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Overview of electric power tools for<br />

metal processing<br />

Cutting<br />

Fastening<br />

2004 /2005<br />

Edge Machining


Electric power tools for metal processing<br />

Innovative<br />

TRUMPF produces innovative electrical and pneumatic power<br />

tools for metal processing. They are put to the test in a wide range<br />

of industries and machining workshops worldwide.<br />

Our path to success has been forged by the maxim of challenging<br />

the status quo with more and more applications.<br />

Specialists<br />

Now the global leader of industrial laser technology, TRUMPF has<br />

been producing its specialised electrical power tools since 1934.<br />

With cutting, fastening and edge machining applications,<br />

TRUMPF's electrical power tools machine metal of all kinds. Our<br />

customers are professionals in metal processing and construction<br />

all over the world.<br />

Quality connoisseurs<br />

TRUMPF is ISO 9001 certified. Moreover, "Made in Switzerland"<br />

describes an excellent level of quality of its own kind.<br />

Customer proximity<br />

The TRUMPF Group employs nearly 6,000 qualified workers and<br />

has direct representation in 23 countries around the world. In<br />

many more countries TRUMPF is supported by select and highly<br />

qualified partners.


Electric power tools for metal processing


Process<br />

Cutting<br />

Slitting Shears C Shears S<br />

Precision cutting<br />

Cutters are exchanged<br />

within seconds<br />

Simple exchange of cutting<br />

guide<br />

The right cutter for every<br />

application<br />

Suitable for C-L-U profiles<br />

Available with chip clipper<br />

Applications:<br />

Air duct construction<br />

(Spiral-seam tubes)<br />

House-front construction<br />

Construction, including<br />

separation of C profiles<br />

Auto body shop<br />

Ventilation and air conditioning<br />

Aviation<br />

Highly accurate contouring<br />

Chip-free cutting<br />

Fast precision cutting in all<br />

directions<br />

Clear, unimpeded view of<br />

work area and cutting line<br />

Applications:<br />

Car-body shops<br />

Electrical fitters<br />

Plumbers<br />

Sanitary / Heating /<br />

Ventilation works<br />

Containers<br />

Elevators<br />

General sheet metal<br />

processing operations<br />

Cutting<br />

Nibblers N Panel Cutter TPC<br />

Suitable for use with hightensile<br />

materials<br />

Chip-free cutting<br />

Excellent, emission-free<br />

processing<br />

Long tool life means consistently<br />

high cut quality<br />

Applications:<br />

General metal processing<br />

facilities<br />

Metal fitting shops<br />

Disassembly of tanks and<br />

containers<br />

Metal encasings<br />

Containers<br />

Car-body shops<br />

High-precision, right-angle<br />

cutting<br />

Inner contouring and coping<br />

without starting holes<br />

Cuts already mounted panels<br />

Complete machining from<br />

one side<br />

Applications:<br />

Industrial halls (roofs and<br />

walls)<br />

Refrigeration facilities<br />

Clean room walls<br />

Containers<br />

Fastening<br />

Seam Lockers F Power Fasteners TF<br />

Economical seam locking at<br />

the assembly site<br />

Consistently high seam<br />

quality for straight and<br />

curved ducts<br />

Fast, tight closing of<br />

Pittsburgh lock seams with<br />

high load capacity<br />

Applications:<br />

Heating and ventilation<br />

works<br />

Chimney work<br />

House front coverings<br />

Industrial ventilators<br />

Form lockout, corrosionresistant,<br />

cold-forming<br />

fastening (cutting forming)<br />

Replaces fastening elements<br />

such as screws or<br />

rivets<br />

No comparison for speed<br />

machining<br />

For stationary and portable<br />

uses<br />

Applications:<br />

Ventilation works and<br />

climate control technology<br />

Containers<br />

Electrical and chemical<br />

appliances<br />

Edge Machining<br />

Bevellers TKA Welded Edge Bevellers TKF<br />

Fast<br />

Emission-free<br />

Oxide-free cut edge<br />

Applications for a variety of<br />

contours and pipes<br />

30°, 45°, 60° as well as<br />

radius edges<br />

Applications:<br />

Fabrication shops<br />

Steelwork<br />

Railroad cars<br />

Shipbuilding<br />

Machine manufacturing<br />

Commercial vehicles<br />

Boilers<br />

Job Shops for sheet metal<br />

working<br />

Fast<br />

Emission-free<br />

Applications for a variety of<br />

contours and pipes<br />

For stationary and portable<br />

uses<br />

Applications:<br />

Locksmiths<br />

Steelwork<br />

Railroad cars<br />

Shipbuilding<br />

Machine manufacturing<br />

Commercial vehicles<br />

Boilers<br />

Job Shops for sheet metal<br />

working


Technical Data<br />

C 160-2 / C 160-2 PLUS<br />

C 250-0 PLUS<br />

Max. sheet thickness<br />

Steel 400 N / mm 2 mm 1.6 2.5<br />

= Spiral-seam tubes mm 4 x 0.9 / 6 x 0.6<br />

Steel 600 N / mm 2 mm 1.2 1.5<br />

= Spiral-seam tubes mm 4 x 0.6<br />

Aluminium 250 N / mm 2 mm 2 3<br />

Working speed m / min 6 – 10 3 – 10<br />

Start hole diameter mm 15 25<br />

Smallest radius mm 90 50<br />

Rated input power W 350 500<br />

Strokes at nominal load 1 / min 3800 2400<br />

Weight without cable kg 1.4 2<br />

N 160-E N 200-4 N 350-4 N 500-6 N 700-2<br />

Max. sheet thickness<br />

Steel 400 N / mm 2 mm 1.6 2 3.5 5 7<br />

Steel 600 N / mm 2 mm 1 1.5 2.3 3.2 5<br />

Steel 800 N / mm 2 mm 0.7 1 1.8 2.5 3.5<br />

Aluminium 250 N / mm 2 mm 2 2.5 3.5 7 10<br />

Working speed m / min 1.5 1.5 1.4 1.5 1.3<br />

Start hole diameter mm 21 16 30 41 60<br />

Smallest radius mm 40 4 7 90 140<br />

Rated input power W 350 500 1400 1400 1600<br />

Strokes at nominal load 1 / min 1600 1540 720 720 300<br />

Weight without cable kg 1.7 2.2 3.7 4 8.3<br />

F 125-4 F 140-4 F 140-4 FB F 300-2 F 300-2 PLUS* F 301-2<br />

Max. sheet thickness long short<br />

Steel 400 N / mm 2 (min.) mm 0.6 0.6 0.75 0.75 0.45<br />

Steel 400 N / mm 2 (max.) mm 1.25 1.4 1.4 0.75 1.25 1.25 1<br />

Steel 600 N / mm 2 (max.) mm 0.6<br />

Edge length (H) mm 40 10 – 15 15 – 20 15 – 20<br />

Flange height (B) mm 8 – 12 12 8 7.5 – 8<br />

Flange height sheet thickness 0.6–1 / 1–1.25 mm 9 – 11 /11 – 13 9 – 11 /11 – 13<br />

Clearance (C) mm 2.5 5.5 5.5<br />

Working speed m / min 5 – 6 6 – 10 6 – 10 6 – 10 4 – 7 6.5 – 10.5 4 – 6<br />

Smallest inner radius (preformed) mm 300 300 300 150 150 150<br />

Smallest outer radius mm 500 100 100 300 300 300<br />

Rated input power / Strokes at nominal load W / 1 / min 500 / 1850 500 500 500 500 1400 500<br />

Weight without cable kg 2.8 4.2 4.2 4.2 5.4 6.2 5.2<br />

* without picture<br />

TKA 300-0 TKA 500-0<br />

Bevel angles 30° 45° 60° 30° 45° 60°<br />

Max. bevel height<br />

Steel 400 N / mm 2 mm 2.6 2.2 1.5 4.3 3.5 2.5<br />

= bevel length mm 3.0 3.0 3.0 5.0 5.0 5.0<br />

Steel 600 N / mm 2 mm 1.3 1.0 0.8 2.2 1.7 1.3<br />

= bevel length mm 1.5 1.5 1.5 2.5 2.5 2.5<br />

Steel 800 N / mm 2 mm 0.9 0.7 0.5 1.3 1.0 0.8<br />

= bevel length mm 1.0 1.0 1.0 1.5 1.5 1.5<br />

Aluminium 250 N / mm 2 mm 5.2 4.5 3.0 6.1 7.0 5.0<br />

= bevel length mm 6.0 6.0 6.0 7.0 10 10<br />

Min. sheet thickness mm 0.5 0.5 0.5 0.5 0.5 0.5<br />

Smallest inner radius mm 12 12 12 12 12 12<br />

Rated input power W 850 850 850 1400 1400 1400<br />

Weight without cable kg 2.9 2.9 2.9 3.5 3.5 3.5


Overview tools<br />

C 160-2*•<br />

C 160-2 PLUS*•<br />

C 250-0 PLUS<br />

= 1.6 mm<br />

= 1.4 kg<br />

= 1.6 mm<br />

= 1.,4 kg<br />

= 2.5 mm<br />

= 2.0 kg<br />

N 160 E<br />

N 200-4 *<br />

N 350-4 * N 500-6 *<br />

N 700-2 *<br />

= 1.6 mm<br />

= 1.7 kg<br />

= 2 mm<br />

= 2.1 kg<br />

= 3.5 mm<br />

= 3.7 kg<br />

= 5 mm<br />

= 4.0 kg<br />

= 7 mm<br />

= 11.7 kg<br />

F 125-4 *<br />

F 140-4<br />

F 140-4 FB<br />

F 300-2 *<br />

F 301-2 *<br />

H<br />

Edge length: 40 mm<br />

= 1.25 mm<br />

= 2.6 kg<br />

H<br />

B<br />

Flange height:<br />

8 – 12 mm<br />

= 1 mm<br />

= 4.0 kg<br />

H<br />

B<br />

Flange height:<br />

8–12 mm<br />

= 1 mm<br />

= 4.0 kg<br />

H<br />

B<br />

Flange height:<br />

9–13 mm<br />

= 1.25 mm<br />

= 5.4 kg<br />

H<br />

B<br />

Flange height:<br />

7.5–8 mm<br />

= 1 mm<br />

= 5.3 kg<br />

TKA 300-0<br />

TKA 500-0<br />

hs<br />

= 2.2 mm<br />

= 2.9 kg<br />

hs<br />

= 3.5 mm<br />

= 3.5 kg<br />

Maximum sheet thickness steel 400 N /mm 2 45 degree bevel edge length for steel 400N/mm 2 weight


Technical Data<br />

S 160 E S 160-6 S 250-6 S 350-4 S 450-4<br />

Max. sheet thickness<br />

Steel 400 N / mm 2 mm 1.6 1.6 2.5 3.5 (Coil 3) 4.5 (Coil 4)<br />

Steel 600 N / mm 2 mm 1 1.2 2 3 (Coil 2.5) 3.5 (Coil 3)<br />

Steel 800 N / mm 2 mm 0.7 1 1.5 2 (Coil 1.5) 2.5 (Coil 2)<br />

Aluminium 250 N / mm 2 mm 2 2 3 4 5<br />

Working speed m / min 2 – 7 8 – 12 4 – 7 4 – 6 4 – 6<br />

Start hole diameter mm 23 27 28 50 75<br />

Smallest radius mm 20 15 20 30 35<br />

Rated input power W 350 350 500 1400 1400<br />

Strokes at nominal load 1 / min 1600 4800 1760 1600 1600<br />

Weight without cable kg 1.9 1.6 2.2 5.6 6.2<br />

N 1000-0 N 160 E PN 161-4 PN 200-4 Set PN 200-4<br />

TPC 150-2 V80<br />

TPC 150-2 V150<br />

Max. sheet thickness 1 st / 2 nd gear E*<br />

Steel 400 N / mm 2 mm 10 / 8 1.6 2 2 2<br />

Steel 600 N / mm 2 mm 7 / 5 1 1.5 1.5 1.5<br />

Steel 800 N / mm 2 mm 5 / 4 0.7 1 1 1<br />

Aluminium 250 N / mm 2 mm 12 / 10 2 3 3 3<br />

Working speed m / min 1 / 1.6 1.5 2 2 2<br />

Start hole diameter mm 75 21 24 24 24<br />

Smallest radius mm 300 40 50 50 50<br />

Rated input power W 2000 350 500 500 500<br />

Strokes at nominal load 1 / min 230 / 370 1600 1540 1540 1540<br />

Weight without cable kg 14.7 1.7 2.3 2.1 2.1<br />

Max. Blechdicke 1. / 2. Gang mit Verlängerung<br />

Max. panel thickness mm 80 150<br />

Steel 400 N / mm 2 mm 0.9 0.9<br />

Isolation material<br />

Polyuretan-Schaum Polyuretan-Schaum<br />

Working speed m / min 4 4<br />

Smallest possible<br />

insertion mm 260 x 260 340 x 340<br />

Rated input power W 1400 1400<br />

Weight without cable kg 10.2 10.4<br />

* E = with extension<br />

TF 350-2<br />

Max. sheet thickness<br />

Steel 400 N / mm 2 mm 3.5<br />

Steel 600 N / mm 2 mm 2.5<br />

Aluminium 250 N / mm 2 mm 4<br />

Min. sheet thickness mm 0.8<br />

Locking power max. kN 25<br />

Max. stroke power s1 2<br />

Edge clearance min. mm 8<br />

Edge clearance max. mm 58<br />

Flange height max. mm 40<br />

Rated input power W 1400<br />

Weight without cable kg 8.3<br />

TKF 700-2<br />

Bevel angles 30° 37,5° 45°<br />

Max. bevel height<br />

Steel 400 N / mm 2 mm 6 5.5 5<br />

= bevel length mm 7 7 7<br />

Steel 600 N / mm 2 mm 5 4.5 4<br />

= bevel length mm 5.8 5.7 5.6<br />

Steel 800 N / mm 2 mm 3.5 3 3<br />

= bevel length mm 4 4 4.2<br />

Sheet thickness mm 1 – 20 1 – 20 1 – 20<br />

Smallest radius mm 40 40 40<br />

Working speed m / min 1.5 1.5 1.5<br />

Rated input power W 1400 1400 1400<br />

Strokes at nominal load 1 / min 720 720 720<br />

Weight without cable kg 5.4 5.4 5.4<br />

TKF 104-0 TKF 1500-0 TKF1500-0 PLUS<br />

Bevel angles (Standard) 30° 37,5° 45° 20° – 45°/20 – 55°* 20° – 45°/20 – 55°*<br />

Max. bevel height 1 st Gear 2 nd Gear<br />

Steel 400 N / mm 2 mm 9.5 8.7 7.8<br />

= bevel length mm 11 11 11 15 15 15<br />

Steel 600 N / mm 2 mm 7.8 7.1 6.4<br />

= bevel length mm 9 9 9 9 11 9<br />

Steel 800 N / mm 2 mm 5.2 4.8 4.2<br />

= bevel length mm 6 6 6 6 9 6<br />

Sheet thickness mm 3 – 25 3 – 25 3 – 25 4 – 160 4 – 160 4 – 160<br />

Smallest radius mm 50 50 50 55 55 55<br />

Working speed m / min 2.5 2.5 2.5 2 1.25 2<br />

Rated input power W 2000 2000 2000 2000 2000 2000<br />

Strokes at nominal load 1 / min 400 400 400 370 230 370<br />

Weight without cable kg 12.8 12.8 12.8 16.5 19.5 19.5<br />

*Bevel angles (with special stripper)


S 160 E S 160-6 *•<br />

S 250-6 *<br />

S 350-4 *<br />

S 450-4<br />

= 1.6 mm<br />

= 1.9 kg<br />

= 1.6 mm<br />

= 1.6 kg<br />

= 2.5 mm<br />

= 2.3 kg<br />

= 3.5 mm<br />

= 5.6 kg<br />

= 4.5 mm<br />

= 6.2 kg<br />

N 1000-0 *<br />

N 160 E with extension<br />

PN 161-4 *•<br />

PN 200-4 *•<br />

Set PN 200-4 *•<br />

= 10 mm<br />

= 14.7 kg<br />

For profiles:<br />

= 1.6 mm<br />

= 1.7 kg<br />

For profiles:<br />

= 2 mm<br />

= 2.4 kg<br />

For profiles:<br />

= 2 mm<br />

= 2.1 kg<br />

For profiles:<br />

= 2 mm<br />

= 2.4 kg<br />

TF 350-2<br />

= 3.5 mm<br />

= 8.3 kg<br />

TKF 700-2*<br />

TKF 104-0*<br />

TKF 1500-0*<br />

TKF 1500-0 PLUS*<br />

hs<br />

= 5 mm<br />

= 5.4 kg<br />

hs<br />

= 7.8 mm<br />

= 12.8 kg<br />

hs<br />

= 10.6 mm<br />

= 16.5 kg<br />

hs<br />

= 10.6 mm<br />

= 19.5 kg<br />

* These electric power tools are also available as pneumatic power tools.<br />

• These electric power tools are also available as cordless power tools.


TPC 150-2 V 80<br />

TPC 150-2 V 150<br />

Panel thickness:<br />

= 80 mm<br />

= 10.2 kg<br />

Panel thickness:<br />

= 150 mm<br />

= 10.4 kg


Process<br />

Slitting Shears C Shears S<br />

Nibblers N Panel Cutter TPC<br />

Seam Lockers F Power Fasteners TF<br />

Bevellers TKA Welded Edge Bevellers TKF


Electric power tools for metal processing<br />

Radio interference<br />

suppression<br />

TRUMPF electric power pools<br />

are radio interference suppressed<br />

according local regulations.<br />

Motor type<br />

TRUMPF Electric Power Tools<br />

are constructed with singlephase,<br />

series-wound commutator<br />

motors. The rated voltage<br />

is 230 Volts – unless otherwise<br />

indicated. Different<br />

voltages on request.<br />

Warranty<br />

TRUMPF power tools carry a<br />

12 month warranty from date<br />

of invoice. Damages resulting<br />

from overload or incorrect<br />

handling are excluded from<br />

warranty coverage.<br />

Delivery conditions<br />

Delivery of the <strong>product</strong>s in<br />

this brochure is subject to the<br />

valid delivery, installation and<br />

maintenance terms.


Worldwide<br />

TRUMPF Grüsch AG<br />

Electric Power Tools<br />

Ausserfeld<br />

CH-7214 Grüsch<br />

Phone: +41 81 307 61 61<br />

Fax: +41 81 307 64 02<br />

sales@ew.trumpf.com<br />

www.ew.trumpf.com<br />

1272294-0403<br />

Your local distributor

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