FSAW 0301 - Generic MPM R1 - Jamaica Civil Aviation Authority
FSAW 0301 - Generic MPM R1 - Jamaica Civil Aviation Authority
FSAW 0301 - Generic MPM R1 - Jamaica Civil Aviation Authority
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GENERIC AVIATION SERVICES LIMITED<br />
Maintenance Procedures Manual<br />
MAINTENANCE PROCEDURES MANUAL<br />
COPY No:<br />
(ADDRESS PAGE)<br />
Name of Operator:<br />
Address:<br />
Tel:<br />
Fax:<br />
Maintenance Base:<br />
JAMAICAN AIRLINES (OR AIRCRAFT) USING FACILITY<br />
1) _________________________<br />
2) _________________________<br />
3) _________________________
GENERIC AVIATION SERVICES LIMITED<br />
Maintenance Procedures Manual<br />
4) _________________________<br />
INDEX<br />
[For <strong>Generic</strong> Manual]<br />
Use of individualsection page numbers recommended for Company Manuals<br />
e.g. ‘Page 6-5’being 5 th page of Section 6<br />
Cover-page ......................................................................... 1<br />
Index................................................................................. 2 & 3<br />
Compliance Statement/Certification Page...................................... 4<br />
Distribution List ................................................................... 5<br />
Amendment Record ............................................................... 6<br />
List of Effective Pages............................................................ 7<br />
Abbreviations & Glossary........................................................ 8<br />
Section 1 Introduction and Description ............................... 9<br />
1.1 Manualamendment Procedure ........................ 10<br />
Section 2 OrganisationalStructure............................. 11<br />
2.1 OrganisationalCharts................................... 11<br />
2.2 Responsibilities and Duties ............................ 12<br />
2.3 List of Certifying Staff................................. 13<br />
Section 3 <strong>Aviation</strong> Maintenance Resources ................... 14<br />
3.1 Maintenance Facility.................................... 14<br />
3.2 Maintenance Equipment................................ 14<br />
3.3 TechnicalPublications.................................. 15<br />
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Maintenance Procedures Manual<br />
Section 4 Maintenance Procedures ............................. 16<br />
4.1 Aircraft Maintenance Programme Compliance ..... 16<br />
4.2 Airworthiness Directives Compliance................ 16<br />
4.3 Repairs and Modifications ............................. 17<br />
4.4 Use of Maintenance Documentation.................. 17<br />
4.5 Airworthiness Certification and Authorisation...... 18<br />
4.6 Rectification of Defects [Sched. Mtce] .............. 19<br />
4.7 Human Factors .......................................... 19<br />
Section 5 Products and Materials Control.................... 20<br />
5.1 Supplier Evaluation Procedure ........................ 20<br />
5.2 Acceptance of Aircraft Components & Materials .. 20<br />
5.3 Storage, Tagging & Release of A/C Parts........... 21<br />
5.4 Acceptance of Tools and Equipment................. 21<br />
5.5 Calibration of Tools and Equipment.................. 21<br />
5.6 Use of Tooling and Equipment........................ 21<br />
5.7 Return of Defective Components to Stores.......... 22<br />
5.8 Return of Def. Components to Contractors ......... 22<br />
5.9 Aircraft Parts Scrap Programme...................... 22<br />
5.10 Return Of Components To Customers -owners… ….22<br />
Section 6 Quality Assurance ..................................... 23<br />
6.1 Policy ..................................................... 23<br />
6.2 Auditing .................................................. 23<br />
6.3 Training................................................... 24<br />
6.4 Records of Certifying Staff............................ 25<br />
6.5 Extension of Quality System .......................... 25<br />
6.6 Deviation from Procedures ............................ 26<br />
6.7 Reporting to the JCAA/Operator/Manufacturer .... 26<br />
Section 7 TechnicalRecords Controland Storage........... 27<br />
7.1 Primary Maintenance Records ........................ 27<br />
7.2 Computer Based Maintenance Recording System .. 27<br />
7.3 Third Party Records Maintenance .................... 27<br />
Section 8 Maintenance Agreements/Sub-Contracting ...... 28<br />
Appendix A Forms ..................................................... 29 - 30<br />
Appendix B Contracts/Agreements .................................. 31<br />
Appendix C Capability listing ........................................ 32<br />
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Maintenance Procedures Manual<br />
COMPLIANCE STATEMENT<br />
This Maintenance Procedure Manual(<strong>MPM</strong>) contains information and instructions on the manner<br />
in which maintenance and inspection, procedures and practices wi lbe conducted, and defines<br />
personnelresponsibilities.<br />
The standards, practices and procedures reflect company maintenance and inspection policies and<br />
are in accordance with the <strong>Civil</strong><strong>Aviation</strong> (Air Navigation) Regulations 1995. Any error or<br />
omission in this regard does not relieve personnelof the responsibility of observing <strong>Jamaica</strong> <strong>Civil</strong><br />
<strong>Aviation</strong> <strong>Authority</strong> (JCAA) requirements at a ltimes. This manualwi lbe made available to a l<br />
personnelconcerned with the maintenance and inspection of company aircraft and aeronautical<br />
products.<br />
A lcompany personnelconcerned with the maintenance and inspection of aircraft and components<br />
wi lbe familiar with and comply with the contents of this manual.<br />
Economic requirements sha lnot take precedence over safety in the inspection and maintenance<br />
function.<br />
No aircraft sha lbe released for flight unless it has been maintained and certified in accordance<br />
with this manualand the operators approved maintenance program.<br />
Accountable Manager Certification: ______________________________ _______________<br />
(Signature/Title)<br />
(Date)<br />
********************************************************************************************<br />
JCAA Certification<br />
This Maintenance Procedures Manualhas been accepted by the <strong>Jamaica</strong> <strong>Civil</strong><strong>Aviation</strong> <strong>Authority</strong>.<br />
________________________________________________<br />
Airworthiness Inspector for Director <strong>Civil</strong> <strong>Aviation</strong> <strong>Authority</strong><br />
___________________<br />
(Date)<br />
(JCAA Stamp/Insp. No)<br />
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Maintenance Procedures Manual<br />
Revision: 12 Page 5<br />
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Maintenance Procedures Manual<br />
MANUAL DISTRIBUTION LIST<br />
Serial/Copy Number<br />
Holder<br />
1. Quality Assurance<br />
2. Director of Maintenance<br />
3. Library<br />
4. JCAA<br />
5. ???<br />
6. ???<br />
7. ???<br />
8. ???<br />
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Maintenance Procedures Manual<br />
AMENDMENT RECORD<br />
Revision Date Date Inserted Inserted By<br />
Original<br />
# 1<br />
# 2<br />
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Maintenance Procedures Manual<br />
LIST OF EFFECTIVE PAGES<br />
PAGE # REV. # DATE PAGE # REV. # DATE<br />
Company Representative:<br />
____________________________________ ____________________<br />
(Signature/Title) (Date)<br />
(<br />
S<br />
i<br />
g<br />
n<br />
THIS MANUAL HAS BEEN ACCEPTED BY THE<br />
JAMAICAN CIVIL AVIATION AUTHORITY.<br />
_______________________________<br />
for The Director General <strong>Civil</strong> <strong>Aviation</strong> <strong>Authority</strong><br />
Date:__________________________<br />
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Maintenance Procedures Manual<br />
ABBREVIATIONS & GLOSSARY<br />
A list of a lterms used that may be unknown or mis-understood by ANY person that may have<br />
reason to use this manualfor the purpose of obtaining information so as to be able to comply with,<br />
or maintain compliance with the “approved”procedures.<br />
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Maintenance Procedures Manual<br />
SECTION 1 - INTRODUCTION AND DESCRIPTION<br />
(A brief description of the Organisation including type and scope of operation, customers of the<br />
AMO, geographic location and generallayout of the facilities, etc.)<br />
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Maintenance Procedures Manual<br />
SECTION 1.1 –MANUAL AMENDMENT PROCEDURE<br />
(Sample only)<br />
A lamendments wi lbe properly inserted by the person in the position as indicated on the<br />
distribution list. As the holder, he wi lbe responsible for the safe custody and maintenance<br />
of the manual.<br />
(1) Amendments wi lbe drafted by the (???), then submitted to the (???) for company<br />
approval.<br />
(2) A verticalline in the right hand column wi lindicate amended areas for the current<br />
submission only (except where an entire section or chapter is replaced). Failure<br />
to remove previous revision indicator lines wi l result in the amendment being<br />
rejected by the JCAA.<br />
(3) Each amended page sha lshow the amendment number and the date in the lower<br />
left hand corner.<br />
(4) If an amendment requires additionalpages, these pages sha lbear the page number<br />
of the preceding page in the manualand be suffixed alphabetica ly.<br />
(5) A copy of the amendment wi lbe forwarded to the JCAA along with a revised List<br />
of Effective Pages (LEP) and Amendment ControlSheet.<br />
(6) Once accepted by the JCAA, amendments sha lbe issued to manualholders with<br />
copies of the LEP's and Amendment ControlSheet.<br />
(7) Confirmation that amendment action has been accomplished wi lbe provided within<br />
30 days to the Accountable Manager by return of the amendment controlpage<br />
signed and dated by the individualmaking the amendment.<br />
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Maintenance Procedures Manual<br />
SECTION 2 –ORGANISATIONAL STRUCTURE<br />
SECTION 2.1 –ORGANISATIONAL CH ART(S)<br />
MUST reflect specific organisation as in simple example below<br />
ACCOUNTABLE<br />
MANAGER<br />
General Manager, Managing Director etc<br />
DIRECTOR MAINTENANCE<br />
Type title here<br />
Cheif Engineer, Maintenance Manager etc<br />
STORES/Materials<br />
DIRECTOR QUALITY<br />
Chief Inspector, Manager Quality etc.<br />
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Maintenance Procedures Manual<br />
SECTION 2.2 - RESPONSIBILITIES AND DUTIES<br />
The responsibilities and duties wi lbe as defined in the fo lowing sections. A lCompany personnel<br />
are required to become familiar with the positions and duties as reflected in this manual.<br />
(Detailthe responsibilities and duties of management personnel)<br />
2.2.1 Accountable Manager<br />
2.2.2 Director of Maintenance (Or Chief Engineer)<br />
2.2.3 Director of Quality Assurance (Or Chief Inspector)<br />
2.2.4 (Other Manager/Supervisor as Applicable)<br />
2.2.5 (Materials Manager or Storekeeper)<br />
ETC. ETC. ETC.<br />
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Maintenance Procedures Manual<br />
SECTION 2.3 –LIST OF CERTIFYING STAFF….[if applicable]<br />
2.3.1 Certifying Staff - Mechanic/Avionics [MCRS, CRS]<br />
2.3.2 CMR Certifying Staff<br />
2.3.3 Component Certifying Staff [CRS on Authorised Release Certificates]<br />
2.3.4 Contract Certifying Staff …[Details As Applicable]<br />
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Maintenance Procedures Manual<br />
SECTION 3 –AVIATION MAINTENANCE RESOURCES<br />
Resources available to the Company to facilitate the performance of maintenance functions<br />
include facilities, equipment and publications as described in the fo lowing sections.<br />
SECTION 3.1 - MAINTENANCE FACILITY<br />
3.1.1 Base Maintenance Facilities<br />
3.1.1.1 Hangar Accommodation<br />
3.1.1.2 Specialised Workshops<br />
3.1.1.3 EnvironmentalProvisions<br />
3.1.1.4 Office Accommodation<br />
3.1.1.5 Stores/Storage<br />
3.1.1.6 Layout of facility & premises<br />
3.1.2 Sate lite Maintenance Facilities [at each location as applicable]<br />
[Same format as Base Facilities]<br />
3.1.3 Component Maintenance Facilities<br />
3.1.3.1 Specialised Workshops<br />
3.1.3.2 Environmental Provisions<br />
3.1.3.3 Office Accommodation<br />
3.1.3.4 Stores/Storage<br />
3.1.3.5 Layout of facility & premises<br />
3.1.4 Cleanliness Standards of Maintenance Facilities<br />
3.1.4.1 “Foreign Object” exclusion programme<br />
3.1.4.2 Cleaning programme [– individual responsibilities – Timescales]<br />
3.1.4.3 Waste material disposal<br />
SECTION 3.2 - MAINTENANCE EQUIPMENT<br />
List available support equipment and special tools necessary and available for the<br />
operation of the Maintenance Facility.<br />
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Maintenance Procedures Manual<br />
SECTION 3.3 - TECH NICAL PUBLICATIONS<br />
3.3.1 Contro led Manuals<br />
3.3.1.1 Mechanism for Review of Amendment Status of Contro led Manuals<br />
State mechanism for the periodic review of the amendment status of ALL<br />
“controlled documentation” [preferably done by the Technical library] i.e. Legal<br />
Documents from Airworthiness Authorities, MPDs/MRBs & MMELs [including<br />
current Temporary Revisions], and MMs, IPCs, WDMs, Procedures Manuals, etc<br />
etc. provided by customers.<br />
3.3.1.2 List of Controlled Publications.<br />
List the Technicaland Regulatory publications on hand [or distributed], and how<br />
maintained to the latest amendment status. Include the fo lowing:<br />
(1) The <strong>Jamaica</strong> <strong>Civil</strong><strong>Aviation</strong> Regulations (JCAR's) and Directives, as we l<br />
as the Personnel Licensing Standards Handbook Volume II+ JCAA<br />
Airworthiness Policy Letters<br />
(2) Manuals provided by customers [Procedures Manuals, MELs, MM, CMMs]<br />
(3) Airworthiness Directives of country of manufacture [or holder of original<br />
Type Certificate if applicable]<br />
(4) FAA AC 43.13 Parts 1 and 2 ???????<br />
(5) Manufacturers SB’s, SL’s & SI’s<br />
(6) For the types of aircraft/engines/components/tools maintained by the<br />
organisation, the relevant manufacturers manuals for:<br />
a) Maintenance<br />
b) Troubleshooting<br />
c) Parts Listing<br />
d) Manufacturers Information updates [e.g. SB’s, SL’s & SI’s etc]<br />
e) Tools and required equipment<br />
f) Manuals required for operating/maintaining specialised equipment<br />
in (e)<br />
3.3.2 Uncontro led Manuals<br />
3.3.2.1 Differentiation from contro led manuals and storage.<br />
3.3.2.2 List of UN-Contro led Publications [as required].<br />
3.3.3 InternalDistribution Of CriticalReading Information<br />
3.3.3.1 Method of distribution [incl. routing to Tech. Lib from source]<br />
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Maintenance Procedures Manual<br />
3.3.3.2 Reading record [confirmation of having read and understood material]<br />
SECTION 4 - MAINTENANCE PROCEDURES<br />
Describe the system that wi lbe used to ensure a lmaintenance is completed in accordance<br />
with the relevant <strong>Civil</strong><strong>Aviation</strong> Regulations, (i.e.<strong>Jamaica</strong>n Regulations), manufacturer's<br />
requirements and recommendations, the approved inspection program and the customers<br />
requirements and approved procedures.<br />
SECTION 4.1 - PROGRAMME COMPLIANCE<br />
4.1.1 Obtaining and maintaining current Maintenance Programme from Operator.<br />
4.1.2 Mechanism for cross-checking validity of Maintenance Programme<br />
4.1.3 Reserved<br />
4.1.4 Reserved<br />
4.1.4<br />
4.1.5<br />
SECTION 4.2 AIRWORTH INESS DIRECTIVES COMPLIANCE<br />
4.2.1 Airworthiness directive response procedure –(termination action/inspection)<br />
4.2.2 Records of AD compliance and certification<br />
4.2.3 Repetitive AD requirements –(inspection control)<br />
4.2.4 Continued Airworthiness Information – (assessment procedure and methods of<br />
response)<br />
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Maintenance Procedures Manual<br />
SECTION 4.3 - REPAIRS & MODIFICATIONS<br />
Describe the standards and procedures that wi lbe used to perform repairs and modifications,<br />
both minor and major. Ref.: SRM’s, AD’s, TC’s, STC’s, manufacturers repair schemes, Design<br />
ApprovalOrganisations, etc.<br />
Note 1:<br />
Note 2:<br />
Note 3:<br />
A lrepairs and modifications to aircraft sha lbe made to data accepted or approved<br />
by the authority.<br />
A lrepairs and modifications wi lbe inspected for conformity to accepted<br />
or approved data and certified by qualified personnelprior to release of the<br />
aircraft for return to service.<br />
Specialised work sha lonly be performed and certified by an Approved<br />
Maintenance Organisation appropriately certified for the work being<br />
accomplished.<br />
4.3.1 Company policy –(internal/external–sources of repair approval)<br />
4.3.2 Company approval–scope of work –limitations and conditions<br />
4.3.3 Controlsystems for repair for parts manufacture, processing and inspection<br />
4.3.4 Modification control–(requirements and approval)<br />
SECTION 4.4 – USE OF MAINTENANCE DOCUMENTATION<br />
Details of the method used to record and maintain records of work performed<br />
(Refer to Operators’ MCM + additional as req.)<br />
4.4.1 Worksheets for non-routine tasks<br />
4.4.2 Assembly of work packages for issue to maintenance activity<br />
4.4.3 Worksheet/work card completion work package for certification<br />
4.4.4 Recording of test results and dimensions<br />
4.4.5 Verification of completeness prior to aircraft release [Production audit]<br />
4.4.6 Log entry procedures (i.e.: print capitalletters with black ink)<br />
4.4.7 Log entry correction procedures (single line through errors, initialcorrection)<br />
4.4.8 Log audits<br />
4.4.9 Records handling, and routing to storage [Refer to Section 7]<br />
4.4.10 Record retention periods (2 years after permanently removed from service for<br />
logbooks)<br />
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Maintenance Procedures Manual<br />
SECTION 4.5 - AIRWORTH INESS CERTIFICATION AND AUTH ORISATION<br />
Note 1:<br />
Note 2:<br />
Note 3:<br />
Maintenance certification sha lconform to the requirements of the <strong>Civil</strong><strong>Aviation</strong><br />
Regulations and a lpersonnelcertifying aircraft or aitrcraft components must be<br />
appropriately licensed by the JCAA.<br />
The Quality Assurance Section sha l maintain a list of a l individuals having<br />
certifying authority. This list must include the names, AME license numbers and<br />
ratings when applicable, the scope of certification authority each person holds, and<br />
their training records.<br />
The procedures specified below MUST refer [when applicable] to the requirement<br />
to conform with the approved procedures of customers.<br />
4.5.1 Company procedures – (CRS statement)<br />
4.5.2 Issue of CRS after Scheduled Maintenance<br />
4.5.3 Issue CRS after Line Maintenance<br />
4.5.4 Issue of CRS after Defects Rectification – Base – Line. (inc. Mechanic self-certifying,<br />
if applicable)<br />
4.5.5 Duplicate Inspections<br />
Note: A duplicate inspection is required in accordance with the <strong>Civil</strong> <strong>Aviation</strong><br />
Regulations and Personnel Licensing H andbook, after any change or<br />
adjustment to a control system by which the propulsive force or flight<br />
attitude<br />
4.5.6 Issue of Authorised Release Certificate [for aircraft components]<br />
4.5.7 Certification – identity – qualified staff e.g. signature + (lic# or Comp ID or App. #<br />
etc.)<br />
4.5.8 Cross-reference to workpacks<br />
4.5.9 Re-lease of components removed serviceable from aircraft (if permitted) of an aircraft<br />
is changed.<br />
4.5.10 ConditionalRelease [Refer to QA]<br />
Aircraft may be released for test flight purposes in<br />
accordance with the provisions of the JCAR's [and any<br />
foreign country of registry as is applicable]. Systems subject<br />
to the test flight are to be clearly indicated in the release<br />
statement. Certification of satisfactory performance to the<br />
standard for the type is to be entered by the pilot on<br />
completion of the test flight fo lowed by re-certification by<br />
the AMO.<br />
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Maintenance Procedures Manual<br />
SECTION 4.6 - RECTIFICATION OF DEFECTS ARISING DURING SCHEDULED<br />
MAINTENANCE<br />
Note : The procedures specified below MUST refer [when applicable] to the requirement<br />
to conform with the approved procedures of customers.<br />
4.6.1 Use of AMO Work Order Number or similar to identify work packages<br />
4.6.2 Recording and sign-off scheduled maintenance defects<br />
4.6.3 Carrying forward defects to future maintenance inputs – (control and accountability)<br />
4.6.4 Analysis of defects and rectification – human factors – maintenance programme<br />
implications – reliability<br />
SECTION 4.7 - Human Factors<br />
4.7.1 Duty Periods [Ref. PLSH Volume 2 Part IV Section 4.0]<br />
AMO to formulate training programmes to educate staff on identifying human factors that can lead<br />
to errors and initating safety nets to prevent accidents or incidents from occurring.<br />
[OTHER AREAS TO BE DEVELOPED….<br />
…. amenities, individualtoolcontrol, experience, coaching etc.???]<br />
NOTE: MORE DEFINITIVE GUIDANCE TO BE PROVIDED AS<br />
TOTALREQUIREMENTS FOR HUMAN FACTORS IS FORMALLY ESTABLISHED<br />
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Maintenance Procedures Manual<br />
SECTION 5 - PRODUCTS AND MATERIALS CONTROL<br />
Describe the system that will be used to ensure only parts purchased from approved sources with<br />
proper certification shall be used in the maintenance of aircraft. Include procedures for stores staff<br />
training (identification of unapproved/bogus parts), receiving inspections, traceability, shelf life<br />
control, quarantine stores, repairable item control, issue of parts, tagging, batch control,<br />
unserviceable parts disposition,), petroleum product storage, etc.<br />
Note:<br />
(1) Parts Tags - Green coloured tags will be used for serviceable parts<br />
- Red coloured tags will be used for unserviceable parts<br />
(2) Parts Disposal - Describe a system that will be used to ensure that are<br />
unserviceable, un-repairable and or time-lifed parts are<br />
disposed of to prevent re-installation in a serviceable aircraft.<br />
(i.e.: cut O-rings, drill holes, etc.)<br />
SECTION 5.1 - SUPPLIER EVALUATION PROCEDURE<br />
5.1.1 Company Policy – (sources of supplies)<br />
5.1.2 Approved Suppliers<br />
5.1.3 Monitoring of Supplies<br />
5.1.4 System for placing orders<br />
SECTION 5.2 - ACCEPTANCE/INSPECTION OF AIRCRAFT COMPONENTS AND<br />
MATERIALS [FROM CUSTOMERS, INTERNAL SOURCES OR<br />
CONTRACTED AGENCIES.]<br />
5.2.1 Component/Materialacceptance procedures (sources, conformity with company<br />
requirements, records)<br />
5.2.2 Incoming inspection (required documentation, compliance with order, condition,<br />
and “Quarantine”procedure)<br />
5.2.3 Acceptance of components from internal sources.<br />
5.2.4 Components removed serviceable from aircraft [ i.e. re-certification procedure].<br />
5.2.5 Components received from customers for Repair and/or Overhaul etc.<br />
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SECTION 5.3 - STORAGE, TAGGING AND RELEASE OF AIRCRAFT PARTS<br />
[COMPONENTS AND MATERIAL TO AIRCRAFT/COMPONENT MAINTENANCE]<br />
5.3.1 Procedures for maintaining satisfactory storage conditions (rotables, perishables,<br />
flammable, fluids, engine, bulky assemblies, specialstorage requirements)<br />
5.3.2 System for control of shelf life and modification standard<br />
5.3.3 Tagging/Labelling system (serviceable, unserviceable, robbery, scrap etc.)<br />
5.3.4 Issue of components to the maintenance process. Free-issue dispensing of standard parts<br />
(control, identification, and segregation)<br />
SECTION 5.4 - ACCEPTANCE OF TOOLS AND EQUIPMENT<br />
5.4.1 Process for acceptance –(identification, certification, control, calibration)<br />
5.4.2 Procedure for use of non-manufacturer recommended (i.e. alternative) tools and equipment<br />
SECTION 5.5 - CALIBRATION OF TOOLS AND EQUIPMENT<br />
Generalidentification of the types of tools to be calibrated, time between calibrations and<br />
record keeping system. The company sha lhave a lthe necessary precision tools required<br />
for the performance of maintenance on aircraft. The Accountable Manager sha lensure<br />
that such tools are tested and calibrated as required, at specific intervals to a standard<br />
traceable to the manufacturer, nationalor internationalstandard. He sha lalso maintain<br />
a record of the tests and calibrations.<br />
5.5.1 Inspection, servicing and calibration programme/equipment register<br />
5.5.2 Establishment of inspection, servicing and calibration time periods and frequencies<br />
5.5.3 Identification of servicing/calibration due dates<br />
SECTION 5.6 - USE OF TOOLING AND EQUIPMENT<br />
5.6.1 Issue of tools –(record of user and location)<br />
5.6.2 Determining toolserviceability prior to issue<br />
5.6.3 Training and controlof personnelin the use of tools and equipment<br />
(including records of training)<br />
5.6.4 Personal(own) instrument/toolcontrol[if applicable]<br />
5.6.5 Loan toolcontroland audit<br />
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SECTION 5.7 - RETURN OF DEFECTIVE [AIRCRAFT] COMPONENTS TO STORE<br />
5.7.1 Labe ling and identification (required information)<br />
5.7.2 Handling and movement of components<br />
5.7.3 Storage of defective components<br />
5.7.4 Components “on hold”(Quarantine/UREC pending determination of serviceability<br />
status)<br />
SECTION 5.8 - RETURN OF DEFECTIVE COMPONENTS TO [EXTERNAL]<br />
CONTRACTORS<br />
5.8.1 Dispatch of components for repair/overhaul/calibration<br />
5.8.2 Control of dispatch, location and return<br />
5.8.3 Identification of required work<br />
5.8.4 Return of unserviceable loan parts<br />
SECTION 5.9 – AIRCRAFT PARTS SCRAP PROGRAMME<br />
5.9.1 Policy for determination of parts to be mutilated<br />
5.9.2 Procedure for permanent removalfrom parts inventory [incl. Ext. notification as reqd.]<br />
5.9.3 Mutilation methods/procedure [e.g. AWN 96 etc]<br />
5.9.4 Verification of Mutilation and disposalof mutilated parts<br />
SECTION 5.10 - RETURN OF COMPONENTS TO CUSTOMERS -owners<br />
5.10.1 Return of serviceable parts.<br />
5.10.2 Return of unserviceable parts<br />
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SECTION 6 - QUALITY ASSURANCE<br />
Describe how the company wi l inspect and evaluate its programs and systems on a<br />
continual basis to ensure compliance with the Regulations and procedures are being<br />
maintained. This program wi linclude an annualaudit plan and a copy of the check<br />
sheets that wi lbe used (include copy in Appendix).<br />
SECTION 6.1- POLICY<br />
6.1.1 Company Audit Policy<br />
6.1.2 Definition of the Quality System – independence<br />
6.1.3 Composition and functions of management quality group<br />
6.1.4 Access to Accountable Manager.<br />
SECTION 6.2- AUDITING<br />
6.2.1 Quality Audit Of Organisational Procedures<br />
6.2.1.1 Annual Review of Maintenance Procedures<br />
6.2.1.2 Audit programme Adequate and satisfactory facilities<br />
Compliance with approved procedures<br />
Dates and timescales<br />
6.2.2 Quality Audit Of Aircraft (and/or Equipment)<br />
System description and initiation of corrective action (see 6.3)<br />
6.2.2.1 Audit programme – Auditing of standards<br />
Product samples (aircraft and/or components)<br />
Dates and timescales<br />
6.2.2.2 Auditing methods –Sampling –“Trail”audits<br />
6.2.3 Quality Audit Remedial Action Procedure<br />
6.2.1.1 Quality audit report feedback system<br />
6.2.1.2 Corrective action and timescale – remedial action<br />
disciplinary action<br />
6.2.1.3 Management responsibilities for corrective action and follow-up<br />
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SECTION 6.3 - TRAINING<br />
GENERIC AVIATION SERVICES LIMITED<br />
Maintenance Procedures Manual<br />
Describe the training program including the fo lowing:<br />
6.3.1 Qualifying Mechanics/Technicians<br />
6.3.1.1 Experience [duration and technical]<br />
6.3.1.2 Training and competence requirements<br />
6.3.1.3 Assessment procedures –examination and test<br />
6.3.1.4 Continuation/recurrent training –programme and procedures<br />
6.3.1.5 Certification training<br />
6.3.1.6 Delegation of certification authority<br />
6.3.2 Qualifying Inspectors<br />
6.3.2.1 Experience [duration and technical]<br />
6.3.2.2 Training and competence requirements<br />
6.3.2.3 Assessment procedures –examination and test<br />
6.3.2.4 Continuation/recurrent training –programme and procedures<br />
6.3.2.5 CMR certification<br />
6.3.3 Training for other areas as applicable<br />
e.g. Engineering, Planning, Stores, Washing/Cleaning,<br />
6.3.4 Orientation for new employees<br />
6.3.4.1 Legalframework of aviation<br />
6.3.4.2 Accountability & Responsibilities<br />
6.3.4.3 Safety<br />
6.3.5 Qualification Procedure for Specialised Activities<br />
e.g. NDT, Welding, Ground Run, Taxi, Towing, Use of specialised Support equipment etc.<br />
6.3.5.1 Experience, training and examination<br />
6.3.5.2 Continuation/recurrent training and testing<br />
6.3.5.3 Auditing of staff and system<br />
6.3.5.4 Procedure for amendment of Capability Listing<br />
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SECTION 6.4 –RECORDS OF CERTIFYING STAFF<br />
6.4.1 Maintaining records of certifying personnel<br />
6.4.2 Minimum information of staff particulars<br />
6.4.3 Control of certifying staff records<br />
6.4.4 Access to staff records – authorised persons [CAA/FAA personnel, authorised manager etc]<br />
6.4.4 Retention of records<br />
SECTION 6.5 - EXTENSION OF QUALITY SYSTEM<br />
6.5.1 Extension Of Quality System to Manufacturer’s Working Teams<br />
6.5.1.1 Source of work – authorisation of personnel<br />
6.5.1.2 System for control of materials, working instructions and procedures<br />
6.5.1.3 Control of documentation – drawings – modification – repair instructions<br />
6.5.1.4 Certification – repair – replacement – modification – overhaul – inspection<br />
6.5.1.5 Environmental conditions<br />
6.5.1.6 Final certification by the company<br />
6.5.2 Extension of Quality System to Subcontractors<br />
6.5.2.1 Assessing the competence of the subcontractor<br />
6.5.2.2 Documentation and procedures<br />
6.5.2.3 Quality monitoring - expertise<br />
records of monitoring<br />
feedback and remedial action<br />
6.5.2.4 Certification of subcontractor’s work<br />
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SECTION 6.6 –DEVIATION FROM PROCEDURES<br />
6.6.1 Procedure for Seeking Exemptions From The JCAA<br />
6.6.1.1 Persons authorised to request exemptions/concessions<br />
6.6.1.2 Minimum notification interval to be applied to exemption/concession requests<br />
6.6.1.3 Request Procedure<br />
6.6.1.4 System for control and processing with CAA<br />
6.6.2 Concession ControlFor Deviation From The Organisation’s Procedures<br />
6.6.2.1 System for approval and control of concession<br />
6.6.2.2 Concession criteria<br />
6.6.2.3 Request procedure<br />
6.6.2.4 Evaluation; response and approval<br />
SECTION 6.7 –REPORTING TO THE JCAA/OPERATOR/MANUFACTURER<br />
6.7.1 Reports To The JCAA<br />
6.7.1.1 Reports to be supplied to the JCAA [including Mandatory Occurrence Reports as<br />
required by the <strong>Civil</strong><strong>Aviation</strong> Regulations on JCAA Form #AW12.]<br />
6.7.1.2 Persons responsible for Reporting<br />
6.7.1.3 Permitted Reporting Periods and Retention of Data<br />
6.7.1.4 Reportable Defects Investigation procedure and follow-up system<br />
6.7.2 Reports To Operators or Manufacturers<br />
6.7.2.1 Items to be reported<br />
6.7.2.2 Persons responsible for Reporting<br />
6.7.2.3 Permitted Reporting Periods and Retention of Data<br />
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SECTION 7 –TECH NICAL RECORDS CONTROL AND<br />
STORAGE<br />
SECTION 7.1 - PRIMARY MAINTENANCE RECORDS<br />
7.1.1 System for control, storage, and retrieval(paper or computer based)<br />
7.1.2 Controlof access to records –(paper and/or computer based records)<br />
7.1.3 Record-keeping systems –(essentialrecords)<br />
7.1.4 Turbine engines –module records<br />
7.1.5 Disposalof records –transfer of aircraft<br />
7.1.6 Lost or destroyed records (reconstruction and JCAA acceptance)<br />
7.1.7 Provision of records (CRS) to operator<br />
7.1.8 Responsibility of AMO to retain records of work accomplished on contracted<br />
operators.<br />
7.1.9 Retention of records (periods –methods and security)<br />
SECTION 7.2 - COMPUTER BASED MAINTENANCE RECORDING SYSTEM<br />
[AS APPLICABLE]<br />
7.2.1 Information retrieval<br />
7.2.2 Back-up systems and second site storage<br />
7.2.3 Security and safeguards to unauthorised access<br />
SECTION 7.3 - THIRD PARTY RECORDS MAINTENANCE<br />
7.3.1 Contracted record keeping – specific operators<br />
7.3.2 Keeping the Operator’s technical records<br />
7.3.3 Retention of records on behalf of operators<br />
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SECTION 8 - MAINTENANCE AGREEMENTS<br />
Maintenance agreements with other Approved Maintenance Organisations within <strong>Jamaica</strong> may be<br />
entered into for the purpose of providing additional maintenance services. Copies of such<br />
agreements sha lbe provided to the JCAA for their records. Use of foreign repair stations or<br />
maintenance facilities wi lrequire prior approvalfrom the JCAA.<br />
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AMENDMENT CONTROL SHEET<br />
Form # ________<br />
Appendix A<br />
Company Forms<br />
REMOVE PAGES ANNOTATED<br />
INSERT PAGES ANNOTATED<br />
Prepared by: ____________________ Accepted by (JCAA): _______________________<br />
Amendment inserted by: _________________________<br />
**(submit per MCM section 1.2)**<br />
Date______________________<br />
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APPENDIX “A”<br />
CERTIFICATE OF RELEASE TO SERVICE<br />
I hereby certify that the work recorded above has been carried out in accordance with the<br />
requirements of the <strong>Civil</strong><strong>Aviation</strong> Regulations currently in force and that this aircraft is<br />
therefore considered fit for return to service.<br />
Signature:___________________Lic./App.Nbr._______________Date_______________<br />
Figure 1<br />
CERTIFICATE OF MAINTENANCE REVIEW<br />
I hereby certify that a Maintenance Review of this aircraft and its records has been completed<br />
in accordance with the requirements of the <strong>Civil</strong> <strong>Aviation</strong> Regulations currently in force and<br />
the aircraft is considered fit to continue in service. The next review shall be accomplished no<br />
later than:________________<br />
Operator________________________Aircraft Registration_______________________<br />
Signature_______________________Lic./App.No._________________Date________<br />
Figure 2<br />
DUPLICATE INSPECTION<br />
We hereby certify that the control system identified below has been inspected for condition,<br />
correct installation, security and functioning in accordance with the <strong>Civil</strong> <strong>Aviation</strong> Regulations<br />
currently in force and found to be serviceable. In that respect, the aircraft is considered fit for<br />
release to service.<br />
System_________________Defect/Work No.__________Date:_________Stn:_______<br />
Signature(#1)________________________Lic./App.No:_____________Time:_______<br />
Signature(#2)________________________Lic./App. No:_____________Time:_______<br />
Figure 3<br />
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APPENDIX B<br />
Contract Agreements with External Parties Including Other Approved Maintenance<br />
Organisations<br />
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APPENDIX C<br />
AMO Capability ListingApprovalSchedule<br />
(Tasks for which AMO is authorised to accomplish----Copy of AMO ApprovalSchedule to be inserted.)<br />
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ADDITIONAL TOPICS FOR MCM<br />
LINE MAINTENANCE CONTROL OF AIRCRAFT COMPONENTS, TOOLS,<br />
EQUIPMENT, ETC.<br />
Component/Materialacceptance –(required documentation, condition, “Quarantine”procedure)<br />
Components removed serviceable from aircraft<br />
Procedures for maintaining satisfactory storage conditions – (rotables, perishables, flammable fluids,<br />
engines, bulky assemblies, special storage requirements)<br />
System for control of shelf life and modification standard<br />
Tagging/Labelling system (serviceable, robbery, scrap etc)<br />
Issue of components to the maintenance process<br />
Free-issue dispensing of standards parts (control, identification, and segregation)<br />
Tools and Test Equipment, servicing and calibration programme/equipment register<br />
Identification of servicing/calibration due dates<br />
LINE MAINTENANCE PROCEDURES RELATED TO SERVICING/FUELLING/DE-<br />
ICING etc.<br />
Maintenance documentation –(controland amendment)<br />
Airworthiness data – (control and amendment)<br />
Fuel supply quality monitoring – bulk storage<br />
aircraft re-fuelling<br />
Ground de-icing - procedures<br />
monitoring of sub-contractors<br />
Maintenance carried out in the open –(limitations)<br />
Maintenance of ground support equipment<br />
Monitoring of sub-contracted ground handling and servicing<br />
Care and maintenance of ULD and cargo loading systems/retention equipment<br />
LINE MAINTENANCE CONTROL OF DEFECTS AND REPETITIVE DEFECTS<br />
Worksheets for non-routine tasks<br />
Reportable defects – PIPERS – Engineering entries – Cabin<br />
Deferred defect classification system<br />
Rules for deferring (periods – review – permitted personnel – conformity with MEL provisions)<br />
Certification of defects rectification – Transfer of defects to worksheets/cards<br />
Awareness of deferred defects carried by aircraft – monitoring of repetitive defects<br />
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Communication with main base<br />
LINE PROCEDURE FOR COMPLETION OF TECHNICAL LOG<br />
Explanation of TechnicalLog system –completion of Sector Record Page –Distribution of copies<br />
Certification/Sign-off – Maintenance, Pre-flight/Transit, ETOPS – Duplicate Inspections<br />
Maintenance control systems – Special Inspection, Out-of-Phase maintenance<br />
Retention of records<br />
Maintenance Statements<br />
LINE PROCEDURE FOR POOLED PARTS AND LOAN PARTS<br />
Verification of approved sources of parts –Modification Standard and AD compliance<br />
Compliance with loan and contract requirements – Tracking and control<br />
Required documentation<br />
Processing removed loan parts for return to source – service record<br />
Robbery system – control procedures, authority<br />
LINE PROCEDURE FOR RETURN OF DEFECTIVE PARTS REMOVED FROM<br />
AIRCRAFT<br />
Required documentation – service record<br />
Processing advice of removal and dispatch to Technical Records<br />
Dispatch to rectification<br />
CONTRACT AGREEMENTS WITH APPROVED MAINTENANCE ORGANISATIONS<br />
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