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<strong>NHBC</strong>’s technical newsletter<br />

<strong>Standards</strong><br />

<strong>Extra</strong> 43<br />

December 2008<br />

This edition includes:<br />

Guidance on insured<br />

guarantees for remedial works<br />

Making sure gable walls<br />

are properly tied<br />

Sustainability <strong>Extra</strong> - Issue 03<br />

Choosing the right<br />

grade of slate


<strong>Standards</strong><br />

<strong>Extra</strong><br />

CONTENTS<br />

2/3<br />

<strong>NHBC</strong> <strong>Standards</strong><br />

for Conversions<br />

and Renovations -<br />

Insured Guarantees<br />

3<br />

Showerheads<br />

over baths<br />

4<br />

Closed or<br />

mothballed sites<br />

5<br />

Gable walls -<br />

the importance<br />

of restraint<br />

6<br />

Slates -<br />

no more grey areas<br />

7<br />

Secure escape<br />

8<br />

Cast stone to<br />

be recognised in<br />

<strong>NHBC</strong> <strong>Standards</strong><br />

8<br />

Questions<br />

and answers<br />

<strong>NHBC</strong> <strong>Standards</strong><br />

for Conversions<br />

and Renovations –<br />

Insured Guarantees<br />

In <strong>Standards</strong> <strong>Extra</strong> issue 32<br />

(April 2005) we took a look<br />

at the updated <strong>Standards</strong> for<br />

Conversions and Renovations<br />

that became effective in<br />

September 2005.<br />

Since that time the <strong>Standards</strong> have<br />

provided an integral part of <strong>NHBC</strong>’s risk<br />

management of such projects. However,<br />

we continue to receive a number of<br />

enquiries about the part of the Standard<br />

that deals with insured guarantees/<br />

warranties for specialist remedial works.<br />

Those who regularly use the <strong>Standards</strong> for<br />

Conversions and Renovations will know<br />

that Clause C5 sets out our requirements<br />

for insured guarantees/warranties.<br />

The following text is extracted<br />

from that Clause:<br />

“Proprietary remedial treatment relating<br />

to wood rot, beetle infestation, dampproofing,<br />

structural waterproofing<br />

(tanking), wall tie replacement and other<br />

specialist work shall be the subject of a<br />

suitable insured guarantee/warranty”.<br />

The clause goes on to require that<br />

the guarantee/warranty should:<br />

■ be provided by the<br />

specialist contractor<br />

■ cover any failure of the work<br />

■ cover any consequent opening<br />

up and making good<br />

■ remain valid for a minimum<br />

period of 20 years<br />

■ be in favour of the home owner<br />

(provided it is automatically<br />

transferred at no cost to<br />

subsequent owners) and <strong>NHBC</strong>.<br />

Finally Clause C5 requires that:<br />

■ ”the specialist contractor’s obligations<br />

should be covered by an insurance<br />

policy issued by a UK regulated and<br />

authorised insurer, which includes<br />

cover against the specialist contractors<br />

insolvency and that the insurance policy<br />

should specify the property covered”.<br />

A typical conversion project<br />

2


Issue 42<br />

September 2008<br />

Problems<br />

Remedial works in progress<br />

Clauses C6, C9 and C13 of the<br />

<strong>Standards</strong> go on to confirm that:<br />

“Members of The Property Care<br />

Association (PCA), a division of the British<br />

Wood Preserving and Damp-proofing<br />

Association (BWPDA) backed by the<br />

Guarantee Protection Insurance Ltd (GPI)<br />

meet the requirements of Clause C6”<br />

During the last 3 years we have<br />

received contact from a number of<br />

other contractors and some insurers<br />

asking if <strong>NHBC</strong> would consider<br />

alternatives. But, disappointingly on<br />

reviewing their schemes we found<br />

that none fully met the level of cover<br />

required in the <strong>Standards</strong> or that<br />

provided by the PCA/GPI scheme.<br />

Claims spend on converted or<br />

renovated homes continues to be<br />

disproportionately high when compared<br />

with new build. The above images show<br />

just what can go wrong with specialist<br />

works! So making sure that insured<br />

guarantees/warranties are set up<br />

correctly to provide adequate cover for<br />

homebuyers, builders and <strong>NHBC</strong> when<br />

things do go wrong is imperative.<br />

In April this year we carried out an<br />

exercise to review the various alternative<br />

insured guarantee/warranty schemes<br />

known to us, by inviting some 30 or so<br />

specialist contractors and insurers to<br />

complete a detailed questionnaire. We<br />

askedthemtoconfirmthelevelofcover<br />

their scheme provided and importantly<br />

whether, in their view, this complied<br />

in full with the <strong>NHBC</strong> <strong>Standards</strong> for<br />

Conversions and Renovations. Following<br />

a thorough review of the 20 or so<br />

contractors and 3 insurers who<br />

responded, we were not able to identify<br />

any companies who matched (or bettered)<br />

the cover needed to meet our current<br />

requirements, other than PCA/GPI.<br />

However, a recent submission from<br />

Construction Guarantee Services<br />

Ltd (CGS) was found to also meet our<br />

requirements. CGS require their<br />

contractors/members to meet with<br />

the Accredited Wykamol User Scheme<br />

requirements as a benchmark for technical<br />

competence, and also that CGS perform<br />

an ongoing vetting process broadly<br />

in line with our requirements.<br />

We have also established that the CGS<br />

guarantee/warranty is backed by Milburn<br />

Insurance Company Ltd and this meets<br />

our requirements for insurance. We have<br />

therefore agreed that a CGS contractor/<br />

member backed by Milburn Insurance<br />

canbeconsideredasanacceptable<br />

alternative to the PCA/GPI cover.<br />

Naturally, we feel that competition in<br />

this area is extremely important and<br />

therefore should any other insurers or<br />

contractors come forward with schemes<br />

that comply in full with our <strong>Standards</strong><br />

for Conversions and Renovations we<br />

would be pleased to include them as<br />

an acceptable alternative.<br />

ACTION<br />

If you intend to engage<br />

specialist contractors<br />

to carry out any of the<br />

remedial work detailed on<br />

page 2, make sure they can<br />

provide a suitable insured<br />

guarantee/warranty that<br />

is acceptable to <strong>NHBC</strong>.<br />

Showerheads over baths<br />

Where builders provide a showerhead over a bath<br />

dotheyneedtoprovideascreenandtilethewalls?<br />

This long running issue has now been resolved by <strong>NHBC</strong>’s<br />

<strong>Standards</strong> Committee who consider it reasonable that water should<br />

be contained (and not go over the bathroom floor) and the walls<br />

around the bath should be tiled where water will fall on them.<br />

Where builders provide a showerhead over a bath, or the<br />

fixing for a showerhead such that people can stand under it,<br />

then builders will be required to provide a screen or other<br />

suitable means to contain the water.<br />

Additionally the surfaces that may be wetted by persons<br />

using the shower facility will need to be tiled or have an<br />

equally water resistant finish.<br />

This is nothing more than most builders already provide but it<br />

will be incorporated into <strong>NHBC</strong> <strong>Standards</strong> at the next reprint.<br />

ACTION<br />

Builders are asked to note that this will be<br />

incorporated into the <strong>Standards</strong> in due course.<br />

Where BI’s come across this scenario in the interim<br />

the builder will be advised of the forthcoming change<br />

and asked to comply with the new requirements. This<br />

will be noted as an observation in the Site Record Book.<br />

3


<strong>Standards</strong><br />

<strong>Extra</strong><br />

Closed or mothballed sites<br />

The current downturn in construction activity is resulting<br />

in a number of sites and plots being closed or mothballed.<br />

Past experience shows that where this<br />

has not been done correctly, it has resulted<br />

in substantial future claims costs for<br />

both builders/developers and <strong>NHBC</strong>.<br />

At any stage of construction it is<br />

vitally important that appropriate<br />

precautions are taken to ensure<br />

the durability and likely in-service<br />

performance of materials, products and<br />

systems is not impaired by the process<br />

of being closed or mothballed. To ensure<br />

potential issues are fully considered<br />

builders/developers should produce a<br />

practical site closure plan. The plan<br />

should consider the following aspects:<br />

Foundations and substructure<br />

Where plots are closed just after the<br />

foundations have been installed action<br />

should be taken to provide protection<br />

to ensure that rain, ground water,<br />

drying weather and frost cannot<br />

adversely affect the foundations.<br />

Where specialist foundations and<br />

ground treatment have been employed<br />

and left exposed the designer should<br />

be consulted for advice.<br />

Weatherproofing<br />

Where possible, dwellings should be<br />

made fully weathertight. Where this is<br />

not achievable cavities should be closed<br />

to avoid water and debris accumulating<br />

andtoprotectanycavityfillalreadyin<br />

place. The protection of exposed<br />

timbers including all types of sheathing,<br />

plywood, flooring elements, joists, and<br />

roof members is also very important.<br />

Particular attention should be given<br />

to timber frame construction and the<br />

possible problems associated with<br />

increased moisture content of the<br />

4<br />

A mothballed site<br />

timber over long periods. Temporary<br />

sealing of openings in the envelope will<br />

be required for both weatherproofing<br />

and security. Additional items to be<br />

considered include the provision<br />

of temporary sealing to prevent<br />

infestation by insects and rodents.<br />

Ventilation<br />

Where plots are closed it is very<br />

important to ensure adequate<br />

ventilation is provided to prevent<br />

possible fungal attack and mould<br />

growth to floors, walls, roofs, ceilings,<br />

fixtures and fitments.<br />

UV degradation<br />

Materials that may be adversely<br />

affected by the effects of solar UV<br />

should be protected to avoid premature<br />

degradation. Materials could include<br />

dpm’s, dpc’s and roofing felts (including<br />

vapour permeable underlays) which<br />

would normally be covered.<br />

Drainage<br />

Plots that have completed roof<br />

coverings in place should also have<br />

all rainwater guttering and downpipes<br />

completed and connected to a suitable<br />

outfall to prevent the possibility of<br />

damage caused by excess water<br />

running over external walls etc.<br />

Site security<br />

You must be mindful of any health<br />

and safety risks presented by the<br />

vacant site. The Principal Contractor<br />

maintains a liability for the safety of<br />

anyone on the site regardless of<br />

whether or not they are lawfully there.<br />

Because of this, it is important to leave<br />

thesiteinassafeastateaspossible<br />

as well as taking measures to prevent<br />

access to the site.<br />

Fencing should be continuous around<br />

the site and panels should be of the<br />

anti-climb type and double clipped to<br />

make access difficult. Where the risk of<br />

intruders is high a solid hoarding with<br />

furthersecuritymeasuresmaybe<br />

appropriate. On site you should make<br />

sure any structures are safe and if<br />

possible remove all scaffolding from the<br />

site. If scaffolding remains make sure all<br />

ladders are removed, or locked out of<br />

sight. No excavations and manholes<br />

should be left open. Securely covering<br />

manholes and filling excavations is ideal,<br />

but if this is not possible, openings<br />

should be adequately fenced off.<br />

Ensure any plant is removed from site<br />

or locked securely in the compound if<br />

removal isn’t practical. Ideally materials<br />

left on site should be kept to a minimum,<br />

whatever is left on site should be stacked<br />

safely within a storage compound or<br />

locked in storage containers.<br />

Even when the site has been<br />

mothballed it is still the Principal<br />

Contractors responsibility and regular<br />

checksmustbemadetoensurethe<br />

perimeter is secure and to check for<br />

any signs of trespass or damage.<br />

Storage<br />

It is important that materials and<br />

products are correctly stored in an<br />

appropriate manner to ensure their<br />

durability and design life is not<br />

compromised and to ensure Health<br />

and Safety and security issues<br />

mentioned above are addressed.<br />

Inspection<br />

<strong>NHBC</strong> staff (normally Building Inspectors)<br />

will advise builders/developers of the<br />

precautions to be taken when sites<br />

and plots are closed or mothballed as<br />

detailed above. These are practical<br />

measures to mitigate damage to plots<br />

at all stages of construction ensuring<br />

that when work restarts damage is<br />

avoided or at the very least kept to<br />

a minimum.<br />

ACTION<br />

Where sites and plots<br />

are closed or mothballed<br />

an appropriate closure<br />

plan, taking account of the<br />

above, should be developed<br />

and implemented by<br />

builders/developers to<br />

reduce the risk of<br />

additional cost when<br />

work re-commences.


Issue 43<br />

December 2008<br />

Gable walls - the importance of restraint<br />

When the wind blows parallel to gable walls<br />

it generates negative pressures on them.<br />

If the gables are not adequately built and<br />

connected to the roof structure these<br />

negative pressures can ‘suck-out’ the gable<br />

walls resulting in catastrophic failure.<br />

This has occurred on a number of sites recently during<br />

high winds and has highlighted the importance for<br />

gables to be correctly constructed and restrained.<br />

The common practice of using trussed rafters leads to a<br />

situation where none of the roof self-weight (traditionally<br />

from purlins and binders) passes into the gable wall.<br />

With this form of construction the lateral restraint to the<br />

gable has to be provided by adequate strapping at the<br />

verge (or by a gable ladder) and at ceiling level if<br />

required (see strap location diagram). The restraint<br />

must be correctly detailed and installed.<br />

As well as providing lateral restraint to gable walls,<br />

strapping also contributes to the robustness of the<br />

building and reduces the sensitivity of the building to<br />

disproportionate collapse in the event of an accident.<br />

Restraint straps therefore provide a critical function.<br />

The following diagrams show an acceptable method<br />

of satisfying building regulations for residential dwellings<br />

not exceeding 3 storeys.<br />

Where these dwellings exceed 3 storeys and have<br />

been designed in accordance with BS5628-1:2005<br />

(Code of practice for the use of masonry) the connections<br />

to gable walls should be provided at intervals of not more<br />

that 1.25m centres for all storeys or as specifically<br />

required by the design engineer.<br />

Effective strapping at ceiling level<br />

Effective strapping at verge<br />

Strap location<br />

Ensure that:<br />

Collapsed gable wall<br />

ACTION<br />

The straps are installed and fixed fully in accordance with<br />

the building regulations guidance and in accordance<br />

with manufacturer’s and designer’s requirements.<br />

Rafters are not notched to make the straps flush with the rafter.<br />

The strap goes under the rafter and over ceiling joists.<br />

At the verge the strap turndown should be on a substantial<br />

piece of blockwork, preferably the centre of an uncut block.<br />

The strap should turn down vertically a minimum of 100mm<br />

and be tight against the face of the inner leaf wall.<br />

Packing should be provided, at the strap position,<br />

between the inner leaf and the first truss.<br />

Noggings (dwangs) are provided and set horizontal unless the<br />

strap has pre-formed twist to line it up with the roof slope.<br />

A high level of workmanship is maintained throughout the construction.<br />

5


<strong>Standards</strong><br />

<strong>Extra</strong><br />

Slates – no more grey areas<br />

For many years slate roofs have been<br />

acknowledged as the premier roof<br />

covering for pitched roofs but in recent<br />

times there have been concerns about the<br />

durability and appearance of certain slates.<br />

The change from the British Standard,<br />

BS 680 to European Standard BS EN<br />

12326-1 and -2 has resulted in a need<br />

for the user or specifier to specify what<br />

level of performance and durability they<br />

want. Whereas BS 680 gave a simple<br />

pass or fail for several tests and two<br />

quality ‘grades’ BS EN 12326 does not.<br />

Because of the wide range of qualities<br />

of slate which are acceptable throughout<br />

Europe, each with different durability, it<br />

provides a set of levels of performance<br />

against a series of tests. The user<br />

can and should choose what level of<br />

performance they want for each test.<br />

To address this issue <strong>NHBC</strong> has been<br />

working with the industry to establish what<br />

should be the minimum specification to<br />

meet with <strong>NHBC</strong> <strong>Standards</strong> to ensure<br />

the product has acceptable durability.<br />

Under BS EN 12326 consignments of slates<br />

should now have an “accompanying<br />

commercial document (ACD)” from the<br />

producer/supplier indicating the slate’s<br />

performance. An example of the full ACD,<br />

containing an explanation on the<br />

information it should provide, can be view<br />

at www.stoneroof.org.uk/tests2.html<br />

Below is an example of the first page of<br />

the ACD together with the level of test<br />

results that <strong>NHBC</strong> now looks for to<br />

meet our <strong>Standards</strong>.<br />

Accomanying commercial document -<br />

Information requirements<br />

Producer – Sufficient details are required<br />

to identify the producer/supplier.<br />

Number of this commercial document<br />

– This can be a number issued by the<br />

test house or the producer/supplier.<br />

Date of issue – The ACD should be<br />

relevant for the batch of slates being<br />

supplied. Retesting and updating of ACD’s<br />

should be carried out at least once a year<br />

and more frequently where large volumes<br />

of slates are being extracted and for every<br />

new source or vein of rock extracted.<br />

Commercial document issued by –<br />

this can be the test house or the<br />

producer/supplier.<br />

Location of mine or quarry –<br />

required for traceability of slate.<br />

Date of sampling & date of testing –<br />

If more than one date is applicable to<br />

sampling and testing they should be<br />

indicated against the individual test results.<br />

The sampling and testing dates should<br />

be as close as possible to the ‘Date of<br />

issue’ of the ACD. The ‘Date of issue’<br />

should be used to establish when further<br />

sampling and retesting is required at the<br />

frequencies set out in <strong>NHBC</strong> <strong>Standards</strong>.<br />

Product description & commercial name<br />

– Name or description given to slate<br />

by the producer/supplier.<br />

Dimensional tolerances – These are<br />

to be within those set down by the<br />

Standard. Note: Slates, which fall within<br />

the tolerances, still require proper<br />

selection and fixing on site to achieve<br />

an acceptable finished roof covering.<br />

Nominal thickness – Thickness of<br />

the roofing slates, as declared by<br />

manufacturer and the amount<br />

by which individual thickness varies as<br />

a percentage of the nominal thickness.<br />

Characteristic modulus of rupture (MoR)<br />

– a measure of the slate’s mechanical<br />

strength both along and across the slate.<br />

Slates from weaker rocks may need<br />

to be supplied thicker than those<br />

from stronger rocks to<br />

achieve a satisfactory<br />

performance in use.<br />

The Standard provides<br />

equations, which are<br />

used to establish the<br />

minimum slate thickness.<br />

The minimum thickness<br />

is calculated using the<br />

CMoR and a National<br />

(i.e. UK) factor, which<br />

takes into account the<br />

weather conditions of<br />

the country of use.<br />

It is the producer’s/<br />

supplier’s responsibility<br />

to ensure all the slates<br />

in a consignment are<br />

at least as thick as the<br />

minimum value obtained<br />

using the UK factor.<br />

Water absorption<br />

– For compliance with<br />

<strong>NHBC</strong> <strong>Standards</strong> the<br />

water absorption should<br />

be no greater than<br />

0.6% i.e. A1 code.<br />

Freeze thaw – This test is<br />

not required when slates<br />

have a ‘Water absorption’ no greater<br />

than 0.6%<br />

Thermal cycle – This is a test for<br />

reactive metallic minerals within the<br />

slate, which may cause staining, pitting<br />

and/or delamination and potential failure<br />

of the slate. For compliance with <strong>NHBC</strong><br />

<strong>Standards</strong> a slate should achieve a T1 code.<br />

Carbonate content – High carbonate<br />

content can cause colour changes in<br />

the slate and potential for accelerated<br />

erosion and break down. For compliance<br />

with <strong>NHBC</strong> <strong>Standards</strong> a slate should<br />

achieve a S1 code.<br />

Note: It is acknowledged that some slates,<br />

that do not achieve a S1 code, have a history<br />

of satisfactory performance for at least<br />

60 years in the UK. If such a slate is being<br />

considered please discuss its acceptance<br />

with <strong>NHBC</strong> Technical in the first instance.<br />

Non-carbonate carbon content – to meet<br />

the standard this should be less than 2%.<br />

Exposure to fire, reaction to fire<br />

& release of dangerous substances –<br />

Roofing slates meet these requirements.<br />

An abbreviated version of the ACD,<br />

as shown in BS EN 12326 should also<br />

be attached to each crate of slates.<br />

Accompanying commercial document<br />

ACTION<br />

Ensure that your slate supplier provides an<br />

accompanying commercial document with each<br />

consignment of slates, and check the slates<br />

have properties at least as good as those<br />

listed under information requirements above.<br />

6


Issue 43<br />

December 2008<br />

Secure escape<br />

In <strong>Standards</strong> <strong>Extra</strong> Issue 31 December 2004 we published<br />

an article about locks to individual flat entrance doors.<br />

The article explained the need to provide good security whilst<br />

still providing escape in the event of a fire without the need<br />

for a key i.e. keyless egress. Since that time <strong>NHBC</strong> has been<br />

working with representatives of the lock industry, police,<br />

insurers and the fire service in developing a suite of British<br />

<strong>Standards</strong> that cover security and means of escape for all<br />

types of dwellings.<br />

The first British Standard for locks, which addressed enhanced<br />

security for dwellings, was BS 3621 ‘Thief resistant lock assembly<br />

- Key egress’. The Standard covers single point locking<br />

operated by a key from both sides of a door. For locks which<br />

operate without the use of a key on the inside either via a<br />

thumb turn or handle, BS 8621 ‘Thief resistant lock assembly<br />

- Keyless egress’ was developed and published in 2004.<br />

BS 8621 locks provide keyless egress at all times but there<br />

may be times when it would be desirable to lock the internal<br />

thumb turn or handle when leaving a dwelling unoccupied.<br />

This feature is useful in preventing someone breaking in<br />

through a window and removing large items via the entrance<br />

door. To address this a further British Standard, BS 10621 ‘<br />

Thief resistant dual-mode lock assembly’ was developed and<br />

published in 2007. This lock has the facility to lock the<br />

internal thumb turn or handle by an extra operation of the<br />

key from the outside when leaving the property unoccupied.<br />

The latest editions of these three British <strong>Standards</strong> cover<br />

single point locks for all types of dwelling. In some cases it<br />

may be desirable to fit two locks to achieve sufficient<br />

resistance to forced entry and the recommended lock<br />

functions. An alternative would be to fit a multi-point lock,<br />

which has the same recommended lock functions.<br />

With different dwelling types it is important that the<br />

right lock(s) is fitted to ensure no one can accidentally<br />

become locked in or out of their own property. Below is<br />

a description of the lock functions that should be<br />

used in each dwelling type.<br />

Main entrance door<br />

Dwellings – All<br />

All entrance doors of individual dwellings should be<br />

fitted with one (or more) securely fixed lock and keep<br />

or multi-point locking system, which has:<br />

■ at least 1000 differs<br />

■ a fixing which, if burst open, would not pull<br />

out without breaking the door or its frame<br />

■ a hardened steel bolt or inserts to prevent sawing<br />

■ latch and deadlocking facility.<br />

Locking devices fitted to entrance doors should permit<br />

emergency egress without the use of a key when the<br />

dwelling is occupied.<br />

Any glazing which, if open or broken, would permit release<br />

of the thumb turn by hand or arm entry should be laminated.<br />

Dwellings - With an alternative means of escape.<br />

(These are typically houses with a front and rear door)<br />

Lock(s) should provide initial security by use of a latch<br />

operable with a key externally and a handle/thumb turn<br />

release internally. The full deadlocking facility should be<br />

engaged and be operable with a key externally and a<br />

handle/thumb turn release internally. Locks, which comply<br />

with BS 8621, meet these requirements. External handles<br />

on multi-point locking systems should be split spindle<br />

to avoid operating the latch.<br />

Enhanced security can also be achieved by providing the<br />

facility to deadlock the internal handle/thumb turn when<br />

leaving the dwelling un-occupied. Locks, which comply<br />

with BS 10621, meet these requirements.<br />

Dwellings - Without an alternative means of escape<br />

opening direct to outside. (These are typically ground<br />

floor flats or maisonettes)<br />

The door should be held close by use of a latch operable with<br />

a key externally and a handle/thumb turn release internally.<br />

The full deadlocking facility should be engaged and be<br />

operable with a key externally and a handle/thumb turn<br />

release internally. Locks, which comply with BS 8621, meet<br />

these requirements. External handles on multi-point locking<br />

systems should be split spindle to avoid operating the latch.<br />

Dwellings - Without an alternative means of escape<br />

opening onto a communal access. (These are typically<br />

flats accessed off a communal stairs)<br />

The door should be held close either on a latch operable<br />

with a handle both internally and externally or a roller bolt,<br />

so that the door cannot slam shut locking the homeowner out<br />

without a key. The full deadlocking facility should be engaged<br />

and be operable with a key externally and a handle/thumb<br />

turn release internally. Locks, which comply with BS 8621,<br />

meet these requirements.<br />

Secondary external access doors<br />

The door should be held closed on a latch and operable by<br />

use of a handle both internally and externally. A deadlocking<br />

facility should be operable by use of a key both internally<br />

and externally. Locks complying with BS 3621 meet these<br />

requirements. Alternatively a thumb turn may be used<br />

internally in place of a key operation. Locks complying with<br />

BS 8621 meet these re quirements. In addition bolts should<br />

be fixed securely at both top and bottom of the door on the<br />

internal opening edge. Where multi-point locking systems<br />

are used bolts may be omitted.<br />

ACTION<br />

When specifying door locks select the appropriate<br />

lock(s) that provides the recommended lock functions<br />

for the different dwelling types as stated above.<br />

7


<strong>Standards</strong><br />

<strong>Extra</strong><br />

Cast stone to be recognised<br />

in <strong>NHBC</strong> <strong>Standards</strong><br />

Over recent months <strong>NHBC</strong> has been considering how<br />

cast stone can be recognised in <strong>NHBC</strong> <strong>Standards</strong>.<br />

The 2008 revision of BS 1217 ‘Cast stone – specification’<br />

includes architectural dressings such as heads, cills,<br />

copings and string courses. It also includes cast stone<br />

ashlar masonry.<br />

The European Standard, BS EN 771-5 ‘Specification for<br />

masonry units. manufactured stone masonry units,’<br />

overlaps to cover cast stone ashlar masonry.<br />

The term cast stone has been used and is the correct<br />

description for reconstituted stone architectural dressings.<br />

ACTION<br />

The use of features made from cast stone<br />

should comply with the latest version of BS 1217.<br />

Better still, use the higher standards adopted by<br />

UKCSA members (as previously recommended in<br />

<strong>Standards</strong> <strong>Extra</strong> 36). Cast stone ashlar masonry<br />

can also comply with BS EN 771-5.<br />

QUESTIONS<br />

Q<br />

Slate hook fixings<br />

Is it acceptable to use slate<br />

hooks for fixing natural slates?<br />

A<br />

■<br />

■<br />

Roof fixings should be sufficient to resist the<br />

wind uplift forces and avoid slates blowing off or<br />

chattering on the roof. Fixings should also resist<br />

lateral dislodgement of the slates.<br />

Slate hook fixings come in two styles i.e. with a spike<br />

end for driving into the tiling batten or a hook-over end<br />

for hooking over a tiling batten. Both types are described<br />

in BS 5534 ‘Code of practice for slating and tiling’.<br />

Slate hooks<br />

■ Slates are fixed with only one hook placed centrally<br />

along the lower edge of the slate. <strong>NHBC</strong> <strong>Standards</strong><br />

clause 7.2 – S11(d) says slates should be fully nailed<br />

over the whole roof.<br />

No, the use of hook-over type slate hooks is not acceptable.<br />

However, spike-ended slate hooks may be acceptable<br />

providing they are minimum 2.7mm diameter stainless<br />

steel wire and can be shown to resist the wind uplift for<br />

the roof in question. The supplier should provide wind<br />

uplift figures for the roof and his fixings to show<br />

compliance, alternatively local examples of satisfactory<br />

use of the hook fixings could be considered.<br />

Slate hooks may be unsuitable for large slates which<br />

experience a greater wind uplift than smaller slates<br />

and for pitches above 75 degrees or below 25 degrees.<br />

Slate hooks are available with straight or crimped shanks.<br />

Crimped hooks reduce capillary action and should be<br />

used for roof pitches below 30 degrees.<br />

Slates at the perimeter of a roof e.g. eaves, valleys,<br />

verges, ridges, hips, abutments and penetrations<br />

should be nailed to resist uplift and lateral drift.<br />

<strong>NHBC</strong> <strong>Standards</strong> and Technical<br />

<strong>NHBC</strong> House, Davy Avenue, Knowlhill, Milton Keynes, Bucks, MK5 8FP<br />

Tel: 0844 633 1000 Fax: 0844 633 0022 www.nhbcbuilder.co.uk Email: technical@nhbc.co.uk<br />

8<br />

HB2467 12/08


Sustainability<br />

<strong>Extra</strong> 3<br />

December 2008<br />

Osborne achieves Code Level 5<br />

The Mid Street development in South Nutfield, Surrey,<br />

is the first habitable Code for Sustainable <strong>Home</strong>s Level 5<br />

affordable housing development in the UK. Built for the<br />

Raven Housing Trust, perhaps the most striking thing about<br />

these two flats is that, unlike most other homes built to high<br />

levels of the Code, they have a very traditional appearance,<br />

which hides the technology that lies under the skin.<br />

Over the last few years Osborne has invested<br />

considerably in developing the expertise needed to<br />

face the challenges of sustainable homes. Its approach<br />

is to consider sustainability from the inception of<br />

the project. The Osborne Demonstration House at the<br />

BRE Innovation Park was the first sustainable home<br />

to be built on the site and the lessons learned from its<br />

construction have been applied to Mid Street.<br />

It is worth noting that a particular additional challenge was<br />

that detailed planning consent had already been achieved<br />

prior to the decision being made to build to Code Level 5.<br />

Mid street development in South Nutfield<br />

Energy and CO2 emissions<br />

In order to achieve Level 5, close attention had to be<br />

paid to all categories of the Code, but the biggest<br />

challenges came from addressing the energy and<br />

emissions targets. Carbon dioxide emissions needed to<br />

be reduced by 100% and to achieve this, four guiding<br />

principles were set for the design:<br />

reducing energy demand<br />

maximising passive solar gain<br />

maximising the energy provided by renewable means<br />

minimising the use of fossil fuel.<br />

>>>


Sustainability<br />

<strong>Extra</strong><br />

Reducing energy demand<br />

A Structural Insulated Panel System<br />

(SIPS) was chosen to construct the<br />

walls of the homes. Wall panels<br />

comprise a ‘sandwich’ of two layers<br />

of 12mm oriented strand board and<br />

150mm high performance expanded<br />

polystyrene core. An additional layer<br />

of high performance expanded<br />

polystyrene insulation was provided<br />

externally to deliver a U-value of<br />

0.14W/m 2 K.<br />

Sealing tapes were applied at panel<br />

joints to control air leakage from the<br />

homes. Air leakage testing on<br />

completion confirmed extremely good<br />

performance of just 1m 3 /(hrm 2 ).<br />

Very high levels of thermal insulation<br />

were provided to the roof and floor<br />

and a mechanical ventilation system<br />

with heat recovery was fitted in order<br />

to minimise the amount of energy<br />

lost due to exhaust ventilation.<br />

Photovoltaic panels on used Mid street development<br />

Maximising passive solar gain<br />

The homes, which are orientated on the site to maximise<br />

passive solar gain, are fitted throughout with highperformance<br />

triple glazed windows. Window sizes were<br />

optimised to maximise passive solar gain and provide<br />

good levels of natural daylight inside the homes.<br />

Maximising the energy provided by<br />

renewable means and minimising the<br />

use of fossil fuel<br />

Space and hot water heating is provided by a shared<br />

biomass boiler, which uses wood pellets as its fuel<br />

source. There is a local supply of wood pellets and these<br />

are delivered by tanker and stored in an external store.<br />

The pellets are fed automatically to the boiler from the<br />

store by an auger.<br />

The boiler’s heat is stored in water in thermal stores<br />

fitted in each flat and is distributed on demand by means<br />

of an under floor heating system.<br />

A large array of photovoltaic roof panels provides<br />

electricity to the homes, and at times when the output<br />

exceeds the homes’ demand, the excess is exported to<br />

the National Grid. It is estimated that the array should<br />

produce approximately 900KWh per year.<br />

Water efficiency<br />

Essential Code credits were obtained through the<br />

installation of a rainwater harvesting system, which<br />

filters and collects water from the roof in a large<br />

underground storage tank. On demand, the stored<br />

rainwater is pumped to tanks in the roof and is fed down<br />

to supply WCs, washing machines and an outside tap.<br />

Combined with water efficient appliances – shallow<br />

baths, low flush WCs, aerated taps, plus digitally<br />

controlled showers the estimated consumption of each<br />

home will be 80 litres per person per day.<br />

Costs<br />

Osborne kept a close eye on costs at all stages of the<br />

development. They estimate the additional total cost to<br />

have been 24% (about £41,000 per home) compared with<br />

equivalent homes built to current Building Regulations<br />

standards. The highest expenditure items were:<br />

Photovoltaic panels £19,000<br />

Structural Insulated Panel System £12,800<br />

High performance triple glazed windows £7,000<br />

Rainwater harvesting system £6,500<br />

(these are total extra-over costs for both homes)<br />

Monitoring and feedback<br />

The Energy Saving Trust will monitor the energy usage of<br />

the Mid Street homes for a period of at least two years.<br />

This will include heat output, water consumption and the<br />

electricity generated from the photovoltaic roof panels.<br />

Early feedback does suggest that there have been a few<br />

teething problems as the residents get to grips with the<br />

operation of the heating and mechanical ventilation<br />

systems. Some technical problems have also been<br />

encountered with the inverters (used to convert the DC<br />

output from the photovoltaic panels into AC) tripping out.<br />

2


<strong>NHBC</strong> Foundation<br />

The <strong>NHBC</strong> Foundation’s latest reports cover<br />

two important topics – the management of<br />

construction site waste, and systemic failure in<br />

house building.<br />

‘Site waste management’ NF8<br />

The management of onsite waste is becoming increasingly important to the<br />

house-building industry. Not only is there a requirement to comply with<br />

environmental legislation (including The Site Waste Management Plans<br />

Regulations, which came into force in April 2008), but also to achieve cost<br />

savings by implementing good environmental practice.<br />

The construction industry uses an estimated 400 million tonnes of resources<br />

every year with 100 million tonnes ending up as waste. Construction projects<br />

involving multiple contractors can lead to confusion about who is responsible<br />

for environmental issues with implications for management of waste and<br />

disposal, licensing and permits, and working out who is responsible when<br />

things go wrong.<br />

In order to simplify the management of site waste, the <strong>NHBC</strong> Foundation and<br />

the Waste and Resources Action Programme (WRAP) funded research carried<br />

out by BRE to help the house-building industry write and implement site waste<br />

management plans (SWMPs) and recognise the associated benefits of putting<br />

these plans into practice.<br />

This guide provides the findings of this research as well as information on<br />

how waste created during the construction process can be managed more<br />

effectively as a result of writing and implementing a SWMP. It also provides a<br />

series of useful templates and checklists.<br />

‘Learning the lessons from systemic building failures’ NF10<br />

Throughout recent centuries there has been a gradual evolution of<br />

house-building practice and a continuous cycle of innovation. From time<br />

to time this innovation has inevitably given rise to unforeseen problems.<br />

Solutions have been found for these problems, lessons have been learnt<br />

and the industry has moved on.<br />

In parallel with the continuous innovation, there has been continuous<br />

refinement of building regulations, and our overall knowledge of what<br />

constitutes good practice has also developed.<br />

With innovative construction systems and materials, new detailing has to<br />

be developed that allows the particular design to be built. In many cases<br />

this leads to inadequate solutions, such as a reliance on sealants where,<br />

for example, a properly detailed flashing might be more appropriate.<br />

Although our overall knowledge has increased, it seems that our ability to<br />

pass that knowledge on to successive generations of professionals has<br />

diminished. This report reviews some historic problems for the benefit of<br />

today’s generation of professionals. It focuses on a number of systemic<br />

building failures that have come to light in various countries over the past<br />

30 years, including:<br />

failure of pre-cast reinforced concrete (PRC) houses in the UK<br />

moisture penetration of external insulation finish systems (EIFS) in<br />

British Columbia, Canada, the United States and New Zealand<br />

failure of structural insulated panel (SIP) roof systems in Alaska, USA.<br />

Site waste management report<br />

Systemic failure in<br />

house building report<br />

ACTION<br />

All <strong>NHBC</strong> Foundation<br />

reports can be downloaded<br />

at www.<strong>NHBC</strong>Foundation.org<br />

(click on ‘Projects’ tab to<br />

view all reports).<br />

3


Sustainability<br />

<strong>Extra</strong><br />

NEWS<br />

Department of Energy and Climate Change<br />

The new Department of Energy and Climate Change was created on 3 October 2008. Secretary<br />

of State, Ed Miliband, has committed the UK to cutting greenhouse gas emissions by 80% on<br />

1990 levels by 2050. In a wide-ranging Commons statement, Mr Miliband:<br />

backed the recommendations of Lord Turner's Climate Change Committee and said the<br />

Government would make the 80% reduction target binding in law by amending the Climate<br />

Change Bill currently going through Parliament.<br />

said that he plans to introduce a 'feed-in tariff' to support microgeneration and to make a<br />

further announcement soon on encouraging renewable heat. The use of feed-in tariffs in other<br />

countries, Germany in particular, has led to acceleration in the uptake of microgeneration.<br />

Ed Miliband<br />

Enhanced details<br />

The Energy Saving Trust’s Enhanced Construction Details (ECDs) focus on the issue of<br />

heat losses that occur at the junctions between building elements and around openings.<br />

Designed to help the construction industry achieve performance standards that exceed<br />

those set out in Building Regulations, they help developers and builders to meet the energy<br />

requirements of the Code for Sustainable <strong>Home</strong>s.<br />

Developed in association with an industry working group, these details improve on the<br />

performance delivered by the standard Accredited Construction Details (ACDs) and allow<br />

designers and builders to use a reduced thermal bridging y-value in SAP of 0.04 W/m 2 k.<br />

Enhanced construction<br />

details report<br />

Further information is available in the Building Professionals section of the EST website at<br />

www.energysavingtrust.org.uk/housing<br />

New CLG research on costs and<br />

benefits of zero carbon<br />

‘Research to Assess the Costs and Benefits of the Government’s Proposals to Reduce the<br />

Carbon Footprint of New Housing Development’ was published by CLG in September.<br />

Commissioned from Cyril Sweet, Faber Maunsell and Europe Economics, it supports the<br />

Regulatory Impact Assessment for the Building a Greener Future: Policy Statement published<br />

in July 2007.<br />

The report is an analysis of the costs and benefits of the proposed policy options for progressively<br />

enhancing Building Regulations (by 25% in 2010, 44% in 2013 and zero carbon from 2016).<br />

Zero carbon<br />

research report<br />

The report can be downloaded at:<br />

http://www.communities.gov.uk/publications/planningandbuilding/housingcarbonfootprint<br />

Review of the Code for Sustainable <strong>Home</strong>s<br />

The latest amendments to the technical guide to the Code came into effect on 3 November<br />

2008. The changes are generally minor in nature and correct or clarify the previous guidance.<br />

A review of the Code has recently commenced. Led by consultants, Faber Maunsell, the review<br />

will gather opinion on how the Code should evolve and <strong>NHBC</strong> will provide input to one or<br />

more of the review workshops. Topics specifically under scrutiny include energy (in the light<br />

of expected changes to Part L), the water calculator, ‘Lifetime <strong>Home</strong>s’ and adaptation to the<br />

effects of climate change.<br />

HB2450 12/08

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