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AF1000M Air Flow Model M - Habco

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172 Oak Street Glastonbury, CT 06033 USA<br />

860.682.6800 860.682.6804<br />

<strong>AF1000M</strong><br />

<strong>Air</strong> <strong>Flow</strong> <strong>Model</strong> M<br />

Product Overview<br />

<strong>AF1000M</strong> — Small Aerospace Components<br />

The <strong>AF1000M</strong> was developed specifically for<br />

air flow testing of laser drilled and EDM components<br />

such as aerospace blades vanes and<br />

small sheet metal components. This test stand<br />

is designed for “in-production” cell testing.<br />

Key Features:<br />

Rolling test stand with small footprint<br />

Zero time changeover (Quick disconnect<br />

fittings)<br />

www.HABCO.biz


www.HABCO.biz<br />

AF1000 Product Family Highlights<br />

The HABCO AF1000 Series <strong>Air</strong>flow Test Stands are the smallest fullfeatured<br />

airflow test stands, with the highest accuracy, repeatability, and<br />

stability in the industry. The test stands are designed for production acceptance<br />

testing of many aerospace and industrial gas turbine components.<br />

Industry Leading Features<br />

Highest accuracy, repeatability, and stability in the industry<br />

Fully digital, highly accurate measurement hardware<br />

Designed to ensure long term data stability and accuracy<br />

Limited Life Time Warranty<br />

The only air flow products backed by a limited lifetime warranty<br />

First year on site calibration/planned maintenance included<br />

Extended service plans available to reduce total cost of ownership<br />

Designed for Lean (Efficient Minded) Companies<br />

Smallest, most flexible footprint in the industry<br />

Ergonomically designed with a rugged structure built to last<br />

Highest uptime (OEE) in the industry<br />

Zero time changeovers<br />

Standard Features with Every Test Stand (no additional charges)<br />

Proactive electronic maintenance and calibration alerts<br />

Statistical Process Control (SPC) software<br />

Electronic condition based monitoring<br />

Scalable platform<br />

Quick turn deliveries<br />

Automated sequence engine<br />

World Renowned Software Package<br />

Open source code for ultimate long term flexibility<br />

Test data stored in industry standard format (Access or SQL)<br />

Unlimited number of databases can be networked together<br />

Web based software upgrades allows for latest updates


<strong>AF1000M</strong> Technical Specifications<br />

HABCO’s <strong>AF1000M</strong> air flow test stand combines highly accurate measurement<br />

hardware with powerful and intuitive software to produce repeatable flow measurement<br />

solutions.<br />

The heart of the air flow measurement solution is the Sonic Nozzle. These accurately machined flow<br />

measurement devices have no components that wear out and do not require frequent calibrations. The<br />

throat of the Nozzle is machined so that the flowing gas velocity becomes equal to the speed of sound,<br />

once the flow is “sonic”, only pressure and temperature measurements are required to make accurate<br />

flow calculations.<br />

Best in Class <strong>Air</strong> <strong>Flow</strong> Measurement Accuracy<br />

Measurement accuracy:<br />

0.33% of reading<br />

Measurement repeatability:<br />

0.25% ± 2 Standard Deviations<br />

Cutting Edge Reference Sensor Technology<br />

Digital pressure and temperature sensors accuracy exceeds industry standards (± 0.025%)<br />

Part pressure sensor (P3) Range: 0.5 to 30 PSIG (non-standard ranges can be provided)<br />

Pressure Ratios:<br />

1.02 to 3.0 (non standard ranges can be provided)<br />

Wide <strong>Flow</strong> Measurement Range<br />

Base <strong>AF1000M</strong>:<br />

Six sonic nozzle test stand (0.021‖ to 0.125‖)<br />

<strong>Flow</strong> Range:<br />

0.0003– 0.05 PPS (0.12 to 24 Gr/Sec)<br />

Effective Area Measurements: up to 0.54 In2 (3.5 Cm2)<br />

Extended range <strong>AF1000M</strong>: Seven nozzle test stand (0.031‖ to 0.354‖)<br />

<strong>Flow</strong> Range: 0.0003 - 0.1 PPS (0.12 - 49 Gr/Sec)<br />

Effective Area Measurements: up to 1.1 In2 (7 Cm2)<br />

Data Retention for the Real World<br />

Network friendly Microsoft Access data retention allows for company wide use of data<br />

Size and Weight<br />

Footprint (L x W x H): 24” x 24” x 46”<br />

Weight:<br />

300 lbs<br />

Facility Connections<br />

Power:<br />

Compressed air:<br />

Component Connections<br />

Standard:<br />

Optional:<br />

120 VAC (includes NEMA 5-15 plug)<br />

90 - 110 PSIG with flow capacity of 50 SCFM<br />

(1) 1/2” supply; (1) 1/4” pressure sense (quick disconnect)<br />

(4) 1/2” supply; (4) 1/4” pressure sense (quick disconnect)<br />

www.HABCO.biz


Comprehensive Assurance Plan<br />

HABCO’S CAP +<br />

Comprehensive Assurance Plan Program<br />

Making sure your investment in HABCO’s equipment runs at maximum capabilities<br />

is vitally important. It is intimately understood that downtime means<br />

no parts are tested, which means no parts ship, which means to money to<br />

you. To that end, you don’t simply need the best test and support equipment.<br />

Rather, you need a partner who keeps your business up and running<br />

at all times.<br />

All of the HABCO products come with a standard 12 month warranty, also<br />

known as a Comprehensive Assurance Plan (CAP).<br />

HABCO’s ―CAP‖(Comprehensive Assurance Plan): 1-Year, industry<br />

leading, coverage providing planned and unplanned ON SITE maintenance<br />

service. This includes one scheduled on site calibration and one yearly<br />

planned maintenance with associated consumables included.<br />

In addition to the 1-Year CAP, HABCO has extended the warranty to a limited<br />

lifetime warranty on parts and workmanship for all of the <strong>Air</strong> <strong>Flow</strong> products.<br />

This is a benefit that is unparalleled in the industry. It is recommended<br />

to extend the CAP to a multi-year contract (the + of CAP+). With the ultimate<br />

goal of maximum uptime and peak performance for all your equipment,<br />

HABCO helps you achieve your goal to prevent any production issues and<br />

reduce the possibility of downtime in your operation.<br />

This is a great benefit that gives you the piece of mind that the designer and<br />

manufacturer of your product will come on site to ensure the equipment is<br />

optimally running.<br />

HABCO’s total service offering will give you maximum support for your comfort<br />

and peace of mind!<br />

www.HABCO.biz


The HABCO Difference<br />

As the leader in testing & ground support equipment for more than<br />

40 years, HABCO has consistently provided its customers everything<br />

they need, just as they need it, right when they need it – with<br />

unparalleled attention to detail & customer support. How? Through<br />

its unmatched, highly focused & passionately dedicated staff, who<br />

draw daily upon their unique capabilities & extensive experience in<br />

electro-mechanical systems, user-friendly software & design for<br />

lean manufacturing, to consistently anticipate the needs of their<br />

customers & routinely exceed their expectations.<br />

By partnering with HABCO, you receive:<br />

Dedicated, timely and comprehensive customer service<br />

<br />

<br />

<br />

<br />

Quality high value product backed by industry leading warranty<br />

Broad range of configurations and options<br />

Meticulous attention to every detail<br />

Industry leading breadth, depth, and experience<br />

www.HABCO.biz


HABCO’s Lean Focus<br />

HABCO has a very unique culture that is continually cultivated to provide the<br />

ultimate customer experience in all that we do – all while maintaining our<br />

core values. Following are HABCO’s core values that keep us focused on<br />

doing what is right:<br />

Beyond the Extra Mile<br />

It’s the People<br />

Live Lean: 24/7/365<br />

Do What’s Right<br />

It’s Our World<br />

Think Smart – Move Fast – Finish Strong<br />

One of the core values that truly sets us apart from most of the companies in<br />

the world is our undoubted commitment to living Lean, all of the time. Starting<br />

at the top, the entire executive team has years of Lean experience and<br />

many successful Lean implementations under their belts. This passion for<br />

Lean has spread throughout the entire organization and is evident in how<br />

HABCO focuses on Lean both internally and externally.<br />

We understand that the products we design and build are for non value<br />

added operations, by definition. That understanding, combined with our experience<br />

and passion for Lean, means that we focus on designing and building<br />

equipment that allows you to spend more of your time and efforts on production,<br />

and not testing. When your efforts are spent on testing, it is our job<br />

to make sure your equipment is performing well above your expectations,<br />

every time. It is for this reason that our test stands have the following features:<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

Electronic conditioned based monitoring<br />

Quick Changeovers (potential for zero down time)<br />

Proactive electronic maintenance and calibration alerts<br />

Statistical Process Control (SPC) Software<br />

Defined PM schedule<br />

Smallest footprint in the industry<br />

And more<br />

These features, combined with the robust design, flexible footprint, and fully<br />

digital - highly accurate measurement hardware provides you with a test<br />

stand with the highest uptime (OEE) in the industry.<br />

www.HABCO.biz


Contact Us<br />

Mike Landry<br />

<strong>Air</strong> <strong>Flow</strong> Product Manager<br />

860.682.6800 x110<br />

Mike.landry@habco.biz<br />

Sarah Ibbison<br />

Service Manager<br />

860.682.6800 x126<br />

Sarah.ibbison@habco.biz<br />

David Plis<br />

Vice President, Technology<br />

860.682.6800 x102<br />

David.plis@habco.biz<br />

Brian Montanari<br />

Chief Operating Officer<br />

860.682.6800 x104<br />

Brian.montanari@habco.biz<br />

Kristin Muschett<br />

Chief Executive Officer<br />

860.682.6800 x112<br />

Kristin.muschett@habco.biz<br />

www.HABCO.biz

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