylinders are available.<br />

Clamp arms are not supplied with cylinders. Clamp arms can be purchased<br />

separately or made according to the specifications on page 11.<br />

Model Number Code<br />

1 2 3 4 optional 5 6 optional<br />

S = swing T = threaded body R = right swing S = single- L = long 1 = 1,3 kN 1 = imperial V = Viton<br />

cylinder U = upper flange L = left swing acting stroke 2 = 2,2 kN<br />

L = lower flange S = straight<br />

(no swing)<br />

D = doubleacting<br />

12 kN only<br />

5 = 5,6 kN<br />

12 = 11,6 kN


SPECIFICATIONS<br />

Arm Length [inches (mm)] straight pull<br />

Operating Specifications — Maximum Flow Rate Chart<br />

Also see graphs on page 3.<br />

300 lb (1,3 kN) — Maximum Clamp Arm Length is 2.25" (57 mm)<br />

0.87 (20)<br />

standard arm<br />

1.25 (32)<br />

extended<br />

1.75 (44)<br />

extended<br />

2.25 (57)<br />

extended —<br />

Max. Flow [in 3 /min (cc/min)] 10 (164) 10 (164) 5 (83) 5 (83) 5 (83) —<br />

Max. Pressure [psi (bar)] 5000 (350) 5000 (350) 2500 (172) 2000 (138) 1100 (76) —<br />

Clamping Force [lbs (kN)] 347 (1,5) 300 (1,3) 150 (0,67) 100 (0,44) 50 (0,22) —<br />

Arm Length [inches (mm)] straight pull<br />

500 lb (2,2 kN) — Maximum Clamp Arm Length is 3" (76 mm)<br />

0.97 (25)<br />

standard arm<br />

1.5 (38)<br />

extended<br />

2.0 (51)<br />

extended<br />

2.5 (64)<br />

extended<br />

3.0 (76)<br />

extended<br />

Max. Flow [in 3 /min (cc/min)] 12 (197) 12 (197) 6 (98) 6 (98) 6 (98) 6 (98)<br />

Max. Pressure [psi (bar)] 5000 (350) 5000 (350) 3000 (207) 2100 (145 1850 (128) 1550 (107)<br />

Clamping Force [lbs (kN)] 585 (2,6) 500 (2,2) 275 (1,2) 175 (0,8) 150 (0,7) 110 (0,5)<br />

Arm Length [inches (mm)] straight pull<br />

1250 lb (5,6 kN) — Maximum Clamp Arm Length is 5" (127 mm)<br />

1.58 (40)<br />

standard arm<br />

2.0 (51)<br />

extended<br />

3.0 (76)<br />

extended<br />

4.0 (102)<br />

extended<br />

5.0 (127)<br />

extended<br />

Max. Flow [in 3 /min (cc/min)] 25 (410) 25 (410) 12 (197) 12 (197) 12 (197) 12 (197)<br />

Max. Pressure [psi (bar)] 5000 (350) 5000 (350) 3800 (262) 2500 (172) 1900 (131) 1500 (103)<br />

Clamping Force [lbs (kN)] 1390 (6,2) 1100 (5,0) 750 (3,3) 450 (2,0) 275 (1,2) 200 (0,9)<br />

Arm Length [inches (mm)] straight pull<br />

Cylinder Specifications<br />

Capacity [lbs (kN)] 300 (1,3) 500 (2,2) 1250 (5,6) 2600 (11,6) 2600 (11,6)<br />

Long Stroke<br />

Body Style threaded body, lower flange , or upper flange mounting upper flange<br />

mounting<br />

Cylinder Type double-acting single-acting and double-acting double-acting<br />

Hydraulic<br />

Stroke [in (mm)]<br />

Effective Area<br />

[in 2 (cm 2 )]<br />

Oil Capacity<br />

[in 3 (cm 3 )]<br />

clamp 0.26 (6,6) 0.32 (8,1) 0.39 (9,9) 0.50 (12,7) 1.25 (31,8)<br />

total 0.51 (13,0) 0.65 (16,5) 0.89 (22,6) 1.12 (28,4) 1.87 (47,5)<br />

clamp 0.07 (0,45) 0.19 (1,22) 0.28 (1,81) 0.63 (4,06) 0.63 (16,0)<br />

unclamp 0.15 (0,97) 0.24 (1,55) 0.59 (3,81) 1.23 (7,94) 1.23 (31,2)<br />

clamp 0.04 (0,66) 0.28 (4,59) 0.63 (10,3) 0.71 (11,6) 1.18 (30,0)<br />

unclamp 0.08 (1,31) 0.59 (9,67) 1.23 (20,2) 1.38 (22,6) 2.30 (58,4)<br />

2600 (11,6 kN) — Maximum Clamp Arm Length is 6" (152 mm) includes long stroke version<br />

2.00 (51)<br />

standard arm<br />

3.00 (76)<br />

extended<br />

4.00 (102)<br />

extended<br />

5.00 (127)<br />

extended<br />

6.00 (152)<br />

extended<br />

Max. Flow [in 3 /min (cc/min)] 100 (1639) 100 (1639) 50 (820) 50 (820) 50 (820) 50 (820)<br />

Max. Pressure [psi (bar)] 5000 (350) 5000 (350) 3400 (235) 2600 (179) 2000 (138) 1700 (117)<br />

Clamping Force [lbs (kN)] 3100 (13,8) 2600 (11,6) 1600 (7,1) 1100 (4,9) 750 (3,3) 600 (2,7)<br />

2


Clamping Force -v- Arm Length Graphs<br />

Clamping Force (lbs. [kN])<br />

Clamping Force (lbs. [kN])<br />

400 [1,78]<br />

100 [0,45]<br />

0<br />

300 [1,34] 1<br />

200 [0,89]<br />

0<br />

1500 [6,67]<br />

0<br />

1200 [5,34]<br />

900 [4,00]<br />

600 [2,67]<br />

300 [1,33]<br />

0<br />

300 lb (1,3 kN) Models<br />

.50 1.00 1.50<br />

[13] [25] [38]<br />

Arm Length (in. [mm])<br />

1250 lb (5,6 kN) Models<br />

1.00<br />

[25]<br />

1<br />

2<br />

2.00<br />

[51]<br />

3.00<br />

[76]<br />

4.00<br />

[102]<br />

5.00<br />

[127]<br />

PRELIMINARY INFORMATION<br />

2<br />

3<br />

3<br />

2.00<br />

[51]<br />

4<br />

Arm Length (in. [mm])<br />

4<br />

5<br />

5000 [350]<br />

5000 [350]<br />

2500 [172]<br />

2000 [138]<br />

1100 [76]<br />

5000 [350]<br />

5000 [350]<br />

3800 [262]<br />

2500 [172]<br />

1900 [131]<br />

1500 [103]<br />

Max. Clamp Pressure (psi [bar])<br />

Max. Clamp Pressure (psi [bar])<br />

Clamping Force (lbs. [kN])<br />

Clamping Force (lbs. [kN])<br />

600 [2,67] 0<br />

450 [2,00]<br />

300 [1,34]<br />

150 [0,67]<br />

3500 [15,55]<br />

3000 [13,33] 0<br />

2500 [11,11]<br />

2000 [8,89]<br />

1500 [6,66]<br />

1000 [4,44]<br />

500 [3,3]<br />

0<br />

2600 lb (11,6 kN) Models<br />

0 1.00 2.00 3.00 4.00 5.00<br />

[25,4] [50,8] [76,2] [101,6] [127,0]<br />

Arm Length (in. [mm])<br />

6.00<br />

[152,4]<br />

IMPORTANT: Failure to read and follow these instructions may lead to<br />

system malfunction or product failure, and could invalidate your<br />

warranty.<br />

(1) High flow rates can lead to excessive cylinder speed which can cause cylinder<br />

damage. Hydraulic pressure and cylinder speed must be adjusted to match the<br />

length of clamp arm. The clamping force also varies with the length of the clamp<br />

arm. Refer to page 2 for operating specifications.<br />

(2) Flow controls with return checks should be used to reduce swing cylinder speed to<br />

the recommended rate. The return checks help minimize back pressure that could<br />

lead to an unclamp malfunction on single-acting systems.<br />

(3) When using single-acting swing cylinders, limit the return flow back pressure to 50<br />

psi maximum. Large diameter tubing (3/8" O.D. or larger) and flow controls with free<br />

flow return checks help minimize back pressure. Consult <strong>Enerpac</strong> for proper<br />

system design.<br />

(4) Excessive return flow back pressure can also damage double-acting swing<br />

cylinders. Limit the return flow back pressure to 600 psi maximum. Double-acting<br />

systems should be set up for a metered-in with reverse free flow in the clamp port.<br />

(5) Clamping of the part should occur at the midpoint of the vertical travel. No clamping<br />

of part shall occur while the swing clamp is turning. Clamp arm should freely travel<br />

during the 90° rotation (avoid contact with cutter heads, tools, etc.).<br />

(6) Attaching clamp arm to cylinder plunger must be done according to the instructions<br />

on page 7.<br />

3<br />

.50<br />

[13]<br />

500 lb (2,2 kN) Models<br />

1<br />

1.00 1.50 2.00<br />

[25] [38] [51]<br />

Arm Length (in. [mm])<br />

1<br />

2<br />

2<br />

3<br />

3<br />

4<br />

2.50<br />

[64]<br />

4<br />

5<br />

3.00<br />

[76]<br />

5000 [350]<br />

5000 [350]<br />

3000 [207]<br />

2100 [145]<br />

1850 [128]<br />

1550 [107]<br />

5<br />

Max. Clamp Pressure (psi [bar])<br />

5000 [350]<br />

5000 [350]<br />

3400 [235]<br />

2600 [179]<br />

2000 [138]<br />

1700 [117]<br />

Max. Clamp Pressure (psi [bar])


MOUNTING SPECIFICATIONS<br />

Mounting Threaded Body <strong>Cylinders</strong><br />

Threaded body cylinders can be threaded into a tapped hole, secured to the fixture<br />

using a mounting flange, threaded into the fixture and secured with a jam nut, or<br />

mounted through a clearance hole and secured with jam nuts. See illustrations<br />

below.<br />

threaded into<br />

fixture<br />

oil connection<br />

jam nut<br />

mounting<br />

flange<br />

oil connection<br />

jam nuts<br />

When a threaded body style swing cylinder is being installed in a fixture, the thread<br />

engagement should be no less than the thread engagement for the standard <strong>Enerpac</strong><br />

mounting flange. If a cylinder is being mounted using just the lower portion of the<br />

threads, the engagement should be increased for additional support. See table below<br />

for minimum thread engagement.<br />

Cylinder Capacity Minimum Thread Engagement<br />

300 lb 1,3 kN .50" 13 mm<br />

500 lb 2,2 kN .50" 13 mm<br />

1250 lb 5,6 kN .50" 13 mm<br />

2600 lb 11,6 kN .63" 16 mm<br />

4


Mounting Upper and Lower Flange <strong>Cylinders</strong><br />

A WARNING<br />

The fixture must be capable of withstanding 5,000 psi (350 bar) hydraulic<br />

working pressure when the cylinders are manifold mounted.<br />

Manifold<br />

O-ring<br />

Cylinder<br />

Capacity<br />

300 lb<br />

1kN<br />

500 lb<br />

2,2 kN<br />

1250 lb<br />

5,6 kN<br />

2600 lb<br />

11,6 kN<br />

incl.<br />

long stroke<br />

A<br />

B<br />

Max. Oil<br />

Channel<br />

Diameter<br />

Ø A<br />

0.156"<br />

4 mm<br />

0.156"<br />

4mm<br />

0.156"<br />

4 mm<br />

0.156"<br />

4 mm<br />

Before a swing cylinder can be manifold<br />

mounted, the port screw plugs and copper<br />

gaskets must be removed.<br />

The o-rings provided should be<br />

lubricated and installed in the<br />

counter-bore around the port prior to<br />

mounting and bolting down the swing<br />

cylinder.<br />

Be sure that the o-ring does not get<br />

pinched or damaged during mounting as<br />

leakage could result. To prevent leakage<br />

from the manifold mounting, provide a<br />

fixture mounting surface with flatness<br />

within 0.003 in (0,08 mm) and a surface<br />

roughness not to exceed 32√ rms.<br />

C<br />

D<br />

Fixture<br />

Hole<br />

Diameter<br />

Ø B<br />

0.003<br />

Manifold<br />

O-ring<br />

Manifold Specifications<br />

Mounting<br />

Threads<br />

C<br />

Minimum<br />

Thread<br />

Depth<br />

D<br />

1.05 ± .03 8-36 UNF 0.50"<br />

13 mm<br />

1.15 ± .03 10-32 UNF 0.63"<br />

16 mm<br />

1.42 ± .03 25-28 UNF 0.75"<br />

19 mm<br />

1.93 ± .03 .3125-24<br />

UNF<br />

5<br />

0.88"<br />

22 mm<br />

Remove port<br />

screw plug.<br />

Remove port<br />

screw plug.<br />

A C<br />

Lubricated<br />

Mounting<br />

Bolt Torque<br />

29-35 in-lbs<br />

3,3-4,0 Nm<br />

40-48 in-lbs<br />

4,5-5,4 Nm<br />

9-11 ft-lbs<br />

12,2-14,9 Nm<br />

18-22 ft-lbs<br />

24,4-29,8 Nm<br />

Upper Flange<br />

o-ring<br />

o-ring<br />

D<br />

0.003<br />

Manifold<br />

O-Ring<br />

Dimensions<br />

I.D. x w<br />

0.239 x 0.070<br />

6,07 x 1,78 mm<br />

0.239 x 0.070"<br />

6,07 x 1,78 mm<br />

0.301 x 0.070"<br />

7,65 x 1,78 mm<br />

.301 x .070<br />

7,65 x 1,78 mm<br />

Lower<br />

Flange


INSTALLATION<br />

These <strong>Swing</strong> <strong>Cylinders</strong> are designed so that you can set the position of the clamp<br />

arm after mounting the cylinder. If you need to change the rotation direction, do it<br />

before mounting the cylinder.<br />

Changing Plunger Rotation (if needed)<br />

STRAIGHT<br />

Clamp Port Unclamp Port<br />

A<br />

R<br />

L<br />

S<br />

B<br />

Clamp and<br />

Unclamp Position<br />

.25"<br />

(6,4mm)<br />

Plunger<br />

Unclamp<br />

Position<br />

Retaining ring<br />

removed<br />

from groove.<br />

Clamp<br />

Arm<br />

Bolt<br />

LEFT SWING<br />

Clamp Port Unclamp Port<br />

A<br />

Clamping<br />

Arm<br />

B<br />

Clamp Position<br />

RIGHT SWING<br />

Clamp Port Unclamp Port<br />

Change plunger rotation by lining up the letter on top of the plunger with the arrow<br />

on the side of the cylinder opposite the ports. To change rotation, refer to<br />

illustrations and follow procedure below. You will need a spanner wrench.<br />

1. Position the arm on the plunger to provide a handle to grasp for moving the<br />

plunger.<br />

(a) Release the clamp arm bolt.<br />

(b) Remove the retaining ring and slide the clamp arm down the plunger until<br />

the top of the arm is 0.25" (6 mm) from the top surface of the plunger.<br />

(c) Tighten the clamp arm bolt. DO NOT discard the retaining ring.<br />

2. Place spanner wrench on bottom cylinder plug and turn the plug (facing you)<br />

counter-clockwise 4 turns.<br />

NOTE: Single-acting cylinders may need the bottom plug to be rotated more<br />

than 4 turns to help relieve return spring tension.<br />

3. Push down on the plunger and rotate it to line up the desired letter (L, R, S) with<br />

the arrow on the side of the cylinder.<br />

4. Once the letter and arrow are lined up, pull the plunger up, turn the bottom plug<br />

back in (clockwise) 4 turns, and tighten firmly.<br />

6<br />

S<br />

R<br />

L<br />

Approx.<br />

4 turns out.<br />

A<br />

L<br />

S<br />

R<br />

B<br />

Clamp Position<br />

Unclamp<br />

Position<br />

Bottom plug


Attaching Clamp Arm<br />

1. Remove the retaining ring from the top of the plunger.<br />

2. Slide the clamp arm down<br />

over the plunger and use a<br />

pliers to push the retaining<br />

ring back onto the plunger<br />

groove. Orient the<br />

retaining ring so the<br />

retaining ring gap will face<br />

the back of the clamp arm.<br />

See illustration.<br />

3. Move the clamp arm up until it is firmly against the retaining ring and in the<br />

desired position. While maintaining this position, torque the clamp arm bolt to<br />

specification listed below.<br />

A CAUTION<br />

Inadequate torquing of the clamp arm bolt could cause the arm to slip<br />

during operation. BE SURE TO USE QUALITY GRADE 8 (8.8 DIN 912)<br />

SOCKET HEAD CAP SCREWS (supplied with standard clamp arms).<br />

Clamp Arm Bolt Torque<br />

Cylinder Capacity Lubricated Torque<br />

300 lbs (1,3 kN) 53-64 in-lbs (6,0-7,2 Nm)<br />

500 lbs (2,2 kN) 12 to 15 ft-lbs (16,3 to 20,3 Nm)<br />

1250 lbs (5,6 kN) 24 to 29 ft-lbs (32,5 to 39,3 Nm)<br />

2600 lbs (11,6 kN) 44-53 ft-lbs (59,7-71,8 Nm)<br />

Arms for Upper Flange Body Style<br />

To use the upper flange body style cylinders,<br />

you have to be sure that the contact bolt will<br />

clear the upper flange during operation. The<br />

clamp arm must be long enough for the contact<br />

bolt to clear the upper flange as the arm swings<br />

down. Clearance problems are most common<br />

when the final clamping position is at the side of<br />

the cylinder and the contact bolt must pass by<br />

the front or back of the upper flange as it swings<br />

down. You may need to use the longer, CAL<br />

Series clamp arm for these applications.<br />

Contact<br />

Bolt<br />

Max.<br />

Length<br />

Maximum Contact Bolt Length<br />

Cylinder Capacity Maximum Length<br />

300 lbs (1,3 kN) 0.55" (14,0 mm)<br />

500 lbs (2,2 kN) 0.75" (19,1 mm)<br />

NOTE: Maximum lengths provided here are for 300 and 500 lb. upper flange models only.<br />

7


INSTALLATION (continued)<br />

Hydraulic Connections<br />

To make port connections, install fittings rated for 5000 psi (350 bar).<br />

DO NOT use thread sealant. Sealing is accomplished by using an o-ring on the<br />

fitting boss. Lubricate the o-ring prior to assembly.<br />

When designing your hydraulic circuit, remember to consider the factors listed in<br />

PRELIMINARY INFORMATION on page 3 of this <strong>Instruction</strong> <strong>Sheet</strong>. For more<br />

information about plumbing hydraulic circuits, see your <strong>Enerpac</strong> Production<br />

Automation Catalog.<br />

Port Identification<br />

A<br />

Threaded Body<br />

300 lb (1 kN)<br />

A<br />

B<br />

Side View<br />

Bottom View<br />

Unclamp<br />

Clamp<br />

Threaded<br />

Body<br />

500-2600 lb<br />

(2,2-11,6 kN)<br />

B<br />

A<br />

Side View<br />

KEY<br />

A Port:<br />

Plunger rotates 90˚ and clamps<br />

B Port:<br />

double-acting—<br />

Plunger unclamps and rotates -90˚<br />

single-acting—<br />

Vent Port<br />

Do not remove vent plug<br />

except to attach tubing. (See page 9<br />

vent plug section.)<br />

Unclamp<br />

Clamp<br />

Upper<br />

Flange<br />

Bottom View Body Style<br />

(Long Stroke)<br />

B<br />

A<br />

Cylinder Ports<br />

Cylinder Capacity 5000 psi SAE Fitting Cylinder Capacity 5000 psi SAE Fitting<br />

300 lbs (1,3 kN) #2 1250 lbs (5,6 kN) #4<br />

500 lbs (2,2 kN) #2 2600 lbs (11,6 kN) #4<br />

8<br />

Unclamp<br />

Clamp<br />

Lower<br />

Flange<br />

Body Style<br />

Side View Side View<br />

Manifold<br />

Ports<br />

Bottom View Bottom View<br />

B<br />

A<br />

Unclamp<br />

Clamp<br />

Manifold<br />

Ports


OPERATION<br />

Vent Plug<br />

<strong>Swing</strong> cylinders rotate 90° during the first portion of the stroke, continuing without<br />

rotation for the final clamping stroke. The straight downward stroke is the clamping<br />

stroke of the cylinder. Clamping force must be applied only during the vertical<br />

travel, not during the swing motion.<br />

A CAUTION<br />

—If clamping force is applied during the rotation portion of the stroke,<br />

internal plunger damage will result.<br />

—To ensure maximum cylinder performance and safety; be sure all<br />

hydraulic connections, hoses, and fittings are properly sealed and fully<br />

tightened.<br />

—Be sure all items are rated to withstand system pressures. Under-rated<br />

components will not withstand higher pressure. Using under-rated<br />

components will lead to equipment damage and possible personal injury.<br />

Single-acting cylinders have a vented plug on the left side of the cylinder when you<br />

are facing the hydraulic ports. To prevent entry of chips and coolant, the vent plug<br />

must not be removed. If the vent plug is subjected to a continuous coolant flood<br />

condition, attach tubing to the port using an SAE fitting, and run the tubing to a<br />

non-contaminated area of the fixture.<br />

Pressure and Flow Rate<br />

Clamp arm length (L) determines operating pressure setting and flow rate.<br />

See Operating Specifications — Maximum Flow Rate Chart on page 2 for clamp<br />

arm length, pressure setting and flow rate. Set operating pressure and flow rate<br />

according to the limits established by the length of the clamp arm. Do not exceed<br />

the load-to-length pressure ratios. As the arm length increases, the clamping force<br />

and maximum operating pressure are reduced.<br />

A CAUTION<br />

It is very important that you use the correct pressure and flow settings.<br />

Operating outside these limits will cause damage to the swing cylinder.<br />

Damage caused by exceeding rated pressure and maximum flow is NOT<br />

COVERED BY WARRANTY.<br />

9


MAINTENANCE<br />

TROUBLESHOOTING<br />

Maintenance is required when wear or leakage is noticed. Occasionally inspect all<br />

components to detect any problem requiring service and maintenance. <strong>Enerpac</strong><br />

offers ready-to-use Repair Parts Kits. Repair Parts <strong>Sheet</strong>s are available with<br />

assembly drawing and parts list. Contact <strong>Enerpac</strong>.<br />

IMPORTANT: Consult the Repair Parts <strong>Sheet</strong> for service information as to correct<br />

assembling and disassembling. Incorrect maintenance and service such as wrong<br />

torque values may cause product malfunctions and/or personal injury.<br />

The following information is intended to be used only as an aid in determining if a<br />

problem exists. For repair service, contact your Distributor or Authorized <strong>Enerpac</strong><br />

Service Center.<br />

Problem Possible Cause Solution<br />

1. Cylinder will not<br />

clamp/unclamp.<br />

2. Cylinder advances<br />

part way.<br />

A.pump release valve open<br />

B. no oil in pump reservoir<br />

C. air in system<br />

D.couplers not fully<br />

tightened<br />

E. blocked hydraulic line<br />

F. spring broken in cylinder<br />

A.oil level in pump too low<br />

B. plunger binding<br />

3. Cylinder A.leaking connection<br />

clamps/unclamps B. restricted hydraulic line<br />

slower than normal. C. pump malfunction<br />

4. Cylinder<br />

clamps/unclamps<br />

but will not hold<br />

pressure.<br />

A.seals damaged<br />

B. leaking connection<br />

C. pump malfunction<br />

5. Cylinder leaks oil. A.seals damaged<br />

B. plunger worn or damaged<br />

6. Clamp arm does<br />

not make swing<br />

movement.<br />

A.clamp arm loose<br />

B. plunger damaged<br />

10<br />

A.close pump release valve<br />

B. fill pump reservoir<br />

C. remove air from hydraulic system<br />

D.retighten couplers<br />

E. check valves, fittings, and tubing<br />

F. replace spring<br />

A.fill pump reservoir<br />

B. replace damaged parts<br />

—refer to Repair Parts <strong>Sheet</strong><br />

A.retighten fittings, couplers,<br />

and tubing<br />

B. check valves, fittings, and tubing<br />

C. refer to pump <strong>Instruction</strong> <strong>Sheet</strong><br />

A.replace seals<br />

—refer to Repair Parts <strong>Sheet</strong><br />

B. retighten fittings, couplers,<br />

and tubing<br />

C. refer to pump <strong>Instruction</strong> <strong>Sheet</strong><br />

A.replace seals<br />

—refer to Repair Parts <strong>Sheet</strong><br />

B. replace damaged parts<br />

—refer to Repair Parts <strong>Sheet</strong><br />

A.reposition and tighten clamp arm<br />

—see Attaching Clamp Arm<br />

on page 7<br />

B. replace damaged parts<br />

—refer to Repair Parts <strong>Sheet</strong>


CLAMP ARM MACHINING SPECIFICATIONS<br />

See Pressure and Flow Rate on page 9 to correctly measure the arm length. To<br />

determine the maximum clamping force for the arm, refer to Operating<br />

Specifications — Maximum Flow Rate Chart on page 2.<br />

"B"<br />

"E"<br />

Dimensions are in inches (mm).<br />

"H"<br />

"D"<br />

"A"<br />

"W"<br />

"G"<br />

"F" 3-PLACES<br />

2,1-3,0 [.08-.12]<br />

1,1-1,5 [.04-.06]<br />

"K"<br />

"M"<br />

"L"<br />

"J"<br />

"C"<br />

"P"<br />

"Q"<br />

"R" 2-PLACES<br />

"N"<br />

0,08 [.003]<br />

A<br />

"S"<br />

55˚-60˚<br />

"T"<br />

63√ [1,6]<br />

300 lb (1,3 kN) 500 lb (2,2 kN) 1250 lb (5,6 kN) 2600 lb (11,6kN)<br />

"A" .49-.46 (12,4-11,7) .65-.62 (16,5-15,8) .77-.74 (19,5-18,8) 1.21-1.18 (30,7-30,0)<br />

"B" Max. 3.20-3.14 (81,2-79,8) 3.98-3.96 (101,0-100,6) 6.21-6.17 (157,7-156,8) 7.52-7.48 (191,0-190,0)<br />

"C" .62-.58 (15,7-14,8) .77-.74 (19,5-18,9) 1.02-.99 (25,9-25,2) 1.41-1.38 (35,8-35,1)<br />

"D" .32-.29 (8,1-7,4) .42-.39 (10,6-10,0) .47-.44 (11,9-11,3) .65-.62 (16,5-15,8)<br />

"E" .29-.31 (7,4-7,8) .36-.38 (9,2-9,6) .50-.52 (12,8-13,2) .69-.71 (17,6-18,0)<br />

"F" 1.61-1.57 (40,8-39,9) 1.96-1.92 (49,7-48,8) 2.79-2.75 (70,8-69,9) 3.58-3.55 (90,9-90,2)<br />

"G" .60-.63 (15,3-16,0) .71-.74 (18,1-18,7) .87-.90 (22,1-22,8) 1.12-1.15 (28,5-29,2)<br />

"H" .29-.31 (7,4-7,8) .34-.36 (8,7-9,1) .44-.46 (11,2-11,6) .74-.76(18,8-19,3)<br />

"J" ,29-.31 (7,4-7,8) .37-.40 (9,4-10,1) .49-.51 (12,5-12,9) .69-.71 (17,5-18,0)<br />

"K" Dia. Ø.37-.39 (9,4-9,9) Ø.40-.42 (10,2-10,6) Ø.51-.53 (13,0-13,4) Ø.62-.64 (15,8-16,2)<br />

"L" .05-.07 (1,3-1,7) .05-.07 (1,3-1,7) .05-.07 (1,3-1,7) .05-.07 (1,3-1,7)<br />

"M" Dia. Ø.220-.227 (5,59-5,76) Ø.280-.289 (7,12-7,34) Ø.342-.351 (8,69-8,91) Ø.388-.397 (9,86-10,08)<br />

"N" Thru #10-32 UNF-2B .250-28 UNF-2b<br />

.3125-24 UNF-2B<br />

.375-24 UNF-2B<br />

or M6 x 1<br />

M8 x 1,25 or M10 x 1,5<br />

"P" .16-.18 (4,1-4,5) .21-.23 (5,4-5,8) .27-.29 (6,9-7,3) .35-.37 (8,9-9,3)<br />

"Q" .36-.32 (9,1-8,2) .46-.43 (11,6-11,0) .57-.54 (14,4-13,8) .74-.71 (18,7-18,1)<br />

"R" 7°-8° 7°-8° 6°-8° 7°-9°<br />

"S" Dia. Ø.387-.389 (9,83-9,88) Ø.456-.469 (11,82-11,91) Ø.727-.731 (18,47-18,56) Ø1.002-1.006 (25,46-25,55)<br />

"T" Dia. Ø.3145--3155<br />

Ø.3932-.3942<br />

Ø.6295-.6305 Ø.8756-.8766 (22,241-22,265)<br />

(7,989-8,013)<br />

(9,998-10,012)<br />

(15,990-16,014)<br />

"U" .10-.12 (2,6-3,0) .12-.14 (3,0-3,5) .16-.18 (4,1-4,5) .27-.29 (6,9-7,3)<br />

"V" .02-.04 (0,5-1,0) .02-.04 (0,5-1,0) .02-.04 (0,5-1,0) .02-.04 (0,5-1,0)<br />

"V" 11°-13° 13°-15° 11°-13° 17°-19°<br />

11<br />

A<br />

"U"<br />

"V"<br />

40˚-50˚


Australia<br />

<strong>Enerpac</strong><br />

Block V, Unit 3<br />

Regents Park Estate<br />

391 Park Road<br />

Regents Park NSW 2143<br />

Tel: (61) (2) 743-8988<br />

Fax:8232-674-7747<br />

Belgium, Holland,<br />

and Luxemburg<br />

<strong>Enerpac</strong> B.V.<br />

P.O. Box 269, Storkstraat 25<br />

3900AG Veenendaal<br />

Holland<br />

Tel: (8385) 35911<br />

Fax: (8385) 25613 or 26645<br />

As of October 10, 1995:<br />

Tel: (0318) 535911<br />

Fax: (0318) 525613 or 526645<br />

Canada<br />

<strong>Enerpac</strong><br />

13000 West Silver Spring Drive<br />

Butler, Wisconsin 53007, USA<br />

Tel: (800) 426-4129 User<br />

Tel: (800) 426-2284 Distributor<br />

Fax: (414) 781-1049<br />

R<br />

CIS<br />

Applied Power Moscow<br />

Leninski Prospekt 95A<br />

117313 Moscow<br />

Tel: (095) 936 2005<br />

Fax: (095) 936 2005<br />

Eastern Europe and<br />

Other European<br />

Countries,<br />

Middle East,<br />

and Africa<br />

<strong>Enerpac</strong><br />

47, avenue Blanc<br />

P.O. Box 67, CH-1211<br />

Geneva 21, Switzerland<br />

Tel: (41) 22-731 94 05<br />

Telex: 412843<br />

Fax: (41) 22-731 12 15<br />

Far East<br />

<strong>Enerpac</strong><br />

47 Jalan Pemimpin<br />

#01-02 & 01-03<br />

Sin Cheong Building<br />

Singapore 2057<br />

Thomson Road P.O. Box 114<br />

Singapore 9157<br />

Tel: (65) 2581677<br />

Telex: RS24882 APOWR<br />

Fax: (65) 2582847<br />

France<br />

<strong>Enerpac</strong><br />

B.P. 200<br />

Parc d'Activitiés du Moulin<br />

de Massy<br />

91882 Massy Cedex, France<br />

Tel: (33) 1-60 13 68 68<br />

Fax: (33) 1-69 20 37 50<br />

Germany<br />

<strong>Enerpac</strong><br />

Mündelheimer Weg 51<br />

P.O. Box 300 113<br />

D-40401 Düsseldorf 30<br />

Tel: (49) (221) 41707-0<br />

Telex: 8582790<br />

Fax: (49) (211) 4170740<br />

Italy<br />

<strong>Enerpac</strong><br />

Via Canova, 4<br />

20094 Corsico<br />

Milano, Italy<br />

Tel: 39-2-4582741<br />

Fax: 39-2-48601288<br />

Hongkong<br />

<strong>Enerpac</strong><br />

Room No. 907, Workingberg<br />

Commercial Building<br />

41-47 Marble Road, North Point<br />

Tel: (852) 561-6295<br />

Fax: (852) 561-6772<br />

India<br />

<strong>Enerpac</strong><br />

Hydraulic Technology (India) Pvt<br />

Ltd<br />

203 Vardhaman Chamber<br />

Plot #84, Sector 17<br />

Vashi, New Bombay 400 705<br />

Maharashtra<br />

Tel: 91-22-7631062<br />

Fax; 91-22-7670309<br />

Japan<br />

Applied Power Japan<br />

10-17 Sasame<br />

Kita-cho, Toda-Shi<br />

Saitama 335,<br />

Japan<br />

Tel: 81-0484-22-2251<br />

(Administration)<br />

0484-21-2311 (Sales)<br />

Telex: J26275<br />

Fax: 81-0484-22-0596<br />

Latin America<br />

and Caribbean<br />

<strong>Enerpac</strong><br />

13000 West Silver Spring Drive<br />

Butler, Wisconsin 53007<br />

Tel: (414) 781-6600 ext. 263<br />

Fax: (414) 781-5561<br />

Mexico<br />

<strong>Enerpac</strong><br />

Blvd. Gral. Felipe Angeles 1604<br />

P.O. Box 362<br />

Pachuca. Hidalgo 42080<br />

Mexico<br />

Tel: (52) 771 3-3700<br />

Fax: (52) 771 3-1196 or<br />

(52) 771 8-3800<br />

South Korea<br />

<strong>Enerpac</strong><br />

163-12, Dodang-Dong<br />

Wonmi-Ku,<br />

Buchun-Shi, Kyunggi-Do<br />

Republic of Korea<br />

Tel: (82) (32) 6750836<br />

Fax: (82) (32) 6753002<br />

All <strong>Enerpac</strong> products are guaranteed against defects in workmanship<br />

and materials for as long as you own them. Under this guarantee,<br />

free repair or replacement will be made to your satisfaction.<br />

For prompt service, contact your Authorized <strong>Enerpac</strong> Service Center<br />

or call toll free:<br />

In U.S.A. 1-800-558-0530<br />

In Canada 1-800-426-2284<br />

Spain<br />

<strong>Enerpac</strong><br />

Calle de la Imprenta, 7<br />

Poligono Industrial<br />

28100 Acobendas, Madrid<br />

Spain<br />

Tel: (34) 1-6611125<br />

Fax: ( 34) 1-6614789<br />

United Kingdom<br />

<strong>Enerpac</strong><br />

Leacon Road<br />

Ashford, Kent<br />

TN23 4TU<br />

England<br />

Tel: 44-1233-639871<br />

Telex: 966 450<br />

Fax: 44-1233-643923<br />

United States<br />

<strong>Enerpac</strong><br />

13000 West Silver Spring Drive<br />

Butler, Wisconsin 53007, USA<br />

Tel: (414) 781-6600<br />

1-800-433-2766 (End User)<br />

1-800-558-0530 (Distributor)<br />

Fax: (414) 781-1049<br />

RECYCLED<br />

PAPER<br />

PRINTED IN U.S.A.

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