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Spare Parts Overview: Valid from 01.06.2009<br />
<strong>Dock</strong> <strong>Levellers</strong>
Hörmann subsidiaries and affiliates<br />
Hörmann KG Verkaufsgesellschaft<br />
Upheider Weg 94-98, D-33803 Steinhagen<br />
Postfach 12 61, D-33792 Steinhagen<br />
Telefon 0 52 04 - 9 15-0, Telefax 0 52 04 -915 277<br />
Internet: www.hoermann.de, www.hoermann.com<br />
Hörmann sales organizations in Germany<br />
Hörmann NL Berlin<br />
Industriestraße 12-14<br />
15366 Dahlwitz-Hoppegarten<br />
Tel. 03342 3896-0<br />
Fax 03342 3896-11<br />
Hörmann NL Bremen<br />
Mittelwendung 25<br />
28844 Weyhe<br />
Tel. 04203 8166-3<br />
Fax 04203 8166-65<br />
Hörmann NL Erfurt<br />
Wandersleber Straße 17<br />
99192 Apfelstädt<br />
Tel. 036202 24-0<br />
Fax 036202 24-119<br />
Hörmann NL Frankfurt<br />
Hanauer Landstraße 88<br />
63538 Großkrotzenburg<br />
Tel. 06186 2007-0<br />
Fax 06186 2007-50<br />
Hörmann NL Freisen<br />
Bahnhofstraße 43<br />
66629 Freisen<br />
Tel. 06855 993-0<br />
Fax 06855 9044<br />
Hörmann NL Hamburg<br />
Süderstraße 2<br />
24568 Kaltenkirchen<br />
Tel. 04191 8087-0<br />
Fax 04191 8087-10<br />
Hörmann NL Hannover<br />
Industriestraße 4<br />
30916 Isernhagen<br />
Tel. 0511 97253-0<br />
Fax 0511 773390<br />
Hörmann NL Herne<br />
Schloßstraße 30<br />
44653 Herne-Wanne-Eickel<br />
Tel. 02325 9289-0<br />
Fax 02325 9289-10<br />
Hörmann NL Köln/Bonn<br />
Robert-Bosch-Straße 6 a<br />
53919 Weilerswist<br />
Tel. 02254 609-0<br />
Fax 02254 609-25<br />
Hörmann NL Leipzig<br />
Gewerbeallee 17<br />
04821 Brandis<br />
Tel. 034292 61-600<br />
Fax 034292 61-829<br />
Hörmann NL München<br />
Lise-Meitner-Straße 10<br />
85662 Hohenbrunn<br />
Tel. 08102 785-0<br />
Fax 08102 785-200<br />
Hörmann NL Nürnberg<br />
Am Pestalozziring 11<br />
91058 Erlangen<br />
Tel. 09131 6068-0<br />
Fax 09131 601248<br />
Hörmann NL Steinhagen<br />
An der Jüpke 5<br />
33803 Steinhagen<br />
Tel. 05204 1005-0<br />
Fax 05204 7500<br />
Hörmann NL Stuttgart<br />
Industriestraße 18<br />
71272 Renningen<br />
Tel. 07159 1635-0<br />
Fax 07159 1635-10<br />
Hörmann international sales organizations<br />
A Hörmann Austria<br />
Ges. mbH<br />
Gewerbestr. 23<br />
A-5310 Mondsee<br />
Tel. +43 6232 27600-0<br />
Fax +43 6232 27600-100<br />
info@hoermann.at<br />
B Hörmann Belgium<br />
NV/SA<br />
Vrijheidweg 13<br />
B-3700 Tongeren<br />
Tel. +32 12 399 222<br />
Fax +32 12 399 211<br />
info@hormann.be<br />
BG Hörmann Bulgaria<br />
EOOD<br />
Str. Bezimenna No. 10<br />
BG-1510 Sofia<br />
Tel. +359 2 9434224<br />
Fax +359 2 9441932<br />
info.sof@hoermann.com<br />
CH Hörmann Schweiz AG<br />
Nordringstr. 14<br />
CH-4702 Oensingen<br />
Tel. +41 62 388 60 60<br />
Fax +41 62 388 60 61<br />
info@hoermann.ch<br />
CN Hörmann Beijing<br />
Door Production Co.,<br />
Ltd.<br />
No. 13 Zhong He Street,<br />
BDA,<br />
100176 Beijing,<br />
P.R. China<br />
Tel. +86 10 6788 8371<br />
Fax +86 10 6788 7318<br />
info@hoermann.cn<br />
CZ Hörmann Česká<br />
republika s. r. o.<br />
Stredokluky 315<br />
CZ-252 68<br />
Tel. +42 233 085 770<br />
Fax +42 233 085 798<br />
info@hormann.cz<br />
DK Hörmann Danmark AS<br />
Normansvej 6<br />
DK-8920 Randers<br />
Tel. +45 86 43 72 22<br />
Fax +45 86 43 71 40<br />
info@hoermann.dk<br />
E Hörmann España, S. A.<br />
Pol. Ind. ´Can Guitart´<br />
Carretera de Rubí, 324C<br />
Apdo. Correos 1.080<br />
´Can Parellada´<br />
E-08228 Terrassa<br />
Tel. +34 93 721 69 70<br />
Fax +34 93 721 69 80<br />
info@hormann.es<br />
EST Hörmann Eesti Oü<br />
Tule 21, Saue<br />
EST-76505 Harjumaa<br />
Tel. +372 6 105 086<br />
Fax +372 6 105 085<br />
info.ee@hoermann.com<br />
F Hörmann France<br />
SAS-Siège social<br />
6, rue des Frères<br />
Montgolfier<br />
B.P. 24, Z. I. de Gonesse<br />
F-95501 Gonesse Cedex<br />
Tél. +33 1 34 53 42 20<br />
Fax +33 1 34 53 42 21<br />
info@hormann.fr<br />
International sales partners<br />
GB Hörmann (UK) Ltd.<br />
Gee Road, Coalville<br />
GB-Leicestershire<br />
LE67 4JW<br />
Tel. +44 1530 51 30 00<br />
Fax +44 1530 51 30 01<br />
info@hormann.co.uk<br />
H Hörmann Hungária<br />
Kft.<br />
Leshegy u. 15<br />
H-2310<br />
Szigetszentmiklós<br />
Tel. +36 24 52 51 00<br />
Fax +36 24 52 51 10<br />
info@hormann.hu<br />
HK Hörmann (Hong Kong)<br />
Ltd.<br />
Room 2301,<br />
Island Place Tower,<br />
510 King’s Road,<br />
North Point,<br />
Hong Kong<br />
Tel. +852 2907 9999<br />
Fax +852 2907 9666<br />
info@hoermann.com.hk<br />
I Hörmann Italia S. r. l.<br />
Via G. di Vittorio, 62<br />
I-38015 Lavis (Trento)<br />
Tel. +39 0461 24 44 44<br />
Fax +39 0461 24 15 57<br />
info@hormann.it<br />
IND Hörmann India Pvt.<br />
Ltd.<br />
402, Durga Chambers<br />
CTS No. 699,<br />
Plot No. A-8<br />
off Veera Desai Road,<br />
Andheri (W)<br />
Mumbai 400 058<br />
India<br />
Tel. +91 22 40 16 65 93<br />
Fax +91 22 26 73 04 45<br />
info@hormann.in<br />
LT Hörmann Lietuva, UAB<br />
Kirtimu g. 53<br />
LT 2028, Vilnius<br />
Tel. +370 5 2602834<br />
Fax +370 5 2602837<br />
info@hormann.lt<br />
N Hörmann A/S Norge<br />
Lohnelier Industriområde<br />
N-4640 Søgne<br />
Tel. +47 380 32 91 0<br />
Fax +47 380 32 96 1<br />
e.vingen.nor@hoermann.no<br />
NL Hörmann Nederland<br />
BV<br />
Harselaarseweg 90<br />
NL-3771 MB Barneveld<br />
Tel. +31 342 42 94 00<br />
Fax +31 342 42 94 09<br />
info@hormann.nl<br />
P Hörmann Portugal,<br />
Lda.<br />
Cent. Emp. Sintra<br />
Estoril VII Armazém C1<br />
P-02710 - 297 Sintra<br />
Tel. +351 219 10 88 30<br />
Fax +351 219 10 88 39<br />
info@hormann.pt<br />
2 Spare Parts Overview: <strong>Dock</strong> <strong>Levellers</strong> / 06.2009<br />
PL Hörmann Polska<br />
sp. z o.o.<br />
ul. Otwarta 1<br />
PL-62052 Komorniki<br />
Tel. +48 61 819 73 00<br />
Fax +48 61 810 75 75<br />
info@hormann.pl<br />
RO Hörmann Romania<br />
S.R.L.<br />
Str. Italia Nr. 1 - 7<br />
Comuna Chiajna<br />
jud. Ilfov<br />
Centrul logistic CEFIN,<br />
dep. 13<br />
Tel. +40 312 25 40 60<br />
Fax +40 312 25 40 63<br />
info@hormann.ro<br />
RUS Hörmann Russia<br />
Schuschary,<br />
otd. Bad<strong>ae</strong>vskoye 5A<br />
RUS-196626<br />
Sankt Petersburg<br />
Tel. +7 812 702 44 21<br />
Fax +7 812 702 44 23<br />
info@hormann.com.ru<br />
S Hörmann Svenska AB<br />
Skjutbanevägen 10<br />
S-70369 Õrebro<br />
Tel. +46 19 7 68 82 00<br />
Fax +46 19 7 68 82 01<br />
info@hoermann.se<br />
SK Hörmann Slovenska<br />
republica s.r.o.<br />
Pestovatelska 1<br />
SK-821 04 Bratislava<br />
Tel. +42 12 48201071/72<br />
Fax +42 12 48201077<br />
info.bts@hoermann.com<br />
TR Hörmann Türkiye<br />
Yapi Elemanlari<br />
Tic Ltd. Sti<br />
Genclik Caddesi,<br />
Aydinlar Mahallesi Nr. 52-A<br />
Tasdelen-Ümraniye,<br />
TR-Istanbul<br />
Tel. +90 216 484 44 61<br />
Fax +90 216 484 44 66<br />
info.ist@hoermann.com<br />
UA Hörmann Ukraine<br />
ul. Elektikov 23<br />
UA-04176 Kiev<br />
Tel. +38 044 593 02 16<br />
Fax +38 044 425 15 55<br />
info@hoermann.com.ua<br />
USA Hörmann Flexon LLC<br />
Buncher Industrial Park<br />
Avenue “C” -<br />
Building 20 A<br />
USA-15056 - 1376<br />
Leedsdale, PA<br />
Tel. +1 412 749 04 00<br />
Fax +1 412 749 04 10<br />
info@hormann-flexon.com<br />
USA Hörmann LLC<br />
5050, Baseline Road<br />
USA-60538<br />
Montgomery,<br />
Illinois<br />
Tel. +1 630 859 30 00<br />
Fax +1 630 859 81 22<br />
info@hormann.us<br />
AUS AZ BIH BRN BY CY DOM DZ ET FIN GE GR HR IL IND IRL IS KZ L LV M<br />
OM PE RA RC RCH ROU SCG SLO SYR THA TN UAE MD<br />
Prices in €. Copyright. No part of this price list may be reproduced without our permission. All details subject to change.
Contents<br />
Symbols Used<br />
Symbol Description<br />
✆<br />
■ 1. <strong>Dock</strong> <strong>Levellers</strong> HLS-2<br />
4<br />
Overview of frame models 4<br />
Overview of pit model 6<br />
Article 8<br />
Overview of electro-hydraulic system 18<br />
Electro-hydraulic system 19<br />
Control 21<br />
■ <strong>2.</strong> <strong>Dock</strong> <strong>Levellers</strong> <strong>HTL</strong>-2, models until 11-07 22<br />
Overview 22<br />
Article 24<br />
Overview of electro-hydraulic system 34<br />
Electro-hydraulic system 36<br />
Control 39<br />
■ 3. <strong>Dock</strong> <strong>Levellers</strong> <strong>HTL</strong>-2, models from 11-07<br />
40<br />
Overview of frame models 40<br />
Overview of pit model 42<br />
Article 44<br />
Overview of electro-hydraulic system 55<br />
Electro-hydraulic system 56<br />
Control 59<br />
■ 4. Additional Optional Extras for <strong>Dock</strong> <strong>Levellers</strong> 60<br />
■ Spare Parts Order Form 61<br />
■ Terms and Conditions of Supply and Installation (issue 01.06.2003) 63<br />
Price on request<br />
Left/right part information always as seen from the exterior.<br />
Please note the extended delivery times.<br />
� Prices marked with a dot indicate articles that are available from stock and available immediately ex works.<br />
Article has been replaced.<br />
Spare Parts Overview: <strong>Dock</strong> <strong>Levellers</strong> / 06.2009<br />
Page<br />
3
1.<br />
<strong>Dock</strong> <strong>Levellers</strong> HLS-2<br />
Overview of frame models<br />
Frame models<br />
1<br />
<strong>2.</strong>1<br />
2<br />
3.4<br />
Attention:<br />
The configuration may differ from the above illustration. Therefore, always specify the data from the data plate!<br />
12<br />
4 Spare Parts Overview: <strong>Dock</strong> <strong>Levellers</strong> / 06.2009<br />
13<br />
1.1 4<br />
10<br />
1.2 4<br />
9<br />
3<br />
5<br />
7<br />
Rated load 60 kN<br />
4
1.<br />
<strong>Dock</strong> <strong>Levellers</strong> HLS-2<br />
Overview of frame models<br />
Spare Parts Overview: <strong>Dock</strong> <strong>Levellers</strong> / 06.2009<br />
Rated load 60 kN<br />
Position Description Page<br />
1. Base frame ............................................................................................................................................................................8<br />
1.1 Front beam for box and frame models ..................................................................................................................................8<br />
1.2 Cylinder support beam for box and frame models .............................................................................................................10<br />
<strong>2.</strong> Platform ...............................................................................................................................................................................12<br />
<strong>2.</strong>1 Rear hinge axles ..................................................................................................................................................................13<br />
3. Hinged lip ............................................................................................................................................................................13<br />
3.1 Type R ..................................................................................................................................................................................13<br />
3.2 Type S ..................................................................................................................................................................................14<br />
3.3 Type SG ...............................................................................................................................................................................14<br />
3.4 Hinged lip hinge axles .........................................................................................................................................................14<br />
4. Foot guard plates ................................................................................................................................................................15<br />
4.1 Complete set .......................................................................................................................................................................15<br />
4.2 Individual foot guard plates .................................................................................................................................................16<br />
5. Repair support .....................................................................................................................................................................16<br />
6. Gap sealing .........................................................................................................................................................................17<br />
7. Black/yellow adhesive tape .................................................................................................................................................60<br />
Overview of electro-hydraulic system .................................................................................................................................18<br />
8. Complete electro-hydraulic system ....................................................................................................................................19<br />
9. Main cylinder .......................................................................................................................................................................19<br />
10. Hinged-lip cylinder ..............................................................................................................................................................19<br />
1<strong>2.</strong> Hoses ..................................................................................................................................................................................19<br />
13. Complete electro-hydraulic unit ..........................................................................................................................................19<br />
14. Couplings ............................................................................................................................................................................19<br />
15. Throttle valves .....................................................................................................................................................................20<br />
16. 2/2-way valve ......................................................................................................................................................................20<br />
17. Solenoid coil (24 V) ..............................................................................................................................................................20<br />
Control .................................................................................................................................................................................21<br />
Additional Optional Extras for <strong>Dock</strong> <strong>Levellers</strong> .....................................................................................................................60<br />
5
1. <strong>Dock</strong> <strong>Levellers</strong> HLS-2<br />
Overview of pit model<br />
Pit model<br />
<strong>2.</strong>1<br />
1.3<br />
2<br />
3.4<br />
Attention:<br />
The configuration may differ from the above illustration. Therefore, always specify the data from the data plate!<br />
12<br />
6 Spare Parts Overview: <strong>Dock</strong> <strong>Levellers</strong> / 06.2009<br />
13<br />
10<br />
9<br />
3<br />
5<br />
Rated load 60 kN<br />
4
1. <strong>Dock</strong> <strong>Levellers</strong> HLS-2<br />
Overview of pit model<br />
Spare Parts Overview: <strong>Dock</strong> <strong>Levellers</strong> / 06.2009<br />
Rated load 60 kN<br />
Position Description Page<br />
1. Base frame ............................................................................................................................................................................8<br />
1.3 Base frame for pit model .....................................................................................................................................................10<br />
<strong>2.</strong> Platform ...............................................................................................................................................................................12<br />
<strong>2.</strong>1 Rear hinge axles ..................................................................................................................................................................13<br />
3. Hinged lip ............................................................................................................................................................................13<br />
3.1 Type R ..................................................................................................................................................................................13<br />
3.2 Type S ..................................................................................................................................................................................14<br />
3.3 Type SG ...............................................................................................................................................................................14<br />
3.4 Hinged lip hinge axles .........................................................................................................................................................14<br />
4. Foot guard plates ................................................................................................................................................................15<br />
4.1 Complete set .......................................................................................................................................................................15<br />
4.2 Individual foot guard plates .................................................................................................................................................16<br />
5. Repair support .....................................................................................................................................................................16<br />
6. Gap sealing .........................................................................................................................................................................17<br />
Overview of electro-hydraulic system .................................................................................................................................18<br />
8. Complete electro-hydraulic system ....................................................................................................................................19<br />
9. Main cylinder .......................................................................................................................................................................19<br />
10. Hinged-lip cylinder ..............................................................................................................................................................19<br />
1<strong>2.</strong> Hoses ..................................................................................................................................................................................19<br />
13. Complete electro-hydraulic unit ..........................................................................................................................................19<br />
14. Couplings ............................................................................................................................................................................19<br />
15. Throttle valves .....................................................................................................................................................................20<br />
16. 2/2-way valve ......................................................................................................................................................................20<br />
17. Solenoid coil (24 V) ..............................................................................................................................................................20<br />
Control .................................................................................................................................................................................21<br />
Additional Optional Extras for <strong>Dock</strong> <strong>Levellers</strong> .....................................................................................................................60<br />
7
1. <strong>Dock</strong> <strong>Levellers</strong> HLS-2<br />
Base frame<br />
ORDER<br />
Customer no.: Order no./com.:<br />
Please take information from the data plate!<br />
Order no.: Type:<br />
Customer name: Loading bay no.: Year of manufacture:<br />
Shipping address: Serial no.:<br />
Place/date:<br />
Stamp and signature<br />
8 Spare Parts Overview: <strong>Dock</strong> <strong>Levellers</strong> / 06.2009<br />
Rated load 60 kN<br />
Article Item Description Production period Art. no. Quantity €<br />
1. Base frame<br />
1.1 Front beam for box and frame<br />
models<br />
incl. hinged lip support for HLS-2-F/-FR/-<br />
FA/-B<br />
Blue (RAL 5002) or black (RAL 9017) Piece(s)<br />
Installation height 595 mm<br />
for ordering width<br />
2000 mm 1<strong>2.</strong>2003 – 1<strong>2.</strong>2008 307171 _______<br />
2100 mm 1<strong>2.</strong>2003 – 1<strong>2.</strong>2008 307172 _______<br />
2250 mm 1<strong>2.</strong>2003 – 1<strong>2.</strong>2008 307173 _______<br />
2400 mm 1<strong>2.</strong>2003 – 1<strong>2.</strong>2008 307174 _______<br />
Installation height 645 mm<br />
for ordering width<br />
2000 mm 1<strong>2.</strong>2003 – 1<strong>2.</strong>2008 307175 _______<br />
2100 mm 1<strong>2.</strong>2003 – 1<strong>2.</strong>2008 307176 _______<br />
2250 mm 1<strong>2.</strong>2003 – 1<strong>2.</strong>2008 307177 _______<br />
2400 mm 1<strong>2.</strong>2003 – 1<strong>2.</strong>2008 307178 _______<br />
Installation height 745 mm<br />
for ordering width<br />
2000 mm 1<strong>2.</strong>2003 – 1<strong>2.</strong>2008 307179 _______<br />
2100 mm 1<strong>2.</strong>2003 – 1<strong>2.</strong>2008 307180 _______<br />
2250 mm 1<strong>2.</strong>2003 – 1<strong>2.</strong>2008 307181 _______<br />
2400 mm 1<strong>2.</strong>2003 – 1<strong>2.</strong>2008 307182 _______<br />
Galvanized<br />
Installation height 595 mm<br />
for ordering width<br />
2000 mm 1<strong>2.</strong>2003 – 1<strong>2.</strong>2008 307183 _______<br />
2100 mm 1<strong>2.</strong>2003 – 1<strong>2.</strong>2008 307184 _______<br />
2250 mm 1<strong>2.</strong>2003 – 1<strong>2.</strong>2008 307185 _______<br />
2400 mm 1<strong>2.</strong>2003 – 1<strong>2.</strong>2008 307186 _______<br />
Installation height 645 mm<br />
for ordering width<br />
2000 mm 1<strong>2.</strong>2003 – 1<strong>2.</strong>2008 307187 _______<br />
2100 mm 1<strong>2.</strong>2003 – 1<strong>2.</strong>2008 307188 _______<br />
2250 mm 1<strong>2.</strong>2003 – 1<strong>2.</strong>2008 307189 _______<br />
2400 mm 1<strong>2.</strong>2003 – 1<strong>2.</strong>2008 307190 _______<br />
Installation height 745 mm<br />
for ordering width<br />
2000 mm 1<strong>2.</strong>2003 – 1<strong>2.</strong>2008 307191 _______<br />
2100 mm 1<strong>2.</strong>2003 – 1<strong>2.</strong>2008 307192 _______<br />
2250 mm 1<strong>2.</strong>2003 – 1<strong>2.</strong>2008 307193 _______<br />
2400 mm 1<strong>2.</strong>2003 – 1<strong>2.</strong>2008 307194 _______
1. <strong>Dock</strong> <strong>Levellers</strong> HLS-2<br />
Base frame<br />
ORDER<br />
Customer no.: Order no./com.:<br />
Spare Parts Overview: <strong>Dock</strong> <strong>Levellers</strong> / 06.2009<br />
Please take information from the data plate!<br />
Order no.: Type:<br />
Customer name: Loading bay no.: Year of manufacture:<br />
Shipping address: Serial no.:<br />
Place/date:<br />
Stamp and signature<br />
Rated load 60 kN<br />
Article Item Description Production period Art. no. Quantity €<br />
Blue (RAL 5002) or black (RAL 9017) Piece(s)<br />
Installation height 595 mm<br />
for ordering width<br />
2000 mm 01.2009 – 308254 _______<br />
2100 mm 01.2009 – 308255 _______<br />
2250 mm 01.2009 – 308256 _______<br />
2400 mm 01.2009 – 308257 _______<br />
Installation height 645 mm<br />
for ordering width<br />
2000 mm 01.2009 – 308258 _______<br />
2100 mm 01.2009 – 308259 _______<br />
2250 mm 01.2009 – 308260 _______<br />
2400 mm 01.2009 – 308261 _______<br />
Installation height 745 mm<br />
for ordering width<br />
2000 mm 01.2009 – 308262 _______<br />
2100 mm 01.2009 – 308263 _______<br />
2250 mm 01.2009 – 308264 _______<br />
2400 mm 01.2009 – 308265 _______<br />
Galvanized<br />
Installation height 595 mm<br />
for ordering width<br />
2000 mm 01.2009 – 308266 _______<br />
2100 mm 01.2009 – 308267 _______<br />
2250 mm 01.2009 – 308268 _______<br />
2400 mm 01.2009 – 308269 _______<br />
Installation height 645 mm<br />
for ordering width<br />
2000 mm 01.2009 – 308270 _______<br />
2100 mm 01.2009 – 308271 _______<br />
2250 mm 01.2009 – 308272 _______<br />
2400 mm 01.2009 – 308273 _______<br />
Installation height 745 mm<br />
for ordering width<br />
2000 mm 01.2009 – 308274 _______<br />
2100 mm 01.2009 – 308275 _______<br />
2250 mm 01.2009 – 308276 _______<br />
2400 mm 01.2009 – 308277 _______<br />
9
1. <strong>Dock</strong> <strong>Levellers</strong> HLS-2<br />
Base frame<br />
ORDER<br />
Customer no.: Order no./com.:<br />
Please take information from the data plate!<br />
Order no.: Type:<br />
Customer name: Loading bay no.: Year of manufacture:<br />
Shipping address: Serial no.:<br />
Place/date:<br />
Stamp and signature<br />
10 Spare Parts Overview: <strong>Dock</strong> <strong>Levellers</strong> / 06.2009<br />
Rated load 60 kN<br />
Article Item Description Production period Art. no. Quantity €<br />
1.2 Cylinder support beam<br />
for box and frame models<br />
incl. motor plate 1<strong>2.</strong>2003 – Piece(s)<br />
Blue (RAL 5002) or black (RAL 9017)<br />
for HLS-2-F/-FR/-FA/-B<br />
with ordering width<br />
2000 mm 307195 _______<br />
2100 mm 307196 _______<br />
2250 mm 307197 _______<br />
2400 mm 307198 _______<br />
Galvanized<br />
for HLS-2-F/-FR/-FA/-B<br />
with ordering width<br />
2000 mm 307199 _______<br />
2100 mm 307200 _______<br />
2250 mm 307201 _______<br />
2400 mm 307202 _______<br />
1.3 Base frame for pit model<br />
Complete with front beam with hinged lip<br />
support, joist and cylinder support beam<br />
incl. motor plate 1<strong>2.</strong>2003 – Piece(s)<br />
Blue (RAL 5002) or black (RAL 9017)<br />
for HLS-2<br />
P-20-20 307203 _______<br />
P-20-25 307204 _______<br />
P-20-27.5 307205 _______<br />
P-20-30 307206 _______<br />
P-20-35 307207 _______<br />
P-20-40 307208 _______<br />
P-20-45 307209 _______<br />
P-21-20 307210 _______<br />
P-21-25 307211 _______<br />
P-21-27.5 307212 _______<br />
P-21-30 307213 _______<br />
P-21-35 307214 _______<br />
P-21-40 307215 _______<br />
P-21-45 307216 _______<br />
P-2<strong>2.</strong>5-20 307217 _______<br />
P-2<strong>2.</strong>5-25 307218 _______<br />
P-2<strong>2.</strong>5-27.5 307219 _______<br />
P-2<strong>2.</strong>5-30 307220 _______<br />
P-2<strong>2.</strong>5-35 307221 _______<br />
P-2<strong>2.</strong>5-40 307222 _______<br />
P-2<strong>2.</strong>5-45 307223 _______
1. <strong>Dock</strong> <strong>Levellers</strong> HLS-2<br />
Base frame<br />
ORDER<br />
Customer no.: Order no./com.:<br />
Spare Parts Overview: <strong>Dock</strong> <strong>Levellers</strong> / 06.2009<br />
Please take information from the data plate!<br />
Order no.: Type:<br />
Customer name: Loading bay no.: Year of manufacture:<br />
Shipping address: Serial no.:<br />
Place/date:<br />
Stamp and signature<br />
Rated load 60 kN<br />
Article Item Description Production period Art. no. Quantity €<br />
P-24-20 307224 _______<br />
P-24-25 307225 _______<br />
P-24-27.5 307226 _______<br />
P-24-30 307227 _______<br />
P-24-35 307228 _______<br />
P-24-40 307229 _______<br />
P-24-45 307230 _______<br />
Galvanized<br />
for HLS-2 1<strong>2.</strong>2003 – Piece(s)<br />
P-20-20 307231 _______<br />
P-20-25 307232 _______<br />
P-20-27.5 307233 _______<br />
P-20-30 307234 _______<br />
P-20-35 307235 _______<br />
P-20-40 307236 _______<br />
P-20-45 307237 _______<br />
P-21-20 307238 _______<br />
P-21-25 307239 _______<br />
P-21-27.5 307240 _______<br />
P-21-30 307241 _______<br />
P-21-35 307242 _______<br />
P-21-40 307243 _______<br />
P-21-45 307244 _______<br />
P-2<strong>2.</strong>5-20 307245 _______<br />
P-2<strong>2.</strong>5-25 307246 _______<br />
P-2<strong>2.</strong>5-27.5 307247 _______<br />
P-2<strong>2.</strong>5-30 307248 _______<br />
P-2<strong>2.</strong>5-35 307249 _______<br />
P-2<strong>2.</strong>5-40 307250 _______<br />
P-2<strong>2.</strong>5-45 307251 _______<br />
P-24-20 307252 _______<br />
P-24-25 307253 _______<br />
P-24-27.5 307254 _______<br />
P-24-30 307255 _______<br />
P-24-35 307256 _______<br />
P-24-40 307257 _______<br />
P-24-45 307258 _______<br />
11
1. <strong>Dock</strong> <strong>Levellers</strong> HLS-2<br />
Platform<br />
ORDER<br />
Customer no.: Order no./com.:<br />
Please take information from the data plate!<br />
Order no.: Type:<br />
Customer name: Loading bay no.: Year of manufacture:<br />
Shipping address: Serial no.:<br />
Place/date:<br />
Stamp and signature<br />
12 Spare Parts Overview: <strong>Dock</strong> <strong>Levellers</strong> / 06.2009<br />
Rated load 60 kN<br />
Article Item Description Production period Art. no. Quantity €<br />
<strong>2.</strong> Platform<br />
with hinge strap parts without hinge<br />
tubes and axles<br />
Blue (RAL 5002) or black (RAL 9017)<br />
for HLS-2 1<strong>2.</strong>2003 – Piece(s)<br />
P-20-20 307259 _______<br />
P-20-25 307260 _______<br />
P-20-27.5 307261 _______<br />
P-20-30 307262 _______<br />
P-20-35 307263 _______<br />
P-20-40 307264 _______<br />
P-20-45 307265 _______<br />
P-21-20 307266 _______<br />
P-21-25 307267 _______<br />
P-21-27.5 307268 _______<br />
P-21-30 307269 _______<br />
P-21-35 307270 _______<br />
P-21-40 307271 _______<br />
P-21-45 307272 _______<br />
P-2<strong>2.</strong>5-20 307273 _______<br />
P-2<strong>2.</strong>5-25 307274 _______<br />
P-2<strong>2.</strong>5-27.5 307275 _______<br />
P-2<strong>2.</strong>5-30 307276 _______<br />
P-2<strong>2.</strong>5-35 307277 _______<br />
P-2<strong>2.</strong>5-40 307278 _______<br />
P-2<strong>2.</strong>5-45 307279 _______<br />
P-24-20 307280 _______<br />
P-24-25 307281 _______<br />
P-24-27.5 307282 _______<br />
P-24-30 307283 _______<br />
P-24-35 307284 _______<br />
P-24-40 307285 _______<br />
P-24-45 307286 _______<br />
Galvanized<br />
for HLS-2 1<strong>2.</strong>2003 – Piece(s)<br />
P-20-20 307287 _______<br />
P-20-25 307288 _______<br />
P-20-27.5 307289 _______<br />
P-20-30 307290 _______<br />
P-20-35 307291 _______<br />
P-20-40 307292 _______<br />
P-20-45 307293 _______
1. <strong>Dock</strong> <strong>Levellers</strong> HLS-2<br />
Hinged lip<br />
ORDER<br />
Customer no.: Order no./com.:<br />
Spare Parts Overview: <strong>Dock</strong> <strong>Levellers</strong> / 06.2009<br />
Please take information from the data plate!<br />
Order no.: Type:<br />
Customer name: Loading bay no.: Year of manufacture:<br />
Shipping address: Serial no.:<br />
Place/date:<br />
Stamp and signature<br />
Rated load 60 kN<br />
Article Item Description Production period Art. no. Quantity €<br />
P-21-20 307294 _______<br />
P-21-25 307295 _______<br />
P-21-27.5 307296 _______<br />
P-21-30 307297 _______<br />
P-21-35 307298 _______<br />
P-21-40 307299 _______<br />
P-21-45 307300 _______<br />
P-2<strong>2.</strong>5-20 307301 _______<br />
P-2<strong>2.</strong>5-25 307302 _______<br />
P-2<strong>2.</strong>5-27.5 307303 _______<br />
P-2<strong>2.</strong>5-30 307304 _______<br />
P-2<strong>2.</strong>5-35 307305 _______<br />
P-2<strong>2.</strong>5-40 307306 _______<br />
P-2<strong>2.</strong>5-45 307307 _______<br />
P-24-20 307308 _______<br />
P-24-25 307309 _______<br />
P-24-27.5 307310 _______<br />
P-24-30 307311 _______<br />
P-24-35 307312 _______<br />
P-24-40 307313 _______<br />
P-24-45 307314 _______<br />
<strong>2.</strong>1 Rear hinge axles Set<br />
Set of 2 pieces 1<strong>2.</strong>2003 – 307315 � _______<br />
3. Hinged lip<br />
with hinges (without axles)<br />
3.1 Type R<br />
Straight<br />
Blue (RAL 5002) or black (RAL 9017) 1<strong>2.</strong>2003 – Piece(s)<br />
for ordering width<br />
2000 mm 307316 _______<br />
2100 mm 307317 _______<br />
2250 mm 307318 _______<br />
2400 mm 307319 _______<br />
Galvanized<br />
for ordering width<br />
2000 mm 307320 _______<br />
2100 mm 307321 _______<br />
2250 mm 307322 _______<br />
2400 mm 307323 _______<br />
13
1. <strong>Dock</strong> <strong>Levellers</strong> HLS-2<br />
Hinged lip<br />
ORDER<br />
Customer no.: Order no./com.:<br />
Please take information from the data plate!<br />
Order no.: Type:<br />
Customer name: Loading bay no.: Year of manufacture:<br />
Shipping address: Serial no.:<br />
Place/date:<br />
Stamp and signature<br />
14 Spare Parts Overview: <strong>Dock</strong> <strong>Levellers</strong> / 06.2009<br />
Rated load 60 kN<br />
Article Item Description Production period Art. no. Quantity €<br />
3.2 Type S<br />
Chamfered<br />
Blue (RAL 5002) or black (RAL 9017) 1<strong>2.</strong>2003 – Piece(s)<br />
for ordering width<br />
2000 mm 307324 _______<br />
2100 mm 307325 _______<br />
2250 mm 307326 _______<br />
2400 mm 307327 _______<br />
Galvanized<br />
for ordering width<br />
2000 mm 307328 _______<br />
2100 mm 307329 _______<br />
2250 mm 307330 _______<br />
2400 mm 307331 _______<br />
3.3 Type SG<br />
Segmented<br />
Blue (RAL 5002) or black (RAL 9017) 1<strong>2.</strong>2003 – Piece(s)<br />
for ordering width<br />
2000 mm 308179 _______<br />
2100 mm 308180 _______<br />
2250 mm 308181 _______<br />
2400 mm 308182 _______<br />
Galvanized<br />
for ordering width<br />
2000 mm 308183 _______<br />
2100 mm 308184 _______<br />
2250 mm 308185 _______<br />
2400 mm 308186 _______<br />
3.4 Hinged lip hinge axles<br />
Set of 2 pieces<br />
for HLS-2 with ordering width 1<strong>2.</strong>2003 – Set<br />
2000 mm, 2100 mm 307332 � _______<br />
2250 mm, 2400 mm 307333 � _______
1. <strong>Dock</strong> <strong>Levellers</strong> HLS-2<br />
Foot guard plates<br />
ORDER<br />
Customer no.: Order no./com.:<br />
Spare Parts Overview: <strong>Dock</strong> <strong>Levellers</strong> / 06.2009<br />
Please take information from the data plate!<br />
Order no.: Type:<br />
Customer name: Loading bay no.: Year of manufacture:<br />
Shipping address: Serial no.:<br />
Place/date:<br />
Stamp and signature<br />
Rated load 60 kN<br />
Article Item Description Production period Art. no. Quantity €<br />
4. Foot guard plates<br />
View from exterior<br />
4.1 Complete set<br />
incl. fixing material and warning strips 1<strong>2.</strong>2003 – Set<br />
Left<br />
for HLS-2 with ordering length<br />
2000 307334 � _______<br />
2500 307335 � _______<br />
2750 307336 � _______<br />
3000 307337 � _______<br />
3500 307338 � _______<br />
4000 307339 � _______<br />
4500 307340 � _______<br />
Right<br />
for HLS-2 with ordering length<br />
2000 307341 � _______<br />
2500 307342 � _______<br />
2750 307343 � _______<br />
3000 307344 � _______<br />
3500 307345 � _______<br />
4000 307346 � _______<br />
4500 307347 � _______<br />
15
1. <strong>Dock</strong> <strong>Levellers</strong> HLS-2<br />
Repair support<br />
ORDER<br />
Customer no.: Order no./com.:<br />
Please take information from the data plate!<br />
Order no.: Type:<br />
Customer name: Loading bay no.: Year of manufacture:<br />
Shipping address: Serial no.:<br />
Place/date:<br />
Stamp and signature<br />
16 Spare Parts Overview: <strong>Dock</strong> <strong>Levellers</strong> / 06.2009<br />
Rated load 60 kN<br />
Article Item Description Production period Art. no. Quantity €<br />
4.2 Individual foot guard plates<br />
incl. fixing material and warning strips 1<strong>2.</strong>2003 – Piece(s)<br />
1st plate from top, left<br />
for HLS-2 with ordering length<br />
2000 307348 � _______<br />
2500, 2750, 3000 307349 � _______<br />
3500, 4000, 4500 307350 � _______<br />
1st plate from top, right<br />
for HLS-2 with ordering length<br />
2000 307351 � _______<br />
2500, 2750, 3000 307352 � _______<br />
3500, 4000, 4500 307353 � _______<br />
2nd plate from top<br />
for HLS-2 with ordering length<br />
2000 307354 � _______<br />
2500, 2750, 3000 307355 � _______<br />
2nd/3rd plate from top, left<br />
for HLS-2 with ordering length<br />
3500, 4000, 4500 307357 � _______<br />
2nd/3rd plate from top, right<br />
(viewed from the exterior)<br />
for HLS-2 with ordering length<br />
3500, 4000, 4500 307358 � _______<br />
Extension<br />
(left = right)<br />
for HLS-2 with ordering length<br />
2750, 3000, 3500 307359 � _______<br />
4000, 4500 307360 � _______<br />
Set<br />
5. Repair support 1<strong>2.</strong>2003 – 307361 � _______<br />
Complete set
1. <strong>Dock</strong> <strong>Levellers</strong> HLS-2<br />
Gap sealing<br />
ORDER<br />
Customer no.: Order no./com.:<br />
Spare Parts Overview: <strong>Dock</strong> <strong>Levellers</strong> / 06.2009<br />
Please take information from the data plate!<br />
Order no.: Type:<br />
Customer name: Loading bay no.: Year of manufacture:<br />
Shipping address: Serial no.:<br />
Place/date:<br />
Stamp and signature<br />
Rated load 60 kN<br />
Article Item Description Production period Art. no. Quantity €<br />
6. Gap sealing Piece(s)<br />
Separate<br />
Standard length 2378 m<br />
Custom for dock leveller<br />
11.2002 – 308248 � _______<br />
20-20 11.2002 – 308211 � _______<br />
21-20 11.2002 – 308212 � _______<br />
2<strong>2.</strong>5-20 11.2002 – 308113 � _______<br />
24-20 11.2002 – 308214 � _______<br />
20-25 11.2002 – 308215 � _______<br />
21-25 11.2002 – 308216 � _______<br />
2<strong>2.</strong>5-25 11.2002 – 308217 � _______<br />
24-25 11.2002 – 308218 � _______<br />
20-27.5 11.2002 – 308219 � _______<br />
21-27.5 11.2002 – 308220 � _______<br />
2<strong>2.</strong>5-27.5 11.2002 – 308221 � _______<br />
24-27.5 11.2002 – 308222 � _______<br />
20-30 11.2002 – 308123 � _______<br />
21-30 11.2002 – 308224 � _______<br />
2<strong>2.</strong>5-30 11.2002 – 308225 � _______<br />
24-30 11.2002 – 308226 � _______<br />
20-35 11.2002 – 308227 � _______<br />
21-35 11.2002 – 308228 � _______<br />
2<strong>2.</strong>5-35 11.2002 – 308229 � _______<br />
24-35 11.2002 – 308230 � _______<br />
20-40 11.2002 – 308231 � _______<br />
21-40 11.2002 – 308232 � _______<br />
2<strong>2.</strong>5-40 11.2002 – 308133 � _______<br />
24-40 11.2002 – 308234 � _______<br />
20-45 11.2002 – 308235 � _______<br />
21-45 11.2002 – 308236 � _______<br />
2<strong>2.</strong>5-45 11.2002 – 308237 � _______<br />
24-45 11.2002 – 308238 � _______<br />
7. Marker stripes/adhesive tape<br />
See page 60<br />
17
1. <strong>Dock</strong> <strong>Levellers</strong> HLS-2<br />
Overview of electro-hydraulic system<br />
Overview<br />
14.3<br />
9<br />
10<br />
14.2<br />
11<br />
9. Main cylinder<br />
10. Hinged-lip cylinder<br />
11. Cylinder axles<br />
1<strong>2.</strong> Hoses<br />
13. Complete electro-hydraulic unit<br />
14. Couplings<br />
16. 2/2-way valve<br />
17. Solenoid coil (24 V)<br />
13<br />
18 Spare Parts Overview: <strong>Dock</strong> <strong>Levellers</strong> / 06.2009<br />
12<br />
17 16<br />
14.1<br />
9<br />
Rated load 60 kN<br />
14.3<br />
Attention:<br />
The connections may deviate from the above illustration.<br />
Therefore, always specify the data from the data plate!
1. <strong>Dock</strong> <strong>Levellers</strong> HLS-2<br />
Electro-hydraulic system<br />
ORDER<br />
Customer no.: Order no./com.:<br />
Spare Parts Overview: <strong>Dock</strong> <strong>Levellers</strong> / 06.2009<br />
Please take information from the data plate!<br />
Order no.: Type:<br />
Customer name: Loading bay no.: Year of manufacture:<br />
Shipping address: Serial no.:<br />
Place/date:<br />
Stamp and signature<br />
Rated load 60 kN<br />
Item Description Production period Art. no. Quantity €<br />
8. Complete electro-hydraulic<br />
system<br />
incl. main cylinder, hinged lip cylinder,<br />
hoses, electro-hydraulic unit, without<br />
control<br />
for HLS-2 with ordering width<br />
1<strong>2.</strong>2003 – Piece(s)<br />
2000 to 2500 mm 307362 � _______<br />
2750 to 3000 mm 307364 � _______<br />
3500 mm 307366 � _______<br />
4000 to 4500 mm 307367 � _______<br />
9. Main cylinder<br />
for HLS-2 with ordering length 1<strong>2.</strong>2003 – Piece(s)<br />
2000, 2500, 2750, 3000 307390 � _______<br />
3500, 4000, 4500 307664 � _______<br />
Piece(s)<br />
10. Hinged-lip cylinder 1<strong>2.</strong>2003 – 307392 � _______<br />
11. Cylinder axles Set<br />
Set with 6 axles, complete<br />
incl. lock ring and cotter pin 1<strong>2.</strong>2003 – 307393 � _______<br />
1<strong>2.</strong> Hoses Piece(s)<br />
for main cylinder 1<strong>2.</strong>2003 –<br />
Length 1500 mm, 307090 � _______<br />
for hinged lip cylinder 1<strong>2.</strong>2003 –<br />
Length 2000 mm,<br />
for HLS-2 up to 2500 mm length 307091 � _______<br />
Length 2500 mm,<br />
for HLS-2 up to 3000 mm length 307092 � _______<br />
Length 3000 mm,<br />
for HLS-2 up to 3500 mm length 307093 � _______<br />
Length 3500 mm,<br />
for HLS-2 up to 4000 mm length 307094 � _______<br />
Length 4000 mm,<br />
for HLS-2 up to 4500 mm length 307095 � _______<br />
13. Complete electro-hydraulic<br />
unit<br />
(Motor and pump, incl. couplings,<br />
without oil) with 400 V three-phase<br />
current motor<br />
with 230 V<br />
1<strong>2.</strong>2003 – 307394 �<br />
✆<br />
_______<br />
14. Couplings 1<strong>2.</strong>2003 – Piece(s)<br />
14.1 Screw-in coupling 3/8-1/4"<br />
307136 � _______<br />
14.2 Screw-in coupling 2x1/4"<br />
307081 � _______<br />
14.3 Screw-in coupling 3/8-1/4"<br />
with hose safety device<br />
for HLS-2 up to<br />
and incl. 3000 mm length 1<strong>2.</strong>2003 – 307157 � _______<br />
for HLS-2 over 3000 mm length 1<strong>2.</strong>2003 – 308203 � _______<br />
19
1. <strong>Dock</strong> <strong>Levellers</strong> HLS-2<br />
Electro-hydraulic system<br />
ORDER<br />
Customer no.: Order no./com.:<br />
Please take information from the data plate!<br />
Order no.: Type:<br />
Customer name: Loading bay no.: Year of manufacture:<br />
Shipping address: Serial no.:<br />
Place/date:<br />
Stamp and signature<br />
20 Spare Parts Overview: <strong>Dock</strong> <strong>Levellers</strong> / 06.2009<br />
Rated load 60 kN<br />
Item Description Production period Art. no. Quantity €<br />
15. Throttle valves Piece(s)<br />
Complete set with connection part,<br />
sealing rings, coupling and instructions 1<strong>2.</strong>2003 – 307397 � _______<br />
Piece(s)<br />
16. 2/2-way valve 1<strong>2.</strong>2003 – 307400 � _______<br />
Piece(s)<br />
17. Solenoid coil (24 V) 11.2002 – 307401 � _______
1. <strong>Dock</strong> <strong>Levellers</strong> HLS-2<br />
Control<br />
ORDER<br />
Customer no.: Order no./com.:<br />
Spare Parts Overview: <strong>Dock</strong> <strong>Levellers</strong> / 06.2009<br />
Please take information from the data plate!<br />
Order no.: Type:<br />
Customer name: Loading bay no.: Year of manufacture:<br />
Shipping address: Serial no.:<br />
Place/date:<br />
Stamp and signature<br />
Rated load 60 kN<br />
Article Description Production period Art. no. Quantity €<br />
Piece(s)<br />
Proximity switch DR<br />
for “auto” function 1<strong>2.</strong>2003 – 05.2005 307004 � _______<br />
Proximity switch DR Piece(s)<br />
to release the door 1<strong>2.</strong>2003 – 307724 � _______<br />
for “auto” function 05.2005 – 307724 � _______<br />
Retrofit kit for control 420 S Set<br />
for door release function with proximity<br />
switch DR, incl. PR 1 05.2005 – 307061 � _______<br />
Retrofitting old controls<br />
(until May 05)<br />
To control 420 S<br />
No additional spare parts required<br />
05.2005 –<br />
To control 445/460 S<br />
Retrofit kit<br />
05.2005 –<br />
✆<br />
Upgrading from control 420 S<br />
to 445/460 S 05.2005 – ✆<br />
Upgrade kit incl. sensors, without control 308172 � _______<br />
Safety switch LR 1990 – Piece(s)<br />
on the door, to release the dock leveller 307864 � _______<br />
Cable set 1<strong>2.</strong>2003 – 05.2005 Piece(s)<br />
for control with “auto” function 307416 � _______<br />
Note:<br />
For spare parts for controls from 05-2005 (type 420/445/460 S), see separate price list.<br />
21
<strong>2.</strong> <strong>Dock</strong> <strong>Levellers</strong> <strong>HTL</strong>-2<br />
Overview<br />
2<br />
<strong>2.</strong>1<br />
9<br />
2<br />
<strong>2.</strong>1<br />
9<br />
1.3<br />
1.1 1.2 13 5<br />
13 5<br />
Attention:<br />
The configuration may differ from the above illustration. Therefore, always specify the data from the data plate!<br />
10<br />
22 Spare Parts Overview: <strong>Dock</strong> <strong>Levellers</strong> / 06.2009<br />
10<br />
Models until 11-07<br />
Rated load 60 kN<br />
3<br />
3.4<br />
4<br />
12<br />
3<br />
3.4<br />
4<br />
12
<strong>2.</strong> <strong>Dock</strong> <strong>Levellers</strong> <strong>HTL</strong>-2<br />
Overview<br />
Spare Parts Overview: <strong>Dock</strong> <strong>Levellers</strong> / 06.2009<br />
Models until 11-07<br />
Rated load 60 kN<br />
Position Description Page<br />
1. Base frame ..........................................................................................................................................................................24<br />
1.1 Front beam for box and frame models ................................................................................................................................24<br />
1.2 Cylinder support beam for box and frame models .............................................................................................................24<br />
1.3 Base frame for pit model .....................................................................................................................................................25<br />
<strong>2.</strong> Platform ...............................................................................................................................................................................27<br />
<strong>2.</strong>1 Rear hinge axles ..................................................................................................................................................................29<br />
3. Telescopic lip .......................................................................................................................................................................30<br />
3.1 Type R ..................................................................................................................................................................................30<br />
3.2 Type S ..................................................................................................................................................................................31<br />
3.3 Type SG ...............................................................................................................................................................................32<br />
3.4 Front seal .............................................................................................................................................................................32<br />
4. Foot guard plates ................................................................................................................................................................32<br />
5. Repair support .....................................................................................................................................................................33<br />
6. Gap sealing .........................................................................................................................................................................33<br />
Overview of electro-hydraulic system .................................................................................................................................34<br />
Overview of electro-hydraulic system .................................................................................................................................35<br />
9. Main cylinder .......................................................................................................................................................................36<br />
10. Telescopic lip cylinder .........................................................................................................................................................36<br />
1<strong>2.</strong> Hoses ..................................................................................................................................................................................37<br />
13. Complete electro-hydraulic unit ..........................................................................................................................................38<br />
14. Couplings ............................................................................................................................................................................38<br />
15. Throttle valves .....................................................................................................................................................................38<br />
16. Valves ..................................................................................................................................................................................38<br />
17. Solenoid coil (24 V) ..............................................................................................................................................................38<br />
Control .................................................................................................................................................................................39<br />
Additional Optional Extras for <strong>Dock</strong> <strong>Levellers</strong> .....................................................................................................................60<br />
23
<strong>2.</strong> <strong>Dock</strong> <strong>Levellers</strong> <strong>HTL</strong>-2<br />
Base frame<br />
ORDER<br />
Customer no.: Order no./com.:<br />
Please take information from the data plate!<br />
Order no.: Type:<br />
Customer name: Loading bay no.: Year of manufacture:<br />
Shipping address: Serial no.:<br />
Place/date:<br />
Stamp and signature<br />
24 Spare Parts Overview: <strong>Dock</strong> <strong>Levellers</strong> / 06.2009<br />
Models until 11-07<br />
Rated load 60 kN<br />
Article Item Description Production period Art. no. Quantity €<br />
1. Base frame<br />
1.1 Front beam for box and frame<br />
models<br />
for <strong>HTL</strong>-2-F/-FR/-FA/-B 1<strong>2.</strong>2003 – 11.2007 Piece(s)<br />
Blue (RAL 5002) or black (RAL 9017)<br />
for ordering width<br />
2000 mm 307419 _______<br />
2100 mm 307420 _______<br />
2250 mm 307421 _______<br />
2400 mm 307422 _______<br />
Galvanized<br />
for ordering width<br />
2000 mm 307423 _______<br />
2100 mm 307424 _______<br />
2250 mm 307425 _______<br />
2400 mm 307426 _______<br />
1.2 Cylinder support beam<br />
for box and frame models<br />
incl. motor plate,<br />
for <strong>HTL</strong>-2-F/-FR/-FA/-B 1<strong>2.</strong>2003 – 11.2007 Piece(s)<br />
Blue (RAL 5002) or black (RAL 9017)<br />
for ordering width<br />
2000 mm 307427 _______<br />
2100 mm 307428 _______<br />
2250 mm 307429 _______<br />
2400 mm 307430 _______<br />
Galvanized<br />
for ordering width<br />
2000 mm 307431 _______<br />
2100 mm 307432 _______<br />
2250 mm 307433 _______<br />
2400 mm 307434 _______
<strong>2.</strong> <strong>Dock</strong> <strong>Levellers</strong> <strong>HTL</strong>-2<br />
Base frame<br />
ORDER<br />
Customer no.: Order no./com.:<br />
Spare Parts Overview: <strong>Dock</strong> <strong>Levellers</strong> / 06.2009<br />
Please take information from the data plate!<br />
Order no.: Type:<br />
Customer name: Loading bay no.: Year of manufacture:<br />
Shipping address: Serial no.:<br />
Place/date:<br />
Stamp and signature<br />
Models until 11-07<br />
Rated load 60 kN<br />
Article Item Description Production period Art. no. Quantity €<br />
1.3 Base frame for pit model<br />
Complete with front beam, joist and<br />
cylinder support beam incl. motor plate<br />
Blue (RAL 5002) or black (RAL 9017)<br />
for <strong>HTL</strong>-2 1<strong>2.</strong>2003 – 11.2007 Piece(s)<br />
P-20-20 307435 _______<br />
P-20-25 307436 _______<br />
P-20-27.5 307437 _______<br />
P-20-30 307438 _______<br />
P-20-35 307439 _______<br />
P-20-40 307440 _______<br />
P-20-45 307441 _______<br />
P-21-20 307442 _______<br />
P-21-25 307443 _______<br />
P-21-27.5 307444 _______<br />
P-21-30 307445 _______<br />
P-21-35 307446 _______<br />
P-21-40 307447 _______<br />
P-21-45 307448 _______<br />
P-2<strong>2.</strong>5-20 307449 _______<br />
P-2<strong>2.</strong>5-25 307450 _______<br />
P-2<strong>2.</strong>5-27.5 307451 _______<br />
P-2<strong>2.</strong>5-30 307452 _______<br />
P-2<strong>2.</strong>5-35 307453 _______<br />
P-2<strong>2.</strong>5-40 307454 _______<br />
P-2<strong>2.</strong>5-45 307455 _______<br />
P-24-20 307456 _______<br />
P-24-25 307457 _______<br />
P-24-27.5 307458 _______<br />
P-24-30 307459 _______<br />
P-24-35 307460 _______<br />
P-24-40 307461 _______<br />
P-24-45 307462 _______<br />
25
<strong>2.</strong> <strong>Dock</strong> <strong>Levellers</strong> <strong>HTL</strong>-2<br />
Base frame<br />
ORDER<br />
Customer no.: Order no./com.:<br />
Please take information from the data plate!<br />
Order no.: Type:<br />
Customer name: Loading bay no.: Year of manufacture:<br />
Shipping address: Serial no.:<br />
Place/date:<br />
Stamp and signature<br />
26 Spare Parts Overview: <strong>Dock</strong> <strong>Levellers</strong> / 06.2009<br />
Models until 11-07<br />
Rated load 60 kN<br />
Article Item Description Production period Art. no. Quantity €<br />
Galvanized<br />
for <strong>HTL</strong>-2 - 1<strong>2.</strong>2003 – 11.2007 Piece(s)<br />
P-20-20 307463 _______<br />
P-20-25 307464 _______<br />
P-20-27.5 307465 _______<br />
P-20-30 307466 _______<br />
P-20-35 307467 _______<br />
P-20-40 307468 _______<br />
P-20-45 307469 _______<br />
P-21-20 307470 _______<br />
P-21-25 307471 _______<br />
P-21-27.5 307472 _______<br />
P-21-30 307473 _______<br />
P-21-35 307474 _______<br />
P-21-40 307475 _______<br />
P-21-45 307476 _______<br />
P-2<strong>2.</strong>5-20 307477 _______<br />
P-2<strong>2.</strong>5-25 307478 _______<br />
P-2<strong>2.</strong>5-27.5 307479 _______<br />
P-2<strong>2.</strong>5-30 307480 _______<br />
P-2<strong>2.</strong>5-35 307481 _______<br />
P-2<strong>2.</strong>5-40 307482 _______<br />
P-2<strong>2.</strong>5-45 307483 _______<br />
P-24-20 307484 _______<br />
P-24-25 307485 _______<br />
P-24-27.5 307486 _______<br />
P-24-30 307487 _______<br />
P-24-35 307488 _______<br />
P-24-40 307489 _______<br />
P-24-45 307490 _______
<strong>2.</strong> <strong>Dock</strong> <strong>Levellers</strong> <strong>HTL</strong>-2<br />
Platform<br />
ORDER<br />
Customer no.: Order no./com.:<br />
Spare Parts Overview: <strong>Dock</strong> <strong>Levellers</strong> / 06.2009<br />
Please take information from the data plate!<br />
Order no.: Type:<br />
Customer name: Loading bay no.: Year of manufacture:<br />
Shipping address: Serial no.:<br />
Place/date:<br />
Stamp and signature<br />
Models until 11-07<br />
Rated load 60 kN<br />
Item Description Production period Art. no. Quantity €<br />
<strong>2.</strong> Platform<br />
with hinge strap parts<br />
without hinge tubes and axles<br />
Blue (RAL 5002) or black (RAL 9017)<br />
for <strong>HTL</strong>-2 type 1<strong>2.</strong>2003 – 11.2007 Piece(s)<br />
-20-20-5 307491 _______<br />
-20-25-5 307492 _______<br />
-20-27.5-5 307493 _______<br />
-20-30-5 307494 _______<br />
-20-35-5 307495 _______<br />
-20-40-5 307496 _______<br />
-20-45-5 307497 _______<br />
-21-20-5 307498 _______<br />
-21-25-5 307499 _______<br />
-21-27.5-5 307500 _______<br />
-21-30-5 307501 _______<br />
-21-35-5 307502 _______<br />
-21-40-5 307503 _______<br />
-21-45-5 307504 _______<br />
-2<strong>2.</strong>5-20-5 307505 _______<br />
-2<strong>2.</strong>5-25-5 307506 _______<br />
-2<strong>2.</strong>5-27.5-5 307507 _______<br />
-2<strong>2.</strong>5-30-5 307508 _______<br />
-2<strong>2.</strong>5-35-5 307509 _______<br />
-2<strong>2.</strong>5-40-5 307510 _______<br />
-2<strong>2.</strong>5-45-5 307511 _______<br />
-24-20-5 307512 _______<br />
-24-25-5 307513 _______<br />
-24-27.5-5 307514 _______<br />
-24-30-5 307515 _______<br />
-24-35-5 307516 _______<br />
-24-40-5 307517 _______<br />
-24-45-5 307518 _______<br />
-20-25-10 307519 _______<br />
-20-27.5-10 307520 _______<br />
-20-30-10 307521 _______<br />
-20-35-10 307522 _______<br />
-20-40-10 307523 _______<br />
-20-45-10 307524 _______<br />
27
<strong>2.</strong> <strong>Dock</strong> <strong>Levellers</strong> <strong>HTL</strong>-2<br />
Platform<br />
ORDER<br />
Customer no.: Order no./com.:<br />
Please take information from the data plate!<br />
Order no.: Type:<br />
Customer name: Loading bay no.: Year of manufacture:<br />
Shipping address: Serial no.:<br />
Place/date:<br />
Stamp and signature<br />
28 Spare Parts Overview: <strong>Dock</strong> <strong>Levellers</strong> / 06.2009<br />
Models until 11-07<br />
Rated load 60 kN<br />
Item Description Production period Art. no. Quantity €<br />
-21-25-10 307525 _______<br />
-21-27.5-10 307526 _______<br />
-21-30-10 307527 _______<br />
-21-35-10 307528 _______<br />
-21-40-10 307529 _______<br />
-21-45-10 307530 _______<br />
-2<strong>2.</strong>5-25-10 307531 _______<br />
-2<strong>2.</strong>5-27.5-10 307532 _______<br />
-2<strong>2.</strong>5-30-10 307533 _______<br />
-2<strong>2.</strong>5-35-10 307534 _______<br />
-2<strong>2.</strong>5-40-10 307535 _______<br />
-2<strong>2.</strong>5-45-10 307536 _______<br />
-24-25-10 307537 _______<br />
-24-27.5-10 307538 _______<br />
-24-30-10 307539 _______<br />
-24-35-10 307540 _______<br />
-24-40-10 307541 _______<br />
-24-45-10 307542 _______<br />
Galvanized<br />
for <strong>HTL</strong>-2 type 1<strong>2.</strong>2003 – 11.2007 Piece(s)<br />
-20-20-5 307543 _______<br />
-20-25-5 307544 _______<br />
-20-27.5-5 307545 _______<br />
-20-30-5 307546 _______<br />
-20-35-5 307547 _______<br />
-20-40-5 307548 _______<br />
-20-45-5 307549 _______<br />
-21-20-5 307550 _______<br />
-21-25-5 307551 _______<br />
-21-27.5-5 307552 _______<br />
-21-30-5 307553 _______<br />
-21-35-5 307554 _______<br />
-21-40-5 307555 _______<br />
-21-45-5 307556 _______<br />
-2<strong>2.</strong>5-20-5 307557 _______<br />
-2<strong>2.</strong>5-25-5 307558 _______<br />
-2<strong>2.</strong>5-27.5-5 307559 _______<br />
-2<strong>2.</strong>5-30-5 307560 _______<br />
-2<strong>2.</strong>5-35-5 307561 _______<br />
-2<strong>2.</strong>5-40-5 307562 _______<br />
-2<strong>2.</strong>5-45-5 307563 _______
<strong>2.</strong> <strong>Dock</strong> <strong>Levellers</strong> <strong>HTL</strong>-2<br />
Platform<br />
ORDER<br />
Customer no.: Order no./com.:<br />
Spare Parts Overview: <strong>Dock</strong> <strong>Levellers</strong> / 06.2009<br />
Please take information from the data plate!<br />
Order no.: Type:<br />
Customer name: Loading bay no.: Year of manufacture:<br />
Shipping address: Serial no.:<br />
Place/date:<br />
Stamp and signature<br />
Models until 11-07<br />
Rated load 60 kN<br />
Item Description Production period Art. no. Quantity €<br />
-24-20-5 307564 _______<br />
-24-25-5 307565 _______<br />
-24-27.5-5 307566 _______<br />
-24-30-5 307567 _______<br />
-24-35-5 307568 _______<br />
-24-40-5 307569 _______<br />
-24-45-5 307570 _______<br />
-20-25-10 307571 _______<br />
-20-27.5-10 307572 _______<br />
-20-30-10 307573 _______<br />
-20-35-10 307574 _______<br />
-20-40-10 307575 _______<br />
-20-45-10 307576 _______<br />
-21-25-10 307577 _______<br />
-21-27.5-10 307578 _______<br />
-21-30-10 307579 _______<br />
-21-35-10 307580 _______<br />
-21-40-10 307581 _______<br />
-21-45-10 307582 _______<br />
-2<strong>2.</strong>5-25-10 307583 _______<br />
-2<strong>2.</strong>5-27.5-10 307584 _______<br />
-2<strong>2.</strong>5-30-10 307585 _______<br />
-2<strong>2.</strong>5-35-10 307586 _______<br />
-2<strong>2.</strong>5-40-10 307587 _______<br />
-2<strong>2.</strong>5-45-10 307588 _______<br />
-24-25-10 307589 _______<br />
-24-27.5-10 307590 _______<br />
-24-30-10 307591 _______<br />
-24-35-10 307592 _______<br />
-24-40-10 307593 _______<br />
-24-45-10 307594 _______<br />
<strong>2.</strong>1 Rear hinge axles Set<br />
Set of 2 pieces 1<strong>2.</strong>2003 – 11.2007 307315 � _______<br />
29
<strong>2.</strong> <strong>Dock</strong> <strong>Levellers</strong> <strong>HTL</strong>-2<br />
Telescopic lip<br />
ORDER<br />
Customer no.: Order no./com.:<br />
Please take information from the data plate!<br />
Order no.: Type:<br />
Customer name: Loading bay no.: Year of manufacture:<br />
Shipping address: Serial no.:<br />
Place/date:<br />
Stamp and signature<br />
30 Spare Parts Overview: <strong>Dock</strong> <strong>Levellers</strong> / 06.2009<br />
Models until 11-07<br />
Rated load 60 kN<br />
Item Description Production period Art. no. Quantity €<br />
3. Telescopic lip<br />
3.1 Type R<br />
Straight<br />
- 500 mm long -<br />
Blue (RAL 5002) or black (RAL 9017) Piece(s)<br />
for ordering width<br />
2000 mm 1<strong>2.</strong>2003 – 11.2007 307595 _______<br />
2100 mm 1<strong>2.</strong>2003 – 11.2007 307596 _______<br />
2250 mm 1<strong>2.</strong>2003 – 11.2007 307597 _______<br />
2400 mm 1<strong>2.</strong>2003 – 11.2007 307598 _______<br />
Galvanized<br />
for ordering width<br />
2000 mm 1<strong>2.</strong>2003 – 11.2007 307599 _______<br />
2100 mm 1<strong>2.</strong>2003 – 11.2007 307600 _______<br />
2250 mm 1<strong>2.</strong>2003 – 11.2007 307601 _______<br />
2400 mm 1<strong>2.</strong>2003 – 11.2007 307602 _______<br />
- 1000 mm long -<br />
Blue (RAL 5002) or black (RAL 9017)<br />
for ordering width<br />
2000 mm 1<strong>2.</strong>2003 – 11.2007 307603 _______<br />
2100 mm 1<strong>2.</strong>2003 – 11.2007 307604 _______<br />
2250 mm 1<strong>2.</strong>2003 – 11.2007 307605 _______<br />
2400 mm 1<strong>2.</strong>2003 – 11.2007 307606 _______<br />
Galvanized<br />
for ordering width<br />
2000 mm 1<strong>2.</strong>2003 – 11.2007 307607 _______<br />
2100 mm 1<strong>2.</strong>2003 – 11.2007 307608 _______<br />
2250 mm 1<strong>2.</strong>2003 – 11.2007 307609 _______<br />
2400 mm 1<strong>2.</strong>2003 – 11.2007 307610 _______
<strong>2.</strong> <strong>Dock</strong> <strong>Levellers</strong> <strong>HTL</strong>-2<br />
Telescopic lip<br />
ORDER<br />
Customer no.: Order no./com.:<br />
Spare Parts Overview: <strong>Dock</strong> <strong>Levellers</strong> / 06.2009<br />
Please take information from the data plate!<br />
Order no.: Type:<br />
Customer name: Loading bay no.: Year of manufacture:<br />
Shipping address: Serial no.:<br />
Place/date:<br />
Stamp and signature<br />
Models until 11-07<br />
Rated load 60 kN<br />
Item Description Production period Art. no. Quantity €<br />
3.2 Type S<br />
Chamfered<br />
- 500 mm long -<br />
Blue (RAL 5002) or black (RAL 9017) Piece(s)<br />
for ordering width<br />
2000 mm 1<strong>2.</strong>2003 – 11.2007 307611 _______<br />
2100 mm 1<strong>2.</strong>2003 – 11.2007 307612 _______<br />
2250 mm 1<strong>2.</strong>2003 – 11.2007 307613 _______<br />
2400 mm 1<strong>2.</strong>2003 – 11.2007 307614 _______<br />
Galvanized<br />
for ordering width<br />
2000 mm 1<strong>2.</strong>2003 – 11.2007 307615 _______<br />
2100 mm 1<strong>2.</strong>2003 – 11.2007 307616 _______<br />
2250 mm 1<strong>2.</strong>2003 – 11.2007 307617 _______<br />
2400 mm 1<strong>2.</strong>2003 – 11.2007 307618 _______<br />
- 1000 mm long -<br />
Blue (RAL 5002) or black (RAL 9017)<br />
for ordering width<br />
2000 mm 1<strong>2.</strong>2003 – 11.2007 307619 _______<br />
2100 mm 1<strong>2.</strong>2003 – 11.2007 307620 _______<br />
2250 mm 1<strong>2.</strong>2003 – 11.2007 307621 _______<br />
2400 mm 1<strong>2.</strong>2003 – 11.2007 307622 _______<br />
Galvanized<br />
for ordering width<br />
2000 mm 1<strong>2.</strong>2003 – 11.2007 307623 _______<br />
2100 mm 1<strong>2.</strong>2003 – 11.2007 307624 _______<br />
2250 mm 1<strong>2.</strong>2003 – 11.2007 307625 _______<br />
2400 mm 1<strong>2.</strong>2003 – 11.2007 307626 _______<br />
31
<strong>2.</strong> <strong>Dock</strong> <strong>Levellers</strong> <strong>HTL</strong>-2<br />
Foot guard plates<br />
ORDER<br />
Customer no.: Order no./com.:<br />
Please take information from the data plate!<br />
Order no.: Type:<br />
Customer name: Loading bay no.: Year of manufacture:<br />
Shipping address: Serial no.:<br />
Place/date:<br />
Stamp and signature<br />
32 Spare Parts Overview: <strong>Dock</strong> <strong>Levellers</strong> / 06.2009<br />
Models until 11-07<br />
Rated load 60 kN<br />
Item Description Production period Art. no. Quantity €<br />
3.3 Type SG<br />
Segmented<br />
- 500 mm long -<br />
Blue (RAL 5002) or black (RAL 9017) Piece(s)<br />
for ordering width<br />
2000 mm 1<strong>2.</strong>2003 – 11.2007 308187 _______<br />
2100 mm 1<strong>2.</strong>2003 – 11.2007 308188 _______<br />
2250 mm 1<strong>2.</strong>2003 – 11.2007 308189 _______<br />
2400 mm 1<strong>2.</strong>2003 – 11.2007 308190 _______<br />
Galvanized<br />
for ordering width<br />
2000 mm 1<strong>2.</strong>2003 – 11.2007 308191 _______<br />
2100 mm 1<strong>2.</strong>2003 – 11.2007 308192 _______<br />
2250 mm 1<strong>2.</strong>2003 – 11.2007 308193 _______<br />
2400 mm 1<strong>2.</strong>2003 – 11.2007 308194 _______<br />
- 1000 mm long -<br />
Blue (RAL 5002) or black (RAL 9017)<br />
for ordering width<br />
2000 mm 1<strong>2.</strong>2003 – 11.2007 308195 _______<br />
2100 mm 1<strong>2.</strong>2003 – 11.2007 308196 _______<br />
2250 mm 1<strong>2.</strong>2003 – 11.2007 308197 _______<br />
2400 mm 1<strong>2.</strong>2003 – 11.2007 308198 _______<br />
Galvanized<br />
for ordering width<br />
2000 mm 1<strong>2.</strong>2003 – 11.2007 308199 _______<br />
2100 mm 1<strong>2.</strong>2003 – 11.2007 308200 _______<br />
2250 mm 1<strong>2.</strong>2003 – 11.2007 308201 _______<br />
2400 mm 1<strong>2.</strong>2003 – 11.2007 308202 _______<br />
3.4 Front seal<br />
m2 __________ x __________ mm 1<strong>2.</strong>2003 – 11.2007 307145 _______<br />
3.5 Plastic guide rollers<br />
Piece(s)<br />
Complete set for 2 support legs,<br />
incl. fitting material 1<strong>2.</strong>2003 – 11.2007 308173 � _______<br />
4. Foot guard plates Set<br />
(View from exterior)<br />
Complete set, incl. fixing material<br />
and warning strips<br />
Left for ordering length<br />
2500, 2750, 3000 1<strong>2.</strong>2003 – 11.2007 307627 � _______<br />
3500, 4000, 4500 1<strong>2.</strong>2003 – 11.2007 307628 � _______<br />
Right for ordering length<br />
2500, 2750, 3000 1<strong>2.</strong>2003 – 11.2007 307629 � _______<br />
3500, 4000, 4500 1<strong>2.</strong>2003 – 11.2007 307630 � _______
<strong>2.</strong> <strong>Dock</strong> <strong>Levellers</strong> <strong>HTL</strong>-2<br />
Repair support<br />
ORDER<br />
Customer no.: Order no./com.:<br />
Spare Parts Overview: <strong>Dock</strong> <strong>Levellers</strong> / 06.2009<br />
Please take information from the data plate!<br />
Order no.: Type:<br />
Customer name: Loading bay no.: Year of manufacture:<br />
Shipping address: Serial no.:<br />
Place/date:<br />
Stamp and signature<br />
Models until 11-07<br />
Rated load 60 kN<br />
Item Description Production period Art. no. Quantity €<br />
5. Repair support Set<br />
Complete set<br />
for ordering length<br />
2000 1<strong>2.</strong>2003 – 307631 � _______<br />
2500, 2750, 3000 1<strong>2.</strong>2003 – 307632 � _______<br />
3500, 4000, 4500 1<strong>2.</strong>2003 – 307633 � _______<br />
6. Gap sealing Piece(s)<br />
Separate<br />
Standard length 2378 m 11.2002 – 308239 � _______<br />
Custom for dock leveller 11.2002 – Piece(s)<br />
20-20 307834 � _______<br />
21-20 307841 � _______<br />
2<strong>2.</strong>5-20 307842 � _______<br />
24-20 307843 � _______<br />
20-25 307835 � _______<br />
21-25 307845 � _______<br />
2<strong>2.</strong>5-25 307846 � _______<br />
24-25 307847 � _______<br />
20-27.5 307836 � _______<br />
21-27.5 307849 � _______<br />
2<strong>2.</strong>5-27.5 307850 � _______<br />
24-27.5 307851 � _______<br />
20-30 307837 � _______<br />
21-30 307853 � _______<br />
2<strong>2.</strong>5-30 307854 � _______<br />
24-30 307855 � _______<br />
20-35 307838 � _______<br />
21-35 307857 � _______<br />
2<strong>2.</strong>5-35 307858 � _______<br />
24-35 307859 � _______<br />
20-40 307839 � _______<br />
21-40 307861 � _______<br />
2<strong>2.</strong>5-40 307862 � _______<br />
24-40 307844 � _______<br />
20-45 307840 � _______<br />
21-45 307852 � _______<br />
2<strong>2.</strong>5-45 307856 � _______<br />
24-45 307860 � _______<br />
7. Marker stripes/adhesive tape<br />
See page 60<br />
33
<strong>2.</strong> <strong>Dock</strong> <strong>Levellers</strong> <strong>HTL</strong>-2<br />
Overview of electro-hydraulic system<br />
Electro-hydraulic system with 2-valve technology, from 05-2005<br />
16.2<br />
17<br />
16.1<br />
14.1<br />
9. Main cylinder<br />
10. Telescopic lip cylinder<br />
11. Cylinder axles<br />
1<strong>2.</strong> Hoses<br />
13. Complete electro-hydraulic unit<br />
14. Couplings<br />
16. Valves<br />
17. Solenoid coil (24 V)<br />
13<br />
14.3<br />
34 Spare Parts Overview: <strong>Dock</strong> <strong>Levellers</strong> / 06.2009<br />
12<br />
10<br />
14.1<br />
11<br />
Models until 11-07<br />
Rated load 60 kN<br />
14.2<br />
9<br />
14.2<br />
Attention:<br />
The connections may deviate from the above illustration.<br />
Therefore, always specify the data from the data plate!<br />
9
<strong>2.</strong> <strong>Dock</strong> <strong>Levellers</strong> <strong>HTL</strong>-2<br />
Overview of electro-hydraulic system<br />
Electro-hydraulic system with 3-valve technology, from 05-2005 to 09-2007<br />
16.3<br />
13<br />
17<br />
16.4<br />
16.5<br />
9. Main cylinder<br />
10. Telescopic lip cylinder<br />
11. Cylinder axles<br />
1<strong>2.</strong> Hoses<br />
13. Complete electro-hydraulic unit<br />
14. Couplings<br />
16. Valves<br />
17. Solenoid coil (24 V)<br />
14.3<br />
Spare Parts Overview: <strong>Dock</strong> <strong>Levellers</strong> / 06.2009<br />
14.1<br />
12<br />
14.1<br />
14.2<br />
14.3<br />
14.1<br />
10<br />
9<br />
12<br />
11<br />
14.2<br />
Models until 11-07<br />
Rated load 60 kN<br />
Attention:<br />
The connections may deviate from the above illustration.<br />
Therefore, always specify the data from the data plate!<br />
9<br />
35
<strong>2.</strong> <strong>Dock</strong> <strong>Levellers</strong> <strong>HTL</strong>-2<br />
Electro-hydraulic system<br />
ORDER<br />
Customer no.: Order no./com.:<br />
Please take information from the data plate!<br />
Order no.: Type:<br />
Customer name: Loading bay no.: Year of manufacture:<br />
Shipping address: Serial no.:<br />
Place/date:<br />
Stamp and signature<br />
36 Spare Parts Overview: <strong>Dock</strong> <strong>Levellers</strong> / 06.2009<br />
Models until 11-07<br />
Rated load 60 kN<br />
Article Item Description Production period Art. no. Quantity €<br />
8. Complete electro-hydraulic<br />
system<br />
incl. main cylinder, telescopic lip cylinder,<br />
hoses, electro-hydraulic unit, without<br />
control<br />
1) Item no longer available<br />
8.1 For <strong>HTL</strong>-2 with 2-valve<br />
technology<br />
(The telescopic lip is extended/retracted<br />
via 1 button)<br />
with 500 mm extension<br />
and ordering length 1<strong>2.</strong>2003 – 05.2005 1)<br />
8.2 For <strong>HTL</strong>-2 with 3-valve<br />
technology<br />
(The telescopic lip is extended/retracted<br />
via separate buttons)<br />
with 500 mm extension<br />
and ordering length Set<br />
�� 2000 mm<br />
from 05.2005 307888 � _______<br />
�� 2500 mm<br />
from 05.2005 308111 � _______<br />
�� 2750 to 3000 mm<br />
from 05.2005 307890 � _______<br />
�� 3500 mm<br />
from 05.2005 307983 � _______<br />
�� 4000 mm<br />
from 05.2005 307984 � _______<br />
�� 4500 mm<br />
from 05.2005 307985 � _______<br />
with 1000 mm extension<br />
and ordering length<br />
�� 2500 mm<br />
from 05.2005 307986 � _______<br />
�� 2750 to 3000 mm<br />
from 05.2005 308110 � _______<br />
�� 3500 mm<br />
from 05.2005 307988 � _______<br />
�� 4000 mm<br />
from 05.2005 307989 � _______<br />
�� 4500 mm<br />
from 05.2005 308113 � _______<br />
9. Main cylinder<br />
Complete<br />
for <strong>HTL</strong>-2 with ordering length Set<br />
2000, 2500, 1<strong>2.</strong>2003 – 307391 � _______<br />
2750, 3000, 1<strong>2.</strong>2003 – 307686 � _______<br />
3500, 4000, 4500 1<strong>2.</strong>2003 – 307687 � _______<br />
10. Telescopic lip cylinder<br />
Complete Set<br />
for <strong>HTL</strong>-2 to -5 1<strong>2.</strong>2003 – 307688 � _______<br />
for <strong>HTL</strong>-2 to -10 1<strong>2.</strong>2003 – 307689 � _______<br />
11. Cylinder axles Set<br />
Set with 6 axles, complete, incl. locking<br />
ring and cotter pin 1<strong>2.</strong>2003 – 307690 � _______
<strong>2.</strong> <strong>Dock</strong> <strong>Levellers</strong> <strong>HTL</strong>-2<br />
Electro-hydraulic system<br />
ORDER<br />
Customer no.: Order no./com.:<br />
Spare Parts Overview: <strong>Dock</strong> <strong>Levellers</strong> / 06.2009<br />
Please take information from the data plate!<br />
Order no.: Type:<br />
Customer name: Loading bay no.: Year of manufacture:<br />
Shipping address: Serial no.:<br />
Place/date:<br />
Stamp and signature<br />
Models until 11-07<br />
Rated load 60 kN<br />
Article Item Description Production period Art. no. Quantity €<br />
1<strong>2.</strong> Hoses Piece(s)<br />
for main cylinder<br />
�� Length 1500 mm<br />
1<strong>2.</strong>2003 – 307691 � _______<br />
�� Length 2000 mm for -P<br />
from 3500 m length 01.2008 – 307091 � _______<br />
1) Item no longer available<br />
for telescopic lip cylinder<br />
�� Length 1000 mm<br />
As front hose<br />
for <strong>HTL</strong>-2 to -5,<br />
up to 2000 mm length<br />
for <strong>HTL</strong>-2 to -10,<br />
up to 3000 mm length<br />
1<strong>2.</strong>2003 – 307089 � _______<br />
�� Length 1500 mm<br />
As front hose<br />
for <strong>HTL</strong>-2 to -5 or -10,<br />
up to 3500 mm length<br />
As rear hose<br />
for <strong>HTL</strong>-2 to -5,<br />
up to 2000 mm length<br />
1<strong>2.</strong>2003 – 307090 � _______<br />
�� Length 2000 mm<br />
As front hose<br />
for <strong>HTL</strong>-2 to -5,<br />
up to 3500 mm length<br />
for <strong>HTL</strong>-2 to -10,<br />
up to 4500 mm length<br />
As rear hose<br />
for <strong>HTL</strong>-2 to -5,<br />
up to 3500 mm length<br />
for <strong>HTL</strong>-2 to -10,<br />
up to 2500 mm length<br />
1<strong>2.</strong>2003 – 307091 � _______<br />
�� Length 2500 mm<br />
As front hose<br />
for <strong>HTL</strong>-2 to -5,<br />
up to 4500 mm length<br />
As rear hose<br />
for <strong>HTL</strong>-2 to -5,<br />
up to 4000 mm length<br />
for <strong>HTL</strong>-2 to -10,<br />
up to 3000 mm length<br />
1<strong>2.</strong>2003 – 307092 � _______<br />
�� Length 3000 mm<br />
As rear hose<br />
for <strong>HTL</strong>-2 to -5 and -10,<br />
up to 4500 mm length<br />
1<strong>2.</strong>2003 – 307093 � _______<br />
37
<strong>2.</strong> <strong>Dock</strong> <strong>Levellers</strong> <strong>HTL</strong>-2<br />
Electro-hydraulic system<br />
ORDER<br />
Customer no.: Order no./com.:<br />
Please take information from the data plate!<br />
Order no.: Type:<br />
Customer name: Loading bay no.: Year of manufacture:<br />
Shipping address: Serial no.:<br />
Place/date:<br />
Stamp and signature<br />
38 Spare Parts Overview: <strong>Dock</strong> <strong>Levellers</strong> / 06.2009<br />
Models until 11-07<br />
Rated load 60 kN<br />
Article Item Description Production period Art. no. Quantity €<br />
13. Complete electro-hydraulic<br />
unit Set<br />
Motor and pump, incl. couplings,<br />
without oil<br />
�� With 400 V three-phase current<br />
motor, incl. control 420 T and<br />
connection cable (replaces 306792) 1<strong>2.</strong>2003 – 05.2005 308278 � _______<br />
�� With 400 V three-phase current motor from 05.2005 308081 � _______<br />
1) Item no longer available<br />
14. Couplings Piece(s)<br />
14.1 Screw-in coupling 2x1/4" 1<strong>2.</strong>2003 – 307081 � _______<br />
14.2 Screw-in coupling 3/8-1/4"<br />
with hose safety device<br />
for <strong>HTL</strong>-2 up to<br />
and incl. 3000 mm length 1<strong>2.</strong>2003 – 307157 � _______<br />
For <strong>HTL</strong>-2 over 3000 mm length 1<strong>2.</strong>2003 – 308203 � _______<br />
14.3 Elbow coupling 3/8-1/4” 1<strong>2.</strong>2003 – 307080 � _______<br />
15. Throttle valves Piece(s)<br />
Complete set with connection part,<br />
sealing rings, coupling and instructions 1<strong>2.</strong>2003 – 307397 � _______<br />
16. Valves Piece(s)<br />
16.1 4/2-way valve<br />
(V2 - extension) 11.2003 – 05.2005 307694 � _______<br />
16.2 2/2-way valve<br />
V1 - lower 11.2003 – 05.2005 1) _______<br />
16.3 2/2-way valve<br />
V1 - lower 05.2005 – 09.2007 308493 � _______<br />
16.4 2/2-way valve<br />
V2 - extend telescopic lip 05.2005 – 09.2007 307992 � _______<br />
16.5 2/2-way valve<br />
V3 - retract telescopic lip 05.2005 – 09.2007 307993 � _______<br />
Piece(s)<br />
17. Solenoid coil (24 V) 11.2002 – 307695 � _______
<strong>2.</strong> <strong>Dock</strong> <strong>Levellers</strong> <strong>HTL</strong>-2<br />
Control<br />
ORDER<br />
Customer no.: Order no./com.:<br />
Spare Parts Overview: <strong>Dock</strong> <strong>Levellers</strong> / 06.2009<br />
Please take information from the data plate!<br />
Order no.: Type:<br />
Customer name: Loading bay no.: Year of manufacture:<br />
Shipping address: Serial no.:<br />
Place/date:<br />
Stamp and signature<br />
Models until 11-07<br />
Rated load 60 kN<br />
Article Description Production period Art. no. Quantity €<br />
Proximity switch DR Piece(s)<br />
to release the door 1<strong>2.</strong>2003 – 307724 � _______<br />
Retrofit kit for control 420 T Set<br />
for door release function with proximity<br />
switch DR, incl. PR 1 05.2005 – 307109 � _______<br />
Set to retrofit controls until May 05<br />
to controls 445/460 T 05.2005 – 308114 �<br />
Set<br />
_______<br />
Safety switch LR 1990 – Piece(s)<br />
on the door, to release the dock leveller 307864 � _______<br />
Cable set 1<strong>2.</strong>2003 – 05.2005 Piece(s)<br />
for control with “auto” function 307701 � _______<br />
Note:<br />
For spare parts for controls from 05-2005 (type 420/445/460 S), see separate price list.<br />
39
3.<br />
<strong>Dock</strong> <strong>Levellers</strong> <strong>HTL</strong>-2<br />
Overview of frame models<br />
Frame models<br />
<strong>2.</strong>1<br />
2<br />
13<br />
1.1<br />
Attention:<br />
The configuration may differ from the above illustration. Therefore, always specify the data from the data plate!<br />
1.2<br />
12<br />
40 Spare Parts Overview: <strong>Dock</strong> <strong>Levellers</strong> / 06.2009<br />
10<br />
9<br />
5<br />
7<br />
4<br />
Models from 11-07<br />
Rated load 60 kN<br />
3
3.<br />
<strong>Dock</strong> <strong>Levellers</strong> <strong>HTL</strong>-2<br />
Overview of frame models<br />
Spare Parts Overview: <strong>Dock</strong> <strong>Levellers</strong> / 06.2009<br />
Models from 11-07<br />
Rated load 60 kN<br />
Position Description Page<br />
1. Base frame ..........................................................................................................................................................................44<br />
1.1 Front beam for box and frame models ................................................................................................................................44<br />
1.2 Cylinder support beam for box and frame models .............................................................................................................44<br />
<strong>2.</strong> Platform ...............................................................................................................................................................................47<br />
<strong>2.</strong>1 Rear hinge axles ..................................................................................................................................................................49<br />
3. Telescopic lip .......................................................................................................................................................................50<br />
3.1 Type R ..................................................................................................................................................................................50<br />
3.2 Type S ..................................................................................................................................................................................51<br />
3.3 Type SG ...............................................................................................................................................................................52<br />
4. Foot guard plates ................................................................................................................................................................53<br />
5. Repair support .....................................................................................................................................................................53<br />
6. Gap sealing .........................................................................................................................................................................54<br />
7. Black/yellow adhesive tape .................................................................................................................................................60<br />
Overview of electro-hydraulic system .................................................................................................................................55<br />
8. Complete electro-hydraulic system ....................................................................................................................................56<br />
9. Main cylinder .......................................................................................................................................................................56<br />
10. Telescopic lip cylinder .........................................................................................................................................................56<br />
1<strong>2.</strong> Hoses ..................................................................................................................................................................................57<br />
13. Complete electro-hydraulic unit ..........................................................................................................................................57<br />
14. Couplings ............................................................................................................................................................................58<br />
15. Throttle valves .....................................................................................................................................................................58<br />
16. 2/2-way valves ....................................................................................................................................................................58<br />
17. Solenoid coil (24 V) ..............................................................................................................................................................58<br />
Control .................................................................................................................................................................................59<br />
Additional Optional Extras for <strong>Dock</strong> <strong>Levellers</strong> .....................................................................................................................60<br />
41
3. <strong>Dock</strong> <strong>Levellers</strong> <strong>HTL</strong>-2<br />
Overview of pit model<br />
Pit model<br />
<strong>2.</strong>1<br />
1.3<br />
2<br />
13<br />
Attention:<br />
The configuration may differ from the above illustration. Therefore, always specify the data from the data plate!<br />
12<br />
42 Spare Parts Overview: <strong>Dock</strong> <strong>Levellers</strong> / 06.2009<br />
10<br />
9<br />
5<br />
4<br />
Models from 11-07<br />
Rated load 60 kN<br />
3
3. <strong>Dock</strong> <strong>Levellers</strong> <strong>HTL</strong>-2<br />
Overview of pit model<br />
Spare Parts Overview: <strong>Dock</strong> <strong>Levellers</strong> / 06.2009<br />
Models from 11-07<br />
Rated load 60 kN<br />
Position Description Page<br />
1. Base frame ..........................................................................................................................................................................44<br />
1.3 Base frame for pit model .....................................................................................................................................................45<br />
<strong>2.</strong> Platform ...............................................................................................................................................................................47<br />
<strong>2.</strong>1 Rear hinge axles ..................................................................................................................................................................49<br />
3. Telescopic lip .......................................................................................................................................................................50<br />
3.1 Type R ..................................................................................................................................................................................50<br />
3.2 Type S ..................................................................................................................................................................................51<br />
3.3 Type SG ...............................................................................................................................................................................52<br />
4. Foot guard plates ................................................................................................................................................................53<br />
5. Repair support .....................................................................................................................................................................53<br />
6. Gap sealing .........................................................................................................................................................................54<br />
Overview of electro-hydraulic system .................................................................................................................................55<br />
8. Complete electro-hydraulic system ....................................................................................................................................56<br />
9. Main cylinder .......................................................................................................................................................................56<br />
10. Telescopic lip cylinder .........................................................................................................................................................56<br />
1<strong>2.</strong> Hoses ..................................................................................................................................................................................57<br />
13. Complete electro-hydraulic unit ..........................................................................................................................................57<br />
14. Couplings ............................................................................................................................................................................58<br />
15. Throttle valves .....................................................................................................................................................................58<br />
16. 2/2-way valves ....................................................................................................................................................................58<br />
17. Solenoid coil (24 V) ..............................................................................................................................................................58<br />
Control .................................................................................................................................................................................59<br />
Additional Optional Extras for <strong>Dock</strong> <strong>Levellers</strong> .....................................................................................................................60<br />
43
3. <strong>Dock</strong> <strong>Levellers</strong> <strong>HTL</strong>-2<br />
Base frame<br />
ORDER<br />
Customer no.: Order no./com.:<br />
Please take information from the data plate!<br />
Order no.: Type:<br />
Customer name: Loading bay no.: Year of manufacture:<br />
Shipping address: Serial no.:<br />
Place/date:<br />
Stamp and signature<br />
44 Spare Parts Overview: <strong>Dock</strong> <strong>Levellers</strong> / 06.2009<br />
Models from 11-07<br />
Rated load 60 kN<br />
Article Item Description Production period Art. no. Quantity €<br />
1. Base frame<br />
1.1 Front beam for box and frame<br />
models<br />
for <strong>HTL</strong>-2-F/-FR/-FA/-B from 11.2007 Piece(s)<br />
Blue (RAL 5002) or black (RAL 9017)<br />
for ordering width<br />
2000 mm 308501 _______<br />
2100 mm 308502 _______<br />
2250 mm 308503 _______<br />
2400 mm 308504 _______<br />
Galvanized<br />
for ordering width<br />
2000 mm 308505 _______<br />
2100 mm 308506 _______<br />
2250 mm 308507 _______<br />
2400 mm 308508 _______<br />
1.2 Cylinder support beam for box<br />
and frame models<br />
incl. motor plate for <strong>HTL</strong>-2-F/-FR/-FA/-B from 11.2007 Piece(s)<br />
Blue (RAL 5002) or black (RAL 9017)<br />
for ordering width<br />
2000 mm 308509 _______<br />
2100 mm 308510 _______<br />
2250 mm 308511 _______<br />
2400 mm 308512 _______<br />
Galvanized<br />
for ordering width<br />
2000 mm 308513 _______<br />
2100 mm 308514 _______<br />
2250 mm 308515 _______<br />
2400 mm 308516 _______
3. <strong>Dock</strong> <strong>Levellers</strong> <strong>HTL</strong>-2<br />
Base frame<br />
ORDER<br />
Customer no.: Order no./com.:<br />
Spare Parts Overview: <strong>Dock</strong> <strong>Levellers</strong> / 06.2009<br />
Please take information from the data plate!<br />
Order no.: Type:<br />
Customer name: Loading bay no.: Year of manufacture:<br />
Shipping address: Serial no.:<br />
Place/date:<br />
Stamp and signature<br />
Models from 11-07<br />
Rated load 60 kN<br />
Article Item Description Production period Art. no. Quantity €<br />
1.3 Base frame for pit model<br />
Complete with front beam, joist and<br />
cylinder support beam incl. motor plate<br />
Blue (RAL 5002) or black (RAL 9017)<br />
for <strong>HTL</strong>-2 from 11.2007 Piece(s)<br />
P-20-20 308517 _______<br />
P-20-25 308518 _______<br />
P-20-27.5 308519 _______<br />
P-20-30 308520 _______<br />
P-20-35 308521 _______<br />
P-20-40 308522 _______<br />
P-20-45 308523 _______<br />
P-21-20 308524 _______<br />
P-21-25 308525 _______<br />
P-21-27.5 308526 _______<br />
P-21-30 308527 _______<br />
P-21-35 308528 _______<br />
P-21-40 308529 _______<br />
P-21-45 308530 _______<br />
P-2<strong>2.</strong>5-20 308531 _______<br />
P-2<strong>2.</strong>5-25 308532 _______<br />
P-2<strong>2.</strong>5-27.5 308533 _______<br />
P-2<strong>2.</strong>5-30 308534 _______<br />
P-2<strong>2.</strong>5-35 308535 _______<br />
P-2<strong>2.</strong>5-40 308536 _______<br />
P-2<strong>2.</strong>5-45 308537 _______<br />
P-24-20 308538 _______<br />
P-24-25 308539 _______<br />
P-24-27.5 308540 _______<br />
P-24-30 308541 _______<br />
P-24-35 308542 _______<br />
P-24-40 308543 _______<br />
P-24-45 308544 _______<br />
Galvanized<br />
for <strong>HTL</strong>-2 from 11.2007 Piece(s)<br />
P-20-20 308545 _______<br />
P-20-25 308546 _______<br />
P-20-27.5 308547 _______<br />
P-20-30 308548 _______<br />
P-20-35 308549 _______<br />
P-20-40 308550 _______<br />
P-20-45 308551 _______<br />
45
3. <strong>Dock</strong> <strong>Levellers</strong> <strong>HTL</strong>-2<br />
Base frame<br />
ORDER<br />
Customer no.: Order no./com.:<br />
Please take information from the data plate!<br />
Order no.: Type:<br />
Customer name: Loading bay no.: Year of manufacture:<br />
Shipping address: Serial no.:<br />
Place/date:<br />
Stamp and signature<br />
46 Spare Parts Overview: <strong>Dock</strong> <strong>Levellers</strong> / 06.2009<br />
Models from 11-07<br />
Rated load 60 kN<br />
Article Item Description Production period Art. no. Quantity €<br />
P-21-20 308552 _______<br />
P-21-25 308553 _______<br />
P-21-27.5 308554 _______<br />
P-21-30 308555 _______<br />
P-21-35 308556 _______<br />
P-21-40 308557 _______<br />
P-21-45 308558 _______<br />
P-2<strong>2.</strong>5-20 308559 _______<br />
P-2<strong>2.</strong>5-25 308560 _______<br />
P-2<strong>2.</strong>5-27.5 308561 _______<br />
P-2<strong>2.</strong>5-30 308562 _______<br />
P-2<strong>2.</strong>5-35 308563 _______<br />
P-2<strong>2.</strong>5-40 308564 _______<br />
P-2<strong>2.</strong>5-45 308565 _______<br />
P-24-20 308566 _______<br />
P-24-25 308567 _______<br />
P-24-27.5 308568 _______<br />
P-24-30 308569 _______<br />
P-24-35 308570 _______<br />
P-24-40 308571 _______<br />
P-24-45 308572 _______
3. <strong>Dock</strong> <strong>Levellers</strong> <strong>HTL</strong>-2<br />
Platform<br />
ORDER<br />
Customer no.: Order no./com.:<br />
Spare Parts Overview: <strong>Dock</strong> <strong>Levellers</strong> / 06.2009<br />
Please take information from the data plate!<br />
Order no.: Type:<br />
Customer name: Loading bay no.: Year of manufacture:<br />
Shipping address: Serial no.:<br />
Place/date:<br />
Stamp and signature<br />
Models from 11-07<br />
Rated load 60 kN<br />
Article Item Description Production period Art. no. Quantity €<br />
<strong>2.</strong> Platform<br />
with hinge strap parts without hinge<br />
tubes and axles<br />
Blue (RAL 5002) or black (RAL 9017)<br />
for <strong>HTL</strong>-2 type from 11.2007 Piece(s)<br />
-20-20-5 308573 _______<br />
-20-25-5 308574 _______<br />
-20-27.5-5 308575 _______<br />
-20-30-5 308576 _______<br />
-20-35-5 308577 _______<br />
-20-40-5 308578 _______<br />
-20-45-5 308579 _______<br />
-21-20-5 308580 _______<br />
-21-25-5 308581 _______<br />
-21-27.5-5 308582 _______<br />
-21-30-5 308583 _______<br />
-21-35-5 308584 _______<br />
-21-40-5 308585 _______<br />
-21-45-5 308586 _______<br />
-2<strong>2.</strong>5-20-5 308587 _______<br />
-2<strong>2.</strong>5-25-5 308588 _______<br />
-2<strong>2.</strong>5-27.5-5 308589 _______<br />
-2<strong>2.</strong>5-30-5 308590 _______<br />
-2<strong>2.</strong>5-35-5 308591 _______<br />
-2<strong>2.</strong>5-40-5 308592 _______<br />
-2<strong>2.</strong>5-45-5 308593 _______<br />
-24-20-5 308594 _______<br />
-24-25-5 308595 _______<br />
-24-27.5-5 308596 _______<br />
-24-30-5 308597 _______<br />
-24-35-5 308598 _______<br />
-24-40-5 308599 _______<br />
-24-45-5 308600 _______<br />
-20-25-10 308601 _______<br />
-20-27.5-10 308602 _______<br />
-20-30-10 308603 _______<br />
-20-35-10 308604 _______<br />
-20-40-10 308605 _______<br />
-20-45-10 308606 _______<br />
47
3. <strong>Dock</strong> <strong>Levellers</strong> <strong>HTL</strong>-2<br />
Platform<br />
ORDER<br />
Customer no.: Order no./com.:<br />
Please take information from the data plate!<br />
Order no.: Type:<br />
Customer name: Loading bay no.: Year of manufacture:<br />
Shipping address: Serial no.:<br />
Place/date:<br />
Stamp and signature<br />
48 Spare Parts Overview: <strong>Dock</strong> <strong>Levellers</strong> / 06.2009<br />
Models from 11-07<br />
Rated load 60 kN<br />
Article Item Description Production period Art. no. Quantity €<br />
-21-25-10 308607 _______<br />
-21-27.5-10 308608 _______<br />
-21-30-10 308609 _______<br />
-21-35-10 308610 _______<br />
-21-40-10 308611 _______<br />
-21-45-10 308612 _______<br />
-2<strong>2.</strong>5-25-10 308613 _______<br />
-2<strong>2.</strong>5-27.5-10 308614 _______<br />
-2<strong>2.</strong>5-30-10 308615 _______<br />
-2<strong>2.</strong>5-35-10 308616 _______<br />
-2<strong>2.</strong>5-40-10 308617 _______<br />
-2<strong>2.</strong>5-45-10 308618 _______<br />
-24-25-10 308619 _______<br />
-24-27.5-10 308620 _______<br />
-24-30-10 308621 _______<br />
-24-35-10 308622 _______<br />
-24-40-10 308623 _______<br />
-24-45-10 308624 _______<br />
Galvanized<br />
for <strong>HTL</strong>-2 type from 11.2007 Piece(s)<br />
-20-20-5 308625 _______<br />
-20-25-5 308626 _______<br />
-20-27.5-5 308627 _______<br />
-20-30-5 308628 _______<br />
-20-35-5 308629 _______<br />
-20-40-5 308630 _______<br />
-20-45-5 308631 _______<br />
-21-20-5 308632 _______<br />
-21-25-5 308633 _______<br />
-21-27.5-5 308634 _______<br />
-21-30-5 308635 _______<br />
-21-35-5 308636 _______<br />
-21-40-5 308637 _______<br />
-21-45-5 308638 _______<br />
-2<strong>2.</strong>5-20-5 308639 _______<br />
-2<strong>2.</strong>5-25-5 308640 _______<br />
-2<strong>2.</strong>5-27.5-5 308641 _______<br />
-2<strong>2.</strong>5-30-5 308642 _______<br />
-2<strong>2.</strong>5-35-5 308643 _______<br />
-2<strong>2.</strong>5-40-5 308644 _______<br />
-2<strong>2.</strong>5-45-5 308645 _______
3. <strong>Dock</strong> <strong>Levellers</strong> <strong>HTL</strong>-2<br />
Platform<br />
ORDER<br />
Customer no.: Order no./com.:<br />
Spare Parts Overview: <strong>Dock</strong> <strong>Levellers</strong> / 06.2009<br />
Please take information from the data plate!<br />
Order no.: Type:<br />
Customer name: Loading bay no.: Year of manufacture:<br />
Shipping address: Serial no.:<br />
Place/date:<br />
Stamp and signature<br />
Models from 11-07<br />
Rated load 60 kN<br />
Article Item Description Production period Art. no. Quantity €<br />
-24-20-5 308646 _______<br />
-24-25-5 308647 _______<br />
-24-27.5-5 308648 _______<br />
-24-30-5 308649 _______<br />
-24-35-5 308650 _______<br />
-24-40-5 308651 _______<br />
-24-45-5 308652 _______<br />
-20-25-10 308653 _______<br />
-20-27.5-10 308654 _______<br />
-20-30-10 308655 _______<br />
-20-35-10 308656 _______<br />
-20-40-10 308657 _______<br />
-20-45-10 308658 _______<br />
-21-25-10 308659 _______<br />
-21-27.5-10 308660 _______<br />
-21-30-10 308661 _______<br />
-21-35-10 308662 _______<br />
-21-40-10 308663 _______<br />
-21-45-10 308664 _______<br />
-2<strong>2.</strong>5-25-10 308665 _______<br />
-2<strong>2.</strong>5-27.5-10 308666 _______<br />
-2<strong>2.</strong>5-30-10 308667 _______<br />
-2<strong>2.</strong>5-35-10 308668 _______<br />
-2<strong>2.</strong>5-40-10 308669 _______<br />
-2<strong>2.</strong>5-45-10 308670 _______<br />
-24-25-10 308671 _______<br />
-24-27.5-10 308672 _______<br />
-24-30-10 308673 _______<br />
-24-35-10 308674 _______<br />
-24-40-10 308675 _______<br />
-24-45-10 308676 _______<br />
<strong>2.</strong>1 Rear hinge axles Set<br />
Set of 2 pieces 1<strong>2.</strong>2003 – 307315 � _______<br />
49
3. <strong>Dock</strong> <strong>Levellers</strong> <strong>HTL</strong>-2<br />
Telescopic lip<br />
ORDER<br />
Customer no.: Order no./com.:<br />
Please take information from the data plate!<br />
Order no.: Type:<br />
Customer name: Loading bay no.: Year of manufacture:<br />
Shipping address: Serial no.:<br />
Place/date:<br />
Stamp and signature<br />
50 Spare Parts Overview: <strong>Dock</strong> <strong>Levellers</strong> / 06.2009<br />
Models from 11-07<br />
Rated load 60 kN<br />
Article Item Description Production period Art. no. Quantity €<br />
3. Telescopic lip<br />
3.1 Type R<br />
Straight<br />
- 500 mm long -<br />
Blue (RAL 5002) or black (RAL 9017) Piece(s)<br />
for ordering width<br />
2000 mm from 11.2007 308677 _______<br />
2100 mm from 11.2007 308678 _______<br />
2250 mm from 11.2007 308679 _______<br />
2400 mm from 11.2007 308680 _______<br />
Galvanized<br />
for ordering width<br />
2000 mm from 11.2007 308681 _______<br />
2100 mm from 11.2007 308682 _______<br />
2250 mm from 11.2007 308683 _______<br />
2400 mm from 11.2007 308684 _______<br />
- 1000 mm long -<br />
Blue (RAL 5002) or black (RAL 9017)<br />
for ordering width<br />
2000 mm from 11.2007 308685 _______<br />
2100 mm from 11.2007 308686 _______<br />
2250 mm from 11.2007 308687 _______<br />
2400 mm from 11.2007 308688 _______<br />
Galvanized<br />
for ordering width<br />
2000 mm from 11.2007 308689 _______<br />
2100 mm from 11.2007 308690 _______<br />
2250 mm from 11.2007 308691 _______<br />
2400 mm from 11.2007 308692 _______
3. <strong>Dock</strong> <strong>Levellers</strong> <strong>HTL</strong>-2<br />
Telescopic lip<br />
ORDER<br />
Customer no.: Order no./com.:<br />
Spare Parts Overview: <strong>Dock</strong> <strong>Levellers</strong> / 06.2009<br />
Please take information from the data plate!<br />
Order no.: Type:<br />
Customer name: Loading bay no.: Year of manufacture:<br />
Shipping address: Serial no.:<br />
Place/date:<br />
Stamp and signature<br />
Models from 11-07<br />
Rated load 60 kN<br />
Article Item Description Production period Art. no. Quantity €<br />
3.2 Type S<br />
Chamfered<br />
- 500 mm long -<br />
Blue (RAL 5002) or black (RAL 9017) Piece(s)<br />
for ordering width<br />
2000 mm from 11.2007 308693 _______<br />
2100 mm from 11.2007 308694 _______<br />
2250 mm from 11.2007 308695 _______<br />
2400 mm from 11.2007 308696 _______<br />
Galvanized<br />
for ordering width<br />
2000 mm from 11.2007 308697 _______<br />
2100 mm from 11.2007 308698 _______<br />
2250 mm from 11.2007 308699 _______<br />
2400 mm from 11.2007 308700 _______<br />
- 1000 mm long -<br />
Blue (RAL 5002) or black (RAL 9017)<br />
for ordering width<br />
2000 mm from 11.2007 308701 _______<br />
2100 mm from 11.2007 308702 _______<br />
2250 mm from 11.2007 308703 _______<br />
2400 mm from 11.2007 308704 _______<br />
Galvanized<br />
for ordering width<br />
2000 mm from 11.2007 308705 _______<br />
2100 mm from 11.2007 308706 _______<br />
2250 mm from 11.2007 308707 _______<br />
2400 mm from 11.2007 308708 _______<br />
51
3. <strong>Dock</strong> <strong>Levellers</strong> <strong>HTL</strong>-2<br />
Telescopic lip<br />
ORDER<br />
Customer no.: Order no./com.:<br />
Please take information from the data plate!<br />
Order no.: Type:<br />
Customer name: Loading bay no.: Year of manufacture:<br />
Shipping address: Serial no.:<br />
Place/date:<br />
Stamp and signature<br />
52 Spare Parts Overview: <strong>Dock</strong> <strong>Levellers</strong> / 06.2009<br />
Models from 11-07<br />
Rated load 60 kN<br />
Article Item Description Production period Art. no. Quantity €<br />
3.3 Type SG<br />
Segmented<br />
- 500 mm long -<br />
Blue (RAL 5002) or black (RAL 9017) Piece(s)<br />
for ordering width<br />
2000 mm from 11.2007 308709 _______<br />
2100 mm from 11.2007 308710 _______<br />
2250 mm from 11.2007 308711 _______<br />
2400 mm from 11.2007 308712 _______<br />
Galvanized<br />
for ordering width<br />
2000 mm from 11.2007 308713 _______<br />
2100 mm from 11.2007 308714 _______<br />
2250 mm from 11.2007 308715 _______<br />
2400 mm from 11.2007 308716 _______<br />
- 1000 mm long -<br />
Blue (RAL 5002) or black (RAL 9017)<br />
for ordering width<br />
2000 mm from 11.2007 308717 _______<br />
2100 mm from 11.2007 308718 _______<br />
2250 mm from 11.2007 308719 _______<br />
2400 mm from 11.2007 308720 _______<br />
Galvanized<br />
for ordering width<br />
2000 mm from 11.2007 308721 _______<br />
2100 mm from 11.2007 308722 _______<br />
2250 mm from 11.2007 308723 _______<br />
2400 mm from 11.2007 308724 _______<br />
Plastic guide rollers<br />
3.4 Piece(s)<br />
Complete set for 2 support legs,<br />
incl. fitting material from 1<strong>2.</strong>2003 308173 � _______
3. <strong>Dock</strong> <strong>Levellers</strong> <strong>HTL</strong>-2<br />
Foot guard plates<br />
ORDER<br />
Customer no.: Order no./com.:<br />
Spare Parts Overview: <strong>Dock</strong> <strong>Levellers</strong> / 06.2009<br />
Please take information from the data plate!<br />
Order no.: Type:<br />
Customer name: Loading bay no.: Year of manufacture:<br />
Shipping address: Serial no.:<br />
Place/date:<br />
Stamp and signature<br />
Models from 11-07<br />
Rated load 60 kN<br />
Article Item Description Production period Art. no. Quantity €<br />
4. Foot guard plates Set<br />
View from exterior<br />
Complete set, incl. fixing material<br />
and warning strips<br />
Left/right for ordering length<br />
2750, 3000 from 11.2007 308725 � _______<br />
Left for ordering length<br />
3500 from 11.2007 307627 � _______<br />
4000 from 11.2007 308726 � _______<br />
4500 from 11.2007 307628 � _______<br />
Right for ordering length<br />
3500 from 11.2007 307629 � _______<br />
4000 from 11.2007 308727 � _______<br />
4500 from 11.2007 307630 � _______<br />
5. Repair support<br />
Complete set<br />
for ordering length Set<br />
2000 1<strong>2.</strong>2003 – 307631 � _______<br />
2500, 2750, 3000 1<strong>2.</strong>2003 – 307632 � _______<br />
3500, 4000, 4500 1<strong>2.</strong>2003 – 307633 � _______<br />
53
3. <strong>Dock</strong> <strong>Levellers</strong> <strong>HTL</strong>-2<br />
Gap sealing<br />
ORDER<br />
Customer no.: Order no./com.:<br />
Please take information from the data plate!<br />
Order no.: Type:<br />
Customer name: Loading bay no.: Year of manufacture:<br />
Shipping address: Serial no.:<br />
Place/date:<br />
Stamp and signature<br />
54 Spare Parts Overview: <strong>Dock</strong> <strong>Levellers</strong> / 06.2009<br />
Models from 11-07<br />
Rated load 60 kN<br />
Article Item Description Production period Art. no. Quantity €<br />
6. Gap sealing Piece(s)<br />
Separate<br />
Standard length 2378 m<br />
Custom for dock leveller<br />
11.2002 – 308239 � _______<br />
20-20 11.2002 – 307834 � _______<br />
21-20 11.2002 – 307841 � _______<br />
2<strong>2.</strong>5-20 11.2002 – 307842 � _______<br />
24-20 11.2002 – 307843 � _______<br />
20-25 11.2002 – 307835 � _______<br />
21-25 11.2002 – 307845 � _______<br />
2<strong>2.</strong>5-25 11.2002 – 307846 � _______<br />
24-25 11.2002 – 307847 � _______<br />
20-27.5 11.2002 – 307836 � _______<br />
21-27.5 11.2002 – 307849 � _______<br />
2<strong>2.</strong>5-27.5 11.2002 – 307850 � _______<br />
24-27.5 11.2002 – 307851 � _______<br />
20-30 11.2002 – 307837 � _______<br />
21-30 11.2002 – 307853 � _______<br />
2<strong>2.</strong>5-30 11.2002 – 307854 � _______<br />
24-30 11.2002 – 307855 � _______<br />
20-35 11.2002 – 307838 � _______<br />
21-35 11.2002 – 307857 � _______<br />
2<strong>2.</strong>5-35 11.2002 – 307858 � _______<br />
24-35 11.2002 – 307859 � _______<br />
20-40 11.2002 – 307839 � _______<br />
21-40 11.2002 – 307861 � _______<br />
2<strong>2.</strong>5-40 11.2002 – 307862 � _______<br />
24-40 11.2002 – 307844 � _______<br />
20-45 11.2002 – 307840 � _______<br />
21-45 11.2002 – 307852 � _______<br />
2<strong>2.</strong>5-45 11.2002 – 307856 � _______<br />
24-45 11.2002 – 307860 � _______<br />
7. Marker stripes/adhesive tape<br />
See page 60
3. <strong>Dock</strong> <strong>Levellers</strong> <strong>HTL</strong>-2<br />
Overview of electro-hydraulic system<br />
Electro-hydraulic system with 3-valve technology, from 09-2007<br />
14.1<br />
9 11 9<br />
9. Main cylinder<br />
10. Telescopic lip cylinder<br />
11. Cylinder axles<br />
1<strong>2.</strong> Hoses<br />
13. Complete electro-hydraulic unit<br />
14. Couplings<br />
16. 2/2-way valves<br />
17. Solenoid coil (24 V)<br />
12<br />
Spare Parts Overview: <strong>Dock</strong> <strong>Levellers</strong> / 06.2009<br />
12<br />
13<br />
17 16<br />
14.1<br />
10<br />
Models from 11-07<br />
Rated load 60 kN<br />
Attention:<br />
The connections may deviate from the above illustration.<br />
Therefore, always specify the data from the data plate!<br />
55
3. <strong>Dock</strong> <strong>Levellers</strong> <strong>HTL</strong>-2<br />
Electro-hydraulic system<br />
ORDER<br />
Customer no.: Order no./com.:<br />
Please take information from the data plate!<br />
Order no.: Type:<br />
Customer name: Loading bay no.: Year of manufacture:<br />
Shipping address: Serial no.:<br />
Place/date:<br />
Stamp and signature<br />
56 Spare Parts Overview: <strong>Dock</strong> <strong>Levellers</strong> / 06.2009<br />
Models from 11-07<br />
Rated load 60 kN<br />
Article Item Description Production period Art. no. Quantity €<br />
8. Complete electro-hydraulic<br />
system<br />
incl. main cylinder, telescopic lip cylinder,<br />
hoses, electro-hydraulic unit, without<br />
control<br />
with 500 mm extension<br />
and ordering length Set<br />
�� 2000 mm<br />
from 05.2005 307888 � _______<br />
�� 2500 mm<br />
from 05.2005 308111 � _______<br />
�� 2750 to 3000 mm<br />
from 05.2005 307890 � _______<br />
�� 3500 mm<br />
from 05.2005 307983 � _______<br />
�� 4000 mm<br />
from 05.2005 307984 � _______<br />
�� 4500 mm<br />
from 05.2005 307985 � _______<br />
with 1000 mm extension<br />
and ordering length<br />
�� 2500 mm<br />
from 05.2005 307986 � _______<br />
�� 2750 to 3000 mm<br />
from 05.2005 308110 � _______<br />
�� 3500 mm<br />
from 05.2005 307988 � _______<br />
�� 4000 mm<br />
from 05.2005 307989 � _______<br />
�� 4500 mm<br />
from 05.2005 308113 � _______<br />
9. Main cylinder<br />
Complete<br />
for <strong>HTL</strong>-2 with ordering length Set<br />
2000, 2500, 1<strong>2.</strong>2003 – 307391 � _______<br />
2750, 3000, 1<strong>2.</strong>2003 – 307686 � _______<br />
3500, 4000, 4500 1<strong>2.</strong>2003 – 307687 � _______<br />
10. Telescopic lip cylinder<br />
complete Set<br />
for <strong>HTL</strong>-2 to -5 1<strong>2.</strong>2003 – 307688 � _______<br />
for <strong>HTL</strong>-2 to -10 1<strong>2.</strong>2003 – 307689 � _______<br />
11. Cylinder axles Set<br />
Set with 6 axles, complete, incl. locking<br />
ring and cotter pin 1<strong>2.</strong>2003 – 307690 � _______
3. <strong>Dock</strong> <strong>Levellers</strong> <strong>HTL</strong>-2<br />
Electro-hydraulic system<br />
ORDER<br />
Customer no.: Order no./com.:<br />
Spare Parts Overview: <strong>Dock</strong> <strong>Levellers</strong> / 06.2009<br />
Please take information from the data plate!<br />
Order no.: Type:<br />
Customer name: Loading bay no.: Year of manufacture:<br />
Shipping address: Serial no.:<br />
Place/date:<br />
Stamp and signature<br />
Models from 11-07<br />
Rated load 60 kN<br />
Article Item Description Production period Art. no. Quantity €<br />
1<strong>2.</strong> Hoses Piece(s)<br />
for main cylinder<br />
�� Length 1500 mm<br />
1<strong>2.</strong>2003 – 307691 � _______<br />
�� Length 2000 mm for -P<br />
from 3500 mm length 01.2008 – 307091 � _______<br />
for telescopic lip cylinder<br />
�� Length 1000 mm<br />
As front hose<br />
for <strong>HTL</strong>-2 to -5,<br />
up to 2000 mm length<br />
for <strong>HTL</strong>-2 to -10,<br />
up to 3000 mm length<br />
1<strong>2.</strong>2003 – 307089 � _______<br />
�� Length 1500 mm<br />
As front hose<br />
for <strong>HTL</strong>-2 to -5 or -10,<br />
up to 3500 mm length<br />
As rear hose<br />
for <strong>HTL</strong>-2 to -5,<br />
up to 2000 mm length<br />
1<strong>2.</strong>2003 – 307090 � _______<br />
�� Length 2000 mm<br />
As front hose<br />
for <strong>HTL</strong>-2 to -5,<br />
up to 3500 mm length<br />
for <strong>HTL</strong>-2 to -10,<br />
up to 4500 mm length<br />
As rear hose<br />
for <strong>HTL</strong>-2 to -5,<br />
up to 3500 mm length<br />
for <strong>HTL</strong>-2 to -10,<br />
up to 2500 mm length<br />
1<strong>2.</strong>2003 – 307091 � _______<br />
�� Length 2500 mm<br />
As front hose<br />
for <strong>HTL</strong>-2 to -5,<br />
up to 4500 mm length<br />
As rear hose<br />
for <strong>HTL</strong>-2 to -5,<br />
up to 4000 mm length<br />
for <strong>HTL</strong>-2 to -10,<br />
up to 3000 mm length<br />
1<strong>2.</strong>2003 – 307092 � _______<br />
�� Length 3000 mm<br />
As rear hose<br />
for <strong>HTL</strong>-2 to -5 and -10,<br />
up to 4500 mm length<br />
1<strong>2.</strong>2003 – 307093 � _______<br />
13. Complete electro-hydraulic<br />
unit Set<br />
Motor and pump, incl. couplings,<br />
without oil<br />
With 400 V three-phase current motor from 05.2005 308081 � _______<br />
57
3. <strong>Dock</strong> <strong>Levellers</strong> <strong>HTL</strong>-2<br />
Electro-hydraulic system<br />
ORDER<br />
Customer no.: Order no./com.:<br />
Please take information from the data plate!<br />
Order no.: Type:<br />
Customer name: Loading bay no.: Year of manufacture:<br />
Shipping address: Serial no.:<br />
Place/date:<br />
Stamp and signature<br />
58 Spare Parts Overview: <strong>Dock</strong> <strong>Levellers</strong> / 06.2009<br />
Models from 11-07<br />
Rated load 60 kN<br />
Article Item Description Production period Art. no. Quantity €<br />
14. Couplings Piece(s)<br />
14.1 Screw-in coupling 2x1/4" 1<strong>2.</strong>2003 – 307081 � _______<br />
14.2 Screw-in coupling 3/8-1/4"<br />
with hose safety device<br />
for <strong>HTL</strong>-2 up to<br />
and incl. 3000 mm length 1<strong>2.</strong>2003 – 307157 � _______<br />
for <strong>HTL</strong>-2 over 3000 mm length 1<strong>2.</strong>2003 – 308203 � _______<br />
15. Throttle valves Piece(s)<br />
Complete set with connection part,<br />
sealing rings, coupling and instructions from 1<strong>2.</strong>2003 307397 � _______<br />
Piece(s)<br />
16. 2/2-way valves from 09.2007 308728 � _______<br />
Piece(s)<br />
17. Solenoid coil (24 V) from 09.2007 308729 � _______
3. <strong>Dock</strong> <strong>Levellers</strong> <strong>HTL</strong>-2<br />
Control<br />
ORDER<br />
Customer no.: Order no./com.:<br />
Spare Parts Overview: <strong>Dock</strong> <strong>Levellers</strong> / 06.2009<br />
Please take information from the data plate!<br />
Order no.: Type:<br />
Customer name: Loading bay no.: Year of manufacture:<br />
Shipping address: Serial no.:<br />
Place/date:<br />
Stamp and signature<br />
Models from 11-07<br />
Rated load 60 kN<br />
Article Description Production period Art. no. Quantity €<br />
Note:<br />
For spare parts for controls, see separate price list.<br />
Proximity switch DR Piece(s)<br />
to release the door 1<strong>2.</strong>2003 – 307724 � _______<br />
Retrofit kit for control 420 T Set<br />
for door release function with proximity<br />
switch DR, incl. PR 1 05.2005 – 308205 � _______<br />
Set to retrofit controls until May 05<br />
to controls 445/460 T 05.2005 – 308204 �<br />
Set<br />
_______<br />
Safety switch LR 1990 – Piece(s)<br />
on the door, to release the dock leveller 307864 � _______<br />
59
4. Additional Optional Extras for <strong>Dock</strong> <strong>Levellers</strong><br />
ORDER<br />
Customer no.: Order no./com.:<br />
Please take information from the data plate!<br />
Order no.: Type:<br />
Customer name: Loading bay no.: Year of manufacture:<br />
Shipping address: Serial no.:<br />
Place/date:<br />
Item Description Production period Art. no. Quantity €<br />
1. Black/yellow adhesive tape<br />
33 m roll 307848 � _______<br />
<strong>2.</strong> Oil drain pan, retrofit kit<br />
Not suitable for pit models! Piece(s)<br />
for dock leveller 2000 mm wide 308249 _______<br />
for dock leveller 2100 mm wide 308250 _______<br />
for dock leveller 2250 mm wide 308251 _______<br />
Touch-up paint<br />
3. Set<br />
1 kg / ~0.75 l 1-component alkyd resin<br />
paint<br />
Usage: approx. 100 ml/m 2<br />
Blue (RAL 5002) 308252 � _______<br />
Black (RAL 9017) 308253 � _______<br />
Stamp and signature<br />
60 Spare Parts Overview: <strong>Dock</strong> <strong>Levellers</strong> / 06.2009
* Only fill in if different from the permanent<br />
customer address in our database.<br />
Status: 11.2008 HF 84217<br />
Spare Parts Order Form<br />
Order: Spare parts<br />
Page 1 of 1<br />
Customer no.: Customer:<br />
Invoice via:<br />
Delivery address:*<br />
to Hörmann KG:<br />
Invoicing will be done by Hörmann KG/VKG.<br />
The fields with a grey border will be filled out at the factory.<br />
Order no./date/com.:<br />
Fax:<br />
Requested date: WK<br />
Quotation no./dd.: Delivery key: Subsidiary: Sheet: /<br />
Paym. conditions: Administrator:<br />
Pos. C. no. Type No. Art. no. Article designation Quantity ME* Unit price in<br />
€<br />
- - - 11860 Fitting according to hourly rate.<br />
* ME = Unit 1 = pc<br />
2 = m<br />
3 = kg<br />
4 = hour<br />
Please take information from the type plate!<br />
Order number Product number<br />
Date:<br />
Total in €<br />
Sub-total in €<br />
+VAT<br />
Place, date Stamp and signature<br />
Continued on page (
Terms and Conditions of Supply and Installation (issue 01.06.2003)<br />
I. Terms and Conditions of Supply<br />
<strong>2.</strong> The Supplier shall have the choice of making good either by eliminating the defect or by supplying a replacement.<br />
§ 1 General<br />
1. Our Terms and Conditions of Supply apply only to transactions with business entities (as per § 14 of the German<br />
Civil Code [BGB]). They are exclusively applicable. General terms and conditions which conflict with, deviate from or<br />
amend our Terms and Conditions of Supply are not recognised, even if these are not expressly repudiated despite<br />
our being aware of them and/or supplies are made without reservation.<br />
<strong>2.</strong> These Terms and Conditions of Supply apply to all present and future business relationships. Previous, differently<br />
worded conditions defined by the Supplier hereby cease to be valid.<br />
3. A business entity – hereinafter referred to as a Customer – within the meaning of these Terms and Conditions of<br />
Supply is a natural person or legal entity or partnership with legal personality which enters into a legal transaction in<br />
the exercise of its trade, business or independent professional activities (§ 14 of the German Civil Code [BGB]).<br />
4. The Customer = purchaser and user of quality-assured products undertakes to ensure that neutral testing<br />
institutions charged with supervising quality are at all times able to gain access to the place of installation of the<br />
said products and shall permit their quality to be inspected. Such inspection constitutes part of the guaranteed<br />
quality assurance procedure and is undertaken at no charge to the purchaser or user.<br />
5. Unless otherwise specified in these Conditions, the terms and definitions shall apply in accordance with the<br />
International Commercial Terms (INCOTERMS) as amended in 2000.<br />
3. It is considered to be agreed that as a matter of principle the nature of the goods shall be defined solely by the<br />
manufacturer‘s product description / order confirmation. Public statements, recommendations or advertisements<br />
by the manufacturer do not constitute contractual statements as to the nature of the goods.<br />
4. The Supplier shall be liable in accordance with the provisions of the law in respect of compensation claims asserted<br />
by the Customer on grounds of wilful intent or gross negligence or of wilful intent or gross negligence on the part of<br />
a representative or vicarious agent of the Supplier. Insofar as no blame attaches to the Supplier for a wilful or<br />
grossly negligent breach of duty, liability for compensation shall be limited to the typically occurring loss or damage.<br />
This shall not however apply to any negligent injury to life or limb or impairment of a person‘s health including their<br />
death, nor to mandatory liability under the German Product Liability Act [Produkthaftungsgesetz].<br />
5. The Customer‘s guarantee that the Hörmann garage door will function reliably extends for a period of 10 years from<br />
the date of purchase. Springs, wire ropes, rollers, hinges and reversing rollers for garage doors under normal<br />
conditions of use with max. 5 door operations (open / closed) per day are guaranteed for a period of 5 years from<br />
date of purchase. Replacement supplies are guaranteed for a period of 6 months, however for no less than the<br />
period of guarantee currently in force. The guarantee entitlement applies only for the country in which the Hörmann<br />
garage door was purchased. The goods must have been obtained via the channel of distribution specified by us.<br />
The guarantee covers claims relating to the goods which are the subject of the contract only. The fully completed<br />
guarantee card with proof of purchase inc. date constitutes proof of entitlement to the guarantee. For the duration<br />
§ 2 Offer and Entry into Contract<br />
of the guarantee, we will eliminate all defects in the Hörmann product which are demonstrably attributable to a<br />
1. Our offers are without engagement. Insofar as is reasonable, we reserve the right to make technical changes as<br />
well as changes in form, colour and/or weight. Nature and scope are definitively delimited by our written order<br />
confirmation.<br />
<strong>2.</strong> In placing an order, the customer declares a binding intent to purchase the goods ordered.<br />
The offer shall be regarded as accepted only when an order confirmation is issued or the goods are dispatched.<br />
Documents such as e.g. samples, brochures, catalogues, illustrations, drawings or weight and dimensional<br />
specifications are only approximately definitive unless expressly declared in writing to be binding. Subsidiary<br />
agreements or assurances must be recorded in writing. In the case of products which are supplied specially to<br />
order, following our written confirmation the contract shall be regarded as having been entered into even if details of<br />
its execution which may affect price and delivery remain to be clarified. The Supplier reserves the right to make<br />
design and form changes during the delivery period, provided that the subject of supply and its function and<br />
appearance are not fundamentally altered. There will be no resulting change in price. Part deliveries are permissible.<br />
3. In respect of cost estimates, drawings and similar documents, the Supplier reserves ownership and copyright. This<br />
likewise applies to such documents as are designated as „confidential“. Third parties must not be allowed access<br />
to these documents without our express prior approval.<br />
§ 3 Prices and Terms of Payment<br />
1. Prices apply „ex works“ plus value added tax as required by law; this tax will be shown separately on the invoice at<br />
the legal rate applicable on the date of invoicing. Prices are inclusive of packing, except in the case of petty items<br />
and spares. Should the Customer request the goods to be shipped, the transport costs will be charged in addition.<br />
<strong>2.</strong> Expenses incurred as a result of changes to the nature or scope of the delivery requested by the Customer<br />
following our order confirmation and/or as a result of the fulfilment of subsequent or unforeseeable official<br />
conditions and requirements will likewise be invoiced separately from the purchase price offered.<br />
3. Should increases occur in the price of materials after the offer has been submitted or should taxes or levies be<br />
increased, the Supplier shall be entitled to adjust its prices accordingly.<br />
4. Installation costs will be charged separately.<br />
5. Discounts may be deducted only by special written agreement.<br />
6. Unless otherwise agreed, the purchase price shall be due for payment without deduction within 10 days of the date<br />
of invoice. In other respects the legal regulations governing payment default shall apply.<br />
7. The Customer shall have the right to make setoff only if the counterclaims are legally enforceable, undisputed or<br />
recognised by us.<br />
8. The Customer may only exercise rights of retention provided that the counterclaim is based on the same<br />
contractual relationship.<br />
9. Money orders, cheques or bills of exchange will be accepted only by special agreement and only on account of<br />
payment and not in lieu of payment. The costs of bills of exchange, discounting and encashment shall be borne by<br />
the customer.<br />
material or manufacturing fault. Alternatively, we undertake at our choice to replace the defective goods free of<br />
charge with goods which are without defect. We do not accept removal, installation or shipping costs. Components<br />
which have been replaced shall become our property. Claims resulting from the following are excluded: Normal<br />
wear and tear, improper installation and failure to carry out care and maintenance, improper commissioning and<br />
operation, negligent or intentional destruction, external influences such as fire, water, salts, alkalis, acids, abnormal<br />
environmental effects, mechanical damage due to improper transport and installation, primers and other surface<br />
protection, incorrect protective paint coating or the late application of the same, repairs by unqualified persons, the<br />
use of non-original parts without the approval of the manufacturer or the removal or obliteration of the product<br />
number.<br />
6. The period of limitation for defect claims on the part of the Customer which are not subject to the time limit<br />
specified in § 438, Para. 1, No. 2 of the German Civil Code [BGB] shall be one year from delivery of the goods,<br />
provided that the Customer‘s duty to report defects as per Figure 1 shall have been complied with in a due and<br />
proper manner. The period of limitation for compensation claims shall be one year, subject to the provisions of §§<br />
438, Para. 1, No. 2 and 479 of the German Civil Code [BGB].<br />
7. The Supplier gives no guarantees in the legal sense to the Customer. This does not affect the manufacturer‘s<br />
guarantees.<br />
8. Any more extensive contractual or tortious liability claims by the Customer are excluded. We therefore in particular<br />
accept no liability for loss or damage not suffered by the goods supplied, nor for loss of profits or other pecuniary<br />
loss suffered by the Customer.<br />
9. The Customer is not entitled to assign claims for material defects.<br />
10. Normal wear and tear, for example to wear parts such as springs, does not constitute a material defect.<br />
11. Entry into negotiations over reported defects does not constitute a waiver on our part of the defence that the defect<br />
was not reported in good time and/or in an adequate manner. Parties charged with the inspection of defects are<br />
not entitled to acknowledge defects in any manner contrary to our interests.<br />
§ 8 Limitations on Liability<br />
1. In the event of other compensation claims, in the case of a breach of duty constituting minor negligence the<br />
Supplier will be liable only for the typically occurring loss or damage dependent on the type of goods purchased.<br />
This likewise applies in the case of a breach of duty constituting minor negligence by the lawful representatives or<br />
vicarious agents of the Supplier. Liability on the part of the Supplier for minor negligence in breaching non-essential<br />
contractual duties is excluded.<br />
<strong>2.</strong> Liability for negligent injury to life or limb or the impairment of a person‘s health including their death remains<br />
unaffected, as does mandatory liability under the German Product Liability Act [Produkthaftungsgesetz].<br />
3. In the event of the breach of a precontractual duty or of an impediment to performance which existed prior to entry<br />
into contract (§§ 311, Para. 2, 311 a of the German Civil Code [BGB]), our duty to make compensation will be<br />
limited to the loss incurred by relying on our declaration.<br />
10. Irrespective of any period allowed for payment and of the term of received and credited bills of exchange, our<br />
claims shall become payable immediately if the terms of payment are not complied with and/or we become aware<br />
of circumstances likely to diminish the creditworthiness of the Customer. Without prejudice to any more extensive<br />
legal rights, we shall be also entitled to render any supplies and/or services then outstanding against payment in<br />
advance or provision of security. Moreover, we may forbid the resale or processing of the supplied goods and<br />
demand that the goods be returned at the Customer‘s expense or ourselves take possession of the same, whereby<br />
the Customer shall have no right of retention or similar right. We are further entitled to realise the reclaimed goods<br />
by private sale to offset our outstanding claims.<br />
§ 9 Limitation in Time<br />
1. The entitlement on the part of the Customer to retrospective fulfilment will expire two years after delivery of the<br />
goods, subject to §§ 438, Para. 1, No. 2 – Products for constructional use 5 years - and 479 – Recourse claims<br />
– of the German Civil Code [BGB]). Accordingly, the right to withdraw and claim a reduction in the purchase price<br />
pursuant to the provisions of the law is excluded.<br />
<strong>2.</strong> In respect of claims arising from replacement supplies and rectification work, the period of limitation shall be 6<br />
months; the period will however extend as a minimum until the expiry of the initial guarantee.<br />
3. For claims arising from the German Product Liability Act [ProdHaftG], in cases of gross negligence, wilful or<br />
§ 4 Transfer of Risk<br />
1. Deliveries are made „ex works“.<br />
fraudulent intent, also in the case of injury to life or limb or the impairment of a person‘s health including their death<br />
and where a guarantee has been given, the period of limitation prescribed by law shall apply.<br />
<strong>2.</strong> The risk of accidental loss or deterioration of the goods purchased passes to the Customer upon hand-over or in<br />
the case of sale to destination according to buyer‘s instructions, upon surrender of the goods to the shipper.<br />
3. Should the Customer be in default of acceptance, the risk of accidental loss or deterioration of the goods<br />
purchased shall pass to the Customer from the date on which the goods are ready for shipment onwards. Any<br />
storage costs incurred must be borne by the Customer.<br />
4. The above Figures 1 – 4 likewise apply to part deliveries.<br />
5. In the case of delivery carriage paid, the means of conveyance must be unloaded immediately by the Customer.<br />
Waiting times will always be at the Customer‘s expense. In the case of delivery free on site, the agreed price shall<br />
always be regarded as free on truck on a passable roadway at ground level. Unloading including transportation to<br />
the place of use or storage is the responsibility of the Customer who in the event of default must bear the cost and<br />
risk of unloading and/or stacking and/or storage and/or return transport.<br />
6. The recipient acting on behalf of the Customer at the place of unloading shall be regarded as authorised to accept<br />
the load with binding effect.<br />
7. In the case of deliveries including glass components, glass breakage claims will be recognised only if the Supplier is<br />
liable to make compensation and the Customer or the party accepting the goods on behalf of the Customer<br />
immediately enters a glass defect claim on the delivery note. Defects which are the subject of a Customer<br />
complaint will constitute an entitlement to refuse acceptance only if they significantly impair the usability of the<br />
§ 10 Concluding Provisions<br />
1. The law of the Federal Republic of Germany shall apply. The terms of the UN Convention on the International Sale<br />
of Goods shall not be applicable.<br />
<strong>2.</strong> Subsidiary agreements and amendments must be confirmed in writing by the Supplier. This likewise applies to any<br />
modification of the clause stipulating the written form.<br />
3. The Supplier reserves the right at its choice to bring suit before the courts at the Customer‘s place of business.<br />
Otherwise, the exclusive place of jurisdiction for both parties shall be Bielefeld.<br />
4. The place of fulfilment for both parties to the contract shall be the principal place of business of the respective<br />
supplying plant or delivery warehouse. For the payment obligations incumbent on the Customer, the place of<br />
fulfilment shall be the head office of Hörmann KG Verkaufsgesellschaft in Steinhagen.<br />
5. In the case of written documents, the German version is binding.<br />
6. Insofar as individual terms of the contract including these Terms and Conditions of Supply should be or become<br />
ineffective either in whole or in part, this shall not affect the validity of the remaining provisions. A provision which is<br />
wholly or partly ineffective shall be replaced with such provision as most closely approaches the economic effect of<br />
the ineffective term.<br />
goods or services.<br />
§ 5 Period of Delivery<br />
1. The period of delivery specified by the Supplier is calculated from the date of technical clarification of the order (final<br />
clarification of e.g. dimensions, accessories and special equipment) to the date of availability or completion. The<br />
timely execution of orders will among other conditions be subject to the Customer‘s obligations arising from the<br />
contract being fulfilled in all respects. The dates and time periods quoted by the Supplier shall remain without<br />
obligation until such time as they are expressly agreed in writing to be binding. Delays in supply and performance<br />
as a result of force majeure or as a result of events which materially impede or prevent the Supplier from making<br />
delivery – including in particular subsequent material sourcing difficulties for which the Supplier is not responsible,<br />
interruption of operations, strikes, lockouts, official directives, etc., even if these affect suppliers or sub-suppliers to<br />
the Supplier – will entitle the Supplier to postpone the supply or performance for the duration of the impediment<br />
plus an appropriate start-up period, or to withdraw from the contract either in whole or in part due to the unfulfilled<br />
part thereof.<br />
<strong>2.</strong> The Customer may not set an additional time limit for the supply or performance until the confirmed delivery<br />
deadline has been exceeded by more than three weeks. This additional time limit must be reasonable and must<br />
amount to a minimum of three weeks. Should this additional period expire without result, the Customer may<br />
withdraw from the contract. Claims for compensation are excluded. This shall not however apply in the event of<br />
wilful intent or gross negligence, provided that the default arises from a material breach of obligation, nor in the<br />
event of negligent injury to life or limb or the impairment of a person‘s health including their death, nor to claims<br />
arising from product liability legislation, guarantees or fixed-date commercial transactions.<br />
§ 6 Reservation of Title<br />
II. Installation Conditions<br />
Should the Supplier in addition to supplying the goods purchased also or exclusively undertake installation and similar<br />
works, the following Installation Conditions will apply in conjunction with the Terms and Conditions of Supply:<br />
§ 1 Preconditions for Installation<br />
1. Should parts of the delivery show evident signs of damage or should the delivery be incomplete, the Customer<br />
must notify the Supplier no later than one working day following delivery of the purchased goods in order that<br />
remedial action may where possible be taken prior to the arrival of the installation team. Should the Customer<br />
negligently fail to give notification (including minor negligence), additional installation costs occasioned as a result<br />
thereof will be billed separately.<br />
<strong>2.</strong> The parts delivered must be stored dry and protected from the effects of weather and damage by third parties.<br />
3. To carry out the installation, one or more specialist installation staff will be made available by the Supplier according<br />
to the extent of supply. The installation staff must by agreement be provided with sufficient assistant personnel at<br />
no reciprocal cost.<br />
4. Our services do not include: Unloading from freight cars or trucks, transportation of all components to the place of<br />
installation, all glazing works not included in the extent of our supply, sealing between components and building<br />
structure, groundwork, masonry and concrete works including the grouting of anchor holes and casings, or the<br />
provision of scaffolding with working platforms more than 2 m above ground or floor level. Nor in the case of<br />
electrically operated gates, doors and windows do we undertake the electrical installation work.<br />
5. Standard tools are provided by the Supplier.<br />
6. In order to ensure that installation proceeds correctly, the following preconditions must be fulfilled by the Customer:<br />
Any required anchor recesses must be prepared in accordance with the drawings prior to the commencement of<br />
1. The goods supplied remain the property of the Supplier until all claims and entitlements, irrespective of the legal<br />
grounds therefor, have been satisfied. In the case of an ongoing business relationship, the reservation of title also<br />
serves as security for the balance due to the Supplier.<br />
<strong>2.</strong> The Customer is entitled to resell goods supplied subject to the reservation of title by way of due and proper<br />
business transactions until such time as this entitlement be countermanded and provided that the Customer is not<br />
in default of any payments due to us. This shall not affect our authority to ourselves collect the claims receivable.<br />
However it is not permissible to pledge such goods nor assign them as security either in whole or in part without<br />
the express written<br />
3. The Customer here and now assigns all claims arising from the resale of the reserved goods in full to the Supplier<br />
until such time as all claims due to the Supplier have been paid. The Supplier accepts the assignment. Should the<br />
Customer include the claim accruing from the resale of reserved goods within an open account relationship with the<br />
purchaser, the Customer hereby assigns the open account claim in full to the Supplier. The Supplier hereby accepts<br />
this assignment likewise. When the account is balanced, the open account claim shall be replaced by the<br />
confirmed balance which shall be regarded as assigned up to an amount equal to the original open account claim.<br />
In the event that the reserved goods are installed in a building, the provisions contained in the preceding paragraph<br />
regarding the assignment of claims arising from the Customer‘s contract with the purchaser shall apply<br />
correspondingly. At our request the Customer shall be obliged to notify the purchaser immediately of the<br />
assignment and to provide us with the requisite information and documents to integrate the purchaser.<br />
4. The processing, transformation or installation of goods which are supplied subject to the reservation of title are<br />
undertaken and safeguarded by the Customer free of charge on behalf of the Supplier. Should the reserved goods<br />
be combined or processed with other items which are not the property of the Supplier, the Supplier shall acquire<br />
joint ownership of the new product in the ratio of the value of the reserved goods to that of the combined /<br />
processed product at the time of combination / processing. Insofar as the Customer shall have any claim against<br />
installation works, so that the installation team can begin the installation immediately following their arrival on site.<br />
Waiting times resulting from delays in preparing the anchor recesses or other causes for which the Supplier is not<br />
responsible will be billed separately. The Customer is obliged to specify one or more reference lines (masks) per<br />
storey. The specified reference line (mask) must be retained until the time of acceptance. A lockable room must be<br />
made available by the Customer for the installation team, in which to store tools and small parts. The Customer<br />
must also provide electric power for tools and if necessary also for lighting, as well as the requisite auxiliary<br />
materials to secure the installed elements until the anchors are set.<br />
7. The Customer must ensure that installation can proceed on the agreed date, and in particular that all necessary<br />
preliminary works such as masonry work, plastering, mortice and flooring works are completed. It must be possible<br />
to walk on the floors which in turn must be capable of bearing an adequate load. No later than 5 working days prior<br />
to the agreed date, the Customer must advise the Supplier in writing as to whether installation can proceed on the<br />
agreed date.<br />
8. The Customer must inform the installation personnel of any safety regulations which may exist, with particular<br />
reference to welding work, no smoking areas, safety clothing, etc.. Should the Customer negligently fail to comply<br />
with this obligation (including minor negligence) and should any loss or damage occur as a result, the Customer<br />
must indemnify the Supplier against liability for compensation.<br />
9. Electric power must be made available by the Customer for tools and if necessary for lighting. Should a lockable<br />
room be required by the installation team in which to keep tools and small parts, the Customer must be advised in<br />
advance and a suitable room must be made available by the Customer.<br />
10. Should the structure to be erected be equipped with an electric drive system, the requisite electrical installation and<br />
the connection and adjustment of the equipment must be carried out by the Customer.<br />
11. After installation the following should be noted by the Customer: The installed gates, doors, casing and windows<br />
must not be released for use until at the earliest 2 days after the anchor holes have been grouted in.<br />
insurers or other third parties as a result of damage, diminishment, loss or destruction of the reserved goods or for<br />
any other reason, these are likewise assigned to us in advance together with all subsidiary rights. Rights ensuing<br />
from the reservation of title and all particular forms thereof defined in these Terms and Conditions shall apply until<br />
such time as we are released from all liabilities including contingent liabilities which we may have entered into in the<br />
interests of the Customer. Should the value of the securities exceed the secured claims on a sustained basis by<br />
more than 20%, at the request of the Customer we are obliged to release securities at our choice. We are entitled<br />
at any time to enter upon the business and works premises of the Customer to ascertain the existence of reserved<br />
§ 2 Works Carried Out at an Hourly Rate<br />
1. Should the installation be carried out not at a flat charge but on the basis of cost incurred, the works will be<br />
charged at an hourly rate plus travelling costs, freight, provision of equipment, etc.. The installation guide prices<br />
listed by the Supplier will apply as from time to time amended.<br />
<strong>2.</strong> Accounts must be settled and paid following receipt of invoice in accordance with § 3 of the Terms and Conditions<br />
of Supply.<br />
goods.<br />
5. The Customer is obliged for as long as the reservation of title persists to insure the supplied goods against fire,<br />
water damage and theft.<br />
6. The Customer is further obliged to inform the Supplier forthwith of all enforcement measures affecting items subject<br />
to the reservation of title and to furnish the Supplier with copies of the attachment orders and records. Furthermore,<br />
the Customer must take all steps to avert the enforcement action.<br />
7. In the event that the Customer is in breach of contract, and in particular in default of payment, we are entitled to<br />
withdraw from the contract and take back the reserved goods. For the purpose of recovering the goods, the<br />
Customer grants us irrevocable permission to enter without hindrance upon the Customer‘s business and storage<br />
premises and remove the goods.<br />
§ 7 Defect claims<br />
1. The Customer shall be entitled to claim for defects only if the Customer‘s duties to inspect and report pursuant to<br />
§ 377 of the German Commercial Code [HGB] have been duly complied with. Any defects must be notified to the<br />
Supplier in writing specifying nature and scope. In the event that complaints are not reported in due time and/or in<br />
due form, the goods shall be regarded as accepted.<br />
§ 3 Acceptance<br />
1. Upon completion of the installation works, the Customer is entitled and obliged to accept the same by way of a<br />
written installation report.<br />
<strong>2.</strong> The works will be considered to have been accepted if the Customer fails to carry out acceptance within a<br />
reasonable period designated by the Supplier, despite being obliged to do so.<br />
3. From the time of acceptance onwards, insofar as the Customer does not at this time reserve corresponding rights,<br />
there shall be no further claim against the Supplier pursuant to § 634, No.. 1 - No. 3 of the German Civil Code<br />
[BGB] in respect of known defects.<br />
§ 4 Limitation in Time<br />
1. Defect claims on the part of the Customer arising from the installation will be limited in time to one year from<br />
acceptance. The limitation period as per § 634 a, Para. 1, No. 2 of the German Civil Code [BGB] remains<br />
unaffected<br />
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Hörmann: Quality without Compromise<br />
Hörmann KG Amshausen Hörmann KG Antriebstechnik Hörmann KG Brandis Hörmann KG Brockhagen<br />
Hörmann KG Dissen Hörmann KG Eckelhausen Hörmann KG Freisen Hörmann KG Ichtershausen<br />
Hörmann KG Werne Hörmann Genk NV, Belgien Hörmann Beijing, China Hörmann Gadco LLC, Vonore TN, USA<br />
Hörmann is the only manufacturer worldwide that offers you<br />
a complete range of all major building products from one source.<br />
We manufacture in highly-specialized factories using the<br />
latest production technologies.<br />
The close-meshed network of sales and service companies<br />
throughout Europe, and activities in the USA and China,<br />
make Hörmann your strong partner for first-class building<br />
products, offering “Quality without Compromise”.<br />
GARAGE DOORS<br />
OPERATORS<br />
INDUSTRIAL DOORS<br />
LOADING EQUIPMENT<br />
HINGED DOORS<br />
DOOR FRAMES<br />
Issue 06.2009 / Printed xx.2009 / HF 85240 en / G.x.x