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MUPI-2 - Universal Signal Conditioner

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<strong>MUPI</strong>-2 - <strong>Universal</strong> <strong>Signal</strong> <strong>Conditioner</strong><br />

The <strong>MUPI</strong>-2 <strong>Universal</strong> <strong>Signal</strong> <strong>Conditioner</strong> is a self contained, fully functional and adjustable<br />

conditioning module. This compact epoxy encapsulated package contains all the electronics and<br />

interface circuitry required, to operate any Spectron single axis electrolytic tilt sensor. Utilizing MIL<br />

spec components, this bipolar DC input/output operated device internally<br />

generates the required AC excitation voltage for the sensor, and<br />

demodulates the sensor output into a smooth amplified DC output<br />

voltage. The <strong>MUPI</strong>-2 also features zero offset / gain / symmetry<br />

adjustments, bifurcated/solderable terminals for easy installation, and<br />

vibration and shock survivability capabilities for hostile environments. Inline<br />

quality control during manufacturing assures maximum reliability in<br />

both commercial and military applications.<br />

General Specifications<br />

Input voltage .....………………………….....+/-10 to +/-16Vdc<br />

Input current ...…………………………....... 20mA (maximum)<br />

Sensor excitation .………………………..... 5V pp, square wave, 1kHz (nominal)<br />

Input impedance ..………………………..... 5 megohms<br />

Output .....………………………………...... +/-7Vdc @ +/-10Vdc input<br />

Linearity .……………………………........... 0.03% of full scale (maximum)<br />

Time constant ……………………….......... 40 msec<br />

Offset adjustment ...………………….….... +/-1Vdc<br />

Output ripple .....………………………....... 0.3% pp of output signal<br />

Zero adjustment range ..………………..... +/-1% of full scale output<br />

Symmetry and Gain adjustment ………... Individual plus (+) and minus (-) gain adjustments, 4:1<br />

symmetry correction<br />

Weight .........……………………………..... 60 grams<br />

Temperature coefficients (module w/out sensor)<br />

- Null ..........……………………... 0.02% full scale / C o<br />

- Scale .…………………….…..... 0.03% full scale / C o<br />

Temperature range<br />

- Operating .………………….… 25 to +70C o<br />

- Storage ..……………………... 40 to +80C o<br />

Vibration ..…………………………....... 2g, 10 - 500Hz<br />

Shock ......…………………………….... 20g, 11 milliseconds, 3 directions<br />

SPECTRON SYSTEMS TECHNOLOGY INC.<br />

595 OLD WILLETS PATH<br />

HAUPPAUGE NY 11788<br />

PHONE: 631 582-5600<br />

FAX: 631 582-5671<br />

Specifications subject to change without notice!<br />

Doc.# SDS-103-1703


<strong>MUPI</strong>-2 - <strong>Universal</strong> <strong>Signal</strong> <strong>Conditioner</strong><br />

Dimensions, Electrical Connections, and Adjustments<br />

inches (mm)<br />

SPECTRON SYSTEMS TECHNOLOGY INC.<br />

595 OLD WILLETS PATH<br />

HAUPPAUGE NY 11788<br />

PHONE: 631 582-5600<br />

FAX: 631 582-5671<br />

Specifications subject to change without notice!<br />

Doc.# SDS-103-1703


<strong>MUPI</strong>-3 - <strong>Universal</strong> <strong>Signal</strong> <strong>Conditioner</strong>, temperature<br />

compensated<br />

The <strong>MUPI</strong>-3 <strong>Universal</strong> <strong>Signal</strong> <strong>Conditioner</strong> is a self contained, fully functional and<br />

adjustable conditioning module, with the added ability of scale factor temperature<br />

compensation. This compact epoxy encapsulated package contains all the electronics<br />

and interface circuitry required, to operate any Spectron single axis electrolytic tilt<br />

sensor. Utilizing MIL spec components, this bipolar DC input/output operated device<br />

internally generates the required AC excitation voltage for the sensor, and<br />

demodulates the sensor output into a smooth amplified DC output voltage. The<br />

temperature compensation feature reduces the overall measurement error, resulting in<br />

a highly accurate output. In-line quality control during manufacturing assures maximum<br />

reliability in both commercial and military applications.<br />

An internal circuit allows the sensor to be located up to 65 feet (20 meters) from the conditioning module, with little or<br />

no adverse effect. In addition, the power supply and/or display unit may be located up to several hundred yards or<br />

meters from the conditioning module, thereby allowing maximum field flexibility. Other <strong>MUPI</strong>-3 features include zero<br />

offset / gain / symmetry adjustments, reverse polarity protection, output overload (short circuit) protection,<br />

bifurcated/solderable terminals for easy installation, and vibration and shock survivability capabilities for hostile<br />

environments.<br />

General Specifications<br />

Input voltage ....……………………….......+/-11 to +/-16Vdc<br />

Input current, no load .…………………... 8 mA (maximum, either leg)<br />

Sensor excitation ...…………………….... 5V pp, square wave, 1kHz (nominal)<br />

Input impedance .....……………………... 5 megohms<br />

Output .........……………………………... +/-7Vdc @ +/-11Vdc input<br />

Linearity …………………………............. 0.04% of full scale (maximum)<br />

Time constant ..……………………......... 40 msec<br />

Zero (null) offset adjustment …………... +/-1Vdc<br />

Output ripple .......………………………... 0.3% pp of output signal, 55dB<br />

Gain and Symmetry adjustments<br />

- General gain = 1 to10x via external resistor (R2, see wiring diagram)<br />

- Fine gain and symmetry = Individual plus (+) and minus (-) adjustments (+/-50%)<br />

Weight ....………………………….......... 100 grams<br />

Mounting .………………………….......... four through holes for M3 screws<br />

Vibration .………………………….......... 2g, 10 - 500Hz<br />

Shock .........……………………………... 20g, 11 milliseconds, 3 directions<br />

Temperature coefficients (module w/out sensor)<br />

- Null .......…………………....... 0.02% full scale / C 0<br />

- Scale .………………….......... 0.03% full scale / C 0<br />

Temperature range<br />

- Operating ………………....... -25 to +70C 0<br />

- Storage ..…………………..... -40 to +80C 0<br />

Temperature Compensation<br />

- Temperature compensation of the assembly (module and sensor) can be accomplished using an external silicon<br />

temperature sensor (KTY81-120), located as close as possible to the sensor, and an optimal value resistor (R1),<br />

whose value can vary depending on the particular sensors characteristics. With this configuration, it is possible to<br />

reduce the scale temperature coefficient error from a 0.15%/Co (nominal), to 0.02%/Co (nominal). Please see wiring<br />

diagram for connection points.<br />

SPECTRON SYSTEMS TECHNOLOGY INC.<br />

595 OLD WILLETS PATH<br />

HAUPPAUGE NY 11788<br />

PHONE: 631 582-5600<br />

FAX: 631 582-5671<br />

Specifications subject to change without notice!<br />

Doc.# SDS-104-4804


<strong>MUPI</strong>-3 - <strong>Universal</strong> <strong>Signal</strong> <strong>Conditioner</strong>, temperature<br />

compensated<br />

Dimensions and Adjustments<br />

mm (inches)<br />

Electrical Connections<br />

SPECTRON SYSTEMS TECHNOLOGY INC.<br />

595 OLD WILLETS PATH<br />

HAUPPAUGE NY 11788<br />

PHONE: 631 582-5600<br />

FAX: 631 582-5671<br />

Specifications subject to change without notice!<br />

Doc.# SDS-104-4804


<strong>MUPI</strong>-3 - <strong>Universal</strong> <strong>Signal</strong> <strong>Conditioner</strong>, temperature<br />

compensated<br />

SPECTRON SYSTEMS TECHNOLOGY INC.<br />

595 OLD WILLETS PATH<br />

HAUPPAUGE NY 11788<br />

PHONE: 631 582-5600<br />

FAX: 631 582-5671<br />

Specifications subject to change without notice!<br />

Doc.# SDS-104-4804


Application Note<br />

<strong>MUPI</strong>-3 <strong>Universal</strong> <strong>Signal</strong> <strong>Conditioner</strong><br />

Calibration Procedure<br />

Overview<br />

The following procedure details how to calibrate<br />

the <strong>MUPI</strong>-3 <strong>Universal</strong> <strong>Signal</strong> <strong>Conditioner</strong> for proper null<br />

(zero) output, and scale factor (gain), for a particular<br />

Spectron single axis tilt sensor. It should be noted that<br />

by performing any of these adjustments, all ‘factory<br />

calibration’ settings WILL be voided!<br />

Equipment Required<br />

• +/-12Vdc Power Supply<br />

• Digital Voltmeter<br />

• Tilt/Rotary Table<br />

*Note: the angular positional accuracy of the tilt/rotary table<br />

utilized should be a factor of 10X greater than the desired<br />

resultant calibration accuracy!<br />

Calibration Procedure<br />

1. Connect the tilt sensor to the <strong>MUPI</strong>-3 on terminal<br />

numbers 1, 2, and 3 per diagram.<br />

2. Connect the Digital Voltmeter to the <strong>MUPI</strong>-3 on<br />

terminal numbers 6 and 8.<br />

3. Connect the DC power supply to the <strong>MUPI</strong>-3 on<br />

terminal numbers 7, 8, and 9.<br />

4. Turn on DC power supply. Adjust to +/-12Vdc if<br />

necessary.<br />

5. Place tilt sensor in the level (null) position. Wait at<br />

least 20 seconds for sensor to settle. Note: sensors<br />

with higher fluid viscosities (i.e. damped) may require a<br />

longer waiting period!<br />

Electrical Connection Diagram<br />

6. Turn ‘Sensor Null Adjustment’ potentiometer until<br />

output on Digital Voltmeter reads 0.000Vdc (see<br />

below for potentiometer locations).<br />

SPECTRON GLASS AND ELECTRONICS INC.<br />

595 OLD WILLETS PATH<br />

HAUPPAUGE NY 11788<br />

PHONE: 631 582-5600<br />

FAX: 631 582-5671<br />

Specifications are subject to change without notice!<br />

Doc.# SAN-214-0205


Application Note<br />

<strong>MUPI</strong>-3 <strong>Universal</strong> <strong>Signal</strong> <strong>Conditioner</strong><br />

Calibration Procedure<br />

NOTE: By increasing the gain, electrical ‘noise’ will also<br />

increase, and other performance parameters may be<br />

affected. It is suggested that all performance<br />

specifications be subsequently verified once the gain<br />

has been modified. Regardless, it is not recommended<br />

to increase the gain above a factor of X3!<br />

The mathematical equation for determining the gain<br />

factor for a particular gain resister value is as follows.<br />

The following are resister values for typical gain<br />

increases. Once the resister has been selected and<br />

installed, repeat the Calibration Procedure.<br />

7. Rotate the tilt sensor in a clockwise direction to half of<br />

the desired angular measurement range. Wait at least<br />

20 seconds.<br />

8. Turn the ‘+ (plus) Sensor Gain Adjustment’<br />

potentiometer to obtain half the desired output<br />

voltage (+3Vdc max.).<br />

9. Rotate tilt sensor in a counter-clockwise direction to<br />

half of the desired angular measurement range. Wait<br />

at least 20 seconds.<br />

10. Turn the ‘ - (negative) Sensor Gain Adjustment’<br />

potentiometer to obtain half the desired output<br />

voltage (-3Vdc max.).<br />

11. Repeat steps 5 through 10, and adjust as necessary.<br />

Calibration is considered complete when no further<br />

adjustments are required.<br />

R2 value* Gain Factor<br />

100 kohm X2<br />

50 kohm X3<br />

* Resister type = metal film, 1%, 1/8 watt<br />

External Gain Adjustment<br />

The <strong>MUPI</strong>-3 is capable of providing a higher than unity<br />

(1) output gain, by means of an external gain resister,<br />

R2 (see Electrical Connection Diagram). This becomes<br />

useful when the total angular measurement range of a<br />

particular sensor will not be utilized, yet the maximum<br />

+/-6Vdc output is still required.<br />

SPECTRON GLASS AND ELECTRONICS INC.<br />

595 OLD WILLETS PATH<br />

HAUPPAUGE NY 11788<br />

PHONE: 631 582-5600<br />

FAX: 631 582-5671<br />

Specifications are subject to change without notice!<br />

Doc.# SAN-214-0205


SA40012 – Single Axis CMOS <strong>Signal</strong> Conditioning Module<br />

The SA40012 Single Axis CMOS <strong>Signal</strong> Conditioning Module is a DC input/output operated device, which operates off a<br />

single ended supply, and provides a bipolar DC output. Specifically designed to interface directly with all Spectron Single Axis<br />

Tilt Sensors, this low power consumption conditioner is ideal for battery driven applications. Featuring a PC board mountable<br />

design, the module internally converts the DC input voltage into an AC excitation voltage for the sensor, and demodulates the<br />

sensor output into a smooth amplified DC output voltage. Incorporating a proprietary signal processing algorithm, and an<br />

external temperature compensation sensor (optional), normal measurement errors are severely reduced. The SA40012 also<br />

features overload protection, and is 100% reliability tested to provide the highest quality available.<br />

General Specifications<br />

Input voltage ...………………………........+5Vdc to +15Vdc<br />

Input current ........………………………... 0.5mA @ +5Vdc, 0.9mA @ +15Vdc<br />

Sensor excitation ..……………………..... 380 mV pp, square wave<br />

Input impedance .……………………....... 5 megohms<br />

Output .......……………………………..... +/-1.5Vdc @+6Vdc supply, referenced to VREF (pin #9, see input/output connections)<br />

Load ......……………………………...…. 100k ohm minimum<br />

Time constant .......…………………….... 30 msec<br />

Offset adjustment .…………………….... +/-45 mVdc<br />

Output ripple .....`……………………….... 0.35% of output voltage (RG 24k ohm)<br />

Temperature coefficients (module w/out sensor)<br />

- Null ......………........ 100 microvolts / C o (typical)<br />

- Scale ...…………..... 0.02% / C o @ +1Vdc output<br />

Output short duration …………….......... Continuous (Vout and Vref)<br />

Temperature range<br />

- Operating .………. . -20 to +70C o<br />

- Storage ...………. .. -40 to +80C o<br />

Temperature Compensation<br />

- Temperature compensation of the assembly (module and sensor) can be accomplished using an external silicon<br />

temperature sensor (KTY81-120) and a resistor (.RT., see wiring diagram for typical values). With this configuration, it is<br />

possible to reduce the scale temperature coefficient error from a 0.3%/C o (nominal), to 0.03%/C o (nominal). Please see<br />

wiring diagram for connection points.<br />

Dimensions<br />

SPECTRON SYSTEMS TECHNOLOGY INC.<br />

595 OLD WILLETS PATH<br />

HAUPPAUGE NY 11788<br />

PHONE: 631 582-5600<br />

FAX: 631 582-5671<br />

www.spectronsensors.com<br />

Specifications are subject to change without notice!<br />

Doc.# SDS-107-4308


SA40012 – Single Axis CMOS <strong>Signal</strong> Conditioning Module<br />

Input/Output Connections<br />

Calibration and Symmetry Adjustment<br />

The following is a suggested procedure for adjusting the null (zero), gain (output level) and symmetry of the SA40012 when used with a<br />

mating tilt sensor. In order for this procedure to work properly, all peripheral circuitry, and the tilt sensor must be connected as shown<br />

above.<br />

It is important to note that this procedure is provided strictly as a guideline for calibration and symmetry adjustment, and provides no<br />

guarantee as to the resultant accuracy. The validity of the calibration will be highly dependent upon the accuracy of the supporting<br />

equipment used to perform the calibration, as well as the true angular position(s) of the tilt sensor during the procedure.<br />

1. Set null (zero) output = Place the tilt sensor in its mechanical null (level) position. Adjust the potentiometer connected between<br />

pins #10, #11 and #12 until the output is at 0Vdc.<br />

SPECTRON SYSTEMS TECHNOLOGY INC.<br />

595 OLD WILLETS PATH<br />

HAUPPAUGE NY 11788<br />

PHONE: 631 582-5600<br />

FAX: 631 582-5671<br />

www.spectronsensors.com<br />

Specifications are subject to change without notice!<br />

Doc.# SDS-107-4308


SA40012 – Single Axis CMOS <strong>Signal</strong> Conditioning Module<br />

2. Set output level = Rotate the tilt sensor to a known angle from null (zero), assuring that the output changes in a positive<br />

(+) direction. Adjust the potentiometer between pins #5 and #6 until the desired positive output voltage is achieved.<br />

3. Set symmetry = Rotate the tilt sensor in the opposite direction from null, to the same differential angular position. Observe<br />

the negative output voltage level. If the output level exceeds the allowable tolerance, adjust the potentiometer between pins<br />

#17 and #18 until they are within acceptable limits. Repeat all steps above until no further adjustments are required<br />

throughout entire procedure.<br />

Consult factory for further technical information and ordering details!<br />

SPECTRON SYSTEMS TECHNOLOGY INC.<br />

595 OLD WILLETS PATH<br />

HAUPPAUGE NY 11788<br />

PHONE: 631 582-5600<br />

FAX: 631 582-5671<br />

www.spectronsensors.com<br />

Specifications are subject to change without notice!<br />

Doc.# SDS-107-4308


SA40072 – 4 to 20mA <strong>Signal</strong> <strong>Conditioner</strong><br />

The SA40072 is a single channel signal<br />

conditioner, which provides a 4 to 20mA output.<br />

With the ability to interface directly with the<br />

complete line of Spectron single axis electrolytic<br />

tilt sensors (not included), the SA40072 is the<br />

perfect solution for narrow or wide angle<br />

measurements. The open architecture design is<br />

ideal for space restrictive / OEM applications,<br />

while the 4-20mA output can be easily interfaced<br />

to most industrial /process industry controllers.<br />

The sensor is remotely mounted from the<br />

electronics, thereby providing maximum<br />

installation flexibility.<br />

Input/Output Connections<br />

General Specifications<br />

Input Voltage ....………..……...+14 to +24Vdc<br />

Input Current ....…….……….... 30mA (max)<br />

Output ........……….……….….... 4-20mA<br />

Load (maximum)<br />

- 500 ohms @ +14Vdc input<br />

- 1,000 ohms @ +24Vdc input<br />

Operating Temp range …….. -20 to +70 degC<br />

PCB Location<br />

ZP1<br />

ZP2<br />

ZP4<br />

ZP6<br />

ZP7<br />

ZP8<br />

Function<br />

Input Voltage<br />

Ground<br />

4-20mA output<br />

sensor electrode 'A'<br />

sensor electrode 'B'<br />

sensor neutral (center)<br />

Dimensions (inches)<br />

Output Ripple (noise)<br />

Output (mA) Load (ohms) Ripple (uA @ 600Hz)<br />

19 475 38<br />

12 475 2<br />

5 475 38<br />

Adjustment Potentiometers<br />

PCB Location Function<br />

R28 Null (12mA)<br />

R11 Positive Output (20mA max.)<br />

R26 Negative Output (4mA min.)<br />

Mounting Holes – M2.5 (2 places)<br />

Consult factory for technical information and<br />

ordering details!<br />

SPECTRON SYSTEMS TECHNOLOGY INC.<br />

595 OLD WILLETS PATH<br />

HAUPPAUGE NY 11788<br />

PHONE: 631 582-5600<br />

FAX: 631 582-5671<br />

www.spectronsensors.com<br />

Specifications are subject to change without notice!<br />

Doc.# SDS-109-3308


Application Note<br />

SA40072 – 4 to 20Ma <strong>Signal</strong> <strong>Conditioner</strong><br />

Technical Information and Calibration Instructions<br />

Dimensions, Electrical Connections and Potentiometer Locations (dimensions in inches)<br />

Adjustment Potentiometers<br />

PCB Location Function<br />

R28 Null (12mA)<br />

R11 Positive Output (20mA max.)<br />

R26 Negative Output (4mA min.)<br />

Input/Output Connections<br />

PCB Location<br />

ZP1<br />

ZP2<br />

ZP4<br />

ZP6<br />

ZP7<br />

ZP8<br />

Function<br />

Input Voltage<br />

Ground<br />

4-20mA output<br />

sensor electrode 'A'<br />

sensor electrode 'B'<br />

sensor neutral (center)<br />

Typical Current Consumption<br />

Input Voltage Output (mA) Input Current Draw (mA @ ZP1)<br />

24 -12 18.7<br />

14 -12 18.7<br />

14 -19 26.7<br />

24 -19 26.7<br />

24 0 6.4<br />

Note: Negative current out of circuit, positive current into circuit.<br />

Output deviation versus input voltage level<br />

• Input Voltage Range (ZP1) : +14VDC to +24VDC<br />

• Output Current ∆ (ZP4) : +/-2uA<br />

SPECTRON SYSTEMS TECHNOLOGY INC.<br />

595 OLD WILLETS PATH<br />

HAUPPAUGE NY 11788<br />

PHONE: 631 582-5600<br />

FAX: 631 582-5671<br />

www.spectronsensors.com<br />

Specifications are subject to change without notice!<br />

Doc.# SAN-221-3308


Application Note<br />

SA40072 – 4 to 20Ma <strong>Signal</strong> <strong>Conditioner</strong><br />

Technical Information and Calibration Instructions<br />

Output Ripple (noise)<br />

Output (mA) Load (ohms) Ripple (uA @ 600Hz)<br />

19 475 38<br />

12 475 2<br />

5 475 38<br />

Recommended circuit to reduce noise<br />

Output Load Chart<br />

SPECTRON SYSTEMS TECHNOLOGY INC.<br />

595 OLD WILLETS PATH<br />

HAUPPAUGE NY 11788<br />

PHONE: 631 582-5600<br />

FAX: 631 582-5671<br />

www.spectronsensors.com<br />

Specifications are subject to change without notice!<br />

Doc.# SAN-221-3308


Application Note<br />

SA40072 – 4 to 20Ma <strong>Signal</strong> <strong>Conditioner</strong><br />

Technical Information and Calibration Instructions<br />

Calibration Instructions<br />

NOTE: Performing this calibration will void any and all factory calibration settings!!<br />

1. Solder the lead wires from the tilt sensor to terminal numbers ZP6, ZP7 and ZP8 on the SA40072 <strong>Signal</strong> <strong>Conditioner</strong>,<br />

per the Input/Output Connection chart above.<br />

2. Using the ‘Output Load Chart’ in Figure 1 above, select a proper value load resistor according to the input voltage that<br />

will be used.<br />

3. Connect one end of the resister selected above to the positive (+) input terminal of an ammeter. Connect the other<br />

end of the resister to ZP4 on the the SA40072. Connect the ground terminal of the ammeter to ZP2 on the SA40072.<br />

4. Connect the DC power supply to terminal numbers ZP1 (+) and ZP2 (-) on the SA40072 respectively.<br />

5. Turn on DC power supply.<br />

6. Place tilt sensor in the level (null) position. Wait at least 20 seconds for sensor to settle.<br />

Note: sensors with higher fluid viscosities (i.e. damped) may require a longer waiting period!<br />

7. Turn ‘Sensor Null Adjustment’ potentiometer R28 until the ammeter reads 12.0mA.<br />

8. Rotate the tilt sensor in a counter-clockwise (negative) direction to half of the desired angular measurement range.<br />

Wait at least 20 seconds. Adjust potentiometer R26 to obtain an 8.0mA reading on the ammeter.<br />

9. Return sensor to the null position. Wait at least 20 seconds for sensor to settle. If sensor reads 12.0 mA’s, continue on<br />

to step #10. If not, repeat step #’s 6 through 9 until no adjustments are necessary.<br />

10. Rotate tilt sensor in a clockwise direction to half of the desired angular measurement range. Wait at least 20 seconds.<br />

Adjust potentiometer R11 to obtain a 16.0mA reading on the ammeter.<br />

11. Return sensor to the null position. Wait at least 20 seconds for sensor to settle. If sensor reads 12.0 mA’s, calibration is<br />

considered complete. If not, repeat steps #6 through #11 until no adjustments are necessary throughout entire cycle.<br />

SPECTRON SYSTEMS TECHNOLOGY INC.<br />

595 OLD WILLETS PATH<br />

HAUPPAUGE NY 11788<br />

PHONE: 631 582-5600<br />

FAX: 631 582-5671<br />

www.spectronsensors.com<br />

Specifications are subject to change without notice!<br />

Doc.# SAN-221-3308


SSY0079 - Single Axis CMOS <strong>Signal</strong> Conditioning Module<br />

> Open Architecture<br />

The SSY0079 Single Axis CMOS <strong>Signal</strong> Conditioning Module is a DC input/output<br />

operated device, which operates off a single ended supply, and provides a bipolar DC output.<br />

Specifically designed to interface directly with all Spectron Single Axis Tilt Sensors, and with<br />

the SP5000 Series Dual Axis Tilt Sensor (operating in single axis mode), this low power<br />

consumption conditioner is ideal for battery driven applications, while the open architecture<br />

design affords easy installation and adjustment access for OEM’s. The module internally<br />

converts the DC input voltage into an AC excitation voltage for the sensor, and demodulates<br />

the sensor output into a smooth amplified DC output voltage. Incorporating a proprietary signal processing algorithm,<br />

and an external temperature compensation sensor (optional), normal measurement errors are severely reduced. The<br />

SSY0079 also features overload protection, and is 100% reliability tested to provide the highest quality available.<br />

General Specifications<br />

Input voltage ....………………….......+5Vdc to +15Vdc<br />

Input current ......…………………..... 0.5mA @ +5Vdc, 0.9mA @ +15Vdc<br />

Sensor excitation ....………………... 3V pp, square wave<br />

Input impedance ....……………….... 5 megohms<br />

Output ....………………………......... +/-1.5Vdc @+6Vdc supply, referenced to Vref<br />

Note; minimum output = 50mVdc + (supply voltage . 1.5Vdc)<br />

Load .........………………………...... 100k ohm minimum<br />

Time constant ...………………........ 70 msec<br />

Offset adjustment ………………….. +/-45 mVdc<br />

Output ripple ...……………….…...... 0.35% of output voltage (RG 24k ohm)<br />

Temperature coefficients (module w/out sensor)<br />

- Null .........……………..….. 100 microvolts / Co (typical)<br />

- Scale ...………………........ 0.02% / C o @ +1Vdc output<br />

Output short duration ..…………..... Continuous (Vout and Vref)<br />

Temperature range<br />

- Operating ..……………..... -25 to +70C o<br />

- Storage .…………….…..... -40 to +80C o<br />

Temperature Compensation<br />

- Temperature compensation of the assembly (module and sensor) can be accomplished using an<br />

external silicon temperature sensor (KTY81-120) and a resistor (SBT). Exact resistor value is<br />

determined by placing a decade resistor box across R3, and adjusting until desired results is<br />

obtained. With this configuration, it is possible to reduce the scale temperature coefficient error from<br />

a 0.3%/C o (nominal), to 0.03%/C o (nominal). Please see wiring diagram for connection points.<br />

SPECTRON SYSTEMS TECHNOLOGY INC.<br />

595 OLD WILLETS PATH<br />

HAUPPAUGE NY 11788<br />

PHONE: 631 582-5600<br />

FAX: 631 582-5671<br />

Specifications subject to change without notice!<br />

Doc.# SDS-123-1805


SSY0079 - Single Axis CMOS <strong>Signal</strong> Conditioning Module<br />

> Open Architecture<br />

Dimensions, Electrical Connections, and Adjustments<br />

mm (inches)<br />

SPECTRON SYSTEMS TECHNOLOGY INC.<br />

595 OLD WILLETS PATH<br />

HAUPPAUGE NY 11788<br />

PHONE: 631 582-5600<br />

FAX: 631 582-5671<br />

Specifications subject to change without notice!<br />

Doc.# SDS-123-1805


SSY0135 – RS232 <strong>Signal</strong> <strong>Conditioner</strong><br />

The SSY0135 RS232 <strong>Signal</strong> <strong>Conditioner</strong> is a Single Axis <strong>Conditioner</strong>, which<br />

delivers an RS232 output. Designed to utilize the entire line of SH Series Ceramic Tilt<br />

Sensors (not included), the SSY0135 is capable of supplying digital data over a +/-0.5<br />

to +/-80 degrees full range (sensor dependent). The output can be easily interfaced<br />

to a PC using the serial port, or directly to a microcontroller. The open architecture<br />

design simplifies installation, allows easy access for gain adjustment, and makes this<br />

conditioner perfect for OEM applications. Other select Spectron sensors may also be<br />

used with the SSY0135. Consult factory for details.<br />

General Specifications<br />

Communication Protocol<br />

Input voltage ………………………….+7 to +20Vdc Baudrate ………………………..…… 19200<br />

Input current …………………………. 5mA @ +12Vdc<br />

Data width …………….…………….. 8 bits<br />

Resolution …………………..……….. 12 bits<br />

Parity ………………………………... none<br />

Response time ……………. ……… 25 mSec<br />

Flow control ………………………… none<br />

Null offset adjustment …………….... programmable Stop bit ……………………………… 1<br />

Operating Temp range …………….. -20 to +70 degC<br />

* Consult factory for detailed communication protocol information!<br />

Storage Temp Range ………….…... -40 to +90 degC<br />

Stability over temperature ………… +/-2 bits<br />

Ordering Information<br />

Temperature resolution ….……..….. 1 degC<br />

Clock Speed ………………………… 10 Mhz<br />

part number = SSY0135-XX (-XX denotes sensor type)<br />

Dimensions, Electrical Connections, and Adjustments<br />

SPECTRON SYSTEMS TECHNOLOGY INC.<br />

595 OLD WILLETS PATH<br />

HAUPPAUGE NY 11788<br />

PHONE: 631 582-5600<br />

FAX: 631 582-5671<br />

Specifications subject to change without notice!<br />

Doc.# SDS-124-0804


Application Note<br />

SSY0135 - RS232 (MICRO-50) <strong>Signal</strong> <strong>Conditioner</strong> Operating<br />

Instructions<br />

The following Application Note details the process for connecting an .SH. Series (Ceramic) Electrolytic Tilt<br />

Sensor to the SSY0135-XX <strong>Signal</strong> Conditioning Module, and the communication protocol. The .XX at the end<br />

of the part number will denote the actual type sensor used.<br />

General Specifications<br />

Resolution<br />

Current supply<br />

Stability over temperature<br />

Temperature resolution<br />

Operating temperature<br />

Response Time<br />

Clock Speed<br />

12 bits<br />

5 mA @ 12VDC<br />

+/- 2bits<br />

1 Deg Celsius<br />

-20C + 70C<br />

25 ms<br />

10Mhz<br />

Sensor Connections<br />

The sensor leads should be soldered to the circuit board in the following manner.<br />

SINGLE AXIS SENSOR<br />

3<br />

1<br />

2<br />

connector<br />

1<br />

pot<br />

SPECTRON SYSTEMS TECHNOLOGY INC.<br />

595 OLD WILLETS PATH<br />

HAUPPAUGE NY 11788<br />

PHONE: 631 582-5600<br />

FAX: 631 582-5671<br />

www.spectronsensors.com<br />

Specifications are subject to change without notice!<br />

Doc.# SAN-207-0607


Application Note<br />

SSY0135 - RS232 (MICRO-50) <strong>Signal</strong> <strong>Conditioner</strong> Operating<br />

Instructions<br />

Input/Output Connections<br />

Circuit Board<br />

Connection JP3<br />

Function<br />

Corresponding PC<br />

Serial Port<br />

connection *<br />

Pin # Pin #<br />

1 Input = +7 to +30Vdc none<br />

2 Ground 5<br />

3 Output Data 2<br />

4 Input Command 3<br />

* A DB9 type connector is required to connect to the PC serial port (not supplied)<br />

Communication Protocol<br />

All functions are available in the single axis configuration. The serial port is setup for the following protocol.<br />

RS232C<br />

Baudrate 19200<br />

Data width 8 bits<br />

Stop bit 1<br />

Parity none<br />

Flow Control none<br />

Commands<br />

All the commands have to be sent in the upper case mode in ASCII format.<br />

A<br />

B<br />

C<br />

D<br />

E<br />

F<br />

G<br />

H<br />

I<br />

Reset board<br />

Read Pitch ( not used in single axis configuration)<br />

Read Roll<br />

Read Temperature<br />

Reserved<br />

Stores offset for the roll and pitch<br />

Reserved<br />

Send calibration data<br />

Turn off excitation<br />

When the A command is sent to the SSY0135, it resets itself, and sends back the ASCII character 'R' when it is ready to<br />

accept a new command.<br />

B and C command will be followed by 4 bytes. The first 3 bytes will be ASCII characters, representing the angle in<br />

Hexadecimal (to translate into an angle see the calibration sheet). The last byte is the Line Feed 10 (A in hexadecimal).<br />

SPECTRON SYSTEMS TECHNOLOGY INC.<br />

595 OLD WILLETS PATH<br />

HAUPPAUGE NY 11788<br />

PHONE: 631 582-5600<br />

FAX: 631 582-5671<br />

www.spectronsensors.com<br />

Specifications are subject to change without notice!<br />

Doc.# SAN-207-0607


Application Note<br />

SSY0135 - RS232 (MICRO-50) <strong>Signal</strong> <strong>Conditioner</strong> Operating<br />

Instructions<br />

When F is received the unit turns off the sensor excitation. It stores the next 4 characters (ASCII format) as an offset for<br />

the pitch axis (not used in single axis configuration), and then stores the next four characters for the roll axis. The values<br />

are stored in the nonvolatile memory of the microcontroller in hexadecimal format. Once the microcontroller has stored the<br />

values in its memory, it restarts the excitation and sends .R. to the host. It will take 20 seconds to read a stable output<br />

from the time the excitation is turned back on. This is equivalent to turning the unit power on.<br />

The microcontroller will do a two.s complement addition with the reading from the analog to digital converter. It should be<br />

noted that when the offset is added to the result of the analog to digital converter the output on the end of the scale can<br />

change the sign.<br />

H tells the signal conditioner to send to the host, in the following order, the pitch offset, the roll offset and the temperature<br />

coefficient. The temperature coefficient is set to 1 and is reserved for future extensions.<br />

I command turns off the excitation to the microcontroller. This allows the user to save power. It will take 20 seconds for the<br />

measurement to be stable once the excitation is turned on. The excitation is turned back on when the microprocessor is<br />

reset with the command A or the power is turned off and on.<br />

D command will connect the output of the temperature sensor to the amplifier.s input. The SSY0135 will send the data<br />

with the same format as for the pitch and roll. The gain adjustment does not affect the temperature measurement.. The<br />

scale factor is 1 counts per Degree Celsius (160 (0A0Hex) AT 25).<br />

Circuit Block Diagram<br />

VCC<br />

Tilt axis<br />

Enable Temperature<br />

t<br />

THERMISTOR<br />

JP1<br />

1<br />

2<br />

3<br />

4<br />

4 HEADER<br />

Voltage regulator<br />

VCC<br />

Sensor<br />

3 4<br />

1 2<br />

5<br />

Amplifier<br />

R20<br />

Gain<br />

5PIN<br />

Voltage converter<br />

Serial link adapter<br />

RS232 format<br />

Data in<br />

Data out<br />

Microprocessor Unit<br />

Data<br />

Ctrl.<br />

12 bits Analog to<br />

Digital<br />

Converter<br />

Note . Gain Adjustment is accomplished by adjusting the potentiometer (R20) on the circuit board.<br />

SPECTRON SYSTEMS TECHNOLOGY INC.<br />

595 OLD WILLETS PATH<br />

HAUPPAUGE NY 11788<br />

PHONE: 631 582-5600<br />

FAX: 631 582-5671<br />

www.spectronsensors.com<br />

Specifications are subject to change without notice!<br />

Doc.# SAN-207-0607


Application Note<br />

SSY0135 - RS232 (MICRO-50) <strong>Signal</strong> <strong>Conditioner</strong> Operating<br />

Instructions<br />

Connecting to a PC<br />

The output of the MICRO-50 can be read directly with a PC by using Hyper-terminal. Setup Hyper-terminal the following<br />

way. HyperTerminal is located in the folder Programs\Accessories\Communications. The setup is found in the menu File<br />

‘Properties’.<br />

In the window "Connect using", select the serial port the MICRO-50 is attached to. Press the button to configure.<br />

Setup as follows:<br />

bits per second = 19200<br />

data bits = 8<br />

parity = none<br />

stop bits = 1<br />

Flow control = none<br />

The output of the SSY0135 is ASCII characters, in Hexadecimal format (see COMMANDS above).<br />

Example<br />

For instance at 0 degree tilt the output of the unit is 800(HEX). To convert it in decimal use this equation:<br />

First byte * 16^2 + Second byte * 16 + third byte<br />

8*16^2 + 0*16 + 0 = 2048<br />

If the unit is tilted and the output is A11 the conversion in decimal is :<br />

(10) A*16^2 + 1*16 + 1 = 2577<br />

The output can be converted to an angle the following way :<br />

(2577-2048)* (the scale factor provided with the unit calibration sheet).<br />

To linearize the SSY0135 for a dual axis sensor type SP50XX, use the following characteristic equation:<br />

Coeff3 X output^3 + Coeff2 X output^2 + Coeff1 X output<br />

The following are the coefficients:<br />

60 degrees angle<br />

Coeff1 = 0.0468<br />

Coeff2 = 0<br />

Coeff3 = -0.000000004<br />

45 degrees angle<br />

Coeff1 = 0.03125<br />

Coeff2 = 0<br />

Coeff3 = -0.000000002<br />

20 degrees angle<br />

Coeff1 = 0.0129<br />

Coeff2 = 0<br />

Coeff3 = -0.0000000003<br />

The output when the sensor is at 0 degrees is 2048. 2048 should be subtracted from the output before applying the<br />

equation.<br />

SPECTRON SYSTEMS TECHNOLOGY INC.<br />

595 OLD WILLETS PATH<br />

HAUPPAUGE NY 11788<br />

PHONE: 631 582-5600<br />

FAX: 631 582-5671<br />

www.spectronsensors.com<br />

Specifications are subject to change without notice!<br />

Doc.# SAN-207-0607

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