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The new Generation<br />
Q' w<br />
Quick<br />
Quality<br />
Quantity<br />
from<br />
High Performance<br />
Grinding Wheels for<br />
<strong>Flute</strong>-Grinding.<br />
High Removal Rates<br />
and long Tool Life<br />
without thermal<br />
damage to the tool<br />
being ground.<br />
Run<br />
Contour<br />
fine<br />
CBN
Perspectives of development for using<br />
100 %<br />
80 %<br />
60 %<br />
40 %<br />
100 % 60 %<br />
29 %<br />
Potential<br />
The substantial cost<br />
factors of producing<br />
metal removing tools are<br />
labour costs and machine<br />
costs with nearly 90%,<br />
whilst the Tool Costs take<br />
with only approx. 5%<br />
20 %<br />
6 % 5 %<br />
0 %<br />
Full Factory Costs<br />
Working Costs<br />
Machine Costs<br />
Finishing Production<br />
and Overhead Costs<br />
Tool Costs<br />
Production Costs per Work piece [%]<br />
120<br />
100<br />
80<br />
60<br />
40<br />
40 %<br />
Cost Reduction of<br />
possible<br />
0 100 200 300 400<br />
Infeed Rate [mm/min]<br />
Production Costs per Work piece [%]<br />
120<br />
100<br />
80<br />
60<br />
40<br />
Tool Costs become<br />
of secondary<br />
importance!<br />
0 100 200 300 400 500 600<br />
Grinding Wheel Costs [ ]<br />
Reduces Production Costs!<br />
Grinding Parameters:<br />
Feed rate:<br />
Cutting speed:<br />
Infeed:<br />
Specific Removal Rate:<br />
up to 300 mm/min<br />
and more<br />
approx. 18 m/s<br />
3,5 mm and more<br />
up to 17,5 mm 3 /mm*s<br />
and more<br />
Specific Removal Rate<br />
91 76 64 46<br />
Grit size<br />
Surface Quality
Four new products from SAINT-GOBAIN Abrasives<br />
to increase your productivity:<br />
RUN<br />
Contour<br />
The WINTER Grinding Wheel Q-<strong>Flute</strong>+ RUN<br />
for fast grinding is a further development<br />
of the successful Q-<strong>Flute</strong>+ program from<br />
Saint-Gobain Abrasives.<br />
Clear reduction of the fluting process.<br />
Graphic: Saved Time per <strong>Flute</strong> = 90<br />
seconds.<br />
Results:<br />
Constant, stable <strong>Flute</strong>-Grinding with<br />
highest infeed rates without thermal<br />
damage to the tool being ground.<br />
With the WINTER Grinding Wheel Q-<strong>Flute</strong>+<br />
Contour defines SAINT-GOBAIN Abrasives new<br />
standards regarding profile stability.<br />
Results:<br />
High profile stability, good form tolerances<br />
and reduced wheel wear by high removal<br />
rates.<br />
fine<br />
The WINTER Grinding Wheel Q-<strong>Flute</strong>+ fine is the<br />
guarantee for high quality of the cutting edges.<br />
1. Primary cutting edge ground with existing<br />
wheel, poor edge quality.<br />
2. Primary cutting edge ground with<br />
Q-<strong>Flute</strong>+ fine, greatly improved edge quality.<br />
Results: In spite of high removal rates, better surface and better edge quality in comparison to<br />
former grinding processes.<br />
CBN<br />
The WINTER Grinding Wheel Q-<strong>Flute</strong>+ CBN is a<br />
high performance solution from SAINT-GOBAIN<br />
Abrasives for Fluting High Speed Steel and similar<br />
operations.<br />
Results:<br />
Significantly higher removal rates by<br />
constant power consumption.
available from stock:<br />
Standard-Program<br />
SP 1A1-100-10-10-20 D64 Q-<strong>Flute</strong>+ RUN Art.-Nr. 82309052<br />
SP 1A1-100-12-10-20 D64 Q-<strong>Flute</strong>+ RUN Art.-Nr. 82309061<br />
SP 1A1-100-15-10-20 D64 Q-<strong>Flute</strong>+ RUN Art.-Nr. 82309062<br />
SP 1A1-125-10-10-20 D64 Q-<strong>Flute</strong>+ RUN Art.-Nr. 82309064<br />
SP 1A1-125-12-10-20 D64 Q-<strong>Flute</strong>+ RUN Art.-Nr. 82309065<br />
SP 1A1-125-15-10-20 D64 Q-<strong>Flute</strong>+ RUN Art.-Nr. 82309066<br />
You are interested in more information about these High<br />
Performance Grinding Tools?<br />
Please contact us:<br />
Tel. 040/52 58-0<br />
or per email: info-winter@saint-gobain.com<br />
RUN, Contour, fine, CBN<br />
SAINT-GOBAIN<br />
Diamantwerkzeuge<br />
GmbH & Co. KG<br />
Schützenwall 13-17<br />
D-22844 Norderstedt, Germany<br />
Tel.: +49 (0) 40 5258-0<br />
Fax: +49 (0) 40 5258-383<br />
Internet:<br />
http://www.winter-dtcbn.de<br />
E-mail:<br />
info-winter@saint-gobain.com<br />
Organization<br />
for the Safety<br />
of Abrasives (oSa)<br />
Certified to<br />
DIN <strong>EN</strong> ISO 9001:2000,<br />
No. QS-453 HH;<br />
DIN <strong>EN</strong> ISO 14001, No.<br />
EM-2129 HH;<br />
OHSAS 18001, No. S-2984 HH<br />
Call us!<br />
SAINT-GOBAIN Abrasives<br />
has the solutions.<br />
Qflute+ R /04 e