14.11.2014 Views

EC6® Enhanced CANDU 6® Technical Summary - Candu Energy Inc.

EC6® Enhanced CANDU 6® Technical Summary - Candu Energy Inc.

EC6® Enhanced CANDU 6® Technical Summary - Candu Energy Inc.

SHOW MORE
SHOW LESS

You also want an ePaper? Increase the reach of your titles

YUMPU automatically turns print PDFs into web optimized ePapers that Google loves.

<strong>EC<strong>6®</strong></strong> <strong>Enhanced</strong> <strong>CANDU</strong> 6 ®<br />

<strong>Technical</strong> <strong>Summary</strong>


<strong>Candu</strong> <strong>Energy</strong> <strong>Inc</strong>. (<strong>Candu</strong>) is a leading full-service nuclear<br />

technology company providing nuclear products and<br />

services to customers worldwide.<br />

Our 1,400 highly skilled employees design and deliver<br />

<strong>CANDU</strong> reactor technology and provide plant life<br />

management, life extension services and regular<br />

maintenance to existing nuclear power stations.<br />

<strong>CANDU</strong> reactors supply approximately 50% of Ontario’s<br />

electricity and 16% of Canada’s overall electricity<br />

requirements. They are an important component of clean<br />

air energy programs on four continents with over 22,000<br />

megawatts of installed capacity.<br />

<strong>Candu</strong> <strong>Energy</strong> <strong>Inc</strong>. continues to develop products to deliver<br />

2<br />

-free energy with a vision to<br />

the future, while meeting the highest regulatory standards<br />

of the global nuclear industry.<br />

Continuing a tradition of building nuclear reactors for over<br />

<br />

<br />

for Canada’s nuclear power program and has been adopted<br />

in the nuclear power programs of many countries. The 11<br />

<br />

an average lifetime capacity factor of over 87%.<br />

<br />

<br />

1<br />

34 <strong>CANDU</strong> reactors in the world, in operation<br />

or being refurbished<br />

4<br />

<strong>CANDU</strong> reactors can be easily adapted for<br />

<br />

2<br />

<strong>CANDU</strong> reactors consistently rank as top<br />

performers and hold the world record for longest<br />

continuous operation<br />

5<br />

<strong>CANDU</strong> brand is recognized as one of the top<br />

10 major engineering achievements of the<br />

past century in Canada<br />

3<br />

<br />

an average lifetime capacity factor of over 87%


EC6 Evolution 6<br />

Key Passive Safety Features 6<br />

<br />

<br />

Plant Layout 8<br />

Reactor Building 9<br />

Service Building 9<br />

Turbine Building 9<br />

<br />

<br />

Unit Output 10<br />

Adaptation to Site Requirements 10<br />

<br />

<br />

Heat Transport System 12<br />

Steam Generators 13<br />

Heat Transport Pumps 14<br />

Heat Transport Pressure<br />

and Inventory Control System 15<br />

Moderator System 15<br />

Reactor Assembly 16<br />

Reactor Control 17<br />

Fuel Channel Assembly 17<br />

Fuel Handling and Storage System 18<br />

Fuel 19<br />

Emerging Fuel Cycles 20<br />

Safety Systems 21<br />

Shutdown Systems 21<br />

Emergency Core Cooling System 22<br />

Containment System 22<br />

Emergency Heat Removal System 22<br />

<br />

<br />

Turbine-Generator and Auxiliaries 23<br />

Steam and Feedwater Systems 24<br />

Balance of Plant Services 24<br />

Service Water Systems 24<br />

Heating, Ventilation and Cooling Systems 24<br />

Fire Protection System 24<br />

<br />

<br />

EC6 Control Centre 26<br />

SMART <strong>CANDU</strong>® Software Suite 27<br />

<br />

<br />

<br />

<br />

Defence-in-Depth and Inherent<br />

Safety Features 30<br />

Severe Accidents 31<br />

Severe Accident Recovery<br />

and Heat Removal System 31<br />

<br />

<br />

Design Engineering 32<br />

Licensing 32<br />

<br />

Project Management 32<br />

Procurement 33<br />

Construction Programs 33<br />

Construction Strategy 33<br />

<br />

<br />

Plant Performance 34<br />

Features to Enhance<br />

Operating Performance 34<br />

Features that Facilitate Maintenance 35<br />

<br />

<br />

Modular Air-Cooled Storage (MACSTOR®) 37<br />

<br />

<br />

Program Details 38<br />

<br />

<br />

Evolution 39<br />

EC6 Improvements 39<br />

<br />

Heat Transport System Key Design Parameters 12<br />

Steam Generator Design Data 13<br />

Heat Transport Pump Data (typical) 14<br />

Total Heavy Water Inventory (per unit) 15<br />

Reactor Core Design Data 16<br />

37-Element Natural Uranium Fuel Bundle<br />

Design Characteristics 19<br />

<strong>CANDU</strong> 6 Project Performance Record Since 1996 33<br />

<br />

Two-Unit <strong>Enhanced</strong> <strong>CANDU</strong> 6 Plant 4<br />

<strong>CANDU</strong> Reactors Worldwide (In operation or<br />

undergoing refurbishment for life extension) 5<br />

Overall Plant Flow Diagram 7<br />

Two-Unit Plant Layout of Major Structures 8<br />

Reactor Building 9<br />

<strong>CANDU</strong> 6 Units at Qinshan, China 10<br />

Nuclear Systems Schematic 11<br />

Steam Generator 13<br />

Heat Transport Pump and Motor 14<br />

Moderator System Flow Diagram 15<br />

Reactor Assembly 16<br />

<strong>CANDU</strong> 6 Reactor Face 16<br />

Fuel Channel Assembly 17<br />

Fuelling Machine 18<br />

<strong>CANDU</strong> Fuel Bundle 19<br />

Flexible Fuel Cycle Options 20<br />

Shutdown Systems 21<br />

Turbine Rotor 23<br />

Latest <strong>CANDU</strong> 6 Main Control Room 26<br />

SMART <strong>CANDU</strong> Diagnosis and Action Sequence 27<br />

Barriers for Prevention of Releases 31<br />

Design Engineering and Project Tools 32<br />

<strong>CANDU</strong> 6 Lifetime Capacity Factors 2011 34<br />

MACSTOR-200 Module at Cernavoda, Romania 37<br />

<strong>CANDU</strong> Nuclear Power Plant Diagram 40


The <strong>Enhanced</strong> <strong>CANDU</strong> <strong>6®</strong> (<strong>EC<strong>6®</strong></strong>)<br />

The EC6 is a Generation III, 700 MWe class heavy-water<br />

moderated and cooled pressure tube reactor. Heavy water<br />

(D 2<br />

O) is a natural form of water that is used as a moderator<br />

to slow down the neutrons in the reactor, enabling the use<br />

of natural uranium as fuel. This feature is unique to <strong>CANDU</strong><br />

reactors. The choice of D 2<br />

O as the moderator also allows<br />

other fuel cycles to be used in <strong>CANDU</strong> reactors.<br />

The use of natural uranium fuel in EC6 reactors permits fuel<br />

cycle independence and avoids having to deal with complex<br />

issues such as reprocessing and enrichment. Technology<br />

transfer for localizing fuel manufacture is simple and has<br />

been achieved very successfully in a number of countries.<br />

<br />

Natural uranium fuel with on-line fuelling<br />

High localization potential<br />

Suitability for small and medium sized electric grids<br />

Superior safety performance and economics<br />

A proven design based on the highly successful<br />

<strong>CANDU</strong> 6 reactors<br />

Two-Unit <strong>Enhanced</strong> <strong>CANDU</strong> 6 Plant<br />

4 EC6 TECHNICAL SUMMARY


New Brunswick, Canada<br />

Quebec, Canada<br />

Romania<br />

Ontario, Canada<br />

South Korea<br />

China<br />

Argentina<br />

<strong>CANDU</strong> Reactors Worldwide<br />

(In operation or undergoing refurbishment for life extension)<br />

The EC6 reactor is the evolution of the proven <strong>CANDU</strong> 6<br />

design. The nuclear steam plant is based on the Qinshan<br />

Phase III <strong>CANDU</strong> 6 plant in China and is designed to<br />

meet industry and public expectations of nuclear power<br />

generation to be safe, reliable and environmentally friendly.<br />

The EC6 design has been enhanced by using the<br />

experience and feedback gained through the development,<br />

design, construction and operation of 11 <strong>CANDU</strong> 6<br />

<br />

performing well on four continents with over 150 reactoryears<br />

of excellent and safe operation.<br />

While retaining the basic features of the <strong>CANDU</strong> 6 design,<br />

the EC6 reactor incorporates innovative features and stateof-the-art<br />

technologies that enhance safety, operation<br />

and performance.<br />

The latest Computer-Aided Design and Drafting (CADD)<br />

software tools and innovative integrated systems, linking<br />

material management, documentation, safety analysis<br />

and project execution databases, are used to ensure that<br />

<br />

easily maintained by the plant owner.<br />

The EC6 has a target gross electrical output of between<br />

730 MWe and 745 MWe depending on site conditions and<br />

choice of certain equipment. It has a projected annual<br />

lifetime capacity factor of over 92%. This is based on the<br />

<br />

that has an average lifetime capacity factor of 87.6%,<br />

ranking <strong>CANDU</strong> as one of the world’s top performing<br />

nuclear power reactors.<br />

EC6 TECHNICA L SUMMARY<br />

5


EC6 Evolution<br />

The following key enhancements have been introduced<br />

<br />

Target design life up to 60 years<br />

Designed for annual lifetime performance factor of<br />

greater than 92%<br />

Design has incorporated feedback from operating<br />

reactors (both <strong>CANDU</strong> and other designs)<br />

<strong>Inc</strong>orporates modern turbine design, with higher<br />

<br />

<strong>Inc</strong>reased safety and operating margins<br />

Additional accident resistance and core damage<br />

prevention features<br />

A suite of advanced operational and maintenance<br />

information tools (SMART <strong>CANDU</strong>®)<br />

Improved plant security and physical protection<br />

Improved plant operability and maintainability<br />

with advanced control room design<br />

Improved severe accident response<br />

<br />

Improved containment design features that<br />

provide for aircraft crash resistance, reduced<br />

potential leakages following accidents, and<br />

increased testing capability<br />

These design improvements, along with advances in<br />

project engineering, manufacturing and construction<br />

techniques, result in a reduced capital cost and faster<br />

construction schedule, while enhancing the inherent<br />

safety features of the <strong>CANDU</strong> design.<br />

Key Passive Safety Features<br />

The EC6 reactor design includes a number of passive safety<br />

features, some of which are design enhancements over the<br />

robust safety systems already existing in <strong>CANDU</strong> plants.<br />

Two independent passive shutdown systems, each<br />

of which is capable of safely shutting down the reactor<br />

A cool, low-pressure moderator that, in severe accident<br />

situations, serves as a passive heat sink to absorb<br />

decay heat generated by the radioactive fuel channels<br />

A large concrete reactor vault that surrounds the reactor<br />

core in the calandria; the vault contains a large volume<br />

of light water to further slow down or arrest severe core<br />

damage progression by providing a second passive<br />

core heat sink<br />

An elevated water tank located in the upper level of the<br />

Reactor Building that is designed to deliver (gravity fed)<br />

passive make-up cooling water to the moderator vessel<br />

and the calandria vault to remove heat. This delays the<br />

progression of severe accidents and provides additional<br />

time for mitigating actions to be taken.<br />

<br />

<br />

– Thickened pre-stressed concrete structure designed<br />

to withstand the impact of aircraft crashes<br />

– Leak-tight inner steel liner to reduce potential leakages<br />

following accidents<br />

– Passive spray system from the elevated water tank to<br />

reduce pressure in the Reactor Building in the event of a<br />

severe accident<br />

6 EC6 TECHNICAL SUMMARY


Plant Design<br />

<br />

and increased safety. The plant layout provides improved<br />

<br />

the use of barriers for safety-related structures, systems<br />

and components that contribute to protection and safety.<br />

Security and physical protection have been enhanced<br />

to meet the latest criteria required in response to potential<br />

<br />

malevolent acts.<br />

Overall Plant Flow Diagram<br />

EC6 TECHNICA L SUMMARY<br />

7


Two-Unit Plant Layout of Major Strctures<br />

Plant Layout<br />

The layout for a two-unit plant is designed to achieve the<br />

shortest practical construction schedule while supporting<br />

shorter maintenance durations with longer intervals<br />

between maintenance outages. The buildings are arranged<br />

to minimize interferences during construction, with<br />

allowance for on-site fabrication of module assemblies.<br />

Open-top construction (before placing the roof of the<br />

<br />

of installation of equipment and reduces the overall project<br />

schedule risk.<br />

The size of the power block (plant foot print) for a<br />

two-unit integrated EC6 plant is 48,000 square metres.<br />

The power block consists of two Reactor Buildings,<br />

two Service Buildings, two Turbine Buildings, two highpressure<br />

emergency core cooling buildings, two secondary<br />

control areas and one heavy water upgrader building.<br />

A single-unit plant can be easily adapted from the two-unit<br />

<br />

8 EC6 TECHNICAL SUMMARY


Reactor Building<br />

The EC6 Reactor Building is a pre-stressed, seismically<br />

<br />

compared to previous <strong>CANDU</strong> 6 designs. Pre-stressed<br />

concrete is reinforced with cables that are tightened to keep<br />

the structure under compression even when the forces it is<br />

designed to withstand would normally result in tension. The<br />

concrete containment structure has an inner steel liner that<br />

<br />

The entire structure, including concrete internal structures,<br />

is supported by a reinforced concrete base slab that ensures<br />

a fully enclosed boundary for environmental protection,<br />

biological shielding and aircraft crash protection which in turn<br />

reduces the level of radiation emitted outside the Reactor<br />

Building, during operation, design basis internal and external<br />

events and beyond design basis internal and external events,<br />

<br />

Internal shielding allows personnel access during operation<br />

<br />

These areas are designed to maintain temperatures that are<br />

suitable for personnel activities. Airlocks are designed as<br />

routine entry/exit doors.<br />

Containment structure perimeter walls are separate from<br />

internal structures, eliminating any interdependence and<br />

<br />

Service Building<br />

The EC6 Service Building is a multi-level, reinforced concrete<br />

<br />

aircraft crash protected. It accommodates the “umbilicals”<br />

that run between the principal structures, the electrical<br />

systems and the spent fuel bay and associated fuel-handling<br />

facilities. It houses the emergency core cooling pumps and<br />

heat exchangers.<br />

The Service Building also houses the spent fuel bay cooling<br />

<br />

<br />

Safety and isolation valves of the main steam lines are<br />

<br />

aircraft crash protected concrete structure that is located<br />

on top of the Service Building.<br />

Turbine Building<br />

The EC6 Turbine Building is located on one side of the<br />

Service Building wherein the Service Building interfacing<br />

wall is tornado missile and aircraft crash resistant. This is an<br />

optimum location for access to the main control room; the<br />

piping and cable tray run to and from the Service Building;<br />

and the condenser cooling water ducts run to and from the<br />

main pumphouse. Access routes are provided between the<br />

Turbine Building and the Service Building.<br />

The Turbine Building houses the turbine generator. It also<br />

houses the auxiliary systems, the condenser, the condensate<br />

and feedwater systems, the building heating plant, and<br />

any compressed gas required for the balance of plant.<br />

The balance of plant consists of the remaining systems,<br />

components and structures that comprise the complete<br />

power plant that are not included in the nuclear steam plant.<br />

The heat from the reactor coolant converts the feedwater<br />

into steam in the steam generators. The steam from the<br />

steam generators drives the turbine, which in turn drives<br />

the generator to create electricity.<br />

The condenser cools the steam from the steam generator<br />

and converts it back to water (condensate) to be converted<br />

into steam again.<br />

Reactor Building<br />

Blowout panels in the walls and roof of the turbine building<br />

will relieve the internal pressure in the Turbine Building in<br />

the event of a steam line break.<br />

EC6 TECHNICA L SUMMARY<br />

9


<strong>CANDU</strong> 6 Units at Qinshan, China<br />

Nuclear Power Plant Siting<br />

Unit Output<br />

Each unit of the EC6 two-unit integrated plant design has a<br />

target gross electrical output of between 730 and 745 MWe<br />

depending on site cooling water conditions and the turbine<br />

generators’ technical characteristics.<br />

Adaptation to Site Requirements<br />

The EC6 reactor can accommodate a wide range of<br />

geo-technical characteristics, meteorological conditions<br />

<br />

<br />

Cooling water systems for all <strong>CANDU</strong> reactor cooling<br />

requirements can operate at either saltwater or<br />

fresh water sites. The plant can also accommodate<br />

conventional cooling towers. A range of cooling water<br />

temperatures, to suit the plant’s environment, can be<br />

handled. A generic set of reference conditions has been<br />

developed to suit potential sites for the EC6.<br />

The ability to withstand design basis earthquakes at the<br />

plant site. The design basis earthquake is the maximum<br />

ground motion of a potentially severe earthquake that<br />

has a low probability of being exceeded during the life<br />

of the plant. The safety systems are designed to remain<br />

functional both during and after the event.<br />

10 EC6 TECHNICAL SUMMARY


Nuclear Systems<br />

The EC6 nuclear systems are located in the Reactor Building<br />

and the Service Building. These buildings are robust and<br />

shielded for added safety and security. Shielding is a<br />

protective barrier that reduces or eliminates the transfer<br />

of radiation from radioactive materials.<br />

<br />

A heat transport system with reactor coolant, four steam<br />

generators, four heat transport pumps, four reactor outlet<br />

<br />

is standard on all <strong>CANDU</strong> 6 reactors.<br />

A heavy water moderator system<br />

A reactor assembly that consists of a calandria installed<br />

in a concrete vault<br />

A fuel handling system that consists of two fuelling<br />

machine heads, each mounted on a fuelling machine<br />

bridge that is supported by columns, which are located<br />

at each end of the reactor<br />

Two independent shutdown systems, emergency core<br />

cooling system, containment system, emergency heat<br />

removal system and associated safety support systems<br />

1<br />

1<br />

3<br />

3<br />

4 4<br />

2<br />

5<br />

5<br />

6<br />

10<br />

10<br />

7<br />

8<br />

9<br />

Nuclear Systems Schematic<br />

EC6 TECHNICA L SUMMARY<br />

11


Heat Transport System<br />

The EC6 heat transport system circulates pressurized<br />

heavy water coolant through the reactor fuel channels to<br />

<br />

in the reactor core. The heated coolant is circulated through<br />

the steam generators to produce steam that drives the<br />

turbine generator system.<br />

The heat transport system consists of 380 horizontal fuel<br />

channels with associated corrosion-resistant feeders,<br />

four reactor inlet headers, four reactor outlet headers, four<br />

steam generators, four electrically driven heat transport<br />

pumps and interconnecting piping and valves arranged in a<br />

<br />

generators and pumps are all located above the reactor.<br />

Heat Transport System Key Design Parameters<br />

Reactor Outlet Header Operating Pressure [MPa (g)]<br />

9.89<br />

Reactor Outlet Header Operating Temperature [°C]<br />

310<br />

Reactor Inlet Header Operating Pressure [MPa (g)]<br />

11.05<br />

Reactor Inlet Header Operating Temperature [°C]<br />

265<br />

Maximum Single-Channel Flow (nominal) [kg/s]<br />

28.5<br />

12 EC6 TECHNICAL SUMMARY


Steam Generators<br />

The EC6 steam generators are similar to those of the<br />

<strong>CANDU</strong> 6. The tubing is made of <strong>Inc</strong>oloy-800, which is a<br />

material proven in <strong>CANDU</strong> 6 stations. The light water inside<br />

the steam generators, at a lower pressure than the hot<br />

heavy water reactor coolant, is converted into steam.<br />

Steam wetness, which is the ratio of vapour/liquid<br />

concentration in the steam, has been reduced at the<br />

steam nozzle using the latest steam separator technology,<br />

resulting in improved turbine cycle economics.<br />

Manway<br />

Steam Outlet Nozzle<br />

Secondary Steam Separators<br />

Main Steam Separators<br />

Emergency Heat<br />

Removal System<br />

Shroud Cone<br />

U-Bend<br />

Shroud<br />

Grid Tube Support Plate<br />

Tube Bundle<br />

Tube Bundle Cold Leg<br />

Steam Generator Design Data<br />

Tube Bundle Hot Leg<br />

Number<br />

4<br />

Preheater Section<br />

Shell<br />

Nominal Tube Diameter [mm]<br />

15.9<br />

Main Feedwater Inlet Nozzle<br />

Blowdown Nozzle<br />

Tubesheet<br />

Steam Temperature (nominal) [°C]<br />

260<br />

Coolant Outlet Nozzle<br />

Coolant Inlet Nozzles (2)<br />

Steam Generator<br />

EC6 TECHNICA L SUMMARY<br />

13


Heat Transport Pumps<br />

The EC6 reactor heat transport pumps retain the<br />

<strong>CANDU</strong> 6 mechanical multi-seal design, which allows for<br />

their easy replacement. The heat transport pumps circulate<br />

reactor coolant through the fuel bundles in the reactor’s<br />

fuel channels and through the steam generators. Electric<br />

motors drive the heat transport pumps.<br />

The cooling of the pump seals lengthens pump service<br />

life and the time that the pump will operate under<br />

accident conditions.<br />

Heat Transport Pump Data (typical)<br />

Number<br />

4<br />

Rated Flow [L/s]<br />

2,228<br />

Motor Rating (MW)<br />

6.7<br />

Heat Transport Pump and Motor<br />

14 EC6 TECHNICAL SUMMARY


Heat Transport Pressure and Inventory Control System<br />

The heat transport pressure and inventory control system<br />

of the EC6 reactor consists of a pressurizer, a degassercondenser,<br />

two heavy water feed pumps, feed and bleed<br />

valves, and a coolant storage tank.<br />

<br />

Pressure and reactor coolant inventory control to each<br />

heat transport system loop<br />

Overpressure protection<br />

Heavy water in the pressurizer is heated electrically to<br />

pressurize the vapour space above the heavy water. This<br />

cushions pressure transients without allowing excessively<br />

high or low pressures in the heat transport system.<br />

<br />

volume of reactor coolant in the heat transport system that<br />

occurs between zero power and full power. This permits<br />

reactor power to be rapidly increased or decreased,<br />

without placing a severe demand on the reactor coolant<br />

feed and bleed components of the system. Otherwise, the<br />

pressurizer would have to open and close rapidly in order to<br />

compensate for the changing volume of the reactor coolant<br />

in the heat transport system.<br />

When the reactor is at power (normal mode), the pressurizer<br />

controls the pressure in the reactor outlet headers. Electric<br />

heaters add heat to increase pressure, and steam is bled<br />

from the pressurizer to the degasser-condenser to reduce<br />

the pressure. The feed and bleed circuit adjusts the reactor<br />

coolant inventory to maintain the pressurizer level at the<br />

<br />

inventory via sprays, to further reduce temperatures and<br />

adjust the reactor coolant inventory before and<br />

after maintenance.<br />

Moderator System<br />

The moderator system of the EC6 reactor is a low-pressure<br />

and low-temperature system. It is independent of the<br />

heat transport system. The moderator system consists of<br />

pumps and heat exchangers that circulate the heavy water<br />

moderator through the calandria and remove the heat that<br />

is generated during reactor operation. The heavy water acts<br />

<br />

reactor core.<br />

The moderator slows down neutrons emitted from the<br />

<br />

<br />

<br />

<br />

<br />

<br />

unique to <strong>CANDU</strong>. It also serves as a backup heat sink for<br />

absorbing the heat from the reactor core in the event of loss<br />

of fuel cooling, i.e. failure of the heat transport system to<br />

mitigate core damage.<br />

An added safety improvement in the EC6 reactor is a<br />

connection to the elevated water tank that provides<br />

additional passive gravity-fed cooling water inventory to<br />

the calandria. This connection extends core cooling and<br />

delays severe accident event progression.<br />

Total Heavy Water Inventory (per unit)<br />

Moderator System [Mg]<br />

274<br />

Heat Transport System [Mg]<br />

198.5<br />

Total [Mg]<br />

472.5<br />

Moderator System Flow Diagram<br />

(Only one loop of the moderator system is shown)<br />

EC6 TECHNICA L SUMMARY<br />

15


Reactor Assembly<br />

The reactor assembly of the EC6 reactor consists of the<br />

horizontal, cylindrical, low-pressure calandria and the<br />

end-shield assembly. This enclosed assembly contains the<br />

heavy water moderator, the 380 fuel channel assemblies<br />

and the reactivity mechanisms. The reactor is supported<br />

<br />

is enclosed in the fuel channels that pass through the<br />

calandria and the end-shield assembly. Each fuel channel<br />

permits access for re-fuelling while the reactor is on power.<br />

The ability to replace fuel while on power means there is<br />

minimal excess reactivity in the core at all times, which<br />

is an inherent safety feature. On-power fuelling creates<br />

<br />

<br />

the prompt removal of defective fuel bundles without<br />

shutting down the reactor. The horizontal fuel channels are<br />

made of zirconium niobium alloy pressurized tubes with<br />

<br />

Reactor Core Design Data<br />

Output [MWth]<br />

Coolant<br />

Moderator<br />

Fuel Channels<br />

Lattice Pitch [mm]<br />

2,084<br />

D 2<br />

O<br />

D 2<br />

O<br />

380<br />

286<br />

3<br />

2<br />

7<br />

1<br />

6<br />

5<br />

4<br />

Reactor Assembly<br />

<strong>CANDU</strong> 6 Reactor Face<br />

16 EC6 TECHNICAL SUMMARY


Reactor Control<br />

The liquid zone control units provide the primary control of<br />

the EC6 reactor. Each liquid zone control assembly consists<br />

of independently adjustable liquid zones that introduce<br />

light water in zirconium alloy tubes into the reactor. Light<br />

water is a stronger absorber of neutrons than heavy water.<br />

Controlling the amount of light water controls the power of<br />

the reactor. On-power refuelling and zone-control actions<br />

provide reactivity control.<br />

The reactor regulating system also includes control<br />

absorber units and adjusters that can be used to absorb<br />

neutrons and reduce reactor power if larger power<br />

reductions are required.<br />

Fuel Channel Assembly<br />

The fuel channel assemblies of the EC6 reactor consist<br />

of zirconium-niobium alloy Zr-2.5wt%Nb pressure tubes,<br />

centred in zirconium alloy calandria tubes. The pressure<br />

<br />

each end.<br />

Each pressure tube is thermally insulated from the lowtemperature<br />

moderator by the annulus gas between the<br />

<br />

positioned along the length of the pressure tube, maintain<br />

annular space and prevent contact between the two tubes.<br />

<br />

<br />

fuel channels in opposite directions.<br />

The EC6 reactor is designed for a target life of up to 60<br />

years of reactor operation with provision for life extension<br />

at the reactor’s mid-life by replacement of fuel channels.<br />

Fuel Channel Assembly<br />

EC6 TECHNICA L SUMMARY<br />

17


Fuel Handling and Storage System<br />

The fuel handling and storage system of the EC6 reactor<br />

<br />

New fuel transfer and storage<br />

Fuel changing<br />

Spent fuel transfer and storage<br />

New fuel transfer and storage involves new fuel being<br />

received and stored in the new fuel storage room in the<br />

<br />

operation for at least six months. New fuel is transferred<br />

to the new fuel loading room in the Reactor Building as<br />

required, where the fuel is loaded into one of two new fuel<br />

transfer mechanisms for transfer into one of the fuelling<br />

machines via new fuel ports.<br />

Fresh fuel bundles are inserted at the inlet end of the fuel<br />

channel by one of the fuelling machines. The other fuelling<br />

machine removes irradiated fuel bundles from the outlet<br />

end of the same fuel channel.<br />

The spent fuel transfer and storage handles irradiated fuel<br />

when it is discharged from the fuelling machine and moved<br />

to the underwater spent fuel storage bay. A storage bay<br />

man bridge and handling tools permit safe access and<br />

manipulation of the irradiated fuel and containers.<br />

From the loading of fuel in the new-fuel mechanism to the<br />

discharge of irradiated fuel in the receiving bay, the fuelling<br />

process is automated and remotely controlled from the<br />

station control room.<br />

Fuel changing includes two remotely controlled fuelling<br />

machines, located on opposite sides of the reactor and<br />

mounted on bridges that are supported by columns.<br />

Fuelling Machine<br />

18 EC6 TECHNICAL SUMMARY


Fuel<br />

The EC6 reactor uses the proven 37-element natural<br />

uranium (NU) fuel bundle design. Each fuel element consists<br />

of a column of sintered NU fuel pellets inside a sealed<br />

zirconium alloy tube. The ends of a circular array of 37 fuel<br />

elements are welded to zirconium alloy support plates to<br />

form an integral fuel bundle assembly. Each fuel bundle<br />

is approximately 0.5 metres long and 10 centimetres in<br />

diameter, and weighs about 24 kilograms. Its compact size<br />

and weight facilitates fuel handling. There are no criticality<br />

concerns associated with the handling and transportation<br />

of NU fuel.<br />

The <strong>CANDU</strong> fuel bundle, with its limited number of<br />

components, is easy to manufacture. All countries<br />

having <strong>CANDU</strong> reactors manufacture their own fuel. The<br />

manufacture of NU fuel also avoids the production of<br />

enrichment tails. Excellent uranium utilization and a simple<br />

fuel bundle design help to minimize the <strong>CANDU</strong> fuel cycle<br />

unit energy cost, in absolute terms, relative to other reactor<br />

<br />

<br />

37-Element Natural Uranium Fuel Bundle Design Characteristics<br />

<strong>CANDU</strong> Fuel Bundle<br />

Fuel<br />

Natural UO 2<br />

Enrichment Level<br />

0.71wt%U-235<br />

Average Fuel Burnup [MWd/te U]<br />

7500<br />

Bundles per Fuel Channel<br />

12<br />

Fuelling Scheme<br />

8-Bundle Shift<br />

EC6 TECHNICA L SUMMARY<br />

19


Emerging Fuel Cycles<br />

The <strong>CANDU</strong> reactor design is suitable for burning a number<br />

of alternative nuclear fuels. The EC6 reactor retains the<br />

<br />

Natural uranium equivalent fuel is produced by mixing<br />

in predetermined proportions of recycled uranium from<br />

commercial light water reactor (LWR) nuclear power plants<br />

(U-235 content ranging from 0.8 to 1%) with depleted<br />

uranium to obtain a blend that is neutronically equivalent<br />

to <strong>CANDU</strong> NU fuel.<br />

Recovered uranium (RU) (~0.9% enriched) fuel from<br />

reprocessed LWR fuel can be used in <strong>CANDU</strong> without re-<br />

<br />

supply of low enriched uranium fuel at the optimal<br />

enrichment level. The enrichment level is dictated<br />

primarily by the limit placed on fuel discharge burnup.<br />

A thorium cycle or <strong>CANDU</strong>/Fast Breeder Reactor system.<br />

Long-term energy security can be assured through either<br />

of these. The Fast Breeder reactor would operate as a<br />

<br />

<br />

<br />

material than it consumes.<br />

A high burnup mixed oxide (MOX) fuel that could utilize<br />

plutonium from conventional reprocessing or more<br />

advanced reprocessing options (such as co-processing).<br />

MOX fuel contains plutonium blended with natural<br />

uranium, depleted uranium, or recovered uranium from<br />

reprocessing plant.<br />

<br />

for the EC6 reactor. It is three to four times more abundant<br />

than uranium in the earth’s crust and is commercially<br />

<br />

reactor, the EC6 reactor is uniquely suited for burning<br />

thorium. A thorium-fuelled EC6 plant would be attractive to<br />

countries with abundant thorium reserves but with little or no<br />

uranium, and can assist in addressing their need for energy<br />

self-reliance.<br />

Thorium Oxide (ThO 2<br />

) also has attractive physical and<br />

<br />

temperature is higher than that of UO 2<br />

. As a consequence,<br />

fuel-operating temperatures will be lower than those of UO 2<br />

,<br />

<br />

than for UO 2<br />

operating at similar ratings. ThO 2<br />

is chemically<br />

<br />

operation, postulated accidents, and in waste management.<br />

<strong>Candu</strong> <strong>Energy</strong> <strong>Inc</strong>. maintains a thorium fuel cycle program<br />

with more than 40 years of history, incorporating reactor<br />

physics and core design; fuel design and fabrication;<br />

irradiation and demonstration; reprocessing; cycle<br />

optimization; and commercial deployment options.<br />

Flexible Fuel Cycle Options<br />

20 EC6 TECHNICAL SUMMARY


Safety Systems<br />

The reactor safety systems are designed to mitigate the<br />

consequences of plant process failures, and to ensure<br />

reactor shutdown, removal of decay heat, and prevention of<br />

radioactive releases. The safety systems in the EC6 design<br />

<br />

Independent shutdown systems 1 and 2<br />

An emergency core cooling system (ECC)<br />

A containment system<br />

Emergency heat removal system (EHRS)<br />

The two-shutdown systems, the ECC and the containment<br />

<br />

targets with which the system design must comply. This<br />

<br />

boundary includes the physical structures designed to<br />

prevent and control the release of radioactive substances.<br />

Shutdown Systems<br />

The EC6 reactor’s two passive, fast acting, fully capable,<br />

diverse shutdown systems are physically and functionally<br />

independent of each other.<br />

Shutdown System 1 consists of mechanical spring-assisted<br />

<br />

<br />

<br />

is based on the proven <strong>CANDU</strong> 6 design.<br />

Shutdown System 2 injects a concentrated solution of<br />

gadolinium nitrate into the moderator to quickly render the<br />

<br />

chain reaction. The gadolinium nitrate solution is dispersed<br />

uniformly throughout the reactor with pressurized gas, thus<br />

<br />

Safety support systems are also provided to ensure reliable<br />

electrical power, cooling water and instrument air supplies<br />

to the safety systems. Standby generators are provided as<br />

a backup to the station power for postulated loss of station<br />

power events.<br />

Safety systems and their support services are designed<br />

to perform their safety functions with a high degree of<br />

reliability. This is achieved through the use of stringent<br />

<br />

<br />

Shutdown Systems<br />

EC6 TECHNICA L SUMMARY<br />

21


Emergency Core Cooling System<br />

The ECC system is designed to supply emergency coolant<br />

<br />

The high-pressure emergency core cooling system is<br />

designed to provide initial light water injection to the heat<br />

transport system (HTS) from the ECC accumulator tanks<br />

pressurized by air/gas pressure.<br />

Following the termination of high-pressure injection, the<br />

medium-pressure injection system is designed to supply<br />

light water to the HTS from the reserve water tank (RWT)<br />

via the ECC pumps.<br />

Following the termination of medium-pressure emergency<br />

core cooling injection (upon depletion of the RWT),<br />

the long-term automatic ECC injection is provided by<br />

collecting the mixture of heavy water and light water from<br />

the Reactor Building basement and re-circulating into the<br />

HTS via the ECC pumps and heat exchanger.<br />

During normal operation, the ECC system is poised to<br />

detect any loss-of-coolant accident (LOCA) that results in<br />

a depletion of heat transport system inventory (i.e. reactor<br />

coolant) to such an extent that make-up by normal means<br />

is not assured.<br />

The system is capable of maintaining or re-establishing<br />

<br />

<br />

products from the fuel and maintain fuel channel integrity.<br />

After re-establishing fuel cooling, the system is capable<br />

<br />

damage to the fuel.<br />

Containment System<br />

The containment system forms a continuous, pressureretaining<br />

envelope around the reactor core and the heat<br />

transport system. The containment structure protects the<br />

public and environment from all potential internal events,<br />

and is designed to withstand tornadoes, hurricanes,<br />

earthquakes and aircraft crashes; and to prevent the release<br />

of radioactive material to the environment.<br />

The containment boundary consists of a steel-lined,<br />

pre-stressed concrete Reactor Building structure, access<br />

airlocks and a containment isolation system. Local air<br />

coolers remove heat from the containment atmosphere<br />

and are located to best maintain operating containment<br />

pressure and temperature.<br />

A hydrogen control system is designed to prevent the<br />

build-up and uncontrolled burning of hydrogen. It consists<br />

of passive autocatalytic recombiners (PARs), hydrogen<br />

igniters, and a hydrogen monitoring system. In addition, the<br />

containment internal structures are arranged to promote<br />

natural air mixing inside containment.<br />

The provision of a spray system connected to the<br />

elevated reserve water tank will reduce Reactor Building<br />

pressures, if required, in the event of severe accidents.<br />

Emergency Heat Removal System<br />

<br />

system that supplies cooling water to the secondary side<br />

of the steam generators, the ECC heat exchangers and the<br />

HTS via the ECC system piping.<br />

The EHRS design ensures that there is an adequate longterm<br />

heat sink available for decay heat removal following<br />

a loss of the normal heat removal systems for the reactor<br />

unit. The EHRS and its supporting structures, systems and<br />

components (SSCs) are designed to operate under the<br />

following postulated initiating events considered as DBAs<br />

<br />

Total loss of electrical power (both Class IV and<br />

Class III); or<br />

LOCA followed by site design earthquake after<br />

24 hours; or<br />

Design basis earthquake.<br />

The EHRS is a unitized system. Each unit has two 100%<br />

pumps taking suction from a source of on-site fresh water<br />

that is in a separate location from the main plant service<br />

water system intake.<br />

22 EC6 TECHNICAL SUMMARY


Balance of Plant<br />

The balance of plant comprises the Turbine Building,<br />

steam turbine generator and auxiliaries, condensate<br />

system, condenser and the feedwater heating system with<br />

associated auxiliary and electrical equipment. The balance<br />

of plant also includes the water treatment facilities, auxiliary<br />

steam facilities, condenser cooling water system, and other<br />

systems and equipment to provide all conventional services<br />

to the plant. The cooling water systems could either employ<br />

once-through cooling or a closed loop system utilizing<br />

<br />

Turbine-Generator and Auxiliaries<br />

performance and integrity of the nuclear steam plant.<br />

These include requirements for materials (i.e. titanium<br />

condenser tubes and absence of copper alloys in the feed<br />

train), chemistry control, feed train reliability, feedwater<br />

inventory and turbine bypass capability.<br />

<br />

reactors are designed to remain at power for the duration of<br />

the event using turbine-generators that are disconnected<br />

from the grid. In this mode of operation, power is only<br />

supplied to internal auxiliaries as needed for the safe<br />

operation of the plant.<br />

The turbine-generator system and the condensate and<br />

<br />

by the nuclear steam plant design to ensure optimum<br />

Turbine Rotor<br />

EC6 TECHNICA L SUMMARY<br />

23


Steam and Feedwater Systems<br />

Steam is supplied from the steam generators in the Reactor<br />

Building to the turbine via the steam balance header. The<br />

feedwater system draws hot pressurized feedwater from<br />

the feedwater train in the Turbine Building and discharges<br />

the feedwater into the preheater section of the steam<br />

generators. The feedwater system maintains the required<br />

<br />

The condenser steam discharge valves are designed to<br />

<br />

condenser, bypassing the turbine. This feature provides for<br />

<br />

in conjunction with overall reactor control.<br />

The main steam safety valves provide the safety functions<br />

of overpressure protection and cooling of the secondary<br />

side of the steam generators. The main steam isolation<br />

valves can be used to prevent releases in the event of<br />

steam generator tube leaks to the secondary side of the<br />

steam generator.<br />

Heating, Ventilation and Cooling Systems<br />

Heating, ventilation, air conditioning, and chilled water<br />

(from the chilled water system) are supplied to the nuclear<br />

power plant buildings to ensure a suitable environment for<br />

personnel and equipment during all seasons.<br />

The building heating plant provides the steam and hot<br />

water demands of the entire nuclear power plant HVAC<br />

systems. Steam extracted from the turbine is used as<br />

the steam source for normal building heating. Dedicated,<br />

separate ventilation systems are provided for the main<br />

control area and secondary control area.<br />

Fire Protection System<br />

<br />

<br />

protection for the entire station, i.e. nuclear steam plant<br />

<br />

pumphouse and distribution system is also provided.<br />

Balance of Plant Services<br />

Conventional plant services include water supply, heating,<br />

<br />

protection, compressed gases and electric power systems.<br />

Service Water Systems<br />

<br />

<br />

<br />

covering all plant buildings and areas.<br />

<br />

<br />

<br />

The balance of plant service water systems provide cooling<br />

water, demineralized water and domestic water to the nuclear<br />

power plant users. The systems consist of the condenser<br />

cooling water system, raw service water system, water<br />

treatment facility and chlorination systems (if required).<br />

24 EC6 TECHNICAL SUMMARY


Instrumentation and Control<br />

Most automated plant control functions are implemented<br />

in a modern distributed control system (DCS) using a<br />

network of modular, programmable digital controllers that<br />

communicate with one another using reliable, high-security<br />

data transmission methods. The plant is automated to the<br />

level that requires a minimum of operator actions for all<br />

phases of station operation.<br />

The control systems are backed up by the special safety<br />

systems, which include the two independent shutdown<br />

systems, the emergency core cooling system, emergency<br />

heat removal system, and the containment system.<br />

Each of these safety systems operates completely<br />

independent of the other and independent of the reactor<br />

and process control systems. The two shutdown sytems<br />

are independent and diverse from each other (including<br />

fully separate and diverse voting, actuation and shut-down<br />

mechanisms) and each employs triplicated computerized<br />

trip channels. The emergency core cooling, emergency<br />

heat removal and the containment systems also employ<br />

redundant channels and will include at a minimum,<br />

computerized testing and, where appropriate, digital<br />

safety logic.<br />

The I&C design ensures that the random failure of a single<br />

component does not result in the loss of an important<br />

safety or production function. Important functions use<br />

three instrument channels to provide immunity against<br />

single instrument faults. Modular redundancy is used to<br />

provide transparent failover for components such as DCS<br />

controllers, power supplies, and communication modules.<br />

Where enhanced cross-link protection is required, the<br />

same function is redundantly implemented in multiple<br />

independent channels with the outputs from each channel<br />

being supplied to separate voting logic.<br />

EC6 TECHNICA L SUMMARY<br />

25


EC6 Control Centre<br />

The plant control centre makes extensive use of integrated<br />

digital technology to enhance the monitoring and<br />

supervisory control of functions, systems and equipment<br />

necessary for power production, and the monitoring of<br />

functions, systems and equipment important to safety.<br />

The main control room features a main operator console,<br />

with large video display units (VDUs) for plant overview<br />

and annunciation located to the front, and an array of<br />

panels, grouped by major system, located to the sides. The<br />

operator is normally situated at the main operator console<br />

where VDUs provide access to integrated plant information<br />

and controls for normal use. From the console, the operator<br />

has an optimal view of the large overview displays and the<br />

annunciation displays, which together are designed to<br />

improve plant state awareness. From here the operator also<br />

has access to historical data storage and retrieval facilities<br />

to support post event analysis and the monitoring of longer<br />

term trends.<br />

<br />

control and monitoring instrumentation is provided on the<br />

control room panels to manage the safety of the reactor and<br />

to prevent damage to costly equipment in the event that the<br />

VDUs normally used are unavailable.<br />

If for any reason the main control room has to be evacuated,<br />

the reactor can be safely shutdown, cooled and maintained<br />

in a safe shutdown state from an independent secondary<br />

control room.<br />

Latest <strong>CANDU</strong> 6 Main Control Room<br />

26 EC6 TECHNICAL SUMMARY


SMART <strong>CANDU</strong>® Software Suite<br />

The EC6 comes equipped with the SMART <strong>CANDU</strong> software<br />

suite which is an integrated package of software tools<br />

and work processes aimed at optimizing <strong>CANDU</strong> plant<br />

performance throughout its operational life cycle. SMART<br />

<strong>CANDU</strong> technologies are designed to use the <strong>Candu</strong> <strong>Energy</strong><br />

<strong>Inc</strong>. knowledge base embedded in predictive models,<br />

to transform discrete bits of plant data into actionable<br />

information used to support operational decisions,<br />

maintenance planning and life cycle management.<br />

The superior engineering SMART <strong>CANDU</strong> suite of<br />

<br />

<br />

Intelligent Annunciation Message List System. Assists<br />

operators in coping with events such as blackouts.<br />

<br />

Predicts future performance of components, and<br />

determines maintenance requirements and optimal<br />

operating conditions.<br />

<br />

components. Ensures optimal margins and maximum<br />

power output.<br />

<br />

(MIMC) system. Links health monitor to the plant work<br />

management system.<br />

<br />

<br />

<br />

DATA<br />

ACTION<br />

SMART <strong>CANDU</strong> Diagnosis and Action Sequence<br />

EC6 TECHNICA L SUMMARY<br />

27


Electrical Power System<br />

The plant electrical power system consists of connections<br />

<br />

associated main output system, the on-site standby diesel<br />

generators, the battery power supplies, the uninterruptible<br />

power supplies, and the electrical distribution equipment.<br />

The electrical power distribution systems are separated<br />

into Group 1 and Group 2 in accordance with the two group<br />

separation philosophy. Group 1 system is divided into four<br />

<br />

Class I is delivered from batteries<br />

Class II from uninterruptible power supplies<br />

Class III from standby diesel generators<br />

Class IV from the main generator or grid<br />

The emergency power supply (EPS) system is a Group 2<br />

<br />

generators are provided for backup power to safety loads<br />

<br />

are provided for backup power to some of the safety loads<br />

<br />

design basis accident.<br />

28 EC6 TECHNICAL SUMMARY


Nuclear Safety<br />

Nuclear safety requires that the radioactive products from<br />

<br />

plant systems for the protection of the plant workforce, and<br />

inside the plant structure for the protection of the public.<br />

<br />

<br />

<br />

product barriers when challenged.<br />

Protection of these physical barriers in each level of<br />

<br />

<br />

<br />

<br />

<br />

operator actions.<br />

The reliability of the safety functions is achieved by the<br />

structures, systems and components (SSCs) with a high<br />

<br />

The use of high-quality components and installations.<br />

Maximizing the use of inherent safety features of the<br />

EC6 reactor.<br />

Providing enhanced features to mitigate and reduce<br />

consequences of design basis events and severe<br />

accidents.<br />

EC6 TECHNICA L SUMMARY<br />

29


Defence-in-Depth and Inherent Safety Features<br />

The EC6 design incorporates four major physical barriers to<br />

the release of radioactive materials from the reactor core to<br />

<br />

<br />

are contained within the fuel sheath.<br />

The fuel sheath.<br />

<br />

are released from the fuel, they are contained within the<br />

HTS. The HTS is designed to withstand the pressures and<br />

temperatures resulting from the accident conditions.<br />

Containment. In the event of an accident, automatic<br />

containment isolation will occur, ensuring that any<br />

subsequent release to the environment does not occur.<br />

Consistent with the overall safety concept of defence-indepth,<br />

the design of the EC6 plant aims to prevent, as far as<br />

practicable, challenges to the integrity of physical barriers,<br />

failure of a barrier when challenged, and failure of a barrier<br />

as a consequence of the failure of another barrier.<br />

During normal operation, the level of defence built in the<br />

design ensures that the plant operates safely and reliably.<br />

This is achieved by incorporating substantial design<br />

margins, adopting high-quality standards and by advanced<br />

reliable control systems to accommodate plant transients<br />

and arrest the progression of the transients once they start.<br />

Following the design basis event, the EC6 safety systems<br />

and equipment automatically start to shutdown the reactor<br />

<br />

The design of the safety systems that perform the safety<br />

functions follows the design principles of separation,<br />

diversity and reliability. High degrees of redundancy within<br />

systems are provided to ensure the safety functions can<br />

be carried out assuming a single failure with the systems.<br />

Protection against external events and internal hazards<br />

<br />

provided, ensuring independence of systems or components<br />

<br />

of postulated events, including severe accidents.<br />

The EC6 design maintains the following traditional <strong>CANDU</strong><br />

<br />

The low-pressure and low-temperature heavy water<br />

<br />

process that is more than an order of magnitude slower<br />

than that of light water reactors. Reactor control and<br />

shutdown are inherently easier to perform.<br />

Refuelling during on-power operation reduces the excess<br />

reactivity level needed for reactor control. Reactor<br />

characteristics are constant and no additional measures,<br />

such as the addition of boron to the reactor coolant (and<br />

its radioactive removal), are required.<br />

Natural circulation capability in the reactor cooling system<br />

can cope with temperature transients (changes) due to<br />

<br />

Reactivity control devices cannot be ejected by high<br />

pressure because they are in the low-pressure<br />

moderator and do not penetrate the EC6 reactor<br />

coolant pressure boundary.<br />

Moderator back-up heat sink maintains core coolability<br />

for loss-of-coolant accidents even when combined with<br />

the unavailability of emergency core cooling.<br />

Reserve water tank (RWT) makeup to steam generators by<br />

gravity for station blackout (SBO).<br />

Calandria vault plus shield cooling system or severe<br />

accident recovery and heat removal system (SARHRS)<br />

which could be used to arrest severe core damage<br />

progression within the calandria vessel.<br />

RWT makeup to calandria or calandria vault to delay the<br />

severe core damage progression.<br />

Passive capability of the containment itself, which ensures<br />

<br />

emergency response plan is implemented following the<br />

onset of severe core damage.<br />

30 EC6 TECHNICAL SUMMARY


Severe Accidents<br />

In <strong>CANDU</strong> reactors, fuel resides in fuel channels, which<br />

are surrounded by the cool and low-pressure moderator<br />

inside the calandria vessel, and the cool and low-pressure<br />

shield cooling water inside the reactor vault surrounds the<br />

calandria vessel. A severe accident for <strong>CANDU</strong> reactors<br />

could only occur when the core cooling by the moderator<br />

system is unavailable.<br />

The <strong>CANDU</strong> design principle is to prevent severe accident<br />

events and to mitigate them when they occur, minimizing their<br />

<br />

Reactivity control<br />

HTS pressure control<br />

Core cooling and the HTS inventory control<br />

Containment heat removal<br />

If severe core damage occurs, the mitigating features<br />

are provided to ensure it will not lead to the failure of the<br />

<br />

A large reactor vault water inventory surrounding the<br />

calandria vessel<br />

Using the shield cooling system to remove heat from the<br />

outside surface of the submerged calandria vessel to<br />

the ultimate heat sink via the shield cooling system heat<br />

exchangers or severe accident recovery and heat removal<br />

system (SARHRS)<br />

Defence-in-depth features are provided in the EC6 design<br />

for the extremely unlikely event of calandria vessel failure to<br />

<br />

<br />

Severe Accident Recovery and Heat Removal System<br />

The SARHRS in the EC6 is provided to prevent and/or<br />

mitigate severe accident progression that may lead to<br />

<br />

integrity following a beyond design basis accident. This<br />

system is designed and constructed to deliver cooling<br />

water to the reserve water tank, calandria vessel, calandria<br />

<br />

beyond design basis accident.<br />

This system includes gravity-driven, passive water supply<br />

lines and a pump-driven recovery circuit. The reserve water<br />

tank provides gravity-driven water in the short term while<br />

the SARHRS fresh water source is used in the interim prior to<br />

recovery and re-circulation from the Reactor Building sump.<br />

6<br />

2<br />

3<br />

4<br />

1<br />

3<br />

5<br />

7<br />

Barriers for Prevention of Releases<br />

EC6 TECHNICA L SUMMARY<br />

31


<strong>CANDU</strong> Project Delivery<br />

Through feedback from previous construction projects,<br />

<strong>Candu</strong> <strong>Energy</strong> <strong>Inc</strong>. has been able to optimize key project<br />

elements. The EC6 plant construction schedule, from<br />

<br />

The overall schedule, from contract to in-service, is<br />

project dependent but can be as short as 69 months.<br />

The second unit can be in service six months later.<br />

Deployment of the EC6 reactor requires the coordination<br />

and timely delivery of key project elements including<br />

licensing programs; environmental assessments;<br />

design engineering; procurement, construction; and<br />

commissioning start-up programs.<br />

Design Engineering<br />

Preliminary design and development programs of the<br />

EC6 plant are executed in parallel with the environmental<br />

assessment and licensing programs to ensure continuous<br />

<br />

<br />

and equipment and component maintainability and<br />

constructability requirements are maximized.<br />

<br />

The EC6 reactor makes use of the latest computer<br />

<br />

from design to construction, and turnover to the plant<br />

owner/operator. State-of-the-art electronic drafting tools<br />

are integrated with material management, wiring and device<br />

design, and other technology applications.<br />

Project Management<br />

The EC6 reactor project management structure<br />

provides fully integrated project management solutions.<br />

Performance management programs are executed from<br />

project concept, through a project readiness mode, to<br />

project closeout.<br />

The project management framework consists of three<br />

<br />

decision framework to control each phase of the project<br />

lifecycle; and a comprehensive risk management program.<br />

Licensing<br />

The EC6 reactor builds on the successful <strong>CANDU</strong> track<br />

<br />

jurisdictions in various host countries while retaining the<br />

standard nuclear platform. <strong>CANDU</strong> 6 has been licensed<br />

in Europe, Asia and North and South America. The EC6<br />

reactor incorporates improvements to meet the latest<br />

regulatory requirements.<br />

Licensing programs are executed and coordinated with<br />

the engineering design programs and environmental<br />

assessment and are structured to support regulatory<br />

process requirements.<br />

Safety & Licensing<br />

Project<br />

Management<br />

Document<br />

Control<br />

ENGINEERING & PROCUREMENT<br />

Design & Analysis<br />

Supply Chain<br />

Management<br />

Performance<br />

Management<br />

Document Control<br />

Supply Chain<br />

Management<br />

CADDS<br />

TRAK<br />

Performance<br />

Management<br />

CONSTRUCTION & COMMISSIONING<br />

Resident Engineering<br />

& Construction<br />

Management<br />

IntEC<br />

CM MS<br />

Hand-Over<br />

Operations &<br />

Maintenance<br />

Project<br />

Management<br />

Document<br />

Control<br />

Supply Chain<br />

Management<br />

Commissioning<br />

Hand-Over<br />

HAND-OVER<br />

Design Engineering and Project Tools<br />

32 EC6 TECHNICAL SUMMARY


Procurement<br />

Construction Strategy<br />

Standardized procurement and supply processes are<br />

implemented to support time, cost, and performance<br />

<br />

control (i.e. standardization) and economy in manufacturing<br />

and servicing.<br />

Construction Programs<br />

Constructability programs are implemented to ensure<br />

<br />

Maximizing concurrent construction to increase<br />

construction productivity<br />

Minimizing construction rework to decrease<br />

equipment costs<br />

Minimizing unscheduled activities to reduce capital<br />

costs and construction risk<br />

<br />

Open-top construction method using a veryheavy-lift<br />

crane<br />

Concurrent construction<br />

Modularization and prefabrication<br />

Use of advanced technologies to minimize interferences<br />

This construction strategy has contributed to the<br />

successful completion of <strong>CANDU</strong> 6 units around the<br />

world, delivered on budget and on/or ahead of schedule.<br />

<strong>CANDU</strong> 6 Project Performance Record Since 1996<br />

In-Service<br />

1996<br />

1997<br />

1998<br />

1999<br />

2002<br />

2003<br />

Plant<br />

Cernavoda Unit 1– Romania<br />

Wolsong Unit 2 – South Korea<br />

Wolsong Unit 3 – South Korea<br />

Wolsong Unit 4 – South Korea<br />

Qinshan, Phase III Unit 1 – China<br />

Qinshan, Phase III Unit 2 – China<br />

Status<br />

On Budget*<br />

On Schedule<br />

On Budget<br />

On Schedule<br />

On Budget<br />

On Schedule<br />

On Budget<br />

On Schedule<br />

Under Budget<br />

6 weeks ahead of schedule<br />

Under Budget<br />

4 months ahead of schedule<br />

2007<br />

Cernavoda Unit 2 – Romania<br />

In service Oct. 5, 2007 **<br />

* As per 1991 completion contract<br />

** Work on Cernavoda 2 was suspended in 1989 and resumed in 2003<br />

EC6 TECHNICA L SUMMARY<br />

33


Operations and Maintenance<br />

Plant Performance<br />

The target operating capacity factor for the EC6 reactor<br />

is 92% or more over the operating life of 60 years.<br />

This expectation is based on the proven track record<br />

of <strong>CANDU</strong> 6 plants, as illustrated below.<br />

Features to Enhance Operating Performance<br />

<strong>Inc</strong>orporation of feedback from utilities operating<br />

reactors (both <strong>CANDU</strong> and other designs) is an integral<br />

part of the design process. Various new features and<br />

maintenance improvement opportunities have been<br />

incorporated to enhance operating performance<br />

throughout the station life.<br />

<br />

Use of improved material and plant chemistry<br />

<br />

<strong>CANDU</strong> plants, e.g. life-limiting components such as<br />

heat transport system feeders and headers have been<br />

enhanced with higher chromium content to limit the<br />

<br />

Implementation of advanced computer control and<br />

interaction systems for monitoring, display, diagnostics<br />

and annunciation<br />

Utilization of integrated SMART <strong>CANDU</strong> suite for<br />

monitoring plant chemistry of systems and components,<br />

and providing predictive maintenance capability<br />

Ensuring capability for return to full power on restoration<br />

of the electrical grid. The EC6 reactor has the capability<br />

to continue operating and delivering house load without<br />

connection to the grid, therefore enabling a rapid return<br />

to full power upon reconnection.<br />

<strong>CANDU</strong> 6 Lifetime Capacity Factors 2011*<br />

100<br />

80<br />

71.4%<br />

77.1% 80.2% 94.1% 95.2% 95.8%<br />

84.4%<br />

94.0%<br />

89.9% 90.4% 91.2%<br />

60<br />

40<br />

20<br />

0<br />

Point Lepreau<br />

Gentilly -2<br />

Wolsong 1<br />

Wolsong 2<br />

Wolsong 3<br />

Wolsong 4<br />

Embalse<br />

Cernavoda 1<br />

Cernavoda 2<br />

Qinshan III-1<br />

Qinshan III-2<br />

* Source: <strong>CANDU</strong> Owners Group <strong>Inc</strong>., “<strong>CANDU</strong> Station Performance Graphs January–December 2011”, February 07, 2012.<br />

34 EC6 TECHNICAL SUMMARY


Features that Facilitate Maintenance<br />

The number and duration of maintenance outages impact<br />

plant capacity factors. The traditional annual outage<br />

duration has been improved to an average of one month<br />

every 36 months in the EC6 design. To achieve this, the<br />

<br />

A maintenance-based design strategy. This program<br />

incorporates lessons learned and ensures maintainability<br />

<br />

maintenance program based on SMART <strong>CANDU</strong><br />

technology to identify and take mitigating actions, if<br />

required, to ensure plant conditions are diagnosed and<br />

maintained within their design performance limits.<br />

Improved plant maintenance with provisions for<br />

electrical, water and air supplies that are built in for<br />

on-power and normal shutdown maintenance<br />

Shielding in radiologically controlled areas is provided<br />

to minimize worker exposure and occupational dose<br />

Improved equipment selection and system design<br />

<br />

outage intervals<br />

EC6 TECHNICA L SUMMARY<br />

35


Radioactive Waste Management<br />

The waste management systems of the EC6 reactor will<br />

<br />

and to the public. Radiological exposure for workers<br />

from the plant is monitored and controlled to ensure that<br />

the exposure is within the limits recommended by the<br />

International Commission on Radiological Protection.<br />

The systems for the plant have been proven over many<br />

years at other <strong>CANDU</strong> sites and provide for the collection,<br />

transfer and storage of all radioactive gases, liquids<br />

and solids, including spent fuel and wastes generated<br />

within the plant.<br />

<br />

Gaseous radioactive wastes (gases, vapours or airborne<br />

<br />

management system treats radioactive noble gases.<br />

Tritium releases are collected by a vapour recovery<br />

system and stored on-site.<br />

Liquid radioactive wastes are stored in concrete tanks<br />

that are located in the Service Building. Any liquid,<br />

including spills that require removal of radioactivity are<br />

<br />

<br />

<br />

cartridges; compactable solids; and non-compactable<br />

solids. Each type of waste is processed and moved using<br />

specially designed transporting devices if necessary.<br />

After processing, the wastes are collected and prepared<br />

for on-site storage by the utility or for transport to an<br />

<br />

In addition, the plant owner/operator maintains an<br />

environmental monitoring program to verify the adequacy<br />

<br />

<br />

the release point.<br />

36 EC6 TECHNICAL SUMMARY


Modular Air-Cooled Storage (MACSTOR®)<br />

<strong>Candu</strong> <strong>Energy</strong> <strong>Inc</strong>.’s spent fuel dry storage technology<br />

evolved from the concrete canister system, which was<br />

successfully deployed at the Point Lepreau, Canada and<br />

Wolsong 1, South Korea <strong>CANDU</strong> 6 plants. These concrete<br />

canisters hold up to 540 spent <strong>CANDU</strong> fuel bundles in nine<br />

baskets, each holding 60 spent fuel bundles for a concrete<br />

canister capacity of approximately 10 MgU. Subsequently,<br />

the MACSTOR-200 storage module was developed to<br />

store 12,000 bundles in 200 baskets and is currently used<br />

to store spent fuel at Gentilly-2 and Cernavoda.<br />

To address larger fuel throughputs of multi unit <strong>CANDU</strong><br />

stations, the MACSTOR-200 module capacity has been<br />

doubled, further reducing space requirements and lowering<br />

capital costs. This advanced MACSTOR module design<br />

has been jointly developed with Korea Hydro and Nuclear<br />

<br />

storage cylinders instead of two and provides a capacity<br />

of 24,000 bundles stored in 400 baskets. The module is<br />

termed MACSTOR/KN-400 and increases storage density<br />

by a factor of approximately three. Compared to the<br />

MACSTOR-200 module, the Advanced MACSTOR module<br />

requires about 30% less space.<br />

MACSTOR-200 Module at Cernavoda, Romania<br />

EC6 TECHNICA L SUMMARY<br />

37


Technology Transfer and Localization<br />

<strong>Candu</strong> <strong>Energy</strong> <strong>Inc</strong>.’s technology transfer and localization<br />

<br />

capable of achieving the highest level of local content in<br />

the shortest time. In South Korea, for example, <strong>CANDU</strong><br />

technology achieved up to 75% local content by the<br />

fourth unit. Such accelerated results are possible due<br />

to innovative design, as well as extensive experience<br />

in project management and technology transfer.<br />

With a customer-focused approach, this program<br />

<br />

and self-reliance. The resulting partnerships provide<br />

the customer with the “know-why” and “know-how”<br />

<br />

<br />

<br />

EC6 program through a variety of measures, including<br />

equipment standardization and optimization.<br />

Program Details<br />

A successful technology transfer and localization<br />

program is largely dependent upon technical information<br />

as well as personnel development and partnership in<br />

recipient organizations. <strong>Candu</strong> <strong>Energy</strong> <strong>Inc</strong>.’s experience<br />

has shown that success in a technology transfer program<br />

and subsequent localization involves the recognition of<br />

<br />

<br />

the documentation and implement the technology<br />

<br />

technology resides in document form – much of it can<br />

only be transferred through personal communication<br />

<br />

program runs concurrently to a nuclear build project,<br />

allowing customers to practice their skills as they learn.<br />

Such an approach prevents knowledge dissipation<br />

and relearning.<br />

<br />

of manufacturing techniques, equipment and skills is<br />

often essential<br />

<br />

<br />

important consideration in any international endeavour<br />

<br />

priorities must occur between all parties in order to<br />

<br />

minimize overall costs<br />

<br />

<br />

– Ensure that the necessary infrastructure is in place<br />

to provide adequately trained personnel<br />

– Determine priorities for the areas of technology to<br />

<br />

of funds and human resources<br />

– Determine the most suitable recipients who will<br />

receive and eventually develop the technology<br />

– Monitor and coordinate the actual technology<br />

transfer process<br />

38 EC6 TECHNICAL SUMMARY


<strong>Summary</strong><br />

Evolution<br />

By capitalizing on the proven features of <strong>CANDU</strong><br />

technology, the EC6 reactor has been designed to be<br />

cost-competitive with all other forms of energy,<br />

including other nuclear reactor designs, while achieving<br />

high safety and performance goals consistent with<br />

customer expectations. The size of the EC6 makes it<br />

unique as a product for utilities whose requirements are<br />

for an economic, medium-sized reactor with a proven<br />

performance record.<br />

<br />

Heavy water moderator and horizontal fuel channel design<br />

Series of parallel fuel channels – rather than a single<br />

pressure vessel – allowing simpler manufacturing and<br />

reduced costs<br />

Two independent, passive, fast-acting safety<br />

shutdown systems and a unique inherent emergencycooling<br />

capability<br />

<br />

minimal excess reactivity burden<br />

Multiple heat removal systems to prevent and mitigate<br />

severe accidents<br />

Very high degree localization<br />

Five decades of excellent operating and safety<br />

performance<br />

EC6 Improvements<br />

The key improvements incorporated in the EC6 reactor<br />

<br />

<strong>Enhanced</strong> safety design, including the addition of a<br />

reserve water system for passive accident mitigation<br />

Upgrades to the emergency heat removal system for<br />

<br />

In addition to the robust preventative design provisions to<br />

prevent severe accidents from occurring, complementary<br />

design features are provided to halt the progress and<br />

mitigate the consequences of severe accidents using the<br />

severe accident recovery and heat removal system for<br />

containment heat removal<br />

Optimized chromium content in feeders to reduce<br />

corrosion and enhance life<br />

Steel liner and thicker containment<br />

Improved overall design for maintainability and operability<br />

Competitive economics<br />

<strong>Enhanced</strong> safety<br />

Improved operability and maintainability<br />

Construction schedule of 57 months achieved by use of<br />

advanced construction methods<br />

Total project schedule as short as 69 months<br />

<br />

based on over 150 reactor years of successful operation<br />

by the <strong>CANDU</strong> 6 reactor<br />

The EC6 reactor will meet customer expectations for safe,<br />

reliable, and economically competitive power production.<br />

<br />

technical excellence, and innovations in engineering.<br />

® Registered trademarks of Atomic <strong>Energy</strong> of Canada Ltd.<br />

(AECL) used under exclusive license by <strong>Candu</strong> <strong>Energy</strong> <strong>Inc</strong>.<br />

EC6 TECHNICA L SUMMARY<br />

39


<strong>CANDU</strong> Nuclear Power Plant Diagram<br />

1<br />

12<br />

6<br />

9<br />

7<br />

5<br />

3<br />

10<br />

8<br />

4<br />

11<br />

2<br />

Key to Diagram<br />

1 Reactor Building<br />

7<br />

2 Calandria<br />

8<br />

3 Turbine Building<br />

9<br />

4 Turbine generator<br />

10<br />

5 Service Building<br />

11<br />

6 Spray system<br />

12<br />

Pressurizer<br />

Heat transport pumps<br />

Steam generators<br />

Heat transport system<br />

Fuelling machine<br />

Reserve water tank<br />

40 EC6 TECHNICAL SUMMARY


EC6 TECHNICA L SUMMARY<br />

41


2285 Speakman Drive<br />

Mississauga, Ontario<br />

L5K 1B1<br />

Canada<br />

Phone. 905 823 9040<br />

<br />

Printed in Canada<br />

1003/2012_05

Hooray! Your file is uploaded and ready to be published.

Saved successfully!

Ooh no, something went wrong!