02.11.2014 Views

Q-Flute_EN

Q-Flute_EN

Q-Flute_EN

SHOW MORE
SHOW LESS

Create successful ePaper yourself

Turn your PDF publications into a flip-book with our unique Google optimized e-Paper software.

The new Generation<br />

Q' w<br />

Quick<br />

Quality<br />

Quantity<br />

from<br />

High Performance<br />

Grinding Wheels for<br />

<strong>Flute</strong>-Grinding.<br />

High Removal Rates<br />

and long Tool Life<br />

without thermal<br />

damage to the tool<br />

being ground.<br />

Run<br />

Contour<br />

fine<br />

CBN


Perspectives of development for using<br />

100 %<br />

80 %<br />

60 %<br />

40 %<br />

100 % 60 %<br />

29 %<br />

Potential<br />

The substantial cost<br />

factors of producing<br />

metal removing tools are<br />

labour costs and machine<br />

costs with nearly 90%,<br />

whilst the Tool Costs take<br />

with only approx. 5%<br />

20 %<br />

6 % 5 %<br />

0 %<br />

Full Factory Costs<br />

Working Costs<br />

Machine Costs<br />

Finishing Production<br />

and Overhead Costs<br />

Tool Costs<br />

Production Costs per Work piece [%]<br />

120<br />

100<br />

80<br />

60<br />

40<br />

40 %<br />

Cost Reduction of<br />

possible<br />

0 100 200 300 400<br />

Infeed Rate [mm/min]<br />

Production Costs per Work piece [%]<br />

120<br />

100<br />

80<br />

60<br />

40<br />

Tool Costs become<br />

of secondary<br />

importance!<br />

0 100 200 300 400 500 600<br />

Grinding Wheel Costs [ ]<br />

Reduces Production Costs!<br />

Grinding Parameters:<br />

Feed rate:<br />

Cutting speed:<br />

Infeed:<br />

Specific Removal Rate:<br />

up to 300 mm/min<br />

and more<br />

approx. 18 m/s<br />

3,5 mm and more<br />

up to 17,5 mm 3 /mm*s<br />

and more<br />

Specific Removal Rate<br />

91 76 64 46<br />

Grit size<br />

Surface Quality


Four new products from SAINT-GOBAIN Abrasives<br />

to increase your productivity:<br />

RUN<br />

Contour<br />

The WINTER Grinding Wheel Q-<strong>Flute</strong>+ RUN<br />

for fast grinding is a further development<br />

of the successful Q-<strong>Flute</strong>+ program from<br />

Saint-Gobain Abrasives.<br />

Clear reduction of the fluting process.<br />

Graphic: Saved Time per <strong>Flute</strong> = 90<br />

seconds.<br />

Results:<br />

Constant, stable <strong>Flute</strong>-Grinding with<br />

highest infeed rates without thermal<br />

damage to the tool being ground.<br />

With the WINTER Grinding Wheel Q-<strong>Flute</strong>+<br />

Contour defines SAINT-GOBAIN Abrasives new<br />

standards regarding profile stability.<br />

Results:<br />

High profile stability, good form tolerances<br />

and reduced wheel wear by high removal<br />

rates.<br />

fine<br />

The WINTER Grinding Wheel Q-<strong>Flute</strong>+ fine is the<br />

guarantee for high quality of the cutting edges.<br />

1. Primary cutting edge ground with existing<br />

wheel, poor edge quality.<br />

2. Primary cutting edge ground with<br />

Q-<strong>Flute</strong>+ fine, greatly improved edge quality.<br />

Results: In spite of high removal rates, better surface and better edge quality in comparison to<br />

former grinding processes.<br />

CBN<br />

The WINTER Grinding Wheel Q-<strong>Flute</strong>+ CBN is a<br />

high performance solution from SAINT-GOBAIN<br />

Abrasives for Fluting High Speed Steel and similar<br />

operations.<br />

Results:<br />

Significantly higher removal rates by<br />

constant power consumption.


available from stock:<br />

Standard-Program<br />

SP 1A1-100-10-10-20 D64 Q-<strong>Flute</strong>+ RUN Art.-Nr. 82309052<br />

SP 1A1-100-12-10-20 D64 Q-<strong>Flute</strong>+ RUN Art.-Nr. 82309061<br />

SP 1A1-100-15-10-20 D64 Q-<strong>Flute</strong>+ RUN Art.-Nr. 82309062<br />

SP 1A1-125-10-10-20 D64 Q-<strong>Flute</strong>+ RUN Art.-Nr. 82309064<br />

SP 1A1-125-12-10-20 D64 Q-<strong>Flute</strong>+ RUN Art.-Nr. 82309065<br />

SP 1A1-125-15-10-20 D64 Q-<strong>Flute</strong>+ RUN Art.-Nr. 82309066<br />

You are interested in more information about these High<br />

Performance Grinding Tools?<br />

Please contact us:<br />

Tel. 040/52 58-0<br />

or per email: info-winter@saint-gobain.com<br />

RUN, Contour, fine, CBN<br />

SAINT-GOBAIN<br />

Diamantwerkzeuge<br />

GmbH & Co. KG<br />

Schützenwall 13-17<br />

D-22844 Norderstedt, Germany<br />

Tel.: +49 (0) 40 5258-0<br />

Fax: +49 (0) 40 5258-383<br />

Internet:<br />

http://www.winter-dtcbn.de<br />

E-mail:<br />

info-winter@saint-gobain.com<br />

Organization<br />

for the Safety<br />

of Abrasives (oSa)<br />

Certified to<br />

DIN <strong>EN</strong> ISO 9001:2000,<br />

No. QS-453 HH;<br />

DIN <strong>EN</strong> ISO 14001, No.<br />

EM-2129 HH;<br />

OHSAS 18001, No. S-2984 HH<br />

Call us!<br />

SAINT-GOBAIN Abrasives<br />

has the solutions.<br />

Qflute+ R /04 e

Hooray! Your file is uploaded and ready to be published.

Saved successfully!

Ooh no, something went wrong!