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PushFast Brochure - Plastic Systems

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Jointing Procedure<br />

It is important to remember that the performance of the Push-Fast joint is dependant on the efficiency of the seal between<br />

the elastromeric sealing ring, the pipe and the socket. Damage to the pipe or fitting or the presence of dirt or grit will<br />

adversely affect the performance of the joint.<br />

Factory fitted protective packaging should be left in position until the components are ready for use.<br />

1<br />

Remove protectors from spigots and sockets and inspect for damage, paying particular attention to any scoring of the<br />

spigot. Scored spigots must be cut back to an undamaged section.<br />

Pipe Insertion Depth<br />

Pipe Size Insertion Depth<br />

(mm)<br />

(mm)<br />

90 155<br />

110 130<br />

125 145<br />

160 195<br />

180 200<br />

225 230<br />

250 250<br />

7<br />

Apply the DuraFuse Push-Fast lubricant, spray or gel to the spigot, grip ring and the elastromeric<br />

sealing ring in the socket. Typical usage of lubricant is as follows:<br />

2<br />

Push-Fast pipes are supplied with a factory machine chamfer. Any site cut pipes should be cut square and similarly<br />

chamfered. The quality of the chamfer is important to ensure the seal performs optimally.<br />

Pipe Size<br />

Number of Joints<br />

(mm) per 400g Spray/ 500g Gel<br />

90 100<br />

110 80<br />

125 60<br />

160 30<br />

180 30<br />

225 25<br />

250 20<br />

3<br />

4<br />

5<br />

6<br />

Inspect the elastromeric sealing ring and the respective locating grooves for any damage and replace if necessary.<br />

If dirt or grit is present, the seal must be removed and the seal groove and socket thoroughly cleaned of all foreign<br />

matter before replacing the seal.<br />

Inspect the grip ring as above and remove any foreign particles without removing the grip ring from the socket groove.<br />

Once all components are clean, it is important to ensure they remain clean by replacing protectors or plastic bags over<br />

the ends unless jointing is to be carried out immediately.<br />

The spigot ends of any site cut pipes should be marked with the insertion depth, using a suitable pipe marker:<br />

8<br />

Excessive use of lubricant on the joint may prevent the joint from locking correctly, particularly if<br />

the lubricant is highly viscous in texture. We supply a recommended silicon lubricant and gel<br />

suited for this application.<br />

Align the pipe and fitting and enter the spigot into the mouth of the socket. Apply sufficient force<br />

to the end of the pipe/fitting remote from the joint so that the spigot enters the socket up to the<br />

marked insertion depth. Smaller sized pipe and fittings should be entered using hand-applied force,<br />

where assistance of a crowbar and a wooden block may be necessary for larger sizes.

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