Image brochure - Heinrich Georg GmbH Maschinenfabrik

transformer division
Convincing with outstanding solutions:
Leading technology for transformer production.

‘With a passion for technology we at Georg have
been developing inspirational solutions for generations
which is being driven by both our success and
our customer confidence.’
Mark Georg
CEO & Chairman of the Board

That is GEORG.
‘future-driven knowledge’ – GEORG
welcomes you where the future starts.
Our Company history from its birth to date is a signpost for a strong future.
Founded in 1948 as a visionary one-man business, Georg today is a successful
family-owned company and a global player. We link the experiences
of several generations to meet the technical challenges and to create new
market impulses.
This attitude finds its expression also in the faithful, cooperative relationship
with our customers and suppliers who are an essential part of our culture.
For them we use our specific knowledge and skills in order to develop progressive
solutions, thus producing superior technical results. That is the
Georg Way.
What we have in common is our belief in entrepreneurial sustainability. Our
employees with their passion for technology, as well as our common responsibility
for what shall be preserved, are always in the focus of all our actions.

machine tool division
In close cooperation with our customers we develop and
produce extraordinary tooling machines that perfectly
fit any requirement. Creativity and superior knowledge
lead to innovative and technically leading turnkey solutions
for maximum long-term manufacturing results.
finishing lines division
Our finishing lines have been designed for sustainable
efficiency: with extremely short set-up times, easy
operation with minimum personnel and perfect, processcontrolled
operations. Using our leading technological
solutions we ensure our customers success in the future.
manufacturing division
Use our know-how and the range of mechanical machining
that we offer in the areas of turning, drilling and milling.
With our services, you will benefit from the many possibilities
we offer with reliable GEORG quality in regard to your
extended workbench.

transformer division
With proactive strong partnerships, using our expandable
modular machine concepts we design state of the art
process lines and equipment for transformer production.
We are the world market leader because our customers
rely on our technology.
The company divisions –
grown by experience
With the development of pioneering technologies we not only rely on years of
experience, but inspiration to improve our processes by exploring new directions
in different fields to deliver creative solutions.

‘Demanding partners are as important as
innovative technology. That is why our customers
have confidence in us – and we in them.’
Bernd Peter Schmidt
Managing Director transformer division

GEORG
transformer lines
Reliable solutions
Proven in transformer plants and service centers all over the world GEORG transformer lamination cutting lines are known for
their reliability, accuracy and productivity. We develop machines fitting to the individual customer’s needs, with fixed shears
or swing shear configuration, whether with simpler stacking systems or fully automatic E-stackers.
Our experience in transformer production lines also leads us to develop perfect slitting lines for grain oriented electrical steel.
With our wide range of core assembly tables, we supply production equipment from coil to finished core.
Georg does not focus only on core production. Corrugated fin wall production lines for distribution transformer tank production
and robot systems for tank welding are leading solutions in tank manufacturing.

Our customers
Georg serves a wide range of customers
Small and medium size companies
These customers need a reliable partner, which supports them
during the complete life time cycle of their machine. Many of
these companies – family owned, such as the Georg company
– successfully operate Georg machines for more than 30 years.
The partnership between these customers and Georg is often
more than a supplier-customer-relation. With our reliable standardised
ecoline range, we offer affordable solutions in core cutting
even for very small transformer manufacturers.

Multinational corporations
On the other hand, many of our customers are big multinational corporations.
The various needs of their individual plants all around the world are discussed
and lead to new technically superior solutions by working in close cooperation.
Innovative technology and strong partnerships are necessary for being prepared
for the future – and this is exactly what we stand for.

Strong arguments
GEORG. This means passion for technology
but as well:
> Georg production lines for the transformer industry ‘Made in Germany’
from the mechanical to the electrical system – for decades.
> Facing the future with our independent research & development department:
for superior solutions for your benefit.
> World-wide availability: on site with GEORG specialists from our national
and international subsidiaries and agencies, by remote-access or via our
Service-Hotline.
> Training to learn all about your GEORG machine in our customer centre
> Modernization of your existing lines with up to date GEORG components
or control systems.
That’s what characterizes our lines:
GEORG production lines are an answer for high productivity
and efficiency of the production process:
> > Superior production speeds
> > Short set-up times
> > High degree of automation
> > First quality line components
> > High line availability
> > Long lifetime
> > Low maintenance costs
> > Low energy costs

Product range
Slitting lines TBA lines Stacking tables

Corrugated fin wall
production lines
Special core
production lines
Individual solutions

GEORG precisionslit
Slitting lines
The most essential parameters
> Coil weights of 6 or up to 12 tonnes
> Strip widths up to 1,250 mm
> Thickness ranges between 0.20 and
0.65 mm or up to 1.0 mm
> Special machine configurations for
0.18 mm minimum strip thickness
> Strip material speeds of 140 m/min
or up to 200 m/min
> Low burr slitting process
> Low camber slitting process
Accurate wound coils on recoiler mandrel
Slitting shear

Advantages for your production plant
> High level of cutting accuracy by means of high precision shear
> Low burr and low camber slitting process due to optimized shear design
> Convenient strip infeeding with movable tension unit
> By various pneumatic systems the tension can be adjusted individually
resulting in high winding accuracy.
Slitting line with movable tension unit
GEORG precisionslit 1200 slitting line

GEORG precisioncut
TBA core lamination cutting lines
Sizes from TBA300 up to TBA1200
> > Fixed shear lines
> > Swing shear lines
> > Hole punch units
> > V-notch units
> > Slot punch units
> > Tip cutting shears
> > Various decoiler solutions
Notching part
Stacker systems
> > Roof stacker
> > Two level pneumatic stop stacker
> > Two level servo belt stacker
> > In line bridge type stacker
> > Fully automatic E stacker
Swing Shear at GEORG precisioncut TBA1200 S

The most essential parameters
> > Depending on machine type for strip widths up to 1,250 mm
> > Depending on machine for sheet lengths up to 6,000 mm
> > Output up to 190 sheets per minute
Advantages for your production plant
> > High output / throughput by minimising tool times
and high production speeds
> > Exact sheet lengths and low burr cutting
> > Expensive scrap minimised
> > Electric operated shears and notches minimize
maintenance work
> > Wide range of stacking systems
> > Highest reliability in core production
GEORG precisioncut TBA400 ecoline
STA/B stacker for accurate logs
E-stacker at GEORG precisioncut TBA600

GEORG precisionstack
Core stacking tables
Hydraulic core tilting with GEORG precisionstack 3 H with 3 ton capacity
GEORG precisionstack 25 H with 25 ton capacity and pre-stack
storage racks
Yoke lamination insertion in finished leg logs

Hydraulic core upending with GEORG precisionstack 40 H, with 40 tons capacity
Core upending with 200 ton table GEORG precisionstack 200 C
The most essential parameters
> For layer by layer stacking
or for
> Insertion of lower yoke sheets in prestacked leg logs
> For hydraulic or for crane erection
> From 1 ton capacity up to 260 tons and greater capacity
> With stacking pins or side stops or corner stops
> Can be equipped with pre-stack storage racks and scaffoldings
> Can be equipped with additional pressing and strapping units
Stacking at 200 ton table GEORG precisionstack 200 C

GEORG ultracorrugation
Tank wall production lines
With the GEORG ultracorrugation tank wall production lines we
offer sophisticated equipment for the production of fin walls
for distribution transformer tanks. The main part is the robust
finfolding machine, that creates the fin walls. The sturdiness
and the design contribute to producing quality fin walls within
close tolerances. The seam welding unit with CMT cold metal
transfer welding technology welds the front seams of the fins.
Double head decoiler
Optional units:
> > Quick tool changing systems
> > Semi-automatic leveling and insertion system for
reinforcement rods
> > Embossment spot welding machines
> > Reinforcement strip spot welding machines
> > Edge bending units
> > Clamping manipulators for assembly and welding
of the fin walls
> > GEORG robotweld systems
Finfolding machine of GEORG ultracorrugation 1600

Embossment spot welding machine at GEORG ultracorrugation 1600
GEORG robotweld 3-1500
Seam welding machine at GEORG ultracorrugation 1600 with insertion system for reinforcement rods

Special core production lines
GEORG precisioncut 260 amorph

In addition to our classic precisioncut core cutting lines for step lap stacked transformer
cores, GEORG has developed advanced core cutting machines for other core designs.
The precisioncut 260 amorph is our solution for cutting laminations for amorphous cores.
With speeds of 150 m/min the machine outperforms all other solutions on the world market.
The precisioncut 500 reactor is used to cut and stack laminations for toroidal rector cores.
It can be equipped with robot systems and large storage carrousels.
With our precisioncut 300 wound we are offering a high speed production line for distributed
gap wound cores. Its eccentric shear is a sophisticated solution for high volume production
cutting without stopping.
Toroidal reactor core
GEORG precisioncut 500 reactor
GEORG precisioncut 300 wound

Individual solutions
Georg is your partner also regarding special
machines for transformer production, such as
> > Coil tilting units,
> > Pressing and strapping units for transformer
core legs,
> > Vertical strapping units,
> > Storage platforms for laminations,
> > Assembly platforms for assembly of active
part of transformers,
> > Radiator production equipment.
Please contact us with your specific needs.
With our team of experienced engineers we
are happy to develop solutions for you.
GEORG powerstrap pressing and strapping unit in combination with 50 ton precisionstack core stacking table

Control Systems
Our experts design control systems for various machines
and our engineers develop individual software solutions.
Integrated internet or modem allow us to support our customers
all over the world online.
Depending on the customer’s needs our controls can be
equipped with various additional features for collecting
production data, data transfer and optimization.
Coil tilting unit for 60 ton coils
Together with the sturdy long lasting mechanical design
of our machines and with control upgrades performed by
GEORG, our customers keep the machines up to date while
facing the quickly moving progress in control technology.

Partnership –
Confidence in employees,
customers and suppliers

Thinking together
Leading technology is based on training
service and extended vocational education
We not only want to have satisfied customers but we also want to inspire with our performance.
This is only possible if people work together very closely and in a spirit of trust at all levels.
We are living this all the way from planning, up to the practical implementation and service –
with employees, customers and suppliers.
GEORG does not only inspire with new machines and lines. We are also a competent partner for
modifications and replacement of existing machines. We individually attend to our customers in
our in house training centre. Our specialists provide training courses on our machines and offer
instructions for their use and maintenance. In addition, Georg offers personalized, direct and
comprehensive assistance worldwide.
All this is only possible with highly motivated and qualified specialists. The constant vocational
training and education of our employees in our in house academy is the basis for a common
future. That is the reason why we permanently meet our requirements: GEORG – mit uns technisch
überlegen.

Create future
Research and development –
mit uns technisch überlegen
Companies need innovations. They are the power for technical progress. GEORG has a
passion for technology which is combined with experience, knowledge and creativity.
Equipped with these good tools, GEORG does state-of-the-art research. We always listen
to the customer, develop and place extraordinary goods on the market. Only the one who
is in contact with customers and suppliers can optimize and improve its own processes,
create value and design more efficient line concepts. Sometimes customers and their
challenges have to be solved but also the pioneering spirit of our own engineers takes us
further or even both together. This leads to technical solutions which bring our customers
forward and puts them in the position to be technically and economically superior.

impassionate
creativity
knowledge
visionary
culture
confidence
future
courage
world-wide
superior technology
individual complete solution
responsible
efficiency
experience
individual components
solutions
progressive
precision
psv-marketing.de

Heinrich Georg GmbH
Maschinenfabrik
transformer division
Langenauer Str. 12
57223 Kreuztal
Germany
Phone +49 2732 779-294
Fax +49 2732 779-180
trafo@georg.com
georg.com