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Farming

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<strong>Farming</strong><br />

Technology for<br />

Feed Production


BDW Feedmill Systems GmbH & Co. KG


welcome<br />

Welcome<br />

BDW Feedmill Systems GmbH & Co. KG is<br />

a joint company belonging to the internationally<br />

successful Big-Dutchman-Gruppe<br />

and the renowned H. Wolking Mühlen- und<br />

Maschinenbau GmbH & Co. KG.<br />

BDW has developed into an important partner<br />

for global animal feed producers. Our range<br />

of services includes consultancy, concept<br />

design, planning, production, delivery, assembly<br />

and commissioning of systems for<br />

manufacturing mixed feed. State-of-the-art<br />

CAD planning and construction technology,<br />

highly motivated and qualified employees<br />

as well as high-performance production<br />

systems guarantee the best quality for our<br />

customers.<br />

BDW supplies grinding and mixing plants in<br />

the performance range of 1 t/h to over 9 t/h<br />

and produces a customised concept for<br />

each plant. Individual wishes are taken into<br />

account.<br />

Complete processing of the whole project<br />

including initiating the machines and on-site<br />

employee training is carried out by our<br />

qualified personnel.<br />

www.bdw-feedmill.de


BDW Feedmill Systems GmbH & Co. KG


Feed Individual feed production<br />

The trend towards processing grains into<br />

mixed feed on the customer‘s own premises<br />

is on the increase. And it is no wonder<br />

when individual feed mixes can be produced.<br />

You know the exact quality, save transport<br />

costs and you are much more flexible. BDW<br />

can provide the right technology:<br />

Planning and designing such systems is<br />

based on a thorough analysis of needs. An<br />

overall concept especially adapted towards<br />

the requirements is developed in advance<br />

for each of our customers - this is the only<br />

way of achieving a successful result!<br />

n Hammer mills with a throughput<br />

rate of 1 to 9 t/h<br />

n Different mixers/construction types<br />

and sizes<br />

n Indoor and outdoor silos in various<br />

sizes for grains, raw components<br />

and the finished mixed feed<br />

n Containers for pre-mixes and<br />

micro components<br />

n Press lines<br />

www.bdw-feedmill.de


BDW Feedmill Systems GmbH & Co. KG


Hammer mills<br />

Hammer mills<br />

Our hammer mills work with various drive<br />

rates. Different mills or screens are used<br />

depending on the requirement, e.g. fine<br />

grinding or feed with a higher structural<br />

content. Thanks to special mill control, the<br />

delivery volume is automatically adapted to<br />

the respective delivered materials.<br />

The finished meal can be transported using<br />

different delivery elements (elevators, trough<br />

chain conveyors or screw-conveyors).<br />

Which type is used (single, double or parallel<br />

mill) depends on the necessary performance.<br />

It certainly may make sense to use<br />

parallel system rather than individual large<br />

mills to produce different feed recipes or<br />

grain sizes more quickly.<br />

Advantages<br />

n High throughput rate<br />

n Regular feed structure<br />

n The mill grinds in both rotational directions;<br />

meaning consistent screen wear<br />

n The screen cleaner and metal separator<br />

ensure higher performance and a longer<br />

mill service life<br />

n Solid construction<br />

n Dust filters for more hygiene<br />

n Maintenance-friendly<br />

n All parts of the mill are mounted on a<br />

frame; this means minimum installation<br />

work on-site<br />

www.bdw-feedmill.de


BDW Feedmill Systems GmbH & Co. KG


Mixer<br />

Our vertical and horizontal mixers can<br />

thoroughly mix various raw components<br />

such as grains, soya, dry minerals, vitamins<br />

and oils to produce high quality feeds. All<br />

quantities can be processed with high<br />

mixing accuracy.<br />

Our vertical mixers are available in various<br />

sizes. The mixer is fed using the opening in<br />

the cover and/or via the intake from below.<br />

The discharge outlet on the side is used to<br />

empty it.<br />

Advantages<br />

n Solid, vertical mixing screw-conveyor<br />

n Compact construction in steel design;<br />

space saving and sturdy<br />

n A cleaning hole provides access to the<br />

screw-conveyor<br />

n Operations can be monitored in the<br />

viewing window<br />

Our horizontal mixers are available in<br />

various sizes. The mixing rate can be increased<br />

further with preparation and follow-up<br />

tanks. Loading cells ensure precise<br />

weight registration. Discharge without residues<br />

takes place using an opening underneath,<br />

which is automatically closed with a<br />

slider.<br />

Advantages<br />

n Double steel screw-conveyors rotating in<br />

opposite directions work along the<br />

whole length of the mixer<br />

> High mixing accuracy (1:100,000)<br />

> Very good mixing quality - even<br />

when adding small quantities<br />

> Low wear<br />

n Short mixing times<br />

n Weighed batch mixer for precise<br />

weight registration<br />

n Discharge without residues<br />

n Maintenance-friendly cleaning opening<br />

www.bdw-feedmill.de


BDW Feedmill Systems GmbH & Co. KG


Silos & presses<br />

Indoor/outdoor silos and press lines<br />

BDW offers a wide range of silos in various<br />

materials and sizes for safe storage of raw<br />

components and finished feed mixes. The<br />

number and size are planned according to<br />

the individual requirements. Special screwconveyor<br />

silos are used for viscous components.<br />

BDW can also offer the corresponding<br />

technology if the feed is not required in<br />

meal form but as a pellet feed.<br />

A preparation tank for the feed in meal<br />

form is part of the press line, as well as the<br />

actual pellet press. From here, it is transported<br />

to the conditioner using a frequencycontrolled<br />

screw-conveyor where it is treated<br />

with hot steam to make it easier to press.<br />

Then it enters the actual press. This is a ring<br />

die pelleting press, which is extremely<br />

sturdy and low-maintenance. A downstream<br />

cooler makes sure that the finished<br />

pellets can be stored solidly and safely in<br />

the silo.<br />

The design of the press line depends on a<br />

number of factors such as which components<br />

are used and the type of animal the feed is<br />

being produced for.<br />

www.bdw-feedmill.de


BDW Feedmill Systems GmbH & Co. KG<br />

Bakumer Str. 13 · D-49377 Vechta-Calveslage · Germany<br />

Tel. +49 (0) 4441 90568-100 · Fax +49 (0) 4441 90568-121<br />

info@bdw-feedmill.de · www.bdw-feedmill.de

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