22.11.2014 Views

JUL - Bath Iron Works

JUL - Bath Iron Works

JUL - Bath Iron Works

SHOW MORE
SHOW LESS

You also want an ePaper? Increase the reach of your titles

YUMPU automatically turns print PDFs into web optimized ePapers that Google loves.

BIW NEWS<br />

July<br />

2009<br />

Ultra<br />

2000<br />

Move<br />

(see pg.3)<br />

INSIDE<br />

From the Helm - 2<br />

Ultra 2000 Move to LLTF - 3<br />

USCG Ships - 4<br />

Wellness and Benefits - 5<br />

Retirees - 5<br />

PVLS Facility - 6<br />

Performance Incentive - 6<br />

5 Star Compliance - 7<br />

From the Fleet - 8<br />

DDG 109 Mast Stepping - 8<br />

EDP Class of 2011 - 9<br />

New Hires - 9<br />

Service Anniversaries - 10<br />

LCS 2 Builder’s Trials - 10<br />

BIW Trekkers - 11<br />

Contract Award - 11<br />

Heritage Days Parade - 12


From the Helm<br />

Jeff Geiger, President, <strong>Bath</strong> <strong>Iron</strong> <strong>Works</strong><br />

Ispent several days this month in Mobile, Alabama as LCS 2<br />

began Builder’s Trials. While there, I had a brief flashback<br />

to Arleigh Burke (DDG 51) and its Builder’s Trials and it<br />

didn’t take much effort to fast forward to the time when we’ll<br />

take DDG 1000 to sea for the first time.<br />

At first glance, you might think these three ships have little<br />

in common and, if you only look at them on the surface, that’s<br />

not a bad conclusion. But if you look further, you’ll see there<br />

are commonalities. For example, each of these first-of-a-class<br />

ships began with a new hull form that was designed for a<br />

particular purpose and they all began with a good measure<br />

of new technology embedded within. All three ships, in their<br />

own right, created high expectations and spawned significant<br />

public attention. It has been exciting to be involved in all<br />

three new classes of surface combatants.<br />

For the DDG 51 class, the jury has long ago rendered<br />

its verdict. While the program was filled with challenges,<br />

especially in the start-up phase, DDG 51 has made its mark<br />

as the most successful naval surface combatant program in<br />

the history of the U. S. Navy.<br />

The jury will soon have the chance to deliberate on LCS 2<br />

which has also experienced its share of start-up challenges. But<br />

having witnessed the potential of this platform in the course of<br />

a couple of days at sea, I am absolutely convinced that the ship<br />

will prove to be a flexible and powerful platform for our Navy.<br />

For DDG 1000, we’re just beginning to prepare the case<br />

and we’re on the right track. We know we have a good design<br />

because of the hard work that has already been accomplished<br />

and the rigor of our design processes. Manufacturing is ready<br />

for this ship and we will soon begin to ramp up our production<br />

efforts. The cover of this newsletter is evidence of the<br />

kind of innovative steps we have undertaken to pave the way<br />

for DDG 1000. Unit 2000 for DDG 111 is the largest unit we<br />

have ever built and moved at BIW. At approximately 3,000<br />

tons, this unit is one of several stepping stones that will lead<br />

to DDG 1000 Ultra Units and this is where the similarities<br />

between these three ships end.<br />

Our DDG 1000 goal from the outset has been to build this<br />

lead ship like it was a follow ship. We have the opportunity to<br />

create a new lead ship cost and schedule model. We have the<br />

tools we need and the talent and skills that are required and<br />

we have a solid plan to make it happen. We’ve also made a<br />

commitment to ourselves and the Navy and you have clearly<br />

demonstrated what can happen when BIW shipbuilders make<br />

up their minds to do something. If we approach our jobs each<br />

day with that commitment in mind, we will prove that lead<br />

Reginald Dubois (D10).<br />

ships can be efficiently and affordably built and in the process,<br />

create opportunities that will help secure our future. Lead ships<br />

are tough jobs by anyone’s standards but if any group of shipbuilders<br />

can change the pattern, it’s you. I’m confident we will<br />

achieve our goal.<br />

I’d like to shift back to the DDG 51 Program for a moment.<br />

On Saturday, August 1, 2009, we will have the distinct honor<br />

and privilege of having Deb Dunham, ship sponsor, and her<br />

family with us to christen DDG 109, the ship that carries her<br />

son’s name. Corporal Jason Dunham was a United States<br />

Marine who was killed in 2004 while serving in Iraq. In an act<br />

of selfless courage, he threw himself on a hand grenade that was<br />

released by an Iraqi insurgent, thereby saving the lives of many<br />

fellow Marines, some of whom will be in attendance at the<br />

christening. For his action, he posthumously received our<br />

nation’s highest military decoration, the Medal of Honor.<br />

I know there will be at least two other Medal of Honor<br />

recipients in attendance, one from the Korean War and another<br />

from the Vietnam War. These men risked their lives and Jason<br />

Dunham gave his life in defense of our freedom. I hope every<br />

BIW shipbuilder will be in attendance at the christening of<br />

DDG 109 to demonstrate our thanks and to honor these<br />

American heroes.<br />

“TOGETHER WE CAN MAKE A DIFFERENCE”<br />

2 | July 2009 | BIW NEWS


Performance June 2009<br />

RECORDABLE INJURIES<br />

Cumulative Through June 2009<br />

20<br />

15<br />

10<br />

5<br />

0<br />

12.8<br />

Improvement<br />

Target<br />

12.9<br />

Actual<br />

Note: Safety statistics are reported as rates.<br />

LOST-TIME INJURIES<br />

Cumulative Through June 2009<br />

10<br />

8<br />

6<br />

4<br />

2<br />

0<br />

4.0<br />

Improvement<br />

Target<br />

3.4<br />

Actual<br />

BIW NEWS<br />

BIW NEWS is published monthly by the<br />

Communications Department (D94) of<br />

<strong>Bath</strong> <strong>Iron</strong> <strong>Works</strong> and is produced internally<br />

in the BIW Print Shop. Photos by<br />

Mike Nutter unless otherwise noted.<br />

The primary objectives of BIW NEWS<br />

are to recognize the service, accomplishments,<br />

innovation and contributions<br />

of our employees and to provide information<br />

on matters that are of interest to<br />

our workforce.<br />

Comments and suggestions are<br />

welcome and should be forwarded to<br />

Dixie Stedman at Mail Stop 1210 or<br />

by e-mail at dixie.stedman@biw.com.<br />

Environmental<br />

Year to date (YTD) progress toward achieving<br />

our environmental performance goals under<br />

the Maine DEP STEP UP and other environmental<br />

programs is displayed as follows:<br />

Equal to or better than YTD goal<br />

Above YTD goal, improved<br />

from prior year<br />

Above YTD goal, not improved<br />

from prior year<br />

In July, the large Ultra 2000 Unit left the Ultra Hall<br />

and travelled to Shipway 2 on the LLTF to join the<br />

keel unit of Spruance (DDG 111). This is the largest<br />

ship unit to date to move across the LLTF and at approximately<br />

3,000 tons, is heavier than a WWII destroyer.<br />

Ultra 2000 encompasses the girth of the ship from the<br />

weatherdeck to the keel and represents about a quarter<br />

of the total ship structure.<br />

The Ultra unit approach is a result of a lot of BIW<br />

people asking themselves and each other what it would<br />

take to advance the mega unit approach to gain greater<br />

efficiencies on both DDG 51 class ships and DDG 1000.<br />

Through cross-discipline teamwork and cooperation, the<br />

Ultra approach was developed, then implemented with<br />

the support of General Dynamics and the Navy.<br />

Building on each step forward and learning at every<br />

stage, this process continues to yield benefits which<br />

contribute to reduced construction labor hours.<br />

Cumulative Through June 2009<br />

Solid Waste<br />

Hazardous Waste<br />

Energy Costs<br />

Ultra Unit 2000 Takes its Place<br />

Facility/Shift<br />

Information Call Line<br />

Toll free information on facility status,<br />

work shift delays, and cancellations<br />

1-866-630-BATH<br />

(1-866-630-2284)<br />

The DDG 111 Ultra 2000 zigged and zagged its way into position, travelling north from the<br />

Ultra Hall towards MSC, then turning south towards Shipway 2.<br />

BIW NEWS | July 2009 | 3


Best Built—Two Longlasting <strong>Bath</strong>-built Ships<br />

USCGS Calypso on launch day in January 1932.<br />

The launch of USCGS Perseus at BIW on April 11, 1932.<br />

pedoed SS Buarque on February 15,<br />

1942; the rescue of another 54 survivors<br />

of the torpedoed SS Arabutan on March<br />

8, 1942; the rescue of 13 survivors from<br />

the SS Pipestone County on May 7, 1942;<br />

and the rescue of 60 survivors of the<br />

torpedoed USS Plymouth on August 5,<br />

1943. A press release published shortly<br />

after the incident described the impressive<br />

maneuverability of the vessel amidst<br />

dangerous seas, fire, sharks and the possibility<br />

of submarine attack. Despite many<br />

obstacles, the crew of Calypso rescued all<br />

survivors of the shipwrecked Plymouth.<br />

Calypso was decommissioned in 1948<br />

and used as a training aid in the Coast<br />

Guard recruit indoctrination program<br />

before being sold for scrap in 1955. In<br />

an unlikely series of events, Calypso was<br />

In the midst of the Great Depression<br />

when unemployment was high and<br />

morale low, BIW proved that even in<br />

the most difficult of times, <strong>Bath</strong>-built<br />

quality was not jeopardized. In January<br />

1931, BIW was awarded a contract from<br />

the US Coast Guard for the construction<br />

of seven Argo-Class Patrol Cutters originally<br />

conceived to combat the off-shore<br />

prohibition-era alcohol trade along the<br />

east coast of the United States. All seven<br />

cutters were delivered to the Coast Guard<br />

during a 5-month period between<br />

November 1931 and April 1932.<br />

However, these ships proved most<br />

useful providing convoy protection and<br />

anti-submarine activity during WWII.<br />

Perhaps the most famous of these <strong>Bath</strong>built<br />

cutters was the USCGC Icarus<br />

which was responsible for the sinking of<br />

a German U-Boat off North Carolina in<br />

May 1942 and became only the second<br />

U.S.-flagged ship of any type to sink a<br />

U-Boat during the war and the first to<br />

take prisoners. In June 1942, USCGC<br />

Thetis became the third ship to sink a<br />

U-Boat, this time off Key West.<br />

Icarus was decommissioned in 1948<br />

and used by the Dominican Republic<br />

Navy as a fighting ship until the late<br />

1990’s.<br />

Remarkably, two other <strong>Bath</strong>-built<br />

cutters lasted even longer than Icarus.<br />

Calypso and Perseus remained in service<br />

until late last year, over 75 years later.<br />

Both cutters served the US Coast<br />

Guard until they, too, were needed by<br />

the US Navy in 1941. Calypso proved to<br />

be instrumental in the war as evidenced<br />

by several successful rescue missions:<br />

the rescue of 42 survivors from the torsold<br />

to the Circle Lines sightseeing cruise<br />

company in 1958 and became Circle Line<br />

XI, touring passengers along the east and<br />

west side of the Manhattan shoreline for<br />

six decades. Although her superstructure<br />

was modified to become a twin deck<br />

passenger vessel, below decks, the ship<br />

largely remained as originally built.<br />

Perseus saw a similar, long life on the<br />

water. After service to the Navy at the<br />

end of the war, she was returned to the<br />

Coast Guard in 1946 and remained<br />

active as a patrol craft in the San Diego<br />

area until 1959 when she was decommissioned<br />

and sold. Perseus also was<br />

purchased by Circle Line and became<br />

Circle Line XV.<br />

As Circle Line ships, both vessels<br />

still had some heroics left in them and<br />

were used as rescue boats on September<br />

11, 2001.<br />

Though still operational and retaining<br />

their original Winton 158-6 main<br />

propulsion engines, Circle Line XI and<br />

XV were phased out of the Circle Line<br />

fleet in the winter of 2008.<br />

The long careers of Calypso and<br />

Perseus are a testament to the work of<br />

<strong>Bath</strong> <strong>Iron</strong> <strong>Works</strong> shipbuilders over the<br />

years and two examples of how BIW<br />

steadily gained the reputation that<br />

<strong>Bath</strong> Built is Best Built.®<br />

4 | July 2009 | BIW NEWS


Wellness and Benefits<br />

Retirement What-Ifs<br />

Ever wondered what your pension<br />

would amount to if you decided to<br />

retire this year? Of what it might be<br />

in 10 or maybe 20 years from now?<br />

Whether you are within a few years of retiring<br />

or years away, you might be interested<br />

in recent improvements which make it easy<br />

for you to project your BIW pension benefits.<br />

While manually calculating pension<br />

projections once took days to complete, you<br />

can now do it yourself, on your own time,<br />

using online tools. BIW Benefits urges you<br />

to investigate how easy it is.<br />

Whether you are considering retirement<br />

in the short-term or planning for the future,<br />

there is a wealth of information about the<br />

pension plan and the Savings and Stock<br />

Investment Plan (SSIP) on the General<br />

Dynamics Service Center web site<br />

(www.gdbenefits.com). You can project<br />

a pension benefit (click: Your Benefits<br />

Resources, then Project Your Retirement<br />

Income), manage your Savings and Stock<br />

Investment Plan, use the retirement checklist<br />

to help walk you through the retirement<br />

process, and learn how your benefit is calculated.<br />

If you do not have internet access,<br />

you can request that a projection be mailed<br />

to you by calling the GD Service Center at<br />

1-888-432-3633.<br />

Assistance is available for LS6 participants<br />

in the IAM National Pension Fund by<br />

calling your Benefit Committee member at<br />

ext. 3951. LS7 IAM participants can reach<br />

their Benefit Committee member at ext.<br />

2639. Both LS6 and LS7 members can call<br />

IAM at 1-800-424-9608.<br />

BUILDING HEALTHY WAYS<br />

LUNCH TIME TALKS ON DVD<br />

Last month, area tobacco specialists presented<br />

lunch time talks on two topics—<br />

Making it Through the Day Tobacco-Free<br />

and Thinking About Quitting Tobacco.<br />

If you missed the sessions, both talks will<br />

be available on DVD. To request a copy<br />

email your name, badge number and mail<br />

stop to buildinghealthyways@gdbiw.com<br />

or call the Benefits Help Desk at ext.<br />

2527. Help is available to quit tobacco if<br />

you need it. For a list of what’s available,<br />

call the Benefits Help Desk at ext. 2527<br />

or click the Tobacco-Free button on the<br />

intranet home page.<br />

If you are ready to set the retirement<br />

process in motion, there are a few things<br />

to remember:<br />

• You’ll need your password to project or<br />

initiate your retirement. Contact the GD<br />

Service Center at www.gdbenefits.com<br />

or 1-888-432-3633 if you need a password.<br />

• Take care of the paperwork. When you<br />

have initiated your retirement, you will<br />

receive a packet of information from the<br />

GD Service Center. Make sure to<br />

review, sign (in some cases spouse/beneficiary,<br />

too), date and return the authorization<br />

form to the GD Service Center<br />

at the address provided in the packet.<br />

• Call Benefits. When you initiate your<br />

retirement (either online or over the<br />

phone) call the Benefits Help Desk at<br />

207-442-2527 to let us know your last<br />

day of work. It’s important not to skip<br />

this step!<br />

• A self-service retirement may not be for<br />

everyone. If you are ready to retire and<br />

want some help with the process, call<br />

Kurt Caswell at 207-442-3415 or the<br />

Benefits Help Desk at 207-442-2527 to<br />

set up a meeting.<br />

If you are interested in learning more<br />

about money management or retirement<br />

planning, stay tuned for more information<br />

about upcoming after-hours classes.<br />

RemindsYou<br />

June 2009<br />

Retirees<br />

Dept.<br />

FILL OUT YOUR KEEP MOVIN’ ACTIVITY CARD<br />

Keep Movin’ is a 2-month activity program<br />

that runs through August 30. Remember to<br />

fill out your Keep Movin’ Activity Card and<br />

return the completed card by September 8<br />

to be entered into a drawing for 10 (5 for<br />

employees and 5 for family) $50-valued<br />

prizes. There are also two $250 grand<br />

prizes drawings for employees.<br />

Additional cards and program details<br />

are available at the locations to the right.<br />

Name<br />

11-00 Phyllis A. Cook<br />

30 Years, 7 Months<br />

Pipecoverer III<br />

19-00 Neil R. Yannayon<br />

20 Years, 1 Month<br />

Electrician III<br />

27-00 Joseph A. Roy, Jr.<br />

41 Years, 11 Months<br />

Preservation Tech III<br />

27-00 Nancy L. Vaillancourt *<br />

21 Years<br />

Preservation Tech III<br />

40-00 William G. Stees<br />

45 Years<br />

Senior Engineer<br />

43-00 Anthony W. Brann<br />

37 Years, 10 Months<br />

Welder III<br />

51-00 Kathy L. Wing<br />

14 Years, 2 Months<br />

Clerk, Filing/General<br />

81-00 Elezear E. Reno<br />

30 Years, 7 Months<br />

Material Clerk III<br />

*Retired March 2009<br />

• Main Yard – Benefits Help Desk and<br />

Employee Store<br />

• BIP – Gerry Pepin<br />

• CROF – Nancy Larsen, Jessica<br />

McMillan, Linda Wood<br />

• CW – Hazel Baise<br />

• EBMF – Deena Bennett<br />

• Hardings – Jean Barnes<br />

• James – Phil Coyne, Hazel Meserve,<br />

Bill Schumaker<br />

BIW NEWS | July 2009 | 5


PVLS Facility Now On Line in Building 18<br />

Press Operator Todd Wright (D07) with the<br />

restored Clearing Press. Aric Gott is the 2nd<br />

shift operator.<br />

Building 18, located south of the<br />

Machine Shop, was almost left<br />

without a tenant as many production<br />

support services migrated to<br />

the south yard in support of Land Level<br />

Transfer Facility activities. Instead, it<br />

became the site of some of the company’s<br />

newest pieces of equipment and the<br />

proving ground for some innovative<br />

cost-cutting activities associated with<br />

DDG 1000 construction.<br />

Building 18 and the adjoining, former<br />

Main Engine Reduction Gear<br />

(MERG) building now house the DDG<br />

1000 peripheral vertical launch system<br />

(PVLS) production process. DDG<br />

1000’s PVLS replaces the traditional<br />

VLS configuration of centralized missile<br />

magazines and distributes the missile<br />

launchers along the ship’s hull.<br />

In planning for DDG 1000 construction,<br />

it was recognized that PVLS<br />

represents a complex manufacturing<br />

activity. To perform the work as efficiently<br />

as possible, the process required<br />

simplification and streamlining which<br />

in turn meant some new equipment,<br />

more space and a better physical layout.<br />

Facilities, working closely with production<br />

and planning, took the lead<br />

and conducted a series of benchmarking<br />

trips. The process dictated three major<br />

components—either purchased steel plates<br />

or the capability to mill on site, a press for<br />

straightening steel if onsite milling was to<br />

be used, and a welding machine. Only the<br />

latter already existed at BIW. In August<br />

2007, it was decided to obtain a machine<br />

capable of milling PVLS plates and a vendor,<br />

Ingersoll of Rockford, Illinois, was<br />

selected. With a 16-month lead time,<br />

Facilities began planning for the facility to<br />

house this equipment.<br />

While Building 18 was available, it was<br />

not initially well suited to the task. Existing<br />

activity in the MERG building was moved<br />

out to make that floor space available. Then<br />

the roof of the East Bay of Building 18 was<br />

raised 22-feet to accept the welding<br />

machine which would be moved from the<br />

Aluminum Shop and to house a 1,500-ton<br />

press. A 3-foot deep fortified pit was<br />

created in the ground to support press<br />

installation. The process flow was laid out<br />

and building renovations included paint<br />

and lighting to bring it to what we identify<br />

in-house as “Ultra Hall” standards.<br />

Meanwhile, the search continued for a<br />

press capable of straightening the steel that<br />

is naturally curved by the milling process.<br />

Using the services of used machinery brokers,<br />

a number of candidates were viewed in<br />

various locations across the country. Don<br />

Bernier (D20) said, “We kept going back to<br />

a press in a Lansing, Michigan warehouse<br />

which was built in 1952 by a company<br />

named Clearing and still had a U.S. Navy<br />

asset tag on it—we don’t know why unless<br />

maybe it was at one time connected with<br />

the Great Lakes Naval Facility.” He continued,<br />

“What sold us in favor of this former<br />

Performance<br />

Incentive<br />

Three data points per hull are shown<br />

in the Performance Incentive chart:<br />

Cumulative Performance to Date<br />

(solid column); Future Performance<br />

Required to Achieve Level 1 Goal (blue bar);<br />

and Future Performance Required to<br />

Achieve Level 2 Goal (black bar).<br />

Performance Required values change<br />

month to month to reflect performance<br />

during the period.<br />

Performance incentives are paid to all<br />

eligible employees at sailaway. These<br />

planned dates are shown to the right.<br />

Payout amounts for all hulls can be found<br />

in BIW Bulletin 09-07A, available on the<br />

BIW Intranet. Contact your supervisor for<br />

more information.<br />

<strong>JUL</strong>Y 12, 2009<br />

Cost Performance Index<br />

150.0%<br />

125.0%<br />

100.0%<br />

75.0%<br />

* *<br />

50.0% Wayne E. Meyer Jason Dunham Spruance Michael Murphy<br />

Hull 503<br />

Hull 504<br />

Hull 505<br />

Hull 506<br />

SAILAWAY<br />

—<br />

Aug ’09<br />

May ’10<br />

Dec ’10<br />

Feb ’11<br />

Cumulative Performance<br />

—<br />

Lev 1 Future Perf Req’d—<br />

Lev 2 Future Perf Req’d<br />

Performance Required value exceeds the scale of the chart.<br />

*<br />

6 | July 2009 | BIW NEWS


Navy asset was its simplicity, capacity and durability. It was not<br />

a particularly fast machine, but in this case, we didn’t need fast.”<br />

It did need a face-lift and was shipped off to Plant Engineering<br />

in Fort Wayne, Indiana for restoration.<br />

The press had one last, where’s Waldo-kind of road trip<br />

to Maine. In late 2008 it was loaded onto a 120-foot tractor<br />

trailer to distribute the weight and hauled east, traveling only<br />

in daylight under vehicle and sometimes police escorts. The<br />

combination of short days, two major storms in New England<br />

and holidays, plus one full week of downtime in New<br />

Hampshire finally resulted in delivery and installation on<br />

New Year’s Eve, 2008.<br />

From that point, building work led by Kevin Flanagan<br />

(D20), construction building manager, continued concurrently<br />

with interior installation. Heavy duty conveyors were built by<br />

Machinery Services Company of Wiscasset, Maine to support<br />

the press on two sides and also form a bridge to move steel<br />

between the mill and the press. The output of this area is the<br />

finished steel shapes which are created by the ESAB (brand<br />

name) welding machine which was moved from the Aluminum<br />

Shop to take its place in the floor plan. Rigorous planning<br />

preceded this last move and dictated a weekend move.<br />

The optimized PVLS fabrication process is now operational<br />

with additional projects being worked to further enhance capabilities.<br />

Many visitors have walked through this facility in<br />

recent weeks, including Dave Heebner, GD Marine President, in<br />

mid-July. He carefully studied what was explained and shown<br />

to him, and said, “Good job, all.”<br />

The Ingersoll milling machine is shown with George Feliciano (D20)<br />

and Mill Operator, Allan Winchenbach (D07). Other operators are Gary<br />

Blais (D07) and William Bean (D07).<br />

5 Star<br />

Compliance<br />

The 5-Star Compliance Program<br />

includes compliance training,<br />

correction, and ongoing oversight<br />

designed to improve our regulatory<br />

compliance and ensure everyone’s safety<br />

on the job.<br />

The goal for each work area, noted<br />

on the left side of the chart, is to earn<br />

and maintain certification in all five<br />

categories shown at the top.<br />

Status is reported by colored symbols<br />

as explained in the legend. An area may<br />

be in compliance (green), involved in the<br />

assessment process (yellow), preparing<br />

for assessment (gray), or it may have<br />

failed to maintain its certification (red).<br />

<strong>JUL</strong>Y 27, 2009<br />

LLTF/Hyde South<br />

ABC Plat<br />

H 503 (DDG 108)<br />

H 504 (DDG 109)<br />

Rigging/Carpenter/South Hyde Shops<br />

P0II/Ultra hall<br />

EBMF<br />

Hardings<br />

ACE/CW<br />

<strong>Bath</strong> Warehouses<br />

Blast I, II, III<br />

Aluminum Shop<br />

Assembly Building<br />

Panel Line<br />

5-Skids<br />

Machine/Intake-Uptake/Strut shops<br />

Facilities<br />

Electrical<br />

Machine<br />

Guarding<br />

Fall<br />

Protection<br />

Fire, Health,<br />

Safety<br />

Housekeeping<br />

Compliant<br />

Engaged in Assessment<br />

Preparing for Assessment<br />

Lost Star<br />

BIW NEWS | July 2009 | 7


From the Fleet and the Field<br />

The Ship that Started It All<br />

USS Arleigh Burke (DDG 51) was commissioned<br />

on July 4, 1991 in Norfolk,<br />

Virginia. In recognition and celebration of<br />

its 18th year of service to the nation and the fleet of<br />

DDG 51 Class ships that followed, we recognize that<br />

this ship will always be one of the special ones in the<br />

hearts and minds of BIW shipbuilders. In addition<br />

to being the lead ship, we were fortunate to have ADM Arleigh Burke<br />

(USN ret.) and his wife and ship sponsor, Bobbie Burke, with us on<br />

many occasions as the ship was built, at the launch and at the commissioning.<br />

ADM Burke was one of the giants of the WWII-era U.S.<br />

Navy, yet he and his wife were uncommonly gracious and self-effacing<br />

individuals whose focus was always on the people who were<br />

building the ship and the sailors who would depend on it for years<br />

into the future.<br />

This July, DDG 51 arrived in the port of Durban, South Africa for<br />

cooperative activities to enhance maritime interoperability between<br />

the navies of the U.S. and South Africa. The ship plans port visits to<br />

Djibouti and Kenya, Mauritius and Tanzania in coming months.<br />

DDG 51 departing BIW in 1991. Inset: ADM Burke.<br />

DDG 109 Mast Stepping<br />

On Saturday, July 11, the Mast<br />

Stepping Ceremony for Jason<br />

Dunham (DDG 109) was held<br />

at BIW with the ship’s officers and precommissioning<br />

crew present, as well as<br />

representatives of SupShip, the Navy and<br />

BIW. Members of the Dunham family,<br />

including the ship’s sponsor, Debra<br />

Dunham, the mother of Jason Dunham,<br />

were in attendance.<br />

The event consisted of a brief ceremony<br />

at the MSC building after which a small<br />

number of participants walked to the ship<br />

where the commemorative coins and items<br />

related to CPL Dunham’s service were<br />

placed in a special box which was permanently<br />

welded to the inside of the mast. The<br />

ship-based portion of the ceremony was displayed<br />

by video feed to the guests remaining<br />

at MSC.<br />

DDG 109 will be christened on August<br />

1, 2009. The mast stepping was held in<br />

advance of the week of the August 1, 2009<br />

christening to limit disruption to work<br />

onboard ship and also to allow time for a<br />

tour of the ship by the Dunham family prior<br />

to the christening. Throughout this period,<br />

the Dunham family, the U.S. Navy and<br />

christening guests will commemorate the<br />

memory of CPL Jason Dunham, USMC,<br />

who gave his life in Iraq<br />

and posthumously<br />

received the Medal of<br />

Honor for his sacrifice.<br />

CDR Scott Sciretta,<br />

PCO of DDG 109, wrote<br />

in an email to Jeff Geiger,<br />

On behalf of Mr. and Mrs.<br />

Dunham and the sailors<br />

and families of PCU<br />

JASON DUNHAM, I<br />

would like to express my<br />

gratitude and appreciation<br />

for the hard work and<br />

effort put forth ... during<br />

this past weekend’s Mast<br />

Stepping ceremony. Every<br />

aspect of the event was absolutely perfect.<br />

The positive feedback I have received in just<br />

48 hours is overwhelming….The remarks<br />

delivered by Major Trent Gibson, USMC<br />

(Jason’s Company Commander in Iraq),<br />

along with Major Gibson’s presentation of<br />

a piece of the Kevlar helmet worn by Jason<br />

for placement in the Mast Stepping box were<br />

incredibly moving…We are forever grateful<br />

for the ultimate sacrifice Jason made for us,<br />

our children and future generations.<br />

Among those onboard DDG 109 for Mast Stepping activities were, l to r:<br />

James Sciretta, CDR Scott Sciretta, Adam Sciretta (in front), Dan<br />

Dunham, Major Trent Gibson and Scott Intermont.<br />

During Major Gibson’s remarks, he<br />

spoke to the ship’s crew about the concept<br />

of selfless sacrifice which Jason Dunham<br />

embodied and of what CPL Dunham’s service<br />

symbolized for their ship. He also said,<br />

“I’d like to thank BIW and the professionals<br />

of that great company who have been serving<br />

our nation and doing this thing for over<br />

a hundred years. Without the work that you<br />

do, we would not be the nation that we are.”<br />

8 | July 2009 | BIW NEWS


New EDP Class Announced<br />

In mid-July, BIW’s Engineering<br />

Division selected three individuals<br />

to enter the latest class<br />

of the Engineering Development<br />

Program (EDP). Bob Beagan,<br />

Mark Fochesato and Ian Pillsbury<br />

(all D40) comprise the Class of<br />

2011. Norm Richard (D0140)<br />

said, “EDP is BIW’s longest running<br />

development program, now<br />

starting its 18 th class.”<br />

The two-year program consists<br />

of seven or eight assignments in<br />

various areas of the company<br />

which the individuals self-identify<br />

as having development opportunities<br />

in line with their goals and interests.<br />

Through the series of rotation assignments,<br />

students learn, lead and develop relationships<br />

within Engineering and other areas of<br />

the company, develop technical leadership<br />

capabilities and gain an understanding of<br />

how Engineering can effectively interact<br />

with other departments.<br />

Norm said, “The program is primarily<br />

leadership development, so we look for<br />

engineers who have exhibited potential in<br />

that regard through their performance at<br />

BIW, previous job experiences and the recommendations<br />

of their managers. We<br />

expect them to broaden their knowledge of<br />

the company and develop their leadership<br />

capabilities so that they graduate a more<br />

capable, but also more well-rounded engineer<br />

than when they started.”<br />

EDP Class of 2011, l to r: Bob Beagan, Ian<br />

Pillsbury and Mark Fochesato.<br />

Briefly, Bob Beagan has been a principal<br />

hull outfit engineer at BIW for two years<br />

after graduating from Maine Maritime<br />

Academy and then working for 13 years in<br />

maritime-related engineering positions. He<br />

holds various professional licenses and is<br />

interested in learning the complete shipbuilding<br />

process from concept to delivery.<br />

Mark Fochesato graduated from the<br />

University of Maine in Orono and worked<br />

in several engineering positions, including<br />

General Motors, before joining the DDG<br />

1000 program as a systems engineer at BIW<br />

about two years ago. He is wrapping up<br />

details associated with his current job and<br />

looking forward to his first EDP assignment<br />

starting in September.<br />

Ian Pillsbury has been a BIW<br />

structural engineer for four<br />

years after graduating with both<br />

a bachelors and master’s degree<br />

from the University of Maine in<br />

Orono. He recognizes that leadership<br />

requires communications,<br />

delegation and teamwork<br />

and sees the EDP program as a<br />

means to further develop these<br />

skills.<br />

As the Class of 2011 begins<br />

its work, two other groups are<br />

also progressing. Jamie Berg,<br />

Phil Laperriere and Kevin<br />

Stevenson, the Class of 2009,<br />

conclude their program this fall and are<br />

preparing to transition into permanent<br />

assignments while the Class of 2010,<br />

Chris Ouellette, Ben Skinner and<br />

Will Woerter, are one year into their<br />

program at this time.<br />

While EDP is an engineering program<br />

at the core, participants are able<br />

to take advantage of opportunities in<br />

other areas of the company. Whatever<br />

the path these EDP students and graduates<br />

choose, they have proven, over the<br />

past 16 years, the ability of the program<br />

to develop and strengthen leadership<br />

skills within Engineering while improving<br />

Engineering’s connections to BIW<br />

at all levels.<br />

Welcome<br />

The following employees joined BIW during June 2009. Please welcome them.<br />

Name Dept. Name Dept. Name Dept.<br />

Bailey, Amanda Dawn 8200<br />

Barron, Lyndon Dale * 8600<br />

Bartlett, Peter Greenough 8400<br />

Beckett, Adam Thomas 0600<br />

Bogucki, Thomas William 1000<br />

Bourgoin, Elizabeth Anne 8200<br />

Breda, Angela Marie 2400<br />

Buehrle, Bridget Erin** 4000<br />

Carpenter, Tammy Rita 4505<br />

Crouse, Andrew Raymond** 4000<br />

Davis Jr, Edward Wayne * 8600<br />

Douglas, Michael Kenneth * 5000<br />

Duffy, Tracey Elizabeth 2000<br />

Gross, David Monroe 4000<br />

Heatley, Mandy Lyn 1000<br />

Hillman, Jeffrey Allen * 9105<br />

Howard, Brian Raymond 1000<br />

Jones, Joshua Ryan 4000<br />

Keenan, Ralph Kevin 2000<br />

Kennedy, Kari Vaughan 2400<br />

Malo, Mark Ryan 4000<br />

McKeown Jr, Francis Joseph * 5200<br />

Moore, Tristan Paton 2400<br />

Parent, Kathleen Margaret 2400<br />

Phipps, Charles John Merrick 4000<br />

Quint, Martelle Hap * 2400<br />

Redlon, David Roger * 1000<br />

Reed, Andrea Eugenia 2000<br />

Richards, Kendra Virginia 4000<br />

Riddle, Stephen Matthews * 2000<br />

Sarber, Susan Diane 0800<br />

Shirfan, Alan Clifford 5200<br />

Tachiki, Lewis 8600<br />

Wells, Stacey Marie * 2400<br />

Wise, Cameron Bradford 4000<br />

* Returning Employee ** Summer Intern<br />

BIW NEWS | July 2009 | 9


June 2009<br />

Service Anniversaries<br />

LCS 2 Trials<br />

Dept. Name<br />

35 Years<br />

07 Edgecomb, Stanley Pembroke<br />

13 Farnham, Richard Lee<br />

20 Norcross, Suzanne Judith<br />

20 Wallace, William Bruce<br />

43 Arsenault, Francis Rollins<br />

50 Cooper, Elnora Louise<br />

81 Theberge, Steven Alan<br />

87 Hoffman III, John Michael<br />

87 Stockford, Clifford Dennis<br />

30 Years<br />

09 Baxter, Paul Douglas<br />

10 Hoar, Charles Damon<br />

17 Wildes Jr, Gilbert Walker<br />

19 Cunningham, Owen F<br />

20 Berube, Ernest Theodore<br />

20 Lachapelle, Donald Gary<br />

24 Trujillo, Mary Gilbert<br />

38 Greely, David Robert<br />

49 Grondin, Janet Trask<br />

77 Frederick III, Joseph Frank<br />

84 Goulette, David Thomas<br />

86 Brooker, Scott Henry<br />

86 Deschaine, Paul Donald<br />

87 Underwood, Todd Richard<br />

87 Warner, John Charles91Farrin,<br />

Richard Allen<br />

91 Stillwell, Jim Laurence<br />

25 Years<br />

71 Wetherbee, David James<br />

87 Cashman, Jerry Shaun<br />

87 Farnham, Cheryl Ann<br />

20 Years<br />

07 Blais, Gary Eric<br />

10 Hallett, Charles Arthur<br />

10 Jackson, William Arthur<br />

11 McCoy Jr, Gerald Orville<br />

15 Allen Jr, Richard Thorton<br />

15 Burns, Todd Michael<br />

15 Fyfe, Ervin Eugene<br />

15 Patrie, Andrew Wayne<br />

15 Sommer, Timothy Alan<br />

15 St Laurent, Gary Todd<br />

17 Prosser, Gordon Almon<br />

19 Barber, Steve Wayne<br />

19 Berube, David John<br />

19 Betts, Kenneth John<br />

19 D’Amour, Marc Robert<br />

Dept. Name<br />

19 Dauria, Donald Neil<br />

19 Fletcher, Robert Bradley<br />

19 Gile, James Shippee<br />

19 Jackson Jr, Charles Edward<br />

19 Luce, James Wentworth<br />

19 Rowe, Leon Morse<br />

20 Chesley, James Andrew<br />

20 Crane, John Michael<br />

20 Gagne, Darin Price<br />

20 McRae, Peter Robert<br />

27 Alexander Jr, Albert George<br />

27 Dorr, Charles Clifford<br />

27 LaPlante, David<br />

27 McCollett, Mark Andrew<br />

27 Stevens, Michael Gregory<br />

30 Carver, David John<br />

32 Fournier, John Roger<br />

40 Dreher, Lawrence John<br />

40 Fosnough, Larry Wayne<br />

40 Hallowell, Thomas James<br />

50 Feero, Kenneth Richard<br />

50 Palmer, Stephen Albert<br />

50 Reid, Michael Dean<br />

81 Nicholas, Richard Francis<br />

81 Trafton, Robert Elton<br />

84 Totman, Bette Louise<br />

86 Crocker, John Dean<br />

87 Dubay, Peter Alan<br />

87 Mercier, Anthony Dee<br />

87 Mercier, Donald Gerard<br />

87 Purington, Catherine Jean<br />

15 Years<br />

10 Chase, Michael Andrew<br />

24 Theriault, Joey Emile<br />

30 Fonollosa, Jose Robert<br />

43 Lackie, Steven Wayne<br />

50 Burd, Steven Paul<br />

66 Chase, Matthew John<br />

86 VanGilder, Robert Dale<br />

10 Years<br />

01 Winn, Michael Andrew<br />

24 Lasher, Denise Frances<br />

40 Haines, Mark Alan<br />

40 Waaler, Christopher Matthew<br />

87 Missal, Erik Zigmund<br />

97 Gasper, Jason M<br />

5 Years<br />

40 Byrd, Jason Christopher<br />

Photo by Dennis Griggs<br />

At the time of this writing, Builder’s Trials of Independence<br />

(LCS 2) being conducted by the GD LCS Team in the Gulf<br />

of Mexico (shown above) have demonstrated the ship’s<br />

unique trimaran hull form as well as the performance and flexibility<br />

of its open architecture-based information systems backbone<br />

and core mission systems.<br />

Jeff Geiger said, “We conduct Builder’s Trials to test and learn<br />

about a ship and to identify characteristics that must be adjusted<br />

or corrected before we present the ship to our Navy customer.<br />

The first ship of a new class always presents unique challenges<br />

and Independence is no different. What we have demonstrated<br />

thus far leaves no doubt that Independence will be a highly<br />

capable, versatile tool for the U.S. Navy.”<br />

10 | July 2009 | BIW NEWS


BIW Trekkers for Healthy Lungs<br />

The Maine Lung Association believes<br />

that everyone has the right to healthy<br />

air, both indoors and outdoors.<br />

Their major fundraiser to raise awareness<br />

and funds for this purpose is the annual<br />

Trek Across Maine, this year celebrating its<br />

25th consecutive running, during which<br />

about 2,000 riders bicycled 160 miles from<br />

Bethel to Belfast in 3 days. As the Maine<br />

Lung Association frequently states, it’s not a<br />

race, it’s a ride. Anyone can participate, all<br />

are encouraged, and everyone has fun.<br />

This year, the BIW Trek Team organized<br />

by Hans Brandes (D82) with lots of help<br />

from Karen Race (D97) fielded a team of<br />

about 40 enthusiasts, although a handful<br />

were not able to cycle on the actual Trek.<br />

Everyone who started, finished and together,<br />

the team raised over $24,000 towards<br />

healthy Maine lungs.<br />

The Trek took place on Father’s Day<br />

weekend, June 19–21, and everyone who<br />

planned something in June this year knows<br />

that the weekend was accompanied by rain.<br />

Day 1, Bethel to Farmington, unfolded<br />

amidst rain, pouring rain, and a deluge or<br />

two. No one escaped a drenching challenge<br />

to their resolve. “However,” said Karen,<br />

“everyone pulled on rain gear and put a<br />

shower cap over their helmet and just did<br />

it.” She continued, “Day 2 (Farmington to<br />

Waterville) was different, a perfect day for<br />

riding, dry but not sunny or hot, and you<br />

could sense that for most people, that’s<br />

when the fun began.”<br />

Some highlights of the BIW team<br />

include three groups who celebrated<br />

Father’s Day on the Trek. Rachel Taylor,<br />

age 12, has ridden the Trek on a tandem<br />

bicycle with her dad, Austin (D93) for three<br />

years and this year, broke into the Winner’s<br />

Circle of those who raised over $1,000 in<br />

pledges. Rachel benefitted from a late<br />

fundraising surge when Bill Schumaker<br />

(D86) came down with the flu and diverted<br />

his pledges to her.<br />

Kyle McFarland had just turned 11 years<br />

old when he joined his grandfather, Don<br />

Shiminski (SupShip), for the fifth year.<br />

He’s wearing his 5-year Trek Vet hat in the<br />

photo above.<br />

And in a tradition in-the-making,<br />

Christina Greszler (D40) was joined by<br />

her dad, Alan, who flew here from Ohio to<br />

ride with his daughter for the second year<br />

in a row.<br />

The BIW 2009 Trek Team at Colby College on Night 2, (all l to r): Row 1: Rachel Taylor, Kyle<br />

McFarland. Row 2: Austin Taylor Jeff Banger, Don Shiminski, Karen Race and Tina West. Row 3:<br />

Bob Hayward, Kevin Stevenson, Jim Jackson, Cotter Jackson, Ken Abbott, David Potter, Jenny<br />

Tisdale and Brent West. Row 4: Jamie Berg, Steve Tarpy, Robert Poole, Don Klein, Bob Spicer and<br />

Cristina Greszler. Row 5: Andre Dionne, Hans Brandes, Larry Dreher, Charlie Cary, Ben Skinner,<br />

Jason Ustais and Alan Greszler. Not present for photo: Lisa Averall, Mike Averall, Jason Byrd, Nick<br />

Charles, Mike Davis, Rick Grover, Julie Kadnar, Sean McLeod, Max Meyer, Tom Olehowski, Gene<br />

Perry, Biill Schumaker and Mark Zerega.<br />

Already, 18 members of this year’s BIW<br />

team have signed up for next year which will<br />

allow the team to again claim a tent canopy<br />

on the lawn of Colby College at the end of<br />

Day 2. “A spot on the lawn gives us a little<br />

visibility for our team and our efforts,” said<br />

Karen.<br />

This year it also made the search easier<br />

for friends and family members wanting to<br />

say hello to team members, including Bob<br />

Hayward (D01) who drove up to Waterville<br />

to wish the team well.<br />

Anyone interested in more information<br />

regarding next year’s team can contact Hans<br />

Brandes (ext. 2065) or Karen Race (ext.<br />

1514). You can also go online to<br />

www.lungme.org and follow links for the<br />

Trek Across Maine to read about the event<br />

and/or sign up for next year.<br />

An unknown number of other BIW<br />

employees participated in the Trek on other<br />

teams or on their own. For example, Marc<br />

Turgeon (D4505) rode with family members<br />

on an Augusta-area team for the second year<br />

in a row. Congratulations to all on your<br />

accomplishments.<br />

Recent<br />

Contract<br />

Award<br />

DDG 51 Class<br />

Lead Yard<br />

Services<br />

On July 10,<br />

2009, the Navy awarded BIW a<br />

$33.1M mod for LYS support to the<br />

DDG 51 class. The contract modified<br />

was awarded in November 2005<br />

and extends our LYS period of performance<br />

through July 2010.<br />

DDG 51 Class services include<br />

liaison for follow ship construction,<br />

general class services, class logistics<br />

services, class design agent<br />

services, and class change design<br />

services for follow ships. In addition,<br />

work associated with the DDG<br />

51 restart and upgrade to Aegis<br />

combat systems is included and<br />

work will continue on the DDG<br />

Modernization Program.<br />

BIW NEWS | July 2009 | 11


700 Washington Street<br />

<strong>Bath</strong>, ME 04530<br />

PRSRT STD<br />

U.S. POSTAGE PAID<br />

BATH, MAINE<br />

04530<br />

PERMIT NO. 31<br />

The Parade’s the Thing<br />

This year’s <strong>Bath</strong> Heritage Days Parade<br />

included a BIW float celebrating two<br />

themes, that of the Mariner’s Award<br />

which was presented to the men and<br />

women of BIW by the Maine Maritime<br />

Museum in late June, and the historical<br />

aspect of generations of BIW shipbuilders<br />

within some families in this area.<br />

The float was designed by Dave Heath<br />

(D40), built by Greg Kuliga (D20) with<br />

help from Don Paquette (D25) and Dave<br />

Ladd (D29) and festooned with banners<br />

printed in house by Angie Flint and Steve<br />

Martin (both D27). Angie said that the<br />

26-ft banner along each side of the float<br />

was not the widest, but definitely the<br />

longest that she had yet printed off the new<br />

Roland plotter machine in the Sign Shop.<br />

The float was pulled together during a<br />

week when there were many other requirements<br />

in the shipyard, yet the Facilities<br />

team provided all necessary resources and<br />

equipment. Steve Wyman (D29) volunteered<br />

to drive the truck along the parade<br />

route.<br />

Getting some sun on parade day were<br />

three generations of the extended Bruce<br />

London family who volunteered to ride the<br />

float and represent our history of multiple<br />

generations of BIW shipbuilders. Onboard<br />

was patriarch, Bruce London who retired in<br />

1995 following over 40 years at BIW where<br />

he held many Engineering positions but is<br />

perhaps best remembered as Chief of the<br />

Electrical Design Section. Bruce was joined<br />

Parade Day (above) on the 4th of July in <strong>Bath</strong>.<br />

Photo by Carl Ferris. Behind the scenes (right)<br />

folks included, l to r: Dave Heath, Steve Martin,<br />

Angie Flint and Greg Kuliga.<br />

by his sons and daughters-in-law Eric<br />

(D87) and Ann London, and Jim and<br />

Heather London (both D86), and by Sally<br />

Hogan, a retired designer and also<br />

Heather’s mother. The third generation<br />

was represented by Eric and Ann’s son,<br />

Scott (D49) and in the role of potential<br />

shipbuilders, their other son, Brian,as<br />

well as Jim and Heather’s daughters, Katy<br />

and Laura. All were terrific good will<br />

ambassadors.

Hooray! Your file is uploaded and ready to be published.

Saved successfully!

Ooh no, something went wrong!