JUL - Bath Iron Works
JUL - Bath Iron Works
JUL - Bath Iron Works
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BIW NEWS<br />
July<br />
2009<br />
Ultra<br />
2000<br />
Move<br />
(see pg.3)<br />
INSIDE<br />
From the Helm - 2<br />
Ultra 2000 Move to LLTF - 3<br />
USCG Ships - 4<br />
Wellness and Benefits - 5<br />
Retirees - 5<br />
PVLS Facility - 6<br />
Performance Incentive - 6<br />
5 Star Compliance - 7<br />
From the Fleet - 8<br />
DDG 109 Mast Stepping - 8<br />
EDP Class of 2011 - 9<br />
New Hires - 9<br />
Service Anniversaries - 10<br />
LCS 2 Builder’s Trials - 10<br />
BIW Trekkers - 11<br />
Contract Award - 11<br />
Heritage Days Parade - 12
From the Helm<br />
Jeff Geiger, President, <strong>Bath</strong> <strong>Iron</strong> <strong>Works</strong><br />
Ispent several days this month in Mobile, Alabama as LCS 2<br />
began Builder’s Trials. While there, I had a brief flashback<br />
to Arleigh Burke (DDG 51) and its Builder’s Trials and it<br />
didn’t take much effort to fast forward to the time when we’ll<br />
take DDG 1000 to sea for the first time.<br />
At first glance, you might think these three ships have little<br />
in common and, if you only look at them on the surface, that’s<br />
not a bad conclusion. But if you look further, you’ll see there<br />
are commonalities. For example, each of these first-of-a-class<br />
ships began with a new hull form that was designed for a<br />
particular purpose and they all began with a good measure<br />
of new technology embedded within. All three ships, in their<br />
own right, created high expectations and spawned significant<br />
public attention. It has been exciting to be involved in all<br />
three new classes of surface combatants.<br />
For the DDG 51 class, the jury has long ago rendered<br />
its verdict. While the program was filled with challenges,<br />
especially in the start-up phase, DDG 51 has made its mark<br />
as the most successful naval surface combatant program in<br />
the history of the U. S. Navy.<br />
The jury will soon have the chance to deliberate on LCS 2<br />
which has also experienced its share of start-up challenges. But<br />
having witnessed the potential of this platform in the course of<br />
a couple of days at sea, I am absolutely convinced that the ship<br />
will prove to be a flexible and powerful platform for our Navy.<br />
For DDG 1000, we’re just beginning to prepare the case<br />
and we’re on the right track. We know we have a good design<br />
because of the hard work that has already been accomplished<br />
and the rigor of our design processes. Manufacturing is ready<br />
for this ship and we will soon begin to ramp up our production<br />
efforts. The cover of this newsletter is evidence of the<br />
kind of innovative steps we have undertaken to pave the way<br />
for DDG 1000. Unit 2000 for DDG 111 is the largest unit we<br />
have ever built and moved at BIW. At approximately 3,000<br />
tons, this unit is one of several stepping stones that will lead<br />
to DDG 1000 Ultra Units and this is where the similarities<br />
between these three ships end.<br />
Our DDG 1000 goal from the outset has been to build this<br />
lead ship like it was a follow ship. We have the opportunity to<br />
create a new lead ship cost and schedule model. We have the<br />
tools we need and the talent and skills that are required and<br />
we have a solid plan to make it happen. We’ve also made a<br />
commitment to ourselves and the Navy and you have clearly<br />
demonstrated what can happen when BIW shipbuilders make<br />
up their minds to do something. If we approach our jobs each<br />
day with that commitment in mind, we will prove that lead<br />
Reginald Dubois (D10).<br />
ships can be efficiently and affordably built and in the process,<br />
create opportunities that will help secure our future. Lead ships<br />
are tough jobs by anyone’s standards but if any group of shipbuilders<br />
can change the pattern, it’s you. I’m confident we will<br />
achieve our goal.<br />
I’d like to shift back to the DDG 51 Program for a moment.<br />
On Saturday, August 1, 2009, we will have the distinct honor<br />
and privilege of having Deb Dunham, ship sponsor, and her<br />
family with us to christen DDG 109, the ship that carries her<br />
son’s name. Corporal Jason Dunham was a United States<br />
Marine who was killed in 2004 while serving in Iraq. In an act<br />
of selfless courage, he threw himself on a hand grenade that was<br />
released by an Iraqi insurgent, thereby saving the lives of many<br />
fellow Marines, some of whom will be in attendance at the<br />
christening. For his action, he posthumously received our<br />
nation’s highest military decoration, the Medal of Honor.<br />
I know there will be at least two other Medal of Honor<br />
recipients in attendance, one from the Korean War and another<br />
from the Vietnam War. These men risked their lives and Jason<br />
Dunham gave his life in defense of our freedom. I hope every<br />
BIW shipbuilder will be in attendance at the christening of<br />
DDG 109 to demonstrate our thanks and to honor these<br />
American heroes.<br />
“TOGETHER WE CAN MAKE A DIFFERENCE”<br />
2 | July 2009 | BIW NEWS
Performance June 2009<br />
RECORDABLE INJURIES<br />
Cumulative Through June 2009<br />
20<br />
15<br />
10<br />
5<br />
0<br />
12.8<br />
Improvement<br />
Target<br />
12.9<br />
Actual<br />
Note: Safety statistics are reported as rates.<br />
LOST-TIME INJURIES<br />
Cumulative Through June 2009<br />
10<br />
8<br />
6<br />
4<br />
2<br />
0<br />
4.0<br />
Improvement<br />
Target<br />
3.4<br />
Actual<br />
BIW NEWS<br />
BIW NEWS is published monthly by the<br />
Communications Department (D94) of<br />
<strong>Bath</strong> <strong>Iron</strong> <strong>Works</strong> and is produced internally<br />
in the BIW Print Shop. Photos by<br />
Mike Nutter unless otherwise noted.<br />
The primary objectives of BIW NEWS<br />
are to recognize the service, accomplishments,<br />
innovation and contributions<br />
of our employees and to provide information<br />
on matters that are of interest to<br />
our workforce.<br />
Comments and suggestions are<br />
welcome and should be forwarded to<br />
Dixie Stedman at Mail Stop 1210 or<br />
by e-mail at dixie.stedman@biw.com.<br />
Environmental<br />
Year to date (YTD) progress toward achieving<br />
our environmental performance goals under<br />
the Maine DEP STEP UP and other environmental<br />
programs is displayed as follows:<br />
Equal to or better than YTD goal<br />
Above YTD goal, improved<br />
from prior year<br />
Above YTD goal, not improved<br />
from prior year<br />
In July, the large Ultra 2000 Unit left the Ultra Hall<br />
and travelled to Shipway 2 on the LLTF to join the<br />
keel unit of Spruance (DDG 111). This is the largest<br />
ship unit to date to move across the LLTF and at approximately<br />
3,000 tons, is heavier than a WWII destroyer.<br />
Ultra 2000 encompasses the girth of the ship from the<br />
weatherdeck to the keel and represents about a quarter<br />
of the total ship structure.<br />
The Ultra unit approach is a result of a lot of BIW<br />
people asking themselves and each other what it would<br />
take to advance the mega unit approach to gain greater<br />
efficiencies on both DDG 51 class ships and DDG 1000.<br />
Through cross-discipline teamwork and cooperation, the<br />
Ultra approach was developed, then implemented with<br />
the support of General Dynamics and the Navy.<br />
Building on each step forward and learning at every<br />
stage, this process continues to yield benefits which<br />
contribute to reduced construction labor hours.<br />
Cumulative Through June 2009<br />
Solid Waste<br />
Hazardous Waste<br />
Energy Costs<br />
Ultra Unit 2000 Takes its Place<br />
Facility/Shift<br />
Information Call Line<br />
Toll free information on facility status,<br />
work shift delays, and cancellations<br />
1-866-630-BATH<br />
(1-866-630-2284)<br />
The DDG 111 Ultra 2000 zigged and zagged its way into position, travelling north from the<br />
Ultra Hall towards MSC, then turning south towards Shipway 2.<br />
BIW NEWS | July 2009 | 3
Best Built—Two Longlasting <strong>Bath</strong>-built Ships<br />
USCGS Calypso on launch day in January 1932.<br />
The launch of USCGS Perseus at BIW on April 11, 1932.<br />
pedoed SS Buarque on February 15,<br />
1942; the rescue of another 54 survivors<br />
of the torpedoed SS Arabutan on March<br />
8, 1942; the rescue of 13 survivors from<br />
the SS Pipestone County on May 7, 1942;<br />
and the rescue of 60 survivors of the<br />
torpedoed USS Plymouth on August 5,<br />
1943. A press release published shortly<br />
after the incident described the impressive<br />
maneuverability of the vessel amidst<br />
dangerous seas, fire, sharks and the possibility<br />
of submarine attack. Despite many<br />
obstacles, the crew of Calypso rescued all<br />
survivors of the shipwrecked Plymouth.<br />
Calypso was decommissioned in 1948<br />
and used as a training aid in the Coast<br />
Guard recruit indoctrination program<br />
before being sold for scrap in 1955. In<br />
an unlikely series of events, Calypso was<br />
In the midst of the Great Depression<br />
when unemployment was high and<br />
morale low, BIW proved that even in<br />
the most difficult of times, <strong>Bath</strong>-built<br />
quality was not jeopardized. In January<br />
1931, BIW was awarded a contract from<br />
the US Coast Guard for the construction<br />
of seven Argo-Class Patrol Cutters originally<br />
conceived to combat the off-shore<br />
prohibition-era alcohol trade along the<br />
east coast of the United States. All seven<br />
cutters were delivered to the Coast Guard<br />
during a 5-month period between<br />
November 1931 and April 1932.<br />
However, these ships proved most<br />
useful providing convoy protection and<br />
anti-submarine activity during WWII.<br />
Perhaps the most famous of these <strong>Bath</strong>built<br />
cutters was the USCGC Icarus<br />
which was responsible for the sinking of<br />
a German U-Boat off North Carolina in<br />
May 1942 and became only the second<br />
U.S.-flagged ship of any type to sink a<br />
U-Boat during the war and the first to<br />
take prisoners. In June 1942, USCGC<br />
Thetis became the third ship to sink a<br />
U-Boat, this time off Key West.<br />
Icarus was decommissioned in 1948<br />
and used by the Dominican Republic<br />
Navy as a fighting ship until the late<br />
1990’s.<br />
Remarkably, two other <strong>Bath</strong>-built<br />
cutters lasted even longer than Icarus.<br />
Calypso and Perseus remained in service<br />
until late last year, over 75 years later.<br />
Both cutters served the US Coast<br />
Guard until they, too, were needed by<br />
the US Navy in 1941. Calypso proved to<br />
be instrumental in the war as evidenced<br />
by several successful rescue missions:<br />
the rescue of 42 survivors from the torsold<br />
to the Circle Lines sightseeing cruise<br />
company in 1958 and became Circle Line<br />
XI, touring passengers along the east and<br />
west side of the Manhattan shoreline for<br />
six decades. Although her superstructure<br />
was modified to become a twin deck<br />
passenger vessel, below decks, the ship<br />
largely remained as originally built.<br />
Perseus saw a similar, long life on the<br />
water. After service to the Navy at the<br />
end of the war, she was returned to the<br />
Coast Guard in 1946 and remained<br />
active as a patrol craft in the San Diego<br />
area until 1959 when she was decommissioned<br />
and sold. Perseus also was<br />
purchased by Circle Line and became<br />
Circle Line XV.<br />
As Circle Line ships, both vessels<br />
still had some heroics left in them and<br />
were used as rescue boats on September<br />
11, 2001.<br />
Though still operational and retaining<br />
their original Winton 158-6 main<br />
propulsion engines, Circle Line XI and<br />
XV were phased out of the Circle Line<br />
fleet in the winter of 2008.<br />
The long careers of Calypso and<br />
Perseus are a testament to the work of<br />
<strong>Bath</strong> <strong>Iron</strong> <strong>Works</strong> shipbuilders over the<br />
years and two examples of how BIW<br />
steadily gained the reputation that<br />
<strong>Bath</strong> Built is Best Built.®<br />
4 | July 2009 | BIW NEWS
Wellness and Benefits<br />
Retirement What-Ifs<br />
Ever wondered what your pension<br />
would amount to if you decided to<br />
retire this year? Of what it might be<br />
in 10 or maybe 20 years from now?<br />
Whether you are within a few years of retiring<br />
or years away, you might be interested<br />
in recent improvements which make it easy<br />
for you to project your BIW pension benefits.<br />
While manually calculating pension<br />
projections once took days to complete, you<br />
can now do it yourself, on your own time,<br />
using online tools. BIW Benefits urges you<br />
to investigate how easy it is.<br />
Whether you are considering retirement<br />
in the short-term or planning for the future,<br />
there is a wealth of information about the<br />
pension plan and the Savings and Stock<br />
Investment Plan (SSIP) on the General<br />
Dynamics Service Center web site<br />
(www.gdbenefits.com). You can project<br />
a pension benefit (click: Your Benefits<br />
Resources, then Project Your Retirement<br />
Income), manage your Savings and Stock<br />
Investment Plan, use the retirement checklist<br />
to help walk you through the retirement<br />
process, and learn how your benefit is calculated.<br />
If you do not have internet access,<br />
you can request that a projection be mailed<br />
to you by calling the GD Service Center at<br />
1-888-432-3633.<br />
Assistance is available for LS6 participants<br />
in the IAM National Pension Fund by<br />
calling your Benefit Committee member at<br />
ext. 3951. LS7 IAM participants can reach<br />
their Benefit Committee member at ext.<br />
2639. Both LS6 and LS7 members can call<br />
IAM at 1-800-424-9608.<br />
BUILDING HEALTHY WAYS<br />
LUNCH TIME TALKS ON DVD<br />
Last month, area tobacco specialists presented<br />
lunch time talks on two topics—<br />
Making it Through the Day Tobacco-Free<br />
and Thinking About Quitting Tobacco.<br />
If you missed the sessions, both talks will<br />
be available on DVD. To request a copy<br />
email your name, badge number and mail<br />
stop to buildinghealthyways@gdbiw.com<br />
or call the Benefits Help Desk at ext.<br />
2527. Help is available to quit tobacco if<br />
you need it. For a list of what’s available,<br />
call the Benefits Help Desk at ext. 2527<br />
or click the Tobacco-Free button on the<br />
intranet home page.<br />
If you are ready to set the retirement<br />
process in motion, there are a few things<br />
to remember:<br />
• You’ll need your password to project or<br />
initiate your retirement. Contact the GD<br />
Service Center at www.gdbenefits.com<br />
or 1-888-432-3633 if you need a password.<br />
• Take care of the paperwork. When you<br />
have initiated your retirement, you will<br />
receive a packet of information from the<br />
GD Service Center. Make sure to<br />
review, sign (in some cases spouse/beneficiary,<br />
too), date and return the authorization<br />
form to the GD Service Center<br />
at the address provided in the packet.<br />
• Call Benefits. When you initiate your<br />
retirement (either online or over the<br />
phone) call the Benefits Help Desk at<br />
207-442-2527 to let us know your last<br />
day of work. It’s important not to skip<br />
this step!<br />
• A self-service retirement may not be for<br />
everyone. If you are ready to retire and<br />
want some help with the process, call<br />
Kurt Caswell at 207-442-3415 or the<br />
Benefits Help Desk at 207-442-2527 to<br />
set up a meeting.<br />
If you are interested in learning more<br />
about money management or retirement<br />
planning, stay tuned for more information<br />
about upcoming after-hours classes.<br />
RemindsYou<br />
June 2009<br />
Retirees<br />
Dept.<br />
FILL OUT YOUR KEEP MOVIN’ ACTIVITY CARD<br />
Keep Movin’ is a 2-month activity program<br />
that runs through August 30. Remember to<br />
fill out your Keep Movin’ Activity Card and<br />
return the completed card by September 8<br />
to be entered into a drawing for 10 (5 for<br />
employees and 5 for family) $50-valued<br />
prizes. There are also two $250 grand<br />
prizes drawings for employees.<br />
Additional cards and program details<br />
are available at the locations to the right.<br />
Name<br />
11-00 Phyllis A. Cook<br />
30 Years, 7 Months<br />
Pipecoverer III<br />
19-00 Neil R. Yannayon<br />
20 Years, 1 Month<br />
Electrician III<br />
27-00 Joseph A. Roy, Jr.<br />
41 Years, 11 Months<br />
Preservation Tech III<br />
27-00 Nancy L. Vaillancourt *<br />
21 Years<br />
Preservation Tech III<br />
40-00 William G. Stees<br />
45 Years<br />
Senior Engineer<br />
43-00 Anthony W. Brann<br />
37 Years, 10 Months<br />
Welder III<br />
51-00 Kathy L. Wing<br />
14 Years, 2 Months<br />
Clerk, Filing/General<br />
81-00 Elezear E. Reno<br />
30 Years, 7 Months<br />
Material Clerk III<br />
*Retired March 2009<br />
• Main Yard – Benefits Help Desk and<br />
Employee Store<br />
• BIP – Gerry Pepin<br />
• CROF – Nancy Larsen, Jessica<br />
McMillan, Linda Wood<br />
• CW – Hazel Baise<br />
• EBMF – Deena Bennett<br />
• Hardings – Jean Barnes<br />
• James – Phil Coyne, Hazel Meserve,<br />
Bill Schumaker<br />
BIW NEWS | July 2009 | 5
PVLS Facility Now On Line in Building 18<br />
Press Operator Todd Wright (D07) with the<br />
restored Clearing Press. Aric Gott is the 2nd<br />
shift operator.<br />
Building 18, located south of the<br />
Machine Shop, was almost left<br />
without a tenant as many production<br />
support services migrated to<br />
the south yard in support of Land Level<br />
Transfer Facility activities. Instead, it<br />
became the site of some of the company’s<br />
newest pieces of equipment and the<br />
proving ground for some innovative<br />
cost-cutting activities associated with<br />
DDG 1000 construction.<br />
Building 18 and the adjoining, former<br />
Main Engine Reduction Gear<br />
(MERG) building now house the DDG<br />
1000 peripheral vertical launch system<br />
(PVLS) production process. DDG<br />
1000’s PVLS replaces the traditional<br />
VLS configuration of centralized missile<br />
magazines and distributes the missile<br />
launchers along the ship’s hull.<br />
In planning for DDG 1000 construction,<br />
it was recognized that PVLS<br />
represents a complex manufacturing<br />
activity. To perform the work as efficiently<br />
as possible, the process required<br />
simplification and streamlining which<br />
in turn meant some new equipment,<br />
more space and a better physical layout.<br />
Facilities, working closely with production<br />
and planning, took the lead<br />
and conducted a series of benchmarking<br />
trips. The process dictated three major<br />
components—either purchased steel plates<br />
or the capability to mill on site, a press for<br />
straightening steel if onsite milling was to<br />
be used, and a welding machine. Only the<br />
latter already existed at BIW. In August<br />
2007, it was decided to obtain a machine<br />
capable of milling PVLS plates and a vendor,<br />
Ingersoll of Rockford, Illinois, was<br />
selected. With a 16-month lead time,<br />
Facilities began planning for the facility to<br />
house this equipment.<br />
While Building 18 was available, it was<br />
not initially well suited to the task. Existing<br />
activity in the MERG building was moved<br />
out to make that floor space available. Then<br />
the roof of the East Bay of Building 18 was<br />
raised 22-feet to accept the welding<br />
machine which would be moved from the<br />
Aluminum Shop and to house a 1,500-ton<br />
press. A 3-foot deep fortified pit was<br />
created in the ground to support press<br />
installation. The process flow was laid out<br />
and building renovations included paint<br />
and lighting to bring it to what we identify<br />
in-house as “Ultra Hall” standards.<br />
Meanwhile, the search continued for a<br />
press capable of straightening the steel that<br />
is naturally curved by the milling process.<br />
Using the services of used machinery brokers,<br />
a number of candidates were viewed in<br />
various locations across the country. Don<br />
Bernier (D20) said, “We kept going back to<br />
a press in a Lansing, Michigan warehouse<br />
which was built in 1952 by a company<br />
named Clearing and still had a U.S. Navy<br />
asset tag on it—we don’t know why unless<br />
maybe it was at one time connected with<br />
the Great Lakes Naval Facility.” He continued,<br />
“What sold us in favor of this former<br />
Performance<br />
Incentive<br />
Three data points per hull are shown<br />
in the Performance Incentive chart:<br />
Cumulative Performance to Date<br />
(solid column); Future Performance<br />
Required to Achieve Level 1 Goal (blue bar);<br />
and Future Performance Required to<br />
Achieve Level 2 Goal (black bar).<br />
Performance Required values change<br />
month to month to reflect performance<br />
during the period.<br />
Performance incentives are paid to all<br />
eligible employees at sailaway. These<br />
planned dates are shown to the right.<br />
Payout amounts for all hulls can be found<br />
in BIW Bulletin 09-07A, available on the<br />
BIW Intranet. Contact your supervisor for<br />
more information.<br />
<strong>JUL</strong>Y 12, 2009<br />
Cost Performance Index<br />
150.0%<br />
125.0%<br />
100.0%<br />
75.0%<br />
* *<br />
50.0% Wayne E. Meyer Jason Dunham Spruance Michael Murphy<br />
Hull 503<br />
Hull 504<br />
Hull 505<br />
Hull 506<br />
SAILAWAY<br />
—<br />
Aug ’09<br />
May ’10<br />
Dec ’10<br />
Feb ’11<br />
Cumulative Performance<br />
—<br />
Lev 1 Future Perf Req’d—<br />
Lev 2 Future Perf Req’d<br />
Performance Required value exceeds the scale of the chart.<br />
*<br />
6 | July 2009 | BIW NEWS
Navy asset was its simplicity, capacity and durability. It was not<br />
a particularly fast machine, but in this case, we didn’t need fast.”<br />
It did need a face-lift and was shipped off to Plant Engineering<br />
in Fort Wayne, Indiana for restoration.<br />
The press had one last, where’s Waldo-kind of road trip<br />
to Maine. In late 2008 it was loaded onto a 120-foot tractor<br />
trailer to distribute the weight and hauled east, traveling only<br />
in daylight under vehicle and sometimes police escorts. The<br />
combination of short days, two major storms in New England<br />
and holidays, plus one full week of downtime in New<br />
Hampshire finally resulted in delivery and installation on<br />
New Year’s Eve, 2008.<br />
From that point, building work led by Kevin Flanagan<br />
(D20), construction building manager, continued concurrently<br />
with interior installation. Heavy duty conveyors were built by<br />
Machinery Services Company of Wiscasset, Maine to support<br />
the press on two sides and also form a bridge to move steel<br />
between the mill and the press. The output of this area is the<br />
finished steel shapes which are created by the ESAB (brand<br />
name) welding machine which was moved from the Aluminum<br />
Shop to take its place in the floor plan. Rigorous planning<br />
preceded this last move and dictated a weekend move.<br />
The optimized PVLS fabrication process is now operational<br />
with additional projects being worked to further enhance capabilities.<br />
Many visitors have walked through this facility in<br />
recent weeks, including Dave Heebner, GD Marine President, in<br />
mid-July. He carefully studied what was explained and shown<br />
to him, and said, “Good job, all.”<br />
The Ingersoll milling machine is shown with George Feliciano (D20)<br />
and Mill Operator, Allan Winchenbach (D07). Other operators are Gary<br />
Blais (D07) and William Bean (D07).<br />
5 Star<br />
Compliance<br />
The 5-Star Compliance Program<br />
includes compliance training,<br />
correction, and ongoing oversight<br />
designed to improve our regulatory<br />
compliance and ensure everyone’s safety<br />
on the job.<br />
The goal for each work area, noted<br />
on the left side of the chart, is to earn<br />
and maintain certification in all five<br />
categories shown at the top.<br />
Status is reported by colored symbols<br />
as explained in the legend. An area may<br />
be in compliance (green), involved in the<br />
assessment process (yellow), preparing<br />
for assessment (gray), or it may have<br />
failed to maintain its certification (red).<br />
<strong>JUL</strong>Y 27, 2009<br />
LLTF/Hyde South<br />
ABC Plat<br />
H 503 (DDG 108)<br />
H 504 (DDG 109)<br />
Rigging/Carpenter/South Hyde Shops<br />
P0II/Ultra hall<br />
EBMF<br />
Hardings<br />
ACE/CW<br />
<strong>Bath</strong> Warehouses<br />
Blast I, II, III<br />
Aluminum Shop<br />
Assembly Building<br />
Panel Line<br />
5-Skids<br />
Machine/Intake-Uptake/Strut shops<br />
Facilities<br />
Electrical<br />
Machine<br />
Guarding<br />
Fall<br />
Protection<br />
Fire, Health,<br />
Safety<br />
Housekeeping<br />
Compliant<br />
Engaged in Assessment<br />
Preparing for Assessment<br />
Lost Star<br />
BIW NEWS | July 2009 | 7
From the Fleet and the Field<br />
The Ship that Started It All<br />
USS Arleigh Burke (DDG 51) was commissioned<br />
on July 4, 1991 in Norfolk,<br />
Virginia. In recognition and celebration of<br />
its 18th year of service to the nation and the fleet of<br />
DDG 51 Class ships that followed, we recognize that<br />
this ship will always be one of the special ones in the<br />
hearts and minds of BIW shipbuilders. In addition<br />
to being the lead ship, we were fortunate to have ADM Arleigh Burke<br />
(USN ret.) and his wife and ship sponsor, Bobbie Burke, with us on<br />
many occasions as the ship was built, at the launch and at the commissioning.<br />
ADM Burke was one of the giants of the WWII-era U.S.<br />
Navy, yet he and his wife were uncommonly gracious and self-effacing<br />
individuals whose focus was always on the people who were<br />
building the ship and the sailors who would depend on it for years<br />
into the future.<br />
This July, DDG 51 arrived in the port of Durban, South Africa for<br />
cooperative activities to enhance maritime interoperability between<br />
the navies of the U.S. and South Africa. The ship plans port visits to<br />
Djibouti and Kenya, Mauritius and Tanzania in coming months.<br />
DDG 51 departing BIW in 1991. Inset: ADM Burke.<br />
DDG 109 Mast Stepping<br />
On Saturday, July 11, the Mast<br />
Stepping Ceremony for Jason<br />
Dunham (DDG 109) was held<br />
at BIW with the ship’s officers and precommissioning<br />
crew present, as well as<br />
representatives of SupShip, the Navy and<br />
BIW. Members of the Dunham family,<br />
including the ship’s sponsor, Debra<br />
Dunham, the mother of Jason Dunham,<br />
were in attendance.<br />
The event consisted of a brief ceremony<br />
at the MSC building after which a small<br />
number of participants walked to the ship<br />
where the commemorative coins and items<br />
related to CPL Dunham’s service were<br />
placed in a special box which was permanently<br />
welded to the inside of the mast. The<br />
ship-based portion of the ceremony was displayed<br />
by video feed to the guests remaining<br />
at MSC.<br />
DDG 109 will be christened on August<br />
1, 2009. The mast stepping was held in<br />
advance of the week of the August 1, 2009<br />
christening to limit disruption to work<br />
onboard ship and also to allow time for a<br />
tour of the ship by the Dunham family prior<br />
to the christening. Throughout this period,<br />
the Dunham family, the U.S. Navy and<br />
christening guests will commemorate the<br />
memory of CPL Jason Dunham, USMC,<br />
who gave his life in Iraq<br />
and posthumously<br />
received the Medal of<br />
Honor for his sacrifice.<br />
CDR Scott Sciretta,<br />
PCO of DDG 109, wrote<br />
in an email to Jeff Geiger,<br />
On behalf of Mr. and Mrs.<br />
Dunham and the sailors<br />
and families of PCU<br />
JASON DUNHAM, I<br />
would like to express my<br />
gratitude and appreciation<br />
for the hard work and<br />
effort put forth ... during<br />
this past weekend’s Mast<br />
Stepping ceremony. Every<br />
aspect of the event was absolutely perfect.<br />
The positive feedback I have received in just<br />
48 hours is overwhelming….The remarks<br />
delivered by Major Trent Gibson, USMC<br />
(Jason’s Company Commander in Iraq),<br />
along with Major Gibson’s presentation of<br />
a piece of the Kevlar helmet worn by Jason<br />
for placement in the Mast Stepping box were<br />
incredibly moving…We are forever grateful<br />
for the ultimate sacrifice Jason made for us,<br />
our children and future generations.<br />
Among those onboard DDG 109 for Mast Stepping activities were, l to r:<br />
James Sciretta, CDR Scott Sciretta, Adam Sciretta (in front), Dan<br />
Dunham, Major Trent Gibson and Scott Intermont.<br />
During Major Gibson’s remarks, he<br />
spoke to the ship’s crew about the concept<br />
of selfless sacrifice which Jason Dunham<br />
embodied and of what CPL Dunham’s service<br />
symbolized for their ship. He also said,<br />
“I’d like to thank BIW and the professionals<br />
of that great company who have been serving<br />
our nation and doing this thing for over<br />
a hundred years. Without the work that you<br />
do, we would not be the nation that we are.”<br />
8 | July 2009 | BIW NEWS
New EDP Class Announced<br />
In mid-July, BIW’s Engineering<br />
Division selected three individuals<br />
to enter the latest class<br />
of the Engineering Development<br />
Program (EDP). Bob Beagan,<br />
Mark Fochesato and Ian Pillsbury<br />
(all D40) comprise the Class of<br />
2011. Norm Richard (D0140)<br />
said, “EDP is BIW’s longest running<br />
development program, now<br />
starting its 18 th class.”<br />
The two-year program consists<br />
of seven or eight assignments in<br />
various areas of the company<br />
which the individuals self-identify<br />
as having development opportunities<br />
in line with their goals and interests.<br />
Through the series of rotation assignments,<br />
students learn, lead and develop relationships<br />
within Engineering and other areas of<br />
the company, develop technical leadership<br />
capabilities and gain an understanding of<br />
how Engineering can effectively interact<br />
with other departments.<br />
Norm said, “The program is primarily<br />
leadership development, so we look for<br />
engineers who have exhibited potential in<br />
that regard through their performance at<br />
BIW, previous job experiences and the recommendations<br />
of their managers. We<br />
expect them to broaden their knowledge of<br />
the company and develop their leadership<br />
capabilities so that they graduate a more<br />
capable, but also more well-rounded engineer<br />
than when they started.”<br />
EDP Class of 2011, l to r: Bob Beagan, Ian<br />
Pillsbury and Mark Fochesato.<br />
Briefly, Bob Beagan has been a principal<br />
hull outfit engineer at BIW for two years<br />
after graduating from Maine Maritime<br />
Academy and then working for 13 years in<br />
maritime-related engineering positions. He<br />
holds various professional licenses and is<br />
interested in learning the complete shipbuilding<br />
process from concept to delivery.<br />
Mark Fochesato graduated from the<br />
University of Maine in Orono and worked<br />
in several engineering positions, including<br />
General Motors, before joining the DDG<br />
1000 program as a systems engineer at BIW<br />
about two years ago. He is wrapping up<br />
details associated with his current job and<br />
looking forward to his first EDP assignment<br />
starting in September.<br />
Ian Pillsbury has been a BIW<br />
structural engineer for four<br />
years after graduating with both<br />
a bachelors and master’s degree<br />
from the University of Maine in<br />
Orono. He recognizes that leadership<br />
requires communications,<br />
delegation and teamwork<br />
and sees the EDP program as a<br />
means to further develop these<br />
skills.<br />
As the Class of 2011 begins<br />
its work, two other groups are<br />
also progressing. Jamie Berg,<br />
Phil Laperriere and Kevin<br />
Stevenson, the Class of 2009,<br />
conclude their program this fall and are<br />
preparing to transition into permanent<br />
assignments while the Class of 2010,<br />
Chris Ouellette, Ben Skinner and<br />
Will Woerter, are one year into their<br />
program at this time.<br />
While EDP is an engineering program<br />
at the core, participants are able<br />
to take advantage of opportunities in<br />
other areas of the company. Whatever<br />
the path these EDP students and graduates<br />
choose, they have proven, over the<br />
past 16 years, the ability of the program<br />
to develop and strengthen leadership<br />
skills within Engineering while improving<br />
Engineering’s connections to BIW<br />
at all levels.<br />
Welcome<br />
The following employees joined BIW during June 2009. Please welcome them.<br />
Name Dept. Name Dept. Name Dept.<br />
Bailey, Amanda Dawn 8200<br />
Barron, Lyndon Dale * 8600<br />
Bartlett, Peter Greenough 8400<br />
Beckett, Adam Thomas 0600<br />
Bogucki, Thomas William 1000<br />
Bourgoin, Elizabeth Anne 8200<br />
Breda, Angela Marie 2400<br />
Buehrle, Bridget Erin** 4000<br />
Carpenter, Tammy Rita 4505<br />
Crouse, Andrew Raymond** 4000<br />
Davis Jr, Edward Wayne * 8600<br />
Douglas, Michael Kenneth * 5000<br />
Duffy, Tracey Elizabeth 2000<br />
Gross, David Monroe 4000<br />
Heatley, Mandy Lyn 1000<br />
Hillman, Jeffrey Allen * 9105<br />
Howard, Brian Raymond 1000<br />
Jones, Joshua Ryan 4000<br />
Keenan, Ralph Kevin 2000<br />
Kennedy, Kari Vaughan 2400<br />
Malo, Mark Ryan 4000<br />
McKeown Jr, Francis Joseph * 5200<br />
Moore, Tristan Paton 2400<br />
Parent, Kathleen Margaret 2400<br />
Phipps, Charles John Merrick 4000<br />
Quint, Martelle Hap * 2400<br />
Redlon, David Roger * 1000<br />
Reed, Andrea Eugenia 2000<br />
Richards, Kendra Virginia 4000<br />
Riddle, Stephen Matthews * 2000<br />
Sarber, Susan Diane 0800<br />
Shirfan, Alan Clifford 5200<br />
Tachiki, Lewis 8600<br />
Wells, Stacey Marie * 2400<br />
Wise, Cameron Bradford 4000<br />
* Returning Employee ** Summer Intern<br />
BIW NEWS | July 2009 | 9
June 2009<br />
Service Anniversaries<br />
LCS 2 Trials<br />
Dept. Name<br />
35 Years<br />
07 Edgecomb, Stanley Pembroke<br />
13 Farnham, Richard Lee<br />
20 Norcross, Suzanne Judith<br />
20 Wallace, William Bruce<br />
43 Arsenault, Francis Rollins<br />
50 Cooper, Elnora Louise<br />
81 Theberge, Steven Alan<br />
87 Hoffman III, John Michael<br />
87 Stockford, Clifford Dennis<br />
30 Years<br />
09 Baxter, Paul Douglas<br />
10 Hoar, Charles Damon<br />
17 Wildes Jr, Gilbert Walker<br />
19 Cunningham, Owen F<br />
20 Berube, Ernest Theodore<br />
20 Lachapelle, Donald Gary<br />
24 Trujillo, Mary Gilbert<br />
38 Greely, David Robert<br />
49 Grondin, Janet Trask<br />
77 Frederick III, Joseph Frank<br />
84 Goulette, David Thomas<br />
86 Brooker, Scott Henry<br />
86 Deschaine, Paul Donald<br />
87 Underwood, Todd Richard<br />
87 Warner, John Charles91Farrin,<br />
Richard Allen<br />
91 Stillwell, Jim Laurence<br />
25 Years<br />
71 Wetherbee, David James<br />
87 Cashman, Jerry Shaun<br />
87 Farnham, Cheryl Ann<br />
20 Years<br />
07 Blais, Gary Eric<br />
10 Hallett, Charles Arthur<br />
10 Jackson, William Arthur<br />
11 McCoy Jr, Gerald Orville<br />
15 Allen Jr, Richard Thorton<br />
15 Burns, Todd Michael<br />
15 Fyfe, Ervin Eugene<br />
15 Patrie, Andrew Wayne<br />
15 Sommer, Timothy Alan<br />
15 St Laurent, Gary Todd<br />
17 Prosser, Gordon Almon<br />
19 Barber, Steve Wayne<br />
19 Berube, David John<br />
19 Betts, Kenneth John<br />
19 D’Amour, Marc Robert<br />
Dept. Name<br />
19 Dauria, Donald Neil<br />
19 Fletcher, Robert Bradley<br />
19 Gile, James Shippee<br />
19 Jackson Jr, Charles Edward<br />
19 Luce, James Wentworth<br />
19 Rowe, Leon Morse<br />
20 Chesley, James Andrew<br />
20 Crane, John Michael<br />
20 Gagne, Darin Price<br />
20 McRae, Peter Robert<br />
27 Alexander Jr, Albert George<br />
27 Dorr, Charles Clifford<br />
27 LaPlante, David<br />
27 McCollett, Mark Andrew<br />
27 Stevens, Michael Gregory<br />
30 Carver, David John<br />
32 Fournier, John Roger<br />
40 Dreher, Lawrence John<br />
40 Fosnough, Larry Wayne<br />
40 Hallowell, Thomas James<br />
50 Feero, Kenneth Richard<br />
50 Palmer, Stephen Albert<br />
50 Reid, Michael Dean<br />
81 Nicholas, Richard Francis<br />
81 Trafton, Robert Elton<br />
84 Totman, Bette Louise<br />
86 Crocker, John Dean<br />
87 Dubay, Peter Alan<br />
87 Mercier, Anthony Dee<br />
87 Mercier, Donald Gerard<br />
87 Purington, Catherine Jean<br />
15 Years<br />
10 Chase, Michael Andrew<br />
24 Theriault, Joey Emile<br />
30 Fonollosa, Jose Robert<br />
43 Lackie, Steven Wayne<br />
50 Burd, Steven Paul<br />
66 Chase, Matthew John<br />
86 VanGilder, Robert Dale<br />
10 Years<br />
01 Winn, Michael Andrew<br />
24 Lasher, Denise Frances<br />
40 Haines, Mark Alan<br />
40 Waaler, Christopher Matthew<br />
87 Missal, Erik Zigmund<br />
97 Gasper, Jason M<br />
5 Years<br />
40 Byrd, Jason Christopher<br />
Photo by Dennis Griggs<br />
At the time of this writing, Builder’s Trials of Independence<br />
(LCS 2) being conducted by the GD LCS Team in the Gulf<br />
of Mexico (shown above) have demonstrated the ship’s<br />
unique trimaran hull form as well as the performance and flexibility<br />
of its open architecture-based information systems backbone<br />
and core mission systems.<br />
Jeff Geiger said, “We conduct Builder’s Trials to test and learn<br />
about a ship and to identify characteristics that must be adjusted<br />
or corrected before we present the ship to our Navy customer.<br />
The first ship of a new class always presents unique challenges<br />
and Independence is no different. What we have demonstrated<br />
thus far leaves no doubt that Independence will be a highly<br />
capable, versatile tool for the U.S. Navy.”<br />
10 | July 2009 | BIW NEWS
BIW Trekkers for Healthy Lungs<br />
The Maine Lung Association believes<br />
that everyone has the right to healthy<br />
air, both indoors and outdoors.<br />
Their major fundraiser to raise awareness<br />
and funds for this purpose is the annual<br />
Trek Across Maine, this year celebrating its<br />
25th consecutive running, during which<br />
about 2,000 riders bicycled 160 miles from<br />
Bethel to Belfast in 3 days. As the Maine<br />
Lung Association frequently states, it’s not a<br />
race, it’s a ride. Anyone can participate, all<br />
are encouraged, and everyone has fun.<br />
This year, the BIW Trek Team organized<br />
by Hans Brandes (D82) with lots of help<br />
from Karen Race (D97) fielded a team of<br />
about 40 enthusiasts, although a handful<br />
were not able to cycle on the actual Trek.<br />
Everyone who started, finished and together,<br />
the team raised over $24,000 towards<br />
healthy Maine lungs.<br />
The Trek took place on Father’s Day<br />
weekend, June 19–21, and everyone who<br />
planned something in June this year knows<br />
that the weekend was accompanied by rain.<br />
Day 1, Bethel to Farmington, unfolded<br />
amidst rain, pouring rain, and a deluge or<br />
two. No one escaped a drenching challenge<br />
to their resolve. “However,” said Karen,<br />
“everyone pulled on rain gear and put a<br />
shower cap over their helmet and just did<br />
it.” She continued, “Day 2 (Farmington to<br />
Waterville) was different, a perfect day for<br />
riding, dry but not sunny or hot, and you<br />
could sense that for most people, that’s<br />
when the fun began.”<br />
Some highlights of the BIW team<br />
include three groups who celebrated<br />
Father’s Day on the Trek. Rachel Taylor,<br />
age 12, has ridden the Trek on a tandem<br />
bicycle with her dad, Austin (D93) for three<br />
years and this year, broke into the Winner’s<br />
Circle of those who raised over $1,000 in<br />
pledges. Rachel benefitted from a late<br />
fundraising surge when Bill Schumaker<br />
(D86) came down with the flu and diverted<br />
his pledges to her.<br />
Kyle McFarland had just turned 11 years<br />
old when he joined his grandfather, Don<br />
Shiminski (SupShip), for the fifth year.<br />
He’s wearing his 5-year Trek Vet hat in the<br />
photo above.<br />
And in a tradition in-the-making,<br />
Christina Greszler (D40) was joined by<br />
her dad, Alan, who flew here from Ohio to<br />
ride with his daughter for the second year<br />
in a row.<br />
The BIW 2009 Trek Team at Colby College on Night 2, (all l to r): Row 1: Rachel Taylor, Kyle<br />
McFarland. Row 2: Austin Taylor Jeff Banger, Don Shiminski, Karen Race and Tina West. Row 3:<br />
Bob Hayward, Kevin Stevenson, Jim Jackson, Cotter Jackson, Ken Abbott, David Potter, Jenny<br />
Tisdale and Brent West. Row 4: Jamie Berg, Steve Tarpy, Robert Poole, Don Klein, Bob Spicer and<br />
Cristina Greszler. Row 5: Andre Dionne, Hans Brandes, Larry Dreher, Charlie Cary, Ben Skinner,<br />
Jason Ustais and Alan Greszler. Not present for photo: Lisa Averall, Mike Averall, Jason Byrd, Nick<br />
Charles, Mike Davis, Rick Grover, Julie Kadnar, Sean McLeod, Max Meyer, Tom Olehowski, Gene<br />
Perry, Biill Schumaker and Mark Zerega.<br />
Already, 18 members of this year’s BIW<br />
team have signed up for next year which will<br />
allow the team to again claim a tent canopy<br />
on the lawn of Colby College at the end of<br />
Day 2. “A spot on the lawn gives us a little<br />
visibility for our team and our efforts,” said<br />
Karen.<br />
This year it also made the search easier<br />
for friends and family members wanting to<br />
say hello to team members, including Bob<br />
Hayward (D01) who drove up to Waterville<br />
to wish the team well.<br />
Anyone interested in more information<br />
regarding next year’s team can contact Hans<br />
Brandes (ext. 2065) or Karen Race (ext.<br />
1514). You can also go online to<br />
www.lungme.org and follow links for the<br />
Trek Across Maine to read about the event<br />
and/or sign up for next year.<br />
An unknown number of other BIW<br />
employees participated in the Trek on other<br />
teams or on their own. For example, Marc<br />
Turgeon (D4505) rode with family members<br />
on an Augusta-area team for the second year<br />
in a row. Congratulations to all on your<br />
accomplishments.<br />
Recent<br />
Contract<br />
Award<br />
DDG 51 Class<br />
Lead Yard<br />
Services<br />
On July 10,<br />
2009, the Navy awarded BIW a<br />
$33.1M mod for LYS support to the<br />
DDG 51 class. The contract modified<br />
was awarded in November 2005<br />
and extends our LYS period of performance<br />
through July 2010.<br />
DDG 51 Class services include<br />
liaison for follow ship construction,<br />
general class services, class logistics<br />
services, class design agent<br />
services, and class change design<br />
services for follow ships. In addition,<br />
work associated with the DDG<br />
51 restart and upgrade to Aegis<br />
combat systems is included and<br />
work will continue on the DDG<br />
Modernization Program.<br />
BIW NEWS | July 2009 | 11
700 Washington Street<br />
<strong>Bath</strong>, ME 04530<br />
PRSRT STD<br />
U.S. POSTAGE PAID<br />
BATH, MAINE<br />
04530<br />
PERMIT NO. 31<br />
The Parade’s the Thing<br />
This year’s <strong>Bath</strong> Heritage Days Parade<br />
included a BIW float celebrating two<br />
themes, that of the Mariner’s Award<br />
which was presented to the men and<br />
women of BIW by the Maine Maritime<br />
Museum in late June, and the historical<br />
aspect of generations of BIW shipbuilders<br />
within some families in this area.<br />
The float was designed by Dave Heath<br />
(D40), built by Greg Kuliga (D20) with<br />
help from Don Paquette (D25) and Dave<br />
Ladd (D29) and festooned with banners<br />
printed in house by Angie Flint and Steve<br />
Martin (both D27). Angie said that the<br />
26-ft banner along each side of the float<br />
was not the widest, but definitely the<br />
longest that she had yet printed off the new<br />
Roland plotter machine in the Sign Shop.<br />
The float was pulled together during a<br />
week when there were many other requirements<br />
in the shipyard, yet the Facilities<br />
team provided all necessary resources and<br />
equipment. Steve Wyman (D29) volunteered<br />
to drive the truck along the parade<br />
route.<br />
Getting some sun on parade day were<br />
three generations of the extended Bruce<br />
London family who volunteered to ride the<br />
float and represent our history of multiple<br />
generations of BIW shipbuilders. Onboard<br />
was patriarch, Bruce London who retired in<br />
1995 following over 40 years at BIW where<br />
he held many Engineering positions but is<br />
perhaps best remembered as Chief of the<br />
Electrical Design Section. Bruce was joined<br />
Parade Day (above) on the 4th of July in <strong>Bath</strong>.<br />
Photo by Carl Ferris. Behind the scenes (right)<br />
folks included, l to r: Dave Heath, Steve Martin,<br />
Angie Flint and Greg Kuliga.<br />
by his sons and daughters-in-law Eric<br />
(D87) and Ann London, and Jim and<br />
Heather London (both D86), and by Sally<br />
Hogan, a retired designer and also<br />
Heather’s mother. The third generation<br />
was represented by Eric and Ann’s son,<br />
Scott (D49) and in the role of potential<br />
shipbuilders, their other son, Brian,as<br />
well as Jim and Heather’s daughters, Katy<br />
and Laura. All were terrific good will<br />
ambassadors.