EC6® Enhanced CANDU 6® Technical Summary - Candu Energy Inc.
EC6® Enhanced CANDU 6® Technical Summary - Candu Energy Inc.
EC6® Enhanced CANDU 6® Technical Summary - Candu Energy Inc.
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<strong>EC<strong>6®</strong></strong> <strong>Enhanced</strong> <strong>CANDU</strong> 6 ®<br />
<strong>Technical</strong> <strong>Summary</strong>
<strong>Candu</strong> <strong>Energy</strong> <strong>Inc</strong>. (<strong>Candu</strong>) is a leading full-service nuclear<br />
technology company providing nuclear products and<br />
services to customers worldwide.<br />
Our 1,400 highly skilled employees design and deliver<br />
<strong>CANDU</strong> reactor technology and provide plant life<br />
management, life extension services and regular<br />
maintenance to existing nuclear power stations.<br />
<strong>CANDU</strong> reactors supply approximately 50% of Ontario’s<br />
electricity and 16% of Canada’s overall electricity<br />
requirements. They are an important component of clean<br />
air energy programs on four continents with over 22,000<br />
megawatts of installed capacity.<br />
<strong>Candu</strong> <strong>Energy</strong> <strong>Inc</strong>. continues to develop products to deliver<br />
2<br />
-free energy with a vision to<br />
the future, while meeting the highest regulatory standards<br />
of the global nuclear industry.<br />
Continuing a tradition of building nuclear reactors for over<br />
<br />
<br />
for Canada’s nuclear power program and has been adopted<br />
in the nuclear power programs of many countries. The 11<br />
<br />
an average lifetime capacity factor of over 87%.<br />
<br />
<br />
1<br />
34 <strong>CANDU</strong> reactors in the world, in operation<br />
or being refurbished<br />
4<br />
<strong>CANDU</strong> reactors can be easily adapted for<br />
<br />
2<br />
<strong>CANDU</strong> reactors consistently rank as top<br />
performers and hold the world record for longest<br />
continuous operation<br />
5<br />
<strong>CANDU</strong> brand is recognized as one of the top<br />
10 major engineering achievements of the<br />
past century in Canada<br />
3<br />
<br />
an average lifetime capacity factor of over 87%
EC6 Evolution 6<br />
Key Passive Safety Features 6<br />
<br />
<br />
Plant Layout 8<br />
Reactor Building 9<br />
Service Building 9<br />
Turbine Building 9<br />
<br />
<br />
Unit Output 10<br />
Adaptation to Site Requirements 10<br />
<br />
<br />
Heat Transport System 12<br />
Steam Generators 13<br />
Heat Transport Pumps 14<br />
Heat Transport Pressure<br />
and Inventory Control System 15<br />
Moderator System 15<br />
Reactor Assembly 16<br />
Reactor Control 17<br />
Fuel Channel Assembly 17<br />
Fuel Handling and Storage System 18<br />
Fuel 19<br />
Emerging Fuel Cycles 20<br />
Safety Systems 21<br />
Shutdown Systems 21<br />
Emergency Core Cooling System 22<br />
Containment System 22<br />
Emergency Heat Removal System 22<br />
<br />
<br />
Turbine-Generator and Auxiliaries 23<br />
Steam and Feedwater Systems 24<br />
Balance of Plant Services 24<br />
Service Water Systems 24<br />
Heating, Ventilation and Cooling Systems 24<br />
Fire Protection System 24<br />
<br />
<br />
EC6 Control Centre 26<br />
SMART <strong>CANDU</strong>® Software Suite 27<br />
<br />
<br />
<br />
<br />
Defence-in-Depth and Inherent<br />
Safety Features 30<br />
Severe Accidents 31<br />
Severe Accident Recovery<br />
and Heat Removal System 31<br />
<br />
<br />
Design Engineering 32<br />
Licensing 32<br />
<br />
Project Management 32<br />
Procurement 33<br />
Construction Programs 33<br />
Construction Strategy 33<br />
<br />
<br />
Plant Performance 34<br />
Features to Enhance<br />
Operating Performance 34<br />
Features that Facilitate Maintenance 35<br />
<br />
<br />
Modular Air-Cooled Storage (MACSTOR®) 37<br />
<br />
<br />
Program Details 38<br />
<br />
<br />
Evolution 39<br />
EC6 Improvements 39<br />
<br />
Heat Transport System Key Design Parameters 12<br />
Steam Generator Design Data 13<br />
Heat Transport Pump Data (typical) 14<br />
Total Heavy Water Inventory (per unit) 15<br />
Reactor Core Design Data 16<br />
37-Element Natural Uranium Fuel Bundle<br />
Design Characteristics 19<br />
<strong>CANDU</strong> 6 Project Performance Record Since 1996 33<br />
<br />
Two-Unit <strong>Enhanced</strong> <strong>CANDU</strong> 6 Plant 4<br />
<strong>CANDU</strong> Reactors Worldwide (In operation or<br />
undergoing refurbishment for life extension) 5<br />
Overall Plant Flow Diagram 7<br />
Two-Unit Plant Layout of Major Structures 8<br />
Reactor Building 9<br />
<strong>CANDU</strong> 6 Units at Qinshan, China 10<br />
Nuclear Systems Schematic 11<br />
Steam Generator 13<br />
Heat Transport Pump and Motor 14<br />
Moderator System Flow Diagram 15<br />
Reactor Assembly 16<br />
<strong>CANDU</strong> 6 Reactor Face 16<br />
Fuel Channel Assembly 17<br />
Fuelling Machine 18<br />
<strong>CANDU</strong> Fuel Bundle 19<br />
Flexible Fuel Cycle Options 20<br />
Shutdown Systems 21<br />
Turbine Rotor 23<br />
Latest <strong>CANDU</strong> 6 Main Control Room 26<br />
SMART <strong>CANDU</strong> Diagnosis and Action Sequence 27<br />
Barriers for Prevention of Releases 31<br />
Design Engineering and Project Tools 32<br />
<strong>CANDU</strong> 6 Lifetime Capacity Factors 2011 34<br />
MACSTOR-200 Module at Cernavoda, Romania 37<br />
<strong>CANDU</strong> Nuclear Power Plant Diagram 40
The <strong>Enhanced</strong> <strong>CANDU</strong> <strong>6®</strong> (<strong>EC<strong>6®</strong></strong>)<br />
The EC6 is a Generation III, 700 MWe class heavy-water<br />
moderated and cooled pressure tube reactor. Heavy water<br />
(D 2<br />
O) is a natural form of water that is used as a moderator<br />
to slow down the neutrons in the reactor, enabling the use<br />
of natural uranium as fuel. This feature is unique to <strong>CANDU</strong><br />
reactors. The choice of D 2<br />
O as the moderator also allows<br />
other fuel cycles to be used in <strong>CANDU</strong> reactors.<br />
The use of natural uranium fuel in EC6 reactors permits fuel<br />
cycle independence and avoids having to deal with complex<br />
issues such as reprocessing and enrichment. Technology<br />
transfer for localizing fuel manufacture is simple and has<br />
been achieved very successfully in a number of countries.<br />
<br />
Natural uranium fuel with on-line fuelling<br />
High localization potential<br />
Suitability for small and medium sized electric grids<br />
Superior safety performance and economics<br />
A proven design based on the highly successful<br />
<strong>CANDU</strong> 6 reactors<br />
Two-Unit <strong>Enhanced</strong> <strong>CANDU</strong> 6 Plant<br />
4 EC6 TECHNICAL SUMMARY
New Brunswick, Canada<br />
Quebec, Canada<br />
Romania<br />
Ontario, Canada<br />
South Korea<br />
China<br />
Argentina<br />
<strong>CANDU</strong> Reactors Worldwide<br />
(In operation or undergoing refurbishment for life extension)<br />
The EC6 reactor is the evolution of the proven <strong>CANDU</strong> 6<br />
design. The nuclear steam plant is based on the Qinshan<br />
Phase III <strong>CANDU</strong> 6 plant in China and is designed to<br />
meet industry and public expectations of nuclear power<br />
generation to be safe, reliable and environmentally friendly.<br />
The EC6 design has been enhanced by using the<br />
experience and feedback gained through the development,<br />
design, construction and operation of 11 <strong>CANDU</strong> 6<br />
<br />
performing well on four continents with over 150 reactoryears<br />
of excellent and safe operation.<br />
While retaining the basic features of the <strong>CANDU</strong> 6 design,<br />
the EC6 reactor incorporates innovative features and stateof-the-art<br />
technologies that enhance safety, operation<br />
and performance.<br />
The latest Computer-Aided Design and Drafting (CADD)<br />
software tools and innovative integrated systems, linking<br />
material management, documentation, safety analysis<br />
and project execution databases, are used to ensure that<br />
<br />
easily maintained by the plant owner.<br />
The EC6 has a target gross electrical output of between<br />
730 MWe and 745 MWe depending on site conditions and<br />
choice of certain equipment. It has a projected annual<br />
lifetime capacity factor of over 92%. This is based on the<br />
<br />
that has an average lifetime capacity factor of 87.6%,<br />
ranking <strong>CANDU</strong> as one of the world’s top performing<br />
nuclear power reactors.<br />
EC6 TECHNICA L SUMMARY<br />
5
EC6 Evolution<br />
The following key enhancements have been introduced<br />
<br />
Target design life up to 60 years<br />
Designed for annual lifetime performance factor of<br />
greater than 92%<br />
Design has incorporated feedback from operating<br />
reactors (both <strong>CANDU</strong> and other designs)<br />
<strong>Inc</strong>orporates modern turbine design, with higher<br />
<br />
<strong>Inc</strong>reased safety and operating margins<br />
Additional accident resistance and core damage<br />
prevention features<br />
A suite of advanced operational and maintenance<br />
information tools (SMART <strong>CANDU</strong>®)<br />
Improved plant security and physical protection<br />
Improved plant operability and maintainability<br />
with advanced control room design<br />
Improved severe accident response<br />
<br />
Improved containment design features that<br />
provide for aircraft crash resistance, reduced<br />
potential leakages following accidents, and<br />
increased testing capability<br />
These design improvements, along with advances in<br />
project engineering, manufacturing and construction<br />
techniques, result in a reduced capital cost and faster<br />
construction schedule, while enhancing the inherent<br />
safety features of the <strong>CANDU</strong> design.<br />
Key Passive Safety Features<br />
The EC6 reactor design includes a number of passive safety<br />
features, some of which are design enhancements over the<br />
robust safety systems already existing in <strong>CANDU</strong> plants.<br />
Two independent passive shutdown systems, each<br />
of which is capable of safely shutting down the reactor<br />
A cool, low-pressure moderator that, in severe accident<br />
situations, serves as a passive heat sink to absorb<br />
decay heat generated by the radioactive fuel channels<br />
A large concrete reactor vault that surrounds the reactor<br />
core in the calandria; the vault contains a large volume<br />
of light water to further slow down or arrest severe core<br />
damage progression by providing a second passive<br />
core heat sink<br />
An elevated water tank located in the upper level of the<br />
Reactor Building that is designed to deliver (gravity fed)<br />
passive make-up cooling water to the moderator vessel<br />
and the calandria vault to remove heat. This delays the<br />
progression of severe accidents and provides additional<br />
time for mitigating actions to be taken.<br />
<br />
<br />
– Thickened pre-stressed concrete structure designed<br />
to withstand the impact of aircraft crashes<br />
– Leak-tight inner steel liner to reduce potential leakages<br />
following accidents<br />
– Passive spray system from the elevated water tank to<br />
reduce pressure in the Reactor Building in the event of a<br />
severe accident<br />
6 EC6 TECHNICAL SUMMARY
Plant Design<br />
<br />
and increased safety. The plant layout provides improved<br />
<br />
the use of barriers for safety-related structures, systems<br />
and components that contribute to protection and safety.<br />
Security and physical protection have been enhanced<br />
to meet the latest criteria required in response to potential<br />
<br />
malevolent acts.<br />
Overall Plant Flow Diagram<br />
EC6 TECHNICA L SUMMARY<br />
7
Two-Unit Plant Layout of Major Strctures<br />
Plant Layout<br />
The layout for a two-unit plant is designed to achieve the<br />
shortest practical construction schedule while supporting<br />
shorter maintenance durations with longer intervals<br />
between maintenance outages. The buildings are arranged<br />
to minimize interferences during construction, with<br />
allowance for on-site fabrication of module assemblies.<br />
Open-top construction (before placing the roof of the<br />
<br />
of installation of equipment and reduces the overall project<br />
schedule risk.<br />
The size of the power block (plant foot print) for a<br />
two-unit integrated EC6 plant is 48,000 square metres.<br />
The power block consists of two Reactor Buildings,<br />
two Service Buildings, two Turbine Buildings, two highpressure<br />
emergency core cooling buildings, two secondary<br />
control areas and one heavy water upgrader building.<br />
A single-unit plant can be easily adapted from the two-unit<br />
<br />
8 EC6 TECHNICAL SUMMARY
Reactor Building<br />
The EC6 Reactor Building is a pre-stressed, seismically<br />
<br />
compared to previous <strong>CANDU</strong> 6 designs. Pre-stressed<br />
concrete is reinforced with cables that are tightened to keep<br />
the structure under compression even when the forces it is<br />
designed to withstand would normally result in tension. The<br />
concrete containment structure has an inner steel liner that<br />
<br />
The entire structure, including concrete internal structures,<br />
is supported by a reinforced concrete base slab that ensures<br />
a fully enclosed boundary for environmental protection,<br />
biological shielding and aircraft crash protection which in turn<br />
reduces the level of radiation emitted outside the Reactor<br />
Building, during operation, design basis internal and external<br />
events and beyond design basis internal and external events,<br />
<br />
Internal shielding allows personnel access during operation<br />
<br />
These areas are designed to maintain temperatures that are<br />
suitable for personnel activities. Airlocks are designed as<br />
routine entry/exit doors.<br />
Containment structure perimeter walls are separate from<br />
internal structures, eliminating any interdependence and<br />
<br />
Service Building<br />
The EC6 Service Building is a multi-level, reinforced concrete<br />
<br />
aircraft crash protected. It accommodates the “umbilicals”<br />
that run between the principal structures, the electrical<br />
systems and the spent fuel bay and associated fuel-handling<br />
facilities. It houses the emergency core cooling pumps and<br />
heat exchangers.<br />
The Service Building also houses the spent fuel bay cooling<br />
<br />
<br />
Safety and isolation valves of the main steam lines are<br />
<br />
aircraft crash protected concrete structure that is located<br />
on top of the Service Building.<br />
Turbine Building<br />
The EC6 Turbine Building is located on one side of the<br />
Service Building wherein the Service Building interfacing<br />
wall is tornado missile and aircraft crash resistant. This is an<br />
optimum location for access to the main control room; the<br />
piping and cable tray run to and from the Service Building;<br />
and the condenser cooling water ducts run to and from the<br />
main pumphouse. Access routes are provided between the<br />
Turbine Building and the Service Building.<br />
The Turbine Building houses the turbine generator. It also<br />
houses the auxiliary systems, the condenser, the condensate<br />
and feedwater systems, the building heating plant, and<br />
any compressed gas required for the balance of plant.<br />
The balance of plant consists of the remaining systems,<br />
components and structures that comprise the complete<br />
power plant that are not included in the nuclear steam plant.<br />
The heat from the reactor coolant converts the feedwater<br />
into steam in the steam generators. The steam from the<br />
steam generators drives the turbine, which in turn drives<br />
the generator to create electricity.<br />
The condenser cools the steam from the steam generator<br />
and converts it back to water (condensate) to be converted<br />
into steam again.<br />
Reactor Building<br />
Blowout panels in the walls and roof of the turbine building<br />
will relieve the internal pressure in the Turbine Building in<br />
the event of a steam line break.<br />
EC6 TECHNICA L SUMMARY<br />
9
<strong>CANDU</strong> 6 Units at Qinshan, China<br />
Nuclear Power Plant Siting<br />
Unit Output<br />
Each unit of the EC6 two-unit integrated plant design has a<br />
target gross electrical output of between 730 and 745 MWe<br />
depending on site cooling water conditions and the turbine<br />
generators’ technical characteristics.<br />
Adaptation to Site Requirements<br />
The EC6 reactor can accommodate a wide range of<br />
geo-technical characteristics, meteorological conditions<br />
<br />
<br />
Cooling water systems for all <strong>CANDU</strong> reactor cooling<br />
requirements can operate at either saltwater or<br />
fresh water sites. The plant can also accommodate<br />
conventional cooling towers. A range of cooling water<br />
temperatures, to suit the plant’s environment, can be<br />
handled. A generic set of reference conditions has been<br />
developed to suit potential sites for the EC6.<br />
The ability to withstand design basis earthquakes at the<br />
plant site. The design basis earthquake is the maximum<br />
ground motion of a potentially severe earthquake that<br />
has a low probability of being exceeded during the life<br />
of the plant. The safety systems are designed to remain<br />
functional both during and after the event.<br />
10 EC6 TECHNICAL SUMMARY
Nuclear Systems<br />
The EC6 nuclear systems are located in the Reactor Building<br />
and the Service Building. These buildings are robust and<br />
shielded for added safety and security. Shielding is a<br />
protective barrier that reduces or eliminates the transfer<br />
of radiation from radioactive materials.<br />
<br />
A heat transport system with reactor coolant, four steam<br />
generators, four heat transport pumps, four reactor outlet<br />
<br />
is standard on all <strong>CANDU</strong> 6 reactors.<br />
A heavy water moderator system<br />
A reactor assembly that consists of a calandria installed<br />
in a concrete vault<br />
A fuel handling system that consists of two fuelling<br />
machine heads, each mounted on a fuelling machine<br />
bridge that is supported by columns, which are located<br />
at each end of the reactor<br />
Two independent shutdown systems, emergency core<br />
cooling system, containment system, emergency heat<br />
removal system and associated safety support systems<br />
1<br />
1<br />
3<br />
3<br />
4 4<br />
2<br />
5<br />
5<br />
6<br />
10<br />
10<br />
7<br />
8<br />
9<br />
Nuclear Systems Schematic<br />
EC6 TECHNICA L SUMMARY<br />
11
Heat Transport System<br />
The EC6 heat transport system circulates pressurized<br />
heavy water coolant through the reactor fuel channels to<br />
<br />
in the reactor core. The heated coolant is circulated through<br />
the steam generators to produce steam that drives the<br />
turbine generator system.<br />
The heat transport system consists of 380 horizontal fuel<br />
channels with associated corrosion-resistant feeders,<br />
four reactor inlet headers, four reactor outlet headers, four<br />
steam generators, four electrically driven heat transport<br />
pumps and interconnecting piping and valves arranged in a<br />
<br />
generators and pumps are all located above the reactor.<br />
Heat Transport System Key Design Parameters<br />
Reactor Outlet Header Operating Pressure [MPa (g)]<br />
9.89<br />
Reactor Outlet Header Operating Temperature [°C]<br />
310<br />
Reactor Inlet Header Operating Pressure [MPa (g)]<br />
11.05<br />
Reactor Inlet Header Operating Temperature [°C]<br />
265<br />
Maximum Single-Channel Flow (nominal) [kg/s]<br />
28.5<br />
12 EC6 TECHNICAL SUMMARY
Steam Generators<br />
The EC6 steam generators are similar to those of the<br />
<strong>CANDU</strong> 6. The tubing is made of <strong>Inc</strong>oloy-800, which is a<br />
material proven in <strong>CANDU</strong> 6 stations. The light water inside<br />
the steam generators, at a lower pressure than the hot<br />
heavy water reactor coolant, is converted into steam.<br />
Steam wetness, which is the ratio of vapour/liquid<br />
concentration in the steam, has been reduced at the<br />
steam nozzle using the latest steam separator technology,<br />
resulting in improved turbine cycle economics.<br />
Manway<br />
Steam Outlet Nozzle<br />
Secondary Steam Separators<br />
Main Steam Separators<br />
Emergency Heat<br />
Removal System<br />
Shroud Cone<br />
U-Bend<br />
Shroud<br />
Grid Tube Support Plate<br />
Tube Bundle<br />
Tube Bundle Cold Leg<br />
Steam Generator Design Data<br />
Tube Bundle Hot Leg<br />
Number<br />
4<br />
Preheater Section<br />
Shell<br />
Nominal Tube Diameter [mm]<br />
15.9<br />
Main Feedwater Inlet Nozzle<br />
Blowdown Nozzle<br />
Tubesheet<br />
Steam Temperature (nominal) [°C]<br />
260<br />
Coolant Outlet Nozzle<br />
Coolant Inlet Nozzles (2)<br />
Steam Generator<br />
EC6 TECHNICA L SUMMARY<br />
13
Heat Transport Pumps<br />
The EC6 reactor heat transport pumps retain the<br />
<strong>CANDU</strong> 6 mechanical multi-seal design, which allows for<br />
their easy replacement. The heat transport pumps circulate<br />
reactor coolant through the fuel bundles in the reactor’s<br />
fuel channels and through the steam generators. Electric<br />
motors drive the heat transport pumps.<br />
The cooling of the pump seals lengthens pump service<br />
life and the time that the pump will operate under<br />
accident conditions.<br />
Heat Transport Pump Data (typical)<br />
Number<br />
4<br />
Rated Flow [L/s]<br />
2,228<br />
Motor Rating (MW)<br />
6.7<br />
Heat Transport Pump and Motor<br />
14 EC6 TECHNICAL SUMMARY
Heat Transport Pressure and Inventory Control System<br />
The heat transport pressure and inventory control system<br />
of the EC6 reactor consists of a pressurizer, a degassercondenser,<br />
two heavy water feed pumps, feed and bleed<br />
valves, and a coolant storage tank.<br />
<br />
Pressure and reactor coolant inventory control to each<br />
heat transport system loop<br />
Overpressure protection<br />
Heavy water in the pressurizer is heated electrically to<br />
pressurize the vapour space above the heavy water. This<br />
cushions pressure transients without allowing excessively<br />
high or low pressures in the heat transport system.<br />
<br />
volume of reactor coolant in the heat transport system that<br />
occurs between zero power and full power. This permits<br />
reactor power to be rapidly increased or decreased,<br />
without placing a severe demand on the reactor coolant<br />
feed and bleed components of the system. Otherwise, the<br />
pressurizer would have to open and close rapidly in order to<br />
compensate for the changing volume of the reactor coolant<br />
in the heat transport system.<br />
When the reactor is at power (normal mode), the pressurizer<br />
controls the pressure in the reactor outlet headers. Electric<br />
heaters add heat to increase pressure, and steam is bled<br />
from the pressurizer to the degasser-condenser to reduce<br />
the pressure. The feed and bleed circuit adjusts the reactor<br />
coolant inventory to maintain the pressurizer level at the<br />
<br />
inventory via sprays, to further reduce temperatures and<br />
adjust the reactor coolant inventory before and<br />
after maintenance.<br />
Moderator System<br />
The moderator system of the EC6 reactor is a low-pressure<br />
and low-temperature system. It is independent of the<br />
heat transport system. The moderator system consists of<br />
pumps and heat exchangers that circulate the heavy water<br />
moderator through the calandria and remove the heat that<br />
is generated during reactor operation. The heavy water acts<br />
<br />
reactor core.<br />
The moderator slows down neutrons emitted from the<br />
<br />
<br />
<br />
<br />
<br />
<br />
unique to <strong>CANDU</strong>. It also serves as a backup heat sink for<br />
absorbing the heat from the reactor core in the event of loss<br />
of fuel cooling, i.e. failure of the heat transport system to<br />
mitigate core damage.<br />
An added safety improvement in the EC6 reactor is a<br />
connection to the elevated water tank that provides<br />
additional passive gravity-fed cooling water inventory to<br />
the calandria. This connection extends core cooling and<br />
delays severe accident event progression.<br />
Total Heavy Water Inventory (per unit)<br />
Moderator System [Mg]<br />
274<br />
Heat Transport System [Mg]<br />
198.5<br />
Total [Mg]<br />
472.5<br />
Moderator System Flow Diagram<br />
(Only one loop of the moderator system is shown)<br />
EC6 TECHNICA L SUMMARY<br />
15
Reactor Assembly<br />
The reactor assembly of the EC6 reactor consists of the<br />
horizontal, cylindrical, low-pressure calandria and the<br />
end-shield assembly. This enclosed assembly contains the<br />
heavy water moderator, the 380 fuel channel assemblies<br />
and the reactivity mechanisms. The reactor is supported<br />
<br />
is enclosed in the fuel channels that pass through the<br />
calandria and the end-shield assembly. Each fuel channel<br />
permits access for re-fuelling while the reactor is on power.<br />
The ability to replace fuel while on power means there is<br />
minimal excess reactivity in the core at all times, which<br />
is an inherent safety feature. On-power fuelling creates<br />
<br />
<br />
the prompt removal of defective fuel bundles without<br />
shutting down the reactor. The horizontal fuel channels are<br />
made of zirconium niobium alloy pressurized tubes with<br />
<br />
Reactor Core Design Data<br />
Output [MWth]<br />
Coolant<br />
Moderator<br />
Fuel Channels<br />
Lattice Pitch [mm]<br />
2,084<br />
D 2<br />
O<br />
D 2<br />
O<br />
380<br />
286<br />
3<br />
2<br />
7<br />
1<br />
6<br />
5<br />
4<br />
Reactor Assembly<br />
<strong>CANDU</strong> 6 Reactor Face<br />
16 EC6 TECHNICAL SUMMARY
Reactor Control<br />
The liquid zone control units provide the primary control of<br />
the EC6 reactor. Each liquid zone control assembly consists<br />
of independently adjustable liquid zones that introduce<br />
light water in zirconium alloy tubes into the reactor. Light<br />
water is a stronger absorber of neutrons than heavy water.<br />
Controlling the amount of light water controls the power of<br />
the reactor. On-power refuelling and zone-control actions<br />
provide reactivity control.<br />
The reactor regulating system also includes control<br />
absorber units and adjusters that can be used to absorb<br />
neutrons and reduce reactor power if larger power<br />
reductions are required.<br />
Fuel Channel Assembly<br />
The fuel channel assemblies of the EC6 reactor consist<br />
of zirconium-niobium alloy Zr-2.5wt%Nb pressure tubes,<br />
centred in zirconium alloy calandria tubes. The pressure<br />
<br />
each end.<br />
Each pressure tube is thermally insulated from the lowtemperature<br />
moderator by the annulus gas between the<br />
<br />
positioned along the length of the pressure tube, maintain<br />
annular space and prevent contact between the two tubes.<br />
<br />
<br />
fuel channels in opposite directions.<br />
The EC6 reactor is designed for a target life of up to 60<br />
years of reactor operation with provision for life extension<br />
at the reactor’s mid-life by replacement of fuel channels.<br />
Fuel Channel Assembly<br />
EC6 TECHNICA L SUMMARY<br />
17
Fuel Handling and Storage System<br />
The fuel handling and storage system of the EC6 reactor<br />
<br />
New fuel transfer and storage<br />
Fuel changing<br />
Spent fuel transfer and storage<br />
New fuel transfer and storage involves new fuel being<br />
received and stored in the new fuel storage room in the<br />
<br />
operation for at least six months. New fuel is transferred<br />
to the new fuel loading room in the Reactor Building as<br />
required, where the fuel is loaded into one of two new fuel<br />
transfer mechanisms for transfer into one of the fuelling<br />
machines via new fuel ports.<br />
Fresh fuel bundles are inserted at the inlet end of the fuel<br />
channel by one of the fuelling machines. The other fuelling<br />
machine removes irradiated fuel bundles from the outlet<br />
end of the same fuel channel.<br />
The spent fuel transfer and storage handles irradiated fuel<br />
when it is discharged from the fuelling machine and moved<br />
to the underwater spent fuel storage bay. A storage bay<br />
man bridge and handling tools permit safe access and<br />
manipulation of the irradiated fuel and containers.<br />
From the loading of fuel in the new-fuel mechanism to the<br />
discharge of irradiated fuel in the receiving bay, the fuelling<br />
process is automated and remotely controlled from the<br />
station control room.<br />
Fuel changing includes two remotely controlled fuelling<br />
machines, located on opposite sides of the reactor and<br />
mounted on bridges that are supported by columns.<br />
Fuelling Machine<br />
18 EC6 TECHNICAL SUMMARY
Fuel<br />
The EC6 reactor uses the proven 37-element natural<br />
uranium (NU) fuel bundle design. Each fuel element consists<br />
of a column of sintered NU fuel pellets inside a sealed<br />
zirconium alloy tube. The ends of a circular array of 37 fuel<br />
elements are welded to zirconium alloy support plates to<br />
form an integral fuel bundle assembly. Each fuel bundle<br />
is approximately 0.5 metres long and 10 centimetres in<br />
diameter, and weighs about 24 kilograms. Its compact size<br />
and weight facilitates fuel handling. There are no criticality<br />
concerns associated with the handling and transportation<br />
of NU fuel.<br />
The <strong>CANDU</strong> fuel bundle, with its limited number of<br />
components, is easy to manufacture. All countries<br />
having <strong>CANDU</strong> reactors manufacture their own fuel. The<br />
manufacture of NU fuel also avoids the production of<br />
enrichment tails. Excellent uranium utilization and a simple<br />
fuel bundle design help to minimize the <strong>CANDU</strong> fuel cycle<br />
unit energy cost, in absolute terms, relative to other reactor<br />
<br />
<br />
37-Element Natural Uranium Fuel Bundle Design Characteristics<br />
<strong>CANDU</strong> Fuel Bundle<br />
Fuel<br />
Natural UO 2<br />
Enrichment Level<br />
0.71wt%U-235<br />
Average Fuel Burnup [MWd/te U]<br />
7500<br />
Bundles per Fuel Channel<br />
12<br />
Fuelling Scheme<br />
8-Bundle Shift<br />
EC6 TECHNICA L SUMMARY<br />
19
Emerging Fuel Cycles<br />
The <strong>CANDU</strong> reactor design is suitable for burning a number<br />
of alternative nuclear fuels. The EC6 reactor retains the<br />
<br />
Natural uranium equivalent fuel is produced by mixing<br />
in predetermined proportions of recycled uranium from<br />
commercial light water reactor (LWR) nuclear power plants<br />
(U-235 content ranging from 0.8 to 1%) with depleted<br />
uranium to obtain a blend that is neutronically equivalent<br />
to <strong>CANDU</strong> NU fuel.<br />
Recovered uranium (RU) (~0.9% enriched) fuel from<br />
reprocessed LWR fuel can be used in <strong>CANDU</strong> without re-<br />
<br />
supply of low enriched uranium fuel at the optimal<br />
enrichment level. The enrichment level is dictated<br />
primarily by the limit placed on fuel discharge burnup.<br />
A thorium cycle or <strong>CANDU</strong>/Fast Breeder Reactor system.<br />
Long-term energy security can be assured through either<br />
of these. The Fast Breeder reactor would operate as a<br />
<br />
<br />
<br />
material than it consumes.<br />
A high burnup mixed oxide (MOX) fuel that could utilize<br />
plutonium from conventional reprocessing or more<br />
advanced reprocessing options (such as co-processing).<br />
MOX fuel contains plutonium blended with natural<br />
uranium, depleted uranium, or recovered uranium from<br />
reprocessing plant.<br />
<br />
for the EC6 reactor. It is three to four times more abundant<br />
than uranium in the earth’s crust and is commercially<br />
<br />
reactor, the EC6 reactor is uniquely suited for burning<br />
thorium. A thorium-fuelled EC6 plant would be attractive to<br />
countries with abundant thorium reserves but with little or no<br />
uranium, and can assist in addressing their need for energy<br />
self-reliance.<br />
Thorium Oxide (ThO 2<br />
) also has attractive physical and<br />
<br />
temperature is higher than that of UO 2<br />
. As a consequence,<br />
fuel-operating temperatures will be lower than those of UO 2<br />
,<br />
<br />
than for UO 2<br />
operating at similar ratings. ThO 2<br />
is chemically<br />
<br />
operation, postulated accidents, and in waste management.<br />
<strong>Candu</strong> <strong>Energy</strong> <strong>Inc</strong>. maintains a thorium fuel cycle program<br />
with more than 40 years of history, incorporating reactor<br />
physics and core design; fuel design and fabrication;<br />
irradiation and demonstration; reprocessing; cycle<br />
optimization; and commercial deployment options.<br />
Flexible Fuel Cycle Options<br />
20 EC6 TECHNICAL SUMMARY
Safety Systems<br />
The reactor safety systems are designed to mitigate the<br />
consequences of plant process failures, and to ensure<br />
reactor shutdown, removal of decay heat, and prevention of<br />
radioactive releases. The safety systems in the EC6 design<br />
<br />
Independent shutdown systems 1 and 2<br />
An emergency core cooling system (ECC)<br />
A containment system<br />
Emergency heat removal system (EHRS)<br />
The two-shutdown systems, the ECC and the containment<br />
<br />
targets with which the system design must comply. This<br />
<br />
boundary includes the physical structures designed to<br />
prevent and control the release of radioactive substances.<br />
Shutdown Systems<br />
The EC6 reactor’s two passive, fast acting, fully capable,<br />
diverse shutdown systems are physically and functionally<br />
independent of each other.<br />
Shutdown System 1 consists of mechanical spring-assisted<br />
<br />
<br />
<br />
is based on the proven <strong>CANDU</strong> 6 design.<br />
Shutdown System 2 injects a concentrated solution of<br />
gadolinium nitrate into the moderator to quickly render the<br />
<br />
chain reaction. The gadolinium nitrate solution is dispersed<br />
uniformly throughout the reactor with pressurized gas, thus<br />
<br />
Safety support systems are also provided to ensure reliable<br />
electrical power, cooling water and instrument air supplies<br />
to the safety systems. Standby generators are provided as<br />
a backup to the station power for postulated loss of station<br />
power events.<br />
Safety systems and their support services are designed<br />
to perform their safety functions with a high degree of<br />
reliability. This is achieved through the use of stringent<br />
<br />
<br />
Shutdown Systems<br />
EC6 TECHNICA L SUMMARY<br />
21
Emergency Core Cooling System<br />
The ECC system is designed to supply emergency coolant<br />
<br />
The high-pressure emergency core cooling system is<br />
designed to provide initial light water injection to the heat<br />
transport system (HTS) from the ECC accumulator tanks<br />
pressurized by air/gas pressure.<br />
Following the termination of high-pressure injection, the<br />
medium-pressure injection system is designed to supply<br />
light water to the HTS from the reserve water tank (RWT)<br />
via the ECC pumps.<br />
Following the termination of medium-pressure emergency<br />
core cooling injection (upon depletion of the RWT),<br />
the long-term automatic ECC injection is provided by<br />
collecting the mixture of heavy water and light water from<br />
the Reactor Building basement and re-circulating into the<br />
HTS via the ECC pumps and heat exchanger.<br />
During normal operation, the ECC system is poised to<br />
detect any loss-of-coolant accident (LOCA) that results in<br />
a depletion of heat transport system inventory (i.e. reactor<br />
coolant) to such an extent that make-up by normal means<br />
is not assured.<br />
The system is capable of maintaining or re-establishing<br />
<br />
<br />
products from the fuel and maintain fuel channel integrity.<br />
After re-establishing fuel cooling, the system is capable<br />
<br />
damage to the fuel.<br />
Containment System<br />
The containment system forms a continuous, pressureretaining<br />
envelope around the reactor core and the heat<br />
transport system. The containment structure protects the<br />
public and environment from all potential internal events,<br />
and is designed to withstand tornadoes, hurricanes,<br />
earthquakes and aircraft crashes; and to prevent the release<br />
of radioactive material to the environment.<br />
The containment boundary consists of a steel-lined,<br />
pre-stressed concrete Reactor Building structure, access<br />
airlocks and a containment isolation system. Local air<br />
coolers remove heat from the containment atmosphere<br />
and are located to best maintain operating containment<br />
pressure and temperature.<br />
A hydrogen control system is designed to prevent the<br />
build-up and uncontrolled burning of hydrogen. It consists<br />
of passive autocatalytic recombiners (PARs), hydrogen<br />
igniters, and a hydrogen monitoring system. In addition, the<br />
containment internal structures are arranged to promote<br />
natural air mixing inside containment.<br />
The provision of a spray system connected to the<br />
elevated reserve water tank will reduce Reactor Building<br />
pressures, if required, in the event of severe accidents.<br />
Emergency Heat Removal System<br />
<br />
system that supplies cooling water to the secondary side<br />
of the steam generators, the ECC heat exchangers and the<br />
HTS via the ECC system piping.<br />
The EHRS design ensures that there is an adequate longterm<br />
heat sink available for decay heat removal following<br />
a loss of the normal heat removal systems for the reactor<br />
unit. The EHRS and its supporting structures, systems and<br />
components (SSCs) are designed to operate under the<br />
following postulated initiating events considered as DBAs<br />
<br />
Total loss of electrical power (both Class IV and<br />
Class III); or<br />
LOCA followed by site design earthquake after<br />
24 hours; or<br />
Design basis earthquake.<br />
The EHRS is a unitized system. Each unit has two 100%<br />
pumps taking suction from a source of on-site fresh water<br />
that is in a separate location from the main plant service<br />
water system intake.<br />
22 EC6 TECHNICAL SUMMARY
Balance of Plant<br />
The balance of plant comprises the Turbine Building,<br />
steam turbine generator and auxiliaries, condensate<br />
system, condenser and the feedwater heating system with<br />
associated auxiliary and electrical equipment. The balance<br />
of plant also includes the water treatment facilities, auxiliary<br />
steam facilities, condenser cooling water system, and other<br />
systems and equipment to provide all conventional services<br />
to the plant. The cooling water systems could either employ<br />
once-through cooling or a closed loop system utilizing<br />
<br />
Turbine-Generator and Auxiliaries<br />
performance and integrity of the nuclear steam plant.<br />
These include requirements for materials (i.e. titanium<br />
condenser tubes and absence of copper alloys in the feed<br />
train), chemistry control, feed train reliability, feedwater<br />
inventory and turbine bypass capability.<br />
<br />
reactors are designed to remain at power for the duration of<br />
the event using turbine-generators that are disconnected<br />
from the grid. In this mode of operation, power is only<br />
supplied to internal auxiliaries as needed for the safe<br />
operation of the plant.<br />
The turbine-generator system and the condensate and<br />
<br />
by the nuclear steam plant design to ensure optimum<br />
Turbine Rotor<br />
EC6 TECHNICA L SUMMARY<br />
23
Steam and Feedwater Systems<br />
Steam is supplied from the steam generators in the Reactor<br />
Building to the turbine via the steam balance header. The<br />
feedwater system draws hot pressurized feedwater from<br />
the feedwater train in the Turbine Building and discharges<br />
the feedwater into the preheater section of the steam<br />
generators. The feedwater system maintains the required<br />
<br />
The condenser steam discharge valves are designed to<br />
<br />
condenser, bypassing the turbine. This feature provides for<br />
<br />
in conjunction with overall reactor control.<br />
The main steam safety valves provide the safety functions<br />
of overpressure protection and cooling of the secondary<br />
side of the steam generators. The main steam isolation<br />
valves can be used to prevent releases in the event of<br />
steam generator tube leaks to the secondary side of the<br />
steam generator.<br />
Heating, Ventilation and Cooling Systems<br />
Heating, ventilation, air conditioning, and chilled water<br />
(from the chilled water system) are supplied to the nuclear<br />
power plant buildings to ensure a suitable environment for<br />
personnel and equipment during all seasons.<br />
The building heating plant provides the steam and hot<br />
water demands of the entire nuclear power plant HVAC<br />
systems. Steam extracted from the turbine is used as<br />
the steam source for normal building heating. Dedicated,<br />
separate ventilation systems are provided for the main<br />
control area and secondary control area.<br />
Fire Protection System<br />
<br />
<br />
protection for the entire station, i.e. nuclear steam plant<br />
<br />
pumphouse and distribution system is also provided.<br />
Balance of Plant Services<br />
Conventional plant services include water supply, heating,<br />
<br />
protection, compressed gases and electric power systems.<br />
Service Water Systems<br />
<br />
<br />
<br />
covering all plant buildings and areas.<br />
<br />
<br />
<br />
The balance of plant service water systems provide cooling<br />
water, demineralized water and domestic water to the nuclear<br />
power plant users. The systems consist of the condenser<br />
cooling water system, raw service water system, water<br />
treatment facility and chlorination systems (if required).<br />
24 EC6 TECHNICAL SUMMARY
Instrumentation and Control<br />
Most automated plant control functions are implemented<br />
in a modern distributed control system (DCS) using a<br />
network of modular, programmable digital controllers that<br />
communicate with one another using reliable, high-security<br />
data transmission methods. The plant is automated to the<br />
level that requires a minimum of operator actions for all<br />
phases of station operation.<br />
The control systems are backed up by the special safety<br />
systems, which include the two independent shutdown<br />
systems, the emergency core cooling system, emergency<br />
heat removal system, and the containment system.<br />
Each of these safety systems operates completely<br />
independent of the other and independent of the reactor<br />
and process control systems. The two shutdown sytems<br />
are independent and diverse from each other (including<br />
fully separate and diverse voting, actuation and shut-down<br />
mechanisms) and each employs triplicated computerized<br />
trip channels. The emergency core cooling, emergency<br />
heat removal and the containment systems also employ<br />
redundant channels and will include at a minimum,<br />
computerized testing and, where appropriate, digital<br />
safety logic.<br />
The I&C design ensures that the random failure of a single<br />
component does not result in the loss of an important<br />
safety or production function. Important functions use<br />
three instrument channels to provide immunity against<br />
single instrument faults. Modular redundancy is used to<br />
provide transparent failover for components such as DCS<br />
controllers, power supplies, and communication modules.<br />
Where enhanced cross-link protection is required, the<br />
same function is redundantly implemented in multiple<br />
independent channels with the outputs from each channel<br />
being supplied to separate voting logic.<br />
EC6 TECHNICA L SUMMARY<br />
25
EC6 Control Centre<br />
The plant control centre makes extensive use of integrated<br />
digital technology to enhance the monitoring and<br />
supervisory control of functions, systems and equipment<br />
necessary for power production, and the monitoring of<br />
functions, systems and equipment important to safety.<br />
The main control room features a main operator console,<br />
with large video display units (VDUs) for plant overview<br />
and annunciation located to the front, and an array of<br />
panels, grouped by major system, located to the sides. The<br />
operator is normally situated at the main operator console<br />
where VDUs provide access to integrated plant information<br />
and controls for normal use. From the console, the operator<br />
has an optimal view of the large overview displays and the<br />
annunciation displays, which together are designed to<br />
improve plant state awareness. From here the operator also<br />
has access to historical data storage and retrieval facilities<br />
to support post event analysis and the monitoring of longer<br />
term trends.<br />
<br />
control and monitoring instrumentation is provided on the<br />
control room panels to manage the safety of the reactor and<br />
to prevent damage to costly equipment in the event that the<br />
VDUs normally used are unavailable.<br />
If for any reason the main control room has to be evacuated,<br />
the reactor can be safely shutdown, cooled and maintained<br />
in a safe shutdown state from an independent secondary<br />
control room.<br />
Latest <strong>CANDU</strong> 6 Main Control Room<br />
26 EC6 TECHNICAL SUMMARY
SMART <strong>CANDU</strong>® Software Suite<br />
The EC6 comes equipped with the SMART <strong>CANDU</strong> software<br />
suite which is an integrated package of software tools<br />
and work processes aimed at optimizing <strong>CANDU</strong> plant<br />
performance throughout its operational life cycle. SMART<br />
<strong>CANDU</strong> technologies are designed to use the <strong>Candu</strong> <strong>Energy</strong><br />
<strong>Inc</strong>. knowledge base embedded in predictive models,<br />
to transform discrete bits of plant data into actionable<br />
information used to support operational decisions,<br />
maintenance planning and life cycle management.<br />
The superior engineering SMART <strong>CANDU</strong> suite of<br />
<br />
<br />
Intelligent Annunciation Message List System. Assists<br />
operators in coping with events such as blackouts.<br />
<br />
Predicts future performance of components, and<br />
determines maintenance requirements and optimal<br />
operating conditions.<br />
<br />
components. Ensures optimal margins and maximum<br />
power output.<br />
<br />
(MIMC) system. Links health monitor to the plant work<br />
management system.<br />
<br />
<br />
<br />
DATA<br />
ACTION<br />
SMART <strong>CANDU</strong> Diagnosis and Action Sequence<br />
EC6 TECHNICA L SUMMARY<br />
27
Electrical Power System<br />
The plant electrical power system consists of connections<br />
<br />
associated main output system, the on-site standby diesel<br />
generators, the battery power supplies, the uninterruptible<br />
power supplies, and the electrical distribution equipment.<br />
The electrical power distribution systems are separated<br />
into Group 1 and Group 2 in accordance with the two group<br />
separation philosophy. Group 1 system is divided into four<br />
<br />
Class I is delivered from batteries<br />
Class II from uninterruptible power supplies<br />
Class III from standby diesel generators<br />
Class IV from the main generator or grid<br />
The emergency power supply (EPS) system is a Group 2<br />
<br />
generators are provided for backup power to safety loads<br />
<br />
are provided for backup power to some of the safety loads<br />
<br />
design basis accident.<br />
28 EC6 TECHNICAL SUMMARY
Nuclear Safety<br />
Nuclear safety requires that the radioactive products from<br />
<br />
plant systems for the protection of the plant workforce, and<br />
inside the plant structure for the protection of the public.<br />
<br />
<br />
<br />
product barriers when challenged.<br />
Protection of these physical barriers in each level of<br />
<br />
<br />
<br />
<br />
<br />
operator actions.<br />
The reliability of the safety functions is achieved by the<br />
structures, systems and components (SSCs) with a high<br />
<br />
The use of high-quality components and installations.<br />
Maximizing the use of inherent safety features of the<br />
EC6 reactor.<br />
Providing enhanced features to mitigate and reduce<br />
consequences of design basis events and severe<br />
accidents.<br />
EC6 TECHNICA L SUMMARY<br />
29
Defence-in-Depth and Inherent Safety Features<br />
The EC6 design incorporates four major physical barriers to<br />
the release of radioactive materials from the reactor core to<br />
<br />
<br />
are contained within the fuel sheath.<br />
The fuel sheath.<br />
<br />
are released from the fuel, they are contained within the<br />
HTS. The HTS is designed to withstand the pressures and<br />
temperatures resulting from the accident conditions.<br />
Containment. In the event of an accident, automatic<br />
containment isolation will occur, ensuring that any<br />
subsequent release to the environment does not occur.<br />
Consistent with the overall safety concept of defence-indepth,<br />
the design of the EC6 plant aims to prevent, as far as<br />
practicable, challenges to the integrity of physical barriers,<br />
failure of a barrier when challenged, and failure of a barrier<br />
as a consequence of the failure of another barrier.<br />
During normal operation, the level of defence built in the<br />
design ensures that the plant operates safely and reliably.<br />
This is achieved by incorporating substantial design<br />
margins, adopting high-quality standards and by advanced<br />
reliable control systems to accommodate plant transients<br />
and arrest the progression of the transients once they start.<br />
Following the design basis event, the EC6 safety systems<br />
and equipment automatically start to shutdown the reactor<br />
<br />
The design of the safety systems that perform the safety<br />
functions follows the design principles of separation,<br />
diversity and reliability. High degrees of redundancy within<br />
systems are provided to ensure the safety functions can<br />
be carried out assuming a single failure with the systems.<br />
Protection against external events and internal hazards<br />
<br />
provided, ensuring independence of systems or components<br />
<br />
of postulated events, including severe accidents.<br />
The EC6 design maintains the following traditional <strong>CANDU</strong><br />
<br />
The low-pressure and low-temperature heavy water<br />
<br />
process that is more than an order of magnitude slower<br />
than that of light water reactors. Reactor control and<br />
shutdown are inherently easier to perform.<br />
Refuelling during on-power operation reduces the excess<br />
reactivity level needed for reactor control. Reactor<br />
characteristics are constant and no additional measures,<br />
such as the addition of boron to the reactor coolant (and<br />
its radioactive removal), are required.<br />
Natural circulation capability in the reactor cooling system<br />
can cope with temperature transients (changes) due to<br />
<br />
Reactivity control devices cannot be ejected by high<br />
pressure because they are in the low-pressure<br />
moderator and do not penetrate the EC6 reactor<br />
coolant pressure boundary.<br />
Moderator back-up heat sink maintains core coolability<br />
for loss-of-coolant accidents even when combined with<br />
the unavailability of emergency core cooling.<br />
Reserve water tank (RWT) makeup to steam generators by<br />
gravity for station blackout (SBO).<br />
Calandria vault plus shield cooling system or severe<br />
accident recovery and heat removal system (SARHRS)<br />
which could be used to arrest severe core damage<br />
progression within the calandria vessel.<br />
RWT makeup to calandria or calandria vault to delay the<br />
severe core damage progression.<br />
Passive capability of the containment itself, which ensures<br />
<br />
emergency response plan is implemented following the<br />
onset of severe core damage.<br />
30 EC6 TECHNICAL SUMMARY
Severe Accidents<br />
In <strong>CANDU</strong> reactors, fuel resides in fuel channels, which<br />
are surrounded by the cool and low-pressure moderator<br />
inside the calandria vessel, and the cool and low-pressure<br />
shield cooling water inside the reactor vault surrounds the<br />
calandria vessel. A severe accident for <strong>CANDU</strong> reactors<br />
could only occur when the core cooling by the moderator<br />
system is unavailable.<br />
The <strong>CANDU</strong> design principle is to prevent severe accident<br />
events and to mitigate them when they occur, minimizing their<br />
<br />
Reactivity control<br />
HTS pressure control<br />
Core cooling and the HTS inventory control<br />
Containment heat removal<br />
If severe core damage occurs, the mitigating features<br />
are provided to ensure it will not lead to the failure of the<br />
<br />
A large reactor vault water inventory surrounding the<br />
calandria vessel<br />
Using the shield cooling system to remove heat from the<br />
outside surface of the submerged calandria vessel to<br />
the ultimate heat sink via the shield cooling system heat<br />
exchangers or severe accident recovery and heat removal<br />
system (SARHRS)<br />
Defence-in-depth features are provided in the EC6 design<br />
for the extremely unlikely event of calandria vessel failure to<br />
<br />
<br />
Severe Accident Recovery and Heat Removal System<br />
The SARHRS in the EC6 is provided to prevent and/or<br />
mitigate severe accident progression that may lead to<br />
<br />
integrity following a beyond design basis accident. This<br />
system is designed and constructed to deliver cooling<br />
water to the reserve water tank, calandria vessel, calandria<br />
<br />
beyond design basis accident.<br />
This system includes gravity-driven, passive water supply<br />
lines and a pump-driven recovery circuit. The reserve water<br />
tank provides gravity-driven water in the short term while<br />
the SARHRS fresh water source is used in the interim prior to<br />
recovery and re-circulation from the Reactor Building sump.<br />
6<br />
2<br />
3<br />
4<br />
1<br />
3<br />
5<br />
7<br />
Barriers for Prevention of Releases<br />
EC6 TECHNICA L SUMMARY<br />
31
<strong>CANDU</strong> Project Delivery<br />
Through feedback from previous construction projects,<br />
<strong>Candu</strong> <strong>Energy</strong> <strong>Inc</strong>. has been able to optimize key project<br />
elements. The EC6 plant construction schedule, from<br />
<br />
The overall schedule, from contract to in-service, is<br />
project dependent but can be as short as 69 months.<br />
The second unit can be in service six months later.<br />
Deployment of the EC6 reactor requires the coordination<br />
and timely delivery of key project elements including<br />
licensing programs; environmental assessments;<br />
design engineering; procurement, construction; and<br />
commissioning start-up programs.<br />
Design Engineering<br />
Preliminary design and development programs of the<br />
EC6 plant are executed in parallel with the environmental<br />
assessment and licensing programs to ensure continuous<br />
<br />
<br />
and equipment and component maintainability and<br />
constructability requirements are maximized.<br />
<br />
The EC6 reactor makes use of the latest computer<br />
<br />
from design to construction, and turnover to the plant<br />
owner/operator. State-of-the-art electronic drafting tools<br />
are integrated with material management, wiring and device<br />
design, and other technology applications.<br />
Project Management<br />
The EC6 reactor project management structure<br />
provides fully integrated project management solutions.<br />
Performance management programs are executed from<br />
project concept, through a project readiness mode, to<br />
project closeout.<br />
The project management framework consists of three<br />
<br />
decision framework to control each phase of the project<br />
lifecycle; and a comprehensive risk management program.<br />
Licensing<br />
The EC6 reactor builds on the successful <strong>CANDU</strong> track<br />
<br />
jurisdictions in various host countries while retaining the<br />
standard nuclear platform. <strong>CANDU</strong> 6 has been licensed<br />
in Europe, Asia and North and South America. The EC6<br />
reactor incorporates improvements to meet the latest<br />
regulatory requirements.<br />
Licensing programs are executed and coordinated with<br />
the engineering design programs and environmental<br />
assessment and are structured to support regulatory<br />
process requirements.<br />
Safety & Licensing<br />
Project<br />
Management<br />
Document<br />
Control<br />
ENGINEERING & PROCUREMENT<br />
Design & Analysis<br />
Supply Chain<br />
Management<br />
Performance<br />
Management<br />
Document Control<br />
Supply Chain<br />
Management<br />
CADDS<br />
TRAK<br />
Performance<br />
Management<br />
CONSTRUCTION & COMMISSIONING<br />
Resident Engineering<br />
& Construction<br />
Management<br />
IntEC<br />
CM MS<br />
Hand-Over<br />
Operations &<br />
Maintenance<br />
Project<br />
Management<br />
Document<br />
Control<br />
Supply Chain<br />
Management<br />
Commissioning<br />
Hand-Over<br />
HAND-OVER<br />
Design Engineering and Project Tools<br />
32 EC6 TECHNICAL SUMMARY
Procurement<br />
Construction Strategy<br />
Standardized procurement and supply processes are<br />
implemented to support time, cost, and performance<br />
<br />
control (i.e. standardization) and economy in manufacturing<br />
and servicing.<br />
Construction Programs<br />
Constructability programs are implemented to ensure<br />
<br />
Maximizing concurrent construction to increase<br />
construction productivity<br />
Minimizing construction rework to decrease<br />
equipment costs<br />
Minimizing unscheduled activities to reduce capital<br />
costs and construction risk<br />
<br />
Open-top construction method using a veryheavy-lift<br />
crane<br />
Concurrent construction<br />
Modularization and prefabrication<br />
Use of advanced technologies to minimize interferences<br />
This construction strategy has contributed to the<br />
successful completion of <strong>CANDU</strong> 6 units around the<br />
world, delivered on budget and on/or ahead of schedule.<br />
<strong>CANDU</strong> 6 Project Performance Record Since 1996<br />
In-Service<br />
1996<br />
1997<br />
1998<br />
1999<br />
2002<br />
2003<br />
Plant<br />
Cernavoda Unit 1– Romania<br />
Wolsong Unit 2 – South Korea<br />
Wolsong Unit 3 – South Korea<br />
Wolsong Unit 4 – South Korea<br />
Qinshan, Phase III Unit 1 – China<br />
Qinshan, Phase III Unit 2 – China<br />
Status<br />
On Budget*<br />
On Schedule<br />
On Budget<br />
On Schedule<br />
On Budget<br />
On Schedule<br />
On Budget<br />
On Schedule<br />
Under Budget<br />
6 weeks ahead of schedule<br />
Under Budget<br />
4 months ahead of schedule<br />
2007<br />
Cernavoda Unit 2 – Romania<br />
In service Oct. 5, 2007 **<br />
* As per 1991 completion contract<br />
** Work on Cernavoda 2 was suspended in 1989 and resumed in 2003<br />
EC6 TECHNICA L SUMMARY<br />
33
Operations and Maintenance<br />
Plant Performance<br />
The target operating capacity factor for the EC6 reactor<br />
is 92% or more over the operating life of 60 years.<br />
This expectation is based on the proven track record<br />
of <strong>CANDU</strong> 6 plants, as illustrated below.<br />
Features to Enhance Operating Performance<br />
<strong>Inc</strong>orporation of feedback from utilities operating<br />
reactors (both <strong>CANDU</strong> and other designs) is an integral<br />
part of the design process. Various new features and<br />
maintenance improvement opportunities have been<br />
incorporated to enhance operating performance<br />
throughout the station life.<br />
<br />
Use of improved material and plant chemistry<br />
<br />
<strong>CANDU</strong> plants, e.g. life-limiting components such as<br />
heat transport system feeders and headers have been<br />
enhanced with higher chromium content to limit the<br />
<br />
Implementation of advanced computer control and<br />
interaction systems for monitoring, display, diagnostics<br />
and annunciation<br />
Utilization of integrated SMART <strong>CANDU</strong> suite for<br />
monitoring plant chemistry of systems and components,<br />
and providing predictive maintenance capability<br />
Ensuring capability for return to full power on restoration<br />
of the electrical grid. The EC6 reactor has the capability<br />
to continue operating and delivering house load without<br />
connection to the grid, therefore enabling a rapid return<br />
to full power upon reconnection.<br />
<strong>CANDU</strong> 6 Lifetime Capacity Factors 2011*<br />
100<br />
80<br />
71.4%<br />
77.1% 80.2% 94.1% 95.2% 95.8%<br />
84.4%<br />
94.0%<br />
89.9% 90.4% 91.2%<br />
60<br />
40<br />
20<br />
0<br />
Point Lepreau<br />
Gentilly -2<br />
Wolsong 1<br />
Wolsong 2<br />
Wolsong 3<br />
Wolsong 4<br />
Embalse<br />
Cernavoda 1<br />
Cernavoda 2<br />
Qinshan III-1<br />
Qinshan III-2<br />
* Source: <strong>CANDU</strong> Owners Group <strong>Inc</strong>., “<strong>CANDU</strong> Station Performance Graphs January–December 2011”, February 07, 2012.<br />
34 EC6 TECHNICAL SUMMARY
Features that Facilitate Maintenance<br />
The number and duration of maintenance outages impact<br />
plant capacity factors. The traditional annual outage<br />
duration has been improved to an average of one month<br />
every 36 months in the EC6 design. To achieve this, the<br />
<br />
A maintenance-based design strategy. This program<br />
incorporates lessons learned and ensures maintainability<br />
<br />
maintenance program based on SMART <strong>CANDU</strong><br />
technology to identify and take mitigating actions, if<br />
required, to ensure plant conditions are diagnosed and<br />
maintained within their design performance limits.<br />
Improved plant maintenance with provisions for<br />
electrical, water and air supplies that are built in for<br />
on-power and normal shutdown maintenance<br />
Shielding in radiologically controlled areas is provided<br />
to minimize worker exposure and occupational dose<br />
Improved equipment selection and system design<br />
<br />
outage intervals<br />
EC6 TECHNICA L SUMMARY<br />
35
Radioactive Waste Management<br />
The waste management systems of the EC6 reactor will<br />
<br />
and to the public. Radiological exposure for workers<br />
from the plant is monitored and controlled to ensure that<br />
the exposure is within the limits recommended by the<br />
International Commission on Radiological Protection.<br />
The systems for the plant have been proven over many<br />
years at other <strong>CANDU</strong> sites and provide for the collection,<br />
transfer and storage of all radioactive gases, liquids<br />
and solids, including spent fuel and wastes generated<br />
within the plant.<br />
<br />
Gaseous radioactive wastes (gases, vapours or airborne<br />
<br />
management system treats radioactive noble gases.<br />
Tritium releases are collected by a vapour recovery<br />
system and stored on-site.<br />
Liquid radioactive wastes are stored in concrete tanks<br />
that are located in the Service Building. Any liquid,<br />
including spills that require removal of radioactivity are<br />
<br />
<br />
<br />
cartridges; compactable solids; and non-compactable<br />
solids. Each type of waste is processed and moved using<br />
specially designed transporting devices if necessary.<br />
After processing, the wastes are collected and prepared<br />
for on-site storage by the utility or for transport to an<br />
<br />
In addition, the plant owner/operator maintains an<br />
environmental monitoring program to verify the adequacy<br />
<br />
<br />
the release point.<br />
36 EC6 TECHNICAL SUMMARY
Modular Air-Cooled Storage (MACSTOR®)<br />
<strong>Candu</strong> <strong>Energy</strong> <strong>Inc</strong>.’s spent fuel dry storage technology<br />
evolved from the concrete canister system, which was<br />
successfully deployed at the Point Lepreau, Canada and<br />
Wolsong 1, South Korea <strong>CANDU</strong> 6 plants. These concrete<br />
canisters hold up to 540 spent <strong>CANDU</strong> fuel bundles in nine<br />
baskets, each holding 60 spent fuel bundles for a concrete<br />
canister capacity of approximately 10 MgU. Subsequently,<br />
the MACSTOR-200 storage module was developed to<br />
store 12,000 bundles in 200 baskets and is currently used<br />
to store spent fuel at Gentilly-2 and Cernavoda.<br />
To address larger fuel throughputs of multi unit <strong>CANDU</strong><br />
stations, the MACSTOR-200 module capacity has been<br />
doubled, further reducing space requirements and lowering<br />
capital costs. This advanced MACSTOR module design<br />
has been jointly developed with Korea Hydro and Nuclear<br />
<br />
storage cylinders instead of two and provides a capacity<br />
of 24,000 bundles stored in 400 baskets. The module is<br />
termed MACSTOR/KN-400 and increases storage density<br />
by a factor of approximately three. Compared to the<br />
MACSTOR-200 module, the Advanced MACSTOR module<br />
requires about 30% less space.<br />
MACSTOR-200 Module at Cernavoda, Romania<br />
EC6 TECHNICA L SUMMARY<br />
37
Technology Transfer and Localization<br />
<strong>Candu</strong> <strong>Energy</strong> <strong>Inc</strong>.’s technology transfer and localization<br />
<br />
capable of achieving the highest level of local content in<br />
the shortest time. In South Korea, for example, <strong>CANDU</strong><br />
technology achieved up to 75% local content by the<br />
fourth unit. Such accelerated results are possible due<br />
to innovative design, as well as extensive experience<br />
in project management and technology transfer.<br />
With a customer-focused approach, this program<br />
<br />
and self-reliance. The resulting partnerships provide<br />
the customer with the “know-why” and “know-how”<br />
<br />
<br />
<br />
EC6 program through a variety of measures, including<br />
equipment standardization and optimization.<br />
Program Details<br />
A successful technology transfer and localization<br />
program is largely dependent upon technical information<br />
as well as personnel development and partnership in<br />
recipient organizations. <strong>Candu</strong> <strong>Energy</strong> <strong>Inc</strong>.’s experience<br />
has shown that success in a technology transfer program<br />
and subsequent localization involves the recognition of<br />
<br />
<br />
the documentation and implement the technology<br />
<br />
technology resides in document form – much of it can<br />
only be transferred through personal communication<br />
<br />
program runs concurrently to a nuclear build project,<br />
allowing customers to practice their skills as they learn.<br />
Such an approach prevents knowledge dissipation<br />
and relearning.<br />
<br />
of manufacturing techniques, equipment and skills is<br />
often essential<br />
<br />
<br />
important consideration in any international endeavour<br />
<br />
priorities must occur between all parties in order to<br />
<br />
minimize overall costs<br />
<br />
<br />
– Ensure that the necessary infrastructure is in place<br />
to provide adequately trained personnel<br />
– Determine priorities for the areas of technology to<br />
<br />
of funds and human resources<br />
– Determine the most suitable recipients who will<br />
receive and eventually develop the technology<br />
– Monitor and coordinate the actual technology<br />
transfer process<br />
38 EC6 TECHNICAL SUMMARY
<strong>Summary</strong><br />
Evolution<br />
By capitalizing on the proven features of <strong>CANDU</strong><br />
technology, the EC6 reactor has been designed to be<br />
cost-competitive with all other forms of energy,<br />
including other nuclear reactor designs, while achieving<br />
high safety and performance goals consistent with<br />
customer expectations. The size of the EC6 makes it<br />
unique as a product for utilities whose requirements are<br />
for an economic, medium-sized reactor with a proven<br />
performance record.<br />
<br />
Heavy water moderator and horizontal fuel channel design<br />
Series of parallel fuel channels – rather than a single<br />
pressure vessel – allowing simpler manufacturing and<br />
reduced costs<br />
Two independent, passive, fast-acting safety<br />
shutdown systems and a unique inherent emergencycooling<br />
capability<br />
<br />
minimal excess reactivity burden<br />
Multiple heat removal systems to prevent and mitigate<br />
severe accidents<br />
Very high degree localization<br />
Five decades of excellent operating and safety<br />
performance<br />
EC6 Improvements<br />
The key improvements incorporated in the EC6 reactor<br />
<br />
<strong>Enhanced</strong> safety design, including the addition of a<br />
reserve water system for passive accident mitigation<br />
Upgrades to the emergency heat removal system for<br />
<br />
In addition to the robust preventative design provisions to<br />
prevent severe accidents from occurring, complementary<br />
design features are provided to halt the progress and<br />
mitigate the consequences of severe accidents using the<br />
severe accident recovery and heat removal system for<br />
containment heat removal<br />
Optimized chromium content in feeders to reduce<br />
corrosion and enhance life<br />
Steel liner and thicker containment<br />
Improved overall design for maintainability and operability<br />
Competitive economics<br />
<strong>Enhanced</strong> safety<br />
Improved operability and maintainability<br />
Construction schedule of 57 months achieved by use of<br />
advanced construction methods<br />
Total project schedule as short as 69 months<br />
<br />
based on over 150 reactor years of successful operation<br />
by the <strong>CANDU</strong> 6 reactor<br />
The EC6 reactor will meet customer expectations for safe,<br />
reliable, and economically competitive power production.<br />
<br />
technical excellence, and innovations in engineering.<br />
® Registered trademarks of Atomic <strong>Energy</strong> of Canada Ltd.<br />
(AECL) used under exclusive license by <strong>Candu</strong> <strong>Energy</strong> <strong>Inc</strong>.<br />
EC6 TECHNICA L SUMMARY<br />
39
<strong>CANDU</strong> Nuclear Power Plant Diagram<br />
1<br />
12<br />
6<br />
9<br />
7<br />
5<br />
3<br />
10<br />
8<br />
4<br />
11<br />
2<br />
Key to Diagram<br />
1 Reactor Building<br />
7<br />
2 Calandria<br />
8<br />
3 Turbine Building<br />
9<br />
4 Turbine generator<br />
10<br />
5 Service Building<br />
11<br />
6 Spray system<br />
12<br />
Pressurizer<br />
Heat transport pumps<br />
Steam generators<br />
Heat transport system<br />
Fuelling machine<br />
Reserve water tank<br />
40 EC6 TECHNICAL SUMMARY
EC6 TECHNICA L SUMMARY<br />
41
2285 Speakman Drive<br />
Mississauga, Ontario<br />
L5K 1B1<br />
Canada<br />
Phone. 905 823 9040<br />
<br />
Printed in Canada<br />
1003/2012_05