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Dynamic Duo C - Georgia Krause Home Page

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MACHINE MATTERS<br />

by <strong>Georgia</strong> <strong>Krause</strong><br />

--COVER STORY--<br />

<strong>Dynamic</strong> <strong>Duo</strong><br />

Correctly match your scraper hauler<br />

with a pull-behind scraper unit<br />

26<br />

Equipment World • July 2008 • EquipmentWorld.com


Pairing a pull-behind scraper and scraper hauler –<br />

specifically designed for the task – is teamwork<br />

at its best. Pull-behind scrapers work well in light<br />

stripping applications with no severe grades or where<br />

the material weighs less than 3,000 pounds per bank<br />

cubic foot and has no rocks or debris. According to Scott<br />

Knoblauch, senior consultant with Caterpillar, if you are<br />

working in soft or very poor underfoot conditions, pullbehind<br />

scrapers have much higher flotation than selfpropelled<br />

scrapers.<br />

The haul distance on a job has been a factor in<br />

determining whether to use a self-propelled scraper<br />

or a pull-behind scraper. Generally, the self-propelled<br />

scrapers could travel faster over long distances (usually<br />

over a mile) but could carry only one load. Pullbehind<br />

scrapers could be linked up to three to a train<br />

and carry a greater total of material, but their less<br />

powerful towing tractors were slower than the self-propelled<br />

machines. Today, purpose-built scraper haulers<br />

are combining more pull power and faster speeds to<br />

let contractors move more cubic yards of material at<br />

efficient speeds.<br />

Since fuel consumption has become a machine decision<br />

factor, one advantage of pull-behind scrapers is that<br />

they usually require only one diesel-powered engine to<br />

move them. Robin Pett, president of UED, which distributes<br />

Bell scraper tractors in North America, says the<br />

Bell unit uses a scant 13 gallons per hour of fuel, making<br />

it less expensive to run than similar capacity self-propelled<br />

scrapers that can burn approximately 25 gallons<br />

per hour. Keep in mind, however, that you still need to<br />

take the cost per yard of material moved. This cost-peryard<br />

figure takes into account operating, maintenance<br />

and purchase costs.<br />

(continued on page 36)<br />

EquipmentWorld.com • July 2008 • Equipment World 27


MACHINE MATTERS<br />

Bell Equipment/Universal Equipment Distributors<br />

In January, Bell Equipment of South Africa appointed<br />

Universal Equipment Distributors as the North<br />

American distributor of Bell scraper haulers. The Bell<br />

4206D is coupled with the Makco M3338 gooseneck<br />

pull-behind scraper and the combined unit is now<br />

called the Bell 4206D motorized scraper.<br />

The scraper hauler portion of the Bell 4206D<br />

motorized scraper is also designed with a nod toward<br />

an articulated haul truck. The 4206D’s front suspension<br />

is a semi-independent A-frame configuration,<br />

with a solid mounted rear axle and is powered by a<br />

420-horsepower Mercedes OM501LA V-6 engine with<br />

a six-speed Allison HD 4060 automatic transmission<br />

featuring a torque converter and lock-up in all gears.<br />

The hauler disconnects from the pull-behind scraper<br />

and can be used to tow a water wagon or 50-ton<br />

side-dump wagon.<br />

The Makco M3338 gooseneck pullbehind<br />

ejector scraper on the Bell motorized<br />

scraper features a gooseneck ball<br />

hitch design that allows the complete unit<br />

– tractor and scraper – to be transported<br />

on one 50-foot low-boy trailer, eliminating<br />

the costs for two separate hauling trailers.<br />

The gooseneck also creates a 50/50 weight<br />

distribution from the scraper to the tractor,<br />

taking stress off the rear axle. The M3338<br />

scraper has a heavy-duty push block for<br />

dozer push loading. The pull-behind scraper<br />

has a heaped capacity of 38 cubic yards<br />

and struck capacity of 33 cubic yards.<br />

Caterpillar<br />

Challenger tractors, manufactured by AGCO and sold<br />

and serviced by North American Cat dealers, offer<br />

the new Challenger MT800 Series tracked scraper<br />

tractors.<br />

The five Challenger MT800 rubber-tracked scraper<br />

haulers are powered by Cat ACERT C15/C18 six-cylinder<br />

engines with horsepower ratings ranging from<br />

350 to 570 horsepower. Cat’s 16-speed push-button,<br />

powershift transmission propels the MT800 to a<br />

maximum speed of 24 mph.<br />

Challenger’s Mobil-Trac system, combined with<br />

the Opti-Ride suspension system, improves balance<br />

and traction and reduces<br />

compaction. The special<br />

application belts on the<br />

adjustable undercarriage<br />

are designed for dirt<br />

scraper operations and<br />

feature 2.5-inch-tall tread<br />

bars to improve cleaning<br />

and reduce tread bar<br />

flexing. Real-time track<br />

tension is monitored<br />

and changes on the left<br />

or right belts are displayed individually on the tractor<br />

management center console. All MT800 series<br />

scraper models have a standard scraper hitch plate<br />

that will withstand up to 20,000 pounds of vertical<br />

loads from semi-mounted units.<br />

In January, Caterpillar acquired E-Ject Systems in<br />

Elkader, Iowa, and Cat dealers in North America are<br />

the exclusive suppliers of four pull-behind scrapers<br />

models now with the Cat brand.<br />

The two wheel E-17 and E-22 scrapers and E-17XW<br />

and E-22XW four-wheel scrapers have load capacities<br />

of 17 and 22 cubic yards and feature high-strength<br />

construction. The fourwheel<br />

configuration<br />

features a walking beam<br />

suspension that reduces<br />

side-to-side sway and<br />

smoothes the ride in<br />

the cut and on the haul<br />

road. All four models are<br />

designed to be pulled<br />

by AGCO’s MT800<br />

and MT900 Series<br />

Challenger tractors.<br />

28<br />

Equipment World • July 2008 • EquipmentWorld.com


MACHINE MATTERS<br />

John Deere<br />

Deere’s system mates the new Deere 9030 Series<br />

Special Tractors with the Deere fixed-blade ejector or<br />

carry-all pull-type scrapers. The Deere 9430, 9530 and<br />

9630 scraper haulers, introduced last fall, are attractive<br />

to contractors who need a high-horsepower, rugged<br />

pull unit for pull-behind scrapers but also have applications<br />

that require features found on an ag tractor. The<br />

9030 Series, based on Deere’s 9000 Series ag tractors,<br />

is powered by the John Deere PowerTech Plus<br />

13.5-liter engine that produces up to 530 horsepower.<br />

An 18-speed PowerShift transmission is standard<br />

on all 9030 series scraper tractors. Deere’s<br />

Volvo<br />

Richard Iddins, product marketing manager for Volvo<br />

Construction Equipment, says the T450D is a direct<br />

result of Volvo customers asking for more pull power,<br />

flexibility, durability and speed.<br />

Volvo’s T450D scraper hauler draws from the<br />

DNA of their articulated hauler family. The T450D’s<br />

12-liter, six-cylinder, 419-horsepower Volvo D12D<br />

engine provides the muscle required to pull up to three<br />

scrapers depending on the scraper configuration and<br />

total weight.<br />

The Volvo T450D scraper-hauler’s three-point<br />

A-frame independent suspension system on the front<br />

and rear axles allows each wheel to move independently<br />

over uneven or rocky terrain, increasing stability<br />

and reducing stress on the hauler’s frame. Dual circuit,<br />

wet-disc, oil-cooled service brakes on all wheels and a<br />

variable hydraulic transmission retarder safely slow the<br />

scraper-hauler and its attachments.<br />

The T450D’s drivetrain is designed specifically for<br />

the jolting operations found on a construction project.<br />

Equipped with Volvo’s own automatic planetary transmission,<br />

the T450D has a four-by-four drive with five<br />

operating modes to match operating conditions and can<br />

operate at a smart clip of 32 mph for faster cycle times.<br />

Operator controls include the scraper mode that<br />

automatically controls the speed of the scraper hauler<br />

AutoLoad option is new to their 9030 Series this year.<br />

AutoLoad automates the scraper’s hydraulic lift functions<br />

for faster repetitive loading and shorter cycle<br />

times. For additional support, Deere’s scraper-special<br />

tractors have front frame/axle reinforcement to accommodate<br />

high loads on the front end of the machine.<br />

Reinforced rear axles are standard on the 9530 and<br />

9630 models.<br />

Deere has added two more pull-behind scrapers<br />

to its lineup and says their new heavyweight<br />

18-cubic-yard 1810C carry-all scraper and 21-cubicyard<br />

2112E ejector scraper feature side frames that<br />

are 43 percent stronger than previous models and<br />

the overall width of the side arm is narrower for<br />

closer cuts to grade stakes. A more robust gate tower<br />

and heavy-duty gate arm increases pinch force by<br />

25 percent. Deere also says the upgraded blade support<br />

is 50 percent thicker and 100 percent stronger<br />

than current models. A new steeper-angled overflow<br />

guard makes top-loading easier. The cut width on the<br />

2112C is 12 feet and 10 feet on the 1810C model.<br />

for efficient loading. A vehicle information system monitors<br />

all fluid levels and displays the machine’s status in<br />

the instrument panel, minimizing service times.<br />

In May, Volvo and Ashland Industries entered into<br />

an agreement that will allow Volvo dealerships to<br />

sell Ashland I-180TS2 scrapers. Ashland’s I-180TS2<br />

heavy-duty 18-cubic-yard capacity ejector scraper<br />

features a 15-inch two-part pushbar extension system<br />

that protects the quick hitch and assists in loading<br />

in short distances. The scraper’s 126-inch cutting<br />

width allows fast loading and the 56-inch apron<br />

opening eliminates the need for double or triple ejecting<br />

in heavy soils. The heavy-duty hold-down roller in<br />

the sidewalls makes for easier ejection.<br />

30<br />

Equipment World • July 2008 • EquipmentWorld.com


MACHINE MATTERS<br />

Icon<br />

Icon’s front lowering, eject style scrapers are<br />

available in a two-wheel 819 model and the<br />

four-wheel 821 model. The Icon’s electronic<br />

Operators Reference Gauge system, a standard<br />

feature on the 819 and 821, gives the<br />

operator precise feedback information on the<br />

height and depth of the cutting bit and front<br />

load gate. Both models have heavy cast 360<br />

swivel Quickhitch couplers and hydraulically<br />

operated disc brakes on each axle. The 819<br />

has a heaped capacity of 19 cubic yards and<br />

the 821 will carry 21 cubic yards. Each model<br />

has standard double wall construction on the<br />

sides. A push block is standard on the 821.<br />

Icon highlights the narrow transport width<br />

of these scrapers, the 819 being only 10 feet<br />

11 inches wide and the 821 just 1 foot wider.<br />

Recommended maximum horsepower for a<br />

wheeled or track tow unit is 600 horsepower.<br />

K-Tec<br />

K-Tec’s new 9.525 scraper is designed for narrow<br />

applications with a cutting width of just 11.6 inches.<br />

The 9.525’s heaped capacity is 25 cubic yards and<br />

fitted with LGP tires. Also new for 2008 is the K-Tec<br />

1453 scraper that features a 53-cubic-yard heaped<br />

capacity, the largest available according to the company.<br />

The 9.525 scraper requires 300 horsepower<br />

and the 1453 needs 500 horsepower.<br />

32<br />

Equipment World • July 2008 • EquipmentWorld.com


MACHINE MATTERS<br />

Leon<br />

The Leon 1700 17-cubic-yard capacity scraper features<br />

heavy duty ball-type steering for rough or difficult pulling<br />

conditions. The front hydraulic push ejection system works<br />

with the tractor’s hydraulics to eject wet or sticky material in<br />

one pass. Side extensions are standard on the M1700. The<br />

scraper requires a maximum of 425 horsepower.<br />

Double D Manufacturing<br />

The Grade King Series leveling scrapers, built by Double<br />

D Manufacturing, are designed to work with extreme-duty<br />

wheeled or track pull units with maximum of up to 525<br />

horsepower. To increase the scraper’s flexibility, the Grade<br />

King can tow addition implements behind itself like compacting<br />

rollers, smooth drum rollers and Double D’s own<br />

Roll-N-Go sheepsfoot compactor. Options include a scarifier,<br />

a hydraulically lifted smooth drum roller, rear hydraulics<br />

and an aggression bar for grading gravel roads.<br />

Miskin<br />

Miskin’s new E Series 20-cubic-yard scraper, Model E-20, features a<br />

‘push-off ejector’ bowl that handles sticky material neatly. “The E-20<br />

cleans its own floor and sides each time it ejects, leaving no place<br />

for dirt to hang up,” says Mark Miskin, president of Miskin Scraper<br />

Works. The E-20 also features Miskin’s CushionRide suspension that<br />

protects the scraper at high travel speeds and in rough terrain. Disc<br />

brakes are available for applications involving steep grades.<br />

Reynolds<br />

Reynolds LGP high flotation special application scrapers are self-loading, applicable<br />

for excavating, transporting and spreading sand and wet materials. The 43-inch-wide<br />

super flotation tires eliminate mud buildup between side walls and reduces tire rutting<br />

for better ground speed. The RoughOut scrapers, Models 16CS10 and 17CS12, feature<br />

three piece reversible cutting blades with a permanently protruding center section that<br />

will not cut flat. Reynolds high flotation special scrapers can train up to three units for<br />

large scale applications. Suggested horsepower range is from 250 horsepower for the<br />

14CS10LGP model to 400 horsepower for the 17CS12LGP model.<br />

34<br />

Equipment World • July 2008 • EquipmentWorld.com


Caution:<br />

Respect<br />

your transfer<br />

weight<br />

Ashland Industries CEO,<br />

Randy Rust, stresses<br />

that no matter<br />

which manufacturers’<br />

scrapers<br />

or scraper haulers<br />

you prefer, it is imperative<br />

you understand and<br />

abide by the hauler’s transfer<br />

weight restrictions. You<br />

have to match your scraper’s capacity<br />

to your scraper hauler’s transfer weight.<br />

Here’s why:<br />

According to Rust, each scraper hauler<br />

has a specific weight limitation and/<br />

or yardage capacity. Pull-behind scraper<br />

manufacturers are working with the<br />

scraper hauler makers to make sure their<br />

scrapers are designed to work within<br />

the scraper hauler’s specifications, but<br />

you should still ask your dealer what the<br />

‘transfer weight’ is for your machine.<br />

The dealer may give you a percentage<br />

figure (based on the number of cubic<br />

yards multiplied by the material density),<br />

a cubic yard capacity number or a specific<br />

pound limit.<br />

It is just as important to know your<br />

pull-behind scraper’s tongue weight.<br />

When you hook a fully loaded pullbehind<br />

scraper to your scraper hauler or<br />

tractor, the scraper’s weight distribution<br />

changes. Some of the pull-behind scraper’s<br />

weight transfers – rolls on – to the<br />

hauler. By staying within the weight limits<br />

set by your scraper hauler manufacturer,<br />

you can avoid significant damage<br />

to your scraper hauler during operations.<br />

Overloading the scraper hauler’s static<br />

weight limits can result in such things<br />

as rear axle deflection, bent wheels, lost<br />

lubrication seals and cracked frames.<br />

Understand your scraper hauler manufacturer’s<br />

warranty specifications so that<br />

you do not violate your warranty. Rust<br />

says this caution is especially important<br />

for scraper haulers towing only one<br />

scraper. Scraper haulers pulling multiple<br />

scrapers will disburse some of the<br />

transfer weight stress between the scrapers<br />

but on a single scraper hauler/pullbehind<br />

scraper pairing, the hauler takes<br />

most of the weight.<br />

Another thing to consider is how<br />

your scraper-hauler combination will<br />

stop. The International Organization<br />

for Standardization regulation ISO3450<br />

has established a minimum performance<br />

for brake systems on earth<br />

moving machinery. Your hauler may<br />

have the strength to pull your scraper<br />

and material, but it needs the ability<br />

to safely come to a halt. Additionally,<br />

each scraper should have brakes that<br />

allow it to stop by itself. If either your<br />

scraper or your hauler isn’t rated to<br />

work with the other, you risk damaging<br />

your equipment and putting your operator<br />

in danger. Consider the hefty fines<br />

OSHA or MSHA can levy if they find the<br />

scraper and hauler are mismatched. An<br />

example of a scraper/hauler combination<br />

that meets the ISO3450 requirements<br />

is Volvo’s T450D hauler and the<br />

Ashland I-180TS2 scraper.<br />

Write 481 on Reader Service Card<br />

EquipmentWorld.com • July 2008 • Equipment World 35


MACHINE MATTERS<br />

The K-Tec 9.525 scraper can self-load or<br />

be push loaded or top loaded.<br />

(continued from page 27)<br />

The powers that be<br />

While pull-behind scraper manufacturers<br />

strive to design scraper equipment<br />

that works well with most haulers,<br />

and scraper hauler manufacturers<br />

build construction-grade haulers,<br />

Randy Rust at Ashland Industries<br />

says both machines must work well<br />

together. Matching the scraper hauler<br />

to the scraper will maximize production,<br />

decrease down time and provide<br />

the lowest cost per yard over<br />

the long run.<br />

Regular-duty ag tractors with<br />

enough horsepower can be used to<br />

tow a pull-behind scraper but they<br />

aren’t built to pull heavy material or<br />

multiple scrapers through rocky or<br />

wet conditions, “A standard ag tractor<br />

doesn’t have the proper gear mechanisms,”<br />

says Danny Dumey, president<br />

of Double D Manufacturing. “If<br />

they get into soft conditions, they run<br />

out of power and can’t get the job<br />

done.” So equipment manufacturers<br />

are building construction-grade<br />

scraper haulers that take the best<br />

from the manufacturers’ power unit<br />

lineups.<br />

Scraper haulers such as Cat’s<br />

Challenger MT800 Series scraper tractor<br />

and Deere’s 9030 Series scraper<br />

36<br />

Equipment World • July 2008 • EquipmentWorld.com<br />

special tractors are enhanced with<br />

stronger frames, reinforced suspensions,<br />

autoload systems and more<br />

powerful drivetrains.<br />

Volvo’s T450D and Bell’s 4206<br />

scraper hauler models are designed<br />

with a nod to the strengths found in<br />

an articulated truck like four-wheeldrive,<br />

all-wheel ground contact and<br />

equal weight distribution during<br />

loading and transport.<br />

Both style scraper haulers give<br />

you the flexibility to use them to pull<br />

other heavy attachments like water<br />

tanks, rollers, compactors and rippers.<br />

Scraper haulers designed to<br />

do multiple tasks give you a better<br />

return on your initial investment and<br />

will hold their value when it comes<br />

time to sell.<br />

In fact, James Hausner, vice president<br />

of marketing for Reynolds<br />

International, says a key consideration<br />

when buying a scraper hauler<br />

is the unit’s resale value. “A hauler<br />

should be able to be used for several<br />

applications. A contractor limits<br />

his equipment’s resale value if he<br />

buys a machine that only does one<br />

thing. The hauler’s versatility increases<br />

the contractor’s return on his initial<br />

investment.” EW<br />

Write 482 on Reader Service Card

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