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CUTTING<br />
SERVOCUT<br />
501
SERVOCUT ®<br />
501<br />
SERVOCUT501isanadvanceduniversalmetalographic<br />
cutingmachineusedtocutaverywiderangeofmaterials.<br />
Design<br />
Powerful,withspaciouscutingchamber<br />
Fulyautomatic<br />
ProgrammablewithHMItouchscreencontrols<br />
X-Y-Zthreeaxescutingcapability<br />
Automaticcontrolofcutingparameters<br />
ChopcutingandTable-feedcutingcombinedwithpulsecuting<br />
Optionalcutingmethodsforhardanddificultworkpieces;<br />
StepCut,SegmentCut,DiagonalCut<br />
Multi-sliceautomaticserialcutingofplaneparalelsections<br />
Specimenintegritybeginswithhighqualitycuting.Perfectly<br />
cutsurfacesreducethenumberofsubsequentpreparation<br />
stagesandshortenthetotalsamplepreparationtimetothe<br />
minimum.<br />
SERVOCUT501 ofers theadvantageofcombining<br />
diferentcutingtechniquesand methods into the same<br />
machinetoobtainsuperiorcutsurfacesforabroadrange<br />
ofheavydutycutingapplications.<br />
SERVOCUT501hasX-Y-Ztripleaxescutingcapability:<br />
Z-axisChopcuting:Thespecimenis clamped andthe<br />
cut-ofwheelapproaches thespecimen.<br />
Y-axisTable-feedcuting:Feedingtheclampedspecimen<br />
intoarotatingcut-ofwheelusingaT-slotedfeedtable.<br />
X-axisParalelCuting(optional):Paralelserialsectioning<br />
inthex-axiswithoptionalmovablex-bed.<br />
SERVOCUT501consistsofacastaluminium baseon<br />
whichthemotorandtheworkingspaceareprovidedinthe<br />
from oftwoseparatehousings.AlargewindowofLexan<br />
and asealed LED lamp inthecuting chamberalow<br />
precise observationofthecutingprocessatanoptimum<br />
degreeofsafety.Astandard80mm dia.outletforfume<br />
extraction isatthebackofthehood.<br />
Alarge,T-slotedfeedtablelocatedinthecuter’sgenerous<br />
workareacanaccommodateavarietyofdiferentclamping<br />
devices which need to beselected.The feed table<br />
providesalongtraveldepthmaking theSERVOCUT501<br />
idealforcutig long or deepsamplesinasinglepass.<br />
Side accessportmakesitpossible to make transverse<br />
sectionsonlongspecimens.Stainlesssmalpartstrayto<br />
catchsmalspecimensissuppliedwiththecutingtableas<br />
standard.<br />
SERVOCUT501cuting machinehas the highestsafety<br />
standards.The interlockingsafetydevicedoesnotalow<br />
themotortobestartedunlessthehoodisclosed.Thehood<br />
cannotbeopenedbeforethe cutingmotorisstopped.<br />
Theelectronic brakesystem,whihisastandardfeature,<br />
bringsthecutertoaquickfulstop in secondsafterithas<br />
beenswitchedof.<br />
ExtralargecutingchamberwithoptionalmovableX-bed
AutomaticOperation<br />
Tablefeedcuting<br />
Chopcuting<br />
Diagonalcuting<br />
SERVOCUT501automaticmodelshaveadvancedtechniquesand<br />
softwarewithprogrammableHMItouchscreencontrolsincreasingthe<br />
productivity,sampleconsistencyandoperatorcomfort.<br />
CutingMethods<br />
Chopcuting(Z-axis)andTablefeedcuting(Y-axis)combinedwith<br />
pulsecutinginautomaticmodelsisstandard.<br />
OptionalCutingMethods:<br />
DiagonalCut-forincreasedcutingcapacity.<br />
StepCut-forextrahardmaterials<br />
SegmentCut-fordificultworkpieces<br />
areavailablewhich makeSERVOCUT501 theperfectchoicefora<br />
broadrangeofheavydutycutingapplications.<br />
Multi-SliceCuting:<br />
Theoptionalautomaticx-tablealowsprogrammableplaneparalel<br />
sectioning.Slicesofequalthicknesswithnumberofslicesaswelas<br />
programmingslicesofdiferentthicknessispossible.<br />
StepcutingY-axis StepcutingZ-axis Segmentcuting<br />
CutingParameters:<br />
Thepreselectionofthecutingforcelevelaswelastheseting<br />
ofcutingfeedrate(0,1-5mm/sec)ispossiblefrom thetouch<br />
screenLCD.Thefeedrateisautomaticalyadjusted,ifneeded<br />
reduced,resultinginperfectcutsandeliminatingsampleand<br />
machinedamage.Pulsecutingmodeisastandardfeatureinal<br />
automaticmodelsforcutingextrahardspecimens.Optional<br />
speedregulatingunitisavailabletoadjustthecut-ofwheel<br />
speedbetween600-2400rpm.<br />
ProgrammableReturnPositions<br />
SERVOCUT501has3diferentstopmodes:<br />
Autostop:Stopswhenthespecimenhasbeencutthrough.<br />
RelativeStop:Stopswhenithasreturnedtoitsstartingpoint.<br />
AbsoluteStop:Stopswhentheultimateresetpointinalaxeshas<br />
beenreached.<br />
Database<br />
Alibraryof25diferentcutingprogramswithrelatedspecimen<br />
nameornumbercanbesavedwithalcutingparameterswhich<br />
can be recaled at anytime. Data with Metkon cuting<br />
consumablesisalsolistedforeasyselection.<br />
HMItouchscreencontrolswithvariouscutingmethodsanddatabasewith<br />
cutingprogramsandmaintenancemonitoring<br />
Eficientcoolingtopreventoverheating Fumecondenser Recirculatingcoolingunit<br />
Bandfilterunit<br />
ClampingDevices<br />
Manysamplepreparationsapplicationsrequirethesectioningof<br />
a specimen from a smaloriregularlyshaped sample or<br />
componentpart.Thesmalsizeoriregularsampleshapecan<br />
create positioning and clampingdificultiesfortheoperator.To<br />
overcome these dificulties,METKON ofers a numberof<br />
specialclampingdevicesforuse with SERVOCUTabrasive<br />
cuters.METKONcut-ofmachinesareequippedwithstainless<br />
T-slotclampingtables.Alclamping devices are made of<br />
stainlesssteeland can beatachedtothecutersT-slotbeds<br />
in seconds forfastand positiveclampingofpartshaving<br />
virtualyanyconfiguration.<br />
QuickActing<br />
ClampingVise<br />
Assembly,Right<br />
GR0172<br />
Prism JawBlock<br />
SetforRound<br />
Specimens<br />
QuickActing<br />
ClampingVise<br />
Assembly,Left<br />
GR0170<br />
RubberCoated<br />
JawsforSensitive<br />
Specimens<br />
CompactVise<br />
Assembly<br />
SpringLoaded<br />
GR0151<br />
HeightBlock<br />
Vertical<br />
Clamping<br />
Springloaded<br />
1501<br />
Longitudinal<br />
V-Shoe<br />
Adjustable<br />
Mechanical<br />
Stop<br />
GR0150<br />
Traverse<br />
V-Shoe<br />
GR0010<br />
GR0011<br />
1503<br />
YM 1058 YM 1059
Specifications<br />
SERVOCUT501<br />
1477SERVOCUT501-AA<br />
AutomaticAbrasiveCutingMachine<br />
Programmablewith5,7"HMItouchscreencontrol,<br />
withautomaticchopcutingandautomatictable-feed<br />
cutingsystems,withvariouscutingmethods,<br />
programmablewithLCDdisplayofcutingparameters,accurate<br />
andmotorizedpositioningofthespecimeninX-YandZaxis<br />
(X-axisforplaneparalelcutingisoptional),integratedfeed<br />
pathcontrol,powerdependentadjustablefeedrate,<br />
variablecutingforce,pulsecutingmode,bargraph<br />
overloaddisplay,compactcutingmotor,1950rpmcutingspeed,<br />
withelectronicbrakesystem,cutingcapacityupto160/180mm<br />
solidstock,withcut-ofwheelsuptoø450/500mm,<br />
twinT-slotedtable(Y-directiononly)madeofstainlessteel,<br />
botompartasruggedaloybasecasting,110ltrecirculating<br />
coolingunitwithconnectionhoses,readyforoperation.<br />
Withoutclampingdevices.<br />
Includesastandardsetofcutingconsumablescomposedof;<br />
*Anasortementof20cut-ofwheelswith450mmdia.<br />
*5ltofMetcoolcoolingfluid.<br />
400V,3phase,50Hz<br />
1477-AX asabove(1477)andincludinganautomaticalydrivenX-axistable<br />
with100mmtravelforprogrammableserialplaneparalelcuting.<br />
1477-Vasabove(1477)andwithvariablecutingspeed600-2400rpm.<br />
1477-V-AXasabove(1477)andwithvariablecutingspeed600-2400rpm.<br />
andincludinganautomaticalydrivenX-axistablewith100mm<br />
travelforprogrammableserialplaneparalelcuting.<br />
GR0925Softwarepackageforoptionalcutingmethods;<br />
DiagonalCut,StepCut,SegmentCut<br />
ClampingDevicesforSERVOCUT-AA501:<br />
GR0121QuickActingClampingViseAsembly,Right,<br />
forSRC501(StainlesSteel)<br />
GR0122QuickActingClampingViseAsembly,Left,<br />
forSRC501(StainlesSteel)<br />
GR0031PrismJawBlockSetforroundspecimens<br />
(forMetacut350,Servocut401&501)<br />
GR0032Rubbercoatedjawblocksetforsensitivespecimens<br />
(forMetacut350,Servocut401&501)<br />
1502MBU 1031VerticalClampingDevicewithclampingshoe,<br />
clampingheightupto115mm.<br />
(foriregularspecimens)<br />
1504MK1022HeightBlock,70mm<br />
YM1058 LongitudinalV-Shoe<br />
YM1059 TraverseV-Shoe<br />
GR0150AdjustableMechanicalStop,<br />
toadjustthecutinglengthofthespecimen<br />
upto60mmforrepetitivecuts.<br />
GR0033Chainspannersetwithanchorblock<br />
AccessoriesforSERVOCUTAA501:<br />
GR0124FumeCondenser<br />
GR0531BandFilterUnit,<br />
Bandfilterconveyorfortheautomaticcolectionanddisposal<br />
ofswarf,withcapacityof100lt.,withfluidlevelindicator,<br />
completesystemonwheels,suitableforunderneaththefloor<br />
cabinetandwithconnectionkittoSERVOCUT401&501.<br />
400V,3phase,50Hz<br />
GR1813Laseralignmentunit(forServocutAA501,AA401andA401)<br />
*Othervoltagesandfrequenciesavaibableuponrequest.<br />
Pleasestatewhenordering.<br />
Alspecificationsaresubjecttochangewithoutnotice.<br />
OrderNo<br />
Model<br />
ChopcutingZ-axis<br />
TablefeedcutingY-axis<br />
ParalelCutingX-axis<br />
HMITouchScreencontroler,(inch)<br />
StepCut;SegmentCut;DiagonalCut<br />
StepCut;SegmentCut;DiagonalCut<br />
PulseCuting<br />
Wheeldiameter,(mm)<br />
CutingCapacityøØ500,(mm)<br />
CutingCapacityøØ450,(mm)<br />
CutingCapacity,#mm.(Ø500mm)<br />
Y-axistravel,(mm)<br />
X-axistravel,(mm)<br />
Z-axistravel,(mm)<br />
T-Slottabledimensions,(mm)<br />
T-Slotdimension,(mm)<br />
CutingPowerkW(S1)<br />
CutingPowerkW(S3)<br />
Wheelspeed,(rpm)<br />
Variablewheelspeed,(rpm)<br />
TableFeedrate,(mm/s)<br />
SizeWxDxH(cm)<br />
Weight,(kg)<br />
Coolingunit,(lt)<br />
1477<br />
501-AA<br />
Auto.<br />
Auto.<br />
-<br />
5,7"<br />
Optional<br />
Optional<br />
Yes<br />
Ø500-Ø450-Ø432<br />
Ø180<br />
Ø155<br />
100x365<br />
360<br />
-<br />
290<br />
722x484<br />
12<br />
11<br />
15,4<br />
1950<br />
-<br />
100µ-5000µ<br />
140x120x167<br />
1100<br />
110lt.<br />
1477-V<br />
501-AA-V<br />
Auto.<br />
Auto.<br />
-<br />
5,7"<br />
Optional<br />
Optional<br />
Yes<br />
Ø500-Ø450-Ø432<br />
Ø180<br />
Ø155<br />
100x365<br />
360<br />
-<br />
290<br />
722x484<br />
12<br />
11<br />
15,4<br />
-<br />
600-2400<br />
600-2400<br />
100µ-5000µ<br />
140x120x167<br />
1100<br />
110lt.<br />
1477-V-AX<br />
501-AA-V-AX<br />
Auto.<br />
Auto.<br />
Auto.<br />
5,7"<br />
Optional<br />
Optional<br />
Yes<br />
Ø500-Ø450-Ø432<br />
Ø180<br />
Ø155<br />
100x365<br />
360<br />
100<br />
100<br />
290<br />
(638+100)x484<br />
12<br />
11<br />
15,4<br />
-<br />
600-2400<br />
600-2400<br />
100µ-5000µ<br />
140x120x167<br />
1100<br />
110lt.<br />
1477-AX<br />
501-AA-AX<br />
Auto.<br />
Auto.<br />
Auto.<br />
5,7"<br />
Optional<br />
Optional<br />
Yes<br />
Ø500-Ø450-Ø432<br />
Ø180<br />
Ø155<br />
100x365<br />
360<br />
100<br />
100<br />
290<br />
(638+100)x484<br />
12<br />
11<br />
15,4<br />
1950<br />
-<br />
100µ-5000µ<br />
140x120x167<br />
1100<br />
110lt.
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