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Acta Horticulturae

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Figure 1. Basic structure of a typical<br />

energy-saving, greenhouse.<br />

outside winter temperatures dip to -20° to -<br />

10°C, even -25°C, in the north of China? The<br />

answer is that the continental, monsoon climate<br />

of China receives high solar radiation in<br />

winter despite the very low temperatures in<br />

northern zones. While winter sunlight intensity<br />

is only 50%-60% of summer radiation, the<br />

solar radiation provides enough heat that can<br />

be stored by heat-conservation strategies<br />

(Chen 2001).<br />

A<br />

B<br />

C<br />

Figure 2. China’s energy-saving<br />

greenhouse ranges. A. Note straw<br />

mat on ridges. B. A cluster of energy-saving<br />

greenhouses showing<br />

headhouses. C. Energy-saving<br />

greenhouse in mountainous area.<br />

walls for insulation against the cold outside<br />

wind. The walls are constructed with bricks<br />

and thermal-preservation materials. The front<br />

roof has a transparent plastic film for receiving<br />

sunlight. During the night, the plastic film is<br />

covered by a mat made of insulating materials.<br />

In the morning, once the air temperature<br />

inside the greenhouse rises, the mat is rolled<br />

up. In the afternoon, when the air temperature<br />

inside greenhouse goes below 17°-18°C,<br />

the mat is rolled down over the front roof to<br />

prevent heat loss. A “cold-proof” ditch (0.5-<br />

1.0 m deep, filled with insulating materials,<br />

such as straw and manure) reduces heat<br />

exchange through the soil between the inside<br />

and outside of the greenhouse. The ridge of<br />

the greenhouse is usually 3 to 4 m high, the<br />

span is 6 to 8 m wide, and the length is 40 to<br />

100 m long. The back wall is 0.5 to 1.2 m<br />

thick. The unit area is about 300-800 m 2 .<br />

The energy-saving greenhouse is a special<br />

type of structure (Fig. 2). The heat energy<br />

resource comes from the solar radiation and<br />

depends on structural and heat conservative<br />

technology (Sun 1993; Yang and Chen 1994).<br />

Even in the severe cold winter season of north<br />

China, air temperature inside the greenhouse,<br />

even without supplemental heating, is sufficient<br />

for cool-season leafy vegetables such as<br />

celery and Chinese chive and also warm-season<br />

vegetables such as tomato, cucumber,<br />

sweet pepper, eggplant, and even watermelon<br />

(Fig. 3). In general, capital costs and operational<br />

expenses are much lower than that of a<br />

modern multi-span greenhouse.<br />

In the winter on a clear day, the greenhouse<br />

can receive sunlight for 6 hours with light<br />

intensity averaging 20-40 klx. The maximum<br />

temperature inside the greenhouse can be<br />

higher than 25°C, sometimes even up to<br />

30°C, and can last 3-5 hours. Temperatures at<br />

night are not lower than 10°C, and on cloudy<br />

days, not lower than 6°C. Night temperature<br />

differences between inside and outside of the<br />

greenhouse can reach 30°C. In this microclimate<br />

condition, certain cultural practices<br />

improve plant growth. These include adoption<br />

of low temperature resistant cultivars, grafting<br />

to cold resistant rootstocks, multi-layer polyethylene<br />

film covering, irrigation, and temporary<br />

supplementary heating for warm season<br />

crops such as tomato and cucumber. Leafy<br />

vegetables perform well in the greenhouse,<br />

even in unexpected cold and cloudy days.<br />

Why can the energy-saving greenhouse without<br />

a heating system grow vegetables when<br />

STRUCTURE<br />

In the earlier developing stage of the energysaving<br />

greenhouse, the greenhouse was built<br />

based on farmers’ experiences only, using<br />

cheap and simple materials. In the Beijing district<br />

the internal growing space of the greenhouse<br />

was small with a span of 5.0-6.0 m at a<br />

ridge height of 2.6-3.0 m. The wall was built of<br />

dry earth, brick, and concrete; the front roof<br />

frames were made of bamboo or wood, and<br />

the outside covering mat made of straw or cattail.<br />

Since the late 1980s considerable research<br />

work has been conducted to improve heat<br />

preservation and progress has been rapid. As a<br />

result, horticultural crop production in the<br />

energy-saving solar greenhouses is rapidly<br />

increasing.<br />

Dimensions. Based on 20 years of research,<br />

the span of the greenhouse has been gradually<br />

enlarged, based on local climatic conditions.<br />

In Northeast and Northwest China, the span is<br />

6.0-7.0 m where the lowest winter temperature<br />

is below -17°C. In North China the span is<br />

6.5-7.5 m where the lowest winter temperature<br />

is between -17° to -12°C. However, if the<br />

lowest temperature does not reach -12°C, the<br />

span can be 7.5-8.0 m.<br />

Greenhouse length is site dependent. The<br />

back (north) wall is about 2.0-2.4 m high, the<br />

ridge is 3.2-3.5 m high, which depends on the<br />

span and local climate. At latitude 40°N, the<br />

span can be 7.0, 7.5, or 8.0 m, and the ridge<br />

2.9, 3.2, or 3.5 m, respectively. In warmer<br />

locations, the span and ridge are wider and<br />

higher.<br />

Front Support and Wall Body. The front support<br />

is made of bamboo or steel pipe covered<br />

with 0.1 mm thick polyethylene film. The east,<br />

west, and north walls of the greenhouse are<br />

0.5 to 1.0 m thick and made of bricks. During<br />

temperature warm-up during the day inside<br />

the greenhouse, the wall is an endothermic<br />

body, and during cool-down at night, the wall<br />

body is exothermic. Therefore, the reasonable<br />

structure of the wall is a double layer. Between<br />

the two brick layers is a thermal-protective<br />

insulation material such as perlite, coal cinder,<br />

sawdust, or polystyrene in order to prevent<br />

heat loss.<br />

The Back Roof. The back roof of the greenhouse<br />

is a multi-layered structure composed of<br />

wood, straw, coal cinder, polystyrene, and<br />

cement board. The roof consists of water-<br />

ISHS • 16

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