Data sheet ProtiGrain - CropEnergies

Datasheet for feed material according to the positive list
ProtiGrain ®
Producer
CropEnergies Bioethanol GmbH
Albrechtstraße 54
D-06712 Zeitz
Germany
Feed and product declaration Distillers’ Grains and Solubles, dried (grain, sugar syrup)
ProtiGrain® (5.05.01 Positive list; 1.12.9 Regulation (EC) No 575/2011)
Product description Dried by-product of alcohol distilling obtained from a mash of grain and sugar
syrup and from which only water is removed.
Information on the production
process
cf. flow chart in attachment 1
Processing aids
quality assurance processing aids:
Some steps in the processing of cereals and sugar syrup into bioethanol and
Distillers’ Grains and Solubles require the use of processing aids which, in
accordance with legal definitions and as far as technical possible, are removed
from the products in the course of production to leave only unavoidable
residual amounts. In order to guarantee that there is no risk to health from any
such residue, a risk assessment shall be made prior to first use which take
into accounts substance identity, purity, exposure scenarios and toxicological
data. The degree of purity is laid down in product specification contractually
agreed with the supplier.
Processing aids: antifoaming agents, enzymes, yeast, hop acid, pH adjust-
Information on composition
Information on relevant undesirable
substances within the
framework of the risk-oriented
internal control
Information on stability, storage
and transport
Safety advices
(labour/environment)
Information on critical substances
(endogenous origin or
contamination) CCP from the
HACCP assessment
ment chemicals, fermentation nutrients
analytical characteristics:
dry matter content: approx. 90 %
crude protein: approx. 29 %
current values on delivery paper
basic raw material: wheat, barley, sugar syrup, where appropriate triticale,
maize
Maximal share in rations up to …% ProtiGrain ®
Species
Dairy cow 20 %
Growing beef cattle (up to 200 kg live weight) 15 %
Beef cattle 20 %
Growing-finishing pig 10 – 15 %
Sow, gestating 4 %
Sow, lactating 8 %
Broiler 5 %
Laying hen 15 %
Chicken layer, extensive 20 %
Regular monitoring on undesirable substances according the respective legal
requirements (like Directive 2002/32/EC of the European Parliament and of
the Council of 7 May 2002 on undesirable substances in animal feed) and the
requirements from the relevant quality management systems (like GMP+ BA1:
Product Standards; including residue standards).
ProtiGrain® is a highly digestible protein feedstuff which should be stored not
longer than 6 month. During storage appropriate and controlled conditions are
necessary.
ProtiGrain® isn’t toxic, is bio-degradable and doesn’t require any special
safety precautions during transport and delivery.
A regular monitoring on mycotoxins, pesticides, heavy metals, PCB’s, dioxins,
fragments of bones and salmonellae is carried out.
The HACCP assessment doesn’t result in the necessity of the implementation
of CCP’s.
Datasheet for feed material according the positive list, 20.6.2011 Author: Dr. Potthast
filing: CE Purchase/Sales/grain/feedstuff CE-PS-7.2.200 page 1 of 2

Attachment 1
Process flow chart of the bioethanol and feed production from grain and sugar
syrup
Datasheet for feed material according the positive list 20.06.2011 Author: Dr. Potthast
filing: CE Purchase/Sales/grain/feedstuff CE-PS-7.2.200 page 2 of 2
Grain
1. transport to plant
2. receipt/storage
Sugar syrup 4. grinding
I. receipt 5. liquefaction 60° C
II. interim storage 6. liquefaction 90° C
III. mashing 7. saccharification
IV. fermentation 8. fermentation
V. distillation Ethanol 9. distillation
3. cleaning cleaning residues disposal
Distillers solubles whole stillage thin stillage
VI. evaporation thin liquid 10. decantation 11. evaporation
pre-concentrated
Distillers solubles
solids
12. drying
Distillers grains and
solubles
13. pelleting
14. ProtiGrain storage
15. ProtiGrain
transport/ delivery
concentrated
solubles