Sen Fung
Sen Fung
Sen Fung
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100 International Drive Peachtree City, GA 30269 770.631.0002 tel metalforming-usa.com<br />
SEN FUNG
Page 4 VIPRO SF 400 L & CL Machine Profiles<br />
Page 5 VIPRO SF 400 L - Single Profile for Panels<br />
MetalForming is the North American leader in reviewed the portfolio of over 40 rollforming manufacturer and exporter of rollforming<br />
Page 6 &7 VIPRO SF 400 CL - Rafted Machine for Panels<br />
the development of innovative machinery companies around the world in an effort to find a machines in Taiwan with over 30 patents. With<br />
Page 8 VIPRO SF 800 DL - Double Layer Machine Profiles<br />
solutions for customers in the architectural sheet company that could offer amazing quality and more than 40 years of experience and strict<br />
Page 9 VIPRO SF 800 DL – Double Layer Machine for Panels<br />
metal and metal building industries. MetalForming excellent prices.<br />
quality control, their products meet European CE<br />
is not a manufacturer, but a machinery<br />
and International Standards. MetalForming<br />
Page 10 & 11 Vipro HD & Vipro HS – Heavy Duty & High Speed Rollforming Machines<br />
<strong>Sen</strong> <strong>Fung</strong> offered a widely diverse set of<br />
development specialist free to match the right<br />
features <strong>Sen</strong> <strong>Fung</strong> panel, purlin and tile machines,<br />
machinery from panel machines to purlins to<br />
Page 12 & 13 Decoilers and Coil Options<br />
manufacturer’s solution to the customer’s needs.<br />
as well as decoilers.<br />
specialized machines like ceiling bar machines,<br />
Page 14 & 15 Stacking Options<br />
The company uses industrial engineering<br />
automotive parts and tube mills. We believe <strong>Sen</strong> We could have introduced the <strong>Sen</strong> <strong>Fung</strong> line as it<br />
techniques to define customer needs, problems<br />
Page 16 Eclipse Production Management System<br />
<strong>Fung</strong> has more rollforming knowledge, more diverse was but we took a year to develop new models, new<br />
and opportunities. They then use these same<br />
experience and more knowledge of customer levels of strength and new levels of flexibility. The<br />
Page 17 Controls & Options<br />
techniques to review companies’ capabilities to<br />
requirements because they are a customer. They final product line is called the <strong>Sen</strong> <strong>Fung</strong> VIPRO line<br />
Page 18 Purlin Machine Profiles<br />
address these needs before selecting the best<br />
utilize more than 100 of their own machines in of Rollformers (Variable Professional Rollformers)<br />
solution from their network of manufacturers in<br />
Page 19 Vipro 460 L - Manual Purlin Machine<br />
their private label manufacturing business. No one — the best built, most flexible and affordable<br />
the US, Germany, Switzerland, Austria and Taiwan.<br />
in the North American market can claim this. solutions we could create.<br />
Page 20 Vipro SF 401 AL - Semi-Automatic Purlin Machine<br />
Based upon customers’ needs for solutions – lower<br />
2 <strong>Sen</strong> <strong>Fung</strong> was established in 1963 in Taipei, <strong>Sen</strong> <strong>Fung</strong> products are fully supported by 3<br />
Page 21 Vipro SF APL - Automatic Purlin Machine<br />
costs, better quality, better service and improved<br />
Taiwan, and is the pre-eminent manufacturer of MetalForming with a service team factory-trained<br />
Page 22 Stud Machine Profiles<br />
packaging – with regard to the in-plant<br />
rollforming machines in Asia. It is the leading on the systems in Taiwan. Together, <strong>Sen</strong> <strong>Fung</strong> and<br />
Page 23 Vipro SF 240 L & 240CL- Stud Machine<br />
rollforming sector, MetalForming launched a major<br />
development process in 2002. MetalForming<br />
MetalForming will exceed customer expectations.<br />
Page 24 Patented Tile Machine Profiles<br />
<strong>Sen</strong> <strong>Fung</strong> has an open source parts policy, which<br />
Page 25 Vipro SF 400 LN - Patented Tile Machine<br />
means they provide all owners with the internet<br />
addresses of their parts manufacturers to enable<br />
Page 26 Traditional Tile Machine Profiles<br />
customers to purchase direct without markups.<br />
Page 27 Vipro SF 400 LN - Traditional Tile Machine<br />
Page 28 Trim Rollforming Machine Profiles<br />
Page 29 Vipro SF 240L - Trim Rollforming Machine<br />
Page 30 Tube Mill Profiles<br />
Page 31 Tube Mill Machine<br />
Page 32 Custom Rollforming Machine Profiles<br />
Page 33 Vipro SF 401 LD - Custom Rollforming Machine<br />
Page 34 Door Frame Machine Profiles<br />
Page 35 Vipro SF 401 L - Door Frame Machine<br />
Page 36 T-Bar Machine
VIPRO SF 400 L & 400CL<br />
VIPRO SF 400 L - Single Profile for Panels<br />
Q<br />
4<br />
4-1 4-9<br />
4-2<br />
4-10<br />
4-3<br />
4-11<br />
Q<br />
The VIPRO SF 400 L by <strong>Sen</strong> <strong>Fung</strong> is the<br />
rollformer of choice among<br />
manufacturers producing panels such<br />
as the AG panel, PBR or corrugated panel.<br />
As a world leader in custom profile panel<br />
machinery, <strong>Sen</strong> <strong>Fung</strong> is known for its ability<br />
to create tooling for ever-changing and<br />
diverse panel profiles. No other machine<br />
demonstrates this talent better than the<br />
VIPRO SF 400 L. It is designed specifically to meet the demands of<br />
the North American marketplace with an exit shear that ensures<br />
perfectly square panels and a rotary front shear that allows for<br />
fast coil change out.<br />
5<br />
4-4<br />
4-12<br />
4-5<br />
4-13<br />
Less efficient rollformers use station-to-station drive chains or even<br />
long serpentine chains that need constant adjustment and are known for stretching, breaking and vibrating.<br />
The VIPRO models avoid those problems and enhances quality through a power-transmission system<br />
driven by high-precision worm gears – a state-of-the-art technology that not only produces more torque<br />
and power but ensures that the rollers turn at the same, constant speed to deliver scuff-free panels.<br />
4-6<br />
4-14<br />
4-7<br />
4-15<br />
4-8<br />
4-15<br />
Worm gear<br />
transmission<br />
system<br />
<strong>Sen</strong> <strong>Fung</strong> also employs massive, inverter drive AC power motors with 30 horsepower to give the VIPRO more<br />
power with more control and less upkeep - a vast improvement over hydraulic systems because it's faster,<br />
cleaner and requires no upkeep. The VIPRO also features Mitsubishi PLC's touch-screen control system for<br />
the creation of multiple batches and allows the operator to run the<br />
machine in fully automatic or manual mode. The interface is clean,<br />
simple and can store up to 60 batches.<br />
The machines are built utilizing Copra Design CAD software, finite<br />
element analysis and nested parts drawing technology. Each<br />
machine has a CAD package of technical drawings, and each part is<br />
numbered and referenced for easy ordering.
Rafted Machine for Panels VIPRO SF 400 CL – Rafted Machine for Panels<br />
Q<br />
The VIPRO SF 400 CL rafted rollforming machine<br />
is the solution for manufacturers who<br />
need future upgradeability and the<br />
ability to produce different<br />
types of corrugated roofing<br />
panels, wall panels or decking. This allows<br />
manufacturers who purchase the base unit and<br />
one set of tooling the ability to add more tooling in<br />
the future - this is the ultimate in expandability.<br />
Operators will never end up with an obsolete machine<br />
Precision cut spacers<br />
because the VIPRO SF 400 CL can always be upgraded to make<br />
new products.<br />
6<br />
The CL has a quick-change rafter that can be sized for specific<br />
lifting capacity or style. Rafters can be made with as few as four<br />
stantions of tooling (for lifting with small forklifts) or as many as 14<br />
stantions (for lifting with overhead cranes).<br />
7<br />
By far, the CL is the most affordable rafted rollforming machine in the<br />
North American market today. Once the mainframe is equipped, the<br />
operator can manufacture high-quality products quickly and<br />
effectively. And, because it is high-speed and maintenance-free, it<br />
reduces labor costs. Total changeover time with in-feed adjustment is<br />
about 30 minutes depending upon the specific tooling.<br />
The CL offers the same quality as the VIPRO SF 400 L with frequency<br />
inverter motors, chromed tooling, casted stantions for long life, and a<br />
massive steel frame.<br />
Massive exit shearing Rafters can easily be moved in or out Wormgears ensure constant power
Double Layer Machine for Panels<br />
VIPRO SF 800 DL – Double Layer Machine for Panels<br />
Y<br />
8<br />
8-1<br />
8-8<br />
8-2<br />
8-3<br />
8-4<br />
8-9<br />
8-5<br />
8-10<br />
8-6<br />
8-11<br />
Y<br />
The VIPRO SF 800 DL is a double-layer rollformer that can be outfitted to<br />
rollform two profiles and can changeover from one profile to the other<br />
with the push of a button. The ingenious design raises and lowers the<br />
entire machine, so there is no need for complicated conveyors and<br />
stackers.<br />
The DL has six precision<br />
spindle ball screws that<br />
move the entire machine<br />
up and down, eliminating<br />
material stress, expensive<br />
double-high stackers and multi-level infeed<br />
systems. The DL has a smaller footprint<br />
than most machines on the market<br />
and on average uses 15 percent more roller<br />
sets than competitors, which translates<br />
into longer-lasting tooling.<br />
The most attractive element of this<br />
machine can be found in the quality of<br />
panels it produces. Panels from the VIPRO SF<br />
800 DL are superior to those of most machines on<br />
the market for one key reason: The VIPRO uses more<br />
roll stations, which means less bending per station and<br />
less induced stress.<br />
9<br />
8-7 8-12<br />
The DL offers the same quality as the VIPRO SF 400 L with<br />
precise PLC controls, frequency inverter motors, chromed tooling,<br />
casted stantions for long life and a massive steel frame.<br />
The VIPRO DL goes to another level with its optional equipment<br />
potential and can be outfitted with integrated slitting so the operator<br />
gets multiple machines in one: a flying shear, stacking units or side<br />
discharge unloading equipment.
Heavy Duty & High Speed Machines<br />
Vipro HD & Vipro HS - Heavy Duty & High Speed Rollforming Machines<br />
Because <strong>Sen</strong> <strong>Fung</strong> has produced over 2,000 machines in 45 years, they<br />
have a deep understanding of the need to be flexible which is clearly<br />
evident in the company's product offering.<br />
Heavy Duty Decking Machines<br />
<strong>Sen</strong> <strong>Fung</strong> manufactures heavy duty machines for the production of<br />
decking and flooring material all the way down to 16 ga. Options for this<br />
type of machine include flying shears, stacking and embossing at high<br />
speeds.<br />
Y<br />
Front shearing<br />
Tooling is the best quality in the industry<br />
10 11<br />
Hydraulics are protected<br />
inside the frame<br />
Strong in-feed mechanism ensures straight panels<br />
High Speed<br />
Machines<br />
<strong>Sen</strong> <strong>Fung</strong> produces all L,<br />
CL and DL versions in a high<br />
speed version reaching speeds of<br />
up to 180 fpm. This type of machinery is<br />
for manufacturers who demand the maximum<br />
in throughput and want to pay 30 percent less<br />
than most other machines on the market. <strong>Sen</strong><br />
<strong>Fung</strong> holds patents for high speed flying shears<br />
and utilizes world-class LSK linear guide-ways in<br />
conjunction with a 1.75 inch precision ball screw to<br />
reach speeds of up to 180 fpm. <strong>Sen</strong> <strong>Fung</strong> also has patented technology<br />
that integrates the flying shear into the actual stacking mechanism.
Decoilers & Coil Options<br />
Decoilers & Coil Options<br />
<strong>Sen</strong> <strong>Fung</strong> offers the most economical, high quality decoilers in the North<br />
American market. The decoilers are cantilevered and can be used with<br />
any system, from portable rollformers to slitters to competitive<br />
rollformers.<br />
The <strong>Sen</strong> <strong>Fung</strong> UC4C decoiler is a hydraulic, cantilevered decoiler with<br />
a capacity of 22,500 lbs. It has an outside diameter of 48", an inside<br />
diameter of 18.8 to 20.5", and is powered by a five-horsepower<br />
hydraulic motor. It features hydraulic automatic expansion to tighten<br />
the coil, and the decoiler is controlled by the machine PLC and<br />
electro-mechanical sensor.<br />
The <strong>Sen</strong> <strong>Fung</strong> UC3C decoiler is a hydraulic, cantilevered decoiler with<br />
12 a capacity of 16,500 pounds and a five-horsepower hydraulic motor.<br />
13<br />
UC2 offers double<br />
sided loading<br />
The <strong>Sen</strong> <strong>Fung</strong> UC3B is a hydraulic, cantilevered decoiler with a<br />
capacity of 11,000 lbs. and a three-horsepower hydraulic motor. Both<br />
have an outside diameter of 48", an inside diameter of 18.8 to 20.5",<br />
UC4 11,000 lb. decoiler and coil cart<br />
and a coil width of 48.03". They feature hydraulic automatic expansion<br />
to tighten the coil, and the decoiler is controlled by electromechanical<br />
sensor. Hydraulic coil carts are available for both machines.<br />
The <strong>Sen</strong> <strong>Fung</strong> UC2C decoiler is a dual-head, non-powered decoiler<br />
with a capacity of 7,260 lbs. on both sides, an outside diameter of 48",<br />
an inside diameter of 18.8 to 20.5", and coil width of 24". It features<br />
manual expansion to tighten the coil.<br />
The <strong>Sen</strong> <strong>Fung</strong> UC1C decoiler offers the same features as the UC2C but<br />
is one-sided, rather than two-sided - a perfect choice for customers<br />
who want to move up from a two-sided decoiler to one that can be<br />
loaded much more quickly.<br />
UC 1 Decoilers are available in<br />
2,000, 4,400 and 6,600 lbs.<br />
Material flow is controlled by optical sensors<br />
Decoiler with electronic<br />
loop control & coil cart<br />
Each decoiler can be outfitted with a coil cart for ease of loading and<br />
coil safety. <strong>Sen</strong> <strong>Fung</strong> produces coil carts in 11,000 lb., 16,500 lb. and<br />
22,000 lb. versions.<br />
p<br />
Coil carts are available<br />
in 11,000, 16,500, and<br />
22,000 lbs.
14<br />
Stacking Options<br />
Single sided stacker<br />
Stacking Options<br />
<strong>Sen</strong> <strong>Fung</strong> is one of the most innovative rollforming machinery<br />
manufacturers in the world and they have brought their innovative<br />
thinking to bear on the packaging side of the business. Stacking<br />
or handling to ensure scratch-free panels is one of the most labor<br />
intensive and hence costliest<br />
parts of panel<br />
production. Most<br />
manufacturers<br />
accomplish this with a<br />
table and one or two men<br />
carrying the end of the panel to avoid<br />
scratching. With the stacking unit,<br />
personnel are freed up to focus on<br />
quality assurance and coil staging rather<br />
than carrying the end of a panel - a huge cost saver.<br />
<strong>Sen</strong> <strong>Fung</strong> offers two stacking solutions. The SS Stacker is a<br />
patented one-side stacking unit that can be purchased in 20<br />
or 40-foot lengths. Its low cost and effectiveness makes it<br />
the choice of most panel manufactures. The DS Stacker is a<br />
bombay style stacker that can stack for machines reaching<br />
speeds of up to 180 fpm. This stacker can be combined with a<br />
side-discharge unit for the easy unloading and wrapping of<br />
panels. The side-discharge unit can move panels to the side<br />
and away from the line of production so that banding and<br />
wrapping can take place while the machine is running.<br />
T<br />
15
The Eclipse Production Management System<br />
Controls & Options<br />
The Eclipse Production Management System is Base Module<br />
The AMS XL200 Series Controller proportional to the amount of material moved. The controller counts these<br />
the platform software that links the production Included in the Eclipse base module is a two-way communications package,<br />
is capable of controlling up to pulses to determine how much material has moved. When the material reaches<br />
scheduling office to the shop floor. It works between the shop floor and production scheduling office. The base module also<br />
sixteen machine outputs on a point where a punch is needed, the controller cycles a punch press. When the<br />
seamlessly with the AMS XL 200 control. includes order entry and downloading to each machine, as well as, real-time<br />
either stationary or flying die material past the cutoff press is equal to the length programmed, the<br />
Downloading orders, uploading production data and real time machine status information.<br />
applications. The control is controller cycles the shear press.<br />
monitoring are automatically managed by Eclipse. Company-wide production<br />
incredibly accurate with stop<br />
Schedule Orders<br />
The XL200 Series Controller is capable of:<br />
information is gathered from the production line and assembled into detailed<br />
to cut applications or flying<br />
Included in the Base Module of the Eclipse system is a Schedule Orders feature.<br />
• Non-Stop presses, Feed-to-Stop presses or both<br />
reports. These reports are information-based tools to make better-informed<br />
shear applications. The result<br />
This feature allows you to schedule orders on an automated basis, reducing any<br />
• Controlling 16 presses<br />
decisions about process improvements and buying decisions.<br />
is substantially increased<br />
chance of order errors. Functions include:<br />
Download Orders<br />
production. Eliminate much of • Controlling up to 100+ gags<br />
• Assigning orders to machines based on product type<br />
the down-time experienced by • Controlling flying presses with multiple gags<br />
Eclipse downloads orders directly from production scheduling to the machines<br />
on the shop floor. This eliminates operator programming and avoids costly • Creating sequence for automatic download when machines run low on work<br />
other length controllers with • Counting Holes or Notches for Cutoff or punching operations<br />
16 17<br />
errors. With a reduction in errors, production capacity can be increased by as • Scheduling orders for download by a date and time<br />
• Rotary Press Control<br />
much as 40%.<br />
• Placing/recalling orders from machines immediately<br />
• Multiple X-Y Axis Punching & Machine Setup<br />
Upload Production Data<br />
• Printing order details<br />
• Controlling a Die Boost via +/- 10V Analog output proportional to line speed<br />
Eclipse uploads information directly from the shop floor. Every inch of material<br />
run through each machine is recorded. This feature allows Eclipse to track run<br />
vs. idle time and reasons for every delay.<br />
Real Time Status<br />
Eclipse monitors every machine on the network. This allows you to track orders<br />
while in progress. This gives you the ability to see problems as they happen and<br />
allows you to make faster decisions with less downtime.<br />
System Compatibility<br />
Eclipse integrates easily into your system under Windows 9x, Windows NT,<br />
Windows 2000 or higher, and also links with your EPR/MRP system. Eclipse<br />
links your production scheduling office to 30 or more XL200 Series<br />
machine controllers.<br />
• Displaying orders for specific machines or all machines<br />
• Selecting sets of orders using filter criteria<br />
Reports<br />
The Base Module creates several reports for better records and vital<br />
information. These reports include:<br />
• Orders and cut-list<br />
• Order summary list<br />
• Schedule details<br />
• Order Sequence<br />
• Orders summary<br />
• Schedule details<br />
• Communications Log<br />
the XL200 Series Controller's ability to program orders while the machine is<br />
running. When the XL200 Series Controller is used with Eclipse Production<br />
Management Software, orders can be scheduled and downloaded to the shop<br />
floor, production monitored, and accurate time and material reports<br />
generated. Expert installation and operator training are available. And the<br />
control is made and serviced right here in America.<br />
The XL200 Series Controller is capable of integrating with several labor<br />
saving products:<br />
• Bundle Ticket Printer<br />
• Ink Jet Printing System<br />
• Label Applicator Printer<br />
• Bar Code Scanner<br />
The XL200 Series Controller is an electronic length controller that is part of an<br />
Open Loop control system. A wheel with a known circumference is attached to<br />
a material encoder and rides on the material. As the material moves through the<br />
machine, the wheel rotates and the encoder generates electric pulses<br />
• Controlling the Mill Speed via +/- 10V Analog output proportional to part<br />
length<br />
• Controlling machine speed in Single Speed or Two Speed operation<br />
• Controlling two presses in an alternating mode<br />
• Controlling a line in Open Loop and Closed Loop configurations from<br />
a single controller<br />
• Integrating with the QC100L Autocalibration & Length Measurement System<br />
<strong>Sen</strong> <strong>Fung</strong> has a strategic relationship with Seyi, one of the largest punching and<br />
pressing companies in the world. They have produced hundreds of machines with<br />
very complicated punch patterns. They have the capacity to make the LGSI<br />
punching patterns is three forms of punching to meet the budget needs
Purlin Machines<br />
Vipro SF 460 L — Manual Purlin Machine<br />
B<br />
18<br />
18-1<br />
18-4<br />
18-5<br />
B<br />
The SF 460 L is the original <strong>Sen</strong> <strong>Fung</strong> purlin rollforming machine. It can<br />
run both Cee’s and Zee’s and can be changed over by manually<br />
repositioning the precision-cut spacer collars. The standard machine,<br />
without any modifications can produce 4, 5, 6, 8 and 10-inch wide<br />
purlins from 16ga. to 11ga.<br />
The web and flange dimensions on the part can be changed by adding or<br />
removing spacers. To go from Cee to Zee, the operator<br />
simply removes the stanchion on one side and<br />
switches the tooling from top to bottom<br />
in just 45 minutes.<br />
This is the best solution for economical<br />
purlin rollforming and a great machine<br />
for the customer who makes large runs. The adjustable<br />
in-feed mechanism allows for the rollforming of uneven<br />
LGSI Cee’s and Zee’s.<br />
19<br />
The machine boasts one of the industry’s best and most<br />
massive straightening fixtures, which delivers straighter parts<br />
than most machines on the market. It also can be outfitted with<br />
leveling, punching, large-entry conveyors and stacking/catch<br />
frames.<br />
18-2<br />
18-6<br />
The 460 L can be outfitted to produce framing parts, racking parts and<br />
storage parts and can be designed as a rafted machine to meet<br />
customer needs.<br />
18-3<br />
18-7
Vipro SF 401 AL — Semi Automatic Purlin Machine<br />
Vipro SF APL — Automatic Purlin Machine<br />
B<br />
20<br />
The SF 401 AL is the latest machine developed by <strong>Sen</strong> <strong>Fung</strong> with more<br />
than 11 pending patents. As the perfect machine for customers<br />
entering the lucrative purlin market, the SF 401AL can form 12-, 14- and<br />
16-gauge Cee's and Zee’s with extremely fast changeover and minimum<br />
down time. With automatic width adjustment, the machine is designed<br />
so that only a small number of tooling parts rotate 180 degrees which<br />
reduces the number of adjustments needed. The width can be<br />
controlled by the PLC controlled induction motors that position<br />
precision ground ball screws.<br />
<strong>Sen</strong> <strong>Fung</strong> has a strategic relationship with Seyi, one of the largest<br />
punching and pressing companies in the world. They have produced<br />
hundreds of machines with very complicated punch patterns and have<br />
the capacity to make the LGSI punching patterns in three punching<br />
forms to meet myriad budget needs.<br />
The <strong>Sen</strong> <strong>Fung</strong> APL is a fully automatic Cee's and Zee's Purlin machine that<br />
takes just two minutes to change width, material thickness, punch<br />
pattern and profile. The machine is bigger and stronger than other<br />
machines on the market and is less expensive than comparable<br />
products. It can produce 18 ga. to 10 ga. Cee's and Zee's from 4" to 12"<br />
with almost no downtime for changeover.<br />
The machine utilizes more roll<br />
stations (30 to be exact) than other<br />
machines on the market and also uses<br />
more of a footprint. This enables the<br />
machine to change material thickness and<br />
the shapes and sizes of web flanges and lips<br />
with the push of a button. On one side of the<br />
machine, the entire forming heads rotate 180 degrees.<br />
Unlike some machines on the market that rotate in the<br />
vertical plane, each APL station rotates in a horizontal<br />
plane.<br />
21<br />
The machine includes seven roll leveling (not a five<br />
station coil set straightener), a mechanical press that is<br />
sized to specific needs (110 tons is appropriate for the most<br />
complicated patterns in 10 ga.) and a part straightener that is bigger<br />
and stronger than anything currently on the market.
Stud Machine<br />
u<br />
Vipro SF 240 L & SF 240 CL – Stud Machine<br />
The SF 240 machine for manufacturing studs is the perfect machine for<br />
manufacturers stepping up from a small mobile stud machine or for<br />
those who want to begin manufacturing their own studs. <strong>Sen</strong> <strong>Fung</strong><br />
produces its stud machine in two levels:<br />
1.) A stop-to-cut machine at 80 fpm designed for customers who need<br />
a low-entry cost to making studs.<br />
2.) A 180-foot-per-minute machine with a flying shear and flying<br />
punching. <strong>Sen</strong> <strong>Fung</strong> will customize machines at all levels in between.<br />
The machine can be bought as a stand-alone model that makes one<br />
profile (SF 240 L) or as a rafted machine (SF 240 CL) that allows<br />
22<br />
22-1<br />
operators to run Cee's, Zee's, base angle, U channel or hat channel.<br />
As a standard, the machine can knurl the flanges that receive screws.<br />
23<br />
The machine includes computer-controlled punching that will punch at<br />
the appropriate position for the alignment of plumbing or electrical<br />
pass through. Options include stackers, wrappers and a conveyor for<br />
maximizing throughput.<br />
22-2<br />
u<br />
22-3
Patented Tile Machine<br />
24-1<br />
Vipro SF 400 LN Patented Tile Machine<br />
The <strong>Sen</strong> <strong>Fung</strong> SF 400 LN Patented Roof Tile machine is the leading tile<br />
producing rollformer in the world. <strong>Sen</strong> <strong>Fung</strong> holds patents in more than<br />
30 countries around the world for this hybrid<br />
rollforming and folding machine. It produces a<br />
profile that has an adjustable depth and an<br />
adjustable reveal that gives panels the true<br />
appearance of clay tiles.<br />
y<br />
24-5<br />
24<br />
25<br />
24-2<br />
24-3<br />
24-6<br />
24-4<br />
24-7<br />
This machine can produce through-fastened panels in steel<br />
and is capable of forming two different roof tiles with the same<br />
mold, creating a perfect, scrape-free finish. The machine design allows<br />
for the production of traditional tile panels and fastened tile panels.<br />
The step width and depth can be varied via the touch screen control.
Vipro SF 400 LN Traditional Tile Machine<br />
Vipro SF 400 LN Traditional Tile Machine<br />
The <strong>Sen</strong> <strong>Fung</strong> SF 400 LN Traditional Roof Tile machine is the leading<br />
tile-producing rollformer in the world. The traditional tile machine can<br />
be purchased from a myriad of existing profiles or a profile can be custom<br />
designed to meet your needs. Tile panels are through fastened and<br />
can be applied over shingled substrates. The machine can produce a<br />
wide coverage panel as well as a tiled panel by simply turning the press<br />
unit off. This gives the customer flexibility in what panel can be put on<br />
a structure.<br />
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Trim Rollforming Machine<br />
Vipro SF 240 L — Trim Rollforming Machine<br />
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The <strong>Sen</strong> <strong>Fung</strong> SF 240 L & CL & SF 400 L & CL machines are the perfect<br />
solution for the production of sheet metal trim. Each machine is<br />
custom designed and engineered to meet the customer's design<br />
specifications. The machines can be outfitted with a flying shear and<br />
conveyors for higher speed production. Unlike most trim rollforming<br />
machines on the market, the machine produces one profile but can do<br />
so in three gauges. Many machines on the market can't vary the gauge<br />
and make a quality product.<br />
With the CL version, the customer can select many profiles to go on one<br />
machine and add more profiles in the future.<br />
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Tube Mill Machine<br />
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Tube Mill Machine<br />
<strong>Sen</strong> <strong>Fung</strong> produces more than 12 different tube and pipe mills. The machines<br />
can be segmented into two categories: carbon steel systems (the model SF<br />
240 K series) and stainless steel systems (the model SF 240 A series).<br />
The machines generally are composed of a forming section, welding unit,<br />
cooling section (tank), cleaning unit, final rollforming section and finally an<br />
exit sawing unit.<br />
The machine is capable of reaching speeds of 300 feet per minute depending<br />
upon the models and thickness. Generally speed decreases as the<br />
thickness of the steel increases.<br />
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Custom Rollforming Machine<br />
Vipro SF 401 LD — Custom Rollforming Machine<br />
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<strong>Sen</strong> <strong>Fung</strong> is one of the premier custom rollform manufacturers in the<br />
world. The company utilizes state-of-the-art engineering technology<br />
such as Copra design software and finite element analysis to achieve<br />
outstanding results.<br />
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About 60<br />
percent of the<br />
machine solutions<br />
engineered each year are<br />
custom applications, created<br />
for the furniture, window, and automotive<br />
industries.<br />
The machine pictured on this page was designed<br />
to produce two racking component parts on one<br />
machine base thereby saving the customer space, setup<br />
time, and money.<br />
It features advanced technology for which <strong>Sen</strong> <strong>Fung</strong> is known, including<br />
flying shearing, THK guideways, conveyors exit assembly, worm gear drive<br />
systems and a quick change power transmission system.
Door Frame Machine<br />
SF 401 L - Door Frame Machine<br />
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The SF 401 L is one of the most advanced machines in the world enabling<br />
the operator to produce door frames to within .04" tolerance.<br />
The machine notches, feeds, cuts-to-length and swages for hinges and<br />
locks. The control allows the<br />
operator to mirror the punching<br />
pattern to deliver a door<br />
frame that slides together<br />
and can be locked quickly<br />
with integrated clips.<br />
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This fully automatic Door Frame<br />
Rollformer features a servo drive<br />
system and an advanced computer<br />
control system which enables hole punching,<br />
angle punching and rollforming all in one<br />
production line. There is also a spot-welding<br />
feature with each corner pre-cut to a 45 degree angle<br />
for an accurate fit.<br />
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T-Bar Machine<br />
As those in the industry know, a ceiling T-Bar machine is not one<br />
machine but three: a Main T-Bar Machine; a Cross T-Bar Machine; and an<br />
Angle Rollformer.<br />
Vipro SF 240 CL – T-Bar with In Line Punching<br />
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The Main T forming machine uses 20 HP inverter motors, producing a line<br />
speed of 130 feet per minute. The machine utilizes hydraulic notching,<br />
punching (up to 16 stations) and cutting and it is capable of achieving<br />
extreme accuracies without secondary trimming.<br />
The Cross T forming machine uses a 10 HP inverter motor to reach a line<br />
speed of 130 feet per minute with flying shearing.
Also exclusively from MetalForming<br />
folding shearing coil processing Curving portable Rollforming Factory Rollforming Tools Accessories Service training<br />
For more information please call 770.631.0002, and visit metalforming-usa.com.