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©2012 Waters Corporation<br />

Validating Methods using<br />

Waters Empower 3 Method<br />

Validation Manager (MVM)


• MVM: the result of a significant R&D effort with collaboration<br />

with several big pharma<br />

• Goals of the MVM project<br />

— Time savings of the method validation process<br />

— Elimination of the error prone aspects of the process<br />

— Compliance<br />

— Confidence in results<br />

©2012 Waters Corporation 2


Why Validate?<br />

• Regulatory Compliance<br />

• Method validation provides assurance of reliability<br />

"The process by which it is established, by<br />

laboratory studies, that the performance<br />

characteristics of the analytical method meet<br />

the requirements for the intended analytical<br />

applications.”<br />

“…to demonstrate that the method is suitable<br />

for it’s intended purpose."<br />

References:<br />

US. Pharmacopeia, Chapter<br />

1225<br />

ICH Q2(R1)<br />

©2012 Waters Corporation 3


Example Validation Tests<br />

Linearity<br />

©2012 Waters Corporation 4


Typical Method Validation Process<br />

Create Sample<br />

Sequence<br />

Acquire & Process<br />

Data<br />

Calculate<br />

Statistical Results<br />

Compile<br />

Results<br />

Prepare<br />

Standards<br />

& Samples<br />

Corporate<br />

Method<br />

Validation<br />

Protocol<br />

Manage Data,<br />

Results, &<br />

Reports<br />

©2012 Waters Corporation 5


Problems with Manual Process<br />

• Multiple data transfer steps to multiple software applications<br />

— Error prone process<br />

— Additional validation requirements for additional software<br />

applications<br />

— Additional data checking required to prevent transcription errors<br />

— No automatic traceability of validation data back to<br />

chromatographic data<br />

• Security and compliance concerns<br />

• No consistency in final reports<br />

• Manual and error prone data tracking, documentation and<br />

mining from protocol to final reporting<br />

• Lack of confidence in result integrity<br />

©2012 Waters Corporation 6


With Method Validation Manager<br />

you can automatically…<br />

• Perform and manage entire method validation workflow in<br />

Empower 3<br />

• Create efficient sample sets<br />

— Reuse injections for multiple validation tests<br />

• Monitor what step in the process you are at<br />

• Perform all results and statistical calculations in Empower 3<br />

— No additional software or spreadsheets required<br />

— Eliminate transcription errors<br />

• Automatically determine if your results are out of specification<br />

— Easily find responsible data, troubleshoot and rectify problem<br />

• Eliminate your compliance concerns<br />

• Realize time savings of up to 80%<br />

©2012 Waters Corporation 7


Steps in the Validation Process<br />

• Administration and configuration<br />

• Navigating the validation workflow<br />

• Data review and troubleshooting<br />

• Final Reporting<br />

©2012 Waters Corporation 8


Steps in the Validation Process<br />

• Administration and configuration<br />

• Navigating the validation workflow<br />

• Data review and troubleshooting<br />

• Final Reporting<br />

©2012 Waters Corporation 9


Validation Tests<br />

Customizable<br />

• Your SOP<br />

• Phase-appropriate<br />

• Protocol based on analysis<br />

type<br />

— e. g. Drug substance<br />

— Drug Product<br />

— Reaction Monitoring<br />

— Residual Solvents<br />

Available Tests<br />

• Specificity<br />

• Linearity<br />

• Linearity Comparison<br />

• Accuracy<br />

• Repeatability<br />

• Intermediate Precision<br />

• Reproducibility<br />

• Robustness<br />

• LOD<br />

• LOQ<br />

• Filter Validation<br />

• Stability<br />

• System Precision<br />

©2012 Waters Corporation 10


Convert Paper SOP to Empower<br />

Validation Method<br />

Define Protocol Type<br />

Define Tests<br />

Specify Sequence (Sample Set)<br />

©2012 Waters Corporation 11


Configure the Validation Tests<br />

Example: Accuracy<br />

Per ICH:<br />

min. 3 replicates at<br />

3 concentrations<br />

Per USP:<br />

80%, 100%, 120%<br />

For drug assay<br />

©2012 Waters Corporation 12


Configure the Validation Tests<br />

Example: Accuracy<br />

Per USP:<br />

Accuracy calculated as<br />

%Recovery<br />

Options for acceptance<br />

criteria:<br />

1. Mean at each<br />

concentration<br />

2. Individual Injections<br />

3. Individual Level<br />

©2012 Waters Corporation 13


Component Type<br />

• Component Type linked to component name in the<br />

processing method<br />

©2012 Waters Corporation 14


Transfer Paper SOP to Empower<br />

Validation Method<br />

The elements of the written validation protocol are transferred into the<br />

MVM validation protocol method format: a one-time activity<br />

Add appropriate<br />

validation tests to<br />

table<br />

Configure each<br />

validation test<br />

Configure sample<br />

set methods<br />

©2012 Waters Corporation 15


Reuse Injections for Multiple<br />

Validation Tests<br />

Select In Generic Sample Set<br />

©2012 Waters Corporation 16


Addressing Complex and Time-<br />

Consuming Validation Tests<br />

Robustness: The measure of its capacity to remain unaffected by<br />

small, but deliberate variations in method parameters. Provides an<br />

indication of the method’s reliability during normal usage.<br />

• The most time-consuming validation test.<br />

• Determines the sensitivity of the tested method parameters to small,<br />

purposeful variations.<br />

• A parameter that fails robustness criteria will need to be tightly controlled<br />

when routinely performing the assay.<br />

• 2 approaches: vary one-parameter-at-a-time vs. vary multiple<br />

parameters at once. Governmental guidelines do not advocate one<br />

approach over the other.<br />

• Latter approach allows for more efficient data acquisition and a<br />

comprehensive statistical result analysis, including information regarding<br />

factor interactions.<br />

©2012 Waters Corporation 17


Configure Robustness Test:<br />

Design of Experiments<br />

©2012 Waters Corporation 18


Robustness Configuration:<br />

Experiment Designed based on DoE<br />

Cut & Paste Into Sample Set<br />

©2012 Waters Corporation 19


Toolkit Application:<br />

Robustness Sample Set Generator<br />

• Example toolkit application<br />

• Separates the “sample prep” factors from the<br />

“HPLC method” factors<br />

• From a template Sample set<br />

— Base method set<br />

— Run time<br />

— Injection Volume<br />

• Creates multiple instrument methods<br />

• Creates a Robustness Sample Set Method<br />

• Free example program<br />

©2012 Waters Corporation 20


Steps in the Validation Process<br />

• Administration and configuration<br />

• Navigating the validation workflow<br />

• Data review and troubleshooting<br />

• Final Reporting<br />

©2012 Waters Corporation 21


Validation Workflow<br />

Tools for all<br />

validation activities:<br />

acquisition,<br />

processing,<br />

reporting, data<br />

review, data<br />

approvals<br />

©2012 Waters Corporation 22


Validation Workflow<br />

Test Status<br />

indicates what<br />

step you are at in<br />

the workflow<br />

©2012 Waters Corporation 23


Verifies Sequence run as required<br />

based on Protocol<br />

Data status fields<br />

indicate whether your<br />

data passes your<br />

validation protocol<br />

requirements<br />

OK<br />

Not OK<br />

OOS<br />

(out of<br />

spec)<br />

OR<br />

(over<br />

ridden)<br />

©2012 Waters Corporation 24


Error Messages Explained<br />

When data does not meet your requirements, the Message Center<br />

provides specific information regarding the problem.<br />

©2012 Waters Corporation 25


Validation Workflow:<br />

1-click processing in seconds<br />

One-Click<br />

processing<br />

Result status<br />

indicates Pass or<br />

Out of Specification<br />

(OOS)<br />

Pass<br />

OOS<br />

©2012 Waters Corporation 26


Working with Validation Results<br />

Navigation Tree<br />

Results graphed for each test<br />

©2012 Waters Corporation 27


Interpreting Results-Linearity<br />

Linearity Plot and Residuals Plot<br />

Important results include:<br />

•Equation of the line, slope, intercept<br />

•R and R 2<br />

•Residuals<br />

•Response Factors<br />

•Y Intercept % Bias<br />

©2012 Waters Corporation 28


Linearity of the Method<br />

• Linearity of the Response (current) – Response vs.<br />

Amount/Concentration<br />

• Linearity of the Method - Calculated value (from linearity of<br />

response) vs. Amount/Concentration<br />

Linearity of the Method<br />

Linearity of the Response<br />

©2012 Waters Corporation 29


Interpreting Results-Robustness<br />

Effects Plot<br />

Effect = the change in response due to the change of a factor<br />

Important results include:<br />

•Effect of factors and factor interactions<br />

•Variance of factors and factor interactions<br />

•ANOVA statistics<br />

©2012 Waters Corporation 30


Interpreting Results- Accuracy<br />

Accuracy Plot: % Recovery is displayed for each data point, for each<br />

concentration level, and for the entire data set; User-defined acceptance criteria<br />

is indicated by ‘whiskers’ in the plot<br />

Important results include:<br />

•% Recovery<br />

•Average % Recovery<br />

•Standard Deviation<br />

•% RSD<br />

•Confidence Interval<br />

•ANOVA Statistics<br />

©2012 Waters Corporation 31


SFSTP 1 and UCB 2 Calculations<br />

• Accuracy Total Error<br />

— Sums intermediate precision<br />

and bias<br />

— % Total Error<br />

— % Relative Error<br />

— % Relative Error Mean<br />

— Tolerance Interval<br />

— Upper/Lower Limit of<br />

Quantitation<br />

• Accuracy Profile Plot<br />

• % Relative Error vs. X Value<br />

1<br />

Société Française des Sciences et Techniques Pharmaceutiques<br />

(French Society of Science and Techniques for Pharmaceuticals)<br />

2<br />

UCB Pharmaceutical Society in Belgium<br />

©2012 Waters Corporation 32


Interpreting Results-Stability<br />

Stability Plot: Stability allows assessment of samples over time at different storage<br />

conditions; each time point is compared to the T=0 reference data<br />

Important results (at each time point and storage condition)<br />

include:<br />

•Assessed field value<br />

•Average<br />

•Standard Deviation<br />

•% RSD<br />

•Confidence Interval<br />

•ANOVA Statistics<br />

•Degradation rate<br />

•Relative Area % (Relative to Active Ingredient)<br />

©2012 Waters Corporation 33


Steps in the Validation Process<br />

• Administration and configuration<br />

• Navigating the validation workflow<br />

• Data review and troubleshooting<br />

• Final Reporting<br />

©2012 Waters Corporation 34


Streamlined Data Review<br />

Supervision/ Review<br />

• Normally – Review involves a pile of chromatograms and<br />

tables from the CDS and spreadsheets, possible transcribed<br />

manual calculations, and a lot of time.<br />

• With MVM – Out of Specification results are automatically<br />

flagged. Navigation to outlying data points is easy with the<br />

interactive review of result in plot and tabular format.<br />

OK<br />

Not OK<br />

OOS<br />

(out of spec)<br />

OR<br />

(over ridden)<br />

©2012 Waters Corporation 35


Data Review—Out Of Specification<br />

(OOS) Result<br />

Acceptable results<br />

Out of Specification<br />

results<br />

©2012 Waters Corporation 36


OOS Results Flagged in Validation<br />

Review<br />

Faulted results<br />

Flagged in Red<br />

©2012 Waters Corporation 37


Easily Trace OOS Results to the<br />

Original Chromatographic Data<br />

The ‘failed’ chromatographic injection is easily found<br />

Navigation tabs<br />

similar to Excel ®<br />

©2012 Waters Corporation 38


OOS Results Flagged on Reports<br />

©2012 Waters Corporation 39


Data Review: Approvals and Electronic<br />

Sign Offs<br />

Approvals and sign<br />

offs provide optional<br />

checks in the<br />

workflow<br />

©2012 Waters Corporation 40


Steps in the Validation Process<br />

• Administration and configuration<br />

• Navigating the validation workflow<br />

• Data review and troubleshooting<br />

• Final Reporting<br />

•<br />

©2012 Waters Corporation 41


Automated Report Generation<br />

©2012 Waters Corporation 42


Perform Method Validation Faster<br />

and Easier…<br />

• Manage entire method validation workflow in one<br />

comprehensive, automated application<br />

• Eliminate time consuming data transfer between multiple<br />

software applications and associated transcription errors,<br />

security concerns and validation requirements<br />

• Perform all (structurally validated) results and statistical<br />

calculations in Empower 3<br />

• Clearly display the status of on-going validation studies<br />

• Process validation results with a click of a button<br />

• Straightforward data viewing and interpretation<br />

• Ease of data review and acceptance<br />

• Entire process is less error prone<br />

©2012 Waters Corporation 43


Assure Regulatory Compliance<br />

Empower 3: Compliant Ready Software<br />

• All calculations done in Empower<br />

• Calculations are structurally validated<br />

— No additional software to manage<br />

— No spreadsheets of which to validate functions<br />

• Data is secure in the Empower database<br />

— Fully audit trailed activities<br />

— Easily trace validation results back to the raw data<br />

• Full Set of User Privileges and access control for data<br />

security<br />

©2012 Waters Corporation 44


MVM Case Study:<br />

Large Pharmaceutical Company<br />

©2012 Waters Corporation 45


Visit<br />

www.waters.com/MVM<br />

for more information<br />

©2012 Waters Corporation 46

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