POLARIS VCD - Veolia Water Solutions & Technologies

More documents

Recommendations

Info

Your WFI need… the Your WFI need… The POLARIS VCD Solution 1. Pre-heater/Cooler POLARIS VCD is equipped with Double Tube Sheet heat exchangers for eliminating contamination risk between the feed water inlet and the water for injection, whilst optimising heat recovery from the outgoing WFI and also from the waste gases produced by the gas removal device. Polaris VCD integrates the WFI cooling system producing distilled water between 25°C and 90°C depending on customer needs. 2. Boiling Chamber POLARIS VCD can use two different heating sources – steam and electrical heating – these can be used independently or combined depending on customer preference. This system is used to continuously maintain the operating temperature at boiling point. 3. Core Heat Exchanger The heat exchanger is the heart of the system where the balance between condensation and the evaporation feeds the system with as much energy as is required to keep the evaporation process ‘alive’. POLARIS VCD has minimised the energy consumption thanks to the advanced design of its heat exchanger. In this process step, gas removal also takes place, maintaining the optimum WFI conductivity. 4. Water Droplet Separator This part of the distillation process is responsible for pyrogen and bacteria removal, the most critical area of WFI microbiological quality. In POLARIS VCD, the contaminants are released from the vapour in the water droplet separator by close control of the shear and speed ratio between the vapour and any water droplets present. 5. Vapour Compressor The vapour compressor increases the pressure and consequently the temperature of the clean steam. The purpose of this stage, is to optimise the energy balance of the distiller. The POLARIS VCD compressor uses all sanitary components and an optimised seal design to ensure the highest possible steam quality. The POLARIS VCD always operates at a positive pressure differential relative to the surroundings, making ingress of contaminants impossible. 6. Condensable Gas Separation The last fraction of contaminant elements is separated from the steam condensate through WFI re-circulation. In POLARIS VCD, the re-circulating pump also maintains the WFI outlet pressure. 7. Automation And Control POLARIS shares a common control system architecture and software design with the other VWS Critical Water Utilities system components, allowing easy integration for complete Purified Water and WFI systems. Access to the PLC based control system is via a colour touch screen HMI. The graphic display screens are intuitive and easy to navigate. Options include 21 CFR Part 11 compliance and panel mounted PC SCADA. Condensable gas separation Pre-heater/cooler Double Tube Sheet heat exchanger POLARIS – a whole life solution Modularity+ Repeatability = Flexibility + Cost Effectiveness + Reliability Modular POLARIS solutions optimise product production and system integration costs, eliminate design flaws and provide a reliable solution to meet your WFI needs for many years to come. All POLARIS solutions are designed in accordance with GAMP, cGMP, ISPE and FDA guidelines and will meet the product quality specifications of all of the world’s major pharmacopeia, including the USP and Ph Eur, giving you peace of mind and compliance assurance, wherever your facility is. POLARIS systems are backed by a comprehensive range of service maintenance products. Standardised Performance Qualification Maintenance Contracts (PQMC) are tailored to your system and ensure continuing compliance. Scheduling service on a pre-planned basis
solution Water droplet separator/ Decontamination step Boiling chamber Tube heat exchanger/ electrical coil Vapour compressor Core heat exchanger coupled with time-based replacement of specific parts and consumables, significantly reduces the risk of downtime. This approach enables us to guarantee the quality and value of your system for a lifetime. ALL IN PACK ® We understand your need for a new WFI installation and the investment this involves. This is why we bring you ALL IN PACK®, which provides you with a complete commercial and technical solution, including: equipment supply, installation, system maintenance and a leasing package to meet all costs. This innovative package gives you peace of mind for your current and future needs without a large initial capital investment. Standard Features Mechanical > ASME BPE piping > Sanitary WFI sample point > Thermal insulation > Stainless steel frame and control panel IP 54 > Surface finishing Ra Feed water pump > WFI tank + pressurising transfer pump > Condensable and uncondensable gas removal system > Sight glass inspection point > Drain cooling system Functional > Softened feed water > Operation in stop/start or continuous mode (band width control on tank level) > Automatic blow down > WFI quality switchover system Controls and Instrumentation > PLC control + HMI interface > Non compensated conductivity meter > Automatic pressure, temperature and level controller. Validation and Documentation > Operating manual in English, qualification documentation in English Shipping > Wooden pallet and plastic cover suitable for road transport Optional Features Mechanical > Electropolishing Ra Industrial steam pressure reducing valve > Electrical heating > Combined electrical/steam heating Functional > Modulated production – 0% to 100% > WFI temperature production to 20-25 °C > WFI temperature production to all temperature from 95 to 20°C > Automatic steam sanitisation Controls and Instrumentation > SCADA supervision system (2 month operating data recording) /HMI in 4 languages + printer (interface only required) Validation and Documentation > DQ, IQ, OQ, protocols > Operating manual in 4 languages Shipping > Wooden crate > Waterproof packing > Fumigated crate
Page 1: Efficient And Effective WFI Solutio

POLARIS VCD - Veolia Water Solutions & Technologies

Create successful ePaper yourself

Delete template?

Save as template?