Installation instructions - Guggemos Gmbh
Installation instructions - Guggemos Gmbh
Installation instructions - Guggemos Gmbh
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TF Fix HC<br />
• expansion joint, formwork and stop end for industrial concrete floor slabs<br />
• highly flexible formwork<br />
• triangular reinforcement<br />
• suited for most kind of conveyor traffic<br />
Description / Details:<br />
Expansion joint, formwork and stop end TF FIX HC , base material ST37. 2 mm steel sheet triangular reinforced.<br />
Standalone formwork and stop end system with two stands per element.<br />
Height adjustment via ASC adjustment screws or reusable IT installation tool.<br />
Extension via integrated plug-in connections. Load transfer doweling against horizontal and vertical offset.<br />
All kinds of purpose-built special variants possible.<br />
Profile / Item No.<br />
TF Fix HC<br />
Possible extras:<br />
ASC<br />
adjustement screws<br />
Profile height<br />
130 or 180 mm<br />
IT<br />
installation tool<br />
Material<br />
ST37<br />
2 mm reinforced<br />
QK<br />
load transfer dowels<br />
130 mm or 180 mm<br />
available<br />
Element lenghts<br />
2500 mm<br />
HNL<br />
pvc dowel sleeve<br />
guggemos gmbh Iglauer Straße 6<br />
86316 Friedberg OT Derching<br />
GERMANY<br />
Phone: +49(0)821 / 724103<br />
Fax: +49(0)821 / 724105<br />
www.fugenprofile.de
<strong>Installation</strong> <strong>instructions</strong><br />
Standfoot provides holes<br />
for fi xation<br />
<strong>Installation</strong> tool provides holes for<br />
fi xation to the fl oor via steel bolts<br />
against lateral offset<br />
Height adjustment easy to set by wrench or drill
EOS<br />
• heavy duty profile for industrial concrete floor slabs<br />
• stable profile head<br />
• high load bearing capacity<br />
• suited for all kinds of floor conveyors<br />
• serves as expansion joint, formwork, stop end, and reference point<br />
for final floor height<br />
Description / Details:<br />
Heavy duty profile EOS, base material ST37. Profile head 2 plates á 40 mm x 8 mm. Stand-alone joint system<br />
with two stands per element.<br />
Height adjustment via ASC adjustment screws or reusable IT installation tool.<br />
Extension via integrated connection screws. Load transfer doweling against horizontal and vertical offset.<br />
All kinds of purpose-built special variants possible.<br />
Profile / Item No.<br />
EOS<br />
Possible extras:<br />
ASC<br />
adjustement screws<br />
Profile height<br />
130 or 180 mm<br />
IT<br />
installation tool<br />
Profile head<br />
ST37<br />
primed or galvanized<br />
QK<br />
load transfer dowels<br />
130 mm or 180 mm<br />
available<br />
Load KN<br />
min. 95 KN<br />
HNL<br />
pvc dowel sleeve<br />
guggemos gmbh Iglauer Straße 6<br />
86316 Friedberg OT Derching<br />
GERMANY<br />
16 mm<br />
40 mm<br />
Element lenghts<br />
3000 mm<br />
Phone: +49(0)821 / 724103<br />
Fax: +49(0)821 / 724105<br />
www.fugenprofile.de
<strong>Installation</strong> <strong>instructions</strong><br />
Standfoot provides holes<br />
for fi xation<br />
<strong>Installation</strong> tool provides holes for<br />
fi xation to the fl oor via steel bolts<br />
against lateral offset<br />
! Important !<br />
Transport locks: The two part profi le head is equiped with transport locks<br />
(steelscrews). These screws are tagged with red labels and have to be replaced<br />
with the included PVC screws. The remaining PVC screws will be loosened through<br />
the shrinkage of the concrete.<br />
Height adjustment easy to set by wrench or drill
Herkules RF<br />
• heavy duty joint profile HERKULES RF for industrial<br />
concrete floor slabs<br />
• ultra stable profile head<br />
• extremely high load bearing<br />
• suited for all kinds of conveyors<br />
• serves as expansion joint, formwork, and reference point for<br />
final floor height<br />
Description / Details:<br />
Heavy duty joint profile HERKULES RF, ultra stable profile head base material ST37.<br />
Stand-alone joint system with two stands per element.<br />
Height adjustment via ASC adjustment screws or reusable IT installation tool.<br />
Extension via integrated connection screws. Load transfer doweling against horizontal and vertical offset.<br />
All kinds of purpose-built special variants possible.<br />
also available as ER Series with vibrationfree Profilehead<br />
Profile / Item No.<br />
Herkules RF<br />
Possible extras:<br />
ASC<br />
adjustement screws<br />
Profile height<br />
130 or 180 mm<br />
IT<br />
installation tool<br />
Profile head<br />
ST37<br />
primed or galvanized<br />
QK<br />
load transfer dowels<br />
130 mm or 180 mm<br />
available<br />
Load KN<br />
min. 130 KN<br />
HNL<br />
pvc dowel sleeve<br />
guggemos gmbh Iglauer Straße 6<br />
86316 Friedberg OT Derching<br />
GERMANY<br />
70 mm<br />
Element lenghts<br />
3000 mm<br />
ER series<br />
vibrationfree<br />
Phone: +49(0)821 / 724103<br />
Fax: +49(0)821 / 724105<br />
www.fugenprofile.de
<strong>Installation</strong> <strong>instructions</strong><br />
Standfoot provides holes<br />
for fi xation<br />
<strong>Installation</strong> tool provides holes for<br />
fi xation to the fl oor via steel bolts<br />
against lateral offset<br />
! Important !<br />
Transport locks: These steel screws are located on top of the profi le head. As soon<br />
as the concrete fl oor has set, the transport locks have to be removed! This measure<br />
has to be carried out carefully. It is the only way to ensure stressfree movement<br />
absorption of the profi le.<br />
Height adjustment easy to set by wrench or drill
Herkules ER<br />
• heavy duty profile for vibrationfree driving on joint areas in<br />
industrial concrete floor slabs<br />
• ultra-stable profile head with sinusoidal joint<br />
• extremely high load bearing capacity<br />
• suited for all kinds of floor conveyors<br />
• serves as expansion joint, formwork, stop end, and reference point<br />
for final floor height<br />
Description / Details:<br />
Heavy duty profile HERKULES ER, profile head with sinuswave, ST52. Joint system for vibrationfree driving on<br />
expansionjoints, formwork and stop ends. Stand-alone joint system with two stands per element.<br />
Height adjustment via ASC adjustment screws or reusable IT installation tool.<br />
Extension via integrated connection screws. Load transfer doweling against horizontal and vertical offset. All<br />
kinds of purpose-built special variants possible.<br />
Profile / Item No.<br />
Possible extras:<br />
Profile height<br />
Profile head<br />
Load KN<br />
guggemos gmbh Iglauer Straße 6<br />
86316 Friedberg OT Derching<br />
GERMANY<br />
Element lenghts<br />
Herkules ER 130 or 180 mm ST52<br />
primed or e.galvanized<br />
min. 130 KN 2500 mm<br />
ASC<br />
adjustement screws<br />
IT<br />
installation tool<br />
QK<br />
load transfer dowels<br />
130 mm or 180 mm<br />
available<br />
HNL<br />
pvc dowel sleeve<br />
80 mm<br />
Phone: +49(0)821 / 724103<br />
Fax: +49(0)821 / 724105<br />
www.fugenprofile.de
<strong>Installation</strong> <strong>instructions</strong><br />
Standfoot provides holes<br />
for fi xation<br />
<strong>Installation</strong> tool provides holes for<br />
fi xation to the fl oor via steel bolts<br />
against lateral offset<br />
! Important !<br />
Transport locks: These steel screws are located on top of the profi le head. As soon<br />
as the concrete fl oor has set, the transport locks have to be removed!This measure<br />
has to be carried out carefully. It is the only way to ensure stressfree movement<br />
absorption of the profi le.<br />
Height adjustment easy to set by wrench or drill
Herkules SAN<br />
• heavy duty profile for transitions from existing components to new<br />
components for industrial concrete floor slabs<br />
• ultra-stable profile head<br />
• extremely high load bearing capacity<br />
• suited for all kinds of floor conveyors<br />
Description / Details:<br />
Heavy duty profile HERKULES SAN, base material ST37. Joint system for expansion joints for transitions from<br />
existing components to new components. <strong>Installation</strong> bars for durable fixation on existing components.<br />
Absorption of shrinkage movements of new components. Frictional connection through flexible arrangement<br />
of installation bars. Fixation of profile via screw anchors. Extension via integrated connection screws.<br />
also available as ER Series with vibrationfree Profilehead<br />
Profile / Item No.<br />
Herkules SAN<br />
Possible extras:<br />
ER series<br />
vibrationfree<br />
Profile height<br />
Profile head<br />
Load KN<br />
150 mm ST37<br />
primed or galvanized<br />
min. 130 KN<br />
QK<br />
load transfer dowels<br />
HNL<br />
pvc dowel sleeve<br />
150 mm<br />
guggemos gmbh Iglauer Straße 6<br />
86316 Friedberg OT Derching<br />
GERMANY<br />
70 mm<br />
Element lenghts<br />
3000 mm<br />
Phone: +49(0)821 / 724103<br />
Fax: +49(0)821 / 724105<br />
www.fugenprofile.de
<strong>Installation</strong> <strong>instructions</strong><br />
After leveling, fi xation by screw anchors<br />
Fill up to fi nal fl oor heightlevel<br />
Chisele out to a depth of 20 mm and a width of 200 mm<br />
Fill in a epoxy resin mortar layer underneath<br />
the installationbars<br />
! Important !<br />
Transport locks: These steel screws are located on top of the profi le head. After installation the transport locks have to<br />
be removed! This measure has to be carried out carefully. It is the only way to ensure stressfree movement absorption<br />
of the profi le.
Herkules E20<br />
• heavy duty profile for reconstruction of industrial<br />
concrete floor slabs<br />
• durable reconstruction of broken expansion joints<br />
• ultra-stable profile head<br />
• extremely high load bearing capacity<br />
• suited for all kinds of floor conveyors<br />
Description / Details:<br />
Heavy duty profile HERKULES E20, base material ST37. Joint system for reconstruction of broken heavy duty<br />
expansion joints. Durable reconstruction and frictional connection through flexible arrangement of installation<br />
bars. Fixation of profile via screw anchors. Extension via integrated connection screws.<br />
also available as ER Series with vibrationfree Profilehead<br />
Profile / Item No.<br />
Herkules E20<br />
Possible extras:<br />
ER series<br />
vibrationfree<br />
Profile height<br />
Profile head<br />
Load KN<br />
guggemos gmbh Iglauer Straße 6<br />
86316 Friedberg OT Derching<br />
GERMANY<br />
70 mm<br />
16 mm<br />
Element lenghts<br />
16 mm ST37<br />
primed or galvanized<br />
min. 130 KN 3000 mm<br />
Phone: +49(0)821 / 724103<br />
Fax: +49(0)821 / 724105<br />
www.fugenprofile.de
<strong>Installation</strong> <strong>instructions</strong><br />
After leveling, fi xation by screw anchors<br />
Fill up to fi nal fl oor heightlevel<br />
Chisele out to a depth of 20 mm and a width of 300 mm<br />
Fill in a epoxy resin mortar layer underneath<br />
the installationbars<br />
! Important !<br />
Transport locks: These steel screws are located on top of the profi le head. After installation the transport locks have to<br />
be removed! This measure has to be carried out carefully. It is the only way to ensure stressfree movement absorption<br />
of the profi le.
IT and ASC<br />
IT <strong>Installation</strong> Tool<br />
• reuseable installation tool<br />
• fits for each of our jointsystems<br />
• height compensation up to 50 mm<br />
• suitable for use with concrete trawlers<br />
• quick and easy height adjustment<br />
Description / Details:<br />
<strong>Installation</strong> tool, material ST37. Threaded rod with<br />
integrated hook and second hook in the lower area<br />
prevented coleteral offset. Holed stands for fixa-<br />
tion to the unfinished floor via steel bolts. 5 cm distance<br />
from tool to profilehead allows a troublefree<br />
working with concrete trowlers. Height adjustment<br />
easy to set by wrench or drill.<br />
Item No. Type<br />
IT<br />
ASC<br />
ST37<br />
primed<br />
ST37, M8 / 30 mm<br />
Packaging units<br />
Adjustment Screws<br />
• adapts to uneven ground<br />
• attacheable for each of our jointsystems<br />
• height compensation up to 30 mm<br />
• quick and easy height adjustment<br />
Description / Details:<br />
Adjustment screws, material ST37 thread<br />
M8 / 30 mm, stand diameter 47 mm.<br />
Each joint profile provides threaded holes for easy<br />
install by drill machine.<br />
Height adjustment easy to set by wrench or drill.<br />
guggemos gmbh Iglauer Straße 6<br />
86316 Friedberg OT Derching<br />
GERMANY<br />
1<br />
200 Pcs.<br />
Phone: +49(0)821 / 724103<br />
Fax: +49(0)821 / 724105<br />
www.fugenprofile.de
QK and HNL<br />
QK<br />
• load transfer dowels for industrial<br />
concrete floor slabs<br />
• highly expansible due to plastic coating<br />
• suited for all kinds of load transfer<br />
doweling for expansion joints,<br />
formwork, and stop ends<br />
Description / Details:<br />
Smooth round steel dowels S235 JR, available in<br />
Ø 20 mm, length 500 mm, or Ø 25 mm, length<br />
500 mm, burr-free on both sides, sawn without<br />
changes in diameter, entire length and one front<br />
side PE plastic-coated (base-resistant), minimum<br />
layer thickness 0.3 mm, one front side primed<br />
with corrosion prevention agent.<br />
Item No. Diameter<br />
QK 20<br />
QK 25<br />
HNL 20<br />
HNL 25<br />
20 mm<br />
25 mm<br />
20 mm<br />
25 mm<br />
Length<br />
500 mm<br />
500 mm<br />
250 mm<br />
250 mm<br />
HNL<br />
• PVC sleeve with nail holder for load<br />
transfer dowels<br />
• serves as precision guide<br />
• high installation accuracy<br />
• facilitates trouble-free concrete placement<br />
Description / Details:<br />
PVC socket with nail holder, 2-part system consisting<br />
of plug-in sleeve with nail holder and guide<br />
tube, Ø 20 mm, length 250 mm, or Ø 25 mm,<br />
length 250 mm. The plug-in sleeve can be fixed to<br />
all our joint profiles and other formwork systems.<br />
The PVC sleeve facilitates the vertical installation of<br />
the load transfer dowels and thus ensures a<br />
trouble-free placement of concrete.<br />
Type<br />
S235 JR<br />
plastic coated<br />
PVC<br />
3 Parts<br />
guggemos gmbh Iglauer Straße 6<br />
86316 Friedberg OT Derching<br />
GERMANY<br />
Packaging units<br />
500 Pcs.<br />
400 Pcs.<br />
200 Pcs.<br />
200 Pcs.<br />
Phone: +49(0)821 / 724103<br />
Fax: +49(0)821 / 724105<br />
www.fugenprofile.de
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