Focus on Trucks - Linak
Focus on Trucks - Linak
Focus on Trucks - Linak
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<str<strong>on</strong>g>Focus</str<strong>on</strong>g> <strong>on</strong><br />
<strong>Trucks</strong><br />
www.linak.com/techline
<strong>Trucks</strong> - Easy c<strong>on</strong>trol and high reliability<br />
Lowering weight and improving energy<br />
efficiency in trucks<br />
Better fuel mileage is a key factor in the world<br />
of modern logistics. The ability to get the best<br />
possible fuel effi ciency will ensure a profi table<br />
return <strong>on</strong> investment. Electric actuator<br />
soluti<strong>on</strong>s reduce the truck weight and optimise<br />
aerodynamics thus improving overall operati<strong>on</strong>al<br />
effi ciency and reducing emissi<strong>on</strong>s.<br />
Why reduce weight?<br />
Using a modern LINAK actuator system for cabin<br />
tilting allows you to reduce weight located <strong>on</strong><br />
the fr<strong>on</strong>t axle. This enables an increase of cargo,<br />
which is important to be competitive without<br />
exceeding the maximum gross vehicle weight.<br />
Reducing the weight <strong>on</strong> the fr<strong>on</strong>t axis of the truck<br />
also provides a better weight ratio between the<br />
axles and allows for a higher total payload.<br />
Why optimise aerodynamics?<br />
For trucks, drag is a major factor in the fuel<br />
effi ciency equati<strong>on</strong>. Aerodynamics does not <strong>on</strong>ly<br />
play a major role for the emissi<strong>on</strong>s, but for the<br />
noise level as well. Even if the cab is streamlined,<br />
drag is created when the turbulent air accelerates<br />
around the sharp edges of the trailer. In order to<br />
lower drag it is important to be able to adjust the<br />
wind defl ectors <strong>on</strong> the cab and thereby reduce<br />
emissi<strong>on</strong>s.<br />
LINAK actuators for trucks<br />
Providing improved erg<strong>on</strong>omics and comfort<br />
as well as easy installati<strong>on</strong> and adapti<strong>on</strong> to<br />
main c<strong>on</strong>trol systems make LINAK actuators a<br />
benefi cial choice for many mobile applicati<strong>on</strong>s.<br />
Particularly for a wide variety of trucks and other<br />
heavy-duty vehicles, the actuators are wellsuited<br />
due to their easy c<strong>on</strong>trol, well-proven<br />
reliability and l<strong>on</strong>g maintenance-free life even<br />
under extremely rough c<strong>on</strong>diti<strong>on</strong>s.<br />
Compared to hydraulic soluti<strong>on</strong>s electric actuator<br />
systems have the following advantages.<br />
Actuators:<br />
• are user-friendly<br />
• are envir<strong>on</strong>mentally safe<br />
– no leak from oil<br />
• are easy to install<br />
• take up less space<br />
• have built-in electrical feedback<br />
• have lower total cost; no pipes<br />
and pumps, <strong>on</strong>ly cables<br />
LINAK has been a supplier to off-road vehicles,<br />
c<strong>on</strong>structi<strong>on</strong> and agricultural equipment for<br />
30 years. With the extensive development and<br />
testing made, the company possesses a wide<br />
knowledge of both electromechanical and<br />
envir<strong>on</strong>mental demands. A knowledge now<br />
directed towards the truck segment.<br />
2
Hydraulic system<br />
- Complex system of oil tanks, pumps,<br />
fi lters and hoses<br />
- Per default no integrated positi<strong>on</strong>ing<br />
- Requires routine maintenance<br />
- High energy c<strong>on</strong>sumpti<strong>on</strong><br />
- Risk of fl uid leaks<br />
Electric actuator system<br />
VS.<br />
- Simple system of actuator, c<strong>on</strong>trol<br />
and power c<strong>on</strong>necti<strong>on</strong><br />
- Integrated positi<strong>on</strong>ing<br />
- Maintenance-free<br />
- Low energy c<strong>on</strong>sumpti<strong>on</strong><br />
- No fl uids
What the LINAK actuators<br />
do for the Truck<br />
LINAK ® possesses in-depth knowledge<br />
of the market and the opportunities truck<br />
manufacturers have for using LINAK<br />
soluti<strong>on</strong>s.<br />
In cooperati<strong>on</strong> with our customers, we<br />
have developed soluti<strong>on</strong>s for service<br />
situati<strong>on</strong>s, increasing operati<strong>on</strong>al effi ciency,<br />
driver erg<strong>on</strong>omics and truck safety. LINAK<br />
actuators provide easy installati<strong>on</strong> and<br />
operati<strong>on</strong> while offering a lightweight<br />
soluti<strong>on</strong> that has been thoroughly tested for<br />
harsh envir<strong>on</strong>ments.<br />
Hood Tilt<br />
Tilting the hood<br />
for easy access to<br />
all service areas<br />
Cabin Tilt<br />
Tilting the cabin <strong>on</strong> trucks<br />
with COE for full access to<br />
the motor. A lightweight<br />
soluti<strong>on</strong> that combines<br />
electrical tilt with a<br />
manual backup system<br />
Locking mechanism<br />
Locking of the cabin when<br />
in driving positi<strong>on</strong> to avoid<br />
cabin tilt. Functi<strong>on</strong>s as a<br />
complete system together<br />
with the cabin tilt
Wind deflector<br />
Adjusting the wind defl ector easily from the<br />
cab for optimised aerodynamics between<br />
the cabin and trailer to reduce drag,<br />
thus achieving better fuel effi ciency<br />
Exterior mirror<br />
Easy adjustment of<br />
the exterior mirrors<br />
Lower bunk<br />
Adjusting the lower bunk into different<br />
positi<strong>on</strong>s for increased comfort and an<br />
optimised working envir<strong>on</strong>ment<br />
Fifth wheel<br />
Remotely operating the<br />
fi fth wheel locking from<br />
the cabin increases driver<br />
safety and c<strong>on</strong>venience<br />
Fifth wheel slider<br />
The actuator provides a secure<br />
system with no mislocking and<br />
feedback <strong>on</strong> the slider positi<strong>on</strong><br />
so the driver knows when the<br />
slider is locked and safe<br />
Underrun protecti<strong>on</strong><br />
Adjusting the movable<br />
bumper for increased safety<br />
Spare wheel<br />
Locking of the<br />
spare wheel<br />
Steps<br />
Folding out steps for<br />
easy access to the truck<br />
5<br />
www.linak.com/techline
A world of movement & opportunities for<br />
heavy-duty vehicles<br />
For heavy-duty vehicles, it is often critical<br />
that products work under extreme<br />
c<strong>on</strong>diti<strong>on</strong>s. LINAK electric actuators have<br />
been extensively tested and their rigid<br />
quality make them ideal for use in harsh<br />
envir<strong>on</strong>ments with dust, dirt and water.<br />
Garbage truck<br />
Adjusting mirrors, bins and buffer<br />
rails <strong>on</strong> rear loaders, as well as<br />
clamping bins to bin lifters <strong>on</strong><br />
side loaders for safe emptying<br />
6
Road sweeper<br />
Adjusting the positi<strong>on</strong> of<br />
the brushes to provide<br />
easy c<strong>on</strong>trol, increase<br />
effi ciency and reduce the<br />
wear of the brushes.<br />
Opening and closing doors<br />
for waste disposal<br />
Truck trailer<br />
Opening and closing the bulk<br />
coverage to ensure nothing<br />
is blown off the trailer<br />
7
Motor home<br />
Lifting or tilting the bed frame for<br />
optimal utilisati<strong>on</strong> of the space<br />
inside the motor home. Adjusting<br />
steps, the driver’s seat, a slide-out<br />
wall and various other applicati<strong>on</strong>s<br />
Seat and steering wheel adjustment<br />
Adjusting the driver’s seat and the positi<strong>on</strong><br />
of the steering wheel for comfort in both<br />
the truck and the bus<br />
Salt truck<br />
Adjusting the amount of salt and<br />
precise c<strong>on</strong>trolling of where the<br />
salt is spread <strong>on</strong>to the road<br />
8
Fire truck<br />
M<strong>on</strong>itoring and adjusting the spray valves <strong>on</strong> the fi re truck for precise c<strong>on</strong>trol of<br />
the amount of water sprayed out.Adjusting spotlights as well as the seat from<br />
where the ladder is steered. Regulating rails <strong>on</strong> the roof for safety reas<strong>on</strong>s<br />
9
No c<strong>on</strong>trol boxes. Fewer Cables.<br />
Smarter opti<strong>on</strong>s. - This is iFLEX <br />
TECHLINE ® actuators with iFLEX all feature<br />
an integrated H-bridge motor c<strong>on</strong>troller. This is<br />
why an iFLEX soluti<strong>on</strong> requires less space and<br />
fewer cables while providing everything from the<br />
most basic c<strong>on</strong>trol to truly advanced intelligent<br />
features and feedback.<br />
You <strong>on</strong>ly need two cables to gain complete<br />
c<strong>on</strong>trol of the actuator. There is no need for<br />
external c<strong>on</strong>trol boxes, relays or other high<br />
power electr<strong>on</strong>ics. With iFLEX it is all built into<br />
the actuator – without the actuator taking up<br />
additi<strong>on</strong>al space.<br />
subjected to the thorough and rigorous testing<br />
procedures that is the trademark of LINAK ®<br />
TECHLINE actuators.<br />
Flexibility means choice – and depending <strong>on</strong> your<br />
needs, TECHLINE currently gives you a choice<br />
between four smart iFLEX opti<strong>on</strong>s to optimise the<br />
performance of your applicati<strong>on</strong> and to minimise<br />
the maintenance costs.<br />
For more informati<strong>on</strong> <strong>on</strong> iFLEX, please go<br />
to www.linak.com/techline<br />
iFLEX is based <strong>on</strong> many years of experience<br />
and know-how, and as always every opti<strong>on</strong> is<br />
IC BASIC<br />
The plug and play opti<strong>on</strong> that<br />
comes pre-c<strong>on</strong>fi gured to meet<br />
your exact requirements.<br />
IC ADVANCED<br />
The customisable opti<strong>on</strong> with<br />
enhanced m<strong>on</strong>itoring and readout<br />
of actuator informati<strong>on</strong>.<br />
PARALLEL<br />
The smart and self-c<strong>on</strong>fi gurable<br />
opti<strong>on</strong> that allows for parallel<br />
drive of up to 8 actuators.<br />
BUS<br />
The BUS-communicati<strong>on</strong> opti<strong>on</strong> with<br />
either Modbus RTU RS485 or Linbus.<br />
10
iFLEX in trucks<br />
TECHLINE ® iFLEX actuators present you with<br />
almost unlimited new possibilities for superior<br />
c<strong>on</strong>trol and m<strong>on</strong>itoring to enhance the value and<br />
performance of your applicati<strong>on</strong>.<br />
For trucks applicati<strong>on</strong>s iFLEX offers the<br />
following features:<br />
H-bridge<br />
TECHLINE ® actuators with iFLEX feature an<br />
integrated H-bridge c<strong>on</strong>troller which is the heart<br />
of all iFLEX opti<strong>on</strong>s.<br />
Now there is no need for external c<strong>on</strong>trol boxes,<br />
relays or other high power electr<strong>on</strong>ics. Everything<br />
is simply built into the actuator.<br />
Easy customisati<strong>on</strong><br />
iFLEX actuators are easily customised at your<br />
producti<strong>on</strong> line. This means that <strong>on</strong>e actuator<br />
can be c<strong>on</strong>fi gured to fi t multiple movement<br />
soluti<strong>on</strong>s in a single applicati<strong>on</strong>. Furthermore,<br />
you can adjust the current limit, virtual end-stop<br />
and soft start and stop functi<strong>on</strong>.<br />
– You can also make a manual run to check<br />
that your chosen settings are suitable for your<br />
applicati<strong>on</strong>. For trucks it is also possible to<br />
c<strong>on</strong>nect the actuator directly to the ECU or BUSnode.<br />
Advanced feedback<br />
iFLEX gives you a great number of feedback<br />
opti<strong>on</strong>s. You can choose between relative or<br />
absolute positi<strong>on</strong>ing such as Hall, PWM, current<br />
or voltage analogue feedback.<br />
Current (4-20 mA), voltage (0-10 V) and PWM<br />
(10-90%) can all be customised to fi t exactly your<br />
needs and applicati<strong>on</strong>.<br />
M<strong>on</strong>itoring<br />
The advanced m<strong>on</strong>itoring offered by iFLEX<br />
allows you to perform quick and reliable read-out<br />
of informati<strong>on</strong> about the c<strong>on</strong>diti<strong>on</strong> of the actuator<br />
such as the temperature inside the actuator,<br />
number of starts and stops, voltage input and<br />
output as well as current measurements.<br />
M<strong>on</strong>itoring also facilitates both easy daily<br />
maintenance and preventive maintenance of your<br />
applicati<strong>on</strong> to avoid downtime.<br />
Actuator reliability<br />
iFLEX provides features such as smooth<br />
movement to reduce mechanical stress and to<br />
ensure a l<strong>on</strong>g actuator lifetime.<br />
The smart iFLEX actuators are also able to act<br />
in terms of self-preservati<strong>on</strong> and shut down if<br />
their temperature or current measurements rise<br />
above a certain level. This way iFLEX provides<br />
actuator reliability and prevents any damage<br />
in case of e.g. a mechanical blockage. All<br />
comp<strong>on</strong>ents integrated in an iFLEX actuator<br />
are covered by the actuator’s IP degree (up to<br />
IP66/IP69K).<br />
11
Actuators for trucks<br />
Actuator LA37 - solid and powerful<br />
Tough applicati<strong>on</strong>s require equally tough actuator<br />
soluti<strong>on</strong>s. The actuator LA37 is specifi cally developed<br />
for heavy-duty applicati<strong>on</strong>s in harsh envir<strong>on</strong>ments,<br />
where there is a need for high lifting<br />
capacity and holding force. The LA37 offers the<br />
well-known LINAK quality, guaranteeing you a<br />
maintenance-free product with a l<strong>on</strong>g lifetime.<br />
LA37 features:<br />
• Max thrust up to 15,000 N<br />
• Max speed up to 3.5 mm/sec<br />
• Standard stroke 100-600 mm<br />
• Protecti<strong>on</strong> class IP66 / IP69K<br />
• Voltage 12 or 24V DC<br />
• Heavy-duty aluminum housing for harsh<br />
c<strong>on</strong>diti<strong>on</strong>s<br />
• Integrated brake, high self-locking ability<br />
• Hall sensors or potentiometer for relative<br />
or absolute feedback, regardless of<br />
the stroke length<br />
• Built-in endstop<br />
• Solid metal c<strong>on</strong>structi<strong>on</strong><br />
• Hand crank for manual operati<strong>on</strong><br />
• Salt spray and chemical tested<br />
• High-pressure cleaning resistant<br />
• Available with iFLEX<br />
12
Actuator LA36 - reliable and tough<br />
The actuator LA36 is <strong>on</strong>e of the most solid<br />
and powerful LINAK actuators, designed to<br />
operate under extreme c<strong>on</strong>diti<strong>on</strong>s. The LA36 is a<br />
maintenance-free product with a l<strong>on</strong>g lifetime and<br />
a high IP degree. This high-quality actuator offers a<br />
very str<strong>on</strong>g alternative to hydraulic soluti<strong>on</strong>s.<br />
LA36 features:<br />
• Max thrust up to 10,000 N<br />
• Max speed up to 160 mm/sec<br />
• Standard stroke 100-999 mm<br />
• Protecti<strong>on</strong> class IP66 / IP69K<br />
• Voltage 12, 24 or 36 V DC<br />
• Heavy-duty aluminum housing for harsh<br />
c<strong>on</strong>diti<strong>on</strong>s<br />
• Integrated brake, high self-locking ability<br />
• Hall sensors or potentiometer for relative or<br />
absolute feedback, regardless of the<br />
stroke length<br />
• Endstops: slip clutch or built-in limit switches<br />
• Solid metal c<strong>on</strong>structi<strong>on</strong><br />
• Hand crank for manual operati<strong>on</strong><br />
• Salt and chemical tested<br />
• High-pressure cleaning resistant<br />
• Available with iFLEX<br />
13
Actuators for trucks<br />
Actuator LA35 - flexible<br />
and powerful<br />
The actuator LA35 is a powerful actuator with a<br />
low noise level. It is designed for a variety of both<br />
indoor and outdoor applicati<strong>on</strong>s and provides a<br />
practical, cost-effective soluti<strong>on</strong> with low power<br />
c<strong>on</strong>sumpti<strong>on</strong>.<br />
LA35 features:<br />
• Max thrust up to 6,000 N in push and up to<br />
4,000 N in pull<br />
• Stroke up to 600 mm<br />
• Protecti<strong>on</strong> class IP66 dynamic / IP69K static<br />
• Voltage 12 or 24 V DC<br />
• Heavy-duty aluminium housing for harsh h c<strong>on</strong>diti<strong>on</strong>s<br />
• Easy to use interface – with integrated power<br />
electr<strong>on</strong>ics for direct c<strong>on</strong>necti<strong>on</strong> to c<strong>on</strong>trol system<br />
• Potential free limit switches as an opti<strong>on</strong><br />
• Hall sensors or potentiometer for relative e or<br />
absolute feedback, regardless of the stroke length<br />
• Built-in limit switches and brake<br />
• Available with iFLEX<br />
14
Actuator LA25 - tough and compact<br />
With its robust design, high IP degree and<br />
aluminium housing, the actuator LA25 is ideal<br />
for harsh envir<strong>on</strong>ments where operati<strong>on</strong> under<br />
extreme c<strong>on</strong>diti<strong>on</strong>s is required. Furthermore, the<br />
compact dimensi<strong>on</strong>s of the LA25 make it applicable<br />
for c<strong>on</strong>fi ned spaces.<br />
LA25 features:<br />
• Max thrust up to 2,500 N<br />
• Max speed 13 mm/sec<br />
• Standard stroke 20-300 mm<br />
• Protecti<strong>on</strong> class IP66 and IP69K<br />
• Voltage 12 or 24 V DC<br />
• Built-in electrical endstop<br />
• Available with iFLEX<br />
15
Actuators for trucks<br />
Actuator LA23 - small and str<strong>on</strong>g<br />
The actuator LA23 is a small and str<strong>on</strong>g push<br />
or pull actuator with a high lifting force up<br />
to 2500N. The LA23 can be used in various<br />
applicati<strong>on</strong>s where size is important.<br />
LA23 features:<br />
• Max thrust up to 2,500 N<br />
• Max speed 9.4 mm/sec<br />
• Standard stroke 20-300 mm<br />
• Protecti<strong>on</strong> class IPX6<br />
• Voltage 12 or 24 V DC<br />
• Electrical and mechanical endstop<br />
• Available with iFLEX<br />
16
Actuator LA14 - robust<br />
and reliable<br />
The actuator LA14 is a very tough actuator with<br />
a high IP degree and aluminium housing, making<br />
it ideal for use in harsh and demanding envir<strong>on</strong>ments.<br />
The LA14 offers top quality in every detail and<br />
ensures reliable performance in temperatures<br />
ranging from -40° to +85 °C. With its small size<br />
the LA14 is well suited for applicati<strong>on</strong>s that require<br />
short linear movements.<br />
LA14 features:<br />
• Max thrust up to 750 N<br />
• Max speed up to 45 mm/sec<br />
• Standard stroke 40-130 mm<br />
• Protecti<strong>on</strong> class IP66 dynamic / IP69K static<br />
• Stainless steel inner tube and pist<strong>on</strong> rod<br />
• Voltage 12 or 24 V DC<br />
• Heavy-duty aluminium housing for harsh c<strong>on</strong>diti<strong>on</strong>s<br />
• Built-in limit switches<br />
• Wide range of customised feedback opti<strong>on</strong>s<br />
• Operati<strong>on</strong> temperature from -40°C to 85°C<br />
• Available with iFLEX<br />
17
100% functi<strong>on</strong> tests<br />
In each applicati<strong>on</strong>, the actuator is just <strong>on</strong>e<br />
comp<strong>on</strong>ent of many, but at TECHLINE ® we fully<br />
appreciate that it is of utmost importance to you<br />
and your customers. Not a single actuator leaves<br />
LINAK ® until it has underg<strong>on</strong>e a 100% functi<strong>on</strong> test.<br />
Depending <strong>on</strong> the actuator type, various tests have<br />
been carried through. Please c<strong>on</strong>sult your local<br />
LINAK office or take a look at the actuator data<br />
sheet in questi<strong>on</strong> to get a thorough test overview.<br />
This is your guarantee that a soluti<strong>on</strong> based <strong>on</strong><br />
LINAK TECHLINE electric actuator systems is a<br />
soluti<strong>on</strong> that will work reliably for years and years.<br />
Electrical tests:<br />
All electrical parts are tested i.e. power supply,<br />
power and signals cables, c<strong>on</strong>trol signals etc.<br />
Electrical immunity is tested according to industrial<br />
standards i.e. for radio noise, electrical<br />
discharge and burst.*<br />
(<br />
*) These tests do not apply to third party products!<br />
Climatic tests:<br />
In the climatic test the actuators are tested to<br />
operate in extreme temperatures as well as to<br />
endure rapid changes in temperature. In some<br />
tests, the actuator has to withstand going<br />
from a +100°C envir<strong>on</strong>ment to -30°C repeatedly<br />
and still maintain full functi<strong>on</strong>ality.<br />
Mechanical tests:<br />
Vibrati<strong>on</strong>: The actuator must withstand c<strong>on</strong>tinuous<br />
vibrati<strong>on</strong> in three directi<strong>on</strong>s.<br />
Shock: The shock test puts the actuator through<br />
3 shocks of up to 100 G in each of 6 directi<strong>on</strong>s.<br />
Bump: The actuator receives bumps of up to 40<br />
G in each of six directi<strong>on</strong>s several hundred times.<br />
18
EN/IEC 61000-6-4<br />
EN/IEC 60204<br />
EN 50121-3-2<br />
94/25/EC<br />
EN/ISO 13766<br />
EN/IEC 61000-6-2<br />
2004/104/EC<br />
EN/ISO 14982<br />
EN/ISO 13309<br />
- Generic standard emissi<strong>on</strong> industry<br />
- Electrical equipment of machinery<br />
- Railway applicati<strong>on</strong>s - Rolling stock apparatus<br />
- Recreati<strong>on</strong>al crafts directive<br />
- Earth moving machinery<br />
- Generic standard immunity industry<br />
- Automotive Directive<br />
- Agricultural and forestry machines<br />
- C<strong>on</strong>structi<strong>on</strong> machinery<br />
EN600068-2-1 (Ab) - Cold test<br />
EN60068-2-2 (Bb) - Dry heat:<br />
EN60068-2-14 - Change of temperature<br />
EN60068-2-30 - Damp heat<br />
EN60068-2-52 - Salt spray<br />
EN60529-IP66 - Degrees of protecti<strong>on</strong><br />
BS7691/96 hours - Chemicals<br />
EN60068-2-36 (Fdb) - Vibrati<strong>on</strong><br />
EN60068-2-29 (Eb) - Bump<br />
EN60068-2-27 (Ea) - Shock<br />
19
Global presence<br />
LINAK has a well-developed sales and<br />
service organisati<strong>on</strong> in Europe, America,<br />
Asia and Australia. Therefore, we can<br />
assist you and your customers locally,<br />
under the global sales c<strong>on</strong>cept idea:<br />
Be global, act local<br />
For further informati<strong>on</strong>, please visit our websites:<br />
www.linak.com/techline<br />
Terms of use<br />
The user is resp<strong>on</strong>sible for determining<br />
the suitability of LINAK products for a<br />
specific applicati<strong>on</strong>. LINAK takes great<br />
care in providing accurate and up-todate<br />
informati<strong>on</strong> <strong>on</strong> its products. However,<br />
due to c<strong>on</strong>tinuous development in order<br />
to improve its products, LINAK products<br />
are subject to frequent modificati<strong>on</strong>s and<br />
changes without prior notice. Therefore,<br />
LINAK cannot guarantee the correct<br />
and actual status of said informati<strong>on</strong> <strong>on</strong><br />
its products. While LINAK uses its best<br />
efforts to fulfil orders, LINAK cannot, for<br />
the same reas<strong>on</strong>s as menti<strong>on</strong>ed above,<br />
guarantee the availability of any particular<br />
product. Therefore, LINAK reserves the<br />
right to disc<strong>on</strong>tinue the sale of any product<br />
displayed <strong>on</strong> its website or listed in its<br />
catalogues or other written material drawn<br />
up by LINAK.<br />
All sales are subject to the Standard<br />
Terms of Sale and Delivery for LINAK. For<br />
a copy hereof, please c<strong>on</strong>tact LINAK.<br />
MA M9-02-249-A MA M9-02-453-E - 2009.03 - 2014.04 - Printer: - Printer: grafisk grafisk arbejde arbejde