July - The Monty Heat Treat News
July - The Monty Heat Treat News
July - The Monty Heat Treat News
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<strong>The</strong> <strong>Monty</strong> <strong>News</strong>letter<br />
<strong>July</strong> Issue 2008<br />
www.themonty.com<br />
In Every Issue<br />
• <strong>The</strong> most up to<br />
date <strong>Heat</strong> <strong>Treat</strong><br />
<strong>News</strong><br />
• Buying & Selling<br />
<strong>Heat</strong> <strong>Treat</strong> Shops<br />
• Used Equipment<br />
• Business<br />
Opportunities<br />
• Advertising,<br />
Articles & Much<br />
More…<br />
Visit us for daily<br />
updated<br />
information<br />
www.themonty.com<br />
Contact us:<br />
gord@themonty.com<br />
If you would like the information contained in this newsletter<br />
daily instead of monthly, visit us at www.themonty.com<br />
daily & you don’t have to wait for the most up to date,<br />
relevant <strong>Heat</strong> <strong>Treat</strong> <strong>News</strong> in the industry.<br />
Introduction<br />
Are We Seeing the Death of Automotive <strong>Heat</strong> <strong>Treat</strong>ing in<br />
North America? You could certainly be forgiven if you think<br />
so. In 2007 total sales of new vehicles in the US were<br />
approximately 16.15 million. For 2008 this figure is expected<br />
to drop to approximately 12.8 million light vehicles with the<br />
“traditional” Big 3 dropping to their lowest market share<br />
ever-45%. With a drop of almost 4 million new vehicle sales<br />
in NA and the big 3 holding slightly less than half the total<br />
market this equates to roughly 2 million less vehicles being<br />
built with enormous consequences to heat treaters in NA. In<br />
our opinion this will have 2 main effects for captive and<br />
commercial heat treaters on this continent.<br />
1) Ford, GM and Chrysler largely getting out of in house<br />
heat treating (please note that Delphi and Visteon are<br />
not part of GM or Ford). A good example of this is<br />
Chrysler’s decision to attempt to sell their uncompleted<br />
Marysville, Michigan components plant and the<br />
associated in house heat treating.<br />
2) A corresponding growth in commercial automotive heat<br />
treating with the decrease in total production being<br />
offset by the amount of outsourced heat treating going<br />
to commercial heat treaters.
As with any substantial change there will be winners and losers. Unfortunately there is<br />
going to be a lot of pain amongst automotive employees and the auto companies<br />
themselves. On the plus side of the coin the larger, well established, well funded<br />
commercial operations are going to see some tremendous opportunities. Mark our<br />
words there will be a lot of pain but for some commercial operations this is going to<br />
prove to be a real boom.<br />
Now on to the most recent, up to date news in the worldwide heat treating industry.<br />
<strong>Heat</strong> <strong>Treat</strong> <strong>News</strong><br />
Used Equipment Available. Carbottoms are relatively hard to find but we now have<br />
two more to offer Tempering Ovens with asking prices now included. We have a<br />
number of new pieces of used equipment including an Abbott Model 6ZSCR-18-<br />
432HH6-VC-2150 mesh belt furnace which was used for annealing knife blades but<br />
could also be used for sintering and a very unusual item a Batch Austempering Line.<br />
Nothing fancy but on the vacuum page several older, smaller vacuum furnaces are<br />
now priced at $10,000 USD each. Several interesting used furnaces have come up in<br />
the past few days one of which is a 1bar 1980 Model Vacuum Furnace which certainly<br />
looks good. 3 very basic drive-in Aging Ovens have come up and we were able to<br />
reduce pricing on two very nice Recirculating Air Belt Tempering Furnaces. <strong>The</strong> price<br />
has just been lowered on a beautiful CI Hayes Vacuum Furnace. Available on the salt<br />
page is a Salt Bath System less than 8 years old that was over $600K new. We can<br />
assure you that the asking price is now far less than that. With alloy costs the way<br />
they are these days everybody is looking for a way to save. We have some<br />
suggestions; first is a number of 24” square alloy trays for Holcroft Pusher furnaces<br />
with corrugated boxes to go with them Cast Alloy Trays Second is fixturing for pit<br />
furnaces alloy Furnace Components We realize rotary retort furnaces are not in great<br />
demand but if you need one we have several incredibly well priced ones AGF Rotary<br />
Retort Furnaces Looking at the vacuum side of things we go to a very recent addition,<br />
a great condition Abar 3000ºF Vacuum Furnace which joins another two recent<br />
additions an Ipsen VFC-321 Vacuum Furnace and Ipsen VFC-321R Vacuum Furnace<br />
Three recent pieces of equipment that just today saw a price reduction are an Ipsen
Tempering Furnace, an Ipsen 3000 CFH Endo Generator and a Precision Quincy<br />
Tempering Oven We will stress that not all of the used equipment we are aware of is<br />
listed on our site so if you don’t see what you are looking for just ask. <strong>July</strong> 1/08<br />
www.totaltracsystems.com<br />
Your Worst Nightmare or a Very Competent <strong>Heat</strong> <strong>Treat</strong>er? <strong>The</strong> answer of<br />
course is the latter. Phil Terry, Divisional Metallurgist for Lufkin Industries in Lufkin,<br />
Texas, USA http://www.lufkin.com/ is a top notch guy and a top notch heat treater for<br />
Lufkin Industries in Texas. Blatantly stealing from their website this is a very brief<br />
description of what the company does “Founded in 1902, Lufkin Industries Inc. is a<br />
vertically integrated company that designs, engineers, manufactures, sells, installs<br />
and services high quality and high value-added oil field equipment and power<br />
transmission products across the globe.” In the photo below you see Phil at the<br />
USPSA Arkansas Championships where he finished High Senior for the division he shot<br />
in-very impressive! <strong>July</strong> 1/08<br />
United Process Controls (UPC for short). UPC was formed some time ago and is a<br />
collection of several furnace controls companies. While we are still not sure of what<br />
direction the companies will take it is an interesting press release below. <strong>July</strong> 1/08<br />
"Bodycote <strong>The</strong>rmal Processing (Huntington Park, CA) has acquired three gas nitriding<br />
installations based on the UPC Protherm 500 programmable controller and the<br />
H2Smart hydrogen analyzer from United Process Controls. <strong>The</strong>se include two pit-type<br />
NP-1020 turnkey systems complete with furnaces and one upgrade for an existing<br />
furnace. All three systems will be primarily used for nitriding stainless steels. In<br />
addition, an IN-500 exhaust gas neutralizer will assure the furnaces’ environmental<br />
friendliness. Installation and startup are scheduled for the second quarter of 2008.<br />
United Process Controls is a new alliance of five recognized companies within the heat<br />
treating industry (Furnace Controls, Marathon Monitors, Nitrex Metal, Process-<br />
Electronic and Waukee Engineering) that share a common vision: first, to fill the<br />
needs of customers for industry-leading control solutions, and second to enable<br />
customers to get easy-to-access support through our worldwide sales and services<br />
network."
www.rolledalloys.com<br />
Business Opportunities. Experienced Fastener Professional Engineer with 35 years<br />
of experience is looking for employment. Klein Tools is looking for a <strong>Heat</strong> <strong>Treat</strong>ing<br />
Supervisor with at least 5 years of experience. A commercial metal heat-treating<br />
company located at Pomona, California is looking for a Maintenance Engineer. A <strong>Heat</strong><br />
<strong>Treat</strong>ing Salesman is looking for employment. <strong>Heat</strong> <strong>Treat</strong>ment Australia is looking for<br />
<strong>Heat</strong> <strong>Treat</strong>ment Supervisors & Operators to work in their Brisbane, Australia<br />
plant. Fancy moving to Australia mate? Are you a NADCAP approved commercial heat<br />
treater in the Michigan, USA area that can harden and oil quench large diameter<br />
rings? <strong>The</strong>n we have an opportunity for you! A <strong>Heat</strong> <strong>Treat</strong> Company located in the<br />
Midwest is looking for a Quality Manager and Specialty <strong>Heat</strong> <strong>Treat</strong>ing is looking for<br />
Various <strong>Heat</strong> <strong>Treat</strong> Positions. Nabertherm Inc. is looking for a Technical Sales<br />
Engineer for their Delaware location, and we have an Experienced <strong>Heat</strong> <strong>Treat</strong><br />
Consultant. 2 companies looking for people: wanted a Degreed Metallurgist & a<br />
Process Metallurgist. We have an Experienced Engineer primarily in the field of<br />
vacuum technology & a Metallurgical Engineer with over 18 year experience. Ever<br />
have the hankering to be President of a large new furnace builder? This is your<br />
chance. A global provider of furnace process technology and equipment is searching<br />
for a President to head up their North American Division. AFC-Holcroft has the<br />
following positions available - they are looking for Experienced Engineers for Sales<br />
Opportunities and individuals for Industrial controls engineer/software<br />
development. <strong>July</strong> 1/08<br />
Bluewater <strong>The</strong>rmal. Lots of changes going on at Bluewater <strong>The</strong>rmal, one of the<br />
largest commercial heat treaters in North America. While we have heard of a few<br />
equipment changes the main focus that we are hearing about so far is new hiring's.<br />
Below you can read about two more changes in personnel. At the risk of offending Jim<br />
Hedman that name is very familiar but we can’t quite place it. <strong>July</strong> 1/08<br />
Bluewater <strong>The</strong>rmal Services has named Jeff Hemmer to the position of Director -<br />
Operations. “Jeff brings more than twenty five years of experience in heat treating,<br />
but more importantly, he is a widely respected leader in the industry for his<br />
commitment to superior customer service, his energy level, and his problem-solving<br />
expertise” commented Bluewater C.E.O Jeff Gwinnell. “Jeff will be working across the<br />
company to further improve our overall capabilities to service our customer’s most<br />
challenging programs.” Bluewater has also named Jim Hedman to the new companywide<br />
position of Engineering Manager. “Amongst the heat treat technical community,<br />
Jim Hedman is renowned for his very broad and deep experience base, and Bluewater<br />
will benefit from his skills in multiple technical areas right across the company”<br />
commented Gwinnell “Bluewater’s new tag-line is Dedicated. Professional. Expertise.<br />
Jim Hedman’s career and capabilities can be summed up in those three words.”
www.ald-holcroft.com<br />
Who Are <strong>The</strong> Best Commercial <strong>Heat</strong> <strong>Treat</strong>ers to Work for? We are going to do a<br />
very informal poll about which commercial heat treaters in North America are the best<br />
to work for. What we are looking for are comments, either anonymous or much<br />
preferably with names attached about what companies treat their employees the best.<br />
Who are the most flexible, offer the best benefits, working conditions and overall work<br />
environment? While it would be interesting to hear which companies are the worst to<br />
work for we will not print comments talking about the “XYZ” company being a bunch<br />
of SOB’s to work for. So if you’re pleased with the company you are working for just<br />
let us know, we will gladly print your thoughts and at the end of the day we will see<br />
which companies come out on top. June 27/08<br />
John Deere/Greenhouse Gas Emissions. John Deere is another very large<br />
manufacturer who has jumped upon the “Greenhouse Gas Emissions” bandwagon.<br />
This has become a very large issue amongst manufacturers and heat treaters and we<br />
personally have run across this a number of times in the past little while, most<br />
recently at Pratt & Whitney. While we think that the whole story about greenhouse<br />
gas emissions is a bunch of crap we will also say that it is to their credit these large<br />
companies taking an interest in environmental issues. Like it or not greenhouse gas<br />
emission issues and carbon taxes are with us in one form or another. June 27/08<br />
"Deere & Company today announced plans to further reduce its total global<br />
greenhouse gas emissions by 25 percent per dollar of revenue from 2005 to 2014.<br />
<strong>The</strong> company has committed to the reduction goal in conjunction with its participation<br />
in the U.S. Environmental Protection Agency's Climate Leaders program, which Deere<br />
joined in 2007. Deere's direct greenhouse gas emissions come from operations such<br />
as foundry, heat-treat, painting, powerhouse, and testing. Indirect emissions result<br />
from demand for electricity or steam."<br />
www.solarmfg.com<br />
What is Martensite and how is it formed? From David Pye come these words of<br />
wisdom about how Martensite is created. June 27/08
"Answer: <strong>The</strong> transformation to Martensite has to be created. <strong>The</strong> transformation is<br />
not a 'natural' transformation. <strong>The</strong> transformation will occur when heat is applied to<br />
steel containing sufficient carbon in solution and its temperature raised to a selected<br />
point above the A1 line on <strong>The</strong> Iron Carbon Equilibrium diagram. Once this has been<br />
accomplished, then the steel is forcibly cooled (water, air, or even gas). In this<br />
diffusive precipitation of austenite into the two phases of ferrite and carbides is<br />
suppressed. <strong>The</strong> carbon content of martensite will correspond to that carbon in<br />
austenite. <strong>The</strong> formation of the martensite phase is a progressive transformation, and<br />
occurs as the steel is cooled rapidly past the left hand side of the nose of the curve on<br />
the Time Temperature Transformation diagram. <strong>The</strong> transformation will commence at<br />
the Ms point on the TTT diagram. It will progressively transform to martensite<br />
depending on the rate of cooling and the carbon content of the steel. (Martensite<br />
Transformation) Once below the Ms line, then the transformation to martensite is<br />
rapid. As the carbon content of steel is raised, and then the Ms transformation<br />
temperature will be reduced."<br />
Another reader had this to say;<br />
"Gord, <strong>The</strong> temperature that the part must be heated to, while it is over the A1<br />
temperature, is almost always over the A3 temperature, the upper critical. Over this<br />
temperature the part is completely austenitic. If you are in between the A1 and A3<br />
temperatures you can have austenite and ferrite (at carbon < 0.8%) or austenite and<br />
cementite (at carbon > 0.8%). Our old rule of thumb is that you austenitize 50-100F<br />
over the upper critical. I’ve always taught students that what we are doing is trapping<br />
the carbon in the structure by quenching and not allowing it to precipitate out as<br />
cementite. Since the carbon is trapped, the structure cannot be the same as it was<br />
and therefore is stressed and has to transform. <strong>The</strong> martensite transformation is<br />
diffusionless – there is no movement of atoms, but just a rearranging of the crystal<br />
lattice. That is why it is a rapid transformation."<br />
"Ipsen deploys North America Service Vans 6/26/08 (Rockford, IL) Ipsen<br />
deploys a full line of new service vans for North America stocked with critical parts<br />
and essential equipment for on-site service. This allows Ipsen’s field service engineers<br />
to quickly meet customer’s service requirements on-site, reducing downtime by<br />
carrying an inventory of OEM parts. Ipsen’s field service engineers have the technical<br />
experience you need should an emergency arise. <strong>The</strong>y are located throughout North<br />
America and support all of our furnace installations worldwide. No matter where you<br />
are located, the Ipsen support team will deliver prompt, expert service to keep your<br />
process running smoothly. Ipsen, Inc. designs and manufactures industrial vacuum<br />
furnaces and supervisory control systems for a wide variety of thermal processing<br />
markets including: aerospace, commercial heat treating, medical, nuclear, chemical,<br />
tool & die and automotive. Ipsen, Inc. is one of the largest manufacturers in the world<br />
of vacuum and atmosphere heat treating furnaces for the thermal processing market.<br />
Ipsen also employs the largest and most skilled aftermarket & service support team in<br />
the business to meet its customers’ needs for controls upgrades, replacement hot<br />
zones, parts, maintenance and service. Ipsen, Inc. maintains manufacturing plants in<br />
Rockford IL and Souderton PA." June 27/08
www.heatbath.com<br />
Chrysler/Marysville, Michigan. It was just last year that Chrysler announced plans<br />
for a brand new axle plant in Marysville, Michigan to replace a very old facility in<br />
Detroit known as Detroit Axle. Detroit Axle by the way is an enormous captive heat<br />
treating operation with seven six-row Holcroft pusher furnaces in operation. <strong>The</strong><br />
groundbreaking in Marysville was May 2007 and it crossed our radar because it<br />
resulted in a very nice new furnace order for Williams Industrial Service Inc., in<br />
Bowling Green, Ohio. Everything has changed and earlier this year Chrysler tried to<br />
find buyers for the plant, a search which seems to still be unsuccessful. While it would<br />
appear that the plant will still be built and Williams has kept building the furnaces<br />
(several pusher carburizers) we would not want to be in the shoes of "Williams" at this<br />
point. Our understanding is that the furnaces are pretty well finished or almost<br />
finished but Williams has been forced to accept a price cut (like most Chrysler<br />
suppliers) and with everything so much up in the air it is not a good situation for<br />
anybody involved in this project. June 26/08<br />
Universal Separators/Smart Skim. Smart Skim is one of the best if not the best<br />
known name in the industry when it comes to oil/water separators. Business must be<br />
good for them based upon the changes mentioned below. June 26/08<br />
"June 24, 2008 Madison, WI: Universal Separators Inc., the manufacturer and<br />
marketer of the SmartSkim product line is pleased to announce the hiring of Bill<br />
Grimes as a new Regional Sales Manager. Bill joins the company with extensive fluid<br />
management experience, including work at GM, BP Castrol and Daimler Chrysler. Bill’s<br />
territory includes Michigan, Indiana, Ohio and Ontario. Bill will be located in the<br />
Detroit area and can be reached at 810-867-4581. Universal Separators is also<br />
pleased to announce that Ron Sviben of TLG Industries, Inc., will serve as a<br />
manufacturer’s representative for the SmartSkim product line. Ron will provide<br />
representation throughout the West Coast. Ron resides in the Los Angeles area and<br />
can be reached at 310-379-6876. Finally, in an effort to manage the accelerated<br />
growth that Universal Separators has experienced over the past year, Bill Gimbel has<br />
been promoted to Vice President of Sales. Over the past 4 years Bill served as the<br />
company’s National Sales Manager. In his new role, Bill will manage the company’s<br />
sales’ efforts into previously underserved geographies and industries."<br />
What are the characteristics of a gas nitrided surface layer after nitriding?<br />
David Pye davidpye@pyemet.com June 26/08<br />
"Answer: <strong>The</strong> surface of the nitrided layer can be broken down into two distinct<br />
categories. <strong>The</strong> immediate surface is what is known as the compound layer and the<br />
second is to be seen immediately below the compound layer and is known as the<br />
diffusion zone. <strong>The</strong> immediate surface layer which is the compound zone will generally
comprise of two phases. <strong>The</strong> first phase being that of Gamma Prime phase and the<br />
second phase being that of the Epsilon phase. <strong>The</strong> steel analysis will determine which<br />
phase is the dominant phase. However, it is generally 50% Gamma Prime Phase and<br />
50% Epsilon Nitride phase. If the carbon content of the steel begins to exceed say<br />
0.40%, then the dominant phase will be the Epsilon phase. This phase is very hard<br />
and brittle and will not resist impact, but will improve wear characteristics. Another<br />
feature of the immediate nitrided surface is that dependent on the dominant phase<br />
that is formed, the corrosion resistance of the steel will be improved."<br />
www.tflhouston.com<br />
John Giannelli/PPC. From experience we have learned that one of the hardest<br />
positions to fill in the commercial heat treating industry is that of an experienced sales<br />
person.. <strong>The</strong> industry being such a small insular one there are just plain not that<br />
many. John Giannelli has been involved with sales for Atmosphere Annealing<br />
(commercial heat treating) for almost 17 years before very recently making a move to<br />
PPC in Canton, Ohio (again commercial heat treating). June 25/08<br />
Effective Case Depth/Total Case. Today David Pye davidpye@pyemet.com informs<br />
us about the difference between Effective case depth and Total case. June 25/08<br />
"Question: What is meant be Effective case and Total case?<br />
Answer: Effective case is the case depth that is measured by a transverse hardness<br />
traverse. This is a hardness traverse through a cross sectioned component or test<br />
coupon from the surface to where the hardness value meets 513 Hardness Vickers.<br />
This can be converted to approximately 50HRC. Total case is defined as, the core<br />
hardness of the steel plus 50 Hardness Vickers points or core hardness plus 5HRC<br />
scale points. <strong>The</strong>se values are defined by <strong>The</strong> International Standards Organization"<br />
www.truelogicgroup.com
Can-Eng Normalizing Furnace. Can Eng would be one of Canada's largest builders<br />
of new furnaces. <strong>The</strong> press release below doesn't give us a great deal of information<br />
but interesting none the less. June 25/08<br />
"Can-Eng Furnaces International Limited, recently completed the replacement of a<br />
120 foot long water cooled roller hearth section on a 15,000 lb/hr tube normalizing<br />
furnace at major American based mechanical tube production facility. <strong>The</strong> furnace<br />
operates under dry EXO gas for the normalizing process. <strong>The</strong> new equipment<br />
incorporated a number of material and design improvements over previous<br />
installations to ensure both long service life and access to the roller hearth interior via<br />
a removable roof that utilizes a unique roof to sidewall seal. <strong>The</strong> removal of the old<br />
cooling sections and installation of the new equipment was undertaken over a short<br />
duration scheduled shutdown and the new equipment was up and running within 7<br />
days."<br />
Largest Asian commercial <strong>Heat</strong> <strong>Treat</strong>ers. In our ignorance and naiveté we felt it<br />
would be a reasonably easy job to find out the largest commercial heat treaters in the<br />
Asian market. How wrong we were! In spite of the fact that we had assistance from a<br />
half dozen heat treaters in areas such as India, Taiwan, Thailand and China at best we<br />
have come up with a list of some of some of the most significant heat treaters in this<br />
market. What we can tell you is that the Asian market is dominated by Japanese<br />
companies, the Taiwanese market while a large one consists mainly of small to<br />
medium sized operations and Indian commercial heat treaters while large and getting<br />
larger we don’t believe would make our list of the largest in this area. To make our<br />
job harder most of the large Japanese heat treaters are part of larger conglomerates<br />
which means sales figures for their heat treating alone are very difficult to come up<br />
with. To further complicate the issue two companies that did make our list Thyssen<br />
Krupp and Assab International are steel companies and again it is almost impossible<br />
to estimate how much of their revenue is from commercial heat treating. While they<br />
didn’t make our list 3 companies that we did consider were “Kaori <strong>Heat</strong> <strong>Treat</strong>ment<br />
Company” in Taiwan, “Hightemp Furnaces” in India and “Bharat Gears”, also in India.<br />
Without further preamble here is our list of the 8 largest commercial heat treaters in<br />
the Asian market. As usual reader input about whether we are off the mark or not is<br />
appreciated. June 24/08<br />
www.ald-hocroft.com<br />
1) Nihon Parkerizing. http://www.parker.co.jp/index_e.html As far as we have been<br />
able to tell Nihon Parkerizing if the largest commercial heat treater in the Asian<br />
market. A large part of their heat treating is salt based upon the former Degussa<br />
Tennifer (MELONITE) technology. <strong>The</strong> company while concentrated in Asia has<br />
operations around the world making metal components, distributing products, heat
treating and other services. To give you an idea they have over 1,000 workers in<br />
Thailand alone and over 20 seal quench lines just in Thailand.<br />
2) TOHKEN THERMO TECH CO. LTD. One of the largest commercial heat treaters in<br />
Japan with a number of locations in Japan, one in Thailand and one in Malaysia. By<br />
anybody's standards a very large, well established heat treater that has been around<br />
since 1927. http://www.tohken.com.my/Tohken%20<strong>The</strong>rmo%20Tech%20.htm<br />
Overall sales for the company as a whole are between $70 and $80 million USD.<br />
Tohken <strong>The</strong>rmal (Japan) 9 plants in Japan, 5 Thailand and 3 in Malaysia <strong>The</strong>y do heat<br />
treatment and PVD coating services.<br />
3) DOWA in Japan, Thailand and the USA. Dowa is one of the giants in the industry<br />
both when it comes to commercial heat treating and building new furnaces. <strong>The</strong>y have<br />
numerous heat treatment facilities in Japan and operations in Thailand, USA and<br />
others as they tend to follow Toyota and Honda. (1) Dowa Holdings Co., Ltd. consists<br />
of five member companies such as Dowa Metals & Mining, Dowa Eco-Systems, Dowa<br />
Electronics Materials, Dowa Metaltech and Dowa <strong>The</strong>rmotech.<br />
http://www.dowa.co.jp/index_e.html USD90 to 70m range one which certainly<br />
deserves to be on the list is Dowa <strong>The</strong>rmotech who had 2005 sales of $193 million<br />
USD for their new furnace business and commercial heat treating division. Our belief<br />
is that roughly 60% of total sales are commercial heat treating which would mean<br />
$115 million USD. Dowa 100% on the list.<br />
4) Assab International. This Swedish based steel company http://www.assab.se/ is a<br />
worldwide entity that gets involved in commercial heat treating as a service offered in<br />
conjunction with their steel sales. While impossible to determine the exact value of<br />
their heat treating they have such an enormous number of vacuum furnaces and fluid<br />
beds that they rank as one of the larger heat treaters around the world and in<br />
particular in the Asian market.<br />
5) Jorkro Group (Indonesia). This is a company we know very little about however 2<br />
or 3 individuals familiar with the heat treating market in Asia all felt very strongly that<br />
Jorkro without a doubt is one of the largest commercial heat treaters in this area.<br />
With a total of over 6,000 workers and 60 companies they have in house and<br />
commercial heat treating, gear manufacturing and off shore oil fabrications.<br />
6) ONEX. Again another Japanese commercial heat treat chain. <strong>The</strong>y do not have a<br />
presence outside of Japan and do not appear to have an interest in doing so. Our<br />
understanding is that commercial heat treat sales for ONEX are a little under $90<br />
million USD. http://www.onex.co.jp/Mains1/onex-e2.htm<br />
7) RIKEN. This Japanese manufacturer of piston rings also builds furnaces and does a<br />
great deal of commercial and captive heat treating. In 2006 their sales were $771<br />
million USD and we believe their commercial heat treating sales to be between $60<br />
and $70 million USD. http://www.riken.co.jp/e/index.html<br />
8) Thyssen Krupp. German based Thyssen is a worldwide organization with total sales<br />
of over 51 Billion Euros of which a significant amount is steel and stainless steel. Very
similar to Assab International commercial and captive heat treating is an integral part<br />
of their steel business. http://www.thyssenkrupp.com/<br />
www.afc-holcroft.com<br />
Caitlin Montgomery. Our long time Advertising Manager, Victoria Greenwood is out<br />
on maternity leave for an indefinite period, replacing Victoria for the time being is<br />
Caitlin Montgomery whose photo appears on the bottom of our home page. June<br />
24/08<br />
David Pye on Nitriding. David's regular questions and answers are some of the best<br />
we have seen for a quick overview of basic questions about the heat treating industry.<br />
davidpye@pyemet.com Question: How can we control the thickness of the white layer<br />
(compound layer) of component gas nitrided using ammonia? June 24/08<br />
Answer: <strong>The</strong> thickness of the compound layer or white layer is determined by:<br />
<br />
<br />
<br />
<br />
<strong>The</strong> steel chemistry<br />
<strong>The</strong> process temperature<br />
<strong>The</strong> time at process temperature<br />
<strong>The</strong> gas dissociation<br />
It can generally be assumed that when nitriding a simple nitrideable steel, that the<br />
compound layer (white layer) will have a thickness of approximately 10% of the total<br />
formed case. For example if the total formed case is 0.010” (0.25mm) then the<br />
compound layer thickness will be approximately 0.001” thick.<br />
To reduce the thickness of the compound layer, the two stage process can be used.<br />
This was developed by Carl Floe and involves nitriding for one third of the process<br />
cycle at the normal process temperature and with normal dissociation of say 30%,<br />
and then raising the process temperature to approximately 1050˚ F (565˚C) for the<br />
remaining two thirds of the process cycle and of course a reduced gas dissociation to<br />
around 15%. This will drastically reduce the compound layer.<br />
Alternatively, simply grind off the compound layer if no compound layer is required.<br />
However one will need to know that the thickness of the compound layer is in order to<br />
access how much grind stock to remove.
www.graftech.com<br />
Fabien Marquis/SAET Group. For a number of years now we have been crossing<br />
paths with a fellow in the Induction heat treating field by the name of Fabien Marquis.<br />
From France, Fabien was with EFD Induction Group for 18 years (EFD is well known in<br />
Europe, they are not as well known in North America for new Induction heating<br />
systems although they did buy a US manufacturer by the name of Robotron some<br />
time back). Fabien has a very good grasp of the worldwide Induction heating field and<br />
recently moved to another Induction OEM, SAET Group out of Italy<br />
www.saetgroup.com This is a company which is reasonably well known for<br />
atmosphere furnaces but not as well known in NA for Induction systems, although for<br />
a number of years they have been providing specialized systems for applications such<br />
as crankshaft hardening, hub bearings, and ring gears. A little research tells us that<br />
SAET is probably the fifth largest induction manufacturer in the world, was established<br />
in 1966 and seems to have a worldwide presence. We can also say that with the<br />
current USD/Euro exchange rate they are concentrating on their Chinese and Indian<br />
sources as a way of being competitive in North America. And that is where Fabien and<br />
SAET are at today. For further details about SAET we can give you some more<br />
background in the form of news release we had about this company earlier this year.<br />
June 23/08<br />
"SAET Induction Technologies/Commercial Induction <strong>Heat</strong> <strong>Treat</strong>ing. <strong>The</strong> notes below<br />
come from Randy Simmons of CHS-Asia in Thailand and we personally found them to<br />
be quite interesting. In North America it is relatively unusual to find heat treat<br />
equipment builders who also do commercial heat treating, according to Randy this is<br />
not the case in Asia. In addition very few commercial heat treaters in North America<br />
are able to specialize in Induction heat treating (Zion Industries in Cleveland, Ohio<br />
and a Bodycote facility in Canton, Michigan are two exceptions that spring to mind) as<br />
most end users tend to bring this in house when the volumes are large enough to<br />
justify it. <strong>The</strong> reason is simple-Induction heat treating is an easily repeatable process<br />
far closer to a machine tool as opposed to heat treating. We’ll let Randy give us the<br />
details. April 30/08<br />
"In Asia there is a strong trend of equipment manufactures going into the Commercial<br />
<strong>Heat</strong> <strong>Treat</strong>ment business. <strong>The</strong> trend was started by the Japanese years ago followed<br />
by European companies and now the Indian's have arrived. Most recently Induction<br />
Equipment PVT LTD (India) www.inductionindia.com part of SAET Induction<br />
Technologies (Italy) www.saetgroup.com has formed Induction Services Limited and<br />
is setting up commercial induction shops around the world. <strong>The</strong>y have locations in<br />
North America, Brazil, Europe, India and new factories starting in Thailand and China.
This appears to be a very well organized, top quality company and recently I had the<br />
opportunity to meet with two of the Directors. <strong>The</strong>y feel that Thailand is a very strong<br />
market for Induction heat treatment and believe the venture will be very successful.<br />
Having years of experience building over 4,000 induction machines of all types for<br />
companies like John Deere, Tata Motors and Dana we have no reason to doubt them.<br />
<strong>The</strong>y plan to be fully operational by August of this year with further expansions to<br />
follow. Displaying their newest company at the Thai Auto Parts show in Bangna,<br />
Thailand are (Left to Right) Kittidet CHS Asia, Sanjay Premi (Executive Director),<br />
Kumar Mahbubani (Executive Director), and Wittawas (Thailand Operations Manager)"<br />
David Pye on Distortion. June 23/08<br />
"Question: We are plagued by the problem of distortion resulting from our heat<br />
treatment procedure. What is the cause of distortion?<br />
Answer: <strong>The</strong>re are many possible root causes for distortion to manifest itself.<br />
Distortion can be caused by prior induced residual stress. Residual stress is principally<br />
caused by any or all of the following manufacturing methods:<br />
<br />
<br />
<br />
<br />
<br />
Rolling<br />
Forging<br />
Machining<br />
Forming<br />
Bending<br />
<strong>The</strong> only effective way that induced residual stress can be relieved is by heating. And<br />
in order to heat treat, we start off by raising the temperature of the metal. (Ferrous or<br />
non ferrous metals)<br />
So, on the ramp up to the process temperature, the induced stress is relieving itself.<br />
By the time that the metal reaches the appropriate process temperature, then it is<br />
relieved of its residual induced stress.<br />
<strong>The</strong>n comes the next part. Once the (using steel as the example) steel reaches its<br />
austenitizing temperature, the steel has gone through a phase change from ferrite<br />
(Body Centered Cubic Lattice, 9 atoms) to austenite. (Face Centered Cubic Lattice, 14<br />
atoms) This means that when the austenitizing temperature has been reached, a<br />
volumetric size change has occurred to the steel. At the point of austenitizing, the<br />
steel is now ready to be cooled. If the cooling speed is rapid (quenching) then a<br />
further phase change will occur, which is the transformation to martensite. (Body<br />
Centered Tetragonal lattice structure) This is a long ‘skinny’ type of lattice structure.<br />
Once again there is a phase change, along with a volumetric change.<br />
This change is assuming that we utilize the ‘correct and appropriate’ cool down rate to<br />
transform to martensite. But in the ‘real world’ we do not always achieve the<br />
appropriate cool down rate. Thus, the final structure is a mixed phase. <strong>The</strong> mixed<br />
phase means that there is residual austenite with fresh transformed martensite.<br />
Residual austenite is unstable and will transform progressively and naturally to un-
tempered martensite. A size change will be progressively seen plus an increase in the<br />
hardness as the residual austenite progressively changes.<br />
<strong>The</strong>se are just some of the reasons for distortion."<br />
www.ask4csi.com<br />
Accuphase/Mercer Technologies. Accuphase, owners Randy Benson, President and<br />
Chris Panetta, VP is a relatively new commercial heat treater (started <strong>July</strong> 4/07)<br />
located in Dayton, Ohio, USA. In addition to vacuum capability they also do salt<br />
processing amongst other processes. June 20/08<br />
"Mercer Technologies Inc. has received an order for a H4848 Vacuum Furnace from<br />
Accuphase Dayton, OH. <strong>The</strong> furnace has a graphite lined hot zone with many of M-<br />
Tech’s VFL Series hot Zone innovations built into it. <strong>The</strong> element support design<br />
(Patent Pending) is constructed to accept either molybdenum or graphite elements.<br />
This design incorporates three features, ease of replacement, strength, and fewer<br />
parts needed for spares for companies with multiple hot zone designs. This is another<br />
furnace of many supplied to Accuphase by Mercer Technologies Inc."<br />
Solar Manufacturing/John Barron. June 20/08<br />
"Solar Manufacturing, names John Barron as vice president of engineering. Barron will<br />
oversee the engineering, quality control, and field service efforts of the company. His<br />
day-to-day responsibilities will also include providing customer service and technical<br />
support for equipment. His insight is paramount in research projects and the<br />
enhancement of current equipment as well as the development of new products. "John<br />
brings over 35 years of experience and knowledge to our business. He is well<br />
respected throughout our industry. It is an asset to have him on our team," said Jim<br />
Nagy, vice president of operations, Solar Manufacturing. Previously he served as the<br />
company's technical director, and has held various positions in the field. Barron<br />
worked for Ipsen as an electrical/software manager; Vacuum Furnace Systems as<br />
electrical engineering manager and technical director; and Lindberg Furnaces as<br />
electrical engineering manager. He holds a Bachelor of Science degree in electrical<br />
engineering from Villanova University. He is a member of the NFPA 86 Committee<br />
(Standard for Ovens and Furnaces), and is chairperson for the Vacuum Furnace Task<br />
Group. Solar Manufacturing designs and manufactures vacuum heat treating and<br />
brazing furnaces with a focus on energy efficiency and durability. As a team of<br />
specialists with many collective years of experience in the vacuum furnace and hot<br />
zone design, Solar Manufacturing is committed to providing vacuum furnaces with the<br />
lowest cost of ownership achieved through state-of-the-art materials, high<br />
performance operation, and robust design. Visit us on the web at www.solarmfg.com."
Ferritic Nitrocarburizing. David Pye davidpye@pyemet.com today gives us a brief,<br />
to the point and knowledgeable explanation of Ferritic Nitrocarburizing. June 20/08<br />
Question: What is the Ferritic Nitrocarburizing process, how is it conducted and what<br />
are the benefits of the procedure?<br />
Answer: <strong>The</strong> FNC process (Ferritic Nitro-carburize) is a surface treatment which is<br />
generally applied to low carbon steels. It should not be confused with Carbo-Nitriding<br />
process. <strong>The</strong> process is low temperature and is generally conducted between 975˚F<br />
(525˚C) up to maximum of 1100˚F (595˚C)<br />
<strong>The</strong> process can be carried out using any of the following methods<br />
<br />
<br />
<br />
-Molten salt<br />
-Gaseous atmosphere<br />
-Plasma glow method<br />
<strong>The</strong> process is conducted in the Ferrite region of the iron carbon equilibrium<br />
diagram, which is below the curie line:<br />
<br />
1333˚F (723˚C) or A1, or Curie line<br />
<strong>The</strong> process is to develop a hard surface comprising of Iron Nitrides with an epsilon<br />
hard wearing surface. <strong>The</strong> resulting surface layer is very hard and can be used<br />
predominantly for wear resistant applications that are not generally subjected to load.<br />
<strong>The</strong> process is known in Europe as Nitro-carburize. This terminology does however<br />
cause confusion among North American engineers who interpret the terminology to be<br />
Carbo-nitriding. This process is done in the austenite region of the Iron Carbon<br />
Equilibrium diagram and is processed at temperatures at approximately 1600˚F (<br />
870˚C)<br />
www.avionmfg.com<br />
Dibalog/Hansen Transmissions. Dibalog in Heidelberg, Germany has just received<br />
a very impressive order from Hansen Transmissions of Belgium for their new plant in<br />
India which will be manufacturing gearboxes for wind turbines (the Nov/07 press<br />
release below gives you details). Dibalog www.dibalog.com (President Gunther Braus)<br />
makes energy optimization systems for the heat treating industry. From what we<br />
know when this installation is completed it will be an extremely impressive plant with<br />
a brand new state of the art heat treating department. All parts of this news item<br />
show ongoing trends, tremendous growth in heat treating for wind energy<br />
components, the realization that with rising energy costs companies must be looking
at ways to cut down on heating costs in their HT departments and the huge growth in<br />
manufacturing in India. June 19/08<br />
"Coimbatore, India: Hansen Transmissions International of Belgium has decided to<br />
invest euro 170 million (Rs. 970 crore) to set up a plant for producing gearboxes for<br />
wind turbines. Of the total investment, euro 100 million would go into plant and<br />
machinery. This greenfield project is planned near Coimbatore and is slated to be<br />
operational by the end of 2008. Addressing a press conference here on Monday, Ivan<br />
Brems, Chief Executive Officer, said the facility would supply gearboxes to wind<br />
turbine manufacturers in India and abroad. Mr. Brems said the integrated plant would<br />
come up on 2.2 lakh sq. m. It would have facilities such as a heat treatment plant,<br />
machining of casting, assembling, quality assurance and testing. <strong>The</strong> factory would<br />
reach full capacity, with an annual output of 1,500-2,000 gearboxes, by early 2010. It<br />
would generate employment for over 600 people. About vendor suppliers, Mr. Brems<br />
said the company was in talks with various local and global suppliers asking them to<br />
set up plants in India. He said the company was setting up its plant in a special<br />
economic zone and hoped that the vendors would also locate their facilities in and<br />
around the area. Mr. Brems said the proposed Coimbatore plant would use the same<br />
equipment and processes that were used in Hansen's Belgian plants. However, the<br />
gearboxes that would be manufactured in India would be cost-effective and based on<br />
the wind regime, he said." Nov/07<br />
Assab Thailand/ Nitrex Metal Inc. Assab a Swedish based steel<br />
company http://www.assabsteels.com/markets/thailand.htm with<br />
locations around the world is we understand getting ready to receive<br />
their second gas nitrider from St. Laurent, Quebec, Canada based<br />
Nitrex Metal. Assab will shortly appear on our list of the 10 largest<br />
commercial heat treaters in Asia and the new Nitrex unit will shortly<br />
be arriving at their operation in Thailand. Want info about the heat<br />
treating market in Thailand? Let us know and we will put you in touch<br />
with some very knowledgable people there. June 19/08<br />
Equipment Wanted. A good customer is very anxious to find a used,<br />
good condition 125 PSIG Nitrogen/Argon/Air Storage Tank, 1000<br />
gallon or approx. 48" diameter x 120" Long/Tall. This is an immediate<br />
requirement and if you find you have such a unit surplus please let us<br />
know. June 20/08<br />
TBM <strong>Heat</strong> <strong>Treat</strong>ing, Inc. It's just a few short months since we had a<br />
brief description about this 5 year old commercial heat treater in<br />
Bertram, Texas. Bottom line is that they experienced a fire this past<br />
Saturday night which made the local news. Our experience with<br />
reports about such incidences is that they are generally vastly<br />
overblown and we hope that is the case here. June 18/08<br />
www.supersystems.com<br />
"TBM <strong>Heat</strong> <strong>Treat</strong>ing, Inc. at 1100 Brooks Mill Road in Bertram was partially destroyed<br />
by an early morning fire last Thursday and a blaze on Saturday night destroyed much<br />
of a home at 510 Live Oak in Bertram. Bertram Volunteer Fire Department Chief John
Mandigo said the fire, which began at 3:13 a.m., destroyed 1,500 square feet of the<br />
4,000 square foot building, but it could have been worse. “<strong>The</strong>y had a lot of fire<br />
prevention equipment that functioned to help contain the fire,” Mandigo said. “It was<br />
good pre-planning on their part.” Mandigo said owners installed a hydrogen gas<br />
system that takes oxygen away from the fire. “It fills the building with gas and<br />
diminishes the fire, but doesn’t put it out,” he said. By the time Mandigo and his crews<br />
arrived at the scene, the roof had already collapsed. Because it was a commercial<br />
building, with potentially hazardous equipment inside, Mandigo called in the Burnet<br />
VFD, Burnet FD and Briggs VFD. “When we arrived the north end of the building and<br />
rafter area were completely involved with flame,” he said. “We immediately applied<br />
water and had the building under control in approximately 45 minutes.” Two men on<br />
site at the time experienced smoke inhalation. One was flown to Brackenridge Hospital<br />
in Austin, and the second man was transported to Seton Highland Lakes for<br />
treatment. Despite the collapsed roof and damage to equipment, the outer walls<br />
remained standing. “<strong>The</strong> fire was caused by a malfunctioning heat treatment<br />
machine,” Mandigo said. “Cost of the damage is still under investigation, but is<br />
expected to be in the thousands of dollars.”<br />
Gas Nitriding. As part of our regular helpful comments from one of the top<br />
consultants in the heat treating business, David Pye of Pye Metallurgical<br />
davidpye@pyemet.com we have received these helpful comments from David. June<br />
18/08<br />
"Question: We are gas nitriding our components. When we unload the process retort,<br />
and check the nitride quality, we are finding soft spots on the nitrided surface. Why is<br />
this occurring?<br />
Answer: If soft spots are occurring after the gas nitride process, it is usually because<br />
of a surface contaminant being carried into the process. <strong>The</strong> parts need to be precleaned<br />
very thoroughly. This means that it is necessary to use clean water if the precleaning<br />
system is water based. Check the quality of the incoming water. Do not allow<br />
fingerprints to contaminate the work surface. Fingerprints are body oil which is a<br />
hydrocarbon base. This will cause soft spots. Wear lint free gloves when handling<br />
parts prior to nitriding. "<br />
Teikuro TRD/Mercer Technologies. Long time US based Mercer Technologies just<br />
sent us this press release about an order they just received. While we know Mercer as<br />
one of the larger furnace rebuilders in the US we are not familiar with Teikuro TRD.<br />
June 18/08<br />
"Mercer Technologies Inc. Delivered a H4848 Vacuum Furnace to Teikuro TRD Dayton,<br />
OH. <strong>The</strong> furnace has a graphite lined hot zone with many of M-Tech’s VFL Series hot<br />
Zone innovations built into it, as well as a M-Tech designed control panel with a touch<br />
screen and PLC. <strong>The</strong> vacuum pumps were supplied by M-Techs sister company<br />
Midwest Vacuum Pumps. <strong>The</strong> furnace system will be installed by M-Tech’s highly<br />
trained service crew. M-Tech is also announcing its New and Green Model VFL and VBL<br />
Vacuum Furnace Lines. <strong>The</strong> New VFL and VBL furnace lines are exactly what they say<br />
they are NEW Furnaces with all of M-Techs innovations built into them. <strong>The</strong> Green VFL<br />
and VBL Vacuum Furnace Line will incorporate new components with re-manufactured
components to keep down the initial furnace cost as well as delivery time. New<br />
Products and Services will be announced over the next couple of weeks."<br />
www.heatquotemaster.com<br />
Chrysler/Linamar Gear. Remember this item from two days ago? Well we did some<br />
digging and as it turns out while this tentative agreement will probably come to pass<br />
it will have nothing to do with Kokomo's very impressive heat treating department.<br />
June 18/08<br />
"Chrysler/Linamar Gear. This is an unusual item which might mean quite a change to<br />
the captive heat treating market in North America or might mean nothing at all.<br />
Linamar Corp., based in Guelph, Ontario, Canada has automotive components sales of<br />
over $2 billion per year and what makes them unusual in this business is that they<br />
actually make money at it. <strong>The</strong>ir Linamar Gear division is the largest batch IQ heat<br />
treater in North America with 17 36`` X 48`` X 36`` AFC batch IQ`s in operation.<br />
<strong>The</strong> Chrysler, Kokomo, Indiana, USA plant is in turn one of the largest captive heat<br />
treaters in North America (again they produce transmission components such as<br />
Linamar does and the companies work very closely together). <strong>The</strong> news item we are<br />
referring to has a tentative deal between Linamar and Chrysler whereby Linamar<br />
would lease more than 250,000 square feet of the Kokomo facility and use as many as<br />
200 of Chryslers unionized employees. Whether this includes the heat treating<br />
departments we do not yet know. Interesting marriage if it is true, one of the larger<br />
captive heat treaters in Canada potentially marrying one of the largest captive heat<br />
treaters in North America. June 16/08"<br />
Automotive <strong>Heat</strong> <strong>Treat</strong>ing at Aerospace Pricing? A friend used this description<br />
the other day when talking about the fastest growing area of heat treating in North<br />
America-carburizing of large gears for wind energy. What he was talking about of<br />
course is high end specifications (quite often higher than what the Big 3 demand) but<br />
with margins more akin to the aerospace industry. With the incredible growth in this<br />
industry virtually every single gear manufacturer on the continent is jumping onto the<br />
band wagon and investing in new machining equipment and of more interest to us<br />
more heat treating furnaces. As we have pointed out in the past traditionally large<br />
gears were carburized in pit furnaces, while they are still being done in pit furnaces<br />
other options are available such as Batch IQ furnaces with working dimensions of 72”<br />
X 72” X 54” high. To give you an idea about the demand we’ve sold 8 large pit<br />
carburizers in the past 6 months with more on the way. <strong>The</strong> furnace companies are<br />
certainly benefiting from this demand, Surface Combustion has supposedly sold 4 90”<br />
diameter units to 2 different gear companies with Aichelin also benefitting from the<br />
demand. AFC-Holcroft has also been pleased with sales of their large batch IQ units
for the same purpose. You just watch-this is going to be the fastest growing area of<br />
captive and commercial heat treating for some time. June 17/08<br />
www.bluewaterthermal.com<br />
Bluewater <strong>The</strong>rmal. <strong>The</strong> largest North American based commercial heat treater,<br />
Bluewater is going though a lot of changes these days with a very different<br />
management style. When Jeff Gwinell became President some time ago it was evident<br />
that the meant to make changes and that is what’s happening. So far most have been<br />
in personnel but the press release below also makes reference to adding Marquench<br />
capability at their Rock River (Chicago area) plant. June 17/08<br />
"Rockford, Illinois June 16, 2008 - Bluewater <strong>The</strong>rmal Services has named Larry Ford<br />
to the position of Plant General Manager of their Rock River Plant in Rockford, Illinois.<br />
“Through his thirty years experience in the heat treat industry, Larry has<br />
demonstrated his dedication to working closely with customers to provide outstanding<br />
service” commented Division President Mid-West Ben Crawford. “He will further<br />
enhance Bluewater’s ability to partner with our customers to develop solutions to the<br />
most challenging jobs.” As part of an ongoing upgrade program at Rockford,<br />
Bluewater now offers Marquench capability at the plant. “Marquench is a hot oil<br />
technique that allows much tighter control of dimensional characteristics during the<br />
thermal process” explained Crawford. “It expands the range of engineered solutions<br />
we can provide for our customers’ most demanding applications.” To complement the<br />
new process, the Rockford plant has extended their dimensional testing capability to<br />
ensure the highest quality service on challenging parts. <strong>The</strong> facility also provides high<br />
volume belt processing, integral quench (batch) processing, ferritic nitrocarburizing,<br />
brazing and vacuum processing. At Bluewater’s Harbor Metal facility in South Bend,<br />
Indiana, Kurt Hutchison has been named Plant General Manager. “Kurt is a degreed<br />
metallurgist and has significant expertise in both production management and quality”<br />
commented Crawford. “He has worked for both metal fabricators and heat treat<br />
service providers, and understands our customer’s requirements from both<br />
perspectives. Kurt represents Bluewater’s ongoing commitment to service excellence”.<br />
David Pye/Pye Metallurgical. David is one of the most experienced consultants in<br />
the heat treating industry that we know and he has very kindly offered to provided us<br />
with a daily news article about the heat treating industry and questions that arise<br />
within it. His first thoughts are below and darned good ones in our opinion. If you<br />
have questions about metallurgical issues feel free to contact David directly at David<br />
Pye/Pye Metallurgical davidpye@pyemet.com June 16/08<br />
"Question 1 : What causes retained austenite in tool steels?
Answer: Retained austenite is created as a result of untransformed austenite. It is<br />
usually indicated by a hardness check after quenching, when it is seen that the ‘as<br />
quenched hardness is approximately 4 to 5 Rockwell C scale hardness points low/.<br />
This is usually (but not always) indicative of the presence of retained austenite.<br />
<strong>The</strong>re are a number of causes of retained austenite, which are:<br />
Quenching from too high an Austenitizing temperature<br />
Quenching too slowly (Slack Quench)<br />
Too low an Austenitizing temperature<br />
What are the remedies?<br />
<strong>The</strong>re are two remedies to decompose retained austenite. <strong>The</strong> first being cryogenic<br />
freezing down to -150˚ F. That temperature can be achieved either by using liquid<br />
nitrogen or a freezing mixture of dry ice (CO2) and a spirit based liquid. <strong>The</strong> second<br />
method would be to temper. This would necessitate approximately 2 to three tempers.<br />
<strong>The</strong> reason being is that there will only be approximately 50% of the retained<br />
austenite dissolved on the first temper, the second temper will reduce the retained<br />
austenite yet again by 50% and similarly with the third temper. Do not leave the<br />
retained austenite unattended. This is because retained austenite is dimensionally<br />
unstable. It will progressively transform over time into un-tempered martensite. This<br />
means that there will also be an increase in hardness because of the newly<br />
transformed austenite into un-tempered martensite.<br />
Question 2. How do we estimate the depth of formed case in either<br />
carburizing or nitriding?<br />
Answer: <strong>The</strong> answer to the question is based on the Harris formula which is (in turn)<br />
applied only to Plain Carbon Steels. <strong>The</strong> formula is as follows:<br />
x ƒ<br />
t = time at temperature<br />
ƒ = temperature driven factor<br />
This formula is only for plain carbon steels.<br />
Question 3. How frequently should an endothermic generator go through the<br />
manufacturer’s recommended ‘burn out’ procedure?<br />
<strong>The</strong> manufacturer of the endothermic gas generator will recommend approximately<br />
once per week or once every 2 weeks. <strong>The</strong> reason being is that not all city gas is<br />
created equal. <strong>The</strong> gas supplier will sell to the end user the gas based on thermal<br />
capacity and not analysis. We assume that the gas supplier is supplying methane<br />
(CH4). That is an incorrect assumption. Generally there will be approximately 80%<br />
methane and the remaining 20% will be whatever the gas supplier can add to make<br />
up the thermal capacity of the gas. Air is different on an almost hourly basis with<br />
pressure changes, and moisture changes (humidity). <strong>The</strong>refore, the incoming process<br />
gases are not constant and will necessitate manipulation to accomplish the<br />
appropriate dew-point of the generator. <strong>The</strong> catalyst is designed to remove heavy<br />
carbons from the process gas (city gas) at approximately 1900˚F. <strong>The</strong> catalyst is like<br />
a sponge and will soak up the heavy carbon (soot). However, the catalyst can only<br />
soak up so much heavy carbon and then it reaches saturation levels. It is at this point
that the generator will require a burn out. But the equipment manufacturers will<br />
recommend once per week or once every two weeks."<br />
www.custom-electric.com<br />
Wellman Products/Process-Electronic. Wellman in Tulsa, Oklahoma, USA<br />
http://www.wellmanproducts.com/ powdered metal components, stampings,<br />
assembled components is obviously a large captive nitriding operation having at least<br />
5 gas Nitriders. According to the press release below Process-Electronic (part of<br />
United Process Controls) after an initial trial nitriding system has now added control<br />
systems to their other nitriding units. June 13/08<br />
"Following the successful pilot installation in 2006 of a fully automatic nitriding control<br />
system at the Tulsa, OK facility of Wellman ProductsGroup, the company has<br />
recontracted Process-Electronic (a member of United Process Controls) to supply<br />
control systems for four additional nitriding furnaces. During the initial phase,<br />
Process-Electronic redesigned the nitriding recipe to shorten the cycle time by 60%,<br />
thus permitting Wellman to reduce the number of furnaces needed from 6 to 5.<br />
Additionally, the new atmosphere flow controls reduced process gas consumption and<br />
eliminated an expensive catalyst needed to carry out the previous nitriding operation.<br />
All systems include gas control panels complete with Protherm 400 programmable<br />
controllers, hydrogen analyzers, and preprogrammed nitriding recipes. Installation<br />
and startup were completed in the first quarter of 2008."<br />
All Source <strong>Heat</strong> <strong>Treat</strong>ing. Let’s go to Ontario, Canada to see how the heat treating<br />
industry is doing there. Terrible in a word! Commercial and captive heat treaters alike<br />
are struggling, struggling for two reasons, the high value of the Canadian dollar which<br />
makes exports more expensive and the heavy reliance on the auto industry. As<br />
always though some companies prosper even in bad times and All Source (commercial<br />
heat treating) is a good example. Started a number of years back as a very modest<br />
operation in St. Catharines by a long time heat treater by the name of Wayne Howard<br />
they have slowly grown over the years and moved into their own building just a<br />
couple of years ago. <strong>The</strong>ir news for today is that they are in the process of adding a 2<br />
bar vacuum furnace to compliment their other heat treating capabilities. Always good<br />
to see companies growing and prospering. June 12/08
Induction Atmospheres. Yesterday to go with a press release from this company we<br />
stated that we would be visiting them personally-this happened today. Located in<br />
Rochester, NY, USA the background is that the 4 founders originally were with a local<br />
manufacturer of Induction Power Supplies, Ameritherm. <strong>The</strong>se 4 individuals formed<br />
the systems group and a number of years back they parted ways (on very good<br />
terms) and started a specialized Induction System company by the name of Induction<br />
Atmospheres. What makes them interesting if not unique is that most of their<br />
business involves Induction heating under atmosphere. We had the opportunity to<br />
several very interesting projects and were suitably impressed. June 12/08<br />
Greenhouse Gas Emissions. We started off the week with some interesting figures<br />
about greenhouse gas emissions in vacuum furnaces as opposed to gas fired batch<br />
furnaces. We stated at the time, and it is certainly coming true that this issue is<br />
controversial to say the least. After Bill Gorinicki's (ALD-Holcroft) initial comments, Bill<br />
Jones (Solar Atmospheres) added his comments, now we have some further ones<br />
from a reader that we respect but who wishes to remain anonymous. <strong>The</strong> biggest<br />
issue is that there is no doubt but that an electrically heated vacuum furnace will emit<br />
less emissions than a gas fired furnace but what about where the electricity is<br />
produced? You have to take this into account but in our opinion at the end of the day<br />
it is impossible to determine what the total emissions are when you cannot say with<br />
absolutely certainly how the electricity was produced so it makes the whole exercise<br />
difficult to say the least. are June 12/08<br />
“Gord, FYI. When you burn natural gas the bulk of the effluent – exhaust – is carbon<br />
dioxide and water. <strong>The</strong> minor constituents (parts per million) are NOx and CO. Mr.<br />
Jones of Solar misunderstood the carbon footprint idea. He is confusing the NOx and<br />
CO emissions of a burner with its basic emission of CO2. <strong>The</strong> website reference he<br />
listed has “toxic” as a part of its name. I didn’t go to the site yet, but thought that you<br />
should be aware of this. I thought the same thing about electric generation’s footprint<br />
when I read the note by Bill Gornicki.”<br />
Induction Atmospheres. Not a company we know a great deal about in spite of the<br />
fact that we have had several press releases about them in the past little while.<br />
Obviously a growing Induction heating company and one of the few that is not part of<br />
Inductotherm. Our plan is to stop and see them tomorrow and see what they are all<br />
about.<br />
ROCHESTER NY: June 9, 2008 – While many other American companies are reducing<br />
capacity and manpower, Induction Atmospheres (IA), a leading manufacturer and<br />
system integrator of customized industrial heating equipment, has moved to a larger<br />
facility to meet increasing demand for its products. "We were really getting cramped<br />
in the old building", says Steve Skewes, IA President and CEO. "We need the extra<br />
space to expand our new metallurgical lab, and to provide more room for our growing<br />
engineering group, assembly areas, applications lab, and in-house machine shop." <strong>The</strong><br />
new Rochester location, at 35 Industrial Park Circle, is just two miles south from IA’s<br />
old location at 777 Elmgrove Road. <strong>The</strong> new building provides 19,000 sq. ft of space;
the company started in 2002 with just 4,000 sq. ft. Employment has also grown from<br />
four employees in 2002 to over 15 today, and the company is advertising to hire more<br />
electrical and mechanical engineers. "We have our customers to thank for our<br />
continued growth", says Dale Wilcox, IA Vice President for Engineering. "We invest a<br />
lot of time and resources to build close working relationships with each of our<br />
customers, and we are seeing a lot of referrals and repeat business as a result." IA<br />
heating systems are most often used for industrial applications such as metal brazing<br />
and heat treating. IA is the only independently-owned industrial heating system<br />
integrator working solely with induction heating technology – a non-contact, fast and<br />
accurate heating method which saves manufacturers space, time and money. As its<br />
business has grown, IA has developed strong working relationships with Fortune 500<br />
customers in the medical, aerospace and automotive industries; clients include GE,<br />
GM, Siemens, Lufthansa Technik, Taiwan Power, Boston Scientific, NASA, the US Army<br />
and Navy. For more information, please call 585.368.2120 or visit the IA website at<br />
www.inductionatmospheres.com June 11/08<br />
www.htsu.com<br />
Greenhouse Gas Emissions. When Bill Gornicki of AFC-Holcroft posted some<br />
comments earlier this week about greenhouse gas emissions from Vacuum<br />
Carburizing units as opposed to gas fired batch IQ furnaces we could see the debate<br />
from miles away. We see both sides of the coin and the crux of the matter is yes<br />
electrically heated furnaces produce less greenhouse gasses on site but what about<br />
the gases produced when the electricity is generated? Quebec, Canada where most<br />
power is obtained from Hydro is one matter but what about a state or province where<br />
most of the power is produced by coal? Do you count this in the emissions from the<br />
furnaces? Take your pick-you could argue either side of the coin with some<br />
justification. June 11/08<br />
"Where did the author obtain his emission data for gas fired burners? It would appear<br />
from a quick search of the internet that CO2 is not the principle effluent for gas fired<br />
burners operating near optimum conditions, but rather NOx, where one would assume<br />
lower lbs. of emission. Gas burners operated off optimum conditions would appear to<br />
generate CO rather than CO2. ( Reference<br />
www.ucicl.uci.edu/researchprojects/burnerprograms/toxic/index.aspx ) We<br />
appreciate the favor to electric fired furnaces and vacuum furnaces of course,<br />
indicating much improvement in emissions. However this side steps the issue, at least<br />
here in North America, where most electric power generation is via coal, and coal<br />
electric generation has it own set of emission problems. <strong>The</strong>re is no free lunch here.<br />
William R. Jones, CEO, Solar Atmospheres Inc. Souderton, Pa."
Service <strong>Heat</strong> <strong>Treat</strong>ing/Seco Warwick. Over the years we have had several news<br />
items about this larger than average, family owned commercial heat treater, we now<br />
mention them again. In the first quarter of 2007 Service started production from a<br />
new Seco Warwick vacuum carburizing system. This was such a success that the<br />
owner Paul Armitage will be bringing on line a second system the end of this month,<br />
this will be a 36’ X 48” VC with 15 bar quenching. It is interesting to note that Seco<br />
has been very successful with these furnaces, the buyers are pleased but very few are<br />
ever mainly used as vacuum carburizers. This in our opinion has nothing to do with<br />
the equipment, rather the fact that there is still (outside of large production work such<br />
as automotive gears) a limited market for vacuum carburizing. June 10/08<br />
“Service <strong>Heat</strong> <strong>Treat</strong>ing. When we dig through our notes we find that once before we<br />
posted a news item about this Milwaukee, Wisconsin, USA commercial heat treater<br />
and this was way back in 2004. You can glance at the previous news item and then<br />
we'll tell you where they are now going which is vacuum carburizing. Service <strong>Heat</strong><br />
<strong>Treat</strong>ing now becomes one of a select few commercial heat treaters in the US Midwest<br />
that will be able to offer vacuum carburizing. Paul Armitage, Owner of Service has<br />
placed an order for a new Seco Warwick single chamber vacuum carburizing furnace<br />
with working dimensions of 36" X 48" which will be delivered in November 2006 and<br />
in production the first part of 2007. Sept. 28/06”<br />
"Service <strong>Heat</strong> <strong>Treat</strong>ing/Milwaukee, WI. I've said it many times before and I'll say it<br />
again we love printing good news rumors. In this case we've heard some pretty<br />
reliable rumors that Service is expanding their batch IQ capacity to keep up with very<br />
strong demand. My impression is that Service recently ordered a new 36 X 72 X 36<br />
Batch IQ furnace from Williams Industrial Furnaces and at the same time also bought<br />
a used AFC/Holcroft unit the same size which they found on the used market. If you're<br />
a long time reader of "<strong>The</strong> <strong>Monty</strong>" you'll remember that about 3 years ago we posted<br />
a photo of Service when we were running "our cleanest heat treat operation" series.<br />
Needless to say my impression is that this is quite a nice commercial shop. June<br />
9/2004"<br />
Max Hoetzel/Modern Marvels. Modern Marvels is a TV show on the History Channel<br />
who will be airing an episode June 9 entitled "Super Hot". <strong>The</strong> making of this episode<br />
was assisted by members of IHEA and one of the individuals to be interviewed is Max<br />
Hoetzel of Surface Combustion (new heat treating furnaces). June 10/08<br />
Greenhouse Gas Emissions. God forbid that the heat treating industry will be held<br />
hostage to ridiculous standards about green house gas emissions but it is a given that<br />
it will become more of an issue, which means it well behoves all heat treaters to know<br />
what the facts are. A friend of ours Bill Gornicki (ALD-Holcroft) put some facts and<br />
figures together about CO2 Emissions from a gas fired batch IQ furnace, an<br />
electrically heated batch IQ furnace and a vacuum carburizing furnace. <strong>The</strong> results<br />
below are to some extent as all would expect but in at least our case far more<br />
extreme than we would have anticipated. Not for a second would we predict that heat<br />
treaters are going to replace Batch IQ furnaces with oil quenching to LPC systems<br />
because of this fact-but the world is a changing place, changing far faster than any of
us predicted just a few months ago so who know whether this will become a factor<br />
when deciding on what type of furnace to buy? June 9/08<br />
www.mtiacademy.com<br />
"Intuitively, everyone knows the carbon output of an atmosphere batch carburizing<br />
system is greater than a vacuum batch carburizing (LPC) system. But you never really<br />
see it quantified. We all approach this with an “of course” perspective and I must<br />
admit, I too fall into that category. We were surprised… We expected the difference to<br />
be great, but no where near as great as it worked out to be. We took the time to think<br />
about this a little and took a swipe at trying to quantify the carbon output of each<br />
system. <strong>The</strong> rules of our numbers were simple. 24/7, 50 weeks/year, 6 hour cycles,<br />
3000 lb gross loads, 4.1 million gross pounds/year.<br />
Gas fired, atmosphere batch system: 5,204,283 ft3 CH4 = 5,204,283 ft3 CO2 x<br />
0.117 lbs ft3 = 608,901 lbs of CO2 or 276.8 Metric tons of CO2 per year per<br />
furnace.<br />
Electric heating atmosphere batch system: 2,810,8133/ft of CH4 = 2,810,813 ft3<br />
/ft of CO2 x 0.117 lbs ft3= 328,865 lbs of CO2 or 149.5 Metric Tons of CO2 per<br />
year per furnace.<br />
Vacuum Carburizing (Modul<strong>The</strong>rm LPC): 95,886 ft3 C2H2 x .05 C2H2 up the<br />
stack 95%. >75% C absorbed by<br />
the steel. A known stack discharge of 0-5% C2H2 during boost. Majority of carbon not<br />
absorbed by the load is recovered as particulates in the pump oil filtering system. A<br />
dramatic difference; 277 metric tons vs. ½ metric ton of output per year. Now that’s<br />
green! Bill Gornicki, Vice President Sales and Marketing, ALD-Holcroft, Wixom,<br />
Michigan."<br />
Vac Aero Furnace Manufacturing Update. It has become more “fashionable” for<br />
new furnace builders to give updates about the state of their business, Vac Aero is<br />
one that recently provided us with this update (Vac Aero builds new vacuum<br />
furnaces). An interesting note in this press release is their comment about being able<br />
to provide energy optimization systems with their furnaces-we hinted at this recently<br />
on this site. June 6/08
"VAC AERO's Oakville Furnace Manufacturing Division continues to be busy. Contracts<br />
have recently been completed for customers in the Philippines, U.K. and the United<br />
States. Final commissioning activities are almost complete for installations in Russia<br />
and Korea. New orders have been received from customers in Poland, the United<br />
States and Canada. VAC AERO's newest interactive furnace control systems are<br />
becoming increasingly popular, fuelling the demand for VAC AERO furnaces. <strong>The</strong>se<br />
systems will soon be offered with an energy optimization capability that will help<br />
reduce electrical expenses. VAC AERO's Furnace Manufacturing Division is also<br />
supporting the company's own internal expansion plans by building equipment for VAC<br />
AERO's heat treating facilities."<br />
Randy Simmons. We thought that all of our readers had long since forgotten about<br />
our series many years ago about the worst driving heat treat representative in the<br />
business. Turns out this is not the case. A long time heat treater from the US, Ken<br />
Hinckley (now in Thailand) well remembers that series and is nominating Randy<br />
Simmons (ex Marathon Monitors) as one of the worst of all time with this story. Not<br />
really heat treating news but interesting all the same. June 6/08<br />
"Randy was driving me to the airport when he missed his exit. <strong>The</strong>re were four lanes<br />
in each direction so he pulled over and commenced to back up, which in itself was<br />
bad. Where it really gets good is another car did the same thing and started to back<br />
up too. Randy was already going pretty fast, so when he approached the other car he<br />
passed it. That equates to two cars going backwards down a major highway two<br />
abreast in Bangkok."<br />
Salt <strong>The</strong>rmal Processing a US National Security Issue? Yes! While this issue<br />
caught us off guard logically it makes a great deal of sense. <strong>Heat</strong> treaters doing<br />
Austempering as an example will use Salt Nitrates, salt Nitrates (also in fertilizer) can<br />
and has been used in making bombs, the Oklahoma City bombings many years ago<br />
was proof of this. Because of this fact since 9/11 US national security has kept a very<br />
close eye on purchases of salt nitrates. After we heard this interesting information we<br />
asked a couple of the top guys in the salt field and this is basically what they had to<br />
say (we are paraphrasing). Salt Nitrates are only a concern in their granular form, the<br />
second they are in a molten state or a solid state in a quench tank they are of no use<br />
to the “bad guys”. This leaves them only of a concern when they are in storage or in<br />
transport. A very basic secured storage area takes care of the first part and as far as<br />
we know while permits are required for transportation this is pretty much the extent<br />
of it. At the end of the day while this is one more issue that heat treaters have to deal<br />
with it should not be a major issue. By the way we have only referred to the US, we<br />
would assume that this situation is similar around the world but this is a complete<br />
guess on our part. June 5/08<br />
SBS Corp Has Moved. Jeff Smith, Owner of SBS Corp., has made this company one<br />
of the best branded of all heat treating components in North America. Mention SBS<br />
and everybody in the industry knows you are talking about air/oil quench oil coolers.<br />
After what-20 years? SBS is moving to a new location and the current plant becomes<br />
a health food store if we understand correctly. How's that for a change, oil coolers to<br />
health food? June 5/08
"SBS is just completing a move to a facility roughly three times as large. <strong>The</strong>re is<br />
good economic news in Michigan! Our shop has moved and the office will move later.<br />
Our phones are not changing at this time. Anyone wishing to call on Jeff Smith, Gary<br />
Berwick, or Janet Benjaminsen would be wise to call first to see where we are." New<br />
Address: 2700 Auburn Ct., Auburn Hills, MI 48326<br />
www.dibalog.com<br />
Hightemp Furnaces Vac Aero. Going back a while we had a new item concerning<br />
Vac Aero (vacuum furnaces) and Hightemp Furnaces, India (new furnaces,<br />
commercial heat treating). <strong>The</strong> gist of our original news item was that the two<br />
companies had formed a partnership to build vacuum furnaces in India. We went on<br />
to say that we at themonty.com were able to help bring these two companies<br />
together. <strong>The</strong> press release below tells you about the “fruits of their labors”. June<br />
4/08<br />
“HIGHTEMP VAC AERO Pvt. Ltd. recently commissioned its first vacuum furnace at the<br />
joint venture's facility in Nelamangala near Bangalore, India. <strong>The</strong> furnace was built to<br />
the VAC AERO Model VAH 3436 HV-2 design with 2 bar pressure quench and high<br />
vacuum capabilities. <strong>The</strong> unit was assembled entirely in India with support from VAC<br />
AERO technicians in Canada. It is currently being used for production heat treating<br />
and brazing in commercial applications. Approvals for processing of aerospace parts<br />
are underway. <strong>The</strong> HIGHTEMP VAC AERO joint venture offers vacuum heat treating<br />
and brazing services as well as the manufacture of vacuum furnaces for the Asian<br />
market. Additional vacuum processing capacity will be added in India as demand for<br />
services grows.”<br />
Where Are <strong>The</strong>y Now/Thom Coughlin. PLANSEE USA. Remember our buddy<br />
Thom? As International Sales Manager for Marathon Monitors a few years back he<br />
came into contact with an enormous number of captive and commercial heat treaters<br />
in North America and around the world. Thom left Marathon and took a job with<br />
Schwarzkopf Technologies (now PLANSEE USA) as Midwest Sales Manager selling<br />
moly products. We had lost touch with Thom to some extent when he popped up on<br />
our doorstep the other day. <strong>The</strong> photo below shows Thom and Dale Montgomery<br />
(www.themonty.com). June 4/08<br />
Should Any Manufacturers be <strong>Heat</strong> <strong>Treat</strong>ing In-House? This debate has raged<br />
on and off for a number of years-should manufacturers heat treat in-house (captive<br />
heat treating) or should the work be sent out to commercial heat treaters? Recently it
has moved more to the fore front for many manufactures, the reason being that when<br />
business conditions become tougher, margins smaller everything is on the table. Such<br />
is the case now. Recently we have been averaging at least one phone call a week from<br />
companies debating about sending their work out or in some case bringing it in house.<br />
We will give you three recent examples we have come across;<br />
Case #1. A manufacturer of reasonably heavy parts in the distant past heat treated<br />
in house but for the past number of years has been outsourcing to a local commercial<br />
heat treater (roughly 60 miles away). Value of the heat treating is approximately<br />
$250,000/year. Margins for their product are tighter, they have some extra space<br />
available and the question came up “should we bring it in house again as costs are<br />
going up because of increased transportation costs”? This answer was apparent after<br />
a 15 minute conversation. Because of the weight and configuration of the parts they<br />
had to be run in a cast link belt furnace. <strong>The</strong> absolute minimum investment on their<br />
part would have been $500,000 to install a furnace line and the volume of work they<br />
have would have kept the furnace running at most 1-2 days/week. Not in a million<br />
years would this sort of investment have made sense.<br />
Case #2. A captive heat treater doing annealing that is seeing volumes drop. What to<br />
do? Just a couple of years ago this in house heat treating department was kept full,<br />
but volumes have declined to the point that their HT department can fulfill their<br />
productions requirements in just 2 days a week. Look for outside work to fill the<br />
furnace or outsource? With the slim margins that commercials work on it makes no<br />
sense to look for outside work, especially since this is a union shop. <strong>The</strong> only scenario<br />
that makes any sense is outsourcing the heat treating requirements, at the end of the<br />
day a fairly straight forward decision.<br />
Case #3. This is a rather unusual situation. In this case the manufacturer has been<br />
outsourcing the heat treating for quite some time, however the nearest commercial<br />
heat treater is 400 miles away. At first glance it does not make sense to bring the<br />
work inside as it amounts to only at most $100,000/year, however based upon the<br />
fact that transportation costs are growing, turn around times are horrendous and the<br />
fact that the equipment they would need can be purchased and installed for less than<br />
$100,000 bringing the heat treating in house makes a great deal of sense.<br />
In these three examples we see one company that should continue outsourcing,<br />
another that should and a third who should be bringing their requirements in house.<br />
While every situation is unique our feelings over the years have become more<br />
solidified and that is that virtually all companies should at least take a good hard look<br />
at what their heat treating is costing them vs.; what a commercial heat treater would<br />
charge them to do the work. Some situations demand in house heat treating, a couple<br />
of examples would include large aerospace companies with specialized, high end heat<br />
treating where the volumes justify heat treating in house and companies doing<br />
Induction work (an easily repeatable process which can be turned on and off at will).<br />
Incidentally the number one reason why companies want their heat treating in house?<br />
Surprisingly enough turnaround time as opposed to cost savings. Most manufacturers<br />
recognize that they are not going to save a great deal (or anything) by doing the work<br />
themselves but with just in time manufacturing quick turnarounds are crucial. In<br />
fairness to commercial operations who are constantly told their deliveries are too long<br />
we will make the point that as a manufacturer sending out $50,000 worth of heat<br />
treating/year in less than full furnace loads you cannot expect a commercial to hold a
furnace available full time unless you are prepared to pay through the nose for this<br />
service.<br />
If you’re a captive heat treater and would like to see if it makes sense to continue<br />
down this road please let us know and we will be more than happy to lend you our<br />
assistance. June 3/08<br />
Ten Largest North American Commercial <strong>Heat</strong> <strong>Treat</strong>ers. Last week we posted<br />
our annual list of the largest commercial heat treaters in North America (this can be<br />
found by going to the link on the right side of this page). As expected we received<br />
quite a bit of feedback all the way from “we don’t know our a—from a hole in the<br />
ground” to “dead on the money” with a few in between. One interesting one we<br />
received was from a commercial operation in Milwaukee, Wisconsin, USA by the name<br />
of “Wisconsin Steel Industries” who had this to say “Hey Gord I read with interest<br />
your list of the biggest heat treaters but I would like to say that capacity is also an<br />
issue. WSI has the largest commercial heat treating furnaces in the Midwest with<br />
200,000# lifting capacity and all fully programmable furnace controllers. We supply<br />
the big mining industry. Just something to consider”. Big furnaces! Coming back to<br />
the topic at hand we pointed out in our list that we have done extensive research into<br />
the size of commercial heat treaters in North America and while we don’t swear 100%<br />
that out list is correct we do feel it is pretty darn close. June 3/08<br />
www.hightemp-furnaces.com<br />
Bell Helicopter/Grand Prairie/Texas. One of the larger heat treat projects in<br />
North American this year will be the expansion of the heat treating department of Bell<br />
Helicopter in Grand Prairie, Texas, USA. While short on details the article below which<br />
appeared in the "Star Telegram" gives you some idea about what Bell is doing. June<br />
2/08<br />
“Bell Helicopter is set to begin construction of a $55 million expansion of its Grand<br />
Prairie manufacturing plant, part of the company's overall plan to boost production of<br />
components for new helicopters and spare parts. Bell, like other helicopter<br />
manufacturers, has been inundated in recent years with orders for new military and<br />
civil aircraft as well as heavy demand for spare parts for existing aircraft. <strong>The</strong> plant,<br />
on the east side of Texas 360, produces transmissions, gearboxes and components for<br />
helicopters and the V-22 Osprey tilt-rotor aircraft. It employs about 1,300 people, half<br />
of them machinists, working three shifts. What's happening: Bell is adding 60,000<br />
square feet that will serve as its "heat, treat and process facility." When done, the<br />
addition will enable Bell to free up more room for machining and fabrication in the<br />
existing plant. What is involved; <strong>The</strong> new plant will be used as the center for heating<br />
and chemical-treating new parts and applying coatings. Newly machined parts made<br />
of steel or other metals undergo additional processing with heat and coating
treatments to strengthen them and increase durability and reliability. Construction of<br />
the plant will enable Bell to free up space in the existing facility to increase machining<br />
and other parts-production capacity.”<br />
Pyromaître. This Quebec, Canada based company has a really cool super fast<br />
tempering furnace system which they have been selling hand over fist the past few<br />
years all around the world. <strong>The</strong> spiel below tells us about their new General Manager.<br />
June 2/08<br />
"It is with pleasure and honour that I announce that Mr. Pierre Bergeron, P. Eng.,<br />
joins our team at Pyromaître as General Manager, and this became effective as of May<br />
27th, 2008. Mr. Bergeron is an alert manager and has the necessary expertise to help<br />
Pyromaître meet the present and future challenges. He is first and foremost an expert<br />
in management and quality management (product and business process). In addition,<br />
over its 25 years of experience of which 20 were in consulting with small, medium and<br />
large companies, he acquired a most unique appraisal of commercial strategies in<br />
Innovative companies. Mr. Bergeron has also been Quality and Engineering Manager<br />
for EXFO through the period they went public. He is thus well acquainted with high<br />
“density innovation” environment and fast changing business environment. He was<br />
member of the Management Committee, and during his 4-year stay at EXFO, was<br />
entrusted with multiple organizational mandates of great importance. As I often<br />
repeated during the past year, Pyromaître’s is now become a very serious company<br />
with customers in more than 15 countries and amongst them the most demanding<br />
automobile constructors in the world. Now is the time that company corporate<br />
structure evolves in order to reach and exploit all the available opportunities. Mr.<br />
Bergeron’s objective is to help along with the team move Pyromaitre on to becoming a<br />
world class business. <strong>The</strong> accomplishment of this goal will secure our future and<br />
consolidate Pyromaître’s influence in its community. I will thus concentrate more, on<br />
my first love, which is to develop new products and new markets. In addition to these<br />
activities, at which I especially thrive and achieve, I will provide all the support I am<br />
capable, to all, but more particularly to sales. <strong>The</strong>refore Pierre, I welcome you at the<br />
same time as the others who are reading this letter because with you Pyromaître’s<br />
future strides to a new and larger scale. Mario Grenier, President PYROMAÎTRE inc."<br />
Winston <strong>Heat</strong> <strong>Treat</strong>ing/Dayton, Ohio, USA. Forget about the press release below<br />
about Solar Atmospheres and the new furnace they sold Winston <strong>Heat</strong> <strong>Treat</strong>ing, we’re<br />
using this as a preamble to talking about John Reger, Owner and President of Winston<br />
<strong>Heat</strong> <strong>Treat</strong>ing in Dayton. First time I met the guy, many years back he scared the<br />
heck out of me-blunt, to the point, very firm handshake and a talk about us having a<br />
lot of nerve talking about the heat treating industry as we do-John made quite the<br />
first impression. As it turns out John is one of the nicest guys in the heat treating
industry in North America. And the new Solar furnace? A very impressive, state of the<br />
art vacuum nitriding unit, quite a sight to behold. June 2/08<br />
"Souderton, Pa. — John Reger, President of Winston <strong>Heat</strong> <strong>Treat</strong>, has authorized the<br />
shipment of his new Vacuum Purge / Gas Nitride furnace from Solar Manufacturing<br />
Inc. to his plant in Dayton, Ohio. According to Reger, “I wanted a<br />
state-of-the-art nitride furnace to improve an old process traditionally<br />
run in archaic equipment, and Solar built it for me. For those who<br />
would say vacuum is overkill, Solar has cut cycle times in half, and the<br />
process and metallurgical data have been excellent.” <strong>The</strong> new furnace has met all his<br />
expectations including a rapid furnace heating rate of one hour to nitriding<br />
temperature, and an equally fast cooling rate back to ambient temperature with an<br />
assisted recirculating heat exchanger and 30 hp radial inert gas blower; further,<br />
nitriding case depth and white layer performance are well within expectations, and as<br />
a result, Reger recognizes that this furnace will open new markets for his company<br />
because of fast turn-around time, and the nitrided case quality. William R. Jones, CEO<br />
of Solar, states, “This furnace has been in design, development, and construction for<br />
nearly one year. Full process testing required around-the-clock operation with actual<br />
product, supplied by Winston HT and Solar for nitriding and metallurgical evaluation,<br />
calling for nearly two months of in-depth evaluation for product performance.” Don<br />
Jordan, Vice President of Technology and Corporate Metallurgist for Solar, who<br />
supervised all aspects of furnace testing, confirmed performance metallurgy and<br />
noted: “<strong>The</strong> furnace uniquely operates with ammonia gas flow rate of only 25% of<br />
text book notations. At nitriding temperature, the furnace is also efficient with electric<br />
power consumption less than 0.75 watts per square inch of the hot zone internal<br />
heated area.” <strong>The</strong> furnace for Winston HT utilizes Super Systems, SSi, electronic<br />
digital process control instrumentation for temperature, vacuum, and nitriding<br />
dissociation rate calculation. According to John Barron, Solar’s Vice President of<br />
Engineering, “<strong>The</strong> furnace fully met the objective of hands off complete cycle<br />
operation from one button start to finish.”<br />
Used Equipment<br />
Unlike used equipment dealers, themonty.com puts buyers and sellers of used heat<br />
treating equipment together on a commission basis. This means that buyers get the<br />
benefit of lower overheads and as a seller you receive what your equipment is worthnot<br />
what a dealer will pay you for it. All in all a win/win situation for all parties. If you<br />
don't see what you are looking for let us know and we will find it for you.<br />
Before listing we will require a signed copy of the "Terms and Conditions". When<br />
listing equipment please use our Feedback form (click on "Listing Equipment" under<br />
the category dropdown box) or fax Victoria 905-403-0812 all pertinent information<br />
including asking price (which we strongly recommend) age, condition and if possible<br />
photos. At the top of this page you will find links to the different categories of used<br />
equipment. For sellers please keep in mind that this is NOT an exclusive sales<br />
agreement - if we don't sell it we don't get paid - PERIOD.
Notice: We have attempted to describe all equipment accurately from the information<br />
we have available. Any mistakes are unintentional. We do not guarantee the accuracy<br />
of the information, nor can we guarantee the performance of the equipment or<br />
suitability to your application. <strong>The</strong> equipment is sold as-is, where-is. We strongly<br />
encourage your personal inspection of the equipment before purchase.<br />
Batch<br />
Item # B238 Batch Austemper Line. AFC batch IQ furnace with working dimensions of<br />
36” x 48 x 30”. Weight capacity of 2,000-2,500 pounds. Model UBQA 364830. This is<br />
a complete austemper line and includes autstemper furnace, preheat, washer, salt<br />
reclamation system, charge car, scissors lift table, trays, fixtures and salt. This is in<br />
good condition and was operating until very recently. Complete and ready to go.<br />
Asking $200,000US.<br />
Item #B237 Custom Hydrogen Atmosphere Bell Furnace. Excellent for small brazing<br />
jobs, 2250°F, 14" Diameter x 18" High Work Zone, Electric, 230V/2 Phase, FLA 75,<br />
Water-cooled base & Retort Flange, Furnace Outside Dimension is 34" Dia. x 36"H,<br />
Pad is 28" Dia. x 10"H, \Overall is 34" Dia. x 48"H. Single Zone of Control, Control<br />
Penel includes Honeywell Chart Recorder and Honeywell UDC Control/Overtemp, Great<br />
unit that needs minor work. Good overall condition. Price: $4,800 Location: West<br />
Coast U.S.<br />
Item #B236 Carbottom Furnace. This 25 year old OSI Manufactured furnace has a<br />
work zone of 49"w x 66"L x 70"H. Elements need to be verified. Door operation poor.<br />
Overall condition fair. Asking Price: 8,000US<br />
Item #B235 Ipsen T-4 Atmosphere Integral Quench Furnace (standard height). 1960<br />
Ipsen Model T-4-600-CGM Endo Atmosphere Integral Quench Furnace, previously<br />
certified for doing Boeing work, work zone: 24"W x 36"D x 18"H, 1750°F, Gas-Fired<br />
Radiant Tubes, Has recently had new alloy burner tubes, new brick and new ceramic<br />
hearth. Overall Footprint: 7'W x 15'6"L x approx. 12'H, No Pit Needed. Pyronics<br />
burner control, Carbon Control. Operational. Location: Pacific Northwest Asking Price:<br />
$13,900.00US<br />
Item #B232 Despatch Car Bottom Oven. Working dimensions of 10” 6” wide X 50’<br />
long X 10’ high. Outside dimensions of 18’ wide X 51’ 4” long X 17’ 3” high. Gas fired<br />
with a maximum operating temperature of 1250F. 480V/3ph/60cycle. Furnace is fibre<br />
lined with 2 zones of control. Two doors, one at either end and two cars. Free<br />
standing control panel with Cutler Hammer Panel Mate PLC Controller, Chessell digital<br />
round strip chard recorder, Honeywell digital overtemps. Excellent condition! Asking<br />
price: $137,500.00US.<br />
Item #B231 Lindberg Atmosphere Integral Quench Furnace. Lindberg, Model 13-CT-<br />
243618-18AQ-2 Atmosphere Integral Quench Furnace, In/Out Design, Electric Radiant<br />
Tube Design, 65kW, Surveyed Range: 1200°F to 1850°F, Carbon Control System,<br />
Quench Oil Cooler, Quench Oil <strong>Heat</strong>er, Rapid Recovery (from cold to temperature in 2-
1/2 hours), Controls: West 6700 and West 6100, Truline Chart Recorder, Overall<br />
Footprint: Approx. 9-1/2ftW x 13-1/2Ft L x 10ft-10"H No Pit is Needed, Recently Rebricked,<br />
Operational for Demonstration Price: $35,000 Will be painted before removal<br />
for shipment<br />
Item #B230 PKM-75 Atmosphere IQ Furnace. Pacific Scientific, Model PKM-75GRT,<br />
Gas-Fired, Atmosphere Integral Quench Furnace, Work Zone: 24"W x 36"L x 22"H,<br />
2100°F max., Straight Thru design, Eclipse Burners, 615,000 BTU/hr, Quench oil<br />
heater, Quench Oil Cooler, Powered Load Table, Carbon Control System, Quench Oil<br />
Filtration, Dual Gas Cooling Fans, 2-Speed Quench Agitation, Brick Condition: "Good",<br />
Overall Footprint: 8'0"W x 20'L x 10'2"H, No Pit is Needed. Manuals and Drawings<br />
Included. Operational for Demonstration. Price: $65,000 Will be painted before<br />
shipment<br />
Item #B228 Sunbeam Atmosphere Integral Quench Furnace. Priced to Sell, Used<br />
Sunbeam Atmosphere Integral Quench Furnace, Work Zone handles approx. 24"Wide<br />
x 48"Deep x 24"High baskets, Automatic Load Transfer, Marathon Monitors "Carbpro"<br />
Carbon Control and Probe Burn-off System, Current owner purchased but never<br />
hooked it up. Some wiring required, and needs mechanical work. Gas-Fired with<br />
Recuperated Burners and U-Tubes, Top Cool Chamber (no fan in top cool), Brick-lined,<br />
MMI Unipro Temperature Control and Quench Oil Temperature Control. Honeywell Hi-<br />
Limit. Chessel Strip Chart Recorder. Door Opening is 28"W x 27"H. Price: $9,500US<br />
Immediate Availability, Location: Northwestern U.S.<br />
Item #B223 Pacific Scientific 500lb. Atmosphere Integral Quench Furnace.<br />
Refurbished 1976 Pacific Scientific Model PKM-50 Electric Endothermic Atmosphere<br />
Integral Quench Furnace, with top cool capability for loading during gas cool cycle, 76<br />
kVA, 480V/3Ph/60Hz, 1950°F, for Carburizing, Deep Case Hardening, Neutral<br />
Hardening and has enrichment gas addition and control for Carbo-Nitriding. Work<br />
zone is 24"w x 36"l x approximately 20"h. It takes a 24" x 36" grid and basket.<br />
Outside dimensions (footprint) are approximately 9'w x 19'l x 11'hl. It has a standalone<br />
control cabinet that is 5'w x 7'h x 20"deep. Finally, the power panels are<br />
approximately 5'w x 8'h x 2' deep. 500 lb. Capacity, with Quench Oil Temperature<br />
Control system with heating and cooling of quench oil (SBS Cooler), Front end loading<br />
and unloading with motorized drive table, Carbon Control System with Honeywell<br />
controls and new SSI Gold Probe oxygen sensor, Brick-Lined and brick is in good<br />
condition, Honeywell temperature control and high limit, operational and can be<br />
demonstrated. Approx. 15 spare heating elements and 6 spare oil heaters. No water<br />
cooling (safety issue). All cooling is done by SBS oil cooler. It is currently set up for<br />
using endothermic gas. It has an endothermic gas flow meter, a natural gas flow<br />
meter, an air flow meter, and an ammonia flow meter for carbonitriding. Price:<br />
$14,500US Location: Northwestern U.S.<br />
Item #B221 Ipsen Batch IQ Furnace. Model TQF-11-GM. Built in Cleve, Germany<br />
1982. Furnace was professionally disconnected in 1995 and is now in storage. Located
in Israel. Excellent condition! Includes, Control Panel, temperature recorder, gas panel<br />
(Nitrogen/Methanol) and oil/water heat exchanger. Asking $45,000 USD.<br />
Item #B218 Surface Combustion Pit Carburizer.<br />
This is a gas fired unit with working dimensions of 36" X 72". Overall in not bad<br />
condition, but all the instruments are missing and will need to be replaced. Currently<br />
located in a heat treat shop but not installed.<br />
Item #B212A Ipsen 30" Tall, Gas-Fired Atmosphere Carburizing Line with Top Cool.<br />
Line #1: Ipsen Model RT-4-GS(30") Gas-Fired, Radiant Tube Atmosphere Hardening<br />
Furnace with Top Cool Feature. 30" Tall work zone. Work Zone is 24"W x 36"D x 30"H.<br />
Includes Gas-Fired Temper Furnace, Ipsen Model DLR-4(30")G, SBS oil cooler, misc.<br />
alloy grids, baskets & fixtures. Carbon Control Panel, and a Union Carbide<br />
Nitrogen/Methanol Mixing Panel (endo gas source). Includes track loader. Price:<br />
$48,000<br />
Item #B212B Ipsen T-4, 30" Tall Gas-Fired Atmosphere Lines with Top Cool. Line #2:<br />
Ipsen Ipsen Model RT-4-GS(30") Gas-Fired, Radiant Tube Atmosphere Hardening<br />
Furnace with Top Cool Feature. 30" Tall work zone. Work Zone is 24"W x 36"D x 30"H.<br />
Includes Gas-Fired Temper Furnace, Ipsen Model DLR-4(30")G, SBS oil cooler, misc.<br />
alloy grids, baskets & fixtures. Carbon Control Panel, and a Union Carbide<br />
Nitrogen/Methanol Mixing Panel A few years newer than Line #1. Includes track loader<br />
and a walk-behind Loader Price: $54,000US<br />
Item #B204 Batch IQ Furnaces Ipsen Batch IQ Furnaces.<br />
(2 Available). Available are one Ipsen T-7 with working dimensions of 30" wide X 48"<br />
deep X 22" high and 1 T-8 units with working dimensions of 30" X 48" X 24" high.<br />
Both furnaces are electrically heated, and range from 1982 vintage to 1989, complete<br />
and overall in good condition. Currently they are not installed, they are packed and<br />
braced for shipping which means no rigging costs. Each comes with an SBS quench oil<br />
cooler and the Ipsen "Carboprof" atmosphere control system. Asking price for each is<br />
$35,000 USD.<br />
Item #B190 Blue-M Hot-Cold Dual Chamber.<br />
Model WSP109C-5. Electrical: 240/1Ph/60hZ. Electric Fuel. Maximum Temperature:<br />
Cold = -75°C TO 0°C Hot = 85°C TO 200°C. Zones: (2) Hot - Cold. Type of Control:<br />
Blue-M Control for hot. Honeywell Diatrol for Cold. 2 Timers for Hot - Cold. Excellent<br />
Condition. Asking Price: $10,500.00US.<br />
Item #B189 Lindberg Box Furnace.<br />
Model 363624-E14. Working Dimensions: 36" x 36" x 24". Power required: 230 volt<br />
50 kw 3 phase. Temperature range: 1400°F. Description: Box furnace with brick lined<br />
heating chamber and air operated vertical rise door. Spare elements. This furnace
was previously used in an Aerospace company. Controls: Enclosed panel with<br />
Yokogawa UT-15 Temperature controller, Barber Colman 560 Hi-Limit. Good<br />
Condition. Asking Price: $12,500.00US New Price: $9,500.00US<br />
Item #B181 Dayton Process Retort Furnace<br />
with heat source, retort and lid only. Needs a control system and gas panel. Max<br />
operating temperature 2000 degrees F. Retort size 46" diameter x 51" deep. <strong>Heat</strong>ing<br />
elements on sides and bottom. Asking $19,000 US.<br />
Item #B180 VAC AERO Vertical Retort Furnace<br />
with Avesta 253MA retort working size 32" high X 29" diameter. Retort equipped for<br />
vacuum pumping (pump not included). Max operating temperature 2000 degrees F.<br />
Water cooled o-ring seal on retort lid. Cooling stand. Power supply: Hunterdon<br />
transformer 150kVA, 3 phase, 60 Hz, primary input voltage 575V. Honeywell DCP700<br />
controller. Gas control: 3 rotometers - one Matheson 0-4 scfm air, two Air Products<br />
HA6 0-150 graduation. Attached picture is when the furnace was in production, the<br />
control panel on the right is part of the system. Capable of Nitrogen or Argon addition.<br />
Very good condition. Asking Price: $19,000US.<br />
Item #B152 Pacific Integral Quench Furnace.<br />
PKM-50-CRT. Work Area: 24"W x 20"H x 36"L. Outside dimensions: 96"W X 135"H x<br />
360"L. Max. Temp: 1900°F. Controls: Honeywell 2000 & 3000 strip chart. With carbon<br />
control (Accu-Carb) by Furnace Control, dual agitators. New Price: $19,500US<br />
Item # B144 Accu-<strong>The</strong>rm / <strong>The</strong>rmcraft BHSF-242436-1371 Controlled Atmosphere<br />
<strong>Heat</strong> <strong>Treat</strong>ing Furnace.<br />
Temperature Capability: 1400-2500ºF<br />
Temperature Uniformity: +/- 25ºF. Chamber Size: 24" H x 24" W x 36" L. Flame<br />
Supervision Interlocks. Automatic Flame Curtain Using Natural Gas or Propane.<br />
Automatic Ignition of Flame Curtain and Burn-off. Shell made of continuously welded<br />
3/16" plate steel - front frame of 3/4" steel plate 1-1/2" thick silicon carbide plates on<br />
elevating piers make up the hearth. Wall and roof insulation rated to 2800ºF. New<br />
Price: $17,000US<br />
Continuous<br />
Item #C219 ABBOTT MODEL 6ZSCR-18-432HH6-VC-2150. 18" wide belt, 4"+ opening<br />
over the belt, 432" heating chamber (silicon carbide muffles), six zones, 36" long varicool<br />
with 162" of additional cooling including two curtain boxes. 2150 deg.F. max<br />
temp., piped for dissociated ammonia atmosphere and nitrogen purge, 335 kw @<br />
480/3/60,Honeywell UMO 800 controller/programmer, OAD: 84" w x 90" h x 720" l.<br />
Currently used for annealing knife blades but with a little effort a metallic muffle in the<br />
front half of the heating chamber could be added for debinding and sintering of PM<br />
parts. Asking price: $160,000.00US OBO
Item #C218 EFC Rotary Retort Line. 280 Retort Model. Retort is 20Ft. long. 1650°F<br />
max temp. 12 North American burners with U tubes. Set up for Endo, Nat. Gas and<br />
Nitrogen atmosphere. Waukee flow panel. Two recirculation fans. All contactor<br />
control with Allen Bradley Bulletin 700, have spare parts. Honeywell UDC zone temp.<br />
control, paper chart recorder. Retort has a a SCR DC variable speed control motor.<br />
Plate heat exchanger. Quench tank included, pump oil circulation and has<br />
temperature control. Walmil ramp type loader on charge end. 480V 3 phase, 120V<br />
controls.<br />
EFC draw furnace. Max temp. 1250°F. Chain driven Belt is 35.5” W x 24ft. Replaced<br />
new in 06 for $55K. Air cylinder belt tensioner. DC SCR VFD. 2 North American<br />
burners in baffle. Hwell pressure switches and Maxon valves. One circulating fan.<br />
Can be loaded via screw conveyor from quench or a side Wardcraft belt loader.<br />
Entire line has complete manuals.<br />
Best Offer.<br />
Item #C217 Surface Combustion 36" Cast Link Belt <strong>Heat</strong> <strong>Treat</strong> System. Includes<br />
automatic Walmil Parts loader, hardening furnace with quench, rotary drum parts<br />
washer and belt temper. Work Area: 36"W x 6"H x 25' of heating (hardening<br />
furnace). Hardening Furnace: 36" Cast Link Hardening furnace with 25' heating, this<br />
unit has fans in zone 2 and 3. Unit is gas fired with Eclipse recuperated burners and<br />
quench tank. Conveyor: Rotary drum washer and Surface Combustion 48" wide<br />
tempering furnace. Tempering furnace Model #E15TR54. This unit is approx. 27' long<br />
and has a maximum temperature of 1500°F. Unit is electric with approx. 12" of<br />
clearance over belt. Unit appears to be in good condition. Includes Nitrogen Methanol<br />
panel. Custom built dip/spray washer with unit. Barber-Coleman controls. Asking<br />
Price: $195,000US<br />
Item #C216 AGF Rotary Retort Furnace. Hardening furnace model #280CA. 21'<br />
Length x 6' Wide. 400 Pounds per hour. Natural gas operated. Pacific Scientific<br />
Company Draw Furnace Model #PE-30-185-RD. 21'7" Lenght x 7'9" Wide. Natural gas<br />
operated. Currently in storage. Vendor is anxious to sell. Most offers will be seriously<br />
considered.<br />
Item #C215 AGF Rotary Retort Furnace. Hardening furnace model #RC-1814 RV. 23'<br />
Length x 5'7" Wide. 500 pounds pre hour. Natural gas operated. Draw Furnace Model<br />
# RCTSD-3018. 24' lenght x 5'4" wide. Natural gas operated. Oil Quench. Currently in<br />
storage. Vendor is anxious to sell. Most offers will be seriously considered.<br />
Item #C214 AGF Rotary Retort Furnace. Hardening furnace model #RC-2414-RV.<br />
25'6" Length x 12' wide. 700 Pounds per hour. Natural gas operated. Draw furnace<br />
model #RCTPS-SD-3018. 22'10" Length x 5' wide. Natural gas operated. Oil Quench.<br />
Currently in storage. Vendor is anxious to sell. Most offers will be seriously<br />
considered.
Item #C213 AGF Rotary Retort Furnace line. 11ft 10” Long x 30” dia. hardening<br />
retort. Nat. Gas fired, 15 direct fired burners, North American. 2000°F max operating<br />
temp. DC VF Drive. Honeywell controls and paper chart recorder. Full control panel<br />
with contactors. Ran on Endo, Natural gas and Nitrogen atmosphere. 1980s vintage.<br />
Shut down in Oct. 07. It has a 1 yr old retort and trunion assys., new chains and<br />
sprockets and combustion blower, over $200,000 invested in it in 2006. Rotary feeder<br />
with timers on the charge end. Tube and shell heat exchanger. All 480V 3 phase.<br />
Includes quench tank and conveyor. Seco Warwick quench control panel for temp. and<br />
agitation. Spray washer by MetalWash. CEC, draw furnace. 20ft long x 6ft wide, 10ft<br />
high. Electrically heated with 4 controlled heater banks. Omega controls. Retort has a<br />
DC VF Drive. One circulating fan. Furnace is +-2°F, max of approx. 600°F. 480 V 3<br />
phase. Screw type discharge conveyor. Best Offer.<br />
Item #C212 Holcroft Mesh Belt Annealing Furnace. Nitrogen Atmosphere, 1650°F.<br />
Electrically heated. 72” wide belt, 9” high over belt, 24’ heated section. 8’ cooling<br />
section. Consider this in good overall condition. Asking $175,000 USD.<br />
Item #C211 Holcroft Austempering Lines (3 available). This is a cast link belt furnace,<br />
electrically heated with an operating temperature of 1750F. Belt width is 48” X 21’<br />
long (heated length). Automatic shaker pan loading system. Salt quench tank with<br />
discharge conveyor. Wash tank with conveyor. Rinse tank w/conveyor. Parts dryer<br />
with conveyor. Height over belt 7-3/4". Asking price $210,000 USD loaded on to a<br />
truck.<br />
Item #C210 CM High Temperature Pusher Furnace. Model # 488-120-3Z-480V-3PH-<br />
A. Tray size 8” X 12” X 5/8” alumina. Preheat is 90” long with 3 zones of control,<br />
1100C operating temperature, 66KW. High heat is 120” long with 3 zones of control,<br />
operating temperature is 1800C, 135KW. Height over hearth is 7”. Automatic doors at<br />
both ends and atmosphere flushing and burn-off stacks. Atmosphere is Hydrogen with<br />
a Nitrogen purge. <strong>The</strong>re are two cooling sections with a total length of 120”. Screw<br />
drive pusher and load return conveyor system. Overall dimensions are 87” high X<br />
132” wide X 57’ long. <strong>The</strong> furnace was tested for operation at 1800C but only used for<br />
2 years at 1200C. Asking price is $310,000 USD or best offer.<br />
Item #C209 Cast Link Belt Line. This is a complete cast link belt line rated at 7000<br />
lbs / HR.<br />
LOADER: Loader is 84” wide x 48” deep x 42” high. This has a mechanical clamp down<br />
for the bins. Bins can be placed in dumper. Bin is locked in Dumper 180º to dump the<br />
product in a hopper. Hopper is plastic lined so as not to damage the fine threads on<br />
bolts.<br />
Weight control to the furnace is by Metro weight control system. From hopper product<br />
is put on a vibratory feeder, weighed and goes to another vibratory feeder, weighed<br />
again, and then it trickles down to washer. On the loading system number of lbs<br />
required for loading is punched in and computer updates the files every 20 sec. to<br />
give an accurate load to the furnace.
WASHER: Wash tank is 132” long x 46” wide x 51” high. It has a steel belt conveyor<br />
39” wide.<br />
GAP MISER: Parts from washer fall on a gap miser conveyor which feeds parts to the<br />
furnace. This is a mesh belt 226” long. This transfers the part to the cast link belt.<br />
With this system parts fall gently on the cast link belt and gap time is reduced. Parts<br />
do not roll off like in conventional cast link belts. Belt is 52” wide and 226” long. 96”<br />
of this belt goes inside the furnace. Parts get pre-heated in this area and belt<br />
discharged on to cast link belt. Height of discharge is minimal.<br />
HARDENING FURNACE: This has a cast link belt 52” wide; length of heat zone is 38’<br />
with 4 zones of controls with Zone 1 9 Burners Zone 2 6 Burners Zone 3 6 Burners<br />
Zone 4 6 Burners Tubes are U tube cast with heat recuperators. Controls of carbon<br />
potentials and temperature control is via Honeywell controllers. SCADA system is by<br />
Metro weigh scale. Load can be monitored through the furnace for temperature belt<br />
speeds carbon potential feed rate live with software in the computer. Burners are<br />
Unirad Maxon burners. Belt is supported on 29 rollers on top and there are 17 return<br />
rollers in the bottom. Bearings on the rollers except the drive rollers are carbon<br />
bearing.<br />
QUENCH: Quench tank is approx. 7000 gallons with 2 propellers. Pressure from the<br />
back of chute can be utilized for agitation. This eliminates the mixing of parts. Quench<br />
conveyor is 60” wide and is steel Hinged belt. <strong>Heat</strong> exchanger is air cooled. End of<br />
furnace to beginning of pre-wash is 251”.<br />
POST WASHER: Parts from quench fall on a washer conveyor mesh belt 72” wide.<br />
Washer belt is 108”. Tank size is 72” x 57” x 80” high.<br />
TEMPER: Temper has 3 zones of control each with separate safety control. 3 fans with<br />
20 HP motor. Temper belt is 84” wide mesh belt. Mesh belt rides on steel rod<br />
conveyor with side links 3” high. Temper has a heat zone 39’ long.<br />
SOLUBLE OIL CONVEYOR: This sits at the end of Temper. This is a metal hinged<br />
Mayfram belt 30” wide. This is set 90º to the furnace.<br />
Total length of furnace if put in one line except soluble oil conveyor is 17.5’. Burners<br />
tubes and rollers all can be removed from one side. Furnace can be installed in a U<br />
configuration also. Asking Price is $400,000.00 USD<br />
Item #C208 9" Lindberg Belt Atmosphere Furnace: 1995 Lindberg Belt Atmosphere<br />
Furnace, Currently with 8" Wide belt, Model # 85409, Max. Temperature Rating:<br />
2060°F Electric <strong>Heat</strong>, Globar <strong>Heat</strong>ing Elements, 480V/3Ph/ 112 kW (95kW <strong>Heat</strong>ing),<br />
271 Amp. New muffle in 2005, new elements in late 2007, New 314 SS belt in Nov.<br />
2007. 24" Preheat Zone, 72" High <strong>Heat</strong> Zone, 14ft Cooling Zone, Currently operating<br />
with Endothermic Gas, Overall Footprint Size: 41"W x 69"H x 35ft. 4in. L, Type S<br />
control thermocouple. Marathon Monitors Dual-Pro Controller. Belt Speed Range: 1 to<br />
10 IPM, Endothermic Gas Consumption: 375 CFH, Overall Weight: 8,500 lb. Cooling<br />
Water Requirement: 6.7 GPM at 50 PSI, 55°F Condition Ratings: Overall - Good,<br />
Muffle- Good, Insulation - Excellent, Elements - Excellent, Belt - Excellent. Furnace<br />
can be demo operated until moved into storage. Includes approx. $5,500 worth of<br />
spare parts (List Available). Location: Western U.S. Price: $19,500 Includes loading
onto your truck.<br />
Item #C206 Area Electric (now Sinterite) Sintering Furnace. Built in 1994 this is a<br />
Model SRPM 18 – 6Z unit. 18” wide belt with 3 preheat zones, 3 hot zones, and water<br />
cooling jackets. SCR controlled, 265 KW 480V-- 3PH. 2050°F with a<br />
hydrogen/nitrogen atmosphere. Length of front drive end 7’. Preheat section 8’ long.<br />
Hot Zone section 16’ long. Cooling section 29’ long. Main control panel 6’L x 20”D x<br />
6’H. Atmosphere panel 5’W x 10”D x 6’ 6”H It does not have a belt but the muffles are<br />
in good shape. Currently in indoor storage. Asking price is $18,000.00 USD.<br />
Item #C205 Pifco Rotary Hearth Sintering Furnaces (2 available). <strong>The</strong>se electrically<br />
heated furnaces are approximately 20 years old and were built by Pifco (now part of<br />
AFC-Holcroft). Both units are the same. Hearth OD is 8’ and ID is 4’8”. Outside<br />
diameter is 13’ and height is 8’ 7”. Both furnaces are capable of 2500F. Atmosphere is<br />
Hydrogen / Nitrogen / Nat. Gas, mix manifold /flow scopes on each zone. Voltage is<br />
460/3 phase. <strong>Heat</strong>ing is by U element “Globars”. Spang transformers/SCR’s.<br />
Overtemp controls on each zone. Please note that zone walls have been removed from<br />
both furnaces although they can be replaced. Door opening is 9” X 11”. Furnaces<br />
utilize a common control panel. Hearth drive is a 460V AC frequency drive. Furnace<br />
#1 was rebuilt in 2002 and Furnace #2 was rebuilt in 2001. Furnaces are currently<br />
not in operation. Asking $30,000 USD each.<br />
Item #C204 Holcroft Gas Fired Atmospheric Annealing Furnace. Maximum<br />
temperature 1450 Degrees F., Maximum length 27' 6", 4-zone. Opening 8" H x 80" W.<br />
1561 lbs per hour, conveyor speed 8.3' through 24.9' per hour. 30' charge table.<br />
Compete with Maxon gas valve, exhaust hood blower and Holcroft control panel.<br />
Serial Number CJ 4614, Build 1992. This unit is still installed. Asking $245,000 USD.<br />
Item #C203 2100°F Belt Atmosphere Furnace. Completely Reconditioned. Lindberg<br />
20" Wide x 12" High Belt Atmosphere Furnace, Electric (Globar elements), 2100°F<br />
(may be 2150°F) Max. Temperature, 10ft <strong>Heat</strong>ing with 30ft Cooling, Set up for<br />
Exothermic (combustible gas) atmosphere, Burn-off, Guillotine End Doors, SCR<br />
Control, Complete rebuild included but was not limited to: new brick, new cooling<br />
muffles, new elements, new belt, etc. Does not require a muffle, Contact us for full<br />
details. Reconditioned, packed and ready for quick shipment. Price: $75,000US<br />
Location: Midwestern U.S. (Harrisburg, MO)<br />
Item #C202 Electric Furnace Co. EFC, Roller Hearth Annealing Furnace.<br />
Used for Copper tube annealing. 120ft including charge and discharge roller tables.<br />
20ft heating zone, 75 Ft. cooling zone. Max. 3700 pounds per hr. Used 4% Exo gas.<br />
max 1650°F. 10 top, 10 bottom straight, non recuperative burner tubes, North<br />
American burners. 2 roof mounted fans in heating zone, 4 in cooling zone. Stainless<br />
steel curtains on charge and discharge. New brick, rolls and most tubes in 1999.<br />
Recently cleaned and painted. Unit shut down in Jan. 06. 1964 original model. Spare<br />
include 10 rolls, 10 tubes, 1 fan, full change out of cooling tubes and 7K#s of 310ss
trays. No water leaks in furnace when decommissioned. Blower and water cooling<br />
tower is included. Controls: Allen Bradley PLC for roll drives. Waukee flow meters. 2-<br />
Honeywell UDC zone temp. controls, 2 Honeywell paper chart recorders. Asking Price<br />
for C202 & C202b (below) is $119,000 USD.<br />
Item #C202b Seco Warwick Exothermic Generator. 20,000CFH max. North American<br />
burner and 1999 model flame controls, safeties. Unit decommissioned in Jan 2006 in<br />
full working order. 1970 model. Asking Price for C202(above) & C202b is $119,000<br />
USD.<br />
Item #C199 Single Row Pusher Furnaces (2 available).<br />
<strong>The</strong>se were both used for processing aluminum. Maximum temperature 1200°F<br />
although they were run at 1100°F. Gas fired, no recuperation. Utility requirements<br />
440V AC, natural gas (for burners), compressed air, water. Both have 3 zones gas<br />
heated with 2 recirculating fans. Each unit has SBS air heat exchanger. One unit has a<br />
load size of 36"W x 24" D x 18"H. <strong>The</strong> other One has a load size of 24"W x 24"D x<br />
24"H. One unit is 23 feet in length, the other 21 feet in length. Water quench.<br />
Mechanically both furnaces are complete although the quench tanks are separated<br />
from the furnaces and the one furnace is missing instruments. <strong>The</strong> condition of<br />
furnaces is fair. Currently in storage. Asking Price: $60,000US each furnace.<br />
Item #C194 AFC Mesh Belt Austemper Line.<br />
Operating life of equipment was 1979-2005. Equipment was in full production until<br />
plant shutdown. <strong>The</strong> equipment was refurbished in 2002 by Great Lakes Company<br />
(located in the Detroit area). Rework on the austenitizing furnace consisted of all new<br />
Yokogawa temperature control instruments with paperless temperature and carbon<br />
control recording, all new recuperated radiant tube burners, re-work of cold belt<br />
return and water sealing under the furnace. Original AFC hand drawings are available.<br />
Original AFC operating instructions are available.<br />
Technical Details<br />
Austenitizing Furnace<br />
• Production capability is 900 pounds per hour based on belt loading of 10#/ft2 and<br />
time in the furnace of 26 minutes.<br />
• Furnace belt 36” wide x 16’-8” effective length. Roller hearth design with variable<br />
speed.<br />
• Three (3) zones of temperature control with one (1) zone of automatic carbon<br />
control.<br />
• Paperless recording of temperature and carbon.<br />
• Burner input of 2,500,000 Btu/hour with 5 HP combustion air blower.<br />
Austemper Tank<br />
• Capacity of 85,000 pounds of salt. Insulated tank with a maximum temperature of<br />
750°F.
• Quench conveyor is 42” wide with variable speed control.<br />
• Quench curtain pump is 2 HP. Salt agitation pump is 18” diameter propeller with 7½<br />
HP motor.<br />
• Gas fired heating system is 1,000,000 Btu/hour with 3 HP combustion air blower.<br />
• Individual temperature controls and separate gas safety train.<br />
Holding Tank<br />
• Capacity of 85,000 pounds of salt. Non-insulated tank.<br />
• Gas-fired heating system, 1,000,000 Btu/hour.<br />
• Temperature controls, combustion air blower and gas safety train shared with the<br />
austemper tank through a selector switch.<br />
Wash Tank and Rinse Tanks<br />
• Capacities 1200 gallons of water.<br />
• Mesh belt conveyors 42” wide with fixed speeds.<br />
Asking Price: $250,000 USD.<br />
Item #C193 C.I. Hayes High Temperature Tube Furnace.<br />
Model MY-0002.528. 2-1/2" ID tube x 28" long heating chamber, 1700 deg. C, 10.5<br />
kW, single zone control with overtemp. Protection, 75"h x 32"w x 91"l, auto tray<br />
loader, hydrogen atmosphere with nitrogen purge. Price: 18,000.00US OBO.<br />
Item #C192 Holcroft 2 Row Pusher Carburizer.<br />
This line was new in 1995 and has a tray size of 24" x 30", with a clearance height of<br />
18". Each row holds 19 trays. <strong>The</strong> Furnace is designed for a gross heating capacity of<br />
1050 lbs./hr. at 1700 Deg F. Zone 1 has a heating capacity to heat parts to 1700 Deg<br />
F. This furnace has five zones Zone 1 <strong>Heat</strong> to 1700 Deg Zone 2 Carburize at 1700 Deg<br />
F Zone 3 Carburize at 1700 Deg F Zone 4 Carburize at 1700 Deg F Zone 5 Diffuse at<br />
1650 Deg F. <strong>The</strong> temper is designed to yield 1,050 lbs./hour gross at 350 Deg F. <strong>The</strong><br />
maximum operating temperature of the tempering furnace is 750 Deg F. Furnace is<br />
currently installed. Asking price $175,000 US.<br />
Item #C184 New, 2001 Model Year, Surplus 1700°C CM Pusher Furnace.<br />
2001 CM High Temperature Furnaces. Atmosphere Pusher Furnace, Model: 4612-96-<br />
4Z, Electric <strong>Heat</strong>ing, 480V/3Ph, 250 kVA, 1700°C, SCR Control, Pushes 12” x 12”<br />
work carriers, Approx. total heated length: Preheat (5 zones) approx. 12 ft Long, Hi-<br />
<strong>Heat</strong> (4 zones) approx. 10 ft Long. Cooling Section approx. 14ft long, (*Used for only<br />
a few weeks since new because the owner did not win the business contract bid for<br />
which it was purchased), Still in Like New Condition, Floor Space Requirement is<br />
approx. 9 ft Wide x 56 ft Long x 8 ft High, Set up for multiple input gases: Hydrogen,<br />
Argon, Nitrogen, Methane. Honeywell temperature control, Includes 2 built-in dew<br />
point instruments, and a Sierra Instruments “Flo Box®” Mass Flow Controller for<br />
hydrogen, nitrogen and methane. Spare Parts Kit. Excellent Condition, Installed and
could be demo operated. This furnace is still on the books for a fairly high value. But<br />
before you automatically dismiss it, if you have a need for this type of equipment,<br />
consider that: 1. This furnace is still substantially less money than a new one (approx.<br />
$200,000 savings) 2. You don't have to wait half a year for another one to be built, 3.<br />
It's already completed its "shakedown cruise". <strong>The</strong> bugs are out. 4. <strong>The</strong> technology<br />
used is still state-of-the-art, and the manufacturer can still support it. 5. Leasing<br />
options are available for this furnace, just as they would be for a 2007 model. (If you<br />
aren't aware of the advantages of leasing, ask us. You can step into a piece of<br />
equipment like this with no capital expenditure. Tax benefits are substantial.) Asking<br />
Price: $497,000US. Location: Western U.S. Immediate Availability.<br />
Item #C182 C.I. Hayes 1500°C (2732°F) Atmosphere Pusher Furnace. 1993 C.I.<br />
Hayes Atmosphere Pusher Furnace, Type: MY-040860-60PH, Max. Temp: 96" Long<br />
Preheat: 1093°C (2000°F); 96" Long High <strong>Heat</strong>: 1500°C (2732°F), Atmosphere:<br />
Nitrogen and Dissociated Ammonia, Opening: 12" Wide x 6" High, Currently using 6" x<br />
6" alumina parts carrier plates. Electrical Rating: 81 kW, 460Volts/3-Phase/60Hz, 305<br />
Amp. Preheat Chamber, High <strong>Heat</strong> Chamber, Dual Water-Jacketed Cooling Chambers.<br />
Pusher Drive with Automatic Return Conveyor with Indexing, Preheat has Gas-Tight<br />
Metallic Muffle, High <strong>Heat</strong> has Molybdenum Elements. Price: $110,000US Location:<br />
Western U.S.<br />
Item #C180 HARPER Gas Fired Pusher Furnace System.<br />
Model GOU-297360-PT-THK-33-FDE consisting of Main Twin Pusher, Entrance<br />
Chamber, <strong>Heat</strong>ing Chamber, Twin Hearth, Process Muffle, Exit Purge Chamber, Exit<br />
Cross pusher and drive, Natural Gas heated section, High-heated section length 390<br />
inches, Ten (10) zones of independent control in heated section, Gas tight entrance<br />
bellow assembly to take muffle expansion, Gas tight high temperature alloy process<br />
muffle for atmosphere containment, Electric power supply connection is<br />
460V/3Ph/60Hz, 3 wire. 1,472 °F operating temp / 1,600 °F max temp. 1.4 Million<br />
BTU Capacity. System overall dimensions are approx. 262" Wide x 140" High x 62 FT<br />
Long. All zones are fully baffled and have independent temperature controls. In order<br />
to achieve optimum temperature uniformity within the process load space, the heating<br />
chamber has sufficient room over and under the load for excellent cross-radiation and<br />
reflection of heat. This unit was manufactured in 1994 but was not put into service.<br />
New, the furnace system would be approximately $1,500,000 US. Vendor is asking<br />
$300,000US for everything on an "as-is" basis, but will consider offers. Vendor can<br />
upgrade per customer's requirements.<br />
Item #C179 2400°F Atmosphere Belt Brazing, Sintering, <strong>Heat</strong> <strong>Treat</strong>ing Furnace.<br />
1997 Sinterite Model PM12HT-4Z, Atmosphere Belt Furnace, 12" Wide, 8" High<br />
Opening, Rated for 2400°F with ceramic belt (not included), currently has 2000°F<br />
max. metal belt. Electric <strong>Heat</strong>, 6 Zones of Control (2 Preheat, 4 High <strong>Heat</strong>), 2 <strong>Heat</strong>ing<br />
Chambers (Preheat & High <strong>Heat</strong>), Initial Cooling Rate 75°F/min., SCR Power Control,<br />
<strong>Heat</strong>ing: 182 kW, 480V/3Ph/60Hz, 220 Amps, Control: 2000 VA, 120V/1Ph/60Hz,<br />
16.7 Amp, Cooling Length: 14 feet Gases: Nitrogen 1500 CFH, 1.0 PSI, Typical Usage:
1140 SCFH Hydrogen 100 CFH, 1.0 PSI, Typical Usage: 60 SCFH Natural Gas (if<br />
needed): 5 CFH, 1.0 PSI, Typical Usage (if used): 2.5 CFH Utilities: Water - 10 GPM at<br />
10 PSI; Electrical - 220A, 480V/3Ph, 182 kW; Natural Gas (Pilots): 20 CFH at 10 PSI<br />
Production Rating: 90 lb/hr up to 2400°F Belt Width: 12", Belt Speed: 1/4" to 1-1/2"<br />
per minute Original belt loading density: 12 lb/sq. ft. Max. Opening: Est. 3" High New<br />
muffle, new cooling chamber, new elements recently. New spare belt. Asking Price:<br />
$110,000US Location: Western U.S. New Details<br />
Item #C178 Pacific Scientific Rotary Retort Furnace.<br />
Endothermic Atmosphere Rotary Retort Furnace, Throughput ~300 lb/hr, Owner has<br />
gone through the equipment thoroughly in preparation for start-up. But minor<br />
rewiring remains for furnace to be ready to operate. Pacific Northwest Location.<br />
Asking Price: $55,000US.<br />
Item #C167 Shaker Hearth Hardening Line.<br />
400 lb/hr Sunbeam Shaker ("Shuffle Hearth") Hardening Furnace Line, Includes<br />
Automatic Part Loader, Electric Shaker Furnace, 1800°F, 112 kW, Quench Tank with<br />
Dragout Belt, Rotary Parts Washer and 1000°F Continuous Belt Temper Furnace, 50<br />
kW. Overall Line Length, if in straight line is approx. 61 ft. Overall Height is approx.<br />
8ft-6in., Max. Overall Width is approx. 7ft-3in. with piping. Still under power for<br />
demonstration. Extra spare shaker hearth and spare belt for temper. Price:<br />
$50,000US whole line.<br />
Item #C128 Ipsen P-6 Pusher Furnace.<br />
24” X 24" X 18" high, holds 6 trays. 1969 Vintage. Three heat zones each with a fan<br />
(although the first zone fan is missing). <strong>The</strong> second zone needs some rebricking. 16 of<br />
the 32 tubes are new. Instruments include 3 Honeywell UDC 2000 hi-limit controllers.<br />
Charge zone has a Honeywell 4500 circular chart recorder. All 3 zones are Honeywell<br />
type digital controllers. <strong>The</strong> carbon sensor is Honeywell controlled. All mechanical<br />
parts, (quench drives, etc.), were in good working order when shut down. Fair<br />
condition overall. Asking Price: $16,500US<br />
Item #C127 Ipsen P-4 Pusher Furnace.<br />
27” X 30" X 18" High. Holds 4 Trays. 1975 Vintage, in operation until October 2004<br />
when it was shut down. Excellent operating condition although the front arch needs<br />
some minor repair. Front zone instrument is a Honeywell DR4300 circular chart<br />
recorder. <strong>The</strong> controllers and hi-limits are Honeywell UDC type. Currently in indoor<br />
storage. Asking Price: $22,000US<br />
Item #C103 Electric Furnace Co. Roller Hearth Normalizing Line.<br />
This line, which was purchased new approximately 10 years ago was only used for a<br />
very brief period of time and is in immaculate condition! Originally sold for $2 million<br />
US it is complete and currently in indoor storage. All electric with heavy duty rolls on<br />
9" centers it has an atmosphere cool and a temper. Uses 36" X 36" trays. 40" wide
work zone, 20" high, 3-4,000 pounds/hr. Brick lined with an operating temperature of<br />
1650F. Vendor is asking $450,000US. Complete drawings are available on request. If<br />
you are looking for a large normalizing line and are considering new I would suggest<br />
that this is a good way to save $1.5 million. By the way the company that<br />
disassembled the furnace took video tape for reassembly purposes.<br />
Uses a 36" x 36" tray with a 20" high door opening. A typical roller hearth cycles at a<br />
preset time and advances the load, one tray at a time, through the furnace. Based on<br />
the dimensions, the normalizing furnace should hold 13 trays at a time and the<br />
tempering furnace should hold 16 trays. If you advance the normalizing furnace every<br />
18 minutes, you will move a tray through the furnace in about 4 hours. If you<br />
advance the tempering furnace every 15 minutes, you will move a tray through the<br />
furnace in about 4 hours.<br />
Both the high heat and the temper have atmosphere. <strong>The</strong> high heat max temperature<br />
rating is at least 1650°F. New Information & Pictures<br />
Draw/Temper<br />
Item #T177 30x30x30 Gruenberg Box Temper Furnace. Gruenberg Model B120c100,<br />
Serial # 25629, 1200°F max. Temp., Temper Furnace, Recirculation Fan, Work Zone:<br />
30" W x 30" D x 30" H, Overall Size: 42"Wx6'Dx5'H, Electric, 230V/3Phase/12kW,<br />
Practically new condition, not used by current owner, Operation has been verified,<br />
Controller is European (German?) and owner can't figure out how to fully operate it.<br />
(Controller would be easy and cheap to replace.) New in mid-1990's. OEM still in<br />
business to support this unit. Price: $3,900 Location: West Coast U.S.<br />
Item #T176 Lindberg Pit Temper (Air atmosphere) Furnace. 1250°F, Gas-Fired,<br />
Eclipse 600,000 BTU/hr Burner, Work Zone: 32" Diameter x 42" High, Overall<br />
Dimensions: 4ft W x 10ft D x 8ft H, Barber-Coleman 560 Temperature Controller with<br />
Honeywell UDC Overtemperature Controller, Honeywell Circular Chart Recorder, Fair<br />
Condition. Interior of furnace is a little banged up, but still works fine. Location: West<br />
Coast U.S. Price: $4,500 Offers Considered<br />
Item #T175 Box Draw Furnace. 1970 vintage, working dimensions of 5’6” deep X<br />
9’6” wide X 4’6” high. Operating temperature of 1400F. 2 direct fired 1 million BTU<br />
burners. Brick lined. Controls are RKC, Johnson, Honeywell and Fireye. 575 volt, 30<br />
amp, 3 phase. Currently installed and operating. Best offer.<br />
Item #T174 Aging Ovens (3 available). <strong>The</strong>se precipitation furnaces were used for<br />
aluminum aging. All are identical and 1977 vintage. 1 direct fired 1 million BTU burner<br />
in each. Operating temperature 600F. Controls-RKC, Johnson, Honeywell. 575 volt, 60<br />
Amp, 3 phase. Working dimensions of 12’6” deep X 10’ wide X 8’ high. One<br />
Recirculating fan. Interior is fibre board/mild steel. Units are installed and operating.<br />
Asking $5,000 each.
Item #T173 Tempering Oven. Car Bottom Style Draw Furnace. Working dimensions of<br />
21’6” long X 5’ wide X 4’ high. Built in 1978. Operating temperature of 1400F. Two<br />
direct fired burners, 1 million BTU’s each firing into a “hot box”. 2 recirculating fans in<br />
the roof. Controls are RKC, Johnson and Honeywell. Interior is fibre board covered<br />
with SS sheet. 575V, 30 amp, 3 phase. Temperature uniformity is 10-15+-. Currently<br />
installed and in operation. Asking $35,000.<br />
Item #T172 Tempering Oven. Car Bottom Style Draw Furnace. 1995 vintage, working<br />
dimensions of 12’ deep X 5’ wide X 4’ high. 1 one million BTU direct fired burner firing<br />
into a “hot box”. Interior is fibre board covered in SS sheet. 1 recirculating fan.<br />
Capable of a 10,000 pound load. Currently installed but not in use. Requires a new<br />
controller. Asking $20,000.<br />
Item #T171 Ipsen Tempering Furnace. Model DLR-304830. Working dimensions of<br />
30” X 48” X 30”. Electrically heated 480V/60/3 phase. Operating temperature of<br />
1400°F. Built in 1979. New Price: $16,000 USD or best offer.<br />
Item #T170 Precision Quincy Tempering Oven. Model 42-1000. Working dimensions<br />
of 42 x 42 x 42 inches. Electrically heated 480V/60/3 phase. Operating temperature<br />
of 1000°F. Built in 1985. Asking $19,000 USD or best offer.<br />
Item #T169 Can Eng Aluminum Furnace. This is described as a “Horizontal Flow Batch<br />
Furnace” including loading and unloading unit. This was new in 2004 and is in<br />
excellent condition. Maximum operating temperature is 482F, gas fired. Working<br />
dimensions of 30” long X 17’ 6” wide X 9’ 10” high. This system is used for thermal<br />
processing of aluminum bumper beams for light vehicles. <strong>The</strong> furnace has two<br />
separate processing lines and is made of a mild steel member structure, suitably<br />
reinforced to ensure a rigid freestanding structure. All doors are fully braced steel<br />
frame fabrications adequately insulated with low thermal mass, high thermal<br />
efficiency insulation. <strong>The</strong>y are electro-mechanically operated. <strong>The</strong> system contains two<br />
independent, parallel chain conveying systems with three serial chains each (loading,<br />
furnace, unloading). <strong>The</strong> heating system is based on the Can-Eng “Horizontal Air Flow<br />
System” which is provided with a cascaded PID temperature control for a precise<br />
heating of the aluminum products. <strong>The</strong> air is re-circulated by multi-bladed centrifugal<br />
fan wheels. <strong>The</strong>re are four heating chambers, two in each processing line, which are<br />
fired by indirect natural gas burners. <strong>The</strong> furnace combustion products exhaust into a<br />
collector header above the oven.<br />
Item #T168 Despatch Car Bottom Oven. Working dimensions of 10” 6” wide X 50’<br />
long X 10’ high. Outside dimensions of 18’ wide X 51’ 4” long X 17’ 3” high. Gas fired<br />
with a maximum operating temperature of 1250F. 480V/3ph/60cycle. Furnace is fibre<br />
lined with 2 zones of control. Two doors, one at either end and two cars. Free<br />
standing control panel with Cutler Hammer Panel Mate PLC Controller, Chessell digital
ound strip chard recorder, Honeywell digital overtemps. Excellent condition! Asking<br />
price: $137,500.00US<br />
Item #T167 Beavermatic Tempering Oven. Model 24x36x24GIT work load area 24" x<br />
36" x 24"h, 750# gross load rating, operating temp. 350-1400 deg. F, 480,000 BTU<br />
indirect gas fired, 10,000 BTU after burner retrofit package, 2 HP alloy circulation fan,<br />
NEMA 12 cabinet with Erotherm controllers & overtemp. Instruments, Honeywell<br />
circular chart recorder. Purchased in 2002, has less than 200 hours use. Overall<br />
dimensions are 6'-0"W X 5'-11"D X 8'-6"H. Asking Price: $25,000.00US<br />
Item #T166 Recirculating Air Belt Tempering Furnaces (2 available). While one was<br />
built by Standard Fuel Engineering and the second by <strong>The</strong>rm Alliance for all intents<br />
and purposes both are virtually identical. Overall furnace width inside 6’ 6”, conveyor<br />
width 6’, height above belt 12”, furnace overall width 11’ 6”, overall furnace length<br />
52’, overall height 11’, furnace length 42’. Capacity at 400F 5,000 pounds/hour.<br />
Maximum operating temperature 750F. Electrically heated, maximum heating input<br />
400KW, 480/3 phase/60HZ. Recirculating fan capacity 40,000 CFM. <strong>The</strong> Standard Fuel<br />
Engineering was built in 1977 and the <strong>The</strong>rm Alliance was new in 1994. Price at that<br />
time was $171,600.00 USD. Both ovens are in good shape and ready to go although<br />
not currently operating. Asking price for the Standard Fuel unit is $30,000 USD.<br />
Asking price for the <strong>The</strong>rm Alliance furnace is $57,000 USD. Contact us at <strong>The</strong> <strong>Monty</strong><br />
for more detailed information.<br />
Item #T164 CI Hayes Temper Furnace. Model HBO-242436-12 Tempering Oven. Work<br />
zone is 24 " x 24 " x 36 " Long. New in 1989. Electrical 600 V, 3Ph, 60 Hz, 40 KVA.<br />
Maximum operating temperature is 1150F. Currently installed and in excellent<br />
operating condition. Asking $15,000.00.<br />
Item #T162 Mocco Drop Bottom Furnace. Mocco <strong>The</strong>rmal Industries, drop bottom,<br />
aluminium solution treatment furnace for sale. Working dimensions 700mm wide x<br />
900mm high x 1,000mm deep (27" x 35" x 40"). Foot Print: 6,000mmL x 3,000mmW<br />
x 6,000mm H. Load Weight:
Item #T160 Despatch V-34 Standard 500’F MOT batch oven.<br />
E&G. 36”W x 36”D x 36”H inside dims. 3 adjustable shelves, round chart<br />
recorder/controller, high limit. Refurbished, 90 day warranty. Asking Price:<br />
$4150.00US F.O.B.<br />
Item #T159 Despatch V-34 Standard 500’F MOT batch oven.<br />
E&G. 36”W x 36”D x 36”H inside dims. 3 adjustable shelves, indicating controller, high<br />
limit, motorized exhaust. Refurbished, 90 day warranty. Asking Price: $4150.00US<br />
F.O.B.<br />
Item #T149 CEC Type Box Draw Furnace.<br />
Gas Fired. Size I.D.: 24" wide X 36" long X 24" high. Maximum temp.: 1000°F.<br />
Controls: Honeywell digital Temperature Control, Honeywell Digital Overtemperature<br />
Control And Honeywell Dr4200 Round Chart Recorder. General: Air Operated Vertical<br />
Lift Front Door. Gas <strong>Heat</strong>ed, <strong>The</strong> Interior Is Lined With Light Weight Refractory, (2)<br />
30" Long Roller Rails And A Belt Driven Circulating Fan In <strong>The</strong> Roof. Outside<br />
dimensions are 9’ High x 7’ long x 6’ wide. (<strong>The</strong>se take into account all piping and the<br />
control cabinet which is on the side of the unit). F.O.B.: Ohio. Asking Price:<br />
$10,000US<br />
Item #T148 Pacific Scientific Temper.<br />
Model PKMD-50, 23" wide X 36" long x 18" high, Gas fired. 1972 Vintage. 1250 F<br />
operating temperature. Asking Price $6,000US.<br />
Item #T129 Lindberg Box Temper.<br />
Estimated to be almost 20 years old but surprisingly enough don't think it was ever<br />
used and the internals certainly look brand new. Working dimensions of approximately<br />
12" X 12" X 18" high. Operating temperature of 1400°F. Asking Price: $6,000<br />
Canadian (a little over $5,000.00 US). Immaculate condition.<br />
Generators<br />
Item #G143 Surface Combustion Endothermic Gas Generator. Surface Combustion<br />
Endothermic RX Gas Generator, Size: S-3-N, 3600 CFH, (currently scaled down to<br />
2400 CFH), 3-Tube unit, One retort tube needs replacement, S/N AC42245-1, Overall<br />
size is 8'W x 7'D x 12'H with cooler (can be relocated for less height), As-Is, needs<br />
minor instrumentation work but combustion equipment is still intact. Can be rebuilt or<br />
used for parts. Air cooled (no water or fans) Location: West Coast US Price: $4,950<br />
Item #G142 Ammonia Dissociator. Lindberg HYAM Ammonia Dissociator. Type 16-RO-<br />
1000-HYAM. While we don’t have a great deal of information about this unit it was in
working order when it was removed from service, the lid insulation, breakers and<br />
gauges were replaced and overall it is in good condition. Asking price $5,000.00 USD.<br />
Item #G141 Ipsen 3000 CFH Endo Generator. Model G-3000-E. Built in 1979. Outside<br />
dimensions of 68” X 96” X 120”H. Electrically heated 480V/60/3phase. Air cooling,<br />
new in 2004 a SSI atmosphere control system. New retorts and catalyst. Complete<br />
drawings from SSI and Ipsen. Asking Price: $22,000 USD.<br />
Item #G140 1000 CFH Electric Endothermic Gas Generator. Used Pacific Scientific<br />
Endothermic Gas Generator, Model EN1000, Electric, 120V/2-phase, 15kW, 1 Zone,<br />
1950°F max., S/N P-2214, Elements in good condition (new in <strong>July</strong>, 2004), Retort &<br />
Catalyst probably due soon for change, Rebuilt mixing pump installed in May 2003,<br />
Air-cooled heat exchanger (no moving parts), Honeywell controllers, Operations<br />
manual & wiring diagrams included. Includes 480V/3phase to 120V/2phase<br />
Transformer. Asking Price: $6,500US Location: Northwestern U.S.<br />
Item #G139 Surface Endo Generators (3 available). <strong>The</strong>se units are all identical 5600<br />
CFH endo generators in excellent condition. Atmosphere control and water cooling.<br />
Pumps are new, catalyst is new and retorts are in good shape. Please note that in the<br />
photos the top hats have been removed for shipping which of course means a visual<br />
inspection of the catalyst and retorts is very easy. Asking $25,000 USD each.<br />
Item #G138 Seco Warwick Exothermic Generator.<br />
20,000CFH max. North American burner and 1999 model flame controls, safeties. Unit<br />
decommissioned in Jan 2006 in full working order. 1970 model.<br />
Item #G137 Ammonia Dissociator, Sunbeam<br />
Model AME-20, 2000CFH, 36 KW, 480/3/60, Approx. Dim. 90"H x 76"W x 46"D, WT.<br />
4200 #, refurbished with 30 day warranty. Price $21,500 US<br />
Item #G136 Surface Combustion 5000 CFH Endo generator.<br />
This generator appears to be in excellent condition. Gas fueled. Barber-Coleman strip<br />
with digital recording instrumentation and over-ride controls. Max. temp: 1950°F.<br />
Approx. outside dimension: 8'5"W x 10'1"H x 8'11"L. Air cooled. Asking Price:<br />
$29,500US.<br />
Item #G127 Gas Atmospheres Nitrogen Generator.<br />
Model HND600. Brand new in 2001. Capacity estimated at 6000 CFH. Some spare<br />
parts are also available. Excellent Condition. New this was just under $200,000.<br />
Asking Price: $75,000US<br />
Induction
Item #I136 Inductoheat Uniscan II Units (2 available). <strong>The</strong>se are identical units<br />
approximately 16 years old. Models BSP5-75-25 dual spindle scanners with 36" of<br />
travel and integrated DI water circulation systems. 75KW, 25 KHz power supplies<br />
which can be converted to 150KW, 10KHz by changing output transformer, Tank<br />
Capacitor and series capacitors. Currently removed from service and in a heated<br />
warehouse. Both units need some work on scanner side (due to transportation<br />
mishandling). This work can be done by any small shop by good maintenance people.<br />
S/N of one unit is L7372. Asking $35,000 USD each. Vendor is available for service<br />
and start up assistance.<br />
Item #I135 Lepel LSS-7.5 Induction <strong>Heat</strong>ing Power Supply. 10 KVA, 230 volt, 16<br />
amps, 60 hz, 3-phase. In like new condition. Manufactured in 1992 but never used.<br />
Asking Price: $5000US.<br />
Item #I134 Denki Kogyo / DENKO Induction Hardening Systems (2). 50Kw 100 kHz<br />
TG3-100-50 II with integrated gantry parts loaders for Toyota differential line. 2005<br />
“as new“ condition-never in production. Includes: 2 station HT and parts loading.<br />
quench and water cooling unit with 2 heat exchangers, quench and cooling water<br />
circulating system, Showa exhaust system, and touch panel controls. Mitsubishi PLC<br />
Complete set of manuals for each machine. While this is very specialized equipment<br />
we can truly say that it is state of the art and in immaculate condition. Best offer.<br />
Item #I129 Lepel 25kW, Medium Frequency Induction Unit. Used Lepel Model LSP-12,<br />
25kW/30kHz, All Solid State Induction Generator, 460V Input, 3-Phase, 33kVA Typical<br />
Applications: Brazing, Annealing, Soldering, <strong>Heat</strong> <strong>Treat</strong>ing, Price: $16,900US<br />
Location: Western U.S.<br />
Item #I128 Lepel 15kW, RF Induction Unit. Used Lepel Model LSS-15, 15kW/50-<br />
200kHz, All Solid State Induction Generator, 230V/480V Input, 3-Phase, 20kVA, 4<br />
GPM/30PSI waterflow requirement, Overall Size: 25"W x 25"D x 32"H, 180 lb. Same<br />
model as typical (newer) units shown in photo below. Typical Applications: Brazing,<br />
Annealing, Soldering, Crystal Growth, <strong>Heat</strong> <strong>Treat</strong>ing, Catheter Tipping. Price:<br />
$11,900US Location: Western U.S.<br />
Item #I126 Lepel Induction <strong>Heat</strong>ing Generator. Model T-20-3-KC-TL 46KVA, 480V,<br />
58Amp. 1 extra spare vacuum tube, 1 remote control console with timers for heat and<br />
quench cycles.<br />
1 self contained cooling water refrigeration unit consisting of:<br />
- 2ea. 5 ton independent refrigeration units<br />
- Stainless steel glycol tank<br />
- Automatic temperature control of distilled cooling water<br />
- Turbine circulation pump<br />
- Misc. tools including Lepel made induction coils and adapters
- Manuals and schematics<br />
In Excellent condition. Asking $9,900.00 US.<br />
Item #I124 3 kW/ 50-485 kHz Induction <strong>Heat</strong>ing Units. 2 Each, (new in 2000)<br />
Ameritherm Nova StarR 3kW, 50-485 kHz Induction RF <strong>Heat</strong>ing units, Each has<br />
generator, 10 ft cable and heating station, 220V 3 phase operation, Automatic<br />
resonant frequency tuning, Generator Dimensions: 17" x 8.6" x 27.1", Std. <strong>Heat</strong><br />
Station Dimensions: 4" x 8" x 5". Shipping Wt.: 100 lb. Rack Mountable. Asking Price:<br />
$3,900.00US/each (Terms or Rental/Lease Available). Additional units may become<br />
available. Contact Us.<br />
Leak Detectors<br />
Item #L103 Veeco Helium Leak Detector. Veeco Model MS-20T, Turbomolecularpumped<br />
Helium Mass Spec. Leak Detector, Portable unit with cart and roughing pump,<br />
Needs Filament Change (new ones included), Price: $5,100 As-Is or consider offer<br />
Alternate Price is $9,400 with 6 Mo. Warranty Rebuild (2-3 week estimated lead time<br />
for rebuild) Location: West Coast U.S.<br />
Item #L102 Veeco Leak Detector. Veeco MS-20, Bench Model with digital display,<br />
Diffusion Pumped, includes roughing pump, Has gross leak checking capability, Starts<br />
up in approx. 10 minutes. Rebuilt Price: $8,800 US rebuilt with 6 month warranty.<br />
1 Week ARO For more information, email us at <strong>The</strong> <strong>Monty</strong> and include the Item #.<br />
Item #L101 Alcatel Leak Detector. We have an Alcatel Model ASM110T<br />
Turbomolecular-pumped helium leak detector available in rebuilt, warranted<br />
condition. Operates using a throttle valve for leak testing at higher pressures, 5<br />
minute start-up, Quiet, Good Shape, Bench Model, Alcatel 2008 Mechanical<br />
pump, Price: $8,450US rebuilt with 6 month warranty 2 Weeks ARO.<br />
Miscellaneous<br />
Item #M229 Cast Alloy Trays. 13 ea. 24 x 24” cast alloy trays from a Holcroft Pusher<br />
in HU along with 8 ea. 10” High 330 corrugated boxes. All are new. Trays are HU,<br />
boxes are 330 with mesh bottoms. Market price today: ~ $ 27,000.00 Asking: $<br />
15,000.00US<br />
Item #M228 McQuay Chiller. Model # ALR050C 50 ton capacity Air Cooled Water<br />
Chiller with: 4 Cooling Fans, 2 Compressors for refrigerant (R-22), 1 <strong>Heat</strong> Exchanger,<br />
2 Water pumps for process and system control panel for pumps. Unit purchased new<br />
in 2003, never installed! Asking Price: $17,500.00US. If interested, please contact us<br />
at <strong>The</strong><strong>Monty</strong>.<br />
Item #M227 Used AGF Cast 2420 Retort. Overall length including the shaft = 308<br />
5/16”. Cast body dia. = 25 3/4" . Machined portion of the cast body on charge end =
25 3/8”. One retort has 3” high flights and the other has 6” high flights. Retort pitch =<br />
12” and the last 2 flights = 15”. Retort thickness = 7/8” in first half of the retort body<br />
and the last half = 1 1/16” thick. Support shaft for drive sprocket/ bearing and seal<br />
OD dimensions are 7.740” / 7.873” / 8.50”. Support shaft ID = 6”. Bell end has 3<br />
openings for product drop. <strong>The</strong>re are (4) seal rings welded on the outside of the retort<br />
body. Approx. weight of retort = 8,215#. Asking Price: $20,000 USD. Please contact<br />
us at <strong>The</strong><strong>Monty</strong>.<br />
Item #M226 New AGF Cast 2420 Retort. Overall length including the shaft = 308<br />
5/16”. Cast body dia. = 25 3/4" . Machined portion of the cast body on charge end =<br />
25 3/8”. One retort has 3” high flights and the other has 6” high flights. Retort pitch =<br />
12” and the last 2 flights = 15”. Retort thickness = 7/8” in first half of the retort body<br />
and the last half = 1 1/16” thick. Support shaft for drive sprocket/ bearing and seal<br />
OD dimensions are 7.740” / 7.873” / 8.50”. Support shaft ID = 6”. Bell end has 3<br />
openings for product drop. <strong>The</strong>re are (4) seal rings welded on the outside of the retort<br />
body. Approx. weight of retort = 8,215#. Please contact us at <strong>The</strong><strong>Monty</strong> and Make an<br />
offer.<br />
Item #M225 New AGF 34-8 Batch Furnace Retort. Cast HT alloy material. Asking<br />
$25,000 USD.<br />
Item # M224 Pit Furnace Fixturing. Available are three never used nesting pit furnace<br />
baskets in RA330 material. Baskets are 20” tall x 51” ID x 54” OD. <strong>The</strong>re are egg<br />
crate bottoms with screen on top of the egg crate. <strong>The</strong>y interlock in a stack, and can<br />
be lifted separately, as one. Asking $27,000 USD.<br />
Item #M223 Inconel insert for a pit type furnace. It is in perfect condition and has<br />
been used for Air Tempering only. <strong>The</strong> side is solid material as the pictures show and<br />
the bottom is a heavy cast grate material. Inside Dimensions: 36" Deep by 33"<br />
Diameter. Asking Price $4500.00US.<br />
Item #M221 B.O.C./Edwards Vacuum Pumping System. Blower Stokes Model<br />
900.607-001x5, Serial# RS 0037762. Pump Ser.# 12297439. 20 HP, 1750 RPM<br />
motor. Manufactured 2006. Asking $18,000.00US<br />
Item #M220 Cincinnati Sub-Zero Freezer. 1988 Cincinnati Sub-Zero Freezer, Model T-<br />
21-2-2-EXP-S/WC, S/N 88-11124, Certified in range of -30ºF to + 25ºF, Surveyed at<br />
+/- 10ºF, 460V, 3-Phase, 60Hz, 15Amp, Work Zone Size: 24"W x 60"L x 26"H Price:<br />
$7,500US Immediate Availability, Location: Portland, Oregon.<br />
Item #M219 SBS "Quench Air" Air/Oil <strong>Heat</strong> Exchanger. Rated for a continuous furnace<br />
of 4,000 pounds. Outside dimensions of 15’ long X 5’ wide with 3 fans. Approximately<br />
10 years old. This was installed and running until just a few months ago. Currently in
storage. New this would be about $15,000 USD. Asking $2,000.00 USD. Immediate<br />
availability.<br />
Item #M217 Alnor Dewpointer. Used Alnor Dewpointer, Model 7000U, in good working<br />
condition. 110V A/C, alt. 6 Volt Battery Operation, circular calculator, filter and filter<br />
material, tube connector Price: $950.00US As-Is, with 30 day right of return for full<br />
refund. Location: Coeur d'Alene, Idaho<br />
Item #M215 Complete Surface Combustion 7200 CFH Generator Pumping System.<br />
Includes the roots blower, Motor, all regulators, flowmeters that were installed with<br />
the system. Also included will be the motor starter for the mixing pump. Asking Price:<br />
$2,500US New Price: $950.00US OBO<br />
Item #M211 Moly Nuts. 1/4-20 Moly nuts 4.50 ea, 3/8-16 Moly nuts 8.00 ea, 1/4-20<br />
x 1" Moly studs 3.00 ea, Prices are F.O.B. South Gate CA.<br />
Item #M203 Regenerative <strong>The</strong>rmal Oxidizer Unit/TURNER ENVIROLOGIC.<br />
A rather unusual item. Very briefly this unit is used to burn VOC's from solvent based<br />
coating processes. This system was new in 2004 and was only used for 6 months. <strong>The</strong><br />
current vendor purchased it and never installed it, currently it is being stored in an<br />
indoor heated warehouse. It is in excellent condition, complete and fully operational. A<br />
new unit this size would be approximately $220,000 US, vendor is asking $75,000 US.<br />
Please let us know at "<strong>The</strong> <strong>Monty</strong>" if you require further details.<br />
Item #M197 VFS Moly Elements.<br />
(2) new factory moly elements for a model HL36HS vacuum furnace. Asking Price:<br />
$800.00US each. F.O.B. South Gate CA.<br />
Item #M193 ITE Distribution Panel.<br />
1600 AMPS 227/480 Voltage, 11 breakers ranging from 100 to 400 Amps. 1974<br />
Vintage. Excellent condition. Asking Price $6,000US.<br />
Item #M175 Vanadium carbide system<br />
fits in an area 25 x 50 feet. <strong>The</strong> coating line measures 8 feet x 28 feet, and consists of<br />
a pre-heating furnace, the vanadium carbide coating vessel, an oil quenching tank and<br />
a wash station. Assembled loads are moved from station to station using an overhead<br />
hoist. Controls for the line may be housed in a remote location.<br />
View of line from pre-heat furnace<br />
<strong>The</strong> specifications for the production system are as follows:<br />
1. Direct Fired Gas Preheat Furnace.
· Temperature of Operation: 650°C (1200°F) · 425,000 Btu/hr input · Work chamber<br />
36 inches X 36 inches X 36 inches · Automatic cover drive<br />
2. Gas Fired Retort Furnace for VC coating<br />
· Temperature of Operation: 1065°C (1950°F) maximum · Type 310 alloy retort, 24<br />
inch diameter X 36 inch deep, 3/8 inch thick · Two zone gas fired burner system (total<br />
750,000 BTU/hr gross) · Work locator and support rails for positioning fixtures ·<br />
Automatic cover drive<br />
3. Radiant Tube Gas Fired Oil Quenching Tank<br />
· Designed to quench 1000 pounds maximum from VC treatment temperature ·<br />
Operating temperature 200-250°F, variable speed quench agitator · Internal bath size<br />
60 inches X 72 inches X 48 inches deep ( quenching shroud 36 inches X 36 inches X<br />
36 inches),<br />
Oil capacity 850 gallons. · Rated at 300,000 BTU/hr heating capacity · Air cooled<br />
quench oil heat exchanger<br />
4. Radiant Tube Gas Fired Hot Water Rinse Tank<br />
· Internal size 42 inches X 42 inches X 56 inches deep · Rated at 65,000 BTU/hr,<br />
180°F operating temperature · Submerged spray educator system<br />
5. Load/unload Station for Fixture<br />
6. Variable Speed Mixer for VC Salt<br />
7. <strong>The</strong> equipment was designed by Metlab. <strong>The</strong> equipment was manufactured by<br />
Upton Industries in Detroit.<br />
3. <strong>The</strong> pot size, as shown is 24 inches diameter by 36 inches deep x 3/8 deep. <strong>The</strong><br />
retort for the system currently needs repair/and or replacement.<br />
<strong>The</strong> equipment is approximately three years old, and has seen relatively light usage.<br />
Except for the retort, it is in almost new condition.<br />
Asking Price: $85,000.00US.<br />
Item #M164 AGF D/A Generator.<br />
1500 CFH. Model 7.5 Serial#831341.Natural gas Fired. Retort recharged in 1995<br />
using Koeble nickel catalyst. At the same time the electrical system and valve system<br />
were also rebuilt. Since that time it has really not been used. Appears to be in good<br />
shape although it is missing the controller (an Omega CN 4401TR-A) and the blower is<br />
missing. Shipping weight 2,000 pounds, overall height is 7' 2". Electrical ladder<br />
diagram available. Asking price $9,000 US.<br />
Item #M149 Surface Combustion Charge Car.<br />
Single ended unit for use with a Surface Super 30 Allcase furnace. 575V. In operation<br />
until very recently. Currently in indoor heated storage. Reasonable condition. Asking<br />
$9,000 US.
Item #M148 Surface Combustion Washer.<br />
For use with a Super 30 Allcase furnace. Early 1980's vintage, spray only, electric with<br />
2 new heaters. Model VC-42278-1. 65 KW, 480 Volt. 200F maximum operating<br />
temperature. Good condition. Asking $10,000 US.<br />
Salt<br />
Item #S007 Salt Bath System. Automatic Upton used for only 3 years. Capable of<br />
Austempering/Martempering. Excellent instrumentation package complete with Pre-<br />
Wash, Pre-<strong>Heat</strong>, High <strong>Heat</strong>, Quench, Air Cooled Station, Temper, Post Rinse and<br />
wash. Swing arm transfer mechanism, side mount hoist, rated at 800 lbs/hr complete<br />
with canopy enclosure load & unload station. Asking Price: $135,000.00<br />
Item #S006 Molten Salt Bath. Molten Salt Bath comes with 2 rinse tanks. This system<br />
is gas fired. It comes complete with overhead crane and catwalk. This 4 year old<br />
machine has lots of new parts and was engineering by Kolene Corp. Designed for<br />
cleaning parts. Work area of 6’ X 6’ X 6’. Currently installed but not in use. Salt<br />
capacity is 30,000 pounds and the salt is available. New design tank with angled<br />
bottom. Capable of 900F. Comes with numerous spares including 7 new burner tubes.<br />
Asking price $295,000 USD, new this would be approximately $700,000. Excellent<br />
condition. Further details available upon request.<br />
Item #S005 Ajax Salt Bath Furnace. Type HX. Working dimensions of 12” diameter X<br />
24” deep. Maximum temperature 1650°F. Pot is constructed of Inconel material. Salt<br />
Furnace Power: 25Kw, Volts: 460, 3 Phase 60 Hertz 32 Amps. Also included is some<br />
high temperature neutral salt and some Quick Cure 275 salt from Hubbard-Hall.<br />
Purchased new in 2002 for $16,000 USD. Asking $4,600 USD.<br />
Item #S004 Automated Straight Salt Line. Consists of preheat, high heat, quench,<br />
draw, rinse an rust inhibitor tank. Installed but not running. Line was shut down<br />
within the past 2 months. Capacity is 800 pounds/hour. High heat has working<br />
dimensions of 24" wide X 24" long X 30" deep. Complete, ready to go and in good<br />
condition. All offers will be considered!<br />
Item #S003 Upton Industries Automated Salt Line. This was brand new in 2003 and is<br />
currently installed but not in use. It has a rated capacity of 1200 pounds/hour and the<br />
high heat pot has dimensions of 27" Wide X 23" Long X 30" Deep. <strong>The</strong> line includes a<br />
prewash, preheat, high heat, quench, draw, rinse, rust inhibitor tank and dryer. <strong>The</strong><br />
high heat was operating at 1600F and the quench is rated up to 900F. New in 2003<br />
this line was over $500,000 USD. Best offer. MUST GO QUICKLY!<br />
Testing<br />
Item #P105 Wilson Superficial Hardness tester.<br />
Series 500, Model 8503-S. Asking price: $1,000US. Location Cleveland.
Item #P104 Wilson Rockwell Hardness tester.<br />
This is a series 500 unit, Model 8503-R. Asking price: $1,000US. Location Cleveland.<br />
Vacuum Furnaces<br />
Item #VF182 Ipsen Vacuum Furnace Load Cart for H5448-2 Turbo<strong>Treat</strong>er. Ipsen<br />
Vacuum Furnace Load Cart, Manual with hydraulic lift, Fits Ipsen H5448 size<br />
Turbo<strong>Treat</strong>er vacuum furnace (or ?), New, never used, (hydraulic jack missing), Price:<br />
$3,500 Location: West Coast U.S<br />
Item #VF181 Surface Combustion 1Bar Vacuum Furnace. Model 1HVP-243618-2,<br />
1980 vintage. Work zone of 24" wide x 36" deep x 18" high. Temperature 1200-<br />
2400F. Blower 30 HP. Upgraded controls. <strong>The</strong> furnace is in excellent condition and<br />
currently used daily for hardening tool steel. It will be offline mid August. It does need<br />
a new hot zone. <strong>The</strong> shell was recently ultrasound tested and found to be in good<br />
condition. Power requirements 170KW@480V 3PH 60Hz. Stokes mechanical pump<br />
with blower. Unit operated on a closed loop cooling system. Graphite hot zone. Vendor<br />
cooled at 10-12 PSI. Extras include replacement heating elements. Asking $35,000<br />
USD.<br />
Item #VF180 Abar 3000ºF, All-Metal HR-20x24 Vacuum Furnace. 1981 Abar Model<br />
HR-20x24, 1-Bar Vacuum Furnace, Ser# BM-721, 3000°F Rating (3050°F Short<br />
Term), All-metal 6-Layer Moly Hot Zone in good condition, Work Zone: 18"W x 10"H x<br />
24"D, (wider alternate work zone by raising hearth level), Moly Elements and Moly<br />
Hearth, 400 lb Load Rating at 2400°F, Honeywell DCP-551 upgraded temperature<br />
control (out of panel in photo), Fredericks cold cathode/TC combination vacuum<br />
instrument, Honeywell recorder(s), W-WRh control thermocouples, Single Owner since<br />
new, Design Uniformity: +/- 10°F, Diffusion pumped with refrigerated cryotrap,<br />
Varian/NRC Model HS-16 diffusion pump, Stokes Model 212MB mechanical pump and<br />
blower pump package, vane-style holding pump, No gas-cooling fan or heat<br />
exchanger (can be added at additional cost), 80 kVA VRT, heating power with SCR<br />
rectifier, NEMA-12 Control Panel, Abar LT-20 Loader, Utilities: 115 kVA total power,<br />
220V/3ph/60Hz input power, Water requirement is 15 GPM at 60-90 PSI, 90°F min.,<br />
80-120 PSI Air, 25 SCF Nitrogen per cycle for backfill, OEM Parts & Service still fully<br />
supported by Ipsen (Rockford, IL) 800-727-7625, ext 253 Price: $98,500US (discount<br />
available if purchased before moved to storage) Location: East Coast US<br />
Item #VF179 Ipsen VFC-321R Vacuum Furnace. Ipsen Model VFC-321R Work Zone:<br />
24”W x 36”D x 12”H Max. Design Temperature (with current style hot zones): 2100F<br />
Hot Zone Condition: Described as “good condition, almost as good as V1” (See above)<br />
Furnace was running until just 4 months ago when removed to make room for a new<br />
one. Operation was typically in the 1400-1650F range. Vacuum Pumps: 12” Varian<br />
Diffusion Pump (Missing) Stokes 212H-11 Mechanical Pump with Gas Blower (Stokes<br />
or Roots) is Missing Controls: Had been upgraded to computer based controls, but<br />
computer, touch screen and PLC have been removed (were leased) and are not
included. Fenwal 921G Controller with Fenwal overtemp and Fenwal Diffusion Pump<br />
Controller. We think all this needs is a temperature controller to put it back into<br />
original Ipsen control configuration. All relay logic is still in place. Current Status:<br />
Disassembled, Shrink wrapped and ready for loading Approx. Shipping Weight:<br />
17,000 lb. Price: $32,000US (or buy both Item #VF178 and #VF179 together for a<br />
discounted package price)<br />
Item #VF178 Ipsen VFC-321 Vacuum Furnace. Ipsen Model VFC-321R Work Zone:<br />
24”W x 36”D x 12”H Max. Design Temperature (with current style hot zones): 2100F<br />
Hot Zone Condition: Described as “excellent, recently new” Hot zone was replaced and<br />
only had a few runs before this furnace was put in mothballs for capacity reasons 3<br />
years ago. Operation was typically in the 1400-1650F range. Has been stored in place<br />
(indoors) and still connected until just recently disassembled for removal. Vacuum<br />
Pumps: 12” Ipsen Diffusion Pump (removed from chamber for shipment) Stokes<br />
212H-11 Mechanical Pump with Gas Blower (Stokes or Roots) Controls: Honeywell<br />
7700 Temperature Control Current Status: Disassembled, Shrink wrapped and ready<br />
for loading Approx. Shipping Weight: 17,000 lb. Asking Price: $45,000US (or buy both<br />
Item #VF178 and #VF179 together for a discounted package price<br />
Item #VF177 High-Temp Sintering Furnace. 2006 "<strong>The</strong> Furnace Source" High-<br />
Temperature Sintering Furnace Barely Used - As New Condition 16" X 16" X 31"<br />
Graphite Work Box Pallet full of Misc Graphite Trays for Production Cold Wall Furnace<br />
Argon/Nitrogen Backfill Yokogawa Programmer to 2200 C Max Rated Furnace<br />
Operating Temperature C-More Micro-Graphic Programming Software DirectSOFT5<br />
Programming Software <strong>The</strong>rmocouple Retractor and Optical Pyrometer This vacuum<br />
furnace is capable of achieving low vacuum levels and 2200 C Temperature Equipped<br />
with mechanical vacuum pump and Roots blower Graphite <strong>Heat</strong>er Elements Operates<br />
at vacuum, partial pressure, or atmosphere <strong>The</strong> furnace is designed to run in rough<br />
vacuum, partial pressure, or atmosphere whereby all valves and controls are directed<br />
by the furnace's PLC. Partial Pressure - 2 Torr Roughing Torr Setpoint - 1 Torr <strong>The</strong><br />
"ding" in the lower panel was caused by a rigger - it has since been repaired. Winner<br />
Pays All Freight and Rigging Package Sold "AS IS". Asking Price: $200,000US<br />
Item #VF176 6-Bar Vacuum <strong>Heat</strong> <strong>Treat</strong>ing Furnace. 1996 Vac Aero, 6-Bar Pressure<br />
Quench Vacuum <strong>Heat</strong> <strong>Treat</strong>ing Furnace, Model # VAH 4848 MP6, Work Zone: 36"W x<br />
48"D x 30"H, (Alternate load size by raising hearth: 48"W x 48"L x 22"H), 2400°F,<br />
200 HP 10,000 CFM External Cooling Blower, 480V/3Phase/60Hz, 285kVA, Hunterdon<br />
VRT Power Supply, 2,000,000 BTU/hr Gas Cool <strong>Heat</strong> Exchanger, Load Rating: 2500 lb.<br />
at 2400°F, Vacuum Pumps: Stokes 412-11 with Roots 615RGS Blower, Honeywell<br />
S9000 Temperature Controller with UDC3000 Hi-Limit, Edwards AGC Vacuum Control.<br />
Currently still installed, but will be removed for storage later in December. Removal<br />
costs will be added to price. Includes water cooling system and Loader Price:<br />
$295,000US Location: Midwestern U.S.
Item #VF175 Vac Aero Model HR-20 Vacuum Furnace. Work zone is 16 " wide x 12 "<br />
high x 24 " long. Electrical 600 V,3 Ph, 60 Hz, 80 KVA. Gas quenching pressure 5" Hg.<br />
New in 1978. Control System upgraded in 1993 includes AB SLC500 PLC with<br />
Honeywell DCP-700 Programmer. PLC replaced in 2000. Hot Zone upgraded in 1997.<br />
Included is a spare diffusion pump and spare parts valued at $10,000. Currently<br />
installed and in excellent condition! Asking $45,000.00<br />
Item #VF174 CI Hayes Vacuum Oil Quench Furnace. Model VSQD091824, built in<br />
1989. Work zone is approximately 9" high x 18" wide x 24 " long. Capacity<br />
approximately 200 pounds. Insulation is graphite, heating elements are solid graphite.<br />
Maximum operating temperature is 2400 degree F. Hearth level is 48 1/2". Total<br />
power 75 KW, connected load 60 KW (heating chamber). Operating range 500<br />
microns. Voltage: 575v.<br />
Footprint:<br />
O/A Width: 12’-2”<br />
O/A Depth: 14’-4” + 26” (Stationary roller table) + 30” (load cart) = 19’-0”<br />
Vessel Height: 3’-0” deep pit + 9’-0” above floor = 12’-0”<br />
O/A Height (with piping and relief valve): 3’-0” deep pit = 11’-2” above floor = 14’-2”<br />
Roller table and load cart heights (from floor with vessel recessed 3’-0” into floor):<br />
48.5”<br />
Our room size: 19’-6” wide x 24’-0” deep<br />
Min. comfortable room size: 16’-0” wide x 23’-0”<br />
Load Cart: Yes, Gas Quenching: Yes<br />
Furnace is currently installed. Overall this unit is in excellent condition! Asking<br />
$70,000.00.<br />
Item #VF172 Ipsen Bottom Loading Vacuum Furnace. Model VVFC(BL) 48X60(24)R.<br />
For operating temperatures to 2400°F with inert gas partial pressures: Vacuum<br />
Chamber - 76" diameter x 95" high, stainless steel with carbon steel water jacket. Hot<br />
Zone - 48" diameter x 60" high, graphite element Graphite fiber insulation 3,000 lbs.<br />
gross load at 2400°F Pumping System - Mechanical booster pumping system not<br />
included 32" diameter, 32,000 l/s diffusion pump. Power Supply - 450 kW, 460 volts,<br />
3 phase, 60 Hertz, VRT. Cooling System - 40hp, recirculated inert gas at 700 torr.<br />
Control Instrumentation - Honeywell DCP700 temperature controller - Honeywell<br />
DC300 overtemperature limit Vacuum Instrumentation - Televac II - 2 station TC<br />
gauge. Asking Price: $50,000US<br />
Item #VF171 40+ Bar Brew Sinterhip Vacuum Furnace. Rebuilt 1987 Brew Sinterhip<br />
Vacuum Furnace, max. 1400°C, (approx. 1000°C with retort), Stokes 212H-11 with<br />
Stokes 401 Blower (rebuilt by United Vacuum approx. 10 operational hours ago), No<br />
diffusion pump, Ultimate Vacuum is 30 microns (clean, dry & empty), Rated for 600
PSIG (Code Stamp says 660 PSIG) internal pressure for HIP operation, Operating<br />
pressure range: 50 microns to 500 PSIG. Useable work area: 18" Dia. x 24" Electrical:<br />
480V/3Ph/260 kVA, 350 Amp Breaker, Cooling water requirements: 50 GPM at 50<br />
PSIG and 70°F. Chamber has been Ultrasonic inspected for integrity. Practically new<br />
condition, less than 100 hours estimated total use. VRT Power Supply with watercooled<br />
cables. Bottom elements are not installed in photos below, and retort door is<br />
not shown. Location: Western U.S. Price: $175,000.00US New Price: $125,000US<br />
Offers considered.<br />
Item #VF169 Ipsen Model VFC-427-R. Built in 1966. Working dimensions of 24” X 36”<br />
X 12”. Operating temperature of 2400°F. 1 Bar Nitrogen quenching. <strong>The</strong> hot zone has<br />
been removed for maintenance. Construction is Graphite board with graphite rod<br />
elements but it will require work. Asking $20,000US<br />
Item #VF168 Lindberg 2 Chamber Vacuum Furnace. Working dimensions of 24” X 36”<br />
X 20”. Capable of both .85 Nitrogen quenching and oil quenching. Operating<br />
temperature of 2150°F. Complete but in need of some work. Asking $20,000.00<br />
Item #VF167 Ipsen Model VFC-321. Built in 1966. Working dimensions of 24” X 36” X<br />
12”. Operating temperature of 2400°F. 1 Bar Nitrogen quenching. Hot zone needs<br />
work. Asking $20,000.<br />
Item #VF166 Surface Combustion Vacuum Furnace. Working dimensions of 24” X 36”<br />
X 12”. 2400°F operating temperature. 1 Bar Nitrogen quenching. Asking $20,000.00.<br />
Complete but will need hot zone repairs.<br />
Item #VF154 Large Diameter Crystal Growth Furnace based on patented process. Can<br />
be used as a large vacuum annealer. 12 foot diameter by 16 foot tall. 2ea 20"<br />
diffusion pumps and pneumatic valves. Comes complete with Allen Bradley Slick 500<br />
control panel with ladder logic controlling two each 120KW power loops manufactured<br />
by Spang Electronics. All schematics included. Vacuum levels sustained at 0.5mmTorr<br />
at temps of 1600°C. Graphite resistive heaters used along with Polycarbon rigid felt<br />
insulation. Asking Price: $110,000US<br />
Item #VF144 CI Hayes Vacuum Oil Quench/Carburizing Furnace. Honeywell control<br />
system. Working dimensions are 48" deep, 30" wide by 32" high. Equipped with an<br />
automated vacuum carburizing system which was retrofitted approximately 5 years<br />
ago by CI Hayes. <strong>The</strong> voltage is 480V 60 Hz. <strong>The</strong> maximum hot zone temperature is<br />
2200deg F. It uses a 412/615 pumping system which is capable of 8.0 X 10-3 Torr.<br />
<strong>The</strong> furnace includes two load carts and a batch gas fired wash system. Furnace is in<br />
good operating condition and is currently in heated indoor storage. S/N 16099 Asking<br />
Price: $89,000CDN New Price: $79,000CDN
Vacuum Pumps<br />
Item #VP114 B.O.C./Edwards Vacuum Pumping System. Blower Stokes Model<br />
900.607-001x5, Serial# RS 0037762. Pump Ser.# 12297439. 20 HP, 1750 RPM<br />
motor. Manufactured 2006. Asking $18,000.00US<br />
Item #VP113 BOC Edwards Vacuum Pump. Specs are: 900-612-030-XS 20 HP. Single<br />
motor dual drive. BOC -900-607-001XS. MFG. Date 6/27/06. Asking Price:<br />
$20,000.00US.<br />
Item #VP112 35" CVC Diffusion Pump & Torr Cryotrap. Warranty Rebuilt CVC Model<br />
PMC-32C, 35 inch, 50,000 l/s, 440Volt Diffusion Pump, Direct replacement for Varian<br />
NHS-35, with minor change in foreline piping length, Also available: Torr Vacuum<br />
Products Model RVS322C Cryogenic Baffle All components are rebuilt, primed and<br />
painted, ready for immediate use. (12 Mo. Warranty) Discounted price, only if you<br />
purchase both at once is $23,900US Total West Coast Location (Coeur d'Alene, ID Zip<br />
83814)<br />
Price: Warranty Rebuilt<br />
35" Diffusion Pump<br />
Alone<br />
35" Ref. Cryobaffle<br />
Alone<br />
$12,900US Alone<br />
$13,500US Alone<br />
After rebuild.<br />
Business Opportunities<br />
Item #O374 Experienced Fastener (Screws and Bolts) Professional Engineer. 35years<br />
of in depth, initially hands on, background in the production of Specialty Fasteners for<br />
a wide scope of industries. Participated in the actual building and outfitting of a<br />
fastener plant starting with a 10,000ft2 and resulting in a 60,000ft2 state of the art<br />
plant for build to print production facility. It has the ability to fabricate, heat treat,<br />
apply electroplated surface finishes and certify the part in the on site accredited<br />
laboratory. To the present day I am involved with many day-to-day activities including<br />
General Administration, Quality Assurance, Forensic Metallurgy, Production Processes,<br />
Quotations for Special Products, Sales and Sourcing of items the plant is not equipped<br />
to handle. Some of my specific abilities include materials engineering, ferrous metals<br />
heat treating, failure analysis, Technical Auditor for the Standards Council of Canada<br />
and Honorary Instructor for the Materials Engineering Institute, a branch of the<br />
American Society for Materials of Cleveland, Ohio. Please contact <strong>The</strong> <strong>Monty</strong> for a<br />
resume – quoting Item #.
Item #O373 <strong>Heat</strong> <strong>Treat</strong> Supervisor. Klein Tools has been a leading manufacturer of<br />
hand tools servicing professionals around the world for over 150 years. We are<br />
seeking a heat treating professional to supervise our batch and continuous heat<br />
treating production lines.<br />
<strong>The</strong> qualified candidate must have at least five years experience in heat treating with<br />
leadership skills in training, coaching, and developing employees. A high school<br />
diploma or equivalent work experience and some form of heat treating school with a<br />
certificate of completion is a must. Good analytical and math skills as related to<br />
production are also required.<br />
We offer a competitive salary, 401k, profit sharing, tuition reimbursement,<br />
medical/dental/life insurance, and a challenging work environment. For consideration<br />
for this opportunity, email your resume to bmercer@kleintools.com or mail to Klein<br />
Tools, Human Resources, 7200 McCormick Blvd., Skokie, IL 60076.<br />
Item #O372 Maintenance Engineer. We are a commercial metal heat-treating<br />
company with long history located at Pomona, California, seeking a motivated<br />
maintenance engineer to join our key management team.<br />
MAINTENANCE ENGINEER<br />
Pomona, CA<br />
Mon-Fri: 6.30am-3.00pm (some working outside normal hours)<br />
50,000.00 - 75,000.00 USD /year, depending on experiences. Medical, vacation and<br />
paid holidays after three months;<br />
<strong>The</strong> work is varied and the successful applicant will be responsible for the smooth<br />
running and upkeep of plant and services at the site.<br />
Your main responsibilities will include:<br />
-plan the routine maintenance of plant, equipment and machinery<br />
-attend breakdowns<br />
-diagnose faults<br />
-oversee time-critical repairs<br />
-additional duties as outlined in job description<br />
<strong>The</strong> successful candidate will have sound mechanical knowledge and a suitable<br />
electrical qualification (IEE 16th Edition or equivalent). In addition to knowledge of<br />
industrial electrical installations, experience of heat treatment furnaces, endo<br />
generator or instruments for monitoring and controlling is an advantage.<br />
You will be practical and self-motivated. Being able to work under his/ her own<br />
initiative you will have excellent communication skills striving to provide the best<br />
customer service.<br />
We offer competitive salary and benefit packages commensurate with experience and<br />
also the opportunity for further training and career prospects. We believe in<br />
developing our people, harnessing their enthusiasm and inspiring them to excel.
To apply, send in your CV and Cover letter to: yushengx@shewenterprise.com<br />
Item #0371 <strong>Heat</strong> <strong>Treat</strong>ing Salesman with twenty plus years in the Industry is seeking<br />
employment with the same as a multi state salesperson covering, Ohio, Michigan,<br />
Indiana, Pennsylvania and Western New york for thermal processing of components<br />
made for the Aerospace / Aircraft, Medical Implants and the Automotive Industries. I<br />
am familiar with ISO 9000,TS,NADCAP approvals systems. If interested please contact<br />
<strong>The</strong> <strong>Monty</strong> with your interests and forward your company name and contact<br />
information.<br />
Item #O370 <strong>Heat</strong> <strong>Treat</strong>ment Supervisors & Operators.<br />
• Brisbane, Australia<br />
• Experienced heat treatment operators<br />
• Assistance provided for relocation costs<br />
We are seeking experienced heat treatment operators to work in our Brisbane plant.<br />
Applicants require heat treatment experience of seven years or greater. All positions<br />
are hands on and include manual labour as well as staff supervision. Experience<br />
preferred in seal quench and vacuum operation. Salaries range from $40000 AUD to<br />
$55000 AUD. Email info@heat.com.au to apply.<br />
Item #O369 <strong>Heat</strong> <strong>Treat</strong>ing Source Wanted. A manufacturer in the Michigan area is<br />
looking to heat treat and oil quench large diameter rings. <strong>The</strong>re are both 9310 rings<br />
about 120" in diameter and 15-5 rings also the same diameter. It is essential that the<br />
15-5 rings be run in a Nadcap approved shop and certainly preferable that the 9310<br />
rings also be Nadcap. While a commercial shop in Michigan is preferred operations in<br />
nearby states will also be considered. If you can do this please let us know at<br />
victoria@themonty.com<br />
Item #O368 Various <strong>Heat</strong> <strong>Treat</strong> Positions. Specialty<br />
<strong>Heat</strong> <strong>Treat</strong>ing, Inc., a NADCAP and TS certified<br />
commercial heat treater, with locations in Indiana and<br />
Michigan is looking for experienced, team oriented personnel looking to help our<br />
company and themselves grow. We have continuously been named one of the 101<br />
Best and Brightest Companies to Work For in West Michigan and are searching for<br />
great people to help us keep up this honor and high quality service to our great<br />
customers.<br />
We are looking for experienced professionals in the heat treating industry for Plant<br />
Management, Quality Management/Engineering, Maintenance, Inspection, and Furnace<br />
Operation. To be considered or for more information, please contact Paula Smith,<br />
Human Resources Manager, at humanresources@specialtyheat.com.<br />
All positions with Specialty <strong>Heat</strong> <strong>Treat</strong>ing, come with a full benefit package, including<br />
health, dental, life, disability, profit sharing, 401(k), tuition reimbursement, and paid
holidays and vacation. For more information on our company, please check out our<br />
website: www.specialtyheat.com. We look forward to hearing from you!<br />
Item #O367 Quality Manager. A <strong>Heat</strong> <strong>Treat</strong> Company located in the Midwest is looking<br />
for a Quality Manager. This person will be responsible for:<br />
- Maintaining and managing Company quality systems (ISO/TS) to assure that all<br />
products manufactured by the company meet customer specifications<br />
- Interfacing with customers to find resolutions to problems with in-process or final<br />
product acceptance.<br />
- Managing a team of quality personnel and document control<br />
Job Requirements:<br />
- 5-10 years experience as a Quality Engineer or Quality Manager in a manufacturing<br />
environment.<br />
- Bachelors Degree preferred.<br />
- Extensive knowledge of AS-9100 and all applicable military inspection and quality<br />
standards.<br />
- Fluent in root cause analysis and the 5 Why approach.<br />
Interested individuals should contact “<strong>The</strong> <strong>Monty</strong>”.<br />
Item #O366 Convection Sales Person. Due to our continued growth and<br />
success, Wisconsin Oven Corporation, a worldwide manufacturer of industrial ovens<br />
and other heat processing equipment, has an immediate opening for an inside<br />
Convection Sales person to join our team and continue in our tradition of building the<br />
highest quality Industrial Ovens. This multi-faceted role has a wide variety of job<br />
responsibilities including: application and design of industrial convection ovens & oven<br />
systems, quote preparation, account management and customer relations and a small<br />
amount of travel required.<br />
Qualifications: Experience required is at least three to five years of convection oven<br />
sales. <strong>The</strong> successful candidate must have a history of, and demonstrate, excellent<br />
verbal and written communication and inter-personal skills, and be able to effectively<br />
communicate with vendors, customers and co-workers within a cooperative team<br />
environment. <strong>The</strong> Sales Department operates in a fast paced environment. Candidates<br />
must have the ability to maintain a high degree of focus, productivity, and accuracy<br />
while completing their assignments.<br />
Wisconsin Oven Corporation, a Drug Free Workplace, is a TEAM oriented, QUALITY<br />
driven company that offers an outstanding benefits package including: Health<br />
Insurance, Dental Insurance, 401(k) Savings program, 10 Paid Holidays per year, Paid<br />
Vacation, Paid Life Insurance and Disability Policies. Wisconsin Oven Corporation is an<br />
Equal Opportunity Employer. Those interested in pursuing a career with Wisconsin
Oven should e-mail a letter of introduction, your resume, and salary requirements to ,<br />
apply in person between 8:30a.m.– 4:00 p.m., or mail the information to:<br />
Wisconsin Oven Corporation Attention: Human Resources PO Box 873 2675 Main<br />
Street East Troy, WI 53120<br />
Item #O365 Technical Sales Engineer. Nabertherm is the<br />
world’s leading producer of industrial and laboratory furnaces.<br />
Headquartered near Bremen, Germany we have achieved<br />
double-digit growth rates over the past years in our key<br />
markets: <strong>Heat</strong> <strong>Treat</strong>ment, Technical Ceramics, Glass, Foundry, Laboratory and Arts &<br />
Crafts. Our customers range from multinational corporations to early-stage start-ups.<br />
Nabertherm supports the North American market through our office in New Castle<br />
Delaware and through a network of channel partners.<br />
We are currently looking to fill the following position: Technical Sales Engineer. You<br />
should be experienced with capital equipment sales, the heat treatment or foundry<br />
industry. You will be responsible for growing our sales in two of our major markets by<br />
working directly with our customers and through our channel partners. You will<br />
develop and administer marketing programs to enhance our exposure. You will work<br />
closely with our team in Delaware and with the product managers in Germany to<br />
achieve our overall corporate goals. This position is based at our office in New Castle,<br />
DE.<br />
Send resumes to: hr@nabertherm-usa.com<br />
Nabertherm offers a competitive salary and benefits package<br />
Item #O364 Experienced <strong>Heat</strong> <strong>Treat</strong> Consultant. Marty Keylon has almost 30 years of<br />
experience in the California heat treating market. He has done it all from setting up<br />
heat treating shops from scratch, acting as General Manager for commercial heat<br />
treating operations, rebuilding furnaces-you name it Marty has done it when it comes<br />
to heat treating. After a brief sabbatical Marty is interested in different opportunities as<br />
a consultant working with different <strong>Heat</strong> <strong>Treat</strong> Companies, acting as a project manager<br />
for new projects or possibly accepting a full time position. More information available if<br />
needed. Please contact <strong>The</strong> <strong>Monty</strong> if interested - quoting Item #.<br />
Item #O363 Process Metallurgist. To provide leadership and support to all phases of<br />
ferrous alloys (steel and cast iron) heat treat environment at our Advanced <strong>Heat</strong> <strong>Treat</strong><br />
Corp., Waterloo, Iowa facility, including supervision of lab technicians. Degree in<br />
Metallurgy or related field as well as 5 years minimum experience in a manufacturing<br />
heat treat environment. Please send resumes to: hr@ion-nitriding.com. Check us out<br />
at www.ahtweb.com<br />
Item #O361 Metallurgical Engineer with BS and more than 18 Years of Strong<br />
Experience in Induction <strong>Heat</strong> <strong>Treat</strong>ment Process Development of All Automotive Parts.<br />
Expertise in the Following Areas: • ISO-14001&TS-16949,CQI-9 Audit • PPAP&DEO •<br />
Quality, SPC • ISO 9001, QS9000, Ford Q-1 • Design and implementation of Induction
<strong>Heat</strong> treatment • AISI, ASE,ASM Please contact <strong>The</strong> <strong>Monty</strong> for a resume - quoting Item<br />
#.<br />
Item #O359 BS Metallurgist with extensive experience in automotive, aerospace, and<br />
commercial products. 30 years experience in heat treating, plating and surface<br />
treatments. Extensive background in Induction hardening, carburizing and<br />
carbonitriding (gas and vacuum), nitriding and nitrocarburizing (gas, vacuum, and<br />
ion), through hardening, and annealing. Vacuum furnaces, IQs, Continuous, pits salt<br />
baths, marquenches, car bottoms, bell furnaces, and high and low frequency induction.<br />
Expertise in ferrous and non-ferrous metallurgy. Long term experience in NDT- Mag.<br />
particle, Penertant (Zyglo and visible dye), eddy current, Ultrasonics, Acoustic<br />
Emmisions, and Radiography (real time and film). Extensive experience in Quality.<br />
Familiar with ISO 9000 and TS 16949 quality systems. Former Quality Manager and<br />
Quality Director. Process and new product development experience. Patents in<br />
Nitrocarburizing, Joining, and Aircraft Propulsion. Willing to relocate for the right<br />
opportunity. Please contact <strong>The</strong> <strong>Monty</strong> for a resume - quoting Item #.<br />
Item #O358 An Experienced Engineer primarily in the field of vacuum technology,<br />
having worked for BOC Edwards vacuum for almost 30 years, and am currently looking<br />
for a new career. Over my career with BOC Edwards, I have led many teams of sales<br />
and marketing professionals develop sound and profitable results. I believe I can help<br />
any company establish new markets for their products and services and will endeavour<br />
to deliver beyond expectations. In particular, I am an expert in the field of helium leak<br />
detection, and dry pumping, and have taught many classes in the design and proper<br />
operation of all types of vacuum equipment. I also have particular skills in the<br />
following areas; Sales Management Marketing Management P + L Management Key<br />
Account Management Strategic Planning Organizational Development Product<br />
Management Channel Strategy Product Development. Please contact <strong>The</strong> <strong>Monty</strong> for a<br />
resume - quoting Item #.<br />
Item # 0357 President. A global provider of furnace process technology and equipment<br />
is searching for a President to head up their North American Division.<br />
<strong>The</strong> role of President will have complete P&L responsibility and oversee sales,<br />
engineering and project management for customers in the NAFTA region.<br />
<strong>The</strong> President will be expected to have existing relationships in the heat treat markets,<br />
and be capable of high-level business development activities.<br />
Performance Objectives: • Develop the furnace business serving the component heat<br />
treat market in the NAFTA region. • Build the sales and engineering team necessary to<br />
support the heat treat business. • Continue the development of global sourcing of<br />
components.<br />
Desired Experiences: • Proven customer contacts in the heat-treat customer base. •<br />
Technical competence in furnace processes and equipment. • Strong high-level sales<br />
skills. • Capital equipment project management experience. • Understanding of global<br />
business cultures. • Proven ability to grow a business through introduction of new
products. • Bachelor’s degree in Engineering or Business is required.<br />
<strong>The</strong> Company offers competitive compensation, including short-term performance<br />
incentives, a quality benefits program and an exciting, challenging team environment,<br />
with opportunity for advancement. <strong>The</strong> Company is an equal opportunity employer.<br />
Qualified candidates should email their resume to: heattreatpres@gmail.com<br />
Item #0355 AFC-Holcroft, the largest North American heat treat equipment<br />
manufacturer, is interested in "A" level candidates for long-term career opportunities in<br />
the capital equipment sector. Our customer base includes general manufacturing as<br />
well as automotive, both in the U.S. and across the globe. We are searching for<br />
candidates in the following areas:<br />
Item #0355 Industrial controls engineer/software development individual. We maintain<br />
a software section that requires innovative, computer savvy individuals both in design<br />
and development as well as field implementation for PC-based systems communicating<br />
to individual controls equipment for automation of both process and material handling<br />
with multiple industrial platforms. Degreed engineer desirable but not mandatory.<br />
Send resumes to: AFC-Holcroft Attention: Resumes 49630 Pontiac Trail Wixom, MI<br />
48393 E-Mail: resume@afc-holcroft.com Fax: (248) 668-5590<br />
AFC-Holcroft offers a full benefits package, competitive wages and bonus package.<br />
Item #O354 Professional Salesperson looking to grow your business. Experienced in all<br />
aspects of heat treating and has gained the respect of top executives in the metal<br />
working industry. Along with a quality background, this gentleman has a proven track<br />
record for increased sales. Other qualities include leadership, training and<br />
management skills. If you are looking for a strong and experienced salesperson<br />
contact <strong>The</strong> <strong>Monty</strong> for complete details and contact information, please include the<br />
Item #.<br />
Item #O352 <strong>Heat</strong> <strong>Treat</strong> Shift Supervisor. We are a growing <strong>Heat</strong> <strong>Treat</strong> Company in the<br />
beautiful Fox Valley of Wisconsin with opportunities for you! <strong>The</strong> qualified candidate<br />
must have at least five years experience in <strong>Heat</strong> <strong>Treat</strong>ing with leadership skills in<br />
training, coaching, and developing employees. A High School diploma or equivalent<br />
work experience and some form of <strong>Heat</strong> <strong>Treat</strong>ing School with a certificate of<br />
completion is a must. Good analytical and math skills as related to production are also<br />
required. Wages based on your current skills and experience.<br />
Our employment package is filled with benefits to fit your needs; Health, Dental,<br />
Vision, Short Term Disability and Life Insurance, 401(k) with 25% no-cap. Company<br />
match, vacations, 9 holidays, weekly payroll, paid breaks, and always a good cup of<br />
coffee and of course great people to work with. With these opportunities and benefits,<br />
we would also consider moving means. We are a growing Equal Opportunity Employer<br />
that would like to hear from you. Please respond to: Human Resources Manager, 2110<br />
Harrison St, Oshkosh, WI 54901
Item #O348 Materials Engineer, presently employed with one of the leading<br />
automotive components manufacturer since last six (6) years. I have additional two<br />
(2) years of hands on experience as a metallurgist with two other organizations in<br />
automotive industry. During these years, I have successfully led and / or contributed<br />
to numerous projects related and to materials and processes development. While my<br />
educational and prior work background has always revolved around heat treating and<br />
surface modifications, I have served on variety of positions (both directly and<br />
indirectly) including manufacturing, quality, product engineering, and research &<br />
development.<br />
My educational background includes a masters degree in metallurgical and materials<br />
engineering from one of top schools in Midwest United States. Additionally, I am<br />
currently on my way to earn an MBA degree from another top business schools from<br />
New England area. I am confident that having knowledge of business / operations<br />
management is only going to help me excel in my technical job by leading and<br />
managing activities that are in line with organizational and business goals.<br />
I am seeking new career opportunities for mainly two reasons: to diversify my<br />
experience by working on different challenges and to advance my career. With my<br />
experience as a materials engineer and knowledge of business management I am<br />
looking forward to take on different opportunities that entail increasing responsibilities.<br />
Presently, I am authorized to work for any employer in the U.S., however, I am open<br />
to relocation anywhere in North America. I am also willing to give a serious<br />
consideration to right opportunities elsewhere in the world.<br />
Please let us know if you would like to see his resume.<br />
Item #O345 Maintenance Individual Looking for Position. This individual supervised the<br />
maintenance department at a large commercial heat treat shop in Michigan from 2001<br />
to the present. He was responsible for creating PM systems, ordering parts, setting up,<br />
installation, trouble shooting and programming of PLC's. Experience with AB,<br />
Honeywell, Yokogawa, BC, Marathon, Shinko and Cutler Hammer instruments.<br />
Experience in rebuilding furnaces, burners and ignition systems. Experience in<br />
temperature uniformity studies. Willing to consider relocating. If you are interested in<br />
this individuals resume please let us know at <strong>The</strong> <strong>Monty</strong> & quote the Item#O345.<br />
Item #O337 <strong>Heat</strong> <strong>Treat</strong>ing Services Unlimited, Inc. (HTSU) is seeking a Technician to<br />
perform calibrations, repair/corrective maintenance services for temperature control<br />
systems and instrumentation at different client locations throughout the Southeast.<br />
This field service position requires a focus on customer service and a quality conscious<br />
work ethic. Overnight travel is required.<br />
Our technicians calibrate, troubleshoot, install and service control instruments, as well<br />
as perform temperature uniformity studies on industrial furnaces used for steel<br />
processing. Wee utilize state-of-the-art equipment with a focus on electronic<br />
technology for our primary source of data collection, management and communication<br />
HTSU is a rapidly growing company with aggressive long-term goals. We employ<br />
motivated and organized self-starters and offer opportunities for growth and
advancement.<br />
Qualifications<br />
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Must enjoy working with people and solving problems<br />
Must have good electrical and mechanical aptitude<br />
Must have basic computer skills for communication<br />
Have the ability to work with basic hand tools<br />
Knowledge in the use of test equipment such as millimeters/calibrators<br />
Benefits and Compensation<br />
HTSU provides comprehensive benefits package with competitive wages. Our benefits<br />
include:<br />
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Medical Insurance – Healthcare<br />
Life Insurance<br />
Paid Vacation<br />
Personal Days<br />
Sick Days<br />
Holidays<br />
Company Provided Vehicle<br />
Daily Meal Allowances<br />
401(k) Plan<br />
Relocation Assistance (if applicable)<br />
Please apply with résumé to Kevin Ruff eat <strong>Treat</strong>ing Services Unlimited, Inc. Email:<br />
kruff@htsu.com<br />
Item #O335 Position available for General Manager of a southeast US.<br />
Aerospace/Commercial brazing and heat treat facility. Candidates should have 5 years<br />
minimum experience in this field with management and P/L responsibility. Sales and<br />
engineering are the major focus required for this assignment. <strong>The</strong> aerospace and<br />
commercial sales in this area are very strong and present a great opportunity for the<br />
right person. Salary would be commensurate with experience. Company offers<br />
competitive compensation with possible relocation available also. Please forward your<br />
resume to <strong>The</strong> <strong>Monty</strong> along with the Item #.<br />
Item #O324 Experienced Induction <strong>Heat</strong>ing Service/Installation Engineer Available.<br />
• Performed equipment and system start-up at customer’s plant.<br />
• Worked on medium frequency (0.7 KHZ – 30 KHZ), high frequency (100 KHZ – 400<br />
KHZ) solid-state and Tube Oscillators (Power range from 5 KW to 1200 KW).<br />
• Tested power supplies and systems in-house before shipping to customer.
• Conducted equipment runoff in-house as well as at customer’s plant.<br />
• Troubleshoot equipment over phone and also by visiting customers all over the world<br />
• Provided customers with training and support in the operation and maintenance of<br />
the installed equipment.<br />
Available On Contract or as Fulltime employee. Contact <strong>The</strong> <strong>Monty</strong> stating Item # if<br />
interested.<br />
Item #O250 Metallurgist Consultant.<br />
Recently retired metallurgist wants to apply his knowledge to your problems. This will<br />
keep him sharp and you profitable. Forty-years of experience in the following can be<br />
yours: 1. Metallurgical Laboratory operations and supervision, 2. <strong>Heat</strong> <strong>Treat</strong> Process<br />
Development from initial concept to finished product, with all processing, quality, and<br />
production standards generated, and capital equipment purchased and installed, 3.<br />
Conformance of all facets of material and metallurgical process to EPA, OSHA, and<br />
Quality Requirements (QS,ISO, Customer Specific), 4. Experience in Vendor/Customer<br />
Relations. Vendor survey, and Approval, 5. Experience in Failure Analysis. Most<br />
experience in high- volume, automotive type product. I am very anxious to provide<br />
this service to you on a per-job or part-time basis. Please contact the <strong>Monty</strong> & quote<br />
the Item# to reach me.<br />
<strong>Heat</strong> <strong>Treat</strong> Shops for Sale<br />
Commercial <strong>Heat</strong> <strong>Treat</strong> Shops For Sale. Currently we have several commercial heat<br />
treating operations for sale in the USA and Canada. <strong>The</strong>se range from relatively small<br />
right on up to multi plant locations. Please ask us for details.<br />
South American Business Opportunity. A very large South American commercial heat<br />
treat company is looking for an investor/partner/buyer. This is a successful, profitable,<br />
growing company that is looking to expand even further and requires capital to carry<br />
this out. In the event of a new owner, current management would be willing to stay as<br />
long as required. If this is of interest to you please let us know at "<strong>The</strong> <strong>Monty</strong>" and<br />
following a signed non disclosure agreement we can give you all the details. If<br />
interested, please use our Feedback Form.<br />
Selling of <strong>Heat</strong> <strong>Treat</strong> Shops<br />
One of the services that we offer at "<strong>The</strong> <strong>Monty</strong>" is putting buyers and sellers of heat<br />
treat operations together. Since we started "<strong>The</strong> <strong>Monty</strong>" we have been approached a<br />
number of times from both buyers and sellers of heat treat shops about selling or<br />
buying. We are pleased to say that we have been successful in a few instances. If you<br />
are interested in selling your shop or are interested in buying a new operation. please<br />
contact us and we'll be more than happy to help you out. Several commonly asked<br />
questions are below;<br />
1) Is my inquiry confidential?
100% guaranteed! In all cases both potential buyer and seller will be required to sign a<br />
non-disclosure agreement before the 2 parties are put in touch.<br />
2) Is there a fee involved?<br />
We charge a modest finders fee for our services. In some cases this is paid by the<br />
buyer, in other cases by the vendor.<br />
3) Will negotiations be conducted through WG Montgomery Ltd?<br />
Not unless you wish it. Generally we put buyers and sellers together but we are not<br />
involved in the negotiations.<br />
4) What happens if I have already been negotiating with a potential buyer? Do I have<br />
to pay WG Montgomery Ltd. a finders fee?<br />
No. If you have already been speaking with a potential buyer no finders fee would be<br />
applicable as we did not bring the buyer to the table.<br />
5) How would WG Montgomery Ltd. go about finding a buyer for our operation?<br />
We would first approach a number of potential buyers that we have worked with in the<br />
past. In conjunction with this we would also put a description of your shop on the site<br />
with an overview of your capabilities but not enough details to identify the shop.<br />
6) As a potential buyer what if I don't see what I'm looking for on your site?<br />
Please let us know what you are looking for and we'll see what we can do. We would<br />
like to stress that we are aware of a few shops for sale which are not mentioned on our<br />
site.<br />
7) For more details about our commission structure please let us know using our<br />
Feedback Form.<br />
In Parting,<br />
We always enjoy comments, feedback and constructive criticism. Thanks for your<br />
feedback and don’t hesitate to let us know your thoughts. Don’t forget to visit us daily<br />
at www.themonty.com.<br />
Gord Montgomery,<br />
W.G. Montgomery Limited<br />
Phone: 905 822-4004 Fax: 905 403-0812<br />
Email: gord@themonty.com