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MP-RTN-03R1<br />

Starting with Serial Number<br />

Q28320<br />

RTN SERIES TRAILER<br />

PARTS MANUAL<br />

HOW TO ORDER PARTS<br />

To assure prompt delivery when ordering parts, please furnish the following information:<br />

1) <strong>Co</strong>mplete name and address of consignee. 2) Method of shipment preferred. 3) Is shipment<br />

to be prepaid or collect? 4) Serial numbers of units to which parts apply. 5) <strong>Co</strong>mplete part<br />

numbers and descriptions. 6) Any special instructions.<br />

Specify unit serial number when ordering parts!<br />

WARRANTY<br />

E. D. <strong>Etnyre</strong> & <strong>Co</strong>. warrants to the original Purchaser, it’s new product to be free from defects<br />

in material and workmanship for a period of one (1) year after date of delivery to original<br />

Purchaser. The obligation of the <strong>Co</strong>mpany is limited to repairing or replacing any defective<br />

part returned to the <strong>Co</strong>mpany and will not be responsible for consequential damages or any<br />

further loss by reason of such defect.<br />

The company excludes all implied warranties of merchantability and fitness for a particular<br />

purpose. There are no warranties, express or implied, which extend beyond the<br />

description of the goods contained in this contract.<br />

This warranty does not obligate the <strong>Co</strong>mpany to bear the cost of machine transportation in<br />

connection with the replacement or repair of defective parts, nor does it guarantee repair or<br />

replacement of any parts on which unauthorized repairs or alterations have been made or for<br />

components not manufactured by the <strong>Co</strong>mpany except to the extent of the warranty given by<br />

the original Manufacturer.<br />

This warranty does not apply to:<br />

(1) Normal start-up services, normal maintenance services or adjustments usu<br />

ally performed by the selling dealer, factory service representative or cus<br />

tomer personnel.<br />

(2) Any product manufactured by E. D. <strong>Etnyre</strong> & <strong>Co</strong>. purchased or subjected to<br />

rental use.<br />

(3) Any product or part thereof which shows improper operation, improper<br />

maintenance, abuse, neglect, damage or modification after shipment from<br />

factory.<br />

(4) Any product or part thereof damaged or lost in shipment. Inspection for<br />

damage should be made before acceptance or signing any delivery docu<br />

ments releasing responsibility of the delivering carrier.<br />

This warranty and foregoing obligations are in lieu of all other obligations and liabilities including<br />

negligence and all warranties of merchantability or otherwise, express or implied in<br />

fact or by law.<br />

R<br />

E. D. <strong>Etnyre</strong> & <strong>Co</strong>., Oregon, Illinois 61061-9778<br />

1333 South Daysville Road Phone: 800-995-2116 Fax: 800-521-1107 www.etnyre.com<br />

1


GENERAL<br />

Safety Precautions,<br />

Hazard Seriousness Level<br />

You will find safety information boxes throughout<br />

this manual. These boxes contain information alerting<br />

you to situations or actions to avoid.<br />

Signal words (DANGER, WARNING and CAU-<br />

TION) are used to identify levels of hazard seriousness.<br />

Their selection is based on the likely consequence<br />

of human interaction with a hazard. Definitions of hazard<br />

levels are as follows.<br />

WARNING<br />

Do not use this machine for any operation<br />

which is not described in this manual.<br />

If you have any questions about operation of<br />

this machine, contact the <strong>Etnyre</strong> Service<br />

Department at<br />

1-800-995-2116 or 1-815-732-2116.<br />

Operations that are not approved could cause<br />

serious injury or death.<br />

DANGER - Immediate hazards which will<br />

result in severe personal injury or death.<br />

WARNING - Hazards or unsafe practices<br />

which could result in severe personal injury<br />

or death.<br />

CAUTION - Hazards or unsafe practices<br />

which could result in minor personal injury or<br />

product or property damage.<br />

CALIFORNIA<br />

Proposition 65 WARNING<br />

Diesel engine exhaust and some of its<br />

constituents are known to the State of<br />

California to cause cancer, birth defects, and<br />

other reproductive harm.<br />

Please note this warning and remember -<br />

Always start and operate the engine in a<br />

well ventilated area;<br />

If in an enclosed area, vent the exhaust to<br />

the outside;<br />

Do not modify or tamper with the exhaust<br />

system.<br />

WARNING<br />

FLUOROELASTOMER HANDLING<br />

Some O-rings and seals used in this vehicle<br />

are made from fluoroelastomers, When used<br />

under design conditions, fluoroelastomers do<br />

not require special handling. However, when<br />

fluoroelastomers are heated to temperatures<br />

beyond their design temperature (around 600º<br />

Fahrenheit), decomposition may occur with the<br />

formation of hydrofluoric acid. Hydrofluoric acid<br />

can be extremely corrosive to human tissue if<br />

not handled properly.<br />

A degraded seal may appear as a charred or<br />

black sticky mass, Do not touch either the seal<br />

or the surrounding equipment without wearing<br />

neoprene or PVC gloves if degradation is<br />

suspected. Wash parts and equipment with<br />

10% lime water (calcium hydroxide solution) to<br />

neutralize any hydrofluoric acid.<br />

If contact with the skin occurs, wash the<br />

affected areas immediately with water. Then<br />

rub a 2.5 calcium gluconate gel into the skin<br />

until there is no further irritation, while seeking<br />

prompt medical attention.<br />

Note to Physicians: For advice or treatment of<br />

HF burns, call the DuPont Medical Emergency<br />

number, 1-800-441-3637<br />

2


How To Order Parts ........................................................... 1<br />

Safety Precautions, ........................................................... 2<br />

Hazard Seriousness Level ................................................ 2<br />

General Identification ........................................................ 4<br />

Decal Location .................................................................. 5<br />

Gooseneck Assembly-Blackhawk ..................................... 6<br />

Gooseneck Assembly-Limited ........................................... 8<br />

Gooseneck <strong>Co</strong>ver - 35T and 55T .................................... 10<br />

Chain & Binder Mount ..................................................... 11<br />

Fender Installation .......................................................... 12<br />

Spare Tire Carrier ........................................................... 13<br />

Power Pack Installation - 9HP ........................................ 14<br />

Power Pack Installation - 13 HP ..................................... 16<br />

Hydraulic Installation - Blackhawk .................................. 18<br />

Hydraulic Installation - Limited ........................................ 19<br />

Hydraulic Wet Lines - Blackhawk .................................... 20<br />

Hydraulic Wet Lines - Limited ......................................... 21<br />

Air Schematic For Gooseneck <strong>Co</strong>nnection ..................... 22<br />

Air Schematic 2 Axle With 2S/2M ABS - Blackhawk ....... 23<br />

Air Schematic 2 Axle With 2S/1M ABS - Limited ............. 24<br />

Air Schematic 3 Axle With 2S/2M ABS ........................... 25<br />

Air Schematic 3 Axle Without ABS .................................. 26<br />

Auxiliary Air - Manual Lowering (Tandem) ...................... 27<br />

Auxiliary Air - Manual Lowering (Tridem) ........................ 28<br />

Air Group, Air Ride -Tandem .......................................... 29<br />

Air Group, Air Ride - Tridem ............................................ 30<br />

Air Group-Rear <strong>Co</strong>nnection, Suspension - Blackhawk ... 31<br />

Air Group-Rear <strong>Co</strong>nnection, Brakes - Blackhawk ........... 32<br />

Gooseneck Air Lock ........................................................ 33<br />

Auto Ride Height - Plus 3 - Minus 3 Asm - Blackhawk ... 34<br />

Table Of <strong>Co</strong>ntents<br />

Ramp Assemblies - Blackhawk ....................................... 35<br />

Ramp Assembly - Blackhawk .......................................... 36<br />

Extension Bracket Installation ......................................... 37<br />

Lash Ring And Extension Bracket - Q491551 ................. 38<br />

Electrical System - Lights ................................................ 39<br />

Electrical System - L<strong>ED</strong>s................................................. 40<br />

Electrical System - Lights ................................................ 41<br />

Electrical Group-ARD Attachment - Blackhawk .............. 42<br />

Flasher Kit - Turn Signals ................................................ 43<br />

Flasher Kit - Rear Amber Lights Only ............................. 44<br />

Electrical Schematic-ABS ............................................... 45<br />

Axle ................................................................................. 46<br />

Air Chamber - Slack Adjuster .......................................... 47<br />

Brake Assembly - 16-1/2 X 7 .......................................... 48<br />

Hub & Drum Assembly .................................................... 49<br />

Tire & Wheel Assembies ................................................. 50<br />

Wheelwell <strong>Co</strong>vers ........................................................... 51<br />

3rd Axle Arm Lift Assembly ............................................. 52<br />

Ridewell - Air Suspension - 25,000 Lb - 6451166. .......... 53<br />

Ridewell - Air Suspension - 25,000 Lb - 6451167. .......... 54<br />

Limit Chain Installation .................................................... 55<br />

Hendrickson Suspension Asm - Blackhawk - 6450710 ... 56<br />

Hendrickson Suspension Asm - Blackhawk - 6450711 ... 57<br />

35T Hutch 9700 Spring Suspension Assembly ............... 58<br />

Air Operated Lock Pin - Blackhawk ................................ 59<br />

Stinger Assembly - Blackhawk ........................................ 60<br />

GENERAL<br />

3


R<br />

General Identification<br />

DECALS & ID<br />

Gooseneck Fender<br />

(Optional)<br />

Cam Asm<br />

OPERATING INSTRUCTIONS<br />

Gooseneck Fender (Optional)<br />

<strong>Co</strong>ver<br />

(Optional)<br />

Hydraulic for Lift Arm<br />

Power Pack Asm<br />

(Optional)<br />

Power Pack <strong>Co</strong>ver<br />

(Optional)<br />

Storage<br />

Board - Apitong<br />

6321035<br />

Ramp<br />

Bucket Trough<br />

Floor Plate<br />

Air Lock<br />

Rear Wheel <strong>Co</strong>vers<br />

(Optional)<br />

Extension Bracket<br />

Boomwell<br />

Lash Ring<br />

Hubometer<br />

(Optional)<br />

Wheel and<br />

Tire Asm<br />

R R<br />

Splash Guard<br />

Stinger (Optional)<br />

Shown In Suspension Section<br />

Blackhawk Only<br />

R R<br />

Optional Flip Axle<br />

See Parts Book No. ARD 10S-01<br />

Blackhawk Only<br />

4<br />

Specify Unit Serial No., Part No., & Part Description


R<br />

R<br />

R<br />

Decal Location<br />

1<br />

18<br />

Limited<br />

20<br />

7<br />

21<br />

2<br />

11<br />

3<br />

4<br />

5<br />

6<br />

8<br />

DECALS & ID<br />

11<br />

LEFT SIDE<br />

9<br />

19<br />

10<br />

16<br />

11<br />

11<br />

12 13<br />

14 15<br />

FRONT<br />

Blackhawk<br />

16<br />

13<br />

11<br />

11<br />

12<br />

FRONT<br />

Limited<br />

14<br />

15<br />

17<br />

REAR<br />

REF PART NO. QTY DESCRIPTION REF PART NO. QTY DESCRIPTION<br />

1 Q506064 1 Plate-Serial No. Plate, Trailer<br />

2 Q514337 1 Decal-Operating Instruct., RTN<br />

3 Q512850 1 Decal-Gneck Supt, Pltf, Ht<br />

4 Q513124 1 Decal-Lift Arm Release Pos-Blackhawk<br />

5 Q513123 1 Decal-Lift Arm Storage Pos-Blackhawk<br />

6 Q512962 1 Decal-Bird, RH<br />

Q513296 1 Decal-Bird, LH<br />

7 Q512963 2 Decal-Word,Blackhawk<br />

8 Q509853 1 Decal-Deck Height, 3 Pos<br />

9 Q513970 1 Decal-Air Lock <strong>Co</strong>ntrol-Blackhawk<br />

Q520003 1 Decal-Air Lock <strong>Co</strong>ntrol-Limited<br />

10 Q471243 2 Decal-Warning, Sideload<br />

11 2790527 60 Tape-<strong>Co</strong>nspicuity, 2 In., Red/White<br />

12 Q451436 1 Decal-Return<br />

13 Q451435 1 Decal-Pressure<br />

14 Q401734 1 Decal-Attention T1 Steel<br />

15 Q452390 1 Decal-Trademark, Patents<br />

16 Q452415 1 Decal-Warning Proper Trl Oper<br />

17 Q419538 1 Splash Guard Group<br />

18 Q513361 2 Decal-<strong>Etnyre</strong> Oval, Trailer<br />

19 Q513963 1 Decal-Caution,Gooseneck Deck Lock<br />

20 Q520235 2 Decal-Word, Limited<br />

21 3390678 1 Decal-Warning, Read Manuals<br />

Specify Unit Serial No., Part No., & Part Description<br />

5


GOOSENECK<br />

Gooseneck Assembly-Blackhawk<br />

22<br />

1<br />

25<br />

21<br />

28<br />

27<br />

23 24<br />

2<br />

14<br />

12<br />

13 17*<br />

16*<br />

18*<br />

NOTE: Ref.# 15 includes<br />

Ref.#s 16, 17 and 18.<br />

19<br />

14<br />

13<br />

15*<br />

8<br />

11<br />

28<br />

29<br />

20<br />

9<br />

7<br />

6<br />

5<br />

9<br />

10<br />

20<br />

25<br />

24<br />

24<br />

23<br />

3<br />

4<br />

10<br />

26<br />

6<br />

Specify Unit Serial No., Part No., & Part Description


REF PART NO. QTY DESCRIPTION REF PART NO. QTY DESCRIPTION<br />

1 ******* 1 Gooseneck Asm- Call with Serial No.<br />

2 ******* 1 Gooseneck Weldment- Call w/Serial No.<br />

3 ******* 1 Link Asm- Call with Serial No.<br />

4 Q516402 1 Rock Guard-13HP Power Pack<br />

5 0120390 4 Washer-Flat, 0.50A, W, PD<br />

6 0120384 4 Washer-Lock, 0.50, Spring, PD<br />

7 0180175 4 Screw-Hex, 0.50NC x 1.25, GR5, PD<br />

8 Q509305 1 Shaft-Gn, Main, 55 Ton<br />

Q512890 1 Shaft-Gn, Main, 55 Ton, 9 Ft Wide<br />

9 Q497240 2 Washer-Main Shaft, Gooseneck<br />

10 Q497235 2 End Cap, Main Shaft, Gooseneck<br />

11 Q514403 1 Lift Arm Asm-55 Ton Gn<br />

12 Q509320 1 Pin-Hinge, Lift Arm, 55 Ton Gn<br />

13 0103347 2 Washer-Flat, 0.88A(.938 x 1.75), PN<br />

14 0103411 2 Pin-<strong>Co</strong>tter, 0.19 x 2.00, PD<br />

15 Q509322 1 Shaft Asm-<strong>Co</strong>mp Cam, 55T<br />

Q512891 1 Shaft Asm-<strong>Co</strong>mp Cam, 55T<br />

16 0124829 2 Nut-Hex, Jam, 0.38NC, PD<br />

17 0184365 2 Screw-SqHd, 0.38NC x 1.00, Cup, PD<br />

18 Q511289 1 Handle-<strong>Co</strong>mpression Cam<br />

19 4420933 1 Handgrip-Gear Shift Lever<br />

20 Q514092 2 <strong>Co</strong>mpression Cam-55T<br />

21 6602875 2 Cylinder-Hyd, 6”B x 20” Stk, 35T<br />

6602490 2 Cylinder-Hyd, 8 x 20, Clevis Ends, 55T<br />

22 LD16000 1 Cylinder-Hyd, 4 x 10, 3000 PSI<br />

6602480 1 Cylinder-Hyd, 3 1/2 x 12, 3000 PSI<br />

23 Q509761 4 Pin<br />

24 6100469 8 Washer-Flat, 2.25B(2.38 x 4.00), PD<br />

25 0179097 8 Pin-<strong>Co</strong>tter, 0.38 x 4.00, PN<br />

26 9411010 2 Fitting-Lub, Stght, 1/8 x 11/16<br />

27 Q474667 1 Pin-Lift Arm Cylinder<br />

28 Q015245 4 Pin-<strong>Co</strong>tter, 3/16 x 1 3/4<br />

29 Q514924 1 Pin-Lift Arm Cylinder<br />

Gooseneck Assembly-Blackhawk<br />

GOOSENECK<br />

Specify Unit Serial No., Part No., & Part Description<br />

7


GOOSENECK<br />

Gooseneck Assembly-Limited<br />

22<br />

1<br />

14<br />

21<br />

26<br />

25<br />

23<br />

2<br />

14<br />

12<br />

13 17*<br />

16*<br />

18*<br />

NOTE: Ref.# 15 includes<br />

Ref.#s 16, 17 and 18.<br />

19<br />

14<br />

13<br />

15*<br />

8<br />

11<br />

26<br />

25<br />

20<br />

9<br />

7<br />

6<br />

5<br />

9<br />

10<br />

20<br />

23<br />

14<br />

3<br />

4<br />

10<br />

24<br />

8<br />

Specify Unit Serial No., Part No., & Part Description


REF PART NO. QTY DESCRIPTION REF PART NO. QTY DESCRIPTION<br />

1 ******* 1 Gooseneck Asm- Call with Serial No.<br />

2 ******* 1 Gooseneck Weldment- Call w/Serial No.<br />

3 ******* 1 Link Asm- Call with Serial No.<br />

4 Q516402 1 Rock Guard-13HP Pwr Pack (Optional)<br />

5 0120390 4 Washer-Flat, 0.50A, W, PD<br />

6 0120384 4 Washer-Lock, 0.50, Spring, PD<br />

7 0180175 4 Screw-Hex, 0.50NC x 1.25, GR5, PD<br />

8 Q509305 1 Shaft-Gn, Main, 55 Ton<br />

9 Q497240 2 Washer-Main Shaft, Gooseneck<br />

10 Q497235 2 End Cap, Main Shaft, Gooseneck<br />

11 Q519875 1 Lift Arm Asm-55 Ton Gn<br />

12 Q519884 1 Pin-Hinge, Lift Arm, 55 Ton Gn<br />

13 0103347 2 Washer-Flat, 0.88A(.938 x 1.75), PN<br />

14 0103411 10 Pin-<strong>Co</strong>tter, 0.19 x 2.00, PD<br />

15 Q520465 1 Shaft Asm-<strong>Co</strong>mp Cam, 55T<br />

16 0124829 2 Nut-Hex, Jam, 0.38NC, PD<br />

17 0184365 2 Screw-SqHd, 0.38NC x 1.00, Cup, PD<br />

18 Q511289 1 Handle-<strong>Co</strong>mpression Cam<br />

19 4420933 1 Handgrip-Gear Shift Lever<br />

20 Q519876 2 <strong>Co</strong>mpression Cam-55T<br />

21 6603380 2 Cylinder-Hyd, 6 x 16, Clevis Ends, 55T<br />

22 6602230 1 Cylinder-Hyd, 2 x 10, 3000 PSI<br />

23 Q506122 4 Pin<br />

24 9411010 2 Fitting-Lub, Stght, 1/8 x 11/16<br />

25 Q514924 2 Pin-Lift Arm Cylinder<br />

27 Q015245 4 Pin-<strong>Co</strong>tter, 0.19 x 1.75, PD<br />

Gooseneck Assembly-Limited<br />

GOOSENECK<br />

Specify Unit Serial No., Part No., & Part Description<br />

9


R<br />

GOOSENECK<br />

Gooseneck <strong>Co</strong>ver - 35T and 55T<br />

Blavkhawk Omly<br />

1<br />

2<br />

3<br />

4<br />

OPERATING INSTRUCTIONS<br />

REF PART NO. QTY DESCRIPTION REF PART NO. QTY DESCRIPTION<br />

1 Q512941 1 <strong>Co</strong>ver Plt Asm-Alum Gn, 35T<br />

Q511845 1 <strong>Co</strong>ver Plt Asm-Alum Gn, 55T<br />

2 0180124 4 Screw-Hex, 0.38NC x 1.25, GR5, PD<br />

3 0120388 4 Washer-Flat, 0.375 Wide<br />

4 0120377 4 Nut-Hex, 0.38NC, PD<br />

10<br />

Specify Unit Serial No., Part No., & Part Description


Chain & Binder Mount<br />

Q513175<br />

(Optional)<br />

GOOSENECK<br />

2<br />

9<br />

8 7<br />

1<br />

3 4 5<br />

6<br />

REF PART NO. QTY DESCRIPTION REF PART NO. QTY DESCRIPTION<br />

1 Q513264 1 Chain & Binder Mtg. Assm<br />

2 0180177 2 Screw-Hex, 0.50NC x 1.50, GR5, PD<br />

3 0120378 2 Nut-Hex, 0.50NC, PD<br />

4 0120384 2 Washer-Lock, 0.50, Spring, PD<br />

5 0120390 2 Washer-Flat, 0.50A, W, PD<br />

6 0426370 5 Screw-Sock, 0.38NC x 1.00, PD<br />

7 0120388 5 Washer-Flat, 0.375, Wide<br />

8 0120382 5 Washer-Lock, 0.38, Spring, PD<br />

9 0120377 5 Nut-Hex, 0.38NC, PD<br />

Specify Unit Serial No., Part No., & Part Description<br />

11


GOOSENECK<br />

Fender Installation<br />

Q514258 - 108” Gooseneck - Blackhawk<br />

Q516325 - 96” Gooseneck - Blackhawk<br />

Q514253 - 84” Gooseneck - Blackhawk<br />

Q521571 - 84” Gooseneck - Limited<br />

9<br />

12<br />

4<br />

8<br />

2<br />

4<br />

6<br />

3<br />

10<br />

3<br />

1<br />

3<br />

7<br />

4<br />

6<br />

5<br />

7<br />

6<br />

REF PART NO. QTY DESCRIPTION REF PART NO. QTY DESCRIPTION<br />

1 Q509640 1 Fender Asm, LH, 108” - Blackhawk<br />

Q516326 1 Fender Asm, LH, 96” - Blackhawk<br />

Q514255 1 Fender Asm, LH, 84” - Blackhawk<br />

Q521557 1 Fender Asm, LH, 84” - Limited<br />

2 Q514249 1 Angle-Formed, Front, RH<br />

3 Q514251 3 Angle-Formed, RH<br />

4 Q514252 3 Angle-Formed, RH<br />

5 Q509645 1 Fender-Rear, LH<br />

6 Q509647 2 Mudflap<br />

7 Q509679 2 Plate<br />

8 Q509649 1 Fender Asm, RH, 108” - Blackhawk<br />

Q516327 1 Fender Asm. RH, 96” - Blackhawk<br />

Q514257 1 Fender Asm, RH, 84” - Blackhawk<br />

Q521568 1 Fender Asm, RH, 84” - Limited<br />

9 Q514250 1 Angle-Formed, Front, RH<br />

10 Q509646 1 Fender-Rear, RH<br />

11 Q509955 1 Hardware Kit-Fender (Not Shown)<br />

12 Q506319 2 Asm-Light Bracket<br />

12<br />

Specify Unit Serial No., Part No., & Part Description


Spare Tire Carrier<br />

Q507032<br />

Blackhawk Only<br />

GOOSENECK<br />

4<br />

5<br />

2 3<br />

1<br />

R<br />

OPERATING INSTRUCTIONS<br />

REF PART NO. QTY DESCRIPTION REF PART NO. QTY DESCRIPTION<br />

1 Q507027 1 Base - Spare Tire Carrier<br />

2 Q507026 1 Plate - Retainer<br />

3 1 Plate -1/4 x 3 x 11<br />

4 Q507031 1 Bolt Asm<br />

5 Q507030 1 Lug - Retainer Plate<br />

Specify Unit Serial No., Part No., & Part Description<br />

13


Power Pack Installation<br />

Q518330 - 9HP<br />

(Optional)<br />

POWERPACK<br />

3<br />

2<br />

1<br />

28<br />

Return<br />

Pressure<br />

51<br />

30<br />

29<br />

31<br />

45<br />

32 34<br />

38<br />

39<br />

36<br />

37<br />

48<br />

4<br />

40<br />

52<br />

Return<br />

3<br />

46<br />

47<br />

49<br />

18<br />

50<br />

20<br />

52<br />

42,43,44<br />

41<br />

42<br />

39<br />

Pressure<br />

7*<br />

8*<br />

9<br />

17*<br />

18*<br />

11*<br />

22<br />

23<br />

13*<br />

21*<br />

19*<br />

Suction<br />

14*<br />

14*<br />

33<br />

24<br />

25<br />

26<br />

35<br />

27<br />

53<br />

15* 16*<br />

19*<br />

20*<br />

6*<br />

5*<br />

NOTE: Ref.#s 22 thru 26 are not<br />

included in Ref.#5.<br />

14<br />

Specify Unit Serial No., Part No., & Part Description


Power Pack Installation<br />

Q518330 - 9HP<br />

(Optional)<br />

REF PART NO. QTY DESCRIPTION REF PART NO. QTY DESCRIPTION<br />

1 Q512795 1 <strong>Co</strong>ver-Pwr Pack Asm,Short,Non Lock<br />

Q512846 1 <strong>Co</strong>ver-Pwr Pack Asm, Short, Locking<br />

Q513746 1 <strong>Co</strong>ver-Power Pack Asm, Long, 15” Vert<br />

2 0120233 5 Screw-Hex, 0.38NC, x 1.00, GR2, PD<br />

3 0274517 10 Washer-Flat, 0.375, B, PD<br />

4 0274993 5 Nut-Hex, Lock ,0.38NC, EA, PD<br />

5 Q509807 1 Power Pack Assembly, 9HP<br />

6 Q509785 1 Plate-Motor Mount, Power Pack<br />

7 6602437 1 Engine-9HP Honda<br />

Q480474 1 Honda Remote Choke Kit<br />

8 Q475555 1 <strong>Co</strong>upling-Flex<br />

9 Q179007 2 Set Screw<br />

10 Q489812 1 Insert, Flex <strong>Co</strong>upling<br />

11 Q475554 1 Adapter-Hyd Pump Mount 8HP<br />

12 Q401868 1 Bar<br />

13 Q475553 1 Pump-Hyd<br />

6603014 Seal Kit<br />

14 9410977 2 Elbow-Hyd, 90, 08MB-08MJ<br />

15 Q456568 1 Cable Ctrl (Twist/Lock)<br />

16 Q465277 1 Push-Pull Cable<br />

17 0120918 4 Screw-Hex, 0.38NC, x 1.50, GR2, PD<br />

18 Q015176 6 Washer-Flat, 3/8 Pkg 5<br />

19 0120382 8 Washer-Lock, 0.38 Spring, PD<br />

20 0120377 6 Nut-Hex, 0.38NC, PD<br />

21 0122145 4 Screw-Hex, 0.38NC x 1.25, GR2, PD<br />

22 Q221573 4 1/2-13 x 2 Cpscr, GR8<br />

23 Q465989 4 Snubbing Washer, Lord<br />

24 Q284373 4 Engine Mount-Ref. Q164279<br />

25 Q015178 4 1/2 Flat Washer<br />

26 Q221354 4 Locknut 1/2-13UNC<br />

27 Q513041 1 Hose Asm-Return<br />

28 Q515968 1 Hose Asm-Pressure<br />

29 9410281 2 Elbow-Hyd, 90, 08FJX-08MJ<br />

30 9403255 2 Adapter-Hyd, BHD, ST, 08MJ-08MJ<br />

31 Q515900 1 Tank Assembly<br />

32 Q436379 1 Breather Cartridge<br />

33 0219199 1 Plug-Pipe, SqHd, 0.50NPT, PN<br />

34 Q469793 1 Hyd, Dip Stick<br />

35 6602248 1 Elbow-Hyd, 90, 08MJ-12MP<br />

36 0119098 1 Elbow-Pipe, 90, 0.50NPT, PN<br />

37 9402709 1 Adapter-Hyd, ST, 08MJ-08MP<br />

38 Q513041 1 Hose Asm-Inside, PP, Return<br />

39 6602248 2 Elbow-Hyd, 90, 08MJ-12MP<br />

40 Q180441 1 Filter-Hyd<br />

Q180595 1 Filter Element Replacement Kit<br />

41 Q220548 4 Screw-Hex, 0.25 x 0.75, GR2, PD<br />

42 0120386 4 Washer-Flat, 0.25A(0.31 x 0.73), PD<br />

43 0120380 2 Washer-Lock, 0.25, Spring, PD<br />

44 0120375 2 Nut-Hex, 0.25NC, PD<br />

45 Q513040 1 Hose Asm-Power Pack, Return<br />

46 Q446975 1 Battery, 12 Volt-22NF Wet<br />

47 Q488973 1 Battery Cable Asm<br />

48 Q488974 1 Battery Cable Asm<br />

49 0122194 1 Screw-Hex, 0.38NC x 2.50, GR2, PD<br />

50 6001242 1 Washer-Lock, 0.38, Spring, GR8, PD<br />

51 Q513039 1 Hose Asm-Power Pack, Pressure<br />

52 6001161 2 Latch- Tee Handle, Rubber<br />

53 Q515967 1 Hose Asm-Suction<br />

POWERPACK<br />

Specify Unit Serial No., Part No., & Part Description<br />

15


Power Pack Installation<br />

Q518204 - 13HP<br />

POWERPACK<br />

3<br />

2<br />

1<br />

28<br />

Return<br />

Pressure<br />

51<br />

30<br />

29<br />

31<br />

45<br />

32 34<br />

38<br />

39<br />

36<br />

37<br />

48<br />

4<br />

40<br />

52<br />

Return<br />

3<br />

46<br />

47<br />

49<br />

18<br />

50<br />

20<br />

52<br />

42,43,44<br />

41<br />

42<br />

39<br />

Pressure<br />

7*<br />

8*<br />

9<br />

17*<br />

18*<br />

11*<br />

22<br />

23<br />

13*<br />

21*<br />

19*<br />

Suction<br />

14*<br />

12*<br />

33<br />

24<br />

25<br />

26<br />

35<br />

27<br />

10<br />

15* 16*<br />

19*<br />

20*<br />

6*<br />

5*<br />

NOTE: Ref.#s 22 thru 26 are not<br />

included in Ref.#5.<br />

16<br />

Specify Unit Serial No., Part No., & Part Description


Power Pack Installation<br />

Q518204 - 13HP<br />

REF PART NO. QTY DESCRIPTION REF PART NO. QTY DESCRIPTION<br />

1 Q512795 1 <strong>Co</strong>ver-Pwr Pack Asm,Short,Non Lock<br />

Q512846 1 <strong>Co</strong>ver-Pwr Pack Asm, Short, Locking<br />

Q513746 1 <strong>Co</strong>ver-Power Pack Asm, Long, 15” Vert<br />

2 0120233 5 Screw-Hex, 0.38NC, x 1.00, GR2, PD<br />

3 0274517 10 Washer-Flat, 0.375, B, PD<br />

4 0274993 5 Nut-Hex, Lock ,0.38NC, EA, PD<br />

5 Q518205 1 Power Pack Assembly, 13HP<br />

6 Q517907 1 Plate-Motor Mount, Power Pack<br />

7 Q480566 1 13HP Honda Engine, Elec Start<br />

Q480474 1 Honda Remote Choke Kit<br />

8 Q412336 1 <strong>Co</strong>upling-Flex<br />

9 Q458736 1 Insert, Flex <strong>Co</strong>upling<br />

10 Q517070 1 Hose Asm-Suction<br />

11 Q475554 1 Adapter-Hyd Pump Mount 13HP<br />

12 9410979 1 Elbow-Hydr, 90, 12MB-12MJ<br />

13 6603245 1 Pump-Hyd, 0.43 CIR<br />

14 6602006 1 Elbow-Hyd, 90, 10MB-08MJ<br />

15 Q456568 1 Cable Ctrl (Twist/Lock)<br />

16 Q465277 1 Push-Pull Cable<br />

17 0120918 4 Screw-Hex, 0.38NC, x 1.50, GR2, PD<br />

18 Q015176 8 Washer-Flat, 3/8 Pkg 5<br />

19 0120382 8 Washer-Lock, 0.38 Spring, PD<br />

20 0120377 6 Nut-Hex, 0.38NC, PD<br />

21 0122145 4 Screw-Hex, 0.38NC x 1.25, GR2, PD<br />

22 0122472 4 Screw-Hex, 0.50NC x 2.50, GR2, PD<br />

23 Q465989 4 Snubbing Washer, Lord<br />

24 Q284373 4 Engine Mount<br />

25 Q015178 4 1/2 Flat Washer<br />

26 Q221354 4 Locknut 1/2-13UNC<br />

27 Q519811 2 Hose Asm-Reeturn Filter To Tank<br />

28 Q512728 1 Hose Asm-Pressure<br />

29 9410281 2 Elbow-Hyd, 90, 08FJX-08MJ<br />

30 9403255 2 Adapter-Hyd, BHD, ST, 08MJ-08MJ<br />

31 Q515900 1 Tank Assembly<br />

32 Q436379 1 Breather Cartridge<br />

33 0144129 1 Plug-Pipe, SqHd, 0.75NPT, PN<br />

34 Q469793 1 Hyd, Dip Stick<br />

35 9402867 1 Elbow-Hyd, 90, 12MJ-12MP<br />

36 0119098 1 Elbow-Pipe, 90, 0.50NPT, PN<br />

37 9402709 1 Adapter-Hyd, ST, 08MJ-08MP<br />

38 Q513041 1 Hose Asm-Inside, PP, Return<br />

39 Q6602248 2 Elbow-Hyd, 90, 12MP-08MJ<br />

40 Q180441 1 Filter-Hyd<br />

Q180595 1 Filter Element Replacement Kit<br />

41 Q220548 4 Screw-Hex, 0.25 x 0.75, GR2, PD<br />

42 0120386 4 Washer-Flat, 0.25A(0.31 x 0.73), PD<br />

43 0120380 2 Washer-Lock, 0.25, Spring, PD<br />

44 0120375 2 Nut-Hex, 0.25NC, PD<br />

45 Q513040 1 Hose Asm-Power Pack, Return<br />

46 Q446975 1 Battery, 12 Volt-22NF Wet<br />

47 Q488973 1 Battery Cable Asm<br />

48 Q488974 1 Battery Cable Asm<br />

49 0122194 1 Screw-Hex, 0.38NC x 2.50, GR2, PD<br />

50 6001242 1 Washer-Lock, 0.38, Spring, GR8, PD<br />

51 Q513039 1 Hose Asm-Power Pack, Pressure<br />

52 6001161 2 Latch- Tee Handle, Rubber<br />

POWERPACK<br />

Specify Unit Serial No., Part No., & Part Description<br />

17


NOTE: Ref.# 19 includes Ref.#s 34, 35, 36 and 37.<br />

Ref.# 13 includes Ref.#s 38, 39, and 40.<br />

Ref.# 14 includes Ref.#s 41, 42, and 43.<br />

Ref.#s 35, 36 and 37 are in Kit Ref# 34<br />

Hydraulic Installation - Blackhawk<br />

Q509342 & Q520676<br />

7<br />

38*,39*,40*<br />

3<br />

13<br />

3<br />

17<br />

30<br />

32<br />

15<br />

Return<br />

1<br />

2<br />

16<br />

21<br />

23<br />

22<br />

4<br />

5<br />

13<br />

5<br />

4<br />

7<br />

41*,43*<br />

6<br />

38*,39*,40*<br />

HYDRAULIC<br />

REF PART NO. QTY DESCRIPTION REF PART NO. QTY DESCRIPTION<br />

1 0120375 2 Nut-Hex, 0.25NC, PD<br />

2 0120380 2 Washer-Lock, 0.25, Spring, PD<br />

3 9410977 2 Elbow-Hyd, 90, 08MB-08MJ (35T)<br />

6602165 2 Elbow-Hyd, 90, 12MB-08MJ (50T)<br />

4 6600921 2 Adapter-Hyd, ST, 08MJ-12MB (50T)<br />

5 9411118 2 Tee-Hyd, 08MJ-08MJ-08MB (35T)<br />

6602090 2 Tee-Hyd, 08MJ-08MJ-08FJX (50T)<br />

6 6602228 6 Elbow-Hyd, 90, 06MJ-08MP<br />

7 Q519316 2 Hose Asm-Cyl to Cyl (35T)<br />

Q512727 2 Hose Asm-Cyl to Cyl (50T)<br />

8 0121960 4 Screw-Hex, 0.25NC x 2,25, GR2, PD<br />

9 Q512739 1 Hose Asm-Arm Cyl/<strong>Co</strong>ntrol Valve<br />

10 6602459 1 Valve-Ball Med. Press 1/2”NPT<br />

11 Q515192 1 Hose Asm-Vlv to Ball Vlv<br />

12 Q515193 1 Hose Asm-Vlv to Cyl Rod End<br />

13 6602875 2 Cylinder-Hyd, 6 x 20, (35T)<br />

6603369 2 Cylinder-Hyd, 7 x 20, (55T)<br />

6602490 2 Cylinder-Hyd, 8 x 20, (55T)<br />

PD10619 1 Seal Kit<br />

14 6602480 1 Cylinder-Hyd, 3 1/2 x 12, 3000 PSI<br />

15 Q458735 1 Valve-Hyd, Relief RD1850H<br />

16 6602739 1 Tee-Hyd, 12MJ-08MP-12MJ<br />

17 6600958 2 Elbow-Hyd, 90, 08MJ-08MP<br />

18 9402709 2 Adapter-Hyd, ST, 08MJ-08MP<br />

19* Q506006 1 Valve-Hyd, 2 Spool Gresen<br />

PD10621 1 Seal Kit<br />

Q520076 1 Valve-Hyd, 2 Spool, Prince<br />

Q477357 1 Seal Kit<br />

18<br />

18<br />

8 25<br />

24<br />

Pressure<br />

34*<br />

36*<br />

26<br />

Inlet<br />

19*<br />

20<br />

27<br />

31<br />

6<br />

37*<br />

36* 6 17<br />

35*<br />

18<br />

Outlet<br />

33<br />

Specify Unit Serial No., Part No., & Part Description<br />

29<br />

28<br />

11<br />

8<br />

14<br />

10<br />

6<br />

2<br />

42*,43*<br />

20 Q512732 1 Hose Asm-<strong>Co</strong>ntrol Vlv/Relief Vlv<br />

21 Q512728 1 Hose Asm-Relief Vlv/<strong>Co</strong>ntrol Vlv<br />

22 Q512724 1 Hose Asm-Cyl to Relief Valve<br />

23 Q512729 1 Hose Asm-Cyl to Valve<br />

24 0144033 1 Bushing-Pipe, 0.75 x 0.25NPT, PN<br />

25 6602759 1 Gauge-Press, 2.5 In., 0-3000 PSIG<br />

26 6602760 1 Tee-Hyd, 12MP-12FP-12MJ<br />

27 Q016379 3 Screw-Hex, 0.38NC x 2.25, GR2, PD<br />

28 Q015156 2 Lockwasher 3/8<br />

29 0120377 2 Nut-Hex, 0.38NC, PD<br />

30 6100447 2 Washer-Lock, 1 1/8 Tooth Internal<br />

31 9402711 1 Adapter-Hyd, 12MJ-12MP<br />

32 LD14061 2 Strap-Relief Valve<br />

33 0120388 3 Washer-Flat, 0.38A(0.44 x 1.00)PD<br />

34* 6603011 1 Handle Kit (Gresen) (req 2/valve)<br />

Q477354 1 Handle Kit (Prince) (req 2/valve)<br />

Q477355 1 Clevis (Prince) (req 2/valve)<br />

35* 1 Pin<br />

36* 3 <strong>Co</strong>tter Pin<br />

37* 1 Plate<br />

38* Q509761 4 Pin- Main Cylinder<br />

39* 6100469 8 Washer- Cylinder Pin<br />

40* 0179097 8 <strong>Co</strong>tter Pin<br />

41* Q514924 1 Pin- Lift Arm Cylinder<br />

42* Q474667 2 Pin- Lift Arm Cylinder<br />

43* Q015245 4 Pin- <strong>Co</strong>tter, 3/16 x 1 1/8<br />

6<br />

1<br />

9<br />

32<br />

12


Hydraulic Installation - Limited<br />

Q520672<br />

7<br />

3<br />

13<br />

3<br />

23<br />

5<br />

7<br />

17<br />

11<br />

15<br />

Return<br />

16<br />

13<br />

5<br />

10<br />

8<br />

30<br />

18<br />

Pressure<br />

1<br />

2<br />

26<br />

25<br />

21<br />

24<br />

7<br />

20<br />

6<br />

14<br />

12 9<br />

HYDRAULIC<br />

6 17 18<br />

22<br />

Inlet<br />

19<br />

Outlet<br />

24<br />

29<br />

28<br />

27<br />

4<br />

REF PART NO. QTY DESCRIPTION REF PART NO. QTY DESCRIPTION<br />

1 0120375 2 Nut-Hex, 0.25NC, PD<br />

2 0120380 2 Washer-Lock, 0.25, Spring, PD<br />

3 9410977 2 Elbow-Hyd, 90, 08MB-08MJ<br />

4 0120388 2 Washer-Flat, 0.38A(0.44 x 1.00)PD<br />

5 9411118 2 Tee-Hyd, 08MJ-08MJ-08MB<br />

6 6602228 2 Elbow-Hyd, 90, 06MJ-08MP<br />

7 Q520114 3 Hose Asm-Cyl to Cyl<br />

8 0121960 2 Screw, 0.25NC x 2,25, GR2, PD<br />

9 Q515191 1 Hose Asm-Arm Cyl/<strong>Co</strong>ntrol Valve<br />

10 6602788 2 Elbow-Hyd, 90, 06MJ-06MP<br />

11 LD14061 2 Strap-Relief Valve<br />

12 Q520497 1 Hose Asm-Vlv to Cyl<br />

13 6603380 2 Cylinder-Hyd, 6 x 16<br />

14 6602230 1 Cylinder-Hyd, 2 x 10<br />

15 Q458735 1 Valve-Hyd, Relief RD1850H<br />

16 6602488 1 Tee-Hyd, 08MJ-08MJ-08MP<br />

17 6600958 2 Elbow-Hyd, 90, 08MJ-08MP<br />

18 9402709 2 Adapter-Hyd, ST, 08MJ-08MP<br />

19 Q520076 1 Valve-Hyd, 2 Spool, Prince<br />

Q477357 1 Seal Kit<br />

20 Q520113 1 Hose Asm-<strong>Co</strong>ntrol Vlv/Relief Vlv<br />

21 Q512728 1 Hose Asm-Relief Vlv/<strong>Co</strong>ntrol Vlv<br />

22 6603011 1 Handle Kit (Gresen) (req 2/valve)<br />

23 Q512729 1 Hose Asm-Cyl to Valve<br />

24 6602247 2 Adapter-Hyd, 12MP-08MJ<br />

25 6602168 1 Cap-Hyd, 1/2<br />

26 9410333 1 Tee-Hyd, 08MJ-08FJX-08MJ<br />

27 Q016379 2 Screw-Hex, 0.38NC x 2.25, GR2, PD<br />

28 Q015156 2 Lockwasher 3/8<br />

29 0120377 2 Nut-Hex, 0.38NC, PD<br />

30 6100447 2 Washer-Lock, 1-1/8” Tooth Internal<br />

Specify Unit Serial No., Part No., & Part Description<br />

19


Hydraulic Wet Lines - Blackhawk<br />

Q513053 - 84”<br />

Q513056 - 96”<br />

Q513060 - 108”<br />

Q513059 - 114”<br />

6<br />

HYDRAULIC<br />

4<br />

Return<br />

Pressure<br />

3<br />

2<br />

3<br />

8<br />

RETURN PRESSURE<br />

5<br />

7<br />

2<br />

1<br />

Front of Unit<br />

REF PART NO. QTY DESCRIPTION REF PART NO. QTY DESCRIPTION<br />

1 6602313 1 <strong>Co</strong>upling-Hyd, Half-12 Female<br />

2 6602314 2 Adapter-Hyd, Blkhd, 12MP-12MJ<br />

3 6100447 2 Washer-Lock, 1-1/8” Tooth, Intrnl<br />

4 Q513051 1 Hose Asm-Relief Valve/Return-84” Gn<br />

Q513054 1 Hose Asm-Relief Valve/Return-96” Gn<br />

Q512730 1 Hose Asm-Relief Valve/Return-108” Gn<br />

Q513057 1 Hose Asm-Relief Valve/Return-114” Gn<br />

5 6602313 1 <strong>Co</strong>upling-Hyd, Half-12 Female<br />

6 Q513052 1 Hose Asm-Blkhd/<strong>Co</strong>ntrol Vlv-84” Gn<br />

Q513055 1 Hose Asm-Blkhd/<strong>Co</strong>ntrol Vlv-96” Gn<br />

Q512731 1 Hose Asm-Blkhd/<strong>Co</strong>ntrol Vlv-108” Gn<br />

Q513058 1 Hose Asm-Blkhd/<strong>Co</strong>ntrol Vlv-114” Gn<br />

7 Q451436 1 Decal-Return<br />

8 Q451435 1 Decal-Pressure<br />

20<br />

Specify Unit Serial No., Part No., & Part Description


Hydraulic Wet Lines - Limited<br />

Q520075<br />

6<br />

Pressure<br />

5<br />

Return<br />

PRESSURE<br />

RETURN<br />

9<br />

7<br />

1<br />

HYDRAULIC<br />

8<br />

4<br />

3<br />

7<br />

Front of Unit<br />

1<br />

4<br />

2<br />

REF PART NO. QTY DESCRIPTION REF PART NO. QTY DESCRIPTION<br />

1 Q479516 2 Stud-Clamping<br />

2 Q403151 2 Pioneer #4610-4<br />

3 Q403151 2 Pioneer #4650-4<br />

4 Q6602193 2 Adapter-Hyd, St, 08MJ-08FP<br />

5 Q520072 1 Hose Asm-Relief/Blkhead/Return<br />

6 Q520074 1 Hose Asm-Relief/Blkhead/Cntl Valve<br />

7 6100447 2 Washer-Lock, 1-1/8” Tooth, Intrnl<br />

8 Q451436 1 Decal-Return<br />

9 Q451435 1 Decal-Pressure<br />

Specify Unit Serial No., Part No., & Part Description<br />

21


Air Schematic For Gooseneck <strong>Co</strong>nnection<br />

Q486330 w/o ABS - Blackhawk<br />

Q501930 w/ ABS - Blackhawk<br />

Q521015 - w/ABS Limited<br />

1<br />

3<br />

10<br />

6<br />

4<br />

SERVICE<br />

4<br />

8,9<br />

AIR SYSTEM<br />

2<br />

3<br />

EMERGENCY<br />

11<br />

5<br />

11<br />

7<br />

REF PART NO. QTY DESCRIPTION REF PART NO. QTY DESCRIPTION<br />

1 6601254 1 <strong>Co</strong>upling-Hose, Service, W/Filter<br />

2 6601253 1 <strong>Co</strong>upling-Hose, Emer, W/Filter<br />

3 Q400278 2 Clamping Stud<br />

4 6600832 2 Elbow, Arbk, 90, 04MP-06MT<br />

5 6602543 10 Tube-Nylon, Air, Red, 0.38, (w/o ABS)<br />

6603236 12 Tube-Nylon, Air, Red, 0.50, (w/ ABS)<br />

6 Q402978 1 Nose Asm-Male Quick <strong>Co</strong>upler<br />

7 6602766 1 Cpler-Air, 3/8,-1/4 Fem Pipe<br />

(Blackhawk-w/o ABS)<br />

(Limited-w/ABS<br />

6603271 1 Cpler-Air, 1/2,-1/2 Fem Pipe<br />

(Blackhawk-w/ ABS)<br />

8 0105405 2 Nipple-Sch 40, 0.25 x 0.87 CL, PN<br />

9 Q449698 2 <strong>Co</strong>upling Tube<br />

10 6602757 10 Tube-Nylon, Air, Blue, 0.38, Generic<br />

11 6600832 2 Elbow, Arbk, 90, 04MP-06MT<br />

(Blackhawk-w/o ABS)<br />

6602476 2 Elbow, Arbk, 90, 08FP-08MT<br />

(Blackhawk-w/ ABS)<br />

6600966 2 Elbow-Arbk, 90, 04MP-08MT<br />

(Limited-w/ABS<br />

22<br />

Specify Unit Serial No., Part No., & Part Description


Air Schematic 2 Axle With 2S/2M ABS<br />

Q513728 - Blackhawk<br />

2 20<br />

6<br />

13 14<br />

19 13<br />

25 3 25<br />

4 12<br />

15<br />

SERVICE<br />

18<br />

17<br />

31<br />

33<br />

30<br />

5<br />

28<br />

8<br />

10<br />

24<br />

24<br />

19<br />

8<br />

10<br />

9<br />

11 11<br />

15<br />

7<br />

25<br />

1<br />

26<br />

21,22,23<br />

3<br />

EMERGENCY<br />

27 30 29<br />

30,16,17<br />

14<br />

BRAKE CHAMBER Ref. Typ<br />

AIR SYSTEM<br />

REF PART NO. QTY DESCRIPTION REF PART NO. QTY DESCRIPTION<br />

1 6603272 1 Nipple-Quick <strong>Co</strong>nnect 1/2” Male<br />

2 Q402813 1 Body Asm-Female Quick <strong>Co</strong>upler<br />

3 6602380 2 Hose Asm-Air Brake, 0.38 ID x 16”<br />

4 Q449698 1 <strong>Co</strong>upling Tube<br />

5 6601164 1 Adapter-Arbk, ST, 06MP-06MT<br />

6 6602757 40 Tube-Nylon, Air, Blue, 0.38, Generic<br />

7 6451270 1 ECU/Valve Asm<br />

8 6450357 2 Reservoir-Air, 9.69 x 22.5<br />

9 Q012833 1 Hex Nipple Ftg 12 x 12<br />

10 Q400053 2 Drain <strong>Co</strong>ck<br />

11 0444867 2 Plug-Auto, Hex Sock, 0.38NPTF, PD<br />

12 6600832 3 Elbow-Arbk, 90, 04MP-06MT<br />

13 Q444344 2 Elbow-Male, 90 Deg. #1469 x 10 x 6<br />

14 Q431000 25 Tube-Nylon, Air, Blk, 0.63, Gen<br />

15 0273469 3 Plug-Auto, Sq Sock, 0.75NPTF, PD<br />

16 6450962 1 Valve-Pressure Protection<br />

17 4470271 2 Adapter-Hyd, ST, 06MP-06MP<br />

18 6450963 1 Valve-Emergency Release<br />

19 6602380 2 Hose Asm-Air Brake, 0.38 ID x 104”<br />

20 Q486016 1 Jumper Hose, Air Ref. Dwg Q450999<br />

21 0122145 8 Screw-Hex, 0.38NC x 1.25, GR2, PD<br />

22 0274993 8 Nut-Hex, Lock, 0.38NC, EA, PD<br />

23 Q446363 8 Washer-Flat, 0.31A(0.38 x 0.88), PD<br />

24 Q444494 2 Elbow-Auto, 45,06FP-06MP, BR<br />

25 6602465 6 Elbow-90, ST, 06MP-06FP<br />

26 Q501926 1 Jumper Hose, Air Ref. Dwg Q450999<br />

27 6602466 1 Fitting-Anchor<br />

28 6600938 1 Adapter-Arbk, ST, 06MP-08MT<br />

29 6603236 30 Tube-Nylon, Air, Red, 0.50, Generic<br />

30 6600942 3 Elbow-Arbk, 90, 06MP-08MT<br />

31 6450961 1 Filter-Air Line<br />

32 6602142 1 Tee-Arbk, 06MT-06MP-06MT<br />

33 6600945 2 Elbow-Arbk, 90, 06MP-06MT<br />

Specify Unit Serial No., Part No., & Part Description<br />

23


Air Schematic 2 Axle With 2S/1M ABS<br />

Q521016 - Limited<br />

2 20<br />

6<br />

13 14<br />

19 13<br />

25 3 25<br />

4 12<br />

15<br />

SERVICE<br />

18<br />

17<br />

31<br />

27<br />

30<br />

5<br />

28<br />

8<br />

10<br />

24<br />

24<br />

19<br />

8<br />

10<br />

9<br />

11 11<br />

15<br />

7<br />

25<br />

1<br />

20<br />

21,22,23<br />

3<br />

AIR SYSTEM<br />

EMERGENCY<br />

4<br />

26<br />

29<br />

30,16,17<br />

14<br />

BRAKE CHAMBER Ref. Typ<br />

REF PART NO. QTY DESCRIPTION REF PART NO. QTY DESCRIPTION<br />

1 6602767 1 Nipple-Quick <strong>Co</strong>nnect 3/8” Male<br />

2 Q402813 1 Body Asm-Female Quick <strong>Co</strong>upler<br />

3 6602380 2 Hose Asm-Air Brake, 0.38 ID x 16”<br />

4 Q449698 2 <strong>Co</strong>upling Tube<br />

5 6601164 1 Adapter-Arbk, ST, 06MP-06MT<br />

6 6602757 40 Tube-Nylon, Air, Blue, 0.38, Generic<br />

7 6451269 1 ECU/Valve Asm, 2S/1M<br />

8 6450357 2 Reservoir-Air, 9.69 x 22.5<br />

9 Q012833 1 Hex Nipple Ftg 12 x 12<br />

10 Q400053 2 Drain <strong>Co</strong>ck<br />

11 0444867 2 Plug-Auto, Hex Sock, 0.38NPTF, PD<br />

12 6600832 3 Elbow-Arbk, 90, 04MP-06MT<br />

13 Q444344 2 Elbow-Male, 90 Deg. #1469 x 10 x 6<br />

14 Q431000 25 Tube-Nylon, Air, Blk, 0.63, Gen<br />

15 0273469 3 Plug-Auto, Sq Sock, 0.75NPTF, PD<br />

16 6450962 1 Valve-Pressure Protection<br />

17 4470271 2 Adapter-Hyd, ST, 06MP-06MP<br />

18 6450963 1 Valve-Emergency Release<br />

19 6602380 2 Hose Asm-Air Brake, 0.38 ID x 104”<br />

20 Q486016 2 Jumper Hose, Air Ref. Dwg Q450999<br />

21 0122145 8 Screw-Hex, 0.38NC x 1.25, GR2, PD<br />

22 0274993 8 Nut-Hex, Lock, 0.38NC, EA, PD<br />

23 Q446363 8 Washer-Flat, 0.31A(0.38 x 0.88), PD<br />

24 Q444494 2 Elbow-Auto, 45,06FP-06MP, BR<br />

25 6602465 6 Elbow-90, ST, 06MP-06FP<br />

26 6600966 1 Elbow-Arbk, 90, 04MP-08MT<br />

27 6600945 2 Elbow-Arbk, 90, 06MP-06MT<br />

28 6600938 1 Adapter-Arbk, ST, 06MP-08MT<br />

29 6603236 30 Tube-Nylon, Air, Red, 0.50, Generic<br />

30 6600942 2 Elbow-Arbk, 90, 06MP-08MT<br />

31 6450961 1 Filter-Air Line<br />

32 6602142 1 Tee-Arbk, 06MT-06MP-06MT<br />

24<br />

Specify Unit Serial No., Part No., & Part Description


Air Schematic 3 Axle With 2S/2M ABS<br />

Q515728<br />

2 20<br />

6<br />

4 12<br />

15<br />

SERVICE<br />

13 14<br />

3 13<br />

18<br />

17<br />

31<br />

33<br />

30<br />

5<br />

28<br />

8<br />

10<br />

24<br />

24<br />

3<br />

8<br />

10<br />

9<br />

25 3<br />

25<br />

12<br />

25<br />

11 11<br />

7<br />

19<br />

19<br />

24<br />

24<br />

1<br />

26<br />

21,22,23<br />

3<br />

EMERGENCY<br />

27 30 29<br />

30,16,17<br />

14<br />

BRAKE CHAMBER Ref. Typ<br />

AIR SYSTEM<br />

REF PART NO. QTY DESCRIPTION REF PART NO. QTY DESCRIPTION<br />

1 6603272 1 Nipple-Quick <strong>Co</strong>nnect 1/2” Male<br />

2 Q402813 1 Body Asm-Female Quick <strong>Co</strong>upler<br />

3 6602380 2 Hose Asm-Air Brake, 0.38 ID x 104”<br />

4 Q449698 1 <strong>Co</strong>upling Tube<br />

5 6601164 1 Adapter-Arbk, ST, 06MP-06MT<br />

6 6602757 40 Tube-Nylon, Air, Blue, 0.38, Generic<br />

7 6451270 1 ECU/Valve Asm<br />

8 6450357 2 Reservoir-Air, 9.69 x 22.5<br />

9 Q012833 1 Hex Nipple Ftg 12 x 12<br />

10 Q400053 2 Drain <strong>Co</strong>ck<br />

11 0444867 2 Plug-Auto, Hex Sock, 0.38NPTF, PD<br />

12 6600832 3 Elbow-Arbk, 90, 04MP-06MT<br />

13 Q444344 2 Elbow-Male, 90 Deg. #1469 x 10 x 6<br />

14 Q431000 25 Tube-Nylon, Air, Blk, 0.63, Gen<br />

15 0273469 2 Plug-Auto, Sq Sock, 0.75NPTF, PD<br />

16 6450962 1 Valve-Pressure Protection<br />

17 4470271 2 Adapter-Hyd, ST, 06MP-06MP<br />

18 6450963 1 Valve-Emergency Release<br />

19 6602380 2 Hose Asm-Air Brake, 0.38 ID x 60”<br />

20 Q486016 1 Jumper Hose, Air Ref. Dwg Q450999<br />

21 0122145 8 Screw-Hex, 0.38NC x 1.25, GR2, PD<br />

22 0274993 8 Nut-Hex, Lock, 0.38NC, EA, PD<br />

23 Q446363 8 Washer-Flat, 0.31A(0.38 x 0.88), PD<br />

24 Q444494 4 Elbow-Auto, 45,06FP-06MP, BR<br />

25 6602465 2 Elbow-90, ST, 06MP-06FP<br />

26 Q501926 1 Jumper Hose, Air Ref. Dwg Q450999<br />

27 6602466 1 Fitting-Anchor<br />

28 6600938 1 Adapter-Arbk, ST, 06MP-08MT<br />

29 6603236 30 Tube-Nylon, Air, Red, 0.50, Generic<br />

30 6600942 3 Elbow-Arbk, 90, 06MP-08MT<br />

31 6450961 1 Filter-Air Line<br />

32 6602142 1 Tee-Arbk, 06MT-06MP-06MT<br />

33 6600945 2 Elbow-Arbk, 90, 06MP-06MT<br />

Specify Unit Serial No., Part No., & Part Description<br />

25


Air Schematic 3 Axle Without ABS<br />

Q512960 - Blackhawk<br />

Q520078 - Limited<br />

2<br />

8 9<br />

8<br />

25<br />

19 20 13 17<br />

10<br />

SERVICE<br />

14,15<br />

FIRST AXLE<br />

6<br />

1<br />

2<br />

16<br />

6<br />

21<br />

THIRD AXLE<br />

11<br />

4<br />

16<br />

11<br />

18<br />

14 ,15<br />

SECOND AXLE<br />

22, 23, 24<br />

25<br />

AIR SYSTEM<br />

20 13 6<br />

EMERGENCY<br />

3<br />

7<br />

2<br />

10<br />

BRAKE CHAMBER Ref. Typ<br />

FROM EMERGENCY GLADHAND<br />

TO SECOND AXLE<br />

10<br />

TO THIRD AXLE<br />

TO FIRST AXLE<br />

REF PART NO. QTY DESCRIPTION REF PART NO. QTY DESCRIPTION<br />

1 Q012833 1 Nipple- Hex, 3/4 - 3/4<br />

2 6600832 3 Elbow- Arbk, 90, 04MP-06MT<br />

3 6602543 40 Tube-Nylon, Air, Red, 0.38<br />

4 Q479478 1 Relay Emergency Valve<br />

5 Q402483 2 Tee- Ftg, Assy - Brass<br />

6 6450357 2 Air Reservoir<br />

7 0444687 2 Plug- Auto, Hex Sock Hd, 3/8<br />

8 Q444344 2 Elbow- Male, 90º, 5/8 x 3/8<br />

9 Q431000 AR Tubing- Black, 0.625 O.D.<br />

10 6602757 40 Tube-Nylon, Air, Blue, 0.38, Generic<br />

11 Q400053 2 Drain <strong>Co</strong>ck<br />

12 Q400241 5 Hose Separator M-473<br />

13 Q449698 2 FTG #W05465<br />

14 6602380 2 Hose Asm-Air Brake, 0.38 ID x 109<br />

(Blackhawk)<br />

6602380 2 Hose Asm-Air Brake, 0.38 ID x 104<br />

(Limited)<br />

15 Q402138 2 Elbow- Brass, Street,, 1/4 NPT<br />

16 6602380 2 Hose Assembly- Air Brake, 0.38 x 24<br />

17 Q444341 1 W.H. #1468 x 6 Male <strong>Co</strong>nnector<br />

(Blackhawk)<br />

6600831 1 Adapter-Arbk, St, 04MP-06MT<br />

(Limited)<br />

18 6602767 1 Nipple-Quick <strong>Co</strong>nnect, 3/8 Male<br />

19 Q402813 1 Body Asm-Female Quick <strong>Co</strong>upler<br />

20 Q486016 2 Jumper Hose Ref B450999<br />

21 0143968 1 Plug- Pipe, Sock Head, .75 NPT, PD<br />

22 0122145 8 Screw- Hex, .38NC x 1.25, Gr 2, PD<br />

23 0274993 8 Nut- Hex, Lock, 0.38NC, Ea, PD<br />

24 0446363 8 Washer- Flat, 0.31A (0.38 x 0.88) PD<br />

25 6602380 2 Hose Assembly - Air Brake, 0.38 x 60<br />

26 Q096730 24 #2575 Std Black Rubber<br />

26<br />

Specify Unit Serial No., Part No., & Part Description


Auxiliary Air - Manual Lowering (Tandem)<br />

Q502754<br />

(Optional)<br />

6<br />

7<br />

Supply Port<br />

7<br />

Height <strong>Co</strong>ntrol Valve (Ridewell)<br />

7<br />

Delivery Port<br />

8<br />

4<br />

6<br />

14<br />

7 "N.O." Port<br />

4 Pilot Port<br />

3<br />

6" Long, To<br />

Atmosphere<br />

Pressure Protection Valve (Ref)<br />

9<br />

10<br />

1 7<br />

13<br />

6<br />

12<br />

Switch<br />

3<br />

1,7<br />

2 "N.C." Port<br />

11 Pilot Valve<br />

7 "Cyl." Port<br />

AIR SYSTEM<br />

NOTE: Ref. # 5 includes Ref. #'s 11 and 12<br />

Note: Switch must be "OFF"<br />

for automatic operation.<br />

REF PART NO. QTY DESCRIPTION REF PART NO. QTY DESCRIPTION<br />

1 Q461540 2 1/4 NPTF Tee-Street<br />

2 Q444889 1 Adapter-Arbk, ST, 04MT-04MP<br />

3 Q444884 15 Tube-Nylon, Air, 0.25, Generic<br />

4 6602139 3 Elbow-Arbk, 90, 02MP-04MT<br />

5 Q478066* 1 Air <strong>Co</strong>ntrol AC-78-M-1<br />

6 6309162 8 Tube-Nylon, Air, Generic<br />

7 6600832 4 Elbow-Arbk, 90, 04MP-06MT<br />

8 6600833 1 Elbow-Arbk, 90, 02MP-06MT<br />

9 Q402138 1 Elbow-Street, 1/4 NPT<br />

10 Q012836 1 Adapter-Auto, ST, 06MP-04MP<br />

11 Q483139* 1 Pilot Valve<br />

12 6450540* 1 Manual Operated Air Switch<br />

13 6602543 3 Tube-Nylon, Air, Red, 0.38<br />

14 6200541 1 Tee-Arbk, 06MT-06MT-04MP<br />

Specify Unit Serial No., Part No., & Part Description<br />

27


Auxiliary Air - Manual Lowering (Tridem)<br />

Q499713<br />

(Optional)<br />

1,7,10<br />

6<br />

7 (Supply Port)<br />

Height <strong>Co</strong>ntrol Valve (Ridewell)<br />

(Delivery Port) 7<br />

7 (Delivery Port)<br />

6<br />

6<br />

Switch<br />

9 14<br />

4<br />

10<br />

7 (N.O. Port)<br />

4 Pilot Port<br />

11 (N.C. Port)<br />

6 - 6" Long, to Atmosphere<br />

AIR SYSTEM<br />

Pressure Protection<br />

Valve (Ref.)<br />

8<br />

12<br />

1 2<br />

15<br />

1,7,10<br />

3 13<br />

10 "CYL" Port<br />

6<br />

NOTE: Ref. # 5 includes Ref. #'s 13 and 14<br />

NOTE: Switch must be "OFF" for<br />

Automatic Operation.<br />

REF PART NO. QTY DESCRIPTION REF PART NO. QTY DESCRIPTION<br />

1 Q461540 3 1/4 NPT Street Tee<br />

2 6600831 1 Adapter-Arbk, ST, 04MT-06MT<br />

3 Q444884 14.5 1/4 O.D. Tube Plastic<br />

4 6602139 2 Elbow-Arbk, 90, 02MP-04MT<br />

5 Q478066 1 Air <strong>Co</strong>ntrol AC-78-M-1<br />

6 6309162 8.5 Tubing-Nylon, Air Brk, .38 OD/FT<br />

7 6600832 3 Elbow-Arbk, 90, 04MP-06MT<br />

8 Q012836 1 Adapter-Auto, ST, 06MP-04MP<br />

9 6600833 1 Elbow-Arbk, 90,02MP-06MT<br />

10 6200541 4 Tee-Arbk, 06MT-06MT-04MP<br />

11 6600831 1 Adapter-Arbk, ST, 04MP-06MT<br />

12 Q402138 1 Elbow, Street, 1/4 NPT<br />

13 Q483139* 1 Pilot Valve<br />

14 6450540* 1 Manual Operated Air Switch<br />

15 6602543 10 Tube-Nylon, Air, Red, 0.38<br />

28<br />

Specify Unit Serial No., Part No., & Part Description


Air Group, Air Ride Tandem<br />

Q495361<br />

1<br />

2<br />

1<br />

HEIGHT CONTROL VALVE<br />

7<br />

1<br />

8<br />

5<br />

6<br />

1<br />

1<br />

3<br />

2<br />

AIR SYSTEM<br />

4<br />

REF PART NO. QTY DESCRIPTION REF PART NO. QTY DESCRIPTION<br />

1 6600832 6 Elbow, Arbk, 90, 04MP-06MT<br />

2 6600829 2 Tee-Arbk, 06MT-04MP-06MT<br />

3 6309162 20 Tubing, Nylon, Air, 0.38, Generic<br />

4 Q486195 1 Valve-Pressure Protection<br />

5 Q012836 1 Adapter-Auto, ST, 06MP-04MP<br />

6 Q402138 1 Elbow, Street, 1/4 NPT<br />

7 6602543 10 Tube-Nylon, Air, Red, 0.38<br />

8 Q517852 1 Valve-Height <strong>Co</strong>ntrol<br />

Specify Unit Serial No., Part No., & Part Description<br />

29


Air Group, Air Ride - Tridem<br />

Q495381<br />

1<br />

1<br />

1,2,7<br />

1<br />

HEIGHT CONTROL VALVE<br />

8<br />

1<br />

9<br />

AIR SYSTEM<br />

5<br />

6<br />

4<br />

1<br />

1<br />

1,2,7<br />

3<br />

1<br />

REF PART NO. QTY DESCRIPTION REF PART NO. QTY DESCRIPTION<br />

1 6600832 10 Elbow-Arbk, 90, 04MP-06MT<br />

2 Q444309 2 Parker 272NTA-6-4 Ftg<br />

3 6309162 40 Tube-Nylon, Air, 0.38. Generic<br />

4 Q486195 1 Valve-Pressure Protection<br />

5 Q012836 1 Adapter-Auto, ST, 06MP-04MP<br />

6 Q402138 1 Elbow, Street, 1/4 NPT<br />

7 Q461540 2 Tee-Street, 1/4 NPT<br />

8 6602543 10 Tube-Nylon, Air, Red, 0.38<br />

9 Q517852 1 Valve-Height <strong>Co</strong>ntrol<br />

30<br />

Specify Unit Serial No., Part No., & Part Description


Air Group - Rear <strong>Co</strong>nnection, Suspension<br />

Q499732 (Blackhawk Only)<br />

(Optional)<br />

Rear Air Springs<br />

1<br />

7<br />

1<br />

2<br />

3<br />

5<br />

FRONT<br />

7<br />

1<br />

1<br />

2<br />

3<br />

4<br />

4<br />

6<br />

AIR SYSTEM<br />

REF PART NO. QTY DESCRIPTION REF PART NO. QTY DESCRIPTION<br />

1 6309162 12 Tube-Nylon, Air, 0.38, Generic<br />

2 6600829 2 Tee-Arbk, 06MT-04MP-06MT<br />

3 Q449698 2 <strong>Co</strong>upling Tube<br />

4 0105405 2 Nipple-Sch 40, 0.25 x 0.87, CL, PN<br />

5 Q402978 1 Nose Asm-Male Quick <strong>Co</strong>upler<br />

6 Q402813 1 Body Asm-Female Quick <strong>Co</strong>upler<br />

7 6603184 2 Elbow-Arbk, 45, 04MP-06MT<br />

Specify Unit Serial No., Part No., & Part Description<br />

31


Air Group-rear <strong>Co</strong>nnection, Brakes (Tridem)<br />

Q499731 (Blackhawk Only)<br />

(Optional)<br />

3 1<br />

7<br />

4<br />

5<br />

1<br />

2<br />

8<br />

AIR SYSTEM<br />

1<br />

1<br />

9<br />

1<br />

6<br />

4<br />

5<br />

SERVICE<br />

EMERGENCY<br />

REF PART NO. QTY DESCRIPTION REF PART NO. QTY DESCRIPTION<br />

1 6600831 5 Adapter-Arbk, ST, 04MP-06MT<br />

2 Q461540 1 Tee-Street, 1/4 NPTF<br />

3 6302757 8 Tube-Nylon, Air, Blue, 0.388<br />

4 Q449698 2 <strong>Co</strong>upling Tube<br />

5 0105405 2 Nipple-Sch 40, 0.25 x 0.87, CL, PN<br />

6 Q402978 1 Nose Asm-Male Quick <strong>Co</strong>upler<br />

7 Q402813 1 Body Asm-Female Quick <strong>Co</strong>upler<br />

8 6600832 1 Elbow-Arbk, 90, 04MP-06MT<br />

9 6602543 8 Tube-Nylon, Air, Red, 0.38<br />

32<br />

Specify Unit Serial No., Part No., & Part Description


Gooseneck Air Lock<br />

3” Vertical Lock Pin<br />

Emergency Line<br />

16<br />

13<br />

14<br />

22<br />

15<br />

23<br />

4<br />

17 3<br />

10<br />

12<br />

8<br />

9<br />

8<br />

19<br />

18<br />

18<br />

2<br />

9<br />

6<br />

5<br />

1<br />

AIR SYSTEM<br />

11<br />

12<br />

7<br />

20<br />

21<br />

REF PART NO. QTY DESCRIPTION REF PART NO. QTY DESCRIPTION<br />

1 6600844 1 Chamber-Brake, 5th Wheel Lift<br />

2 Q517856 1 Tube-Locking Mechanism 55 Ton<br />

3 0120371 2 Nut-Hex, 0.50NF, PD<br />

4 Q517860 1 Bar-Air Lock<br />

5 Q517887 1 Plate-Air Lock<br />

6 0120383 2 Washer-Lock, Spring, 7/16<br />

7 6600945 1 Elbow-Arbk, 90, 06MP-06MT<br />

8 Q446478 2 Adapter-Arbk, ST, 02MP-04MT<br />

9 Q444884 1 Tube-Nylon, Air, 0.25, Generic<br />

10 0271501 2 Nut-Hex, 7/16NC<br />

11 6602964 1 Valve-Air Sol, 4 Way, Palm Oper<br />

Q447390 1 Valve-Air Sol, 4 Way, Lever Oper<br />

12 6600833 2 Elbow-Arbk, 90, 02MP-06MT<br />

13 6602543 3 Tube-Nylon, Air, 0.38, (w/o ABS)<br />

6603236 3 Tube-Nylon, Air, 0.50, (w/ABS)<br />

14 6600832 1 Elbow-Arbk, 90, 04MP-06MT (w/o ABS)<br />

6600966 1 Elbow-Arbk, 90, 04MP-08MT (w/ABS)<br />

15 Q449698 1 <strong>Co</strong>upling-04FP-04FP<br />

16 6600830 1 Tee-Arbk, 06MT-06MT-06MT (w/o ABS)<br />

6600940 1 Tee-Arbk, 08MT-08MT-08MT (w/ABS)<br />

17 0120384 2 Washer-Lock, Spring, 1/2<br />

18 0130999 2 Washer-Flat,5/8<br />

19 6100499 1 Spring-<strong>Co</strong>mpression,31/32OD x 4<br />

20 Q517920 1 Rod-Safety Pin (8’-6 Wide),Palm Valve<br />

Q519133 1 Rod-Safety Pin (9’-0 Wide),Palm Valve<br />

Q519900 1 Rod-Safety Pin (8’-6 Wide),Lever Valve<br />

21 0103388 1 <strong>Co</strong>tter Pin-1/8 x 1 3/4<br />

22 6600832 1 Elbow-Arbk, 90, 04MP-06MT<br />

23 6309162 3 Tube-Nylon, Air, 0.38<br />

Specify Unit Serial No., Part No., & Part Description<br />

33


Auto Ride Height - Plus 3 - Minus 3 Asm<br />

6<br />

12<br />

Intake Port<br />

5<br />

13<br />

8<br />

7<br />

2<br />

Air Spring<br />

Port<br />

9<br />

Air Spring<br />

Port<br />

Exhaust Port<br />

4<br />

3<br />

10<br />

1<br />

Q487101<br />

11<br />

AIR SYSTEM<br />

12<br />

Intake Port<br />

Air Spring<br />

Port<br />

2<br />

14<br />

13<br />

7<br />

Air Spring<br />

Port<br />

4<br />

Exhaust Port<br />

11<br />

1<br />

Q519772<br />

REF PART NO. QTY DESCRIPTION REF PART NO. QTY DESCRIPTION<br />

1 Q487077 1 Plate<br />

2 Q517852 1 Valve, Height <strong>Co</strong>ntrol<br />

Q519989 1 Valve Only<br />

Q499690 1 Linkage Kit<br />

3 0120380 2 Washer-Lock, 0.25, Spring, PD<br />

4 9413946 2 Nut-Hex, Lock, 0.25NC, EA, PD<br />

5 Q487006 1 Outer Plate Asm<br />

6 Q487079 1 Plate<br />

7 6001177 1 Lock Pin<br />

8 0180177 1 Screw-Hex, 0.50NC x 1.50, GR5, PD<br />

9 0120238 1 Nut-Hex, Jam, 0.50NC, PD<br />

10 0221354 1 Locknut-1/2 x 13 UNC<br />

11 Q499693 1 Grommet<br />

12 PD10283 1 Rubber Elbow<br />

13 0121954 2 Screw-Hex, 1/4-20NC x 2, Gr 2, PD<br />

14 Q519774 1 Mount-Valve<br />

34<br />

Specify Unit Serial No., Part No., & Part Description


Ramp Assemblies (Blackhawk Only)<br />

4<br />

7<br />

3<br />

8<br />

RAMP<br />

4<br />

6<br />

2<br />

5<br />

1<br />

Q507829 Steel Ramp<br />

7<br />

8<br />

4<br />

3<br />

4<br />

6<br />

2<br />

5<br />

1<br />

1 Q507825 2 Ramp Asm-Steel<br />

Q509348 2 Ramp Asm, Wood<br />

2 Q507792 1 Ramp Weldment, Steel<br />

Q509347 1 Ramp Weldment, Wood<br />

3 Q507824 1 Link Assembly<br />

4 Q507793 2 Lug-Front Ramp<br />

5 Q500032 1 Tube-Cap Asm, Pivot, Ramp<br />

6 Q503490 1 Tube-Cap Asm, Pivot, Platform<br />

7 Q015274 2 3/8 x 3-1/2 <strong>Co</strong>tter Pin<br />

8 Q447049 2 Chain-3/8 x 15-3/4 Lg.<br />

Q509349 Wood Ramp<br />

REF PART NO. QTY DESCRIPTION REF PART NO. QTY DESCRIPTION<br />

Specify Unit Serial No., Part No., & Part Description<br />

35


Ramp Assembly (Blackhawk Only)<br />

RAMP<br />

7 8<br />

4<br />

3<br />

4<br />

6<br />

2<br />

5<br />

1<br />

Q500675 35T Wood Paver Special Ramp<br />

Q514061 50T Wood Paver Special Ramp<br />

REF PART NO. QTY DESCRIPTION REF PART NO. QTY DESCRIPTION<br />

1 Q500675 2 Ramp Asm-Wood, 35T<br />

Q514063 2 Ramp Asm-Wood, 50T<br />

2 Q500668 1 Ramp Weldment-Wood, 35T<br />

Q514061 1 Ramp Weldment-Wood, 35T<br />

3 Q504080 1 Link Assembly<br />

4 Q500669 2 Lug-Front Ramp<br />

5 Q500032 1 Tube-Cap Asm, Pivot, Ramp<br />

6 Q500031 1 Tube-Cap Asm, Pivot, Platform<br />

7 Q015274 2 3/8 x 3-1/2 <strong>Co</strong>tter Pin<br />

8 Q447049 2 Chain-3/8 x 15-3/4 Lg.<br />

36<br />

Specify Unit Serial No., Part No., & Part Description


Extension Bracket Installation<br />

2<br />

1<br />

6<br />

7<br />

4<br />

3<br />

5<br />

5<br />

4<br />

Blackhawk<br />

8<br />

10<br />

9<br />

DECK<br />

Limited<br />

REF PART NO. QTY DESCRIPTION REF PART NO. QTY DESCRIPTION<br />

1 6300319 AR Ext. Bracket<br />

2 Q492927 AR Lug-Top, Ext. Bracket<br />

3 Q492926 AR Lug-Bottom, Ext. Bracket<br />

4 6100328 AR Screw-Hex, 0.31NC x 2.75, GR5, PD<br />

5 9411638 AR Nut-Hex, Lock, 0.31NC, EA, PD<br />

6 Q411632 AR Lock Asm-Extension Brkt, Group<br />

7 Q519063 AR Extension Brkt-LH (Shown)<br />

Q519064 AR Extension Brkt-RH<br />

8 Q506129 AR Outrigger Mounting Bracket<br />

9 Q506128 AR Outrigger<br />

10 Q400200 AR Lash Ring & Clip<br />

Specify Unit Serial No., Part No., & Part Description<br />

37


Lash Ring And Extension Bracket - Q491551<br />

3<br />

4<br />

2 5<br />

1<br />

DECK<br />

REF PART NO. QTY DESCRIPTION REF PART NO. QTY DESCRIPTION<br />

1 Q491551 AR Extension Bracket Asm<br />

2 Q489652 AR Safety Snap Ring (Style A)<br />

3 Q400200 AR Lash Ring & Clip<br />

Q508507 AR Bent Lash Ring Asm<br />

4 Q492927 AR Lug, Top, Ext. Bracket<br />

5 Q492926 AR Lug, Bottom, Ext. Bracket<br />

38<br />

Specify Unit Serial No., Part No., & Part Description


Electrical System - Lights<br />

TruckLite Q502977 - Q503004<br />

MAIN CABLE STRIPPING DETAIL<br />

1-12/32"<br />

BLUE WIRE<br />

GREEN WIRE<br />

BLACK WIRE<br />

BROWN WIRE<br />

1-6/32"<br />

YELLOW WIRE<br />

R<strong>ED</strong> WIRE<br />

8/32" STRIP<br />

(7 PLACES)<br />

22,23<br />

7,8<br />

24<br />

22<br />

1-4/32"<br />

WHITE WIRE<br />

1,2<br />

25<br />

3<br />

4,5<br />

SEE STRIPPING DETAIL FOR<br />

7 CONDUCTOR MAIN CABLE<br />

6,11,12<br />

25<br />

10<br />

6<br />

24<br />

3<br />

1,2<br />

25<br />

9<br />

13,2<br />

21<br />

24<br />

25<br />

4,5<br />

14<br />

15<br />

18,19<br />

21<br />

17<br />

13,2<br />

16<br />

18,19<br />

21<br />

13,2<br />

21<br />

REF PART NO. QTY DESCRIPTION REF PART NO. QTY DESCRIPTION<br />

1 T153745 2 Amber Lamp<br />

2 10700 7 Grommet<br />

3 Q504284 2 Front M/C Harness<br />

4 PD10799 2 Amber Mid Turn Lamp<br />

5 6702118 2 Grommet<br />

6 Q495725 2 8 Outlet Distribution Module<br />

7 Q495724 1 Distribution Module, (4) Outlet<br />

8 Q497455 2 Dummy Plug, 77 Series<br />

9 6702359 1 RH Mid Turn Harness<br />

10 6702358 1 LH Mid Turn Harness<br />

11 Q492774 1 7 <strong>Co</strong>nnector Asm-Boot Kit<br />

12 Q492775 4 Filler Plug<br />

13 6702181 5 Red Lamp<br />

14 Q504286 1 LH-Stop, Turn & M/C Harness<br />

15 Q504287 1 RH-Stop, Turn & M/C Harness<br />

16 Q504285 1 Lower ID & License Harness<br />

6702124 1 License Plate Harness<br />

17 15011 1 License Lamp Asm<br />

18 6702112 4 Red-Stop, Turn Lamp<br />

19 T150316 4 Grommet<br />

20 97944 1 NYK-77 <strong>Co</strong>mpound, 2oz Tube<br />

21 Q400217 4 Reflector Red B460R<br />

22 Q402185 1 Socket Asm, 7-Pole W/Boot<br />

23 Q400280 1 Plug, 7-Pole<br />

24 6702504 AR Cable-7 Way, Berkshire 81012<br />

25 Q400216 4 Amber Reflector<br />

ELECTRICAL<br />

Specify Unit Serial No., Part No., & Part Description<br />

39


Electrical System - L<strong>ED</strong>s<br />

Petersen Q521938<br />

27<br />

26<br />

9,11<br />

25<br />

8<br />

18<br />

6<br />

16,17<br />

26<br />

8<br />

25<br />

4<br />

25<br />

7<br />

6<br />

9,11<br />

10,11<br />

19<br />

8<br />

3<br />

5<br />

7<br />

25<br />

16,17<br />

12,13,24<br />

7<br />

19<br />

1<br />

Opt<br />

12,13,24<br />

14,15<br />

10,11<br />

Opt<br />

12,13,24<br />

12,13,24<br />

19<br />

7<br />

8<br />

2<br />

10,11<br />

19<br />

ELECTRICAL<br />

REF PART NO. QTY DESCRIPTION REF PART NO. QTY DESCRIPTION<br />

1 6703347 1 Harness-ID, w/Plugs<br />

2 6703348 1 Harness-Rear, Standard<br />

3 6703359 1 Harness-Main, RS<br />

4 6703338 1 Harness-Main, w/Mid Turn Drops<br />

5 6703336 1 Harnes-Mid Turn w/Females<br />

6 6703342 2 Harness-Marker, 2 Poles<br />

7 6703339 4 Harness-L<strong>ED</strong>, Mid Turn Pigtail<br />

8 6703307 4 Plug-Marker Lamp<br />

9 6703313 2 Marker-Amber, 2 1/2, L<strong>ED</strong><br />

10 6703312 5 Marker-Red, 2 1/2, L<strong>ED</strong><br />

11 6703314 7 Grommet-2 1/2”, Round<br />

12 6703310 6 Light-4”, Stop/Turn/Tail, L<strong>ED</strong><br />

13 6703311 6 Grommet-4”, Round<br />

14 6703308 1 Bracket-License Light<br />

15 6703309 1 Light-License Plate<br />

16 6603316 2 Light-Mid Turn, Oval, L<strong>ED</strong><br />

17 6703317 2 Grommet-Oval<br />

18 Q400280 1 Plug-7 Pole<br />

19 Q478484 6 Reflector-<strong>Co</strong>mpact, Red<br />

20 Q432432 9 Grommet-Blk, Rubber, 1” ID<br />

21 Q444359 8 Grommet-Blk, Rubber, 1 1/2” ID<br />

22 6702189 6 <strong>Co</strong>nduit-Plastic, 5/8”, Split<br />

23 6703303 2 Plug-L<strong>ED</strong>, Stop/Turn/Tail<br />

24 6703326 4 Plug-6”, Adapter<br />

25 Q478483 4 Reflector-<strong>Co</strong>mpact, Amber<br />

26 Q402185 2 Socket Asm-7-Pole w/Boot<br />

27 6702504 10 Cable-7 Way\<br />

40<br />

Specify Unit Serial No., Part No., & Part Description


Electrical System - Lights<br />

Petersen Q521937<br />

27<br />

26<br />

9,11<br />

25<br />

8<br />

18<br />

6<br />

16,17<br />

26<br />

8<br />

25<br />

4<br />

25<br />

7<br />

6<br />

9,11<br />

10,11<br />

19<br />

8<br />

3<br />

5<br />

7<br />

25<br />

16,17<br />

12,13,24<br />

7<br />

19<br />

1<br />

Opt<br />

12,13,24<br />

14,15<br />

10,11<br />

Opt<br />

12,13,24<br />

12,13,24<br />

19<br />

7<br />

8<br />

2<br />

10,11<br />

19<br />

REF PART NO. QTY DESCRIPTION REF PART NO. QTY DESCRIPTION<br />

1 6703347 1 Harness-ID, w/Plugs<br />

2 6703348 1 Harness-Rear, Standard<br />

3 6703359 1 Harness-Main, RS<br />

4 6703338 1 Harness-Main, w/Mid Turn Drops<br />

5 6703336 1 Harnes-Mid Turn w/Females<br />

6 6703342 2 Harness-Marker, 2 Poles<br />

7 6703339 4 Harness-L<strong>ED</strong>, Mid Turn Pigtail<br />

8 6703307 4 Plug-Marker Lamp<br />

9 6703319 2 Marker-Amber, 2 1/2<br />

10 6703318 5 Marker-Red, 2 1/2<br />

11 6703314 7 Grommet-2 1/2”, Round<br />

12 6703322 6 Light-4”, Stop/Turn/Tail<br />

13 6703311 6 Grommet-4”, Round<br />

14 6703308 1 Bracket-License Light<br />

15 6703309 1 Light-License Plate<br />

16 6603323 2 Light-Turn Signal & Side Mkr, Amber<br />

17 6703317 2 Grommet-Oval<br />

18 Q400280 1 Plug-7 Pole<br />

19 Q478484 6 Reflector-<strong>Co</strong>mpact, Red<br />

20 Q432432 9 Grommet-Blk, Rubber, 1” ID<br />

21 Q444359 8 Grommet-Blk, Rubber, 1 1/2” ID<br />

22 6702189 6 <strong>Co</strong>nduit-Plastic, 5/8”, Split<br />

23 6703303 2 Plug-L<strong>ED</strong>, Stop/Turn/Tail<br />

24 6703326 4 Plug-6”, Adapter<br />

25 Q478483 4 Reflector-<strong>Co</strong>mpact, Amber<br />

26 Q402185 2 Socket Asm-7-Pole w/Boot<br />

27 6702504 10 Cable-7 Way<br />

ELECTRICAL<br />

Specify Unit Serial No., Part No., & Part Description<br />

41


Electrical Group-ARD Attachment<br />

Q500023 - Blackhawk<br />

(Optional)<br />

A<br />

1,2,3,4<br />

5<br />

6*<br />

A<br />

Auxiliary<br />

Not Used<br />

Blue or White<br />

(if used)<br />

Black<br />

Brown<br />

Yellow<br />

Green<br />

Red<br />

ELECTRICAL<br />

REF PART NO. QTY DESCRIPTION REF PART NO. QTY DESCRIPTION<br />

1 Q402185 1 Socket Asm, 7-Pole W/Boot<br />

2 Q018465 2 Cpscr-1/4 UNC x 1, GR5<br />

3 Q015054 2 Nut-Hex Full 1/4 UNC<br />

4 Q018425 2 Lockwasher-High <strong>Co</strong>llar 1/4<br />

5 6702132 3 Cable-Trailer 7 <strong>Co</strong>n 6-14 & 1-10 Ga<br />

6 Q495774 1 <strong>Co</strong>nnector Asm, 3/4” I.D.<br />

42<br />

Specify Unit Serial No., Part No., & Part Description


Flasher Kit - Turn Signals<br />

Q500283 STANDARD<br />

Q508167 L<strong>ED</strong><br />

TOP<br />

8<br />

7<br />

To Battery<br />

Box<br />

Black<br />

Red<br />

White<br />

Flasher<br />

9,10<br />

12<br />

13<br />

Item #6 mounted<br />

on cover.<br />

4,6,11<br />

On<br />

Switch<br />

14<br />

Red<br />

Red<br />

14<br />

8<br />

Brown (Hot)<br />

White<br />

Green<br />

Black<br />

5 Y<br />

To Eight Outlet<br />

Junction Box<br />

Red<br />

14<br />

CIRCUIT<br />

BREAKER<br />

13<br />

15,16<br />

Off<br />

Green<br />

Black<br />

Yellow<br />

Battery Box<br />

3<br />

Trickle<br />

Charger<br />

2,18<br />

White Black Red<br />

Primary Battery<br />

+12 Volt (Tow Vehicle)<br />

14<br />

14<br />

1<br />

White<br />

Battery<br />

Red<br />

1 Q509538 1 Box Asm, Battery, 12V, SS24<br />

2 Q446975 1 Battery, 12 Volt, 22NF<br />

3 Q500255 1 Tow Charger, Tekonsha #2024<br />

4 6700156 2 <strong>Co</strong>nnector, Battery WR#29253<br />

5 Q494919 1 Circuit Breaker - 20 Amp<br />

6 6701976 1 Switch - Toggle, 3PDT, 2Pos, Maintain<br />

7 Q494485 1 Flasher, 8 Bulb, 12V, Std Bulbs<br />

6702399 1 Flasher, 8 Bulb, 12V, L<strong>ED</strong> Lights<br />

8 6000016 2 Nut - <strong>Co</strong>nduit, 1/2 inch<br />

9 Q502925 1 <strong>Co</strong>nnection Box<br />

Red<br />

Black<br />

White<br />

12<br />

To <strong>Co</strong>nnection Box<br />

REF PART NO. QTY DESCRIPTION REF PART NO. QTY DESCRIPTION<br />

10 6700834 1 <strong>Co</strong>ver - <strong>Co</strong>nnection Box<br />

11 Q493584 1 Decal - Light Switch<br />

12 6700607 2 <strong>Co</strong>rd Grip<br />

13 6700224 5 Wire, 10 Ga Stranded, Red<br />

14 6700110 20 Cable - 6 Way<br />

15 Q492774 1 <strong>Co</strong>nnector Asm - 3/4” I.D.<br />

16 6702355 20 Cable - 4 Way<br />

17 6700164 1 Seal - Toggle Switch<br />

18 3320461 1 Lid - 12 Volt Battery Box<br />

ELECTRICAL<br />

Specify Unit Serial No., Part No., & Part Description<br />

43


Flasher Kit - Rear Amber Lights Only<br />

Q508081 STANDARD<br />

Q508166 L<strong>ED</strong><br />

Top<br />

8<br />

7<br />

To Battery<br />

Box<br />

Black<br />

Red<br />

White<br />

Flasher<br />

9,10<br />

12<br />

Item #6 mounted<br />

on cover.<br />

13<br />

4,6,11<br />

14<br />

Red<br />

Red<br />

14<br />

Brown (Hot)<br />

White<br />

White<br />

5<br />

8<br />

To Eight Outlet<br />

Junction Box<br />

To Amber Lights<br />

Switch<br />

Red<br />

CIRCUIT<br />

BREAKER<br />

13<br />

15,16<br />

Brown<br />

14<br />

Battery Box<br />

3<br />

Trickle<br />

Charger<br />

White Black Red<br />

1<br />

2,18<br />

Primary Battery<br />

+12 Volt (Tow Vehicle)<br />

14<br />

14<br />

ELECTRICAL<br />

White<br />

Battery<br />

Red<br />

1 Q509538 1 Box Asm, Battery, 12V, SS24<br />

2 Q446975 1 Battery, 12 Volt, 22NF<br />

3 Q500255 1 Tow Charger, Tekonsha #2024<br />

4 6700164 1 Seal - Toggle Switch<br />

5 Q494919 1 Circuit Breaker - 20 Amp<br />

6 6700255 1 Switch - Toggle, SPDT, 2Pos, Maintain<br />

7 Q494485 1 Flasher, 8 Bulb, 12V, Std Bulbs<br />

6702399 1 Flasher, 8 Bulb, 12V, L<strong>ED</strong> Lights<br />

8 6000016 2 Nut - <strong>Co</strong>nduit, 1/2 inch<br />

9 Q502925 1 <strong>Co</strong>nnection Box<br />

Red<br />

Black<br />

White<br />

12<br />

To <strong>Co</strong>nnection Box<br />

REF PART NO. QTY DESCRIPTION REF PART NO. QTY DESCRIPTION<br />

10 6700834 1 <strong>Co</strong>ver - <strong>Co</strong>nnection Box<br />

11 Q493584 1 Decal - Light Switch<br />

12 6702355 20 Cable - 4 Way<br />

13 6700607 2 <strong>Co</strong>rd Grip<br />

14 6700224 5 Wire, 10 Ga Stranded, Red<br />

15 Q478476 1 Harness<br />

16 Q495726 1 <strong>Co</strong>nnector Asm - 3/8 I.D. Std Bulbs<br />

Q492774 1 <strong>Co</strong>nnector Asm - 3/4 I.D. L<strong>ED</strong> Bulbs<br />

17 3320461 1 Lid - 12 Volt Battery Box<br />

18 6700156 2 <strong>Co</strong>nnector, Battery WR#29253<br />

44<br />

Specify Unit Serial No., Part No., & Part Description


Electrical Schematic-ABS<br />

7,8,10<br />

9,10<br />

6<br />

Blue<br />

DISTRIBUTION<br />

MODULE<br />

Red<br />

White<br />

Green/White<br />

1<br />

2<br />

9,10<br />

E<br />

C<br />

U<br />

7,8,10<br />

3<br />

REF PART NO. QTY DESCRIPTION REF PART NO. QTY DESCRIPTION<br />

1 6702506 1 Harness-ABS Power TL52100 x 120”<br />

2 6703016 1 Harness-1.0 Meter Power Cable<br />

3 6702507 1 Harness-ABS Lamp Jumper<br />

4 6702505 1 Light-Marker, 2” ABS, TL 30257Y<br />

5 6702151 1 Grommet-Mounting (Blackhawk)<br />

6702624 1 Grommet-Mounting (Limited)<br />

6 Q495727 1 <strong>Co</strong>nnector, 1/2” ID (5 <strong>Co</strong>nd, Cable)<br />

7 6450956 2 Sensor Spring Clip<br />

4,5<br />

8 6451097 2 Sensor Asm-441 032 808 0<br />

9 6451076 2 Cable-Sensor, 1.8M Long<br />

10 6700169 16 Tie-Plt-4SCP-0, Black, Extra Lg.<br />

ELECTRICAL<br />

Specify Unit Serial No., Part No., & Part Description<br />

45


Axle<br />

AXLE<br />

7<br />

6<br />

5<br />

4<br />

1<br />

2<br />

3<br />

REF PART NO. QTY DESCRIPTION REF PART NO. QTY DESCRIPTION<br />

1 Q400676 2 Nut<br />

2 Q400677 2 Nut-Lock<br />

3 Q400678 2 Nut<br />

4 Q401262 2 <strong>Co</strong>ne-Brg Outer<br />

5 Q435613 2 <strong>Co</strong>ne-Brg Inner<br />

6 Q476230 2 Oil Seal (Guardian)<br />

7 ******* 1 Axle Asm -<br />

Specify Serial Number of Trailer<br />

46<br />

Specify Unit Serial No., Part No., & Part Description


Air Chamber - Slack Adjuster<br />

1<br />

6<br />

2<br />

3<br />

4<br />

5<br />

BRAKES<br />

REF PART NO. QTY DESCRIPTION REF PART NO. QTY DESCRIPTION<br />

1 Q499301 1 Air Chamber Asm<br />

2 Q492170 1 Bracket, Air Chamber<br />

3 Q015160 2 5/8” Lockwasher Pkg<br />

4 Q015030 2 Nut<br />

5 Q486620 1 Slack Adjuster-Auto, Gunite<br />

6451060 1 Slack Adjuster-Auto, Crewson Brunner<br />

6 Q492511 1 Spring Brake Chamber<br />

Specify Unit Serial No., Part No., & Part Description<br />

47


Brake Assembly - 16-1/2 X 7<br />

20,000 Lb Brake & 23,000 Lb Brake<br />

Includes Ref.#s<br />

(2-11)<br />

1<br />

NOTE: Ref.# 2<br />

includes (3-4).<br />

3<br />

2<br />

9<br />

4<br />

11<br />

5<br />

17<br />

21<br />

24 25<br />

16<br />

18 19<br />

10<br />

15<br />

22<br />

26<br />

7<br />

6<br />

8<br />

26<br />

2<br />

14<br />

12<br />

13<br />

Includes Ref.#s<br />

(13-17)<br />

26<br />

23<br />

20<br />

Includes Ref.#s<br />

(21-23)<br />

1-5/8 O<br />

26<br />

LENGTH LEFT HAND RIGHT HAND<br />

17.875 Q499268-01 Q499268-02<br />

20.250 Q499268-03 Q499268-04<br />

21.375 Q499268-05 Q499268-06<br />

22.875 Q499268-07 Q499268-08<br />

23.375 Q499268-09 Q499268-10<br />

23.750 Q499268-11 Q499268-12<br />

25.000 Q499268-03 Q499268-14<br />

26.500 Q499268-15 Q499268-16<br />

29.000 Q499268-17 Q499268-18<br />

30.500 Q499268-19 Q499268-20<br />

STD AXLE<br />

28 Tooth<br />

Spline<br />

26.50<br />

REF PART NO. QTY DESCRIPTION REF PART NO. QTY DESCRIPTION<br />

BRAKES<br />

1 Q462945 1 Brake 16-1/2 x 7, 20,000 lb. Brake<br />

Q513934 1 Brake 16-1/2 x 7, 23,000 lb. Brake<br />

2 Q465914 2 Shoe & Lining, 20,000 lb. Brake<br />

Q513944 2 Shoe & Lining, 23,000 lb. Brake<br />

3 ----------- * Brake Shoe, Included in Ref. #2<br />

4 Q445646 * Set-Lining, 20,000 lb. Brake<br />

Q513945 * Set-Lining, 23,000 lb. Brake<br />

5 Q422798 48 Rivet<br />

6 Q465917 2 Pin-Return Spring<br />

7 Q444453 2 Retainer-Roller<br />

8 Q444452 2 Roller-Cam<br />

9 Q507399 2 Spring-Retention<br />

10 Q444458 1 Spring-Retract<br />

11 Q465919 2 Pin-Anchor<br />

12 Q495033 1 Spider Asm, 5” Dia. 16-1/2” Brakes<br />

13 ----------- 1 Spider<br />

14 Q507039 2 Seal<br />

15 Q495034 1 Bushing Spider, 1-5/8 ID<br />

16 Q016009 1 Fitting-Grease<br />

17 Q465878 2 Bushing<br />

18 Q495037 1 Washer-Cam Head, .120 Thick<br />

19 Q495036 1 Ring-Snap<br />

20 Q492168 1 Bracket Cam Shaft (RH)<br />

Q492169 1 Bracket Cam Shaft (LH)<br />

21 Q506969 1 Cam Bracket Sub Asm RH<br />

Q506970 1 Cam Bracket Sub Asm LH<br />

22 ----------- 1 Bracket-Mounting<br />

23 Q495040 4 Screw<br />

24 Q506972 AR Washer-.0897 Thk<br />

25 Q444456 1 Ring-Snap<br />

26 Q499268-15 1 Brake Cam, 16-1/2 Brakes, LH<br />

Q499268-16 1 Brake Cam, 16-1/2 Brakes, RH<br />

For Non-Standard Axle Lengths See Table Above<br />

48<br />

Specify Unit Serial No., Part No., & Part Description


Hub & Drum Assembly<br />

6450946<br />

10<br />

9<br />

8<br />

7<br />

11<br />

1<br />

2<br />

3<br />

6<br />

5<br />

4<br />

REF PART NO. QTY DESCRIPTION REF PART NO. QTY DESCRIPTION<br />

1 Q413457 1 Hub Cap and Gasket<br />

2 Q413458 1 Gasket-330-3009, Stenco<br />

3 Q400485 1 Cap-Hub<br />

4 Q016836 6 Capscrew-5/16 UNC x 3/4<br />

5 Q015155 6 Lockwasher-5/16<br />

6 6450758 10 Nut-Flange, 2 Piece, 33MM Hex<br />

7 6450983 1 Drum, 16-1/2 x 7 Brake<br />

8 Q401263 1 Cup-Bearing<br />

9 ******* 1 Hub<br />

10 Q435614 1 Cup-Bearing<br />

11 Q492965 10 Wheel Stud, EMI5322<br />

WHEELS & TIRES<br />

Specify Unit Serial No., Part No., & Part Description<br />

49


Tire & Wheel Assembies<br />

Q496939-02 & Q520622-02<br />

1<br />

3<br />

2<br />

WHEELS & TIRES<br />

REF PART NO. QTY DESCRIPTION REF PART NO. QTY DESCRIPTION<br />

1 6450792 12 Wheel-Disc,Steel,22.5 x 8.25 (Accuride)<br />

6451378 12 Wheel-Disc,Steel,22.5 x 8.25 (Hays)<br />

6450788 12 Wheel-Disc, Polished Alum, 22.5 x 8.25<br />

6450665 12 Wheel-Disc, Machined Alum, 22.5 x 8.25<br />

2 6450266 12 Valve-Tire, Tubeless<br />

3 Q461432 12 Tire-225/70R22.5 (Yokohama)<br />

Q491650 12 Tire-275/70R22.5 (Yokohama)<br />

50<br />

Specify Unit Serial No., Part No., & Part Description


Wheelwell <strong>Co</strong>vers<br />

(Optional)<br />

3,4,5<br />

2<br />

WHEEL COVERS<br />

3,4,5<br />

1<br />

R R<br />

If your trailer has covers,<br />

please call the factory with your serial number.<br />

The wheel covers are customized to each customer’s needs<br />

and the part numbers shown are typical standard cover.<br />

REF PART NO. QTY DESCRIPTION REF PART NO. QTY DESCRIPTION<br />

1 Q512205 1 Wheel <strong>Co</strong>ver Asm-LH (Blackhawk)<br />

Q522125 1 Wheel <strong>Co</strong>ver Asm-LH (Limited)<br />

2 Q512206 1 Wheel <strong>Co</strong>ver Asm-RH (Blackhawk)<br />

Q522126 1 Wheel <strong>Co</strong>ver Asm-RH (Limited)<br />

3 0180179 16 Screw-Hex, 0.50NC x 1.75, GR5, PD<br />

4 0120390 32 Washer-Flat, 0.50A, W, PD<br />

5 0120384 16 Washer-Lock, 0.50, Spring, PD<br />

6 0120378 16 Nut-Hex, 0.50NC, PD<br />

Specify Unit Serial No., Part No., & Part Description<br />

51


3rd Axle Arm Lift Assembly<br />

Q501861- 39” Beam Centers<br />

Q509924 - 45” Beam Centers<br />

(Optional)<br />

7,8,9,10<br />

SUSPENSION<br />

3,4<br />

6<br />

5<br />

1<br />

2<br />

3,4<br />

TOP VIEW<br />

13<br />

11<br />

12<br />

SIDE VIEW - OPERATING POSITION<br />

REF PART NO. QTY DESCRIPTION REF PART NO. QTY DESCRIPTION<br />

1 Q513977 1 Air Bag (Goodyear 2B14-365)<br />

2 8240002 1 Mounting Plate<br />

3 1140674B105 4 HHCS 3/8-16NC x 1 Lg.<br />

4 1160675B100 4 Washer Lock 3/8 Size<br />

5 5970064 1 Arm Asm (39” Beam Centers)<br />

5970068 1 Arm Asm (45” Beam Centers)<br />

6 7004500 4 Lift Anchor Plate<br />

7 1140604B105 2 HHCS 3/4-10NC x 2-1/2 Lg.<br />

8 1150709B105 2 Nut Hex Lock 3/4-10NC Oval<br />

9 1162030B100 4 Washer Flat 3/4 Size<br />

10 9004501 2 Bushing 3/4 ID x 1 Lg.<br />

11 5044501 2 Link Chain 3/8 (2650# Load Limit)<br />

12 5500003 2 Beam Bracket Asm<br />

13 6000047 2 Link Kit (Fabricated)<br />

52<br />

Specify Unit Serial No., Part No., & Part Description


Ridewell - 25,000 Lb.<br />

Suspension Assembly<br />

6451166<br />

SUSPENSION<br />

11<br />

12<br />

7,8<br />

9<br />

10<br />

9.00 Ride<br />

Height<br />

1,2,3,4,5<br />

6<br />

7,8<br />

13,14<br />

NOTE: Ref #15 contains all necessary parts to rebush one complete axle<br />

REF PART NO. QTY DESCRIPTION REF PART NO. QTY DESCRIPTION<br />

1 1160001 2 “DTI” Washer for 1-1/4<br />

2 7620353 2 Eccentric Bolt-(Forged)<br />

3 Q513946 2 Lock Nut 1 1/4-7NC GR8<br />

4 Q513947 2 Washer-UHMW 6 1/4 OD<br />

5 Q513948 2 Washer, Anti-Turn<br />

6 4287716D101 1 LBA LH Yoke Mount<br />

4287716D201 1 LBA RH Yoke Mount<br />

7 Q513952 4 HHCS 3/4-10NC 3 1/2 Lg<br />

8 Q513954 4 Lock Nut 3/4-10NC Oval<br />

9 Q499116 2 Shock-Monroe 6 Stroke<br />

10 Q492949 2 Air Spring Goodyear 1R12-467<br />

11 Q513950 2 Lock Nut- 3/4-16NF Jam-Thin<br />

12 7007716B000 2 Air Spring Mounting Plate<br />

13 1145383B105 6 HHCS 1/2-13NC 1 1/4 Lg<br />

14 Q513953 6 Lock Washer 1/2 S/T Med<br />

15 Q513957 1 Bushing Kit<br />

Specify Unit Serial No., Part No., & Part Description<br />

53


Ridewell - 25,000 Lb.<br />

Suspension Assembly<br />

6451167<br />

SUSPENSION<br />

12<br />

11<br />

1<br />

7,8<br />

9<br />

10<br />

9.00 Ride<br />

Height<br />

2,3,4,5 6<br />

7,8 13,14<br />

NOTE: Ref #15 contains all necessary parts to rebush one complete axle<br />

REF PART NO. QTY DESCRIPTION REF PART NO. QTY DESCRIPTION<br />

1 3267744C108 1 LH Hanger Assembly<br />

3267744C208 1 RH Hanger Assembly<br />

2 Q513951 2 Eccentric Bolt-9 1/2 Lg.<br />

3 Q501928 2 Lock Nut 1 1/4-7NC Sps Flex Lock<br />

4 Q513947 2 Washer-UHMW 6 1/4 OD<br />

5 Q513948 2 Washer, Anti-Turn<br />

6 5970027 1 LH Beam Assembly<br />

5790028 1 RH Beam Assembly<br />

7 Q513952 4 HHCS 3/4-10NC 3 1/2 Lg<br />

8 Q513954 4 Lock Nut 3/4-10NC Oval<br />

9 Q499116 2 Shock-Monroe 6 Stroke<br />

10 Q492949 2 Air Spring Goodyear 1R12-467<br />

11 Q513950 2 Lock Nut- 3/4-16NF Jam-Thin<br />

12 7007716B000 2 Air Spring Mounting Plate<br />

13 1145383B105 6 HHCS 1/2-13NC 1 1/4 Lg<br />

14 Q513953 6 Lock Washer 1/2 S/T Med<br />

15 Q513956 1 Bushing Kit- <strong>Co</strong>mplete kit for one axle<br />

54<br />

Specify Unit Serial No., Part No., & Part Description


Limit Chain Installation<br />

Q487053<br />

(Optional)<br />

1. Extend axle to lowest position. Then raise 1/2"<br />

SUSPENSION<br />

INSIDE OF BEAM<br />

1<br />

2<br />

19 Links<br />

3<br />

REF PART NO. QTY DESCRIPTION REF PART NO. QTY DESCRIPTION<br />

1 LD12027 2 Bracket-Chain Lift<br />

2 Q509496 2 Chain Assembly<br />

3 6001581 2 Anchor Shackle<br />

Specify Unit Serial No., Part No., & Part Description<br />

55


Hendrickson Suspension Assembly - Blackhawk<br />

6450710<br />

SUSPENSION<br />

9,10<br />

14<br />

13<br />

3<br />

8<br />

11<br />

12<br />

9.00 Ride<br />

Height<br />

4,5,6,7<br />

1,2<br />

REF PART NO. QTY DESCRIPTION REF PART NO. QTY DESCRIPTION<br />

1 C-20131-1 1 Beam & Axle Seat Asm<br />

2 C-20131-2 1 Beam & Axle Seat Asm<br />

3 Q502874 4 Alignment <strong>Co</strong>llar<br />

4 Q499134 2 Pivot Bolt Kit<br />

5 Q492054 2 Bushing Asm<br />

6 Q498615 4 Wear Pad Bushing<br />

7 A-7342 2 Tube Sleeve<br />

8 6451519 2 Shock Absorber<br />

9 C-2592 2 Shock Clevis<br />

10 A-2157 1 Shock Bolt Kit<br />

11 PAR2155 1 U-Bolt Kit<br />

12 Q488170 2 Air Spring<br />

13 A-20033 1 Air Spring Bolt Kit<br />

14 B-21209 2 Air Spring Plate<br />

56<br />

Specify Unit Serial No., Part No., & Part Description


Hendrickson Suspension Assembly - Blackhawk<br />

6450711<br />

SUSPENSION<br />

12<br />

11<br />

3,4<br />

9<br />

8<br />

7<br />

9<br />

10<br />

9.00 Ride<br />

Height<br />

5<br />

6<br />

13<br />

1,2<br />

REF PART NO. QTY DESCRIPTION REF PART NO. QTY DESCRIPTION<br />

1 C-20335-1 1 Beam & Axle Seat Asm<br />

2 C-20335-2 1 Beam & Axle Seat Asm<br />

3 D-20322-1 1 Frame Bracket Asm<br />

4 D-20322-2 1 Frame Bracket Asm<br />

5 A-8670 2 Pivot Bolt Kit, Huck<br />

6 PAR2553 4 Alignment <strong>Co</strong>llar<br />

7 Q479761 2 Shock Absorber<br />

8 A-2157 1 Shock Bolt Kit<br />

9 PAR2155 1 U-Bolt Kit<br />

10 6451533 1 Channel<br />

11 Q488170 2 Air Spring<br />

12 A-20033 1 Air Spring Bolt Kit<br />

13 Q498615 2 Air Spring Plate<br />

Specify Unit Serial No., Part No., & Part Description<br />

57


35T Hutch 9700 Spring<br />

Suspension Assembly<br />

Q489303<br />

SUSPENSION<br />

H= 6 1/2" (165mm)<br />

CH= 6 1/8" (156mm)<br />

43 1/2" (1105mm) 43 1/2" (1105mm)<br />

H=*<br />

CH= 2" (51mm)<br />

19" (483mm) Ref.**<br />

49" (1245mm) 6 1/2" ***<br />

(165mm)<br />

* Str/mt = 3 1/2" (89mm), Un/mt & Si/mt = 3 7/8" (99mm), Fl/mt = 5 1/2" (140mm)<br />

** Ref.:This dimension may vary with changes in springs, spring seat heights, etc.<br />

*** Recommended spring clearance<br />

REF PART NO. QTY DESCRIPTION REF PART NO. QTY DESCRIPTION<br />

1 PD10382 4 Spring Assembly<br />

58<br />

Specify Unit Serial No., Part No., & Part Description


Air Operated Lock Pin - Blackhawk<br />

Q507150<br />

Suspension Air Supply Line<br />

6<br />

5<br />

9<br />

8<br />

7<br />

2<br />

4<br />

10<br />

1<br />

SUSPENSION<br />

11<br />

15<br />

16<br />

3<br />

12<br />

13<br />

13<br />

14 14<br />

1<br />

REF PART NO. QTY DESCRIPTION REF PART NO. QTY DESCRIPTION<br />

1 Q490417 1 Air Chamber-Type 9, 4.75 Lg Pushrod<br />

2 Q447390 1 Valve-Air Supply<br />

3 Q507149 1 Lock Pin<br />

4 6600832 1 Elbow-Arbk, 90, 04MP-06MT<br />

5 6600831 2 Adapter-Arbk, St, 04MP-06MT<br />

6 6600830 1 Tee-Arbk, 06MT-06MT-06MT<br />

7 6600963 1 Valve-Check, Single, .25 NPT<br />

8 6600946 2 Adapter-Arbk, St, 02MP-06MT<br />

9 Q014349 1 Pipe Plug-Hex Head, 1/8 NPT<br />

10 6309162 15 Tube-Nylon, Air, 0.38, Generic<br />

11 Q400003 2 Screw-10-24 x 1 1/4 Slotted Rd Head<br />

12 0124934 1 Nut-Hex, Jam, 0.50NF, Pd<br />

13 0271501 2 Nut-Hex, 0.44NC, Pn<br />

14 0120383 2 Washer, Lock, 0.44 Spring, Pd<br />

15 0500998 1 Mtg Pl-Air Valve, Stinger<br />

16 Q507148 1 Bushing- Backing Pin (Welded into<br />

Stinger)<br />

Specify Unit Serial No., Part No., & Part Description<br />

59


7,8<br />

3<br />

16<br />

15<br />

Stinger Assembly - Blackhawk<br />

<strong>Co</strong>mmon Parts<br />

5<br />

SUSPENSION<br />

2<br />

9<br />

11<br />

6<br />

4<br />

9<br />

11<br />

6<br />

Upper Pin<br />

25<br />

22,23<br />

25<br />

26<br />

21<br />

6<br />

1<br />

24<br />

20<br />

10,12<br />

14<br />

Lower Pin<br />

21<br />

17,18<br />

Supplied With Flip Axle<br />

13<br />

20<br />

26<br />

25<br />

10,12<br />

19<br />

24<br />

Supplied With Flip Axle<br />

REF PART NO. QTY DESCRIPTION REF PART NO. QTY DESCRIPTION<br />

1 Q507141 1 Pin- Lower<br />

2 Q507144 1 Pin- Upper<br />

3 Q507145 1 Lock- Pin<br />

4 Q507146 1 Spacer<br />

5 Q507028 1 Superbolt- 2 3/4 x 6 TPI<br />

6 9411010 3 Fitting- Lube, St, 1/8<br />

7 0186679 3 Screw- Hex, 0.38NC x 1.25, Gr 8, Pd<br />

8 0120382 3 Washer- Lock,, 0.38, Spring, Pd<br />

9 6001424 2 Snap Ring- Internal, 4.75 Dia<br />

10 Q496593 2 Shaft- Shim Mounting<br />

11 Q507029 2 Bearing, Sperical, Plain, 3” ID<br />

12 6001007 2 Pin- Hair, <strong>Co</strong>tter, For 0.75” Shaft<br />

13 1 Stinger Asm- Rear, Call with S/N<br />

14 1 Stinger Asm- Front, Call with S/N<br />

15 Q400297 1 Fitting- Lube, 65 Deg, 1/8<br />

16 Q507147 1 Handle- Pin, Upper<br />

17 Q507148 1 Bushing- Backing Pin (Welded into<br />

Stinger)<br />

18 Q507150 Air Operated Lock Pin (Shown On<br />

Previous Page)<br />

19 Q741110088 2 Stop Plate- 3 x 1/2 x 4 1/16<br />

20 Q496615 2 Pin- Lower Lug, Flip<br />

21 Q496622 4 Pin- Snap, 5/16 x 2 1/2 Useable<br />

22 Q511800 4 Shim- Flip Axle<br />

23 Q511798 24 Shim- Flip Axle<br />

24 Q400200 2 Lash Ring And Clip<br />

25 Q505976 2 Capscrew- 1-8UNC x 10, Gr 8, Pd<br />

26 Q221720 2 Nut- 1-8UNC, Gr 8<br />

27 0131048 2 Washer- Lock, 1.00, Spring, Pd<br />

60<br />

Specify Unit Serial No., Part No., & Part Description


Part No. Page No. Part No. Page No. Part No. Page No. Part No. Page No. Part No. Page No.<br />

0103347 7<br />

0103347 9<br />

0103388 33<br />

0103411 7<br />

0103411 9<br />

0105405 22<br />

0105405 31<br />

0105405 32<br />

0119098 15<br />

0119098 17<br />

0120233 15<br />

0120233 17<br />

0120238 34<br />

0120371 33<br />

0120375 15<br />

0120375 17<br />

0120375 18<br />

0120375 19<br />

0120377 10<br />

0120377 11<br />

0120377 15<br />

0120377 17<br />

0120377 18<br />

0120377 19<br />

0120378 11<br />

0120378 51<br />

0120380 15<br />

0120380 17<br />

0120380 18<br />

0120380 19<br />

0120380 34<br />

0120382 11<br />

0120382 15<br />

0120382 17<br />

0120382 60<br />

0120383 33<br />

0120383 59<br />

0120384 7<br />

0120384 9<br />

0120384 11<br />

0120384 33<br />

0120384 51<br />

0120386 15<br />

0120386 17<br />

0120388 10<br />

0120388 11<br />

0120388 18<br />

0120388 19<br />

0120390 7<br />

0120390 9<br />

0120390 11<br />

0120390 51<br />

0120918 15<br />

0120918 17<br />

0121954 34<br />

0121960 18<br />

0121960 19<br />

0122145 15<br />

0122145 17<br />

0122145 23<br />

0122145 24<br />

0122145 25<br />

0122145 25<br />

0122145 26<br />

0122194 15<br />

0122194 17<br />

0122472 17<br />

0124829 7<br />

0124829 9<br />

0124934 59<br />

0130999 33<br />

0131048 60<br />

0143968 26<br />

0144033 18<br />

0144129 17<br />

0179097 7<br />

0179097 18<br />

0180124 10<br />

0180175 7<br />

0180175 9<br />

0180177 11<br />

0180177 34<br />

0180179 51<br />

0184365 7<br />

0184365 9<br />

0186679 60<br />

0219199 15<br />

0221354 34<br />

0271501 33<br />

0271501 59<br />

0273469 23<br />

0273469 24<br />

0273469 25<br />

0274517 15<br />

0274517 17<br />

0274993 15<br />

0274993 17<br />

0274993 23<br />

0274993 24<br />

0274993 25<br />

0274993 26<br />

0426370 11<br />

0444687 26<br />

0444867 23<br />

0444867 24<br />

0444867 25<br />

0446363 26<br />

0500998 59<br />

2790527 5<br />

3320461 43<br />

3320461 44<br />

3390678 5<br />

4420933 7<br />

4420933 9<br />

INDEX<br />

4470271 23<br />

4470271 24<br />

4470271 25<br />

5044501 52<br />

5500003 52<br />

5970064 52<br />

5970068 52<br />

6000016 43<br />

6000016 44<br />

6000047 52<br />

6001007 60<br />

6001161 15<br />

6001161 17<br />

6001177 34<br />

6001242 15<br />

6001242 17<br />

6001424 60<br />

6001581 55<br />

6100328 37<br />

6100447 18<br />

6100447 19<br />

6100447 20<br />

6100447 21<br />

6100469 7<br />

6100469 18<br />

6100499 33<br />

6200541 27<br />

6200541 28<br />

6300319 37<br />

6302757 32<br />

6309162 27<br />

6309162 28<br />

6309162 29<br />

6309162 30<br />

6309162 31<br />

6309162 33<br />

6309162 59<br />

6450266 50<br />

6450357 23<br />

6450357 24<br />

6450357 25<br />

6450357 26<br />

6450540 27<br />

6450540 28<br />

6450665 50<br />

6450758 49<br />

6450788 50<br />

6450792 50<br />

6450956 45<br />

6450961 23<br />

6450961 24<br />

6450961 25<br />

6450962 23<br />

6450962 24<br />

6450962 25<br />

6450963 23<br />

6450963 24<br />

6450963 25<br />

6450983 49<br />

6451060 47<br />

6451076 45<br />

6451097 45<br />

6451269 24<br />

6451270 23<br />

6451270 25<br />

6451378 50<br />

6451519 56<br />

6451533 57<br />

6600829 29<br />

6600829 31<br />

6600830 33<br />

6600830 59<br />

6600831 26<br />

6600831 28<br />

6600831 28<br />

6600831 32<br />

6600831 59<br />

6600832 22<br />

6600832 22<br />

6600832 23<br />

6600832 24<br />

6600832 25<br />

6600832 26<br />

6600832 27<br />

6600832 28<br />

6600832 29<br />

6600832 30<br />

6600832 32<br />

6600832 33<br />

6600832 33<br />

6600832 59<br />

6600833 27<br />

6600833 28<br />

6600833 33<br />

6600844 33<br />

6600921 18<br />

6600938 23<br />

6600938 24<br />

6600938 25<br />

6600940 33<br />

6600942 23<br />

6600942 24<br />

6600942 25<br />

6600945 23<br />

6600945 24<br />

6600945 25<br />

6600945 33<br />

6600946 59<br />

6600958 18<br />

6600958 19<br />

6600963 59<br />

6600966 22<br />

6600966 24<br />

6600966 33<br />

6601164 23<br />

6601164 24<br />

6601164 25<br />

6601253 22<br />

6601254 22<br />

6602006 17<br />

6602090 18<br />

6602139 27<br />

6602139 28<br />

6602142 23<br />

6602142 24<br />

6602142 25<br />

6602165 18<br />

6602168 19<br />

6602193 21<br />

6602228 18<br />

6602228 19<br />

6602230 9<br />

6602230 19<br />

6602247 19<br />

6602248 15<br />

6602248 17<br />

6602313 20<br />

6602313 20<br />

6602314 20<br />

6602380 23<br />

6602380 23<br />

6602380 24<br />

6602380 24<br />

6602380 25<br />

6602380 26<br />

6602437 15<br />

6602437 17<br />

6602459 18<br />

6602465 23<br />

6602465 24<br />

6602465 25<br />

6602466 23<br />

6602466 25<br />

6602476 22<br />

6602480 7<br />

6602480 18<br />

6602488 19<br />

6602490 7<br />

6602490 18<br />

6602543 22<br />

6602543 26<br />

6602543 27<br />

6602543 28<br />

6602543 29<br />

6602543 30<br />

6602543 32<br />

6602543 33<br />

6602739 18<br />

6602757 22<br />

6602757 23<br />

6602757 24<br />

INDEX<br />

61


INDEX<br />

INDEX<br />

Part No. Page No. Part No. Page No. Part No. Page No. Part No. Page No. Part No. Page No.<br />

6602757 25<br />

6602757 26<br />

6602759 18<br />

6602760 18<br />

6602766 22<br />

6602767 24<br />

6602767 26<br />

6602788 19<br />

6602875 7<br />

6602875 18<br />

6602964 33<br />

6603011 18<br />

6603011 19<br />

6603014 15<br />

6603184 31<br />

6603236 22<br />

6603236 23<br />

6603236 24<br />

6603236 25<br />

6603236 33<br />

6603245 17<br />

6603271 22<br />

6603272 23<br />

6603272 25<br />

6603316 41<br />

6603323 40<br />

6603369 18<br />

6603380 9<br />

6603380 19<br />

6700110 43<br />

6700156 43<br />

6700156 44<br />

6700164 43<br />

6700164 44<br />

6700169 45<br />

6700224 43<br />

6700224 44<br />

6700255 44<br />

6700607 43<br />

6700607 44<br />

6700834 43<br />

6700834 44<br />

6701976 43<br />

6702112 39<br />

6702118 39<br />

6702124 39<br />

6702132 42<br />

6702151 45<br />

6702181 39<br />

6702189 40<br />

6702189 41<br />

6702355 43<br />

6702355 44<br />

6702358 39<br />

6702359 39<br />

6702399 43<br />

6702399 44<br />

6702504 39<br />

6702504 40<br />

6702504 41<br />

6702505 45<br />

6702506 45<br />

6702507 45<br />

6702624 45<br />

6703016 45<br />

6703303 40<br />

6703303 41<br />

6703307 40<br />

6703307 41<br />

6703308 40<br />

6703308 41<br />

6703309 40<br />

6703309 41<br />

6703310 41<br />

6703311 40<br />

6703311 41<br />

6703312 41<br />

6703313 41<br />

6703314 40<br />

6703314 41<br />

6703317 40<br />

6703317 41<br />

6703318 40<br />

6703319 40<br />

6703322 40<br />

6703326 40<br />

6703326 41<br />

6703336 40<br />

6703336 41<br />

6703338 40<br />

6703338 41<br />

6703339 40<br />

6703339 41<br />

6703342 40<br />

6703342 41<br />

6703347 40<br />

6703347 41<br />

6703348 40<br />

6703348 41<br />

6703359 40<br />

6703359 41<br />

7004500 52<br />

7620353 53<br />

8240002 52<br />

9004501 52<br />

9402709 15<br />

9402709 17<br />

9402709 18<br />

9402709 19<br />

9402711 18<br />

9402867 17<br />

9403255 15<br />

9403255 17<br />

9410281 15<br />

9410281 17<br />

9410333 19<br />

9410977 15<br />

9410977 18<br />

9410977 19<br />

9410979 17<br />

9411010 7<br />

9411010 9<br />

9411010 60<br />

9411118 18<br />

9411118 19<br />

9411638 37<br />

9413946 34<br />

Q509538 43<br />

LD12027 55<br />

LD14061 19<br />

LD16000 7<br />

PAR2155 56<br />

PAR2155 57<br />

PAR2553 57<br />

PD10283 34<br />

PD10382 58<br />

PD10619 18<br />

PD10621 18<br />

PD10799 39<br />

PD14061 18<br />

Q012833 23<br />

Q012833 24<br />

Q012833 25<br />

Q012833 26<br />

Q012836 27<br />

Q012836 28<br />

Q012836 29<br />

Q012836 30<br />

Q014349 59<br />

Q015030 47<br />

Q015054 42<br />

Q015155 49<br />

Q015156 18<br />

Q015156 19<br />

Q015160 47<br />

Q015176 15<br />

Q015176 17<br />

Q015178 15<br />

Q015178 17<br />

Q015245 7<br />

Q015245 9<br />

Q015245 18<br />

Q015274 35<br />

Q015274 36<br />

Q016009 48<br />

Q016379 18<br />

Q016379 19<br />

Q016836 49<br />

Q018425 42<br />

Q018465 42<br />

Q096730 26<br />

Q179007 15<br />

Q180441 15<br />

Q180441 17<br />

Q180595 15<br />

Q180595 17<br />

Q220548 15<br />

Q220548 17<br />

Q221354 15<br />

Q221354 17<br />

Q221573 15<br />

Q221720 60<br />

Q284373 15<br />

Q284373 17<br />

Q400003 59<br />

Q400053 23<br />

Q400053 24<br />

Q400053 25<br />

Q400053 26<br />

Q400200 37<br />

Q400200 38<br />

Q400200 60<br />

Q400216 39<br />

Q400217 39<br />

Q400241 26<br />

Q400278 22<br />

Q400280 39<br />

Q400280 40<br />

Q400280 41<br />

Q400297 60<br />

Q400485 49<br />

Q400676 46<br />

Q400677 46<br />

Q400678 46<br />

Q401262 46<br />

Q401263 49<br />

Q401734 5<br />

Q401868 15<br />

Q402138 26<br />

Q402138 27<br />

Q402138 28<br />

Q402138 29<br />

Q402138 30<br />

Q402185 39<br />

Q402185 40<br />

Q402185 41<br />

Q402185 42<br />

Q402483 26<br />

Q402813 23<br />

Q402813 24<br />

Q402813 25<br />

Q402813 26<br />

Q402813 31<br />

Q402813 32<br />

Q402978 22<br />

Q402978 31<br />

Q402978 32<br />

Q403151 21<br />

Q403151 21<br />

Q411632 37<br />

Q412336 17<br />

Q413457 49<br />

Q413458 49<br />

Q419538 5<br />

Q422798 48<br />

Q431000 23<br />

Q431000 24<br />

Q431000 25<br />

Q431000 26<br />

Q432432 40<br />

Q432432 41<br />

Q435613 46<br />

Q435614 49<br />

Q436379 15<br />

Q436379 17<br />

Q444309 30<br />

Q444341 26<br />

Q444344 23<br />

Q444344 24<br />

Q444344 25<br />

Q444344 26<br />

Q444359 40<br />

Q444359 41<br />

Q444452 48<br />

Q444453 48<br />

Q444456 48<br />

Q444458 48<br />

Q444494 23<br />

Q444494 24<br />

Q444494 25<br />

Q444884 27<br />

Q444884 28<br />

Q444884 33<br />

Q444889 27<br />

Q445646 48<br />

Q446363 23<br />

Q446363 24<br />

Q446363 25<br />

Q446478 33<br />

Q446975 15<br />

Q446975 17<br />

Q446975 43<br />

Q446975 44<br />

Q447049 35<br />

Q447049 36<br />

Q447390 33<br />

Q447390 59<br />

Q449698 22<br />

Q449698 23<br />

Q449698 24<br />

Q449698 25<br />

Q449698 26<br />

Q449698 31<br />

Q449698 32<br />

62


Part No. Page No. Part No. Page No. Part No. Page No. Part No. Page No. Part No. Page No.<br />

Q449698 33<br />

Q451435 5<br />

Q451435 20<br />

Q451436 5<br />

Q451436 20<br />

Q451436 21<br />

Q452390 5<br />

Q452415 5<br />

Q456568 15<br />

Q456568 17<br />

Q458735 18<br />

Q458735 19<br />

Q458736 17<br />

Q461432 50<br />

Q461540 27<br />

Q461540 30<br />

Q461540 32<br />

Q461540 28<br />

Q462945 48<br />

Q465277 15<br />

Q465277 17<br />

Q465878 48<br />

Q465914 48<br />

Q465917 48<br />

Q465919 48<br />

Q465989 15<br />

Q465989 17<br />

Q469793 15<br />

Q469793 17<br />

Q471243 5<br />

Q474667 7<br />

Q474667 18<br />

Q475553 15<br />

Q475554 15<br />

Q475554 17<br />

Q475555 15<br />

Q476230 46<br />

Q477354 18<br />

Q477355 18<br />

Q477357 19<br />

Q478066 27<br />

Q478066 28<br />

Q478476 44<br />

Q478483 40<br />

Q478483 41<br />

Q478484 40<br />

Q478484 41<br />

Q479478 26<br />

Q479516 21<br />

Q479761 57<br />

Q480474 15<br />

Q480474 17<br />

Q480566 17<br />

Q483139 27<br />

Q483139 28<br />

Q486016 23<br />

Q486016 24<br />

Q486016 25<br />

Q486016 26<br />

Q486195 29<br />

Q486195 30<br />

Q486620 47<br />

Q487006 34<br />

Q487077 34<br />

Q487079 34<br />

Q488170 56<br />

Q488170 57<br />

Q488973 15<br />

Q488973 17<br />

Q488974 15<br />

Q488974 17<br />

Q489652 38<br />

Q489812 15<br />

Q490417 59<br />

Q491551 38<br />

Q491650 50<br />

Q492054 56<br />

Q492168 48<br />

Q492169 48<br />

Q492170 47<br />

Q492511 47<br />

Q492774 39<br />

Q492774 42<br />

Q492774 43<br />

Q492774 44<br />

Q492775 39<br />

Q492926 37<br />

Q492926 38<br />

Q492927 37<br />

Q492927 38<br />

Q492949 53<br />

Q492949 54<br />

Q492965 49<br />

Q493584 43<br />

Q493584 44<br />

Q494485 43<br />

Q494485 44<br />

Q494919 43<br />

Q494919 44<br />

Q495033 48<br />

Q495034 48<br />

Q495036 48<br />

Q495037 48<br />

Q495040 48<br />

Q495724 39<br />

Q495725 39<br />

Q495726 44<br />

Q495727 45<br />

Q496593 60<br />

Q496615 60<br />

Q496622 60<br />

Q497235 7<br />

Q497235 9<br />

Q497240 7<br />

INDEX<br />

Q497240 9<br />

Q497455 39<br />

Q498615 56<br />

Q498615 57<br />

Q499116 53<br />

Q499116 54<br />

Q499134 56<br />

Q499268 48<br />

Q499301 47<br />

Q499690 34<br />

Q499693 34<br />

Q500031 36<br />

Q500032 35<br />

Q500032 36<br />

Q500255 43<br />

Q500255 44<br />

Q500668 36<br />

Q500669 36<br />

Q500675 36<br />

Q501926 23<br />

Q501926 25<br />

Q501928 54<br />

Q502874 56<br />

Q502925 43<br />

Q502925 44<br />

Q503490 35<br />

Q504080 36<br />

Q504284 39<br />

Q504285 39<br />

Q504286 39<br />

Q504287 39<br />

Q505976 60<br />

Q506006 18<br />

Q506064 5<br />

Q506122 9<br />

Q506128 37<br />

Q506129 37<br />

Q506319 12<br />

Q506969 48<br />

Q506970 48<br />

Q506972 48<br />

Q507026 13<br />

Q507027 13<br />

Q507028 60<br />

Q507029 60<br />

Q507030 13<br />

Q507031 13<br />

Q507039 48<br />

Q507141 60<br />

Q507144 60<br />

Q507145 60<br />

Q507146 60<br />

Q507147 60<br />

Q507148 59<br />

Q507148 60<br />

Q507149 59<br />

Q507150 60<br />

Q507399 48<br />

Q507792 35<br />

Q507793 35<br />

Q507824 35<br />

Q507825 35<br />

Q508507 38<br />

Q509305 7<br />

Q509305 9<br />

Q509320 7<br />

Q509322 7<br />

Q509347 35<br />

Q509348 35<br />

Q509496 55<br />

Q509538 44<br />

Q509640 12<br />

Q509645 12<br />

Q509646 12<br />

Q509647 12<br />

Q509649 12<br />

Q509679 12<br />

Q509761 7<br />

Q509761 18<br />

Q509785 15<br />

Q509807 15<br />

Q509853 5<br />

Q509955 12<br />

Q511289 7<br />

Q511289 9<br />

Q511798 60<br />

Q511800 60<br />

Q511845 10<br />

Q512205 51<br />

Q512206 51<br />

Q512724 18<br />

Q512727 18<br />

Q512728 17<br />

Q512728 18<br />

Q512728 19<br />

Q512729 18<br />

Q512729 19<br />

Q512730 20<br />

Q512731 20<br />

Q512732 18<br />

Q512739 18<br />

Q512795 15<br />

Q512795 17<br />

Q512846 15<br />

Q512846 17<br />

Q512850 5<br />

Q512890 7<br />

Q512891 7<br />

Q512941 10<br />

Q512962 5<br />

Q512963 5<br />

Q513039 15<br />

Q513039 17<br />

Q513040 15<br />

Q513040 17<br />

Q513041 15<br />

Q513041 15<br />

Q513041 17<br />

Q513051 20<br />

Q513052 20<br />

Q513054 20<br />

Q513055 20<br />

Q513057 20<br />

Q513058 20<br />

Q513123 5<br />

Q513124 5<br />

Q513264 11<br />

Q513296 5<br />

Q513361 5<br />

Q513746 15<br />

Q513746 17<br />

Q513934 48<br />

Q513944 48<br />

Q513945 48<br />

Q513946 53<br />

Q513947 53<br />

Q513947 54<br />

Q513948 53<br />

Q513948 54<br />

Q513950 53<br />

Q513950 54<br />

Q513951 54<br />

Q513952 53<br />

Q513952 54<br />

Q513953 53<br />

Q513953 54<br />

Q513954 53<br />

Q513954 54<br />

Q513956 54<br />

Q513957 53<br />

Q513963 5<br />

Q513970 5<br />

Q513977 52<br />

Q514061 36<br />

Q514063 36<br />

Q514092 7<br />

Q514249 12<br />

Q514250 12<br />

Q514251 12<br />

Q514252 12<br />

Q514255 12<br />

Q514257 12<br />

Q514337 5<br />

Q514403 7<br />

Q514924 7<br />

Q514924 9<br />

Q514924 18<br />

Q515191 19<br />

Q515192 18<br />

Q515193 18<br />

Q515900 15<br />

INDEX<br />

63


INDEX<br />

INDEX<br />

Part No. Page No. Part No. Page No. Part No. Page No. Part No. Page No. Part No. Page No.<br />

Q515900 17<br />

Q515967 15<br />

Q515968 15<br />

Q516326 12<br />

Q516327 12<br />

Q516402 7<br />

Q516402 9<br />

Q517070 17<br />

Q517852 29<br />

Q517852 30<br />

Q517852 34<br />

Q517856 33<br />

Q517860 33<br />

Q517887 33<br />

Q517907 17<br />

Q517920 33<br />

Q518205 17<br />

Q519063 37<br />

Q519064 37<br />

Q519133 33<br />

Q519316 18<br />

Q519774 34<br />

Q519811 17<br />

Q519875 9<br />

Q519876 9<br />

Q519884 9<br />

Q519900 33<br />

Q519989 34<br />

Q520003 5<br />

Q520072 21<br />

Q520074 21<br />

Q520076 18<br />

Q520076 19<br />

Q520113 19<br />

Q520114 19<br />

Q520235 5<br />

Q520465 9<br />

Q520497 19<br />

Q521557 12<br />

Q521568 12<br />

Q522125 51<br />

Q522126 51<br />

T153745 39<br />

64


Something Wrong with this manual?<br />

If you find inaccurate or confusing information in this manual, or just<br />

have a suggestion for improvement, please let us know.<br />

Mail or FAX this form to us at: E. D. ETNYRE & CO. 1333 S. Daysville Rd.<br />

Oregon, Illinois 61061 • Fax: 800-521-1107 • www.etnyre.com<br />

Attn: Service Manager<br />

GENERAL<br />

Recommended changes from:<br />

______________________________________<br />

Address<br />

____________________________________________<br />

City, State, Zip<br />

____________________________________________<br />

Phone<br />

____________________________________________<br />

Date Sent<br />

____________________________________________<br />

Manual Number (upper right corner of front cover) __________________________________________________________<br />

Manual Title _____________________________________________________________________<br />

Explain the problem in the space below.<br />

Page Reference Paragraph Figure Problem (please be specific)<br />

Number Number Number Number<br />

K-525-01<br />

65


WEBB Torque Specifications<br />

HUBS<br />

(for Pilot Mounted Disc-Wheels)<br />

8 - 10 Stud Hubs<br />

Applies to M22 X 1.5 studs/two piece flange nut.<br />

3<br />

5<br />

1<br />

10 8<br />

1<br />

5 2 6<br />

7 6<br />

3 4 4<br />

8<br />

7 9<br />

2<br />

8 Stud Hubs<br />

10 Stud Hubs<br />

NOTE: All threads are right hand metric.<br />

1. Tighten Flange Nuts to 50 ft. lb. using sequence<br />

shown.<br />

2. Check Disc-Wheel for proper positioning on pads<br />

and proper seating against flange.<br />

3. Tighten Flange Nuts to recommended torque of<br />

450-500 ft-lbs using sequence shown.<br />

Recommended Torque Dry: 450 - 500 ft. lbs.<br />

DANGER<br />

Read and Understand the installation, service and safety instructions manual<br />

before installing or servicing the hub. Failure to do so may result in personal<br />

injury or death, and may result in a compromise of your vehicle’s safety<br />

through loss or failure of a wheel or compromise the braking system.<br />

Use a torque wrench to assure proper torque, failure to do so will compromise<br />

your products service, life and safety. Under torque and over torque can cause<br />

thread and/or nut damage, and may result in the loss of a wheel.<br />

Recheck torque after the first 50 to 100 miles of service. Parts may seat naturally,<br />

causing the torque to drop. Proper torque is essential for the service, life<br />

and safety of this product.


R<br />

MP-RTN-03R1<br />

Starting with Serial Number Q28320<br />

Supersedes MP-RTN-03R<br />

BLACKHAWK &<br />

BLACKHAWK Limited<br />

RTN Series Trailers

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