- Page 1 and 2: PART NO. 03116SL (Rev. F) Service M
- Page 3 and 4: Table Of Contents Chapter 1 − Saf
- Page 5 and 6: Chapter 1 Safety Safety Table of Co
- Page 7 and 8: Maintenance and Service 1. Before s
- Page 9 and 10: Safety and Instruction Decals Numer
- Page 11 and 12: Chapter 2 Table of Contents Product
- Page 13 and 14: Torque Specifications Recommended f
- Page 15 and 16: Standard Torque for Dry, Zinc Plate
- Page 17 and 18: Maintenance Maintenance procedures
- Page 19 and 20: Table of Contents GENERAL INFORMATI
- Page 21 and 22: Specifications Item Make / Designat
- Page 23 and 24: Kubota Diesel Engine This page is i
- Page 25 and 26: Removal 1. Remove air cleaner compo
- Page 27 and 28: Removal CAUTION 3 The muffler and e
- Page 29 and 30: DANGER Because diesel fuel is highl
- Page 31 and 32: Removal 1. Park machine on a level
- Page 33: Engine Removal 1. Park machine on a
- Page 37 and 38: Disassembly 1. If engine is in mach
- Page 39 and 40: Chapter 4 Hydraulic System Table of
- Page 41 and 42: General Information Hydraulic Hoses
- Page 43 and 44: Towing Traction Unit IMPORTANT: If
- Page 45 and 46: Hydraulic Schematic Groundsmaster 4
- Page 47 and 48: Traction Circuit The traction circu
- Page 49 and 50: Lower Cutting Deck A three section
- Page 51 and 52: Raise Cutting Deck A three section
- Page 53 and 54: Mow Circuit Hydraulic flow for the
- Page 55 and 56: Steering Circuit A three section ge
- Page 57 and 58: Hydraulic Test Fitting Kit - TOR407
- Page 59 and 60: Problem Four wheel drive will not e
- Page 61 and 62: Testing The most effective method f
- Page 63 and 64: Procedure for Traction Circuit Char
- Page 65 and 66: Procedure for Traction Circuit Reli
- Page 67 and 68: Procedure for Cutting Deck Circuit
- Page 69 and 70: Procedure for Cutting Deck Gear Pum
- Page 71 and 72: Procedure for Cutting Deck Manifold
- Page 73 and 74: Procedure for Cutting Deck Motor Ca
- Page 75 and 76: Procedure for Steering Circuit Reli
- Page 77 and 78: Procedure for Lift/Lower Circuit Re
- Page 79 and 80: Procedure for Steering and Lift/Low
- Page 81 and 82: Procedure for Counterbalance Pressu
- Page 83 and 84: Procedure for Rear Traction Circuit
- Page 85 and 86:
Procedure for Traction Circuit Redu
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Service and Repairs General Precaut
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Charge Hydraulic System NOTE: When
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Removal (Fig 43) 1. Park machine on
- Page 93 and 94:
3. Remove pump from vise, hold pump
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Hydraulic System This page is inten
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Removal (Fig. 45) 1. Park machine o
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Disassembly (Fig. 46) 1. Position t
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8. Place exterior retaining ring (3
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6. Install wiper seal on input shaf
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Removal NOTE: The ports on the mani
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IMPORTANT: Use care when handling t
- Page 109 and 110:
Removal NOTE: The ports on the mani
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Hydraulic System This page is inten
- Page 113 and 114:
Hydraulic Control Manifold Service:
- Page 115 and 116:
Hydraulic Control Manifold Service:
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Removal 1. Park machine on a level
- Page 119 and 120:
Removal 1. Park machine on a level
- Page 121 and 122:
4. Remove motor from vise and remov
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Cutting Deck Motor Removal 1. Park
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IMPORTANT: Mark the relative positi
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Hydraulic System This page is inten
- Page 129 and 130:
Removal 1. Park machine on a level
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Disassembly (Fig. 74) 1. Plug all p
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Removal 1. Park machine on a level
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CAUTION The centering springs are u
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Removal (Fig. 78) 1. Park machine o
- Page 139 and 140:
Disassembly (Fig. 79) 1. Remove oil
- Page 141 and 142:
Removal (Fig. 80) 1. Park machine o
- Page 143 and 144:
Disassembly (Fig. 81) 1. Remove oil
- Page 145 and 146:
Removal (Fig. 83) 1. Park machine o
- Page 147 and 148:
Disassembly (Fig. 84) 1. Remove oil
- Page 149 and 150:
Removal 1. Park machine on a level
- Page 151 and 152:
Chapter 5 Electrical System Table o
- Page 153 and 154:
Special Tools Order special tools f
- Page 155 and 156:
Problem Engine cranks, but does not
- Page 157 and 158:
Electrical System Quick Checks Batt
- Page 159 and 160:
Cutting Deck Raise and Lower Switch
- Page 161 and 162:
Fuses The fuse blocks are located u
- Page 163 and 164:
PTO Switch The PTO switch is attach
- Page 165 and 166:
Seat Switch The seat switch is norm
- Page 167 and 168:
Start, Engine Shutdown, Seat, PTO,
- Page 169 and 170:
Engine Run Solenoid The engine run
- Page 171 and 172:
Fuel Gauge The fuel gauge can be te
- Page 173 and 174:
Glow Controller The glow controller
- Page 175 and 176:
High Temperature Shutdown Switch Th
- Page 177 and 178:
Traction Neutral Switch The tractio
- Page 179 and 180:
Wing Deck Position Switches The win
- Page 181 and 182:
Service and Repairs NOTE: For more
- Page 183 and 184:
Battery Service The battery is the
- Page 185 and 186:
Charging To minimize possible damag
- Page 187 and 188:
Chapter 6 Axles, Planetaries, and B
- Page 189 and 190:
Adjustments See Operator’s Manual
- Page 191 and 192:
CAUTION When changing attachments,
- Page 193 and 194:
This page is intentionally blank. A
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Planetary Wheel Drive Removal (Fig.
- Page 197 and 198:
Planetary Wheel Drive Disassembly (
- Page 199 and 200:
8. Remove cap screw and flange nut
- Page 201 and 202:
Bevel Gear Case and Axle Case The f
- Page 203 and 204:
Installation 1. Coat new shaft seal
- Page 205 and 206:
9. Remove the bevel gear case/axle
- Page 207 and 208:
Axle Shafts The following procedure
- Page 209 and 210:
6. Set the bearing preload by secur
- Page 211 and 212:
Inspection 1. Measure the different
- Page 213 and 214:
Pinion Gear to Ring Gear Engagement
- Page 215 and 216:
Chapter 7 Chassis Table of Contents
- Page 217 and 218:
Disassembly 1. Park machine on a le
- Page 219 and 220:
CAUTION When raising machine, use c
- Page 221 and 222:
Removal 1. Park machine on a level
- Page 223 and 224:
Chapter 8 Cutting Deck Table of Con
- Page 225 and 226:
Troubleshooting There are a number
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This page is intentionally blank. C
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Removal (Fig. 1) 1. Position machin
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This page is intentionally blank. C
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6. Support wing deck to prevent it
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Wing Deck Latch Disassembly (Fig. 1
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Installation (Fig. 12) 1. Position
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3. Using an arbor press, push the b
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Deck Rollers and Skids 10 9 7 6 5 8
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Chapter 9 Electrical Diagrams Table
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Groundsmaster 4100−D Electrical S
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Groundsmaster 4100−D Crank Circui
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NOTE: The drawing on this page show
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Groundsmaster 4100−D Main Wire Ha
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(D4) (D2) (D6) Groundsmaster 4100
- Page 255 and 256:
(D8) (D7) (D5) Groundsmaster 4100
- Page 257:
Groundsmaster 4100−D Cutting Deck