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ISX15 and ISX Model Pages 2-3 4-5 - Cummins Engines

ISX15 and ISX Model Pages 2-3 4-5 - Cummins Engines

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<strong><strong>ISX</strong>15</strong> <strong>and</strong> <strong>ISX</strong><br />

Well Servicing Applications<br />

<strong>Model</strong><br />

<strong>Pages</strong><br />

<strong><strong>ISX</strong>15</strong> (EPA 2010) 2-3<br />

400-600 hp (298-447 kW)<br />

<strong>ISX</strong> (EPA 2007) 4-5<br />

400-600 hp (298-447 kW)


Better Every Mile.<br />

<strong><strong>ISX</strong>15</strong> For EPA 2010.<br />

n Cooled Exhaust<br />

Gas Recirculation (EGR)<br />

n Intebrake <br />

n Variable Geometry<br />

Turbocharger<br />

n XPI Fuel<br />

System<br />

n Fully Integrated<br />

Electronic Controls<br />

n <strong>Cummins</strong><br />

Aftertreatment<br />

System


More Miles. Every Gallon.<br />

<strong><strong>ISX</strong>15</strong> For EPA 2010.<br />

<strong>Cummins</strong> <strong><strong>ISX</strong>15</strong> EPA 2010 delivers superior driving<br />

performance while improving industry-leading fuel economy.<br />

Plus, it achieves near-zero emissions levels without sacrificing<br />

the reliability or durability that you expect from a <strong>Cummins</strong><br />

engine.<br />

Every major component <strong>and</strong> system is designed <strong>and</strong> built by<br />

<strong>Cummins</strong> for total quality control, building on a proven engine<br />

with fully integrated electronics. An improved, more precise<br />

air-h<strong>and</strong>ling system has reduced restriction, which helps<br />

optimize performance.<br />

The result is that Class 8 truck owners will achieve up<br />

to 5% more miles per gallon with the <strong><strong>ISX</strong>15</strong>. In addition,<br />

maintenance intervals are unchanged from previous years.<br />

So the <strong><strong>ISX</strong>15</strong> will deliver the lowest operating costs of any<br />

engine in its class.<br />

For superior fuel economy, strong performance, long-range<br />

durability <strong>and</strong> exceptional dependability, you’ve got every<br />

reason to spec an <strong><strong>ISX</strong>15</strong>.<br />

XPI Fuel System – The proven technology of the XPI<br />

common-rail fuel system delivers a precise quantity of fuel<br />

at ultra-high pressures. This, together with more robust<br />

electronic engine controls, enables multiple injection events<br />

per cycle. Flexibility in injection timing increases fuel economy<br />

<strong>and</strong> performance while decreasing exhaust emissions.<br />

Single Overhead Cam – Our improved XPI fuel system<br />

eliminates the need for a second camshaft. This provides<br />

weight savings <strong>and</strong> simplifies operation.<br />

Cooled EGR – This next-generation system lowers combustion<br />

temperatures for reduced emissions <strong>and</strong> optimized fuel economy.<br />

Fully Integrated Electronic Controls – A single highercapacity<br />

Electronic Control Module (ECM) controls everything<br />

from air intake to exhaust aftertreatment for peak performance<br />

<strong>and</strong> near-zero emissions.<br />

Intebrake – Even with one overhead cam, the <strong><strong>ISX</strong>15</strong> still has<br />

best-in-class braking horsepower (up to 600 bhp) for greater<br />

vehicle control with reduced service brake wear.<br />

<strong>Cummins</strong> Aftertreatment System – The proven <strong>Cummins</strong><br />

Particulate Filter reduces particulate matter by over 90%. In 2010<br />

it is combined with <strong>Cummins</strong> Selective Catalytic Reduction (SCR)<br />

to meet emissions st<strong>and</strong>ards while maintaining best-in-class<br />

performance, reliability <strong>and</strong> durability. <strong>Cummins</strong> SCR technology<br />

has been proven in over 200,000 European vehicles <strong>and</strong> uses<br />

Diesel Exhaust Fluid (DEF) to achieve NOx emissions at near-zero<br />

levels. DEF will be readily available; reference <strong>Cummins</strong> Filtration<br />

flyer LT15618 for more information.<br />

<strong><strong>ISX</strong>15</strong> Specifications<br />

Advertised Horsepower 400-600 hp 298-447 kW<br />

Peak Torque 1450-2050 lb-ft 1966-2779 N•m<br />

Governed Speed<br />

2000 rpm<br />

Clutch Engagement Torque 1000 lb-ft 1356 N•m<br />

Number of Cylinders 6<br />

Oil System Capacity 14 U.S. gallons 52.9 liters<br />

System Weight 3,186 lb 1,445 kg<br />

Engine (Dry) 2,964 lb 1,344 kg<br />

Aftertreatment System* 222 lb 101 kg<br />

*Increase over st<strong>and</strong>ard muffler <strong>and</strong> does not include chassis OEM-supplied components.<br />

<strong><strong>ISX</strong>15</strong> Maintenance Intervals<br />

Duty Cycle* Light Normal Severe<br />

Oil <strong>and</strong> Filter 35,000 mi 25,000 mi 15,000 mi<br />

56,000 km 40,000 km 24,000 km<br />

Fuel Filter 25,000 mi 25,000 mi 25,000 mi<br />

40,000 km 40,000 km 40,000 km<br />

Coolant Filter** 50,000 mi 50,000 mi 50,000 mi<br />

80,000 km 80,000 km 80,000 km<br />

Valve Adjustment 500,000 mi 500,000 mi 500,000 mi<br />

800,000 km 800,000 km 800,000 km<br />

Coalescing Filter<br />

DEF Filter<br />

Particulate Filter<br />

Cleaning<br />

125,000 mi (200,000 km) or<br />

Every 5th to 6th Oil Change Interval<br />

200,000 mi (320,000 km)<br />

200,000-400,000 mi (320,000-640,000 km)<br />

*Light Duty = > 6.7 mpg; Normal Duty = 5.5-6.7 mpg; Severe Duty = < 5.5 mpg<br />

**With appropriate filter.<br />

VGT Turbocharger – The <strong>Cummins</strong> VGT Turbocharger<br />

is both simple <strong>and</strong> precise. Electric actuation allows infinite<br />

adjustment, providing the exact amount of boost necessary<br />

for superior response. The proven sliding-nozzle design has<br />

best-in-class reliability <strong>and</strong> durability.<br />

<strong>Cummins</strong> Inc.<br />

Box 3005<br />

Columbus, IN 47202-3005<br />

U.S.A.<br />

Phone: 1-800-DIESELS (1-800-343-7357)<br />

Fax: 1-800-232-6393<br />

Internet: everytime.cummins.com<br />

Bulletin 4971192 Printed in U.S.A. 3/09<br />

©2009 <strong>Cummins</strong> Inc.


<strong>ISX</strong><br />

For Oil <strong>and</strong> Gas Applications.<br />

About the <strong>ISX</strong>.<br />

Ratings<br />

ENGINE ADVERTISED PEAK TORQUE<br />

MODEL HP (kW) LB-FT (Nm) @ RPM<br />

<strong>ISX</strong> 600 600 (447) 2050 (2779) @ 1200<br />

Every element of the <strong>Cummins</strong> <strong>ISX</strong> has been<br />

designed <strong>and</strong> manufactured to optimize reliability <strong>and</strong><br />

fuel economy, lowering the cost of your oil <strong>and</strong> gas<br />

operation while maintaining superior performance.<br />

The <strong>ISX</strong> features the proven cooled-EGR subsystem<br />

<strong>and</strong> VG Turbo. A <strong>Cummins</strong> Particulate Filter <strong>and</strong> a<br />

coalescing filter complete the totally integrated<br />

system.<br />

The <strong>ISX</strong> is designed for years of dependable service.<br />

Its turbocharger is a good example. With only one<br />

moving part in the hot exhaust stream, it is more<br />

reliable <strong>and</strong> durable than competitive turbos. Put that<br />

together with patented mid-stop cylinder liners, heavyduty<br />

components <strong>and</strong> Six Sigma design practices, <strong>and</strong><br />

you’ve got an engine for oil <strong>and</strong> gas applications that<br />

can be depended on for years to come.<br />

<strong>ISX</strong> 600 600 (447) 1850 (2508) @ 1200<br />

<strong>ISX</strong> 550 550 (410) 1850 (2508) @ 1200<br />

<strong>ISX</strong> 525 525 (392) 1850 (2508) @ 1200<br />

<strong>ISX</strong> 500 500 (373) 1850 (2508) @ 1200<br />

<strong>ISX</strong> 500 500 (373) 1650 (2237) @ 1200<br />

<strong>ISX</strong> 485 485 (362) 1850 (2508) @ 1200<br />

<strong>ISX</strong> 485 485 (362) 1650 (2237) @ 1200<br />

<strong>ISX</strong> 450 450 (336) 1650 (2237) @ 1200<br />

<strong>ISX</strong> 450 450 (336) 1550 (2102) @ 1200<br />

<strong>ISX</strong> 425 425 (317) 1650 (2237) @ 1200<br />

<strong>ISX</strong> 400 400 (298) 1450 (1966) @ 1200<br />

SmartTorque Ratings<br />

<strong>ISX</strong> 500 ST 500 (373) 1650/1850 (2237/2508) @ 1200<br />

<strong>ISX</strong> 485 ST 485 (362) 1650/1850 (2237/2508) @ 1200<br />

<strong>ISX</strong> 455 ST 455 (339) 1550/1750 (2102/2373) @ 1200<br />

<strong>ISX</strong> 450 ST 450 (336) 1550/1750 (2102/2373) @ 1200<br />

<strong>ISX</strong> 450 ST 450 (336) 1450/1650 (1966/2237) @ 1200<br />

<strong>ISX</strong> 425 ST 425 (317) 1550/1750 (2102/2373) @ 1200<br />

<strong>ISX</strong> 425 ST 425 (317) 1450/1650 (1966/2237) @ 1200<br />

<strong>ISX</strong> 400 ST 400 (298) 1550/1750 (2102/2373) @ 1200<br />

<strong>ISX</strong> 400 ST 400 (298) 1450/1650 (1966/2237) @ 1200<br />

<strong>ISX</strong> 385 ST* 385 (287) 1450/1550 (1966/2102) @ 1200<br />

Vocational Ratings<br />

<strong>ISX</strong> 500V 500 (373) 1850 (2508) @ 1200<br />

<strong>ISX</strong> 500V 500 (373) 1650 (2237) @ 1200<br />

<strong>ISX</strong> 435V 435 (325) 1450 (1966) @ 1200<br />

Additional ratings may be available. Check with your local <strong>Cummins</strong> distributor or<br />

dealer.<br />

*Intebrake not available with this rating.<br />

Specifications<br />

ADVERTISED<br />

HORSEPOWER<br />

385-600 HP 287-447 kW<br />

PEAK TORQUE 1450-2050 LB-FT 1966-2779 Nm<br />

GOVERNED SPEED<br />

2000-2100RPM<br />

CLUTCH ENGAGEMENT<br />

TORQUE<br />

1000 LB-FT 1356 Nm<br />

CYLINDERS<br />

6-CYLINDERS<br />

OIL SYSTEM CAPACITY 14 US GALLONS 52.9 LITRES<br />

SYSTEM WEIGHT 3093 LB 1403 KG<br />

ENGINE (DRY) 3021 LB 1370 KG<br />

AFTERTREATMENT* 72 LB 33 KG<br />

* Increase over st<strong>and</strong>ard muffler


Emissions.<br />

Every Answer For Increasingly<br />

Stringent Emissions Regulations.<br />

The <strong>ISX</strong> allows your oil <strong>and</strong> gas operation comply with<br />

varying emissions st<strong>and</strong>ards found in different locations<br />

around the world. In certain regions of the United States,<br />

the local emissions st<strong>and</strong>ards require workover rig<br />

engines to follow more stringent automotive emissions<br />

levels – instead of the less stringent industrial levels. The<br />

one solution to these different requirements is the<br />

<strong>Cummins</strong> <strong>ISX</strong>, providing power not only to operate the<br />

workover rig equipment, but also to power the rig down the<br />

road, meeting every EPA 2007 automotive emissions<br />

st<strong>and</strong>ard along the way.<br />

Features <strong>and</strong> Benefits.<br />

The <strong>Cummins</strong> <strong>ISX</strong> delivers the best fuel economy of any<br />

heavy-duty diesel engine in its class. It also continues to<br />

lead the industry in reliability <strong>and</strong> durability. Advanced<br />

features <strong>and</strong> benefits include:<br />

■ <strong>Cummins</strong> Particulate Filter – Fully integrated to deliver<br />

uncompromising performance <strong>and</strong> reliability. <strong>Cummins</strong><br />

design allows regeneration even in adverse operating<br />

conditions <strong>and</strong> reduces particulate matter more than<br />

90%.<br />

■ Dual Overhead Camshafts – One camshaft drives highpressure<br />

fuel injection for clean responsive power. The<br />

second camshaft operates the intake <strong>and</strong> exhaust<br />

valves, with dedicated lobes for the integrated engine<br />

brake.<br />

■ <strong>Cummins</strong> Intebrake – Provides greater vehicle control<br />

<strong>and</strong> reduced service brake wear. Up to 600 braking<br />

horsepower.<br />

■ Fully Integrated Electronic Controls – A single ECM<br />

(Electronic Control Module) controls the engine <strong>and</strong><br />

aftertreatment. Also coordinates interaction with the<br />

transmission, ABS, engine brake, cooling fan <strong>and</strong> more.<br />

■ High-Pressure Fuel Injection System – For cleaner,<br />

more complete combustion.<br />

■ Variable Geometry Turbocharger – Enhanced<br />

response <strong>and</strong> control with electric actuation for infinite<br />

adjustment, providing exact boost at any rpm. A<br />

sliding-nozzle design sets the industry st<strong>and</strong>ard for<br />

reliability <strong>and</strong> durability.<br />

■ Cooled Exhaust Gas Recirculation – Lowers<br />

combustion temperatures for reduced emissions <strong>and</strong><br />

optimized mpg.<br />

■ Crankcase Ventilation System – Electronically<br />

managed for optimum efficiency without adding<br />

parasitic load or complexity to the engine. The<br />

coalescing filter is easily serviced, only needing<br />

replacement once a year or every 125,000 miles<br />

(200,000 km).<br />

■ SmartTorque Ratings – Deliver up to 200 lb-ft of extra<br />

torque in the top two gears for better fuel economy,<br />

fewer shifts <strong>and</strong> less driver fatigue.<br />

■ Optional Water-in-Fuel Sensor – Alerts the driver to<br />

contamination that could cause performance <strong>and</strong><br />

durability problems.<br />

Every Question. Answered.<br />

■ Service Network – <strong>Cummins</strong> engines are backed by<br />

the strength of <strong>Cummins</strong> global network of over 5,500<br />

service locations worldwide.<br />

■ Customer Assistance Center – For technical<br />

assistance <strong>and</strong> service locations, call 1-800-DIESELS.<br />

■ For customers in Europe, the Middle East <strong>and</strong> Africa,<br />

call +44 (0) 1327 886464 or e-mail to<br />

cabo.customerassistance@cummins.com.<br />

■ <strong>Cummins</strong> Web Site – Visit us at<br />

www.<strong>Cummins</strong>Oil<strong>and</strong>Gas.com for more information<br />

on all <strong>Cummins</strong> products.<br />

■ <strong>Cummins</strong> E-Mail – For online assistance to <strong>Cummins</strong><br />

related questions, click on the Contact Us link in the<br />

header at www.<strong>Cummins</strong>Oil<strong>and</strong>Gas.com.<br />

■ <strong>Cummins</strong> Online Registration – Register all your<br />

<strong>Cummins</strong> engines quickly <strong>and</strong> easily at<br />

www.<strong>Cummins</strong>Oil<strong>and</strong>Gas.com to ensure quality parts<br />

<strong>and</strong> service for your engine.<br />

<strong>Cummins</strong> Inc.<br />

Box 3005<br />

Columbus, IN 47202-3005<br />

U.S.A.<br />

Phone: 1-800-DIESELS<br />

Fax: 1-800-232-6393<br />

Internet: <strong>Cummins</strong>Oil<strong>and</strong>Gas.com<br />

Bulletin XXXXXXX Printed in U.S.A. 4/09<br />

©2009 <strong>Cummins</strong> Inc.

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