Dynamic Duo C - Georgia Krause Home Page
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MACHINE MATTERS<br />
by <strong>Georgia</strong> <strong>Krause</strong><br />
--COVER STORY--<br />
<strong>Dynamic</strong> <strong>Duo</strong><br />
Correctly match your scraper hauler<br />
with a pull-behind scraper unit<br />
26<br />
Equipment World • July 2008 • EquipmentWorld.com
Pairing a pull-behind scraper and scraper hauler –<br />
specifically designed for the task – is teamwork<br />
at its best. Pull-behind scrapers work well in light<br />
stripping applications with no severe grades or where<br />
the material weighs less than 3,000 pounds per bank<br />
cubic foot and has no rocks or debris. According to Scott<br />
Knoblauch, senior consultant with Caterpillar, if you are<br />
working in soft or very poor underfoot conditions, pullbehind<br />
scrapers have much higher flotation than selfpropelled<br />
scrapers.<br />
The haul distance on a job has been a factor in<br />
determining whether to use a self-propelled scraper<br />
or a pull-behind scraper. Generally, the self-propelled<br />
scrapers could travel faster over long distances (usually<br />
over a mile) but could carry only one load. Pullbehind<br />
scrapers could be linked up to three to a train<br />
and carry a greater total of material, but their less<br />
powerful towing tractors were slower than the self-propelled<br />
machines. Today, purpose-built scraper haulers<br />
are combining more pull power and faster speeds to<br />
let contractors move more cubic yards of material at<br />
efficient speeds.<br />
Since fuel consumption has become a machine decision<br />
factor, one advantage of pull-behind scrapers is that<br />
they usually require only one diesel-powered engine to<br />
move them. Robin Pett, president of UED, which distributes<br />
Bell scraper tractors in North America, says the<br />
Bell unit uses a scant 13 gallons per hour of fuel, making<br />
it less expensive to run than similar capacity self-propelled<br />
scrapers that can burn approximately 25 gallons<br />
per hour. Keep in mind, however, that you still need to<br />
take the cost per yard of material moved. This cost-peryard<br />
figure takes into account operating, maintenance<br />
and purchase costs.<br />
(continued on page 36)<br />
EquipmentWorld.com • July 2008 • Equipment World 27
MACHINE MATTERS<br />
Bell Equipment/Universal Equipment Distributors<br />
In January, Bell Equipment of South Africa appointed<br />
Universal Equipment Distributors as the North<br />
American distributor of Bell scraper haulers. The Bell<br />
4206D is coupled with the Makco M3338 gooseneck<br />
pull-behind scraper and the combined unit is now<br />
called the Bell 4206D motorized scraper.<br />
The scraper hauler portion of the Bell 4206D<br />
motorized scraper is also designed with a nod toward<br />
an articulated haul truck. The 4206D’s front suspension<br />
is a semi-independent A-frame configuration,<br />
with a solid mounted rear axle and is powered by a<br />
420-horsepower Mercedes OM501LA V-6 engine with<br />
a six-speed Allison HD 4060 automatic transmission<br />
featuring a torque converter and lock-up in all gears.<br />
The hauler disconnects from the pull-behind scraper<br />
and can be used to tow a water wagon or 50-ton<br />
side-dump wagon.<br />
The Makco M3338 gooseneck pullbehind<br />
ejector scraper on the Bell motorized<br />
scraper features a gooseneck ball<br />
hitch design that allows the complete unit<br />
– tractor and scraper – to be transported<br />
on one 50-foot low-boy trailer, eliminating<br />
the costs for two separate hauling trailers.<br />
The gooseneck also creates a 50/50 weight<br />
distribution from the scraper to the tractor,<br />
taking stress off the rear axle. The M3338<br />
scraper has a heavy-duty push block for<br />
dozer push loading. The pull-behind scraper<br />
has a heaped capacity of 38 cubic yards<br />
and struck capacity of 33 cubic yards.<br />
Caterpillar<br />
Challenger tractors, manufactured by AGCO and sold<br />
and serviced by North American Cat dealers, offer<br />
the new Challenger MT800 Series tracked scraper<br />
tractors.<br />
The five Challenger MT800 rubber-tracked scraper<br />
haulers are powered by Cat ACERT C15/C18 six-cylinder<br />
engines with horsepower ratings ranging from<br />
350 to 570 horsepower. Cat’s 16-speed push-button,<br />
powershift transmission propels the MT800 to a<br />
maximum speed of 24 mph.<br />
Challenger’s Mobil-Trac system, combined with<br />
the Opti-Ride suspension system, improves balance<br />
and traction and reduces<br />
compaction. The special<br />
application belts on the<br />
adjustable undercarriage<br />
are designed for dirt<br />
scraper operations and<br />
feature 2.5-inch-tall tread<br />
bars to improve cleaning<br />
and reduce tread bar<br />
flexing. Real-time track<br />
tension is monitored<br />
and changes on the left<br />
or right belts are displayed individually on the tractor<br />
management center console. All MT800 series<br />
scraper models have a standard scraper hitch plate<br />
that will withstand up to 20,000 pounds of vertical<br />
loads from semi-mounted units.<br />
In January, Caterpillar acquired E-Ject Systems in<br />
Elkader, Iowa, and Cat dealers in North America are<br />
the exclusive suppliers of four pull-behind scrapers<br />
models now with the Cat brand.<br />
The two wheel E-17 and E-22 scrapers and E-17XW<br />
and E-22XW four-wheel scrapers have load capacities<br />
of 17 and 22 cubic yards and feature high-strength<br />
construction. The fourwheel<br />
configuration<br />
features a walking beam<br />
suspension that reduces<br />
side-to-side sway and<br />
smoothes the ride in<br />
the cut and on the haul<br />
road. All four models are<br />
designed to be pulled<br />
by AGCO’s MT800<br />
and MT900 Series<br />
Challenger tractors.<br />
28<br />
Equipment World • July 2008 • EquipmentWorld.com
MACHINE MATTERS<br />
John Deere<br />
Deere’s system mates the new Deere 9030 Series<br />
Special Tractors with the Deere fixed-blade ejector or<br />
carry-all pull-type scrapers. The Deere 9430, 9530 and<br />
9630 scraper haulers, introduced last fall, are attractive<br />
to contractors who need a high-horsepower, rugged<br />
pull unit for pull-behind scrapers but also have applications<br />
that require features found on an ag tractor. The<br />
9030 Series, based on Deere’s 9000 Series ag tractors,<br />
is powered by the John Deere PowerTech Plus<br />
13.5-liter engine that produces up to 530 horsepower.<br />
An 18-speed PowerShift transmission is standard<br />
on all 9030 series scraper tractors. Deere’s<br />
Volvo<br />
Richard Iddins, product marketing manager for Volvo<br />
Construction Equipment, says the T450D is a direct<br />
result of Volvo customers asking for more pull power,<br />
flexibility, durability and speed.<br />
Volvo’s T450D scraper hauler draws from the<br />
DNA of their articulated hauler family. The T450D’s<br />
12-liter, six-cylinder, 419-horsepower Volvo D12D<br />
engine provides the muscle required to pull up to three<br />
scrapers depending on the scraper configuration and<br />
total weight.<br />
The Volvo T450D scraper-hauler’s three-point<br />
A-frame independent suspension system on the front<br />
and rear axles allows each wheel to move independently<br />
over uneven or rocky terrain, increasing stability<br />
and reducing stress on the hauler’s frame. Dual circuit,<br />
wet-disc, oil-cooled service brakes on all wheels and a<br />
variable hydraulic transmission retarder safely slow the<br />
scraper-hauler and its attachments.<br />
The T450D’s drivetrain is designed specifically for<br />
the jolting operations found on a construction project.<br />
Equipped with Volvo’s own automatic planetary transmission,<br />
the T450D has a four-by-four drive with five<br />
operating modes to match operating conditions and can<br />
operate at a smart clip of 32 mph for faster cycle times.<br />
Operator controls include the scraper mode that<br />
automatically controls the speed of the scraper hauler<br />
AutoLoad option is new to their 9030 Series this year.<br />
AutoLoad automates the scraper’s hydraulic lift functions<br />
for faster repetitive loading and shorter cycle<br />
times. For additional support, Deere’s scraper-special<br />
tractors have front frame/axle reinforcement to accommodate<br />
high loads on the front end of the machine.<br />
Reinforced rear axles are standard on the 9530 and<br />
9630 models.<br />
Deere has added two more pull-behind scrapers<br />
to its lineup and says their new heavyweight<br />
18-cubic-yard 1810C carry-all scraper and 21-cubicyard<br />
2112E ejector scraper feature side frames that<br />
are 43 percent stronger than previous models and<br />
the overall width of the side arm is narrower for<br />
closer cuts to grade stakes. A more robust gate tower<br />
and heavy-duty gate arm increases pinch force by<br />
25 percent. Deere also says the upgraded blade support<br />
is 50 percent thicker and 100 percent stronger<br />
than current models. A new steeper-angled overflow<br />
guard makes top-loading easier. The cut width on the<br />
2112C is 12 feet and 10 feet on the 1810C model.<br />
for efficient loading. A vehicle information system monitors<br />
all fluid levels and displays the machine’s status in<br />
the instrument panel, minimizing service times.<br />
In May, Volvo and Ashland Industries entered into<br />
an agreement that will allow Volvo dealerships to<br />
sell Ashland I-180TS2 scrapers. Ashland’s I-180TS2<br />
heavy-duty 18-cubic-yard capacity ejector scraper<br />
features a 15-inch two-part pushbar extension system<br />
that protects the quick hitch and assists in loading<br />
in short distances. The scraper’s 126-inch cutting<br />
width allows fast loading and the 56-inch apron<br />
opening eliminates the need for double or triple ejecting<br />
in heavy soils. The heavy-duty hold-down roller in<br />
the sidewalls makes for easier ejection.<br />
30<br />
Equipment World • July 2008 • EquipmentWorld.com
MACHINE MATTERS<br />
Icon<br />
Icon’s front lowering, eject style scrapers are<br />
available in a two-wheel 819 model and the<br />
four-wheel 821 model. The Icon’s electronic<br />
Operators Reference Gauge system, a standard<br />
feature on the 819 and 821, gives the<br />
operator precise feedback information on the<br />
height and depth of the cutting bit and front<br />
load gate. Both models have heavy cast 360<br />
swivel Quickhitch couplers and hydraulically<br />
operated disc brakes on each axle. The 819<br />
has a heaped capacity of 19 cubic yards and<br />
the 821 will carry 21 cubic yards. Each model<br />
has standard double wall construction on the<br />
sides. A push block is standard on the 821.<br />
Icon highlights the narrow transport width<br />
of these scrapers, the 819 being only 10 feet<br />
11 inches wide and the 821 just 1 foot wider.<br />
Recommended maximum horsepower for a<br />
wheeled or track tow unit is 600 horsepower.<br />
K-Tec<br />
K-Tec’s new 9.525 scraper is designed for narrow<br />
applications with a cutting width of just 11.6 inches.<br />
The 9.525’s heaped capacity is 25 cubic yards and<br />
fitted with LGP tires. Also new for 2008 is the K-Tec<br />
1453 scraper that features a 53-cubic-yard heaped<br />
capacity, the largest available according to the company.<br />
The 9.525 scraper requires 300 horsepower<br />
and the 1453 needs 500 horsepower.<br />
32<br />
Equipment World • July 2008 • EquipmentWorld.com
MACHINE MATTERS<br />
Leon<br />
The Leon 1700 17-cubic-yard capacity scraper features<br />
heavy duty ball-type steering for rough or difficult pulling<br />
conditions. The front hydraulic push ejection system works<br />
with the tractor’s hydraulics to eject wet or sticky material in<br />
one pass. Side extensions are standard on the M1700. The<br />
scraper requires a maximum of 425 horsepower.<br />
Double D Manufacturing<br />
The Grade King Series leveling scrapers, built by Double<br />
D Manufacturing, are designed to work with extreme-duty<br />
wheeled or track pull units with maximum of up to 525<br />
horsepower. To increase the scraper’s flexibility, the Grade<br />
King can tow addition implements behind itself like compacting<br />
rollers, smooth drum rollers and Double D’s own<br />
Roll-N-Go sheepsfoot compactor. Options include a scarifier,<br />
a hydraulically lifted smooth drum roller, rear hydraulics<br />
and an aggression bar for grading gravel roads.<br />
Miskin<br />
Miskin’s new E Series 20-cubic-yard scraper, Model E-20, features a<br />
‘push-off ejector’ bowl that handles sticky material neatly. “The E-20<br />
cleans its own floor and sides each time it ejects, leaving no place<br />
for dirt to hang up,” says Mark Miskin, president of Miskin Scraper<br />
Works. The E-20 also features Miskin’s CushionRide suspension that<br />
protects the scraper at high travel speeds and in rough terrain. Disc<br />
brakes are available for applications involving steep grades.<br />
Reynolds<br />
Reynolds LGP high flotation special application scrapers are self-loading, applicable<br />
for excavating, transporting and spreading sand and wet materials. The 43-inch-wide<br />
super flotation tires eliminate mud buildup between side walls and reduces tire rutting<br />
for better ground speed. The RoughOut scrapers, Models 16CS10 and 17CS12, feature<br />
three piece reversible cutting blades with a permanently protruding center section that<br />
will not cut flat. Reynolds high flotation special scrapers can train up to three units for<br />
large scale applications. Suggested horsepower range is from 250 horsepower for the<br />
14CS10LGP model to 400 horsepower for the 17CS12LGP model.<br />
34<br />
Equipment World • July 2008 • EquipmentWorld.com
Caution:<br />
Respect<br />
your transfer<br />
weight<br />
Ashland Industries CEO,<br />
Randy Rust, stresses<br />
that no matter<br />
which manufacturers’<br />
scrapers<br />
or scraper haulers<br />
you prefer, it is imperative<br />
you understand and<br />
abide by the hauler’s transfer<br />
weight restrictions. You<br />
have to match your scraper’s capacity<br />
to your scraper hauler’s transfer weight.<br />
Here’s why:<br />
According to Rust, each scraper hauler<br />
has a specific weight limitation and/<br />
or yardage capacity. Pull-behind scraper<br />
manufacturers are working with the<br />
scraper hauler makers to make sure their<br />
scrapers are designed to work within<br />
the scraper hauler’s specifications, but<br />
you should still ask your dealer what the<br />
‘transfer weight’ is for your machine.<br />
The dealer may give you a percentage<br />
figure (based on the number of cubic<br />
yards multiplied by the material density),<br />
a cubic yard capacity number or a specific<br />
pound limit.<br />
It is just as important to know your<br />
pull-behind scraper’s tongue weight.<br />
When you hook a fully loaded pullbehind<br />
scraper to your scraper hauler or<br />
tractor, the scraper’s weight distribution<br />
changes. Some of the pull-behind scraper’s<br />
weight transfers – rolls on – to the<br />
hauler. By staying within the weight limits<br />
set by your scraper hauler manufacturer,<br />
you can avoid significant damage<br />
to your scraper hauler during operations.<br />
Overloading the scraper hauler’s static<br />
weight limits can result in such things<br />
as rear axle deflection, bent wheels, lost<br />
lubrication seals and cracked frames.<br />
Understand your scraper hauler manufacturer’s<br />
warranty specifications so that<br />
you do not violate your warranty. Rust<br />
says this caution is especially important<br />
for scraper haulers towing only one<br />
scraper. Scraper haulers pulling multiple<br />
scrapers will disburse some of the<br />
transfer weight stress between the scrapers<br />
but on a single scraper hauler/pullbehind<br />
scraper pairing, the hauler takes<br />
most of the weight.<br />
Another thing to consider is how<br />
your scraper-hauler combination will<br />
stop. The International Organization<br />
for Standardization regulation ISO3450<br />
has established a minimum performance<br />
for brake systems on earth<br />
moving machinery. Your hauler may<br />
have the strength to pull your scraper<br />
and material, but it needs the ability<br />
to safely come to a halt. Additionally,<br />
each scraper should have brakes that<br />
allow it to stop by itself. If either your<br />
scraper or your hauler isn’t rated to<br />
work with the other, you risk damaging<br />
your equipment and putting your operator<br />
in danger. Consider the hefty fines<br />
OSHA or MSHA can levy if they find the<br />
scraper and hauler are mismatched. An<br />
example of a scraper/hauler combination<br />
that meets the ISO3450 requirements<br />
is Volvo’s T450D hauler and the<br />
Ashland I-180TS2 scraper.<br />
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EquipmentWorld.com • July 2008 • Equipment World 35
MACHINE MATTERS<br />
The K-Tec 9.525 scraper can self-load or<br />
be push loaded or top loaded.<br />
(continued from page 27)<br />
The powers that be<br />
While pull-behind scraper manufacturers<br />
strive to design scraper equipment<br />
that works well with most haulers,<br />
and scraper hauler manufacturers<br />
build construction-grade haulers,<br />
Randy Rust at Ashland Industries<br />
says both machines must work well<br />
together. Matching the scraper hauler<br />
to the scraper will maximize production,<br />
decrease down time and provide<br />
the lowest cost per yard over<br />
the long run.<br />
Regular-duty ag tractors with<br />
enough horsepower can be used to<br />
tow a pull-behind scraper but they<br />
aren’t built to pull heavy material or<br />
multiple scrapers through rocky or<br />
wet conditions, “A standard ag tractor<br />
doesn’t have the proper gear mechanisms,”<br />
says Danny Dumey, president<br />
of Double D Manufacturing. “If<br />
they get into soft conditions, they run<br />
out of power and can’t get the job<br />
done.” So equipment manufacturers<br />
are building construction-grade<br />
scraper haulers that take the best<br />
from the manufacturers’ power unit<br />
lineups.<br />
Scraper haulers such as Cat’s<br />
Challenger MT800 Series scraper tractor<br />
and Deere’s 9030 Series scraper<br />
36<br />
Equipment World • July 2008 • EquipmentWorld.com<br />
special tractors are enhanced with<br />
stronger frames, reinforced suspensions,<br />
autoload systems and more<br />
powerful drivetrains.<br />
Volvo’s T450D and Bell’s 4206<br />
scraper hauler models are designed<br />
with a nod to the strengths found in<br />
an articulated truck like four-wheeldrive,<br />
all-wheel ground contact and<br />
equal weight distribution during<br />
loading and transport.<br />
Both style scraper haulers give<br />
you the flexibility to use them to pull<br />
other heavy attachments like water<br />
tanks, rollers, compactors and rippers.<br />
Scraper haulers designed to<br />
do multiple tasks give you a better<br />
return on your initial investment and<br />
will hold their value when it comes<br />
time to sell.<br />
In fact, James Hausner, vice president<br />
of marketing for Reynolds<br />
International, says a key consideration<br />
when buying a scraper hauler<br />
is the unit’s resale value. “A hauler<br />
should be able to be used for several<br />
applications. A contractor limits<br />
his equipment’s resale value if he<br />
buys a machine that only does one<br />
thing. The hauler’s versatility increases<br />
the contractor’s return on his initial<br />
investment.” EW<br />
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