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Innovative Industrial Filtration - Hengst GmbH & Co. KG

Innovative Industrial Filtration - Hengst GmbH & Co. KG

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<strong>Innovative</strong> <strong>Industrial</strong> <strong>Filtration</strong><br />

Individual solutions for all areas of application


<strong>Hengst</strong> – A Reliable Partner<br />

Development, production and marketing –<br />

all from a single source<br />

Founded in Münster in 1958, the HENGST company is<br />

today one of the leading manufacturers of filters and<br />

filter systems worldwide.<br />

The company offers the classic advantages of a familyowned<br />

business: short decision routes, continuity of<br />

company policies, and the ability to respond quickly and<br />

flexibly to market conditions.<br />

We attach particular importance to long-term customer<br />

relations based on mutual trust.<br />

<strong>Hengst</strong> guarantees<br />

quality products<br />

State-of-the-art production technology and<br />

excellent quality standards ensure consistently<br />

high-quality, high-performance products.<br />

HENGST is certified in accordance with the quality<br />

and environmental standards TS 16949, ISO 9001<br />

and ISO 14001.<br />

02


Filter Cartridges for De-dusting Units<br />

Individual filter concepts<br />

for every application<br />

• Powder coating systems<br />

• Sandblasting equipment<br />

• Gas turbines (inlet air filtration)<br />

• Welding smoke exhaust systems<br />

• Pneumatic conveyor systems<br />

• Crushing and mixing plants<br />

• Filling and draining plants<br />

We provide custom-designed filter concepts and a<br />

comprehensive assortment of standard sizes in accordance<br />

with DIN 71459. Select the filter suited to your requirements<br />

from a wide range of dimensions and materials.<br />

You can rely on our years of experience<br />

in selecting filter surfaces, filter media,<br />

mounting designs and stabilization methods.<br />

04


The Cartridge Module<br />

De-dusting cartridges made to measure<br />

HENGST is the sole supplier worldwide<br />

of embossed filter cartridges with lengths<br />

of up to 1200 mm.<br />

For cellulose and synthetic fiber media, we provide<br />

system manufacturers and operators with decisive<br />

advantages in terms of service life and operating costs.<br />

HENGST cartridge modules with filter cartridges for<br />

de-dusting units optimally combine the cost-effective<br />

production of standard filters with maximum flexibility<br />

and a wide range of choice to meet your requirements.<br />

The selection of a filter medium suitable for a particular<br />

application is followed by the manufacture of the medium.<br />

Selection procedure for<br />

<strong>Hengst</strong> cartridge module<br />

1. Selection of the appropriate dimensions<br />

2. Selection of the mounting design<br />

3. Selection of the external stabilizer<br />

4. Selection of the filter medium<br />

As shown below, the symbols resulting from<br />

these four steps combine to form the order number.<br />

Dimensions<br />

Mounting/Design External stabilizer Filter medium<br />

Outside diameter<br />

Length<br />

Filter area<br />

Dirty gas side<br />

(closed bottom)<br />

Dirty gas side<br />

(open bottom)<br />

Clean gas side<br />

Bayonet closure<br />

Perforated plate<br />

Expanded metal<br />

Stabilizer band<br />

Net stabilizer<br />

No stabilization<br />

Filter medium<br />

mm mm m 2<br />

327 1200 2 – 36<br />

302 985 G O R B LB SM SB NS OS Designation<br />

228 646<br />

12 m 2<br />

= 120<br />

150 606<br />

327 606 120 G OS Polyester<br />

05


Filter Elements for<br />

Cleaning Appliances and Power Tools<br />

Filter elements for<br />

cleaning appliances<br />

• Vacuum sweepers<br />

• Wet/dry vacuum cleaners<br />

• Domestic vacuum cleaners<br />

Vacuum sweepers<br />

Our cellulose and polyester filters with round and flat<br />

construction have ideal cleaning properties due to the<br />

widely spaced pleats (System ProClean).<br />

Wet/dry vacuum cleaners<br />

From <strong>Hengst</strong> you can obtain flat pleat filters and filter<br />

cartridges in various filter classes (e.g. BGIA: L, M, H),<br />

with media made of natural and synthetic fibers.<br />

These filter media can be further optimized depending<br />

upon the type of application (e.g. oleophobic, hydrophobic,<br />

nanofiber, meltblown or PTFE membrane media).<br />

Domestic vacuum cleaners<br />

We supply high-efficiency particulate air (HEPA) filters<br />

and high-performance ultra-low penetration air (ULPA)<br />

filters in accordance with EN 1822, made with glass fiber<br />

media and washable media with a PTFE membrane.<br />

To meet customer requirements, the materials used provide<br />

continuous heat resistance for temperatures up to 100 °C.<br />

Filter elements for<br />

power tools<br />

• Grinding machines<br />

• Rotary hammers<br />

• Wall chasers<br />

We supply filter elements as well as complete filter modules.<br />

The wide spacing between the pleats (System ProClean)<br />

ensures a high dust-holding capacity and optimal cleaning<br />

characteristics.<br />

HENGST guarantees intensive support during the entire power tool development phase,<br />

and also designs testing equipment in accordance with customer specifications.<br />

06


System ProClean Flat Pleat Filters<br />

ProClean –<br />

the system with flexible pleats<br />

<strong>Co</strong>nventionally designed flat pleat filters have closely<br />

spaced pleats, which are often rigidly held in a stabilizing<br />

frame or cast component. The resulting small spaces<br />

between the pleats rapidly fill with dust, which at best<br />

can be only partially removed due to the rigid, closely<br />

spaced arrangement of the pleats.<br />

In order to solve this problem, we have developed<br />

production processes that permit the manufacture of<br />

flat pleat filter systems with freely movable pleats<br />

spaced more than 5 mm apart.<br />

Due to its outstanding cleaning properties, compact mounting dimensions and ease of assembly, our System ProClean<br />

is used by many well-known manufacturers of original equipment such as vacuum cleaners, pneumatic conveyor systems,<br />

drilling and grinding machines, shoe repair machines, wet/dry vacuum cleaners and wall sander.<br />

System ProClean flat pleat filter<br />

with trapped dust, before cleaning.<br />

Outstanding cleaning properties due<br />

to movable, widely spaced pleats.<br />

System ProClean flat pleat<br />

filter after cleaning.<br />

07


Erosion Filters<br />

Filter elements for wire, sink<br />

and starting hole erosion units<br />

Choose from our comprehensive program<br />

• Lamellar and cartridge filters<br />

• Galvanized and varnished versions<br />

• With or without coupling<br />

HENGST erosion filters protect the dielectric from<br />

material removed from the working part or electrode,<br />

preventing contamination which could lead to<br />

malfunctions in the erosion process or even short<br />

circuits between the working part and the electrode.<br />

The long service life and improved resistance to collapse<br />

are due to pleats with patented HENGST paper embossing.<br />

Erosion filter elements are available with filter ratings<br />

of 2 to 30 micrometers.<br />

AEG<br />

ZIMMER & KREIM<br />

BROTHER<br />

AGIE<br />

JAPAX<br />

MITSUBISHI<br />

HITACHI<br />

EXERON<br />

CHARMILLES<br />

SODICK<br />

FANUC<br />

DECKEL<br />

SEIBU/WALTER<br />

OPS INGERSOLL<br />

MAKINO<br />

08


Filter Elements for Special Applications<br />

Fast, flexible solutions –<br />

even for new applications<br />

Examples of solutions already successfully implemented for special applications:<br />

Filter elements for radiant heaters for livestock<br />

These filters provide intake air filtration for gas heaters.<br />

The filter elements are washable due to the use of polyester media.<br />

Maximum safety is guaranteed by the use of materials resistant<br />

to high temperatures.<br />

Filter elements for rainwater filtration<br />

Cyclone filters with patented support ribs ensure an efficiency of<br />

more than 95 %. Adhesion forces draw the fluid through the filter<br />

fabric to the clean water side.<br />

Filter elements for switch cabinet air conditioning<br />

<strong>Innovative</strong>, patented pleat filters permit a significant increase<br />

in air filtration performance, while complying with protection<br />

class IP55. The pleating also increases the service life, thus<br />

lengthening service intervals.<br />

We will be glad to find<br />

a solution for your<br />

application that meets<br />

your requirements.<br />

09


Quality is Evident in the Details<br />

Filter materials and processing<br />

at the highest level<br />

Reliable filtration with a high separation rate and long<br />

filter service life is provided by a large selection of BGIAapproved<br />

filter media, such as cellulose, synthetic fiber<br />

materials and glass fiber media.<br />

Additional options are also available to meet your<br />

requirements, including hydrophobic, oleophobic,<br />

flame-retardant, conductive, antistatic and nanofibre<br />

materials, as well as PTFE membranes.<br />

To complete the quality program, optimal pleat<br />

geometry is ensured by embossed distance holders<br />

or adhesive beads applied online, in addition to<br />

polyester band, expanded metal, perforated plate<br />

or net stabilization.<br />

All products are thoroughly tested<br />

at HENGST via extensive measurement<br />

and testing facilities.<br />

Embossed distance holders<br />

Adhesive beads<br />

Stabilizer bands Expanded metal stabilizer Perforated plate stabilizer Net stabilizer<br />

10


Impressive Quality<br />

A good foundation<br />

In addition to years of experience, state-of-the-art<br />

technology is also essential in order to achieve an<br />

optimal selection of filter media.<br />

For example, media characteristics in accordance with<br />

VDI 3926 are determined via long-term dust testing.<br />

An investigation under realistic conditions is carried<br />

out in four phases.<br />

Differential pressure and residual dust content values<br />

are recorded during the entire test. The test parameters<br />

can be adapted to the design and operating parameters<br />

of the filter system.<br />

Based on the test characteristics, the following<br />

values are determined:<br />

• Cleaning intensity<br />

• Dust cake formation<br />

• Average residual dust content<br />

• Degree of cleaning<br />

• Total test duration (characterizing the service life)<br />

By means of individual testing, the optimal filter medium<br />

for a particular application can be selected. The foundation<br />

is provided by cellulose, synthetic and glass fibers, which<br />

are combined and processed as required for the application.<br />

Service life is decisively improved by nanofiber technology<br />

Nanofibers combine exceptionally good cleanability with high air permeability. When they are used in conjunction with<br />

pneumatic cleaning systems, previously unattainable service lifetimes can be achieved.<br />

Differential pressure after cleaning<br />

72 mbar<br />

70 mbar<br />

68 mbar<br />

66 mbar<br />

64 mbar<br />

62 mbar<br />

60 mbar<br />

New condition 1 2 3<br />

Dust cycle<br />

with nanofibers<br />

<strong>Co</strong>mparative measurements<br />

Filter media with and without nanofibers<br />

without nanofibers<br />

4 5<br />

Filter medium<br />

without nanofibers<br />

Filter medium<br />

with nanofibers<br />

11


194 082 102<br />

<strong>Hengst</strong> <strong>GmbH</strong> & <strong>Co</strong>. <strong>KG</strong><br />

Nienkamp 55 - 85<br />

48147 Münster<br />

Germany<br />

Tel. + 49 251 20202 - 228<br />

Fax + 49 251 20202 - 170<br />

info@hengst.de<br />

www.hengst.de

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