Boxer 322D Parts Manual - Boxer Power and Equipment
Boxer 322D Parts Manual - Boxer Power and Equipment
Boxer 322D Parts Manual - Boxer Power and Equipment
Create successful ePaper yourself
Turn your PDF publications into a flip-book with our unique Google optimized e-Paper software.
COMPACT<br />
TM<br />
BIG POWER IN ALL PLACES<br />
<strong>Boxer</strong> <strong>322D</strong> <strong>Parts</strong> <strong>Manual</strong><br />
Part No. 999-824<br />
(Serial No.s 2793 <strong>and</strong> Higher)
COMPACT<br />
TM<br />
Table of Contents<br />
<strong>Parts</strong> List <strong>and</strong> Illustrations<br />
Page Number<br />
Routine Maintenance Replacement <strong>Parts</strong>...................................................................iv<br />
Universal Mounting Plate <strong>and</strong> Loader Arm.................................................................. 2<br />
Loader Arm Assembly................................................................................................. 4<br />
Decals Group.............................................................................................................. 6<br />
Travel Drive Group...................................................................................................... 8<br />
Idler Wheel <strong>and</strong> Spring Assembly............................................................................. 10<br />
Mid-Wheel Assembly..................................................................................................11<br />
Main Control Valve Group......................................................................................... 12<br />
Auxiliary Valve Group................................................................................................ 14<br />
Rear Frame Assembly............................................................................................... 16<br />
Hydraulic Cooler Group............................................................................................. 18<br />
Muffler <strong>Parts</strong> Group................................................................................................... 20<br />
Hydraulic Pump Group.............................................................................................. 22<br />
Battery Group............................................................................................................ 24<br />
Diesel Fuel Group..................................................................................................... 26<br />
Electrical Components Group................................................................................... 28<br />
Engine Cooling Group............................................................................................... 30<br />
Motor Mounting Group.............................................................................................. 32<br />
Schematics................................................................................................................ 34<br />
iii
COMPACT<br />
TM<br />
Routine Maintenance Replacement <strong>Parts</strong><br />
The following parts should be considered as normal stock parts in your location. Keeping a supply<br />
of these will enable you to keep the <strong>Boxer</strong> in full service.<br />
Part Name<br />
Part Number<br />
Air Filter Elements<br />
Outer.......................................................................................................................2393525.002<br />
Inner........................................................................................................................2393525.003<br />
Fuel Filter.........................................................................................................................2393531.009.02<br />
Hydraulic Oil Canister Filter.............................................................................................2420620.001<br />
Engine Oil Filter................................................................................................................2393531.004<br />
Hydraulic Oil.....................................................................................................................Chevron Rykon Premium<br />
ISO 46 or equal<br />
Seal Kit for Tilt Cylinder....................................................................................................3015042.001<br />
Seal Kit for Wheel Motor..................................................................................................L112282.001<br />
Replacement Ignition Key................................................................................................2393532.013.031<br />
Special Tools<br />
Part Number<br />
Pressure Glow Gauge Set...............................................................................................70661<br />
Test Port Pressure Gauge................................................................................................999-990<br />
iv
COMPACT<br />
TM<br />
MANUFACTURED BY:<br />
MERTZ MANUFACTURING LLC<br />
PONCA CITY, OKLAHOMA, USA<br />
DATE OF MANUFACTURE<br />
MODEL NO.<br />
ENGINE SERIAL NO.<br />
WEIGHT<br />
POWER<br />
LB<br />
HP<br />
S.N.<br />
COMPACT POWER EQUIPMENT<br />
800-476-9673<br />
cpiequipment.com<br />
KG<br />
KW<br />
Record SERIAL Number here<br />
Write your machines Serial Number in the space below for future reference. The serial<br />
number is located on the metal tag to the right of the steering wheel column.<br />
NOTE: On some earlier models, the Serial Number tag was located inside the cowel<br />
assembly.<br />
1
COMPACT<br />
TM<br />
Universal Mounting Plate<br />
1<br />
2 3<br />
4<br />
7 6 24<br />
8<br />
9<br />
7<br />
16 17 20<br />
15<br />
14 18<br />
21<br />
10<br />
19<br />
11<br />
23<br />
5<br />
6<br />
9 8<br />
7<br />
6<br />
9 8<br />
12<br />
7<br />
7<br />
15<br />
14<br />
15<br />
13<br />
22<br />
11<br />
1356<br />
2
COMPACT<br />
TM<br />
Universal Mounting Plate<br />
Item No. Description Quantity Part Number<br />
1 COUPLER LATCH PIN 2 3010612<br />
2 SPRING 2 3010033<br />
3 ROLL PIN 2 2401687<br />
4 COUPLER- ATTACHMENT PLATE 2 3010925<br />
5 PIN CLIP - RIGHT 2 3014221<br />
6 ROUND PIN 2 3010895<br />
7 GREASE ZERK - STRAIGHT 7 2651851<br />
8 BOLT 2 1913309C<br />
9 LOCK WASHER 2 2303412<br />
10 CONNEX BUSHING 5 3010035<br />
11 PIN CLIP (CLOSED) 4 3015284<br />
12 ROUND PIN 1 3010896<br />
13 BOOM ARM 1 3016210<br />
14 AUXILIARY HOSE 2 3016017<br />
15 BULKHEAD FITTING 2 2419674<br />
16 QUICK DISCONNECT, FEMALE 1 2420686<br />
17 QUICK DISCONNECT, MALE 1 2420687<br />
18 HOSE 1 3600026-048.00<br />
19 HOSE ASSY, FC639-04-04 1 3600014-062.00<br />
20 CYLINDER - TILT 1 3015042<br />
20A TILT CYLINDER SEAL KIT (Not Shown) 1 3015042.001<br />
21 COUPLER LATCH STOP 2 3010378<br />
22 BUSHING 5 3010035<br />
23 90 DEGREE FITTING 2 2416665<br />
24 PIN CLIP - LEFT 1 3014222<br />
3
COMPACT<br />
TM<br />
Loader Arm Assembly<br />
17<br />
4<br />
16<br />
2<br />
1<br />
4<br />
2 3<br />
3<br />
2<br />
15<br />
11<br />
13<br />
14<br />
10<br />
4<br />
6<br />
7<br />
8<br />
5<br />
9<br />
2<br />
7<br />
12<br />
10<br />
11<br />
1358<br />
Item No. Description Quantity Part Number<br />
1 FLUTED KNOB 1 2394135<br />
2 BUSHING 7 3010035<br />
3 ROUND PIN 2 3010838<br />
4 GREASE ZERK 3 2651851<br />
5 BOOM SAFETY LOCK PIN 1 2397603<br />
6 BOOM SAFETY LOCK 1 3016221<br />
7 FITTING, SAE MALE STR 2 2416659<br />
8 LIFT CYLINDER HOSE ASSY 2 3600001-031.00<br />
9 90 DEGREE ZERK 1 2651851-A<br />
10 BOLT 4 1913309C<br />
11 LOCK WASHER 4 2303412<br />
12 RETAINER CLIP 1 3010725<br />
13 ROUND PIN 1 3010896<br />
14 LIFT CYLINDER 1 3015040<br />
15 PIN CLIP 3 3015284<br />
16 ROUND PIN 1 3015052<br />
17 BOOM ARM 1 3016303<br />
4
COMPACT<br />
TM<br />
This page intentionally left blank<br />
5
COMPACT<br />
TM<br />
Decal Group<br />
1<br />
2<br />
3<br />
4<br />
5<br />
1<br />
20<br />
19<br />
8<br />
6<br />
1<br />
2<br />
5<br />
9<br />
15<br />
7<br />
8<br />
10<br />
7<br />
12<br />
1<br />
11<br />
14<br />
13<br />
16<br />
3<br />
18<br />
17<br />
8<br />
1363<br />
6
COMPACT<br />
TM<br />
Decal Group<br />
Item No. Description Quantity Part Number<br />
1 CRUSH HAZARD DECAL 4 3012105<br />
2 MODEL NUMBER DECAL 2 2406415<br />
3 DANGER ZONE DECAL 2 3012107<br />
4 COMPACT POWER DECAL 1 2406403<br />
5 BURN HAZARD DECAL 2 3012104<br />
6 BATTERY EXPLOSION HAZARD DECAL 1 3012112<br />
7 BOXER DECAL 2 2400489<br />
8 TIE DOWN DECAL 3 OK18608.008<br />
9 CYLINDER LOCK INSTALLATION DECAL 1 3012108<br />
10 AUXILIARY VALVE WARNING DECAL 1 3012102<br />
11 DIESEL FUEL ONLY DECAL 1 3012113<br />
12 READ OPERATOR’S MANUAL WARNING DECAL 1 3012106<br />
13 SAFETY INSTRUCTION DECAL 1 3014301<br />
14 OPERATING CONTROLS DECAL 1 3016199<br />
15 ATTACHMENT SECURITY DECAL 1 3012101<br />
16 ISO 46 HYDRAULIC FLUID DECAL 1 2400467<br />
17 SHUT OFF FUEL DECAL (inside frame under filter) 1 2400471<br />
18 CALIFORNIA PROP 65 WARNING DECAL 1 2400456<br />
19 RADIATOR FILL DECAL 1 3016297<br />
20 LIFTING EYE DECAL 1 OK18608.009<br />
7
COMPACT<br />
TM<br />
Travel Drive Group<br />
27<br />
3<br />
28<br />
2<br />
17<br />
18<br />
3<br />
25<br />
26<br />
4<br />
16<br />
19<br />
20<br />
8<br />
1<br />
24<br />
5<br />
21, 22, 23<br />
15<br />
10<br />
9<br />
13<br />
12<br />
11<br />
6<br />
4<br />
14<br />
1164<br />
8
COMPACT<br />
TM<br />
Travel Drive Group<br />
Item No. Description Quantity Part Number<br />
1 BOLT 8 1913367C<br />
2 FRONT IDLER ASSEMBLY 2 3010904<br />
3 FITTING 4 2416656<br />
4 WHEEL MOTOR 2 L112282<br />
5 WOODRUFF KEY 2 L112282.002<br />
6 OUTPUT SHAFT 2 L112282.003<br />
7 WHEEL MOTOR SEAL KIT (NOT SHOWN) 2 L112282.001<br />
8 FLANGE NUT 12 70.70492<br />
9 TRACK 2 2412017<br />
10 DRIVE HUB 2 3014195<br />
11 COTTER PIN 2 1630444<br />
12 SPROCKET 2 3014196<br />
13 FLAT WASHER 12 2398376<br />
14 BOLT 12 1913337F<br />
15 CASTLE NUT 2 1471227<br />
16 MID-WHEEL “SPOOL” ASSEMBLY 6 3010906<br />
17 TRACK TENSION SPRING 2 2421900<br />
18 WELDMENT, TENSION BOLT PLATE 2 3010777<br />
19 PLATE, TENSION BOLT LOCK 2 3010778<br />
20 WELDMENT, TENSIONING BOLT 2 3016061<br />
21 BOLT 2 1913309C<br />
22 WASHER 2 2303143<br />
23 WASHER, LOCK 2 2303412<br />
24 WASHER, LOCK 20 2303415<br />
25 TUBE ASSY, LEFT WHEEL MOTOR, FRONT PORT 1 3016317<br />
26 TUBE ASSY, LEFT WHEEL MOTOR, REAR PORT 1 3016316<br />
27 TUBE ASSY, RIGHT WHEEL MOTOR, FRONT PORT 1 3016318<br />
28 TUBE ASSY, RIGHT WHEEL MOTOR, REAR PORT 1 3016315<br />
9
COMPACT<br />
TM<br />
Idler Wheel <strong>and</strong> Spring Assembly<br />
1116<br />
Item No. Description Quantity Part Number<br />
1 TENSION LOCK PLATE 1 3010778<br />
2 JACKING BOLT WELDMENT 1 3010785<br />
3 SPRING TENSIONER WELDMENT 1 3010777<br />
4 SPRING 1 2417905<br />
5 TRACK FORK WELDMENT 1 301070<br />
6 BEARING 2 2410266<br />
7 IDLER SPACER TUBE 2 3010476<br />
8 IDLER PIN 1 3010474<br />
9 SEAL 2 2414963<br />
10 SNAP RING 1 2401861<br />
11 FRONT IDLER WHEEL 1 3010479<br />
12 FLAT WASHER 1 3010519<br />
13 BOLT 1 1913321C<br />
10
COMPACT<br />
TM<br />
Mid Wheel Assembly<br />
1117<br />
Item No. Description Quantity Part Number<br />
1 NUT 2 70.70492<br />
2 WASHER 2 2398376<br />
3 SEAL 2 2414982<br />
4 SNAP RING 2 2401860<br />
5 BEARING 2 2410265<br />
6 MIDWHEEL 1 3010780P<br />
7 MIDWHEEL AXLE 1 3010781<br />
11
COMPACT<br />
TM<br />
Main Control Valve<br />
1<br />
32<br />
33<br />
2<br />
4 5<br />
6<br />
7<br />
29<br />
2<br />
31<br />
3<br />
30 8<br />
28<br />
27<br />
26<br />
25<br />
24<br />
23<br />
22<br />
19<br />
34<br />
20<br />
18<br />
17<br />
16<br />
11<br />
15<br />
9<br />
10<br />
11 4<br />
12<br />
13<br />
14<br />
21<br />
1169<br />
12
COMPACT<br />
TM<br />
Main Control Valve<br />
Item No. Description Quantity Part Number<br />
1 CONTROL KNOB 4 L117270<br />
2 BOOM/BUCKET CONTROL LEVER 3 3015134<br />
3 FITTING 4 2419618<br />
4 FITTING 5 2419630<br />
5 TUBE, COUNTERBALANCE TO CONTROL VALVE 1 3016175<br />
6 FITTING 1 2420694<br />
7 TUBE ASSEMBLY, LEFT HAND DRIVE MOTOR, REAR PORT 1 3016316<br />
8 TUBE ASSEMBLY, LEFT HAND DRIVE MOTOR, FRONT PORT 1 3016317<br />
9 FITTING 1 2419630<br />
10 COUNTERBALANCE VALVE 1 2405230<br />
11 LIFT CYLINDER HOSE ASSEMBLY 4 3600014-033.00<br />
12 TUBE ASSEMBLY, RIGHT HAND DRIVE MOTOR, REAR PORT 1 3016315<br />
13 TUBE ASSEMBLY, RIGHT HAND DRIVE MOTOR, FRONT PORT 1 3016318<br />
14 TUBE, COUNTERBALANCE TO AUX VALVE 1 3016176<br />
15 90 DEGREE FITTING 1 2416668<br />
16 TUBE 3016181<br />
17 TEST PORT 1 2420662<br />
18 TEST PORT DUST CAP 1 2413363<br />
19 FITTING 1 2416661<br />
20 TEE FITTING 1 2420674<br />
21 CARTRIDGE 1 2402256<br />
22 NYLOCK NUT 2 2297460<br />
23 WASHER 6 2303140<br />
24 FITTING 2 2416660<br />
25 TUBE, DIVERTER TO AUX VALVE 1 3016174<br />
26 DIVERTER VALVE 1 2405228<br />
27 90 DEGREE FITTING 1 2416667<br />
28 FITTING 1 2416693<br />
29 BOLT 2 1913384C<br />
30 UNION FITTING 1 2420636<br />
31 CONTROL VALVE ASSEMBLY 1 2405216<br />
32 KNOB 1 L117280-1.001<br />
33 CONTROL LEVER 2 3015133<br />
13
COMPACT<br />
TM<br />
Auxiliary Valve Group<br />
1<br />
2<br />
3<br />
4<br />
15<br />
13<br />
14<br />
6<br />
5<br />
13<br />
12<br />
11<br />
10<br />
9<br />
8<br />
7<br />
1165<br />
Item No. Description Quantity Part Number<br />
1 TEXTURED GRIP 1 2396752<br />
2 LEVER 1 3016068<br />
3 BOLT 3 1913384C<br />
4 FLAT WASHER 3 2303143<br />
5 FITTING, SAE MALE 90 1 2420651<br />
6 CLAMP 1 2413378<br />
7 HOSE, TOHYDRAULIC COOLER 1 2400873-026.00<br />
8 VALVE 1 2405229<br />
9 RELIEF VALVE CARTRIDGE 1 2402256<br />
10 NYLOCK NUT 3 2297460<br />
11 FITTING, SAE 1 2419630<br />
12 TUBE ASSY, AUX TO CONTERBALANCE 1 3016176<br />
13 HOSE 2 3016017<br />
14 FITTING, SAE MALE 90 1 2416667<br />
15 FITTING, SAE MALE STR 2 2416660<br />
14
COMPACT<br />
TM<br />
This page intentionally left blank<br />
15
COMPACT<br />
TM<br />
Rear Frame Group<br />
1<br />
4<br />
2<br />
3<br />
5<br />
7<br />
6<br />
25<br />
26<br />
22<br />
16<br />
8<br />
11<br />
12<br />
9<br />
10<br />
15 14 13<br />
24<br />
21<br />
20<br />
17<br />
18<br />
19<br />
23<br />
22<br />
1360<br />
16
COMPACT<br />
TM<br />
Rear Frame Group<br />
Item No. Description Quantity Part Number<br />
1 WING NUT 2 70.33162<br />
2 TRACK TENSION WRENCH 1 3016380<br />
3 RUBBER GROMMET 2 70.24657<br />
4 HAND GRIP 2 2396730<br />
5 BOLT 4 1913318C<br />
6 LOWER SERVICE ACCESS PANEL 1 3016194<br />
7 UPPER CONTROL PANEL 1 3016090<br />
8 ACCESS PANEL LOCK 2 2397211<br />
9 RUBBER MATT 1 2391393<br />
10 COMPRESSION SPRING 2 2417921<br />
11 SELF LOCKING NUT 2 70.70307<br />
12 ROUND BUSHING 2 3015268<br />
13 OPERATOR PLATFORM 1 3016150<br />
14 WASHER 4 247111<br />
15 BOLT 2 1913389C<br />
16 ENGINE OIL FILTER 1 2393531.004<br />
17 BOLT 2 1913318C<br />
18 WASHER 2 2303410<br />
19 BELT GUARD 1 3016086<br />
20 SELF LOCKING NUT 2 2297460<br />
21 ENGINE BELT 1 2393531.01<br />
22 AIR FILTER HOUSING 1 2393525.015<br />
23 OUTER AIR FILTER ELEMENT 1 2393525.002<br />
24 INNER AIR FILTER ELEMENT 1 2393525.003<br />
25 MANUAL HOLDER 1 2400822<br />
26 THROTTLE ASSEMBLY 1 2412015<br />
17
COMPACT<br />
TM<br />
Hydraulic Cooler Group<br />
2 3<br />
4<br />
1<br />
7<br />
9<br />
6<br />
5<br />
5<br />
6<br />
7<br />
8<br />
10<br />
11<br />
13<br />
12<br />
15<br />
16<br />
6 5<br />
14<br />
5<br />
19<br />
7<br />
18<br />
17<br />
6<br />
7<br />
9<br />
1366<br />
18
COMPACT<br />
TM<br />
Hydraulic Cooler Group<br />
Item No. Description Quantity Part Number<br />
1 HYDRAULIC COOLER ASSEMBLY 1 2410348<br />
2 BOLT 4 2702024<br />
3 FLAT WASHER 4 2702025<br />
4 FAN 1 2410348.001<br />
5 O-RING - #12 4 2394886<br />
6 FITTING 4 2419602<br />
7 CLAMP 4 2410373<br />
8 HOSE - AUX VALVE TO COOLER INLET 1 2400873-026.00<br />
9 HOSE - COOLER OUTLET TO FILTER INLET 1 2400873-021.00<br />
10 HYDRAULIC TANK CLEAN OUT COVER 1 2413360<br />
11 COVER GASKET 1 2413360.001<br />
12 CERAMIC MAGNET (in hydraulic tank) 1 2397304<br />
13 HYDRAULIC OIL DIPSTICK 1 3016420<br />
14 BOLT 2 1913308C<br />
15 FLAT WASHER 2 2303143<br />
16 FILTER ASSEMBLY MOUNTING BRACKET 1 3016419<br />
17 SPIN ON FILTER ELEMENT 1 2420620.001<br />
18 HOSE - FILTER OUTLET TO TANK INLET 1 2400836.021.00<br />
19 FILTER ASSEMBLY - WITH FILTER ELEMENT 1 2423614<br />
19
COMPACT<br />
TM<br />
Muffler <strong>Parts</strong> Group<br />
2<br />
1<br />
6<br />
5<br />
3<br />
2<br />
4<br />
7<br />
13<br />
14<br />
15<br />
5<br />
11<br />
10<br />
9<br />
8<br />
16<br />
20<br />
21<br />
17<br />
18<br />
19<br />
20<br />
21<br />
22<br />
23<br />
24<br />
28<br />
27<br />
26<br />
25<br />
12<br />
1359<br />
20
COMPACT<br />
TM<br />
Muffler <strong>Parts</strong> Group<br />
Item No. Description Quantity Part Number<br />
1 NUT 2 70.32012<br />
2 LOCK WASHER 5 2303144<br />
3 BOLT 1 2350200<br />
4 FLAT WASHER 1 2303411<br />
5 EXHAUST MANIFOLD GASKET 2 2393531.002<br />
6 NUT (FLEX EXHAUST TO MANIFOLD) 4 1470403C<br />
7 EXHAUST FLEX JOINT 1 3016340<br />
8 MUFFLER MOUNTING BRACKET 1 3016338<br />
9 FLAT WASHER 2 2303143<br />
10 BOLT 2 1913319C<br />
11 NUT 4 1470403C<br />
12 MUFFLER ASSEMBLY 1 2393531.003<br />
13 BOLT 2 2393531.003.12<br />
14 LOCK WASHER 2 2393531.003.13<br />
15 UPPER HEAT SHIELD 1 2393531.003.04<br />
16 BOLT 4 1913318C<br />
17 LOWER HEAT SHIELD 1 2393531.003.05<br />
18 NUT 2 2393531.003.14<br />
19 MUFFLER 1 2393531.003.01<br />
20 LOCK WASHER 4 2393531.003.08<br />
21 BOLT 4 2393531.003.07<br />
22 MUFFLER HEAT SHIELD 1 2393531.003.02<br />
23 LOCK WASHER 1 2393531.003.09<br />
24 NUT 1 2393531.003.10<br />
25 EXHAUST TIP 1 2393531.003.03<br />
26 EXHAUST PIPE CLAMP 1 2393531.003.06<br />
27 FLAT WASHER 2 2393531.003.08<br />
28 BOLT 1 2393531.003.11<br />
21
COMPACT<br />
TM<br />
Hydraulic Pump Group<br />
1<br />
11 -(TO BOTTOM OF<br />
INVERTER VALVE)<br />
12 -(TO TOP OF<br />
INVERTER VALVE)<br />
3<br />
ENGINE FLY<br />
2<br />
WHEEL 4 5 6<br />
7<br />
8 9<br />
13<br />
10<br />
14<br />
15<br />
16 17<br />
16<br />
TO TANK<br />
1361<br />
22
COMPACT<br />
TM<br />
Hydraulic Pump Group<br />
Item No. Description Quantity Part Number<br />
1 PUMP DRIVE MOUNTING KIT 1 2396144<br />
2 MOUNTING FLANGE 1 2396144.003<br />
3 CAP SCREWS (PUMP MOUNT FASTENER KIT) 10 2396144.004<br />
4 PUMP DRIVE HOUSING 1 2396144.002<br />
5 FLAT WASHER 2 2303412<br />
6 BOLT (PUMP MOUNT FASTNER KIT) 2 1913327C<br />
7 PUMP DRIVE HUB 1 2396144.001<br />
8 HYDRAULIC PUMP 1 2417606<br />
9 LOCK WASHER 4 2303412<br />
10 BOLT 2 1913319C<br />
11 TUBING - PUMP TO HIGH-LOW SPEED CONTROL 1 3016405<br />
12 TUBING - PUMP TO HIGH-LOW SPEED CONTROL 1 3016424<br />
13 O-RING, #10 2 2394885<br />
14 O-RING, #12 1 2394866<br />
15 90° FITTING 1 2420650<br />
16 CLAMP 2 2413378<br />
17 SUCTION HOSE 1 2390875-022.50<br />
23
COMPACT<br />
TM<br />
Battery <strong>Parts</strong> Group<br />
1 2<br />
3<br />
4<br />
7<br />
6<br />
5<br />
1357<br />
Item No. Description Quantity Part Number<br />
1 POSITIVE CABLE TERMINAL INSULATOR - RED 1 2290998<br />
2 NEGATIVE BATTERY CABLE 1 3012034<br />
3 NYLOCK NUT 1 2297460<br />
4 FLAT WASHER 1 2303143<br />
5 HOLDOWN CLAMP 1 2416276<br />
6 BATTERY 1 2504923<br />
7 POSITIVE BATTERY CABLE 1 3012051<br />
24
COMPACT<br />
TM<br />
This page intentionally left blank<br />
25
COMPACT<br />
TM<br />
Diesel Fuel Group<br />
1<br />
3 4 5<br />
2<br />
7<br />
6<br />
12<br />
13<br />
9<br />
8<br />
10 11 14 12<br />
15<br />
16 17<br />
12<br />
13<br />
19<br />
20<br />
18<br />
21<br />
1362<br />
26
COMPACT<br />
TM<br />
Diesel Fuel Group<br />
Item No. Description Quantity Part Number<br />
1 FUEL TANK CAP/FUEL GAUGE 1 2412003.001<br />
2 FLAT WASHER 2 2303143<br />
3 LOCK WASHER 2 2303411<br />
4 BOLT 2 1913308C<br />
5 BUSHED ELBOW 1 2393538<br />
6 FUEL RETURN LINE 1 2400877.015<br />
7 FUEL RETURN LINE GROMMET 1 2416290<br />
8 FUEL TANK 1 3016382<br />
9 90° FITTING 1 2393538<br />
10 RUBBER GROMMET 1 2290736<br />
11 FUEL LINE 1 2400876.012<br />
12 CLAMP 4 2409375<br />
13 FUEL LINE 1 2400876.012<br />
14 CLAMP 1 2416316<br />
15 BOLT 1 1913384C<br />
16 WASHER 1 2303140<br />
17 NUT 1 2297460<br />
18 FUEL FILTER/WATER SEPERATOR ASSEMBLY 1 2393531.009<br />
19 FUEL FILTER/WATER SEPERATOR BODY 1 2393531.009.01<br />
20 FUEL FILTER 1 2393531.009.02<br />
21 FUEL FILTER BOWL 1 2393531.009.03<br />
27
COMPACT<br />
TM<br />
Electrical Components Group<br />
1<br />
13<br />
2 3<br />
4<br />
7<br />
6<br />
5<br />
8<br />
13<br />
9<br />
10<br />
15<br />
25<br />
1<br />
3<br />
3<br />
3<br />
12<br />
11<br />
1364<br />
28
COMPACT<br />
TM<br />
Electrical Components Group<br />
Item No. Description Quantity Part Number<br />
1 WARNING LIGHT ASSEMBLY 1 2397228<br />
2 IGNITION SWITCH W/KEYS 1 2393532.013<br />
3 SCREW 2 1914059<br />
4 IGNITION KEY 1 2393532.013.01<br />
5 HOUR METER 1 2391384<br />
6 IGNITION SWITCH/HOUR METER MOUNTING PLATE 1 3016371<br />
7 WARNING SOUNDER 1 2396139<br />
8 50A RELAY 1 2401843<br />
9 25 AMP FUSE 1 2504422<br />
10 15 AMP FUSE 1 2504420<br />
11 1 AMP FUSE 1 2416616<br />
12 3 AMP FUSE 3 2416617<br />
13 ENGINE WIRING HARNESS 1 3016376<br />
29
COMPACT<br />
TM<br />
Engine Cooling Group<br />
1<br />
2<br />
3<br />
4<br />
5<br />
6<br />
18<br />
17<br />
7<br />
8<br />
10<br />
9<br />
22<br />
21<br />
20<br />
19<br />
11<br />
TOP OF<br />
RADIATOR<br />
TOP OF<br />
ENGINE<br />
9<br />
15<br />
16<br />
TO WATER<br />
PUMP<br />
9<br />
9<br />
TO BOTTOM<br />
OF RADIATOR<br />
12<br />
13<br />
9<br />
14 9<br />
1365<br />
30
COMPACT<br />
TM<br />
Engine Cooling Group<br />
Item No. Description Quantity Part Number<br />
1 BOLT 2 1913319C<br />
2 FLAT WASHER 2 2303143<br />
3 FRONT SHROUD 1 3016410<br />
4 FLAT WASHER 6 2303144<br />
5 BOLT 6 1913319C<br />
6 RADIATOR CAP 1 2404811.002<br />
7 OVERFLOW TANK HOSE 1 2403809-027.00<br />
8 OVERFLOW TANK 1 2412041<br />
9 HOSE CLAMP 6 2293396<br />
10 PROTECTIVE COVER 1 2397233-015.00<br />
11 UPPER RADIATOR HOSE 1 2390875-022.50<br />
12 RADIATOR HOSE - WATER PUMP TO TUBE 1 2403802-003.00<br />
13 RADIATOR TUBE 1 3016347<br />
14 LOWER RADIATOR HOSE 1 2390875-004.50<br />
15 RADIATOR ASSEMBLY 1 2404811<br />
16 RADIATOR 1 2404811.001<br />
17 LOCK WASHER 4 2404811.007<br />
18 FLAT WASHER 4 2404811.004<br />
19 BOLT 4 2404811.005<br />
20 ELECTRIC FAN 1 2404811.003<br />
21 FLAT WASHER 4 2303140<br />
22 BOLT 4 2404811.008<br />
31
COMPACT<br />
TM<br />
Motor Mounting Group<br />
3<br />
1<br />
2<br />
4<br />
5<br />
6<br />
20<br />
7<br />
9<br />
8<br />
10<br />
19<br />
18<br />
11<br />
12<br />
17<br />
16<br />
15<br />
14<br />
13<br />
1367<br />
Item No. Description Quantity Part Number<br />
1 BOLT 26 C019203<br />
2 FLAT WASHER 10 C023100<br />
3 PLATE 2 C230796<br />
4 BOLT 4 C020051<br />
5 FLAT WASHER 8 C023090<br />
6 BRACKET, RIGHT HAND 1 C230052<br />
7 NUT 4 C021104<br />
8 FRAME, RIGHT HAND 1 C231205<br />
9 RADIATOR SCREEN 1 C230744<br />
10 SCREEN MOUNTING BRACKET 1 C231807<br />
11 FRAME, LEFT HAND 1 C231208<br />
12 BRACKET, LEFT HAND 1 C230053<br />
13 STEP 1 C240530<br />
14 REAR CHASSIS 1 C240520<br />
15 FRONT SHROUD 1 C230632<br />
32
COMPACT<br />
TM<br />
Motor Mounting Group<br />
Item No. Description Quantity Part Number<br />
1 BOLT 2 1913308C<br />
2 FLAT WASHER 2 2303411<br />
3 OIL FILTER MOUNTING BRACKET 1 3016419<br />
4 BOLT 2 2393226<br />
5 WASHER 2 2303411<br />
6 FITTING 2 2419602<br />
7 O-RING, #12 2 2394866<br />
8<br />
9<br />
HYDRAULIC FILTER ASSEMBLY<br />
HYDRAULIC FILTER ELEMENT 6 1<br />
1<br />
2423614<br />
2420620.001<br />
10 BOLT 2<br />
12 2416237<br />
11 FLAT WASHER 12 2702023<br />
12 LEFT HAND MOUNTING PLATE 1 3016083<br />
13 BOLT 2 1913319C<br />
14 FLAT WASHER 2 2303412<br />
15 HYDRUALIC PUMP 1 2417606<br />
16<br />
17<br />
BELL HOUSING ADAPTER ASSEMBLY 3<br />
RIGHT HAND MOUNTING PLATE<br />
1<br />
1<br />
2396144<br />
3013079<br />
18 ENGINE OIL FILTER 4<br />
1 2393531.004<br />
19 ENGINE HEAT SENSOR 1 2393531.005<br />
20 BELT GUARD 1 3016086<br />
5<br />
3<br />
4<br />
5<br />
33
COMPACT<br />
TM<br />
Hydraulic Schematic<br />
DIVERTER<br />
VALVE<br />
HYD.<br />
PUMP<br />
TILT<br />
CYL.<br />
SUCTION<br />
FROM TANK<br />
ROD<br />
END<br />
COUNTERBALANCE<br />
VALVE<br />
CONTROL<br />
VALVE<br />
RIGHT<br />
WHEEL<br />
MOTOR<br />
LEFT<br />
WHEEL<br />
MOTOR<br />
FRONT OF VEHICLE<br />
AUX.<br />
VALVE<br />
IN<br />
VENT HOSE<br />
HYD.<br />
COOLER<br />
OUT<br />
LIFT CYL.<br />
HYD.<br />
FILTER<br />
RETURN TO TANK<br />
AUX.<br />
HOSES<br />
ROD END<br />
2499<br />
34
COMPACT<br />
TM<br />
Electrical Schematic<br />
BLUE 16 GA<br />
RED 14 GA<br />
RED/WHITE 16 GA<br />
BLACK 16 GA<br />
BLACK 16GA<br />
RED/WHITE 14 GA<br />
IGNITION<br />
SWITCH<br />
WHITE 16 GA<br />
BLACK 8 GA BATTERY CABLE<br />
RED 10 GA<br />
RED 12 GA<br />
BLUE 16 GA<br />
RED 18 GA<br />
GREEN 18 GA<br />
BLACK 14 GA<br />
OIL<br />
PRESSURE<br />
WARNING<br />
HORN<br />
STARTER<br />
SOLENOID RED 8GABATTERY CABLE<br />
POSITIVE<br />
JUMPER<br />
POST<br />
RED 14 GA<br />
GREEN 18 GA<br />
HOUR METER<br />
BLUE 16 GA<br />
RED/WHITE14 GA<br />
WHITE 16 GA<br />
SEE KOHLER COMMAND<br />
CH18-745 ENGINE SCHEMATICS FOR MORE<br />
DETAILS<br />
GROUND<br />
30A FUSE<br />
2306<br />
35
COMPACT<br />
TM<br />
Compact <strong>Power</strong> Inc.<br />
P.O. Box 40 • Fort Mill, SC 29716<br />
Phone: 800-476-9673 • Fax: 803-548-2762<br />
Web Site: http://www.cpiequipment.com/<br />
Part No. 999-824 (Serial No.s 2793 <strong>and</strong> Higher)
Change language