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TurboStart 56S Specification Sheet (pdf) - MurCal, Inc.

TurboStart 56S Specification Sheet (pdf) - MurCal, Inc.

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DIMENSIONAL DATA<br />

TDI <strong>56S</strong> TURBOSTART“<br />

<strong>Specification</strong>s:<br />

<strong>56S</strong><br />

TURBOSTART TM<br />

Engine<br />

Air Starters<br />

Specifically<br />

Designed for<br />

Solar Saturn Gas<br />

Turbine Engines<br />

MOTOR MAY BE ROTATED AT<br />

THIS BOLT CIRCLE TO (6)<br />

DIFFERENT POSITIONS FOR<br />

BEST INLET LOCATION<br />

EXHAUST<br />

PORT<br />

SUPPLY INLET<br />

2" NPT<br />

INLET<br />

PRESSURE<br />

CHECK<br />

1/4" NPT<br />

<strong>56S</strong><br />

3/8 NPT PORT<br />

OPPOSITE SIDE<br />

NATURAL GAS<br />

PIPE-OFF<br />

1/4 NPT PORT #2 FOR SHARED<br />

LUBE SYSTEMS (VENT FOR OIL<br />

SUMP APPLICATIONS)<br />

14.34<br />

14.48<br />

10.16 (258.06)<br />

10.38<br />

SEE<br />

SPECIFICATIONS<br />

GEARBOX OIL LEVEL CHECK<br />

1/8 NPT BOTH SIDES<br />

GEARBOX OIL DRAIN<br />

1/2" NPT PLUG<br />

fl .032 OIL MIST FEED<br />

FITTING (fl1/4 TUBING<br />

OR 1/8 NPT PIPE REQ’D<br />

FOR FEED LINE<br />

1.38<br />

.50 (12.70)<br />

.25 (6.35)<br />

9.0<br />

(228.60)<br />

12.12<br />

(307.85)<br />

Our Model <strong>56S</strong> is designed to mount directly to Solar Saturn engines.<br />

An integral soft clutch eliminates the jaw-type clutch assembly, for<br />

trouble free operation. And because the <strong>56S</strong> motor requires no<br />

lubrication in the drive air…fugitive starter exhaust emissions can be<br />

totally eliminated.<br />

Inlet Flow Flow<br />

Pressure (Scfm) (Nm3/h)<br />

787 1337<br />

150 psig<br />

120 psig 643 1094<br />

90 psig 500 850<br />

60 psig 357 606<br />

Inlet Flow Flow<br />

Pressure (Scfm) (Nm3/h)<br />

1034 1758<br />

150 psig<br />

120 psig 846 1438<br />

90 psig 658 1118<br />

60 psig 469 797<br />

The Model <strong>56S</strong> is often times used to replace<br />

older vane type air starters found on<br />

Solar Saturn Engines.<br />

10


SPECIFICATIONS<br />

Engines:<br />

Specifically designed for Solar Saturn gas<br />

turbine engines<br />

SERIES 56 EXHAUST<br />

ADAPTERS<br />

Power:<br />

Weight:<br />

55 hp (41 Kw) on compressed air (7 nozzle)<br />

74 hp (56 Kw) on natural gas (7 nozzle)<br />

48 lbs. (21.8 kg)<br />

Air/Gas Supply: Compressed Air or Natural Gas<br />

Pressure:<br />

Up to 150 psig (10 BAR)<br />

Installation/Mounting: <strong>56S</strong> has a mounting flange and output<br />

shaft spline that mates with the accessory drive mounting pad.<br />

Part<br />

Number<br />

Description<br />

T100-27900 3" NPT 90 Elbow - Male Pipe<br />

Connection Adapter<br />

52-415 Muffler Assembly<br />

52-418 4" NPT Pipe Connection<br />

Adapter (Female)<br />

52-419 3" NPT Pipe Connection<br />

Adapter (Female)<br />

52-446 Marman V-Band Adapter with<br />

Vent<br />

SPLINE DATA TABLE<br />

Feature<br />

Model <strong>56S</strong><br />

No. of Teeth<br />

Pitch<br />

Pitch Diameter<br />

Spline Length<br />

Pressure Angle<br />

24<br />

20/30<br />

1.20" (30mm)<br />

0.70" (18mm)<br />

30°<br />

<strong>56S</strong> turbine motor design eliminates wear, reduces<br />

maintenance, and delivers significantly longer product life.<br />

<strong>56S</strong> mounted on Solar Saturn Engine.<br />

<strong>56S</strong> mounted on a Solar Saturn Engine.<br />

11


TDI<br />

TURBOSTART<br />

Model <strong>56S</strong><br />

<br />

<br />

INDUSTRIAL GAS TURBINE STARTER<br />

The TDI TURBOStart Model <strong>56S</strong> turbine powered starter motor is designed for application<br />

to Solar Saturn gas turbine engines. The Solar Saturn industrial engines are widely<br />

used for electrical power generation, industrial drives, and marine propulsion. The<br />

Model <strong>56S</strong> was designed as a replacement for both the vane-type starter motor and the<br />

over-running and/or pneumatically driven jaw clutch assembles. The <strong>56S</strong> has a<br />

mounting flange and output shaft spline that mates with the accessory drive assembly<br />

starter mount pad.<br />

The <strong>56S</strong> uses a robust turbine drive motor design. Properly installed, the turbine motor is<br />

highly resistant to damage caused by wet or hard contaminates in the drive air/gas.<br />

APPLICATION<br />

VERSATILITY<br />

CONTAMINATED<br />

SUPPLY AIR/GAS<br />

The Model <strong>56S</strong>-07 starter can be used over a wide range of drive pressures from 80<br />

psig (6 BAR) to 150 psig (10 BAR). It is suitable for operation on either compressed air<br />

or natural gas. On air it delivers 47 HP (35kW) of cranking power at 150 psig (10 BAR)<br />

with only 790 scfm. The starter materials have been selected to be compatible with<br />

“sour” natural gas and marine environments. For installations having less than 80 psig<br />

operational drive pressure at the starter inlet, low pressure versions can be ordered<br />

through your local TDI representative.<br />

LOW AIR<br />

CONSUMPTION<br />

<br />

The Model <strong>56S</strong> provides significantly lower life cycle costs when compared to both the<br />

acquisition and operating costs of aviation derived starters. For industrial turbine engine<br />

application, the Model <strong>56S</strong> provides superior performance and reliability at substantial<br />

savings over other starter alternatives.<br />

LOWER COST<br />

The starter can be operated using compressed air or natural gas pressures up to 150<br />

psig (10 BAR). The <strong>56S</strong> produces up to 140 HP on natural gas. See performance data.<br />

CRANKING POWER<br />

<br />

<br />

The Model <strong>56S</strong> starter incorporates the TDI low mass turbine rotor designed to fracture<br />

in a precisely engineered and inherently safe manner should the starter ever over<br />

speed.<br />

The Model <strong>56S</strong> features an internal (vented) oil sump, which functions as a stand-alone<br />

method of starter lubrication. The Model <strong>56S</strong> also provides pressure lubrication ports<br />

which permit optional extension of the engine oil system to facilitate starter lubrication.<br />

This option is preferred by some operators when using the Model <strong>56S</strong>.<br />

SAFETY<br />

LUBRICATION<br />

OPTIONS<br />

from TECH DEVELOPMENT<br />

6800 Poe Avenue Dayton, OH 45413<br />

Tel: 937-898-9600 Fax: 937-898-8431


An axial flow turbine coupled to an integral planetary gear reduction set powers the<br />

Model <strong>56S</strong> starter. The turbine power combined with the planetary gear reducer results<br />

in a very efficient and compact unit. The Model <strong>56S</strong> incorporates a sprag type<br />

overrunning clutch in the starter gearbox drive train to provide a means of disengaging<br />

the starter from the gas turbine engine once the starter cutout speed has been reached.<br />

The Model <strong>56S</strong> starter can be operated using either compressed air or natural gas.<br />

Tech Development <strong>Inc</strong>. introduced the first turbine technology for starting industrial<br />

engines in 1979. The TURBOStart 56 series air starters feature an innovative and more<br />

reliable turbine motor than any other gas turbine starter on the market today. The <strong>56S</strong> is<br />

the result of TDI’s continuing turbine starter design innovations.<br />

DESCRIPTION OF<br />

OPERATION<br />

DEVELOPMENT<br />

HISTORY<br />

from TECH DEVELOPMENT<br />

6800 Poe Avenue Dayton, OH 45413<br />

Tel: 937-898-9600 Fax: 937-898-8431


from TECH DEVELOPMENT<br />

6800 Poe Avenue Dayton, OH 45413<br />

Tel: 937-898-9600 Fax: 937-898-8431


TDI TURBOSTART<br />

MODEL: <strong>56S</strong><br />

PERFORMANCE CURVE<br />

TORQUE<br />

Nm LB.FT<br />

204 150<br />

POWER<br />

HP KW<br />

50<br />

37.2<br />

Model: <strong>56S</strong><br />

7 Nozzles<br />

70 F Compressed Air<br />

9.0:1 Gear Ratio<br />

170<br />

136<br />

125<br />

100<br />

150 psig<br />

120 psig<br />

90 psig<br />

40<br />

30<br />

29.8<br />

22.4<br />

INLET FLOW FLOW<br />

Pressure (Scfm) (Nm3/h)<br />

60 PSIG 350 595<br />

90 PSIG 485 825<br />

120 PSIG 645 1097<br />

150 PSIG 790 1343<br />

102<br />

68<br />

34<br />

75<br />

50<br />

25<br />

60 psig<br />

20<br />

10<br />

14.9<br />

7.5<br />

0<br />

0<br />

0 5 10 15 20 25 30 35 40<br />

0<br />

Model: <strong>56S</strong><br />

21 Nozzles<br />

70 F Compressed Air<br />

9.0:1 Gear Ratio<br />

INLET FLOW FLOW<br />

Pressure (Scfm) (Nm3/h)<br />

60 PSIG 1050 1785<br />

90 PSIG 1450 2465<br />

120 PSIG 1940 3298<br />

150 PSIG 2370 4029<br />

TORQUE<br />

POWER<br />

Nm LB.FT<br />

HP KW<br />

544<br />

476<br />

408<br />

340<br />

272<br />

204<br />

136<br />

450<br />

612 119.2<br />

400<br />

350<br />

300<br />

250<br />

200<br />

150<br />

100<br />

150 psig<br />

120 psig<br />

90 psig<br />

60 psig<br />

160<br />

140<br />

120<br />

100<br />

80<br />

60<br />

40<br />

104.3<br />

89.6<br />

74.6<br />

59.6<br />

44.8<br />

29.8<br />

68<br />

50<br />

20<br />

14.9<br />

0<br />

0<br />

0 5 10 15 20 25 30 35 40<br />

0<br />

from TECH DEVELOPMENT<br />

6800 Poe Avenue Dayton, OH 45413<br />

Tel: 937-898-9600 Fax: 937-898-8431

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