Pharmaceutical Plastic Packaging - Gerresheimer

Pharmaceutical Plastic Packaging

Our service spectrum for pharmaceutical plastic packaging 

Tailor-made solutions based on plastic 

We specialise in the widely varied spectrum of pharmaceutical plastic 

packaging for both solid and liquid dosage. The leading trademarks 

Duma ® and Dudek for solid dosage as well as eye dropper bottles, 

nasal sprays and PET bottles for liquid formulations including numerous 

customised developments represent a wide and highly innovative 

product range. Using ideas and experience to produce intelligent 

packaging solutions for increased safety and user-friendliness we see 

ourselves as an innovative partner for the pharmaceutical industry 

worldwide. 

www.gerresheimer.com 

...in many different ...or individually and ...specialised in ...and with state-of-the-art …in assured quality ...and full and efficient 

standard variants innovatively developed plastic packaging technologies from A to Z system partnership

Plastic packaging solutions: 

Intelligent diversity covering all aspects of pharmaceutical products 

Comprehensive expertise in the sector of pharmaceutical plastic packaging is an important part of the division Gerresheimer Plastic Systems. 

We offer a wide range of high-quality and innovative packaging solutions for solid and liquid dosage. 

A wide, deep and innovative product range 

Our product range is highly diversified. It is tailored to the widely differing requirements of the 

pharmaceutical industry in terms of shapes and sizes. Through innovative developments 

we contribute to making the delivery of modern medications simpler and safer for patients. 

● Our standard range includes containers and closures for tablets, PET bottles, eye droppers, 

nasal sprays and nebulisers. 

● A wide choice of different standards for dosage, closure and security systems makes the range 

fully adjustable in all categories: tailored to the individual requirements of our customers. 

● We offer the total packaging solution from a single source, including internally produced 

desiccant. 

● For many drugs we have found particularly user-friendly forms for handling, precise dosage 

and application. 

● Our supply packaging is designed to ensure problem-free and efficient use in pharmaceutical 

production. 

● For different applications we use a wide spectrum of materials (LDPE, HDPE, PP, PET). 

Production and quality 

Our manufacturing operations use state-of-the-art technology and apply the most rigorous quality and hygiene standards. This covers all production 

technologies from injection moulding and injection blow moulding to blow moulding processes. The greater part of our production is carried out in 

modern clean-room systems which are classified in the 10,000 or 100,000 category. All plants apply the rules of Good Manufacturing Practice (GMP) 

and are certified in accordance with ISO 9001 and other relevant international norms. 

Documentation and worldwide registration 

For our products in general, full conformity with the European pharmacopoeia, the United States pharmacopeia and the requirements for FDA 

registration with a Drug Master File is a minimum standard as part of our total concept. Knowing the extensive requirements of our customers 

we focus on providing a high level of documentation with our products. 

Technology and know-how: the basis for market-oriented product development 

Continuous dedication to technology and product development is Gerresheimer’s key in setting the standard for packaging design. On this basis we are 

able to serve the pharmaceutical markets with the latest developments in packaging systems. We know, understand and reinforce our customers’ business. 

As our customers’ total solution provider focusing on innovation, documentation and technology we want to be the preferred global 

partner in pharmaceutical plastic packaging with the aim to create a preference for our customers’ products. 

Gerresheimer Group 04/07 PPP

Pharmaceutical Plastic Packaging 

Dropper bottle, spray and pump systems 

Dropper bottles, spray bottles, snap-on bottles 

Packaging for liquids 

PET bottles 

Tablet packaging 

Tablet containers with and without screw neck 

Gerresheimer Group 04/07 PPP 

1 

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Drawings not true to scale 

Dropper Bottles System A 


Dropper Bottle, Spray and Pump Systems 

35034 3 3,3 17 34,5 11 x 2 

35036 5 7,5 21 42 14 x 2 

35035 10 12,5 24 52 14 x 2 

35037 15 18,5 25 63 14 x 2 

35030 25 28 31 65 14 x 2 

35038 30 35 31 75 14 x 2 

32244 50 60 39 81 14 x 2 

32266 60 68 39 88 14 x 2 

32293 100 124 45 107 14 x 2 

32295 120 140 45 121 14 x 2 

32271 250 314,5 60 148 14 x 2 

Material: 

LDPE 

• Other materials, sizes and designs available 

• Accessories: see separate catalogue page 1.1.1 

• Gamma or ETO sterilisation on request 

04/07 PPP 1.1 

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Dropper Bottles System A: Accessories 

Dropper Tamper-evident screw cap 

Tamper-evident wing 

screw cap 

Child-resistant tamper- 

evident screw cap 

Dropper 

Tamper-evident screw cap 

Tamper-evident wing screw cap 

Child-resistant tamper-evident screw cap 



14166 23 

14182 24 

14213 22 

15190 

15250 

91176 

Drops/ml +/- 20 % 

Material: 

Dropper LDPE, tamper-evident screw cap HDPE, tamper-evident wing screw cap HDPE, child-resistant 

tamper-evident screw cap HDPE 


• Droppers and caps fit all bottle sizes on catalogue page 1.1 

• Gamma or ETO sterilisation on request 

ref 

04/07 PPP 1.1.1 

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Dropper Bottles System B 

Tamper-evident screw cap 

Dropper 

Bottle 


242005 5 7,1 19 44 63 16 x 2 21 242001 242002 

242010 10 14,2 25 53 73 16 x 2 26 242001 242002 

• System consists of bottle LDPE, dropper LDPE, tamper-evident cap HDPE 


• ETO or gamma sterilisation on request 


Label 

04/07 PPP 1.2 

1 

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Spray Bottles with Nebuliser 

Contents 15 ml max. Contents 18 ml max. 


243015 10 19,2 25 59 78 14 x 3 36 243001 243003 

243020 10 19,4 32 x 21 57 75 14 x 3 38 243001 243002 

• System consists of bottle LDPE, dropper LDPE, over cap HDPE, dip tube LDPE 


Over cap Dropper with nebuliser 

elliptical 

Bottle 


Label 

04/07 PPP 1.3 

1 

2 

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Spray and Pump Systems: Snap-on Bottles 

Plastic 

Glass 

Material: 

HDPE, type 1 glass (EP/USP/JP compliant) 


• Reference to spray/pump supplier on request 



35022 10 16,1 24 53 20 

35023 15 18 24 58 20 

35014 20 23 29 53 20 

73082 10 24 53 20 

73079 15 24 60 20 

04/07 PPP 1.4 

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PET Bottles 

Measuring cap 

Tamper-evident 

screw cap 

Bottle 


Packaging for Liquids 

244040 40 57 40 72 74 28 x 3,175 31 244001 244002 

244060 60 85 44 84 86 28 x 3,175 39 244001 244002 

244100 100 119 47 103 105 28 x 3,175 52 244001 244002 

244125 125 150 48 116 118 28 x 3,175 63 244001 244002 

244150 150 200 54 122 124 28 x 3,175 61 244001 244002 

244250 250 300 58 153 155 28 x 3,175 88 244001 244002 

• System consists of bottle PET, tamper-evident screw cap HDPE, measuring cap PP 

• Bottles available in amber, white, clear 

• Measuring cap with scale from 2.5 ml to 10 ml available 

• Suited to standard filling and packaging equipment 

Label 

04/07 PPP 2.1 

1 

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Tablet Containers with Induction Seal 

Over cap 

Bottle 


241030 30 45 44 49 31 17 241138 

241050 50 40 71 76 25 42 241132 

241060 60 45 64 69 31 37 241138 

241070 70 45 71 76 31 42 241138 

elliptical 

Tablet Packaging 

241080 80 48 x 40 76 81 25 56 241132 

241120 120 54 84 89 31 52 241138 

241185 185 54 112 117 31 80 241138 

Material: 

Container HDPE, over cap HDPE 

• Child-resistant closure with multilayer sealing pad for inductive welding 

• Available aluminium membranes: standard, easy to pierce, easy to open 

Label 

04/07 PPP 3.1 

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Duma ® Standard 



031050 50 45 61 21 33 63 2813 

031075 75 45 73 21 45 76 2813 

031100 100 45 88 21 60 90 2813 

043105 100 51 78 33 52 80 4015 

031125 125 45 106 21 77 108 2813 

043126 125 60 67 33 38 70 4015 

043156 150 60 84 33 55 86 4015 

043205 200 55 113 33 88 115 4015 

043206 200 60 101 33 72 104 4015 

043307 300 69 120 33 82 123 4015 

043407 400 69 148 33 111 150 4015 

043507 500 69 176 33 139 178 4015 

Label 

�Continued on page 3.3 

04/07 PPP 3.2 

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Duma ® Standard (cont.) 

�Continued from page 3.2 



952000 2000 142 168 82 100 170 9022 

952500 2500 142 201 82 134 203 9022 

953000 3000 142 234 82 165 235 9022 

Material: 

Container HDPE, cap LDPE 

15 sizes ranging from 50-3000 ml 

• Snap lock system 

• Narrow neck design 

• Handy Cap easy-open system 

• Caps available in various colours 

• FDA registered, DMF type III, DMF no. 12077 

• Tamper-evident 

• Containers produced by injection blow moulding /blow moulding 

• Caps produced by injection moulding 

• Manufactured under clean conditions 

Label 

04/07 PPP 3.3 

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Duma ® Special 

Pharmaceutical Systems and Packaging 


031030 30 36 54 21 31 56 2813 

043050 50 45 51 33 32 53 4015 

043075 75 45 68 33 49 70 4015 

043100 100 45 85 33 66 88 4015 

043125 125 45 96 33 78 99 4015 

043135 135 45 106 33 88 108 4015 

043150 150 45 120 33 101 123 4015 

065150 150 67 70 54 44 72 6017 

065250 250 67 90 54 65 93 6017 

065300 300 67 113 54 88 116 6017 

065400 400 67 144 54 115 146 6017 

065500 500 67 177 54 151 179 6017 

Label 


04/07 PPP 3.4 

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Duma ® Special (cont.) 




095500 500 100 92 82 61 95 9022 

095750 750 100 124 82 93 126 9022 

951000 1000 100 155 82 124 158 9022 

951250 1250 100 187 82 153 189 9022 

951500 1500 100 218 82 185 220 9022 

Material: 


17 sizes ranging from 30 -1500 ml 


• Wide neck design 

• Handy Cap easy-open system 







Label 

04/07 PPP 3.5 

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Dudek 


01530 15 30 45 22 26 47 2230 

03030 30 36 54 22 31 56 2230 

05045 50 45 51 35 31 53 3545 

07545 75 45 68 35 48 70 3545 

10045 100 45 85 35 65 87 3545 

12545 125 45 96 35 76 98 3545 

15645 150 60 84 35 54 86 3545 

20645 200 60 102 35 73 103 3545 

15067 150 67 70 54 47 71 5467 

25067 250 67 90 54 68 91 5467 

30067 300 67 113 54 91 114 5467 

40067 400 67 145 54 123 147 5467 

50067 500 67 177 54 155 179 5467 

Label 



04/07 PPP 3.6 

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Dudek (cont.) 




50099 500 100 93 83 62 95 8399 

75099 750 100 124 83 94 126 8399 

100099 1000 100 156 83 125 158 8399 

125099 1250 100 189 83 157 191 8399 

150099 1500 100 221 83 188 223 8399 

Material: 




• Narrow and wide neck design 

• Dudek cap easy-open system 







Label 

04/07 PPP 3.7 

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Duma ® MG, Duma ® Multi-Grip 

Duma MG 

Duma Multi Grip 



34040 40 44 49 27 27 3418 3424 

34050 50 44 57 27 34 3418 3424 

34075 75 44 76 27 52 3418 3424 

42110 110 52 75 35 50 4218 4224 

42150 150 52 97 35 70 4218 4224 

42200 200 64 91 35 63 4218 4224 

42275 275 64 113 35 78 4218 4224 

Material: 

Container HDPE, redesigned cap and adapter HDPE 


• Screw cap system 

• Narrow and wide neck design 

• Cap and adapter are delivered assembled 

• Desiccant mount 


• New redesigned Duma MG cap 

• Duma Multi-Grip - easy access for users with limited dexterity 

• Visible tamper-evident ring 

• Tamper-evident ring clings to container after opening 

• Minimum distance for unscrewing and resealing of cap 

Label 

• Concept solution - one supplier of container and cap 

• Containers produced by injection blow moulding 



04/07 PPP 3.8 

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Duma ® Twist-Off 

TE* 

TE/CR** 

TE/SF*** 

TE/CR/SF 


35015 15 36 46 21 14 2827D 2829D 

35030 30 36 61 21 29 2827D 2829D 

45035 35 45 51 31 18 3827D 3829D 3831D 3833D 

35040 40 36 68 21 36 2827D 2829D 

35050 50 36 83 21 51 2827D 2829D 


45060 60 45 64 31 31 3827D 3829D 3831D 3833D 

45075 75 45 79 31 46 3827D 3829D 3831D 3833D 

45100 100 45 96 31 63 3827D 3829D 3831D 3833D 

45106 100 60 83 31 41 3827D 3829D 3831D 3833D 

45125 125 45 107 31 74 3827D 3829D 3831D 3833D 

45150 150 45 133 31 100 3827D 3829D 3831D 3833D 

45156 150 60 102 31 60 3827D 3829D 3831D 3833D 

*TE – tamper-evident / **CR – child-resistant / ***SF – senior-friendly �Continued on page 3.10 

Label 

TE * TE/CR ** TE/SF *** TE/CR/SF 

04/07 PPP 3.9 

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Duma ® Twist-Off (cont.) 

TE* 

TE/CR** 

TE/SF*** 

TE/CR/SF 




45206 200 60 121 31 79 3827D 3829D 3831D 3833D 

45256 250 60 140 31 97 3827D 3829D 3831D 3833D 

45306 300 60 158 31 116 3827D 3829D 3831D 3833D 

45406 400 60 193 31 150 3827D 3829D 3831D 3833D 

45407 400 75 139 31 90 3827D 3829D 3831D 3833D 

45607 600 75 188 31 138 3827D 3829D 3831D 3833D 

*TE – tamper-evident / **CR – child-resistant / ***SF – senior-friendly 

Material: 

Container HDPE, cap PP 

18 sizes ranging from 15- 600 ml 

• Twist-Off cap system 




• Available with child-resistance 

• Available with senior-friendly closure 

• Available with 1 or 2 gr. Twist-Off desiccant 

• Available with label base (4512) 

Label 


• Containers produced by injection blow moulding / 

blow moulding 



04/07 PPP 3.10 

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Duma ® Twist-Off Q 

TE* 

TE/CR** 

TE/SF*** 

TE/CR/SF 


Q35030 30 37 57 21 24 2827D 2829D 

Q35040 40 37 66 21 33 2827D 2829D 

Q35050 50 37 75 21 41 2827D 2829D 

Q35060 60 37 84 21 50 2827D 2829D 


Q45075 75 46 72 31 38 3827D 3829D 3831D 3833D 

Q45100 100 46 87 31 52 3827D 3829D 3831D 3833D 

Q45125 125 46 101 31 66 3827D 3829D 3831D 3833D 

Q45150 150 46 113 31 78 3827D 3829D 3831D 3833D 

Q45200 200 46 140 31 105 3827D 3829D 3831D 3833D 

*TE – tamper-evident / **CR – child-resistant / ***SF – senior-friendly 

Material: 

Container HDPE, cap PP 


• Twist-Off cap system 




• Available with child-resistance 

• Available with senior-friendly closure 

Label 


• Available with 1 or 2 gr. Twist-Off desiccant 

• Containers produced by blow moulding / 

injection blow moulding 



04/07 PPP 3.11 

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Duma ® Pocket 


3016A 30 50 x 24 50 16 39 5016B 

5016A 50 50 x 24 70 16 59 5016B 

Material: 

Duma Pocket PP, Duma Pocket Base PP 

2 sizes, 30 and 50 ml 

• Integrated cap with visual sealing 

• Oval design 

• Full diameter filling via base 



• Produced by injection moulding 



Label 

04/07 PPP 3.12 

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Duma ® Rectangular 


433089 200 58 x 54 107 33 65 4015 

433088 250 64 x 60 109 33 65 4015 

653090 500 79 x 71 145 54 90 6017 

653091 1000 96 x 81 179 54 120 6017 

23089 200 58 x 54 101 36 65 2045 2145 

23090 500 79 x 71 140 53 90 2063 2163 

23091 1000 96 x 81 177 59 120 2070 2171 

Material: 

Container HDPE, Duma Handy Cap LDPE, Duma screw cap PP 


• Snap lock system or 

• Screw cap system 


• Tamper-evident (Duma Handy Cap only) 

• Available with dispenser insert (screw neck only) 

• Containers produced by blow moulding 



Label 


04/07 PPP 3.13 

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info-plasticpackaging@gerresheimer.com . www.gerresheimer.com 

Gerresheimer Vaerloese A/S 

3500 Vaerloese • Denmark 

5683 Haarby • Denmark 

Gerresheimer Bolesławiec S.A. 

59-700 Bolesławiec • Poland 

Gerresheimer Bünde GmbH 

32257 Bünde • Germany

Gerresheimer Vaerloese A/S 

Walgerholm 2-8 

3500 Vaerloese • Denmark 

Strandgade 87 

5683 Haarby • Denmark 

Gerresheimer Bolesławiec S.A. 

ul. Boleslawa Chrobrego 15 

59-700 Bolesławiec • Poland 

Gerresheimer Bünde GmbH 

Erich-Martens-Strasse 26-32 

32257 Bünde • Germany 

More information 

E-mail: info-plasticpackaging@gerresheimer.com 

Internet: www.gerresheimer.com

Pharmaceutical Plastic Packaging - Gerresheimer

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