ISX15 and ISX Model Pages 2-3 4-5 - Cummins Engines
ISX15 and ISX Model Pages 2-3 4-5 - Cummins Engines
ISX15 and ISX Model Pages 2-3 4-5 - Cummins Engines
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<strong><strong>ISX</strong>15</strong> <strong>and</strong> <strong>ISX</strong><br />
Well Servicing Applications<br />
<strong>Model</strong><br />
<strong>Pages</strong><br />
<strong><strong>ISX</strong>15</strong> (EPA 2010) 2-3<br />
400-600 hp (298-447 kW)<br />
<strong>ISX</strong> (EPA 2007) 4-5<br />
400-600 hp (298-447 kW)
Better Every Mile.<br />
<strong><strong>ISX</strong>15</strong> For EPA 2010.<br />
n Cooled Exhaust<br />
Gas Recirculation (EGR)<br />
n Intebrake <br />
n Variable Geometry<br />
Turbocharger<br />
n XPI Fuel<br />
System<br />
n Fully Integrated<br />
Electronic Controls<br />
n <strong>Cummins</strong><br />
Aftertreatment<br />
System
More Miles. Every Gallon.<br />
<strong><strong>ISX</strong>15</strong> For EPA 2010.<br />
<strong>Cummins</strong> <strong><strong>ISX</strong>15</strong> EPA 2010 delivers superior driving<br />
performance while improving industry-leading fuel economy.<br />
Plus, it achieves near-zero emissions levels without sacrificing<br />
the reliability or durability that you expect from a <strong>Cummins</strong><br />
engine.<br />
Every major component <strong>and</strong> system is designed <strong>and</strong> built by<br />
<strong>Cummins</strong> for total quality control, building on a proven engine<br />
with fully integrated electronics. An improved, more precise<br />
air-h<strong>and</strong>ling system has reduced restriction, which helps<br />
optimize performance.<br />
The result is that Class 8 truck owners will achieve up<br />
to 5% more miles per gallon with the <strong><strong>ISX</strong>15</strong>. In addition,<br />
maintenance intervals are unchanged from previous years.<br />
So the <strong><strong>ISX</strong>15</strong> will deliver the lowest operating costs of any<br />
engine in its class.<br />
For superior fuel economy, strong performance, long-range<br />
durability <strong>and</strong> exceptional dependability, you’ve got every<br />
reason to spec an <strong><strong>ISX</strong>15</strong>.<br />
XPI Fuel System – The proven technology of the XPI<br />
common-rail fuel system delivers a precise quantity of fuel<br />
at ultra-high pressures. This, together with more robust<br />
electronic engine controls, enables multiple injection events<br />
per cycle. Flexibility in injection timing increases fuel economy<br />
<strong>and</strong> performance while decreasing exhaust emissions.<br />
Single Overhead Cam – Our improved XPI fuel system<br />
eliminates the need for a second camshaft. This provides<br />
weight savings <strong>and</strong> simplifies operation.<br />
Cooled EGR – This next-generation system lowers combustion<br />
temperatures for reduced emissions <strong>and</strong> optimized fuel economy.<br />
Fully Integrated Electronic Controls – A single highercapacity<br />
Electronic Control Module (ECM) controls everything<br />
from air intake to exhaust aftertreatment for peak performance<br />
<strong>and</strong> near-zero emissions.<br />
Intebrake – Even with one overhead cam, the <strong><strong>ISX</strong>15</strong> still has<br />
best-in-class braking horsepower (up to 600 bhp) for greater<br />
vehicle control with reduced service brake wear.<br />
<strong>Cummins</strong> Aftertreatment System – The proven <strong>Cummins</strong><br />
Particulate Filter reduces particulate matter by over 90%. In 2010<br />
it is combined with <strong>Cummins</strong> Selective Catalytic Reduction (SCR)<br />
to meet emissions st<strong>and</strong>ards while maintaining best-in-class<br />
performance, reliability <strong>and</strong> durability. <strong>Cummins</strong> SCR technology<br />
has been proven in over 200,000 European vehicles <strong>and</strong> uses<br />
Diesel Exhaust Fluid (DEF) to achieve NOx emissions at near-zero<br />
levels. DEF will be readily available; reference <strong>Cummins</strong> Filtration<br />
flyer LT15618 for more information.<br />
<strong><strong>ISX</strong>15</strong> Specifications<br />
Advertised Horsepower 400-600 hp 298-447 kW<br />
Peak Torque 1450-2050 lb-ft 1966-2779 N•m<br />
Governed Speed<br />
2000 rpm<br />
Clutch Engagement Torque 1000 lb-ft 1356 N•m<br />
Number of Cylinders 6<br />
Oil System Capacity 14 U.S. gallons 52.9 liters<br />
System Weight 3,186 lb 1,445 kg<br />
Engine (Dry) 2,964 lb 1,344 kg<br />
Aftertreatment System* 222 lb 101 kg<br />
*Increase over st<strong>and</strong>ard muffler <strong>and</strong> does not include chassis OEM-supplied components.<br />
<strong><strong>ISX</strong>15</strong> Maintenance Intervals<br />
Duty Cycle* Light Normal Severe<br />
Oil <strong>and</strong> Filter 35,000 mi 25,000 mi 15,000 mi<br />
56,000 km 40,000 km 24,000 km<br />
Fuel Filter 25,000 mi 25,000 mi 25,000 mi<br />
40,000 km 40,000 km 40,000 km<br />
Coolant Filter** 50,000 mi 50,000 mi 50,000 mi<br />
80,000 km 80,000 km 80,000 km<br />
Valve Adjustment 500,000 mi 500,000 mi 500,000 mi<br />
800,000 km 800,000 km 800,000 km<br />
Coalescing Filter<br />
DEF Filter<br />
Particulate Filter<br />
Cleaning<br />
125,000 mi (200,000 km) or<br />
Every 5th to 6th Oil Change Interval<br />
200,000 mi (320,000 km)<br />
200,000-400,000 mi (320,000-640,000 km)<br />
*Light Duty = > 6.7 mpg; Normal Duty = 5.5-6.7 mpg; Severe Duty = < 5.5 mpg<br />
**With appropriate filter.<br />
VGT Turbocharger – The <strong>Cummins</strong> VGT Turbocharger<br />
is both simple <strong>and</strong> precise. Electric actuation allows infinite<br />
adjustment, providing the exact amount of boost necessary<br />
for superior response. The proven sliding-nozzle design has<br />
best-in-class reliability <strong>and</strong> durability.<br />
<strong>Cummins</strong> Inc.<br />
Box 3005<br />
Columbus, IN 47202-3005<br />
U.S.A.<br />
Phone: 1-800-DIESELS (1-800-343-7357)<br />
Fax: 1-800-232-6393<br />
Internet: everytime.cummins.com<br />
Bulletin 4971192 Printed in U.S.A. 3/09<br />
©2009 <strong>Cummins</strong> Inc.
<strong>ISX</strong><br />
For Oil <strong>and</strong> Gas Applications.<br />
About the <strong>ISX</strong>.<br />
Ratings<br />
ENGINE ADVERTISED PEAK TORQUE<br />
MODEL HP (kW) LB-FT (Nm) @ RPM<br />
<strong>ISX</strong> 600 600 (447) 2050 (2779) @ 1200<br />
Every element of the <strong>Cummins</strong> <strong>ISX</strong> has been<br />
designed <strong>and</strong> manufactured to optimize reliability <strong>and</strong><br />
fuel economy, lowering the cost of your oil <strong>and</strong> gas<br />
operation while maintaining superior performance.<br />
The <strong>ISX</strong> features the proven cooled-EGR subsystem<br />
<strong>and</strong> VG Turbo. A <strong>Cummins</strong> Particulate Filter <strong>and</strong> a<br />
coalescing filter complete the totally integrated<br />
system.<br />
The <strong>ISX</strong> is designed for years of dependable service.<br />
Its turbocharger is a good example. With only one<br />
moving part in the hot exhaust stream, it is more<br />
reliable <strong>and</strong> durable than competitive turbos. Put that<br />
together with patented mid-stop cylinder liners, heavyduty<br />
components <strong>and</strong> Six Sigma design practices, <strong>and</strong><br />
you’ve got an engine for oil <strong>and</strong> gas applications that<br />
can be depended on for years to come.<br />
<strong>ISX</strong> 600 600 (447) 1850 (2508) @ 1200<br />
<strong>ISX</strong> 550 550 (410) 1850 (2508) @ 1200<br />
<strong>ISX</strong> 525 525 (392) 1850 (2508) @ 1200<br />
<strong>ISX</strong> 500 500 (373) 1850 (2508) @ 1200<br />
<strong>ISX</strong> 500 500 (373) 1650 (2237) @ 1200<br />
<strong>ISX</strong> 485 485 (362) 1850 (2508) @ 1200<br />
<strong>ISX</strong> 485 485 (362) 1650 (2237) @ 1200<br />
<strong>ISX</strong> 450 450 (336) 1650 (2237) @ 1200<br />
<strong>ISX</strong> 450 450 (336) 1550 (2102) @ 1200<br />
<strong>ISX</strong> 425 425 (317) 1650 (2237) @ 1200<br />
<strong>ISX</strong> 400 400 (298) 1450 (1966) @ 1200<br />
SmartTorque Ratings<br />
<strong>ISX</strong> 500 ST 500 (373) 1650/1850 (2237/2508) @ 1200<br />
<strong>ISX</strong> 485 ST 485 (362) 1650/1850 (2237/2508) @ 1200<br />
<strong>ISX</strong> 455 ST 455 (339) 1550/1750 (2102/2373) @ 1200<br />
<strong>ISX</strong> 450 ST 450 (336) 1550/1750 (2102/2373) @ 1200<br />
<strong>ISX</strong> 450 ST 450 (336) 1450/1650 (1966/2237) @ 1200<br />
<strong>ISX</strong> 425 ST 425 (317) 1550/1750 (2102/2373) @ 1200<br />
<strong>ISX</strong> 425 ST 425 (317) 1450/1650 (1966/2237) @ 1200<br />
<strong>ISX</strong> 400 ST 400 (298) 1550/1750 (2102/2373) @ 1200<br />
<strong>ISX</strong> 400 ST 400 (298) 1450/1650 (1966/2237) @ 1200<br />
<strong>ISX</strong> 385 ST* 385 (287) 1450/1550 (1966/2102) @ 1200<br />
Vocational Ratings<br />
<strong>ISX</strong> 500V 500 (373) 1850 (2508) @ 1200<br />
<strong>ISX</strong> 500V 500 (373) 1650 (2237) @ 1200<br />
<strong>ISX</strong> 435V 435 (325) 1450 (1966) @ 1200<br />
Additional ratings may be available. Check with your local <strong>Cummins</strong> distributor or<br />
dealer.<br />
*Intebrake not available with this rating.<br />
Specifications<br />
ADVERTISED<br />
HORSEPOWER<br />
385-600 HP 287-447 kW<br />
PEAK TORQUE 1450-2050 LB-FT 1966-2779 Nm<br />
GOVERNED SPEED<br />
2000-2100RPM<br />
CLUTCH ENGAGEMENT<br />
TORQUE<br />
1000 LB-FT 1356 Nm<br />
CYLINDERS<br />
6-CYLINDERS<br />
OIL SYSTEM CAPACITY 14 US GALLONS 52.9 LITRES<br />
SYSTEM WEIGHT 3093 LB 1403 KG<br />
ENGINE (DRY) 3021 LB 1370 KG<br />
AFTERTREATMENT* 72 LB 33 KG<br />
* Increase over st<strong>and</strong>ard muffler
Emissions.<br />
Every Answer For Increasingly<br />
Stringent Emissions Regulations.<br />
The <strong>ISX</strong> allows your oil <strong>and</strong> gas operation comply with<br />
varying emissions st<strong>and</strong>ards found in different locations<br />
around the world. In certain regions of the United States,<br />
the local emissions st<strong>and</strong>ards require workover rig<br />
engines to follow more stringent automotive emissions<br />
levels – instead of the less stringent industrial levels. The<br />
one solution to these different requirements is the<br />
<strong>Cummins</strong> <strong>ISX</strong>, providing power not only to operate the<br />
workover rig equipment, but also to power the rig down the<br />
road, meeting every EPA 2007 automotive emissions<br />
st<strong>and</strong>ard along the way.<br />
Features <strong>and</strong> Benefits.<br />
The <strong>Cummins</strong> <strong>ISX</strong> delivers the best fuel economy of any<br />
heavy-duty diesel engine in its class. It also continues to<br />
lead the industry in reliability <strong>and</strong> durability. Advanced<br />
features <strong>and</strong> benefits include:<br />
■ <strong>Cummins</strong> Particulate Filter – Fully integrated to deliver<br />
uncompromising performance <strong>and</strong> reliability. <strong>Cummins</strong><br />
design allows regeneration even in adverse operating<br />
conditions <strong>and</strong> reduces particulate matter more than<br />
90%.<br />
■ Dual Overhead Camshafts – One camshaft drives highpressure<br />
fuel injection for clean responsive power. The<br />
second camshaft operates the intake <strong>and</strong> exhaust<br />
valves, with dedicated lobes for the integrated engine<br />
brake.<br />
■ <strong>Cummins</strong> Intebrake – Provides greater vehicle control<br />
<strong>and</strong> reduced service brake wear. Up to 600 braking<br />
horsepower.<br />
■ Fully Integrated Electronic Controls – A single ECM<br />
(Electronic Control Module) controls the engine <strong>and</strong><br />
aftertreatment. Also coordinates interaction with the<br />
transmission, ABS, engine brake, cooling fan <strong>and</strong> more.<br />
■ High-Pressure Fuel Injection System – For cleaner,<br />
more complete combustion.<br />
■ Variable Geometry Turbocharger – Enhanced<br />
response <strong>and</strong> control with electric actuation for infinite<br />
adjustment, providing exact boost at any rpm. A<br />
sliding-nozzle design sets the industry st<strong>and</strong>ard for<br />
reliability <strong>and</strong> durability.<br />
■ Cooled Exhaust Gas Recirculation – Lowers<br />
combustion temperatures for reduced emissions <strong>and</strong><br />
optimized mpg.<br />
■ Crankcase Ventilation System – Electronically<br />
managed for optimum efficiency without adding<br />
parasitic load or complexity to the engine. The<br />
coalescing filter is easily serviced, only needing<br />
replacement once a year or every 125,000 miles<br />
(200,000 km).<br />
■ SmartTorque Ratings – Deliver up to 200 lb-ft of extra<br />
torque in the top two gears for better fuel economy,<br />
fewer shifts <strong>and</strong> less driver fatigue.<br />
■ Optional Water-in-Fuel Sensor – Alerts the driver to<br />
contamination that could cause performance <strong>and</strong><br />
durability problems.<br />
Every Question. Answered.<br />
■ Service Network – <strong>Cummins</strong> engines are backed by<br />
the strength of <strong>Cummins</strong> global network of over 5,500<br />
service locations worldwide.<br />
■ Customer Assistance Center – For technical<br />
assistance <strong>and</strong> service locations, call 1-800-DIESELS.<br />
■ For customers in Europe, the Middle East <strong>and</strong> Africa,<br />
call +44 (0) 1327 886464 or e-mail to<br />
cabo.customerassistance@cummins.com.<br />
■ <strong>Cummins</strong> Web Site – Visit us at<br />
www.<strong>Cummins</strong>Oil<strong>and</strong>Gas.com for more information<br />
on all <strong>Cummins</strong> products.<br />
■ <strong>Cummins</strong> E-Mail – For online assistance to <strong>Cummins</strong><br />
related questions, click on the Contact Us link in the<br />
header at www.<strong>Cummins</strong>Oil<strong>and</strong>Gas.com.<br />
■ <strong>Cummins</strong> Online Registration – Register all your<br />
<strong>Cummins</strong> engines quickly <strong>and</strong> easily at<br />
www.<strong>Cummins</strong>Oil<strong>and</strong>Gas.com to ensure quality parts<br />
<strong>and</strong> service for your engine.<br />
<strong>Cummins</strong> Inc.<br />
Box 3005<br />
Columbus, IN 47202-3005<br />
U.S.A.<br />
Phone: 1-800-DIESELS<br />
Fax: 1-800-232-6393<br />
Internet: <strong>Cummins</strong>Oil<strong>and</strong>Gas.com<br />
Bulletin XXXXXXX Printed in U.S.A. 4/09<br />
©2009 <strong>Cummins</strong> Inc.