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Vargus - Vardex Main Catalogue

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Troubleshooting<br />

Problem Possible Cause Solution<br />

<br />

Increased<br />

insert<br />

flank wear<br />

Cutting speed too high --------------<br />

Chip is too thin -------------------------<br />

Insufficient coolant --------------------<br />

Reduce cutting speed/use coated insert<br />

Increase feed rate<br />

Increase coolant flow rate<br />

Chipping of<br />

cutting edge<br />

Chip is too thick ----------------------<br />

Vibration --------------------------------<br />

Reduce feed rate<br />

Use the tangential arc method<br />

Increase RPM<br />

Check stability<br />

THread Milling<br />

Technical Data<br />

Material<br />

build up<br />

on the<br />

cutting edge<br />

Incorrect cutting speed --------------<br />

Unsuitable carbide grade ------------<br />

Change cutting speed<br />

Use a coated carbide grade<br />

Chatter /<br />

Vibration<br />

Feed rate is too high ------------------<br />

Profile is too deep ---------------------<br />

Thread length is too long ------------<br />

Reduce the feed<br />

Execute two passes, each with increased cutting depth<br />

Execute two passes, each cutting only half the thread length<br />

Execute two passes, each cutting only half the thread length<br />

GO<br />

NOGO<br />

Insufficient<br />

thread<br />

accuracy<br />

Tool deflection ------------------------<br />

Reduce feed rate<br />

Execute a “zero” cut<br />

252

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