August Cooling pdf - Narsa
August Cooling pdf - Narsa
August Cooling pdf - Narsa
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4th Gen White Brothers<br />
Taking Reins at Amherst/<br />
Hamburg Radiator<br />
$19.5 Billion Global<br />
Heat Exchange<br />
Business<br />
AAIA Report: Auto<br />
Aftermarket to<br />
Grow 3.4%<br />
Rads in Top 10<br />
Online Part Orders?
IN THIS MONTH’S… <strong>August</strong> 2013 • Vol. 56 issue 7<br />
EDITORIAL Staff<br />
Wayne Juchno, CAE<br />
Editor<br />
wjuchno@narsa.org<br />
Contributing Editors<br />
Thomas Coleman<br />
Doug Shymoniak<br />
Graphic Design<br />
Lucy Matyjaszczyk<br />
NARSA Officers<br />
Maarten Taal<br />
Chairman of the Board of Directors<br />
Patrick (Pat) O’Connor<br />
President<br />
<strong>Cooling</strong> Journal/NARSA<br />
3000 Village Run Rd.<br />
Ste 103, #221<br />
Wexford, PA 15090-6315 USA<br />
Phone: 724.799.8415<br />
Fax: 724.799.8416<br />
info@narsa.org<br />
www.narsa.org<br />
Printing<br />
Modern Litho<br />
Advertising<br />
Doug Shymoniak<br />
Sales and Business Development<br />
724-799-8415<br />
dshymoniak@narsa.org<br />
The <strong>Cooling</strong> Journal (CJ) is the official<br />
publication of NARSA – The International<br />
Heat Transfer Association. Material published<br />
in the <strong>Cooling</strong> Journal does not necessarily<br />
express the views of NARSA. Every attempt<br />
has been made to ensure the accuracy<br />
of the content of the publication. NARSA,<br />
however, will not be responsible for the<br />
accuracy of information published, nor<br />
will it be liable in any way for injury, labor,<br />
parts or other expenses resulting from use<br />
of information appearing in the <strong>Cooling</strong><br />
Journal. Publication of products, services,<br />
techniques, organizations, and firms does not<br />
constitute an endorsement of NARSA.<br />
The<br />
COOLING JOURNAL<br />
Features<br />
NARSA News<br />
HD Conference Details.............................................. 3<br />
Feature<br />
Heat Transfer Pavilion List at AAPEX ........................ 8<br />
Report on State of Logistics..................................... 20<br />
ATA Forecasts Trucking Growth............................... 22<br />
HEAVY DUTY<br />
Clean Diesels Make Up 1/4 of USA Fleet............... 18<br />
EPA Reports on Diesel Programs............................. 19<br />
DEPARTMENTS<br />
President’s Message........................................................ 2<br />
Today’s Special................................................................ 6<br />
Automotive..................................................................... 23<br />
For Release............................................................... 24, 26<br />
Classified......................................................................... 27<br />
Ad Index........................................................................ 27<br />
The Point........................................................................ 28<br />
Cover Photo:<br />
© iStockphoto/shaunll<br />
The <strong>Cooling</strong> Journal is published ten times<br />
yearly by NARSA and is sent to businesses<br />
engaged in the automotive, heavy<br />
equipment, trucking, and industrial heat<br />
exchange industries. In the USA single issues<br />
cost $10.00 and a one-year subscription is $75.<br />
Overseas subscriptions are available for $155<br />
per year.<br />
©NARSA – The International Heat Transfer<br />
Association, 2013<br />
1<br />
the cooling the cooling journal journal • august • august 2013 2013 1
President’s Message<br />
A Guide: How to Survive Life’s<br />
Unexpected Changes – The Merits of<br />
Building Your Own Personal Network<br />
Have you ever wondered how you arrived<br />
at this point in your life? What decisions<br />
made ten, 20, or even 30 years ago have<br />
had a direct impact on your career?<br />
Most of us start out young, ambitious<br />
and alone with very high expectations for<br />
a successful professional work life. Most<br />
of us have a desire for an above average<br />
earned income. Of course there are some<br />
starts and stops, career path changes, business<br />
changes. Let’s not forget some of<br />
those other very important trajectory<br />
changers like marriage and the blessings<br />
of children, grandchildren, and for some<br />
of us great grandchildren.<br />
Changes in our professional and personal<br />
lives are inevitable. Some life-partners<br />
turn out not to be true life-partners.<br />
Jobs change, companies change focus and<br />
direction. Other companies fold, some<br />
consolidate, and others are sold. The results<br />
are not pretty and often leave disillusioned<br />
employees in the wake of all of<br />
the sudden and unexpected change.<br />
When one suddenly becomes unemployed<br />
after ten, 20, or 30 years in the<br />
workforce, the next six months to a few<br />
years can be a very difficult period to survive.<br />
Making things comparable or even<br />
better seems way beyond reach.<br />
Associations benefit society in many<br />
ways, providing forums for like-minded<br />
people with common goals and allowing<br />
them to accomplish the mission of the<br />
group and promote growth and prosperity<br />
for their chosen business or profession.<br />
This is exactly what NARSA has done for<br />
the heat exchange business in the past and<br />
as it continues to evolve.<br />
Membership and involvement have<br />
been instrumental for those who work in<br />
the industry as business owners, employees<br />
and potential employees. These industry<br />
connections can be invaluable to the<br />
second and third generations of family<br />
members as they assume responsibility for<br />
the management of the family business<br />
after the original owners retire.<br />
It is never too late to build your own<br />
personal network and your contacts. If<br />
you have been networking within your<br />
industry and also in outside interests, both<br />
personal and civic, please continue to do<br />
so. No one is guaranteed a secure work<br />
future in their current position or even in a<br />
recession free economy where we all pretty<br />
much prosper and grow.<br />
Where to start? A logical starting point<br />
is to become a member of the industry<br />
association that represents your livelihood.<br />
Be active and involved, the more that you<br />
participate, the more opportunities you<br />
have to add contacts to your personal network.<br />
These connections can be invaluable<br />
to you when and if that terrible day<br />
arrives when you receive a termination<br />
notice due to no fault of your own.<br />
Does this personal networking always<br />
work? Well, not always, but more often<br />
than not, it does work and can enable you<br />
to move on, enabling you to provide for<br />
yourself and your family.<br />
Your personal network can serve as a<br />
great support system while you work towards<br />
finding your next opportunity. I<br />
speak from experience. I moved into our<br />
heat transfer industry back in 1985.<br />
Through my own network, I transitioned<br />
from automotive service and repair to the<br />
radiator and heater manufacturing sales area<br />
when I joined Fedders Automotive Radiator<br />
Mfg. Co, later to become FEDCO.<br />
Networking within my sales position<br />
for one year at Fedders, I was able to gain<br />
a national sales manager position with<br />
Detroit Radiator for two years and then<br />
returned to FEDCO in a national sales<br />
management position. This was possible<br />
from my networking during my tenure in<br />
the automotive parts industry.<br />
Thirteen years later, an unexpected sale<br />
of the company affected me once again.<br />
For the next five years I operated my<br />
own sales and consulting LLC serving<br />
many of the companies and individuals<br />
that I had been networking with for over<br />
Patrick (Pat) O’Connor<br />
NARSA President<br />
2012-2014<br />
twenty years. In 2007, my fortunes<br />
changed for the better once again as I was<br />
asked by Larry LePrevost, Executive Vice<br />
President at Johnson Mfg. Co. Inc. to<br />
work for Johnson as the Vice President<br />
Sales and Marketing for their newly acquired<br />
company, the S.A. Day Mfg. Co.<br />
located right here in my hometown of<br />
Buffalo, New York.<br />
Life and our travels can be very unpredictable.<br />
However, you can prepare yourself<br />
not only to survive and move on from<br />
an unexpected change – but to prosper and<br />
better your life. This networking and contact<br />
building strategy works in all industries<br />
and professions.<br />
You just have to make the positive decision<br />
to become a member in your industry<br />
association, be proactive, and work<br />
toward the common goals that will mean<br />
personal success for yourself and your<br />
family. Keep in mind that your<br />
Association network building also has a<br />
primary and positive effect on your business<br />
and employer.<br />
So, remember, maintain your NARSA<br />
membership, become involved, build your<br />
contacts through networking through<br />
NARSA and you will be as prepared as<br />
you can be to face whatever comes your<br />
way. Want to add a contact today? Call or<br />
email me today, we can learn from each<br />
other. Email: pat.oconnor@johnsonmfg.<br />
com, cell: 716-316-4710, or Linkedin.<br />
2 the cooling journal • august 2013
Board Bolsters Trademark and Logo Use Policy<br />
BUFFALO, N. Y. – At its most recent<br />
meeting, the NARSA Board of Directors<br />
shored up the organization’s policy on use<br />
of NARSA logos and trademarks. The<br />
move was made to preserve the integrity<br />
of the Association’s trademark property<br />
and to protect member rights for the intended<br />
use of those properties.<br />
According to policy effective July 1,<br />
2013, NARSA grants members in good<br />
standing the right to use NARSA’s trade<br />
names, trademarks, logos, and designations<br />
in their marketing, advertising and<br />
promotion. However there are several<br />
stipulations.<br />
Prior to using any of the marks, members<br />
are asked to supply to NARSA samples<br />
of any intended use or promotional<br />
materials for the purposes of inspection<br />
and written approval and to determine if<br />
the usage meets the standards of quality<br />
acceptable to NARSA. NARSA shall<br />
promptly review such materials and approve<br />
or disapprove them. It is important<br />
that any use does include that the firm or<br />
business identifies itself as a member of<br />
NARSA and not that it is the organization<br />
itself. Suggested terms would “member<br />
of,” “proud member of,” or “supporter of.”<br />
The new policy also reinforces that<br />
NARSA retains the sole and exclusive ownership<br />
of the trademarks (whether registered<br />
or not), and any abbreviations, and all goodwill<br />
and rights related to them. All members<br />
must understand that nothing in the<br />
policy confers any proprietary rights upon<br />
them with respect to the trademarks other<br />
than the certain and defined rights for use.<br />
Members may use the trademarks that<br />
are registered accompanied with the symbol<br />
“®” and all use of the trademarks that<br />
are not registered shall be accompanied<br />
with the symbol “TM” or “SM” as appropriate.<br />
Upon the expiration or termination of<br />
membership, the member must cease all<br />
NARSA News<br />
display, advertising, and use of all NARSA<br />
names, marks, logos, and designations, and<br />
will not thereafter use, advertise, or display<br />
any name, mark, or logo which is, or any<br />
part of which is, similar to or confusing<br />
with any such designation associated with<br />
any products. For a complete download of<br />
the policy go to: www.narsa.org.<br />
the cooling journal • august 2013<br />
3
*Compiled by the staff and members of NARSA<br />
NARSA News<br />
Register Now for the 4 th Annual HD<br />
Conference<br />
Book your rooms today and make your<br />
travel plans for the 4th Annual NARSA<br />
HD Heating and <strong>Cooling</strong> Conference. The<br />
Doubletree by Hilton Bloomington has<br />
been selected as the hotel for the 2013 HD<br />
Heating and <strong>Cooling</strong> Conference,<br />
September 12 to 14.<br />
Conference Activities<br />
The HD Conference will include: committee<br />
meetings, educational sessions, table<br />
top exhibits with reception on Thursday,<br />
September 12. Program content will cover<br />
soldering, brazing, airflow and fans for<br />
cooling systems, metal characteristics and<br />
alloys used in HD heat exchange, HD cooling<br />
options and technologies, and more.<br />
Conference features for 2013 include:<br />
• shorter sessions<br />
• more networking opportunities<br />
• breakfast included with hotel room<br />
• special immersion tour at Maas<br />
Radiator and Powder Coating Unlimited<br />
• Friday evening BBQ<br />
• virtual tour of Businesses from Around<br />
the World<br />
• optional Saturday activities including<br />
HD Technician Certification Testing,<br />
self tour of Caterpillar Visitor Center,<br />
or golf.<br />
Conference Sponsors<br />
Sponsors to date include: Platinum Level<br />
- ThermaSys Tubing-An API Heat<br />
Transfer Company; Silver Level - Johnson<br />
Mfg. Co. S.A. Day Buffalo Flux Facility;<br />
Bronze Level - AccuTech.<br />
Hotel Information<br />
Room rates at the Doubletree by Hilton<br />
Bloomington are $129 per night plus tax<br />
(includes breakfast). Hotel can be reached<br />
at 309-664-6446 and tell them you are<br />
with the NARSA HD Conference to get<br />
the NARSA room rate. You may also book<br />
online at www.narsa.org.<br />
Get Your News<br />
Out with the Press<br />
Release Benefit<br />
WEXFORD, PA – Good news! If you<br />
have news that you want to share with your<br />
local press, post at your website or send to<br />
national and international trade publications<br />
and organizations, then the new<br />
NARSA press release benefit is for you.<br />
Beginning this fiscal year, all<br />
NARSA members will have access to<br />
press release writing services for two<br />
press releases annually. Press releases<br />
can be about personnel, product and service<br />
additions, new brand management,<br />
company milestones, etc.<br />
If you have news that you want to<br />
make public with a professionally written<br />
release, send an email to wjuchno@narsa.<br />
org and include PR in the subject line.<br />
Virtual Industry Tour<br />
A unique opportunity for free promotion<br />
for your company and its products and<br />
services will also be available. Take a few<br />
minutes to make sure you are included in<br />
the virtual tour Industry Showcase at the<br />
2013 NARSA HD Heating and <strong>Cooling</strong><br />
Conference. Submit up to 10 pictures of<br />
your company to info@dbssquotes.com.<br />
There are people in this industry that are<br />
looking for you so be sure to give them<br />
the opportunity to see the all the highlights<br />
your company has to offer.<br />
HD Technician Certification<br />
Use your time at the<br />
NARSA HD Heating<br />
and <strong>Cooling</strong><br />
Conference to get HD<br />
Technician<br />
Certification. A special<br />
class has been scheduled<br />
for Saturday morning,<br />
September 14. The<br />
NARSA Heat Transfer<br />
Pavilion Correction<br />
Our Pavilion listing in the July issue for<br />
ThermaSys Tubing, an API Heat<br />
Transfer Company was incorrect. Please<br />
note the correct contact information and<br />
location. We apologize for any confusion<br />
or inconvenience.<br />
ThermaSys Tubing, an API Heat<br />
Transfer Company<br />
Booth# 5305<br />
2760 Gunter Park Drive West<br />
Montgomery, AL 36109<br />
T 334-420-7043<br />
F 334-420-7154<br />
www.apiheattransfer.com<br />
NARSA Heavy Duty<br />
Technician Certification<br />
Overhaul Procedures for Heavy Duty<br />
Radiators: A Study Guide<br />
class and test will run from 9 a.m. until<br />
noon. Cost for certification test and class<br />
is only $39 per person for NARSA<br />
Members. For additional information, go<br />
to www.narsa.org.<br />
4 the cooling journal • august 2013
NARSA News<br />
NARSA Restoration Session<br />
Debuts at AAPEX<br />
LAS VEGAS – New for the convention this<br />
year will be a discussion group session on<br />
Wednesday, November 6 from 8:00 a.m. to<br />
10:00 a.m. at Harrah’s. Members and<br />
friends are invited to attend and participate<br />
in order to share information on antique and<br />
custom radiator restoration. Bring slide<br />
shows and photos of your achievements in<br />
the craft of antique radiator restoration and<br />
be willing to share your experience with<br />
your fellow craftsmen and women.<br />
Other NARSA activities will include the Annual Membership<br />
Breakfast, Seekins Cup Challenge Golf Outing and the <strong>Cooling</strong><br />
System Industry Customer Appreciation Reception. The<br />
Membership Breakfast and Seekins Cup Challenge will take<br />
place on Monday, November, 4 and the Customer Appreciation<br />
Reception will be held Tuesday, November 5.<br />
A block of rooms has been reserved at Harrah’s Las Vegas for<br />
$135 per night. Rooms can be booked by calling 888-458-8471<br />
and using Group Code: SHNAC3.<br />
Remember to register for AAPEX in advance to get the reduced<br />
rate badge fee and to avoid long lines in Vegas. It’s simple,<br />
go to www.appexshow.com.<br />
Charge Air Cooler<br />
Tester Kit<br />
Made in the<br />
USA<br />
NARSA Calendar of Events<br />
HD Conference<br />
Bloomington, IL<br />
September 12-14, 2013<br />
Great Lakes Truck Expo<br />
Cleveland, OH<br />
September 18-19, 2013<br />
NARSA Board of Directors<br />
Meeting<br />
Las Vegas<br />
Sunday, November 3, 2013<br />
Seekins Golf Challenge<br />
Presented by Johnson<br />
Mfg. Co.<br />
Tuscany Golf Course,<br />
Henderson, NV<br />
Monday, November 4, 2013<br />
<strong>Cooling</strong> System Customer<br />
Appreciation Reception<br />
Harrah’s Las Vegas, NV<br />
Tuesday Nov. 5, 2013<br />
NARSA Convention/<br />
AAPEX Show<br />
Harrah’s/Sands Expo, Las<br />
Vegas, NV<br />
November 4 – 7, 2013<br />
NARSA Management<br />
Seminar<br />
February 6-7, 2014<br />
EdTech Meeting<br />
March 1, 2014<br />
CON EXPO-CON AGG<br />
Las Vegas<br />
March 4-8, 2014<br />
MATS<br />
Louisville, KY<br />
March 27-29, 2014<br />
EdTEch Meeting<br />
May 3, 2014<br />
NARSA Board of Directors<br />
Meeting<br />
Pittsburgh, PA<br />
May 16, 17, 2014<br />
HD Conference, Houma, LA<br />
September11-13, 2014<br />
TM<br />
TM<br />
the cooling journal • august 2013<br />
5
Health Watch<br />
Talking Turkey - Solder Pot Safety<br />
“No, it’s cool man. I saw it on you tube.” “I don’t know Dude, it<br />
doesn’t seem safe.” “No worries, I’m a professional.” “You’re a<br />
professional Mechanic, not a Chef!” “Chill out. If it works in hot<br />
oil, it will work in the solder pot.” “I don’t think so; I still say<br />
deep frying a turkey in the solder pot is a bad idea!”<br />
We interrupt this incredibly silly dialog to interject some sanity.<br />
Cooking a turkey in the solder pot is not recommended! DO<br />
NOT try this at home! Or the shop! But, the comparison of a hot<br />
deep oil fryer and a header dip solder pot is not that far-fetched.<br />
Both will result in a golden brown skin on the bird, and both harbor<br />
a similar danger during use.<br />
First, the obvious problem. Solder, especially tin/lead, has<br />
health hazards associated with its use. By now we all know that<br />
lead (and to lesser degree) other metals (tin, copper and silver<br />
being common) are all hazardous to our health if we are excessively<br />
exposed via inhalation and/or ingestion. While none of us<br />
would think of eating solder cooked food, remember to keep food<br />
out of the work area and wash thoroughly before eating, smoking<br />
or going home for the day. Lead poisoning and Metal Fume<br />
Fever can result from excessive inhalation exposure. So in addition<br />
to not using the pot for fondue, we need to provide adequate<br />
exhaust to pull the fumes from the open surface of the solder pot,<br />
away from workers.<br />
The methodology of solder pot use presents its own set of<br />
dangers. Solder pots are generally set low to the ground with a<br />
large, open surface area. There low placement and open surface<br />
area allows tin headers to be lowered into the pot permitting the<br />
solder to seal the tube to header joints. The area in front of, and<br />
around the solder pot needs to be accessible. As a result, they<br />
6 the cooling journal • august 2013<br />
by Dave Brown, Johnson Mfg. Co.<br />
rarely have guard rails to protect workers. Here the danger is<br />
pretty obvious. A large, molten, surface area with easy access.<br />
Workers must be trained in the hazards and kept aware of the trip/<br />
fall danger into a 600°F hot tub. Signage and a properly followed<br />
methodology can help. We have all ‘splashed’ a drip or<br />
two of solder on our arms while working. It stings like crazy as<br />
the solder solidifies. The large heat sink capacity of solder pots<br />
means there will be no ‘solidifying’ – rather a burn that keeps on<br />
burning. Very dangerous.<br />
The last solder pot danger we will bring up here, is the one<br />
that has you asking “Where is he going with that stupid turkey<br />
cooking story?” The danger of a boiling water induced explosion.<br />
Water boils at 212°F, turning from liquid to steam. As the water<br />
turns to steam it expands very rapidly, that’s why bubbles form<br />
and rise to the top. Both a turkey fryer and a solder pot run well<br />
above that temperature. A fryer runs about 300 - 400°F, while a<br />
solder pot normally runs at least 600°F or above. If you rapidly<br />
submerge a water-logged turkey in a deep fryer the water will<br />
boil and rise violently to the surface. It will push the oil above<br />
the bubbles up and out of the way. Meaning, hot oil flying out of<br />
the kettle, all over you, and perhaps hitting the burner flame and<br />
igniting. There’s a Thanksgiving from Hell. The situation with a<br />
solder pot is identical except its molten solder being blasted all<br />
over you and everything around. It won’t ignite but that is the<br />
least of your troubles if it explodes.<br />
That is why flux coated headers are lowered slowly and at an<br />
angle into the molten solder. As it is slowly lowered, the flux<br />
(water) boils and can escape at the surface. Using an angled entry<br />
keeps moisture from being trapped as the header is lowered.<br />
Use of an apron, gloves and a face shield are strongly encouraged.<br />
Some popping and spattering may occur. The trick is to<br />
keep it controlled and away from the operator.<br />
The same method is promoted for a turkey. It is lowered<br />
slowly, allowing the water in the bird, to boil in a controlled fashion.<br />
In the deep fryer, NOT the solder pot! Stay Safe.<br />
About the author: Dave Brown has been a valued contributing<br />
editor to the <strong>Cooling</strong> Journal for a number of<br />
years. His insight and humorous writing style have been<br />
invaluable in carrying the very serious message of safety<br />
and health in and outside of the workplace to CJ readers.<br />
He is the chief engineer at Johnson Mfg. Co. where he administers<br />
the company’s health and safety programs in addition<br />
to his other duties. Johnson Mfg. Co. is a supplier of<br />
a variety of tools, materials and products for the service<br />
and manufacture of heat exchangers.<br />
NARSA Phone: 724.799.8415<br />
NARSA Fax: 724.799.8416<br />
Email: info@narsa.org
An LKQ Company<br />
877-rad-wOrK<br />
radiatOrwOrKS.COm<br />
eXtended liFe <br />
trUCK radiatOrS<br />
IndustrIal strength glass fiber polyamide resin<br />
composition tank material provides unsurpassed durability.<br />
heavIer gauge tubes reduce vibration and thermal<br />
expansion failure at the tube to header joints.<br />
thIcker heavy duty alumInIum headers with<br />
hardening additive reduces tube to header joint failures.<br />
aIr sIde header stIffenIng plate is added for<br />
additional durability.<br />
addItIonal staInless steel outer crImp strIps<br />
increase burst pressure by up to 40%.<br />
thIcker tank materIal in seating area virtually<br />
eliminates stress crack failure common in OE radiators.<br />
tabbed headers with extra deep tank seating area.<br />
sIde members protrude through the header and<br />
brazed in place to form a unibody which resists failure<br />
due to vibration or twisting of the core.<br />
heavy duty extruded tubes on the end rows<br />
extends the service life of the radiator.<br />
2 year limited warranty<br />
Over 80 mOdelS<br />
available
feature<br />
This Family Means Business – Four<br />
Generations in the Business and Counting<br />
BUFFALO, NY – Bursting with energy and reflecting a quiet confidence,<br />
Jesse White says for four generations they have done<br />
what they do for one primary reason. “We are in it for our family.”<br />
Jesse is the first among equals that represents the fourth generation<br />
radiator business that has its roots in this western New<br />
York metropolitan area. He is the spokesman. He is the face of<br />
the business. He is the master of the phones. However, he does<br />
so with the generous support and encouragement of his other<br />
family members including his grandmother Mary Wilson, his<br />
father David and mother, XXXX, and the other two members of<br />
the newest generation brothers Dan and Jody.<br />
The core of the business is much the same as it had been in the<br />
mid ‘80s; two service shop locations aligned with regional distribution.<br />
However, the Wilson and now the White family traditions<br />
are steeped in many other facets of the radiator industry.<br />
In speaking with Jesse White about today’s business conditions,<br />
you get an upbeat feeling about a young, driven entrepreneur<br />
who sees opportunities where others either fail to do so or<br />
do not have the energy and vision to pursue them.<br />
Amherst Radiator and Hamburg Radiator continue to operate<br />
under different names but they are joined together by the family<br />
that owns and operates them. Amherst is more automotive and<br />
distribution; Hamburg is more heavy duty.<br />
In order to understand the deep commitment Jesse and his brothers<br />
hold for family and this business, it helps to know something of<br />
the rich business heritage their predecessors provided them.<br />
Wilson’s Garage (and Radiators)<br />
In 1940, George D. Wilson Sr., a father of six girls and one boy,<br />
was working seasonally as a grain scooper to support his family.<br />
He looked around for opportunities and decided to open an automotive<br />
repair shop close to his home in Hamburg, New York.<br />
Wilson’s Garage was born.<br />
At the time, radiator work was very specialized as each repair<br />
or re-core was handcrafted. Whenever George needed radiators<br />
The Hamburg Radiator location is the HD and commercial center for the<br />
business. An adjacent building also provides additional space for product<br />
storage.<br />
repaired for Wilson’s Garage he had to travel to the only radiator<br />
shop in the area and that was in the city of Buffalo. That shop<br />
was Chimera Radiator that had been owned by Joe Chimera.<br />
In addition to radiator and heater repair, Chimera was also a<br />
distributor for G&O Mfg. Co., the New Haven, Connecticutbased<br />
manufacturer of radiator cores for automobiles and trucks.<br />
G&O’s heritage went back to WWI during which they supplied<br />
radiator and cores for the Mack Trucks used by the military.<br />
Over the years, G&O (Guggenheim and Oppe) was to be incorporated<br />
in the industry roll-up and consolidations that was to become<br />
Proliance. Today, Thermal Solutions Manufacturing<br />
(TSM) can claim lineage tied to G&O.<br />
Back in the ‘40s, radiator and heater cores were the staples<br />
of the aftermarket with re-cores handily done in a specialty<br />
radiator shop.<br />
After watching the men in the downtown shop at Chimera,<br />
George Wilson decided to try it himself. He bought what little<br />
equipment he could afford and find and had to build whatever<br />
else he needed by himself. In 1945, he opened the doors to<br />
Wilson Radiator.<br />
Pictured left to right are: Dan White, Rick Alvarez, Jesse White and Larry<br />
Hornberger. Amherst Radiator is the central location for much of the<br />
automotive and light duty work.<br />
Several repair bays in the main building house their automotive retail<br />
service operation and that includes general automotive service and A/C.<br />
8 the cooling journal • august 2013
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Coming from one of the leading<br />
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all the cooling specifications and<br />
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For more information on our<br />
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the cooling journal • august 2013<br />
9
feature<br />
The only photo available of family<br />
patriarch and the business founder<br />
George Wilson Sr. is a photo of a<br />
photo.<br />
Another photo of a photo shows the original shop<br />
location. The Hamburg Radiator location sits across the<br />
street from the original site.<br />
Jesse White is not one to complain about what may<br />
have been. He is more intent on using the tools and<br />
resources that he currently has to move the business<br />
forward. He always speaks about the wonderful<br />
opportunities he and his brothers have had growing up<br />
in the business and learning from his father and mother,<br />
David and Linda White, and his grandfather and<br />
grandmother George Wilson Jr. and Mary.<br />
Since George was the only person south of Buffalo fixing radiators<br />
and Bethlehem Steel was big at the time, there was no<br />
shortage of work fixing all kinds of heat exchangers and the business<br />
grew quickly.<br />
George’s successor, his son George Jr. grew up in the shop<br />
learning the trade – tricks and all – while working in his spare<br />
time from school. In 1951, George Jr. met Mary Willis and they<br />
were married two years later. George Jr. left the business briefly<br />
to become an iron worker, and during his absence, the business<br />
was sold to Harold Swain Jr.<br />
Jesse and Dan White genuinely like the family business and the radiator<br />
repair roots. They have an old school attitude and work the business hard.<br />
The small shop in Amherst is used for light duty radiator benchwork. It is on<br />
the radar for an upgrade but the brothers relish the old school feel as they<br />
do their heritage.<br />
Pat O’Connor, NARSA president and VP of sales for S.A. Day Buffalo Flux<br />
Facility of Johnson Mfg. Co., has tapped Jesse to help with building NARSA<br />
membership. Jesse thinks there is great benefit for young people to bond<br />
with other younger generations to continue to build their businesses.<br />
George, Jr. Begins Anew<br />
Upset over what transpired and determined to start fresh George<br />
Jr. started construction of his own radiator shop in the spring of<br />
1957 right across the street from the now named Swain Radiator,<br />
the original location of Wilson Radiator.<br />
Once he embarked on building the new business from the<br />
ground up, George Jr. made ends meet repairing radiators at night<br />
while framing and building what was to become his home on top<br />
of the shop. Mary and George would raise their family here<br />
above the shop. In 1960, the building was finished and Hamburg<br />
Radiator officially opened its doors. Mary Wilson, the family<br />
matriarch, still lives in their original home above the shop.<br />
The industry in the 1960s was dominated by small, regional<br />
radiator and heater core makers. It seemed as if each metro area<br />
had its own home town core manufacturer. Firms like Lake Auto<br />
Radiator Mfg. Co. in Cleveland; Beacon Auto Radiator in<br />
Boston; Liberty in San Francisco; Eskimo Radiator Mfg. Co. in<br />
Los Angeles; Daniel Radiator in Houston; Chromalloy in St.<br />
Louis; U.S. Auto Radiator and Detroit Radiator in Michigan and<br />
Mangum Mfg. Co. in Dallas and others supplied the aftermarket.<br />
It was during this time that Pittsburgh Auto Radiator was<br />
pushing east and north from its roots in western Pennsylvania.<br />
George and Neal Fry visited George at Hamburg Radiator and<br />
like what they saw. Hamburg would become their distributor in<br />
the Buffalo area.<br />
Also pushing out and expanding from smaller regional bases<br />
during that same time was NARSA (National Automotive<br />
10 the cooling journal • august 2013
feature<br />
David White and Steve Adplanalp with a radiator from<br />
a gen set from Niagara Memorial Hospital.<br />
They have stockpiled an impressive inventory of<br />
reconditioned fuel sending units. The family spends<br />
part of the winters salvaging the units and fuel tanks<br />
from locations in the South. Winters in western New York<br />
are hard on vehicles because of the corrosive nature of<br />
road de-icing chemicals. Typically parts from the South<br />
will not have been subject to that corrosion.<br />
Jody White is the youngest and<br />
most recent addition to the family<br />
business.<br />
Radiator Service Assn.). George and Mary Wilson would become<br />
members and they attended many of the events across the<br />
country and met many great people in the industry with whom<br />
they formed lasting relationships – business and personal.<br />
Manufacturing Cores<br />
In the early ‘70s, George met a man named Tony Narog at a<br />
NARSA meeting. Tony built and maintained core making<br />
equipment. George saw another opportunity that would help<br />
him grow the business. He bought some machines and brought<br />
them back to New York and began making cores for himself.<br />
Rumor has it he used the family kitchen over to bake his very<br />
first core. The first cores produced for sale by Hamburg<br />
Radiator were in 1972.<br />
With George running the shop and Mary running the office, the<br />
business to continued to grow at a steady pace. The manufacturing<br />
side quickly outgrew the Hamburg location. The Wilson’s looked<br />
towards central Buffalo for expansion and ended up striking a deal<br />
to purchase the repair end of Chimera Radiator which had been<br />
sold years earlier by a nephew of the original owner Joe Chimera.<br />
Joe still held onto the distribution side of the business until the<br />
‘80s. Chimera-Hamburg Radiator Mfg. Co. was launched.<br />
George and Mary had two children, Linda and Bill. Both<br />
were raised in the business and it was no surprise that both of<br />
them helped the family business in any way they could. Linda<br />
joined the office shortly after the move to the downtown<br />
“Cobblestone District” was complete. While working for the<br />
business, she married David White who in early 1978 after working<br />
on locomotives for the railroad company and joined the family<br />
business also. Dave was to run the manufacturing end of the<br />
business. Their son, Bill Wilson, joined the company after graduating<br />
Northwestern University and ran the sales division.<br />
The business kept evolving other smaller repair shops opened<br />
throughout the area. In the late ‘70s early ‘80s, industry estimates<br />
had the number of repair shops in the U.S. and Canadian markets<br />
at about 12,000. The Wilson family expanded opening one shop<br />
east of the city called Parker Radiator and one in the north called<br />
Amherst Radiator which they still own today.<br />
By the mid ‘80s it was still business as usual at the manufacturing<br />
plant but some of the family shops were having problems.<br />
Changes and hard decisions had to be made. They closed Parker<br />
down and Dave White moved out to the Amherst location and<br />
assumed ownership of it as well in 1985.<br />
Chimera Radiator continued to operate for just under decade<br />
using other names such as Mr. Radiator and LBG Radiator. But<br />
the times were changing and so was the family. George and<br />
Mary were getting older. Bill had other interests outside of the<br />
radiator industry. Boxes started to make inroads and everything<br />
started to change rapidly.<br />
They saw an out and took it. The Buffalo Sabres National<br />
Hockey League team wanted to build a new arena on the property<br />
on which the manufacturing business sat. Then timing was<br />
right to get out of manufacturing. The property and equipment<br />
were sold and the inventory was sent back out to Hamburg<br />
Radiator which Mary continued to operate.<br />
From the time David White assumed ownership of Amherst<br />
Radiator he started a grass roots campaign to rebuild the small<br />
repair location.<br />
Located on a dead-end street, he needed to really push hard to<br />
make a difference. He grew the business by growing a reputation<br />
for quality work and good customer service. With only himself<br />
and a delivery driver he slowly worked up his client list and<br />
made a name for himself.<br />
A/C and Fuel Systems<br />
He diversified the service offering to include air conditioning<br />
and eventually general automotive service, specializing in fuel<br />
system repairs. He took that specialty one step further when he<br />
began salvaging fuel system parts like sending units and gas<br />
tanks in a big way. He would glean parts from salvage yards<br />
across the southern USA. Cars in these areas were not subject to<br />
ravages of the severe Buffalo winters that brought with them<br />
massive amounts of moisture and road salt. They would recondition<br />
the parts and maintain an extensive inventory which gained<br />
them a reputation as a “go-to” company for these items. They<br />
have a healthy fan base in the rust belt for these items.<br />
the cooling journal • august 2013<br />
11
FEATURE<br />
After a few years, Dave was able to move Amherst from its<br />
dead-end location to a much larger location on the heavily trafficked<br />
and retail-centered Niagara Blvd. His wife, Linda, has been<br />
a vital part of the operation as a business partner who has done<br />
the bookkeeping and office management for years. Today, Linda<br />
is grooming Jesse’s wife Kelly to take over these responsibilities.<br />
Linda also has a sideline. Every Easter Season she opens and operates<br />
a temporary candy store for a notable local maker of fine<br />
candies. Linda has used the profits from this business to put her<br />
children and now grandchildren through private Catholic school.<br />
The New Generation<br />
In 1996, Hamburg Radiator was sold to Dave White as George Jr.<br />
became ill. He was ultimately diagnosed with cancer. Mary did<br />
not have time to spend on the business as she spent it with<br />
George taking care of him through his struggles. George succumbed<br />
to cancer in November 1998.<br />
Dave is now moving closer to full time retirement and the<br />
sons are moving closer to full time control on the fourth generation<br />
family business. They have a passion for the business and a<br />
reverence for their ancestors who started it all.<br />
Jesse, Dan and Jody compete on daily basis. They stock inventory.<br />
They stay on top on customer service. They know what<br />
they sell. They know their customers.<br />
Last year, Jesse alone made 750 sales calls on their customer<br />
base. Jesse sees opportunity all throughout western New York.<br />
He and his brothers are positioning their business with general<br />
automotive service, air conditioning service and parts, and cooling<br />
system parts using Amherst as this base. Hamburg has become<br />
the repair center and specializes in heavy duty, industrial/<br />
commercial and fuel tanks.<br />
As the sons ramp up, they know they are well positioned to add<br />
new tools and processes to the extensive arsenal of technical<br />
knowledge and business acumen their family history has provided.<br />
Their generation is one typically enthralled with the here and<br />
now – with little regard for the past. Not so for this family. They<br />
know and honor the past and those who paved the way for their<br />
future. They speak reverently of positive influences on their family’s<br />
business by such industry veterans like Jack Silver of<br />
Canfield Solder, Carl Voss of Voss Mfg., John Fields of ARSCO,<br />
Paul Shapiro of Lake Auto Radiator, Barry Bartlett of Canadian<br />
Auto Radiator Mfg Exchange and Manufacturing and A. Jay<br />
Damon of Damon Industries.<br />
As Jesse White said, “We are in this for family. We fight for<br />
this because we are family.”<br />
EDITOR’s NOTE: A special thank you to Jesse White who compiled<br />
the family history which serve as the basis of this story.<br />
12 the cooling journal • august 2013
NARSA Heavy Duty Heating<br />
and <strong>Cooling</strong> Conference<br />
September 12-14, 2013<br />
Doubletree by Hilton Bloomington<br />
Bloomington, IL 61701<br />
Room rates at the Doubletree by Hilton are $129 per night plus<br />
applicable taxes. Rate includes full breakfast buffet. You may<br />
make your reservations by calling the hotel direct: 309-664-6446<br />
or 800-222-8733 and tell them you are with NARSA. You may<br />
also go online to www.narsa.org for links to the hotel website to<br />
make reservations. You will also find the latest information about<br />
the conference and links to online registration, virtual tour info,<br />
and HD technician certification. Be sure to register before July 31<br />
to get the early the bird cooling discount. journal • august 2013 13<br />
For details go to: www.narsa.org
NARSA Heavy Duty Heating<br />
and <strong>Cooling</strong> Conference<br />
Air Travel<br />
Air service from American, Delta, Frontier<br />
and Allegiant is available directly into Central<br />
Illinois Regional Airport. Free shuttle service<br />
is available to and from the Doubletree to<br />
this airport.<br />
Other possibilities for air travel include:<br />
Chicago O’Hare International Airport which<br />
is 141 miles from Bloomington (2 hours and<br />
36 minutes) or Chicago Midway International<br />
Airport that is 132 miles from Bloomington<br />
(2 hours and 20 minutes). Note: if planning<br />
to use the Chicago airports be sure to plan<br />
around rush hour traffic in the Chicago<br />
metropolitan area which can be very heavy.<br />
Current HD Conference Sponsors:<br />
Platinum SPonSor<br />
Silver SPonSor<br />
Bronze SPonSor<br />
Sponsorships and table tops available. Call<br />
NARSA at 724-799-8415.<br />
Virtual Tour: Submit up to 10 photos to have<br />
your business included in the Friday night virtual<br />
tour. Send photos to: Darlene Barlow at info@<br />
dbssquotes.com.<br />
HD Technician Certification: On site HD technician<br />
certification will be held at the Doubletree on<br />
Saturday from 9:30 a.m. to noon. This will be a<br />
classroom review followed by a written test. For<br />
HD Technician Certification registration send an<br />
email to: info@narsa.org and include HD Tech Cert<br />
in the subject line or call NARSA at 724-799-8415.<br />
14 the cooling journal • august 2013<br />
The NARSA Heavy Duty Heating<br />
and <strong>Cooling</strong> Conference is<br />
a unique educational event<br />
for professionals in the<br />
heat exchange service and<br />
products business. In its fourth<br />
year, the event brings people<br />
from throughout the world<br />
together to discuss issues and<br />
solutions about the business<br />
of heat exchange repair,<br />
remanufacturing, fabricating,<br />
design, maintenance,<br />
manufacturing, and distribution.<br />
CONFERENCE AGENDA<br />
thurSday, SePtemBer 12<br />
10:00 AM Heavy Duty Conference Committee<br />
Meeting<br />
12:00 PM Conference Registration Opens<br />
General Session: 1:00 PM – 4:45 PM<br />
1:00 PM NARSA HD Conference Welcome Remarks<br />
and Introductions<br />
1:30 PM Metallurgy and Characteristics of Metals<br />
Used in Heat Exchanger Applications<br />
Mitch Ingram, Principal Metallurgist and<br />
Technical Center Manager, API Heat<br />
Transfer, Montgomery, AL.<br />
Mitch Ingram is the Principle Metallurgist<br />
and Technical Center Manager for API<br />
Heat Transfer in Montgomery, Alabama. He<br />
is a 1990 graduate of the Auburn University Mechanical<br />
Engineering Department and holds a Master of Science<br />
(1998) from the Auburn University Materials Engineering<br />
Program. He began his career with ThermaSys<br />
Corporation and maintains his present position since<br />
its merger as part of API Heat Transfer. He has served<br />
as Tech Center Manager, Heat Exchanger Operations<br />
Manager and Director of Quality. Mitch is married to<br />
Anne (25 years); has four children ranging in age from<br />
10 - 24; and loves to talk football, in particular, regarding<br />
his Auburn Tigers.<br />
Presentation Description: The presentation analyzes<br />
basic heat exchanger construction materials; material<br />
selection methodology; the metallurgy of brazing and<br />
soldering; the compatibility of certain materials; and<br />
the practical methods of alloy identification. Material<br />
enhancements to improve heat exchanger functionality<br />
and corrosion resistance will also be addressed. An<br />
overview of the recognized alloy designation systems<br />
and material properties in both the copper/brass and<br />
aluminum systems is also surveyed.<br />
If your business serves over the<br />
road trucking, mining, construction,<br />
agriculture, military, energy and<br />
manufacturing industries with service<br />
and product sales for heat exchangers<br />
than this meeting is for you.<br />
The conference includes technical<br />
presentations, networking events,<br />
tours, and product displays. Join with<br />
other business and technical decision<br />
makers and leaders to experience this<br />
unique niche meeting for the specialty<br />
markets for heavy duty heat exchanger<br />
service for transportation and industry.<br />
3:00 PM Coffee Break<br />
3:15 PM Brazing Update: Materials, Techniques,<br />
Common Mistakes and Suggestions<br />
W. Daniel Kay, Principal, Kay & Associates,<br />
Simsbury, CT<br />
Mr. Kay is an M.B.A., Metallurgical Engineer,<br />
consultant and trainer. Dan is the leading<br />
independent consultant/trainer to the<br />
brazing industry on all aspects of brazing<br />
engineering, business development, strategic planning,<br />
and development of in-house technical expertise for<br />
brazing problem solving and problem prevention.<br />
Presentation Description: Brazing is an important<br />
metals-joining process used today for all kinds of metals,<br />
from aluminum to titanium. The transportation industry<br />
uses it extensively in radiators, fuel-transmission lines,<br />
EGR coolers, etc., and many companies, both large and<br />
small, use the brazing process (be it torch braze, or a<br />
furnace braze) to join these components. But unless<br />
it is done properly, significant problems, leaks, and<br />
shut-downs can result. A number of common mistakes<br />
will be discussed, and their often simple solutions will<br />
surprise you!<br />
Items to be covered include:<br />
• What is brazing, and how does it differ from<br />
soldering or welding?<br />
• What fundamental issues must be understood for<br />
correct use of brazing?<br />
• What common mistakes are made by many brazers,<br />
and how can they be avoided?<br />
• What is the future of brazing in the transportation<br />
industry?<br />
4:45 PM General Session Adjourns<br />
5:30 to 7:30 PM Reception and Table Top Exhibit
CONFERENCE AGENDA<br />
Friday, SePtemBer 13<br />
7:30 to 9:30 AM Conference Registration<br />
General Session<br />
8:00 AM NARSA Announcements<br />
8:30 AM Understanding and Optimizing <strong>Cooling</strong><br />
System Heat Transfer<br />
Dave Thompson, Engineering Manager,<br />
Thermal Solutions Manufacturing, Inc.<br />
Mr. Thompson began his career with<br />
G&O Manufacturing as a lab technician<br />
in 1985 and moved to the engineering<br />
department several years later. He<br />
worked through the many company name changes<br />
(G&O, GDI, Transpro, Proliance) before serving<br />
several years as Engineering Manager at Rocore and<br />
then moving to Vista-Pro Automotive in early 2010.<br />
Currently with Thermal Solutions Manufacturing in<br />
Nashville, Dave has cooling package design and<br />
optimization experience in both aftermarket & OEM<br />
applications. He earned his BSME Mechanical<br />
Engineering degree from the University of New Haven.<br />
Presentation Description: Mr. Thompson’s<br />
presentation will cover the following points:<br />
• Heat transfer basics<br />
• Core types & replacement options<br />
• Radiator/aftercooler combinations<br />
• Airflow management<br />
10:00 AM Coffee Break<br />
10:15 AM Fans and Shrouds: their Performance<br />
Implications<br />
Shawn Beauchamp, Operations and<br />
Sales Manager, WingFan, Charlotte, NC<br />
Shawn Beauchamp is the North<br />
American Operations Manager<br />
of WingFan, a modular axial fan<br />
manufacturer with its headquarters in<br />
Hamburg, Germany. Prior to joining WingFan in 2006,<br />
Shawn spent over 10 years in OEM heat exchanger<br />
sales in the on-highway and off-highway markets<br />
working for Dana Corp (Long Manufacturing) and<br />
Serck (now Rocore). His degree is in Metallurgical<br />
Engineering Technology from Fleming College,<br />
Peterborough Ontario, Canada.<br />
Presentation Description:<br />
Learn how to help customers collect the right<br />
information to give to a fan supplier and educate them<br />
regarding airflow related cooling issues and noise.<br />
Key Topics to be covered include:<br />
• fan technology and terminology<br />
• interpreting fan curves<br />
• fan noise<br />
• finding a replacement fan<br />
11:00 AM Speaker’s Panel Discussion<br />
Conference speakers will participate in an interactive<br />
panel discussion featuring questions from the<br />
audience to which each speaker may respond.<br />
Question cards will be used to record and organize<br />
audience questions.<br />
12:05 PM NARSA HD Awards Luncheon<br />
1:30 PM Evolution of a Radiator Shop<br />
Mark Hicks, owner of Maas Radiator, and Powder<br />
Coating Unlimited, will provide a history of the<br />
development of his businesses. In addition he will<br />
brief the conference on what they will see and what<br />
they can look forward during the tour of his facility. He<br />
grew the business from a tiny 675 sq ft shop to more<br />
than 65,000 sq ft in three different locations. Along the<br />
way, he has reinvented his business while staying<br />
true to its core services and technologies – metals<br />
cleaning and joining. In addition to the standard<br />
radiator repair shop services, they also provide<br />
industrial/commercial heat transfer product services,<br />
extreme metals cleaning and powder coating for<br />
industry and transportation.<br />
2:15 PM Travel to Maas Radiator<br />
Attendees will travel by car or shuttle bus to Maas<br />
Radiator and Powder Coating Unlimited which<br />
provides comprehensive engine cooling and<br />
air conditioning systems sales and services for<br />
automotive, light truck and heavy diesel markets<br />
2:30 – 5:00 PM Open House at Maas Radiator<br />
and Powder Coating Unlimited<br />
The Open House provides a unique opportunity to<br />
see specialized metals cleaning and processing as<br />
well as more traditional processes for HD radiator<br />
repair. The staff of Maas Radiator and Power Coating<br />
Unlimited will be on hand to demonstrate and to<br />
inform attendees regarding their processes, services<br />
and products. Batch cleaning, blast cleaning, heat<br />
extraction and powder coating are among the<br />
processes to be demonstrated.<br />
FRIDAY EVENING SPECIAL EVENT<br />
(5:30 PM to 9:00 PM)<br />
BBQ Cookout and Virtual Tours of Member<br />
Businesses<br />
Mark Hicks, Owner of Maas Radiator and Vice<br />
President of NARSA, has graciously invited all<br />
conference attendees, speakers and exhibitors to his<br />
home for an evening of networking and refreshments.<br />
Table Top Exhibitors will have the option of presenting<br />
their booths. A virtual tour featuring promotional<br />
slide shows and photos of shops and businesses<br />
from around the world is being organized. Attendees<br />
will be invited to submit their promotional slide<br />
presentations in total or they may submit photos<br />
in advance to Darlene Barlow of D Barlow Sales<br />
Solutions LLC, who will create a special inclusive<br />
show. Slides will be shown on a big screen.<br />
Saturday, SePtemBer 14<br />
Optional Activities<br />
9:30 AM to noon HD Technician Certification<br />
Class and Test<br />
Take advantage of this unique opportunity to earn<br />
NARSA HD Technician Certification by attending class<br />
and taking the test. Fee for the certification is $49 per<br />
person and includes work booklet, class instruction<br />
and proctored written exam. For more information and<br />
registration email NARSA: info@narsa.org and include<br />
HD Cert in the subject line.<br />
9:30 AM Self Tour to Caterpillar Welcome Center<br />
Attendees may want to travel to the Caterpillar<br />
Welcome Center in Peoria, IL. It is approximately 50<br />
minutes from Bloomington and allow 90 to two hours<br />
to tour the center. Other activities in the Peoria river<br />
front area include a regional historic museum, some<br />
shopping and restaurants. The Center is open from<br />
10 AM to 5 PM (last ticket sale and entry is 3:30 PM).<br />
General admission fee is $7 per person.<br />
Each year, Caterpillar brings about 25,000 visitors<br />
to the region to visit the world headquarters, tour<br />
factories and operate machines. Those who visit the<br />
50,000-square-foot, interactive facility on the Peoria<br />
Riverfront will get to:<br />
• Hold on to their rumble seat in the bed of a lifesize<br />
mining truck and take a virtual ride with Cat<br />
customers onto a number of remote job sites<br />
• Design their own piece of Cat equipment…and<br />
email it to themselves<br />
• Hop on a simulator and operate a dozer or an<br />
excavator<br />
• Sit in the seat of an antique tractor, pull the levers<br />
and feel what it was like to operate a Cat D8<br />
tractor in the 1930s<br />
• Step into a 3-D world and be transported into the<br />
cab of a machine on a job site<br />
• Feel the excitement of the race track and get an<br />
up-close look at the Caterpillar NASCAR race car<br />
• Take a picture in front of a life-size mining truck<br />
that stands two stories tall<br />
• Settle into the cab of a dozer, a loader or a<br />
compactor and get the feel of the road.<br />
For more information on the Caterpillar Visitors Center,<br />
please go to www.caterpillar.com/visitors-center.<br />
GolF<br />
There are three golf courses in the immediate vicinity<br />
of the hotel. If you are interested in golfing with others<br />
from the conference, please send an email to info@<br />
narsa.org and put HD Golf in the subject line and we<br />
will arrange a golf outing.<br />
hotel<br />
Room rates at the Doubletree by Hilton Bloomington<br />
are $129 per night plus tax and it includes breakfast.<br />
To book rooms contact the hotel direct at 309-664-6446<br />
and tell them you are with the NARSA HD Conference.<br />
Doubletree by Hilton Bloomington<br />
10 Brickyard Drive<br />
Bloomington, IL 61701<br />
(309) 664-6446<br />
the cooling journal • august 2013<br />
15
Saturday Optional Activities<br />
NARSA Heavy Duty Heating and <strong>Cooling</strong> Conference<br />
September 12–14, Bloomington, IL<br />
Registration Information<br />
Conference Fee<br />
The conference registration fee includes access to all sessions, Thursday table-top exhibit and reception, Friday awards lunch, Friday evening BBQ<br />
and shuttle service, coffee breaks, and copies of the technical presentation materials.<br />
Members<br />
Nonmembers<br />
Individual Additional Registrants Individual Additional Registrants<br />
May – July 31 $295 $245 $395 $395<br />
Aug. 1 – Sep. 20 $365 $315 $465 $465<br />
Individual tickets are available for family members or business colleagues of any registration, sponsorship or table top. Cost for Thursday reception: $35;<br />
Cost for Friday BBQ: $35. Both events for$65. Registration is required for individual tickets.<br />
9:30 AM to noon HD Technician Certification Class and Test<br />
Take advantage of this unique opportunity to earn NARSA HD Certification by attending class and taking the test. Fee for the certification is $49 per person<br />
and includes work booklet, class instruction and proctored written exam. For more information and registration email NARSA: info@narsa.org and include<br />
HD Cert in the subject line.<br />
9:30 AM Self Tour to Caterpillar Welcome Center<br />
Attendees may want to travel to the Caterpillar Welcome Center in Peoria, IL. It is approximately 50 minutes from Bloomington and allow 90 to two hours to<br />
tour the center. Other activities in the Peoria river front area include a regional historic museum, some shopping and restaurants. The Center is open from<br />
10 AM to 5 PM (last ticket sale and entry is 3:30 PM). General admission fee is $7 per person. Tickets are available at the Caterpillar Visitors Center.<br />
For more information on the Caterpillar Visitors Center, please go to www.caterpillar.com/visitors-center.<br />
Attendee Information<br />
Name: ___________________________________________________________________________________<br />
Attendee Information<br />
Fee: $ _____________________________________<br />
Company: _________________________________________________________________________________<br />
Street Address: ____________________________________________________________________________<br />
City:_______________________________________ State: ________________ Zip: ______________________<br />
Phone:_____________________________________ Email _________________________________________<br />
Attendee Information<br />
Name: ___________________________________________________________________________________<br />
Name: ___________________________________________________________________________________<br />
Name: ___________________________________________________________________________________<br />
Fee: $ _____________________________________<br />
Fee: $ _____________________________________<br />
Fee: $ _____________________________________<br />
Attendee Information<br />
o Check: _________________________________________________________________________________<br />
Total:_____________________________________<br />
o Bill Me: _________________________________________________________________________________<br />
Credit Card<br />
Name on Card: _____________________________________________________________________________<br />
Card No._____________________________________________________ Exp. Date _____________________<br />
Signature: 16 ________________________________________________________________________________<br />
the cooling journal • august 2013
www.thermalsolutionsmfg.com<br />
Our lower baffle retro-fit kit included with the radiator eliminates<br />
the need to modify the original baffle bracket. Modifications to<br />
the lower small hose connection allow for a better fit for vehicles<br />
with plow mountings.<br />
• Copper/brass construction<br />
• High-density core for optimal heat transfer; 3 row VTH style fin<br />
with tight .385 centers<br />
• Ultra-Fused welded tube-to-header joints.<br />
• Heavy wall, welded core tubes<br />
• .040˝ thick brass tanks with deep ribs for exceptional stiffness.<br />
• “Thru-tank” mounting sleeves for added strength<br />
SouthPOINTE Radiator INC Adds<br />
Surge Tanks to Tube Line<br />
TAYLOR, MI -- SouthPOINTE<br />
Radiator INC now has available<br />
aluminum and steel surge tanks<br />
to complement their stainless<br />
steel coolant tubes for more than<br />
200 applications. According to<br />
the company, all tubes and tanks are OEM fit. They also offer<br />
custom fabrication services. For more information contact: Adam<br />
Purdy, SouthPOINTE Radiator Inc. 734-941-1460.<br />
BorgWarner Supplies EGR Cooler<br />
with New Hybrid Tube Technology<br />
AUBURN HILLS, MI – BorgWarner supplies<br />
its latest exhaust gas recirculation<br />
(EGR) cooler for Renault’s 1.6-liter diesel<br />
engine, available on the European Scenic<br />
and Megane as well as Nissan’s crossover<br />
Qashqai.<br />
BorgWarner’s advanced EGR cooler with integrated hybrid<br />
tube technology helps improve fuel economy up to three percent<br />
while helping to achieve upcoming Euro 6 emissions standards.<br />
The combination of BorgWarner’s optimized turbocharger and its<br />
latest compact EGR technology fulfills future engine requirements<br />
with improved durability.<br />
“BorgWarner’s advanced EGR solutions, combined with our<br />
optimized turbocharging technology, is a major step in enabling<br />
diesel engines to meet future emissions regulations while improving<br />
fuel economy,” said Brady Ericson, President and General<br />
Manager, BorgWarner Emissions Systems. “With our many years<br />
of experience, BorgWarner offers customers the latest compact,<br />
low-pressure EGR technology. We expect this effective, fastgrowing<br />
technology to drive engine advancements in the future.”<br />
Renault’s powertrain strategy included a low-pressure, compact<br />
EGR system. Although low-pressure EGR systems offer<br />
lower emissions and better fuel economy than high-pressure systems,<br />
components in low-pressure EGR systems must withstand<br />
extreme loads and damaging particles.<br />
BorgWarner’s EGR cooler technology employs highly corrosion-resistant<br />
stainless steel hybrid tubes inside the cooler to<br />
quickly reduce the temperature of hot exhaust gases. The specially<br />
shaped hybrid tubes keep exhaust gases moving at high speeds to<br />
increase EGR rates as well as avoid soot and hydrocarbon buildup.<br />
The system also features an integrated hydro-formed EGR tube<br />
to guide exhaust gases into the cooler and a metallic EGR filter<br />
with optimized permeability to protect the turbocharger compressor<br />
wheel by filtering out any remaining particulates. Built for<br />
durability and performance, BorgWarner’s advanced EGR cooler<br />
offers a compact, cost-effective and easy-to-install technology<br />
engineered to reduce emissions and improve fuel economy.<br />
Product News<br />
TSM All Metal Complete Crank<br />
Box Radiators for Mack Trucks<br />
NASHVILLE, TN – Thermal Solutions<br />
has announced the availability of its new<br />
Tame tough jobs with the toughest<br />
cooling parts in the industry<br />
“all metal” HD Mack Crank Box<br />
Complete Radiators. According to the<br />
company, the line has been enhanced to<br />
better ensure maximum performance in<br />
Features and benefits<br />
rough terrain applications.<br />
Product features include: copper/brass<br />
construction; high-density core for optimal<br />
TSM: The hottest name in Heat Transfer!<br />
heat transfer, 3-row VTH 17fpi with tight<br />
.385 centers; Ultra-Fused welded tubeto-header<br />
joints; heavy wall, welded core tubes; 0.040” thick<br />
brass tanks with deep ribs for exceptional stiffness; deep tank ribs<br />
for increased durability; “Thru-tank” mounting sleeves for added<br />
strength; lower baffle retro-fit kit included with radiator eliminates<br />
the need to modify the original baffle bracket; and modifications<br />
for lower small hose connection allowing better fit for vehicles<br />
with plow mounting.<br />
For more information, TSM invites you to reach out to the<br />
TSM sales team or your closest Thermal Solutions Mfg. Branch<br />
or go to: www.thermalsolutionsmfg.com.<br />
the cooling journal • august 2013<br />
17
Heavy Duty<br />
Report: Heat Exchanger Market Worth $19,505.8 Million By 2018<br />
DALLAS, TX – A report from MarketsandMarkets pegs the<br />
global heat exchanger market at “$19,505.8 Million” within the<br />
next five years. The report, “Heat Exchanger Market by Types<br />
(Shell & Tube, Plate & Frame, Air Cooled), By Applications<br />
(Chemical, Petrochemical, Oil & Gas, HVAC & Refrigeration),<br />
Classifications (MoC, Temperature Range & Fluid Types ) &<br />
Geography - Forecasts to 2018” define and segment the global<br />
Heat Exchanger Market with analysis and forecasting of the<br />
global consumption revenue. Some highlights from the<br />
MarketsandMarkets press release:<br />
Europe - the Biggest Heat Exchanger Market<br />
Europe has always been a strong market for heat exchangers and<br />
globally, this market has been a leader for heat exchangers with<br />
respect to demand as well as production capacity. The region has<br />
the presence of most of the global leaders in heat exchanger manufacturing.<br />
Heat exchanger consumption in the region is estimated to<br />
grow at a CAGR (Compound Annual Growth Rate) of around<br />
4.7% from 2013 to 2018. This region has a relatively slow<br />
growth rate as a result of its dominant market size and slow economic<br />
activity as compared to the other regions. The demand in<br />
this region is boosted mainly due to the increased replacement<br />
demand for the heat exchangers.<br />
Asia-Pacific – the Fastest Growing Market<br />
Asia-Pacific, being the fastest growing heat exchanger market<br />
globally, is estimated to grow at a CAGR of 10.6 percent for the<br />
next five years. Asia-Pacific is witnessing high industrial growth,<br />
which hints at an ever-increasing demand of heat exchangers for<br />
its diverse applications.<br />
China dominates the Heat Exchanger Market in the Asia-<br />
Pacific region, being a major consumer and the fastest growing<br />
country in terms of heat exchanger demand. Currently, a high<br />
share of heat exchangers are consumed by the chemical industry<br />
and the demand of heat exchangers in the chemical industry is<br />
expected to grow in the next five years at a CAGR of more than<br />
11.5% from 2013 to 2018.<br />
After China, countries, including India and other Asian countries,<br />
are showing increasing growth in demand for heat exchangers.<br />
Moreover, increasing number of heat exchanger manufacturers<br />
from Asian countries are making vigorous efforts for developing<br />
a strong base within the heat exchanger market, with a target<br />
of reducing heat exchanger imports.<br />
The report includes: 89 market data tables and 33 figures in its<br />
289 pages. Listed price for the report is $4,650.00. For more information,<br />
go to: http://www.marketsandmarkets.com/Market-<br />
Reports/heat-exchanger-market-750.html.<br />
MarketsandMarkets is a global market research and consulting<br />
company based in the U.S. They publish strategically analyzed<br />
market research reports and serve as a business intelligence partner<br />
to Fortune 500 companies across the world.<br />
MarketsandMarkets also provides multi-client reports, company<br />
profiles, databases, and custom research services.<br />
MarketsandMarkets covers thirteen industry verticals; including<br />
advanced materials, automotives and transportation, banking and<br />
financial services, biotechnology, chemicals, engineering equipment<br />
& devices, consumer goods, telecommunications and IT,<br />
energy and power, food and beverages, industrial automation,<br />
medical devices, pharmaceuticals, semiconductor and electronics,<br />
aerospace and defense.<br />
18 the cooling journal • august 2013
Wabtec Acquires Turbonetics, A<br />
Manufacturer Of Turbochargers<br />
For Industrial Markets<br />
WILMERDING, PA – Wabtec Corporation acquired Turbonetics<br />
Holdings, Inc., a manufacturer of turbochargers and related components<br />
for various industrial markets. Turbonetics has annual<br />
sales of about $15 million. Wabtec expects the transaction to be<br />
accretive in the first year.<br />
Based in Moorpark, CA, Turbonetics designs and manufactures<br />
turbochargers and pressure-control products for engines<br />
used mainly in various industrial markets, including energy, aerospace,<br />
marine and high-performance applications. Turbonetics’<br />
customers include a variety of original equipment engine manufacturers<br />
and end-users. The company has about 40 employees.<br />
Albert J. Neupaver, Wabtec’s chairman and chief executive<br />
officer, said: “With its technology focus and strong aftermarket<br />
presence, Turbonetics is a good fit for Wabtec and a strategic<br />
complement to our recently acquired Napier Turbocharger business.<br />
Together, they can leverage their strong engineering and<br />
technical capabilities, and their complementary product lines<br />
should enable both companies to expand in existing and new markets.<br />
We also expect to use Wabtec’s global presence to create<br />
new opportunities for Turbonetics’ products.”<br />
Wabtec Corporation is a global provider of value-added, technology-based<br />
products and services primarily for the rail and<br />
transit industry. Through its subsidiaries, the company manufactures<br />
a range of products for locomotives, freight cars and passenger<br />
transit vehicles including heat exchanger products. The company<br />
also builds new switcher and commuter locomotives, and<br />
provides aftermarket services. Wabtec has facilities located<br />
throughout the world.<br />
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the cooling journal • august 2013 19
automotive<br />
Study: Electric Cars among Dirtiest Transportation Options<br />
BERKELEY, CA – Electric cars lead to<br />
hidden environmental and health damages<br />
and are likely more harmful than gasoline<br />
cars and other transportation options according<br />
to a peer-reviewed report published<br />
today in IEEE Spectrum.<br />
The report, “Unclean at Any Speed,”<br />
indicates that the recent billions spent on<br />
subsidies for the Tesla, Nissan Leaf, and<br />
other electric cars may actually be doing<br />
more harm than good after considering full<br />
electric vehicle lifecycles. It recommends<br />
shifting electric car subsidies toward more<br />
robust options backed by research, including<br />
emissions testing, bicycle infrastructure,<br />
smog reduction initiatives, and landuse<br />
changes. None of the options bode<br />
well for short term opportunities for heat<br />
exchange products and services.<br />
The paper’s author, Ozzie Zehner, was<br />
once an electric car enthusiast but has<br />
since changed his position. “Upon closer<br />
consideration, moving from petroleumfueled<br />
vehicles to electric cars starts to<br />
appear tantamount to shifting from one<br />
brand of cigarettes to another,” writes<br />
Zehner, a visiting scholar at the University<br />
of California – Berkeley and the author of<br />
Green Illusions (http://www.greenillusions.org/).<br />
His paper identifies how electric cars<br />
merely shift negative impacts from one<br />
place to another: “most electric-car assessments<br />
analyze only the charging of the car.<br />
This is an important factor indeed. But a<br />
more rigorous analysis would consider the<br />
environmental impacts over the vehicle’s<br />
entire life cycle, from its construction<br />
through its operation and on to its eventual<br />
retirement at the junkyard.”<br />
The paper also analyzes how electric<br />
car research is performed, detailing what is<br />
counted, what is left out, and why. It also<br />
points to corporate sponsorship of electric<br />
vehicle research at Georgetown University,<br />
MIT, University of Michigan, Stanford<br />
University, Indiana University, University<br />
of California – Davis, University of<br />
Delaware, and the University of Colorado.<br />
“The findings of corporate-supported studies<br />
are not necessarily wrong,” remarks<br />
Zehner, “but the researchers are too frequently<br />
asking the wrong questions.”<br />
His report details how political priorities<br />
and corporate influence have created a<br />
flawed impression that electric cars significantly<br />
reduce transportation impacts.<br />
Meanwhile, the electric car’s presumed<br />
cleanliness has not held up to scrutiny<br />
from broad, publicly funded studies from<br />
the National Academy of Sciences, the<br />
National Science Foundation and the<br />
Congressional Budget Office. For instance,<br />
the National Academies projected<br />
technology advancements out to 2030, and<br />
still found no health or environmental benefit<br />
to driving an electric vehicle.<br />
The full article with info-graphics is<br />
available at: http://spectrum.ieee.org/energy/renewables/unclean-at-any-speed.<br />
20 the cooling journal • august 2013
MR<br />
CAPA Working to Certify Radiators<br />
This was the word from Jack Gillis of the<br />
Certified Automotive Parts Association<br />
(CAPA) who told an ABPA audience here<br />
that his organization is working on certification<br />
requirements for air conditioning<br />
condensers and radiators.<br />
“We did some preliminary testing on<br />
very popular radiators, and we found there<br />
are some problems,” Gills said. “There<br />
are great radiators out there and there are<br />
not-so-great radiators out there. One problem<br />
is that radiator failures generally occur<br />
six to 18 months down the road when<br />
the consumer has forgotten they even had<br />
the radiator put into their vehicle.”<br />
Gillis said CAPA compared nine non-<br />
OEM radiators to their OEM counterparts<br />
for the 2004-2007 Chevrolet Silverado,<br />
the 2005-07 Honda Accord and the 2000-<br />
2007 Ford Taurus. Seven of the nine,<br />
Gillis said, failed to match the OEM part.<br />
Problems found included radiator caps<br />
that failed pressure testing; premature corrosion<br />
issues; leaks dues to poor welding;<br />
and tube fractures.<br />
Later, when approached regarding what<br />
CAPA might do with radiator standards,<br />
NARSA Executive Director Wayne<br />
Juchno had his own thought on this movement.<br />
The head of the NARSA-International<br />
Heat Transfer Association, who worked<br />
for nearly a decade for the standards-setting<br />
Society of Automotive Engineers<br />
(SAE), said, “During the past 30 years,<br />
there have been attempts to establish standards<br />
for aftermarket radiators. But, during<br />
that same period, radiators have become<br />
more of a commodity with product<br />
coming from more than a half dozen key<br />
countries.”<br />
“If distributors are buying radiators for<br />
resale that last only six to 18 months, they<br />
have issues bigger than those resolved by<br />
voluntary industry standards. Standards<br />
can’t fix industry buying and marketing<br />
tactics especially when radiators have become<br />
such a competitive commodity,” he<br />
said.<br />
“While CAPA appears to have its member<br />
base, I do not know of any substantive<br />
support for aftermarket standards for radiators<br />
and condensers emanating from<br />
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automotive<br />
our industry. There is a bit of an irony<br />
here, he added, because there is a great<br />
need and desire for quality products at a<br />
competitive price. But when it comes to<br />
standards, many manufacturers do not<br />
want to play the standards game if they are<br />
the only ones paying for it,” he added.<br />
Juchno suggests that the shoe should be<br />
on the other foot, because regardless of<br />
standards, it is still the distributors of radiators<br />
who have an obligation to know<br />
what they are selling.<br />
He added, “If a sales entity is getting<br />
failures in six to 18 months, there is a need<br />
to find better product. There is enough of<br />
it out there. Professionals have an obligation<br />
to know what they are selling and recommending.<br />
That is how they add value,”<br />
said the NARSA-IHTA executive.<br />
He also stated that, “Many reputable<br />
parts makers and sellers do provide information<br />
regarding testing, materials and<br />
quality of their products. They are already<br />
investing in the quality assurance processes<br />
to qualify their products and they are<br />
investing in the marketing to support their<br />
message.” He asked, “Do they want to<br />
pay again to have a third party do what<br />
they are already doing? Maybe, if there is<br />
an incentive. The way things are now<br />
there are few, if any, incentives.”<br />
“Without external drivers – such as a<br />
market created demand or a government<br />
mandate – standards rarely succeed. As<br />
NARSA-IHTA sees it currently, the issue<br />
is not standards. The issues are intelligent<br />
purchasing versus greed. How do you fix<br />
that?” he asked.<br />
But, hedging his bets, Juchno said that<br />
NARSA-IHTA is aware of the CAPA efforts<br />
and would consider requests for input<br />
or assistance.<br />
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the cooling journal • august 2013<br />
21
automotive<br />
J.D. Power Reports: Nearly<br />
Two-Thirds of New Vehicle<br />
Problems Are Design-Related;<br />
Few Can be Fixed<br />
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Fax: 434-757-1810<br />
WESTLAKE VILLAGE, CA – The majority of problems owners<br />
experience with their new vehicle in the first 90 days of ownership<br />
are design-related rather than manufacturing defects. These<br />
design problems are far less likely to be successfully resolved at<br />
the dealership than are defects, according to the J.D. Power 2013<br />
U.S. Initial Quality Study SM (IQS).<br />
The J.D. Power Initial Quality Study, which serves as the industry<br />
benchmark for new-vehicle quality, has been redesigned<br />
for 2013. The study has been enhanced to better measure the<br />
quality of today’s vehicles, particularly problems related to new<br />
technologies and features now being offered.<br />
Nearly two-thirds of the problems experienced in the first 90<br />
days of ownership are related to the vehicle’s design, as opposed<br />
to components that malfunction. For example, the component<br />
may be working as designed, but owners deem it a problem because<br />
it may be difficult to understand or operate.<br />
Because design problems are not the result of a breakdown or<br />
malfunction, just 9 percent of these problems are taken to a dealership<br />
within the first 90 days of ownership. When owners take<br />
their vehicle to a dealership for a design-related issue, the problem<br />
is fixed only 13 percent of the time. In contrast, 28 percent of<br />
owners who experience a defect or malfunction with their vehicle<br />
within the first 90 days of ownership take it to a dealership, and<br />
42 percent of the time the dealership is able to fix the problem.<br />
“Automakers are investing billions of dollars into designing<br />
and building vehicles and adding technologies that consumers<br />
desire and demand, but the risk is that the vehicle design, or the<br />
technology within the vehicle, in some cases may not meet customer<br />
needs,” said David Sargent, vice president of global automotive<br />
at J.D. Power. “Keep in mind that automakers are trying<br />
to design vehicles that appeal to a broad array of consumers, and<br />
what works for the majority may not work for all. The successful<br />
companies will be those automakers that find a way to give customers<br />
the technology they want while at the same time making<br />
it sufficiently intuitive so all customers find it easy to use.”<br />
Overall initial quality for the industry averages 113 problems<br />
per 100 vehicles. The study finds that many of the problems<br />
owners have with their vehicle relate to the driver interface,<br />
which includes voice recognition or hands-free technology,<br />
Bluetooth pairing for mobile phones, and the navigation system,<br />
among others.<br />
According to Sargent, some of these problems may be mitigated<br />
at the time of purchase by the salesperson explaining how<br />
to use the technology, and others may be remedied with software<br />
changes. However, features that are difficult for owners to operate,<br />
hard to understand, or inconveniently located in the vehicle<br />
likely will remain a problem for the life of the vehicle.<br />
22 the cooling journal • august 2013
NARSA Heavy Duty Heating<br />
and <strong>Cooling</strong> Conference<br />
September 12-14, 2013<br />
Doubletree by Hilton Bloomington<br />
Bloomington, IL 61701<br />
Conference Sponsors<br />
Platinum Sponsor<br />
Gold Sponsors<br />
Silver Sponsors<br />
Bronze Sponsors<br />
the cooling journal • august 2013<br />
23
For Release<br />
Telematics Expert Addresses Fears Regarding Access to<br />
Connected Car Data and Aftermarket Future<br />
ATLANTA, GA – Ten years from now, Jiffy Lube and NAPA<br />
franchise owners may stand desolate in front of their stores,<br />
watching sedan after minivan pull into the dealership next door.<br />
At least, that is the fear of independent automotive services<br />
companies contemplating tomorrow’s connected car.<br />
“Consumers demand choice. Provide them with a good option<br />
for vehicle connectivity, and they won’t let OEMs dominate the<br />
vehicle service ecosystem.”<br />
“The growth of embedded vehicle connectivity systems by<br />
auto manufacturers is a tangible threat to the aftermarket automotive<br />
service and parts industry,” says Scott Luckett, Chief<br />
Information Officer for the Automotive Aftermarket Industry<br />
Association (AAIA) based in Bethesda, Md. He adds, “The aftermarket<br />
industry must develop effective ‘connected car’ alternatives<br />
to assure that drivers have a real choice when it comes to<br />
auto repairs, maintenance and parts.”<br />
“Car manufacturers are building a closed ecosystem for the<br />
entire vehicle ownership lifecycle,” said Vehcon CEO Fred<br />
Blumer. Blumer was the keynote speaker at the AAIA’s 2013<br />
Aftermarket eForum, along with the president of Delphi<br />
Product & Service Solutions; the vice president of Customer<br />
Solutions, Automotive for UPS; and the head of eBay Motors.<br />
“OEMs claim ownership of most, if not all, of the data generated<br />
by embedded telematics systems. Thus car dealers are first<br />
in line to get repair and maintenance data,” Blumer continued.<br />
“Within the next 10 to 15 years – unless the automotive aftermarket<br />
develops an effective response – they will be shut out of the<br />
service market significantly.”<br />
A telematics expert, Blumer estimates the service market to be<br />
worth about $1.8 trillion annually. OEMs are steadily gaining<br />
control of the market by first gaining control of consumers and<br />
their vehicle data.<br />
Blumer described how an embedded vehicle diagnostics system<br />
sends data packets back to the OEM’s customer relationship<br />
management (CRM) system. The CRM system analyzes the data.<br />
An e-mail is triggered on regular maintenance or an emergency<br />
need, sending consumers directly to OEM dealers.<br />
Luckily for the automotive aftermarket industry, most OEM<br />
embedded systems come at an ongoing price to the consumer.<br />
“The costs to the consumer include: cash, as many of these systems<br />
have monthly fees; control, as consumers’ rights to their<br />
own data gradually are eroded; and choice, as consumers may<br />
have gotten a better deal by going somewhere else for service,”<br />
outlined Blumer.<br />
“The key is to partner with the consumer,” said Blumer. He<br />
encouraged the aftermarket to side with consumers on data rights<br />
and, more than anything else, to provide the consumer with alternative,<br />
attractive options to OEM systems.<br />
“As consumers realize the value of their data, they will seek to<br />
utilize it for their benefit,” said Blumer. He presented the example<br />
of usage-based insurance (UBI) as a win-win for both the<br />
insurance carrier and the consumer.<br />
The aftermarket could leverage existing hardware for accessing<br />
consumer data. Options include UBI, fleet connectivity, and<br />
subprime lending/GPS tracking systems. However, these systems<br />
may be costly as they involve manufacturing, distribution,<br />
repair and other expenses that are borne by the companies using<br />
the data.<br />
As an alternative to hardware-based systems, Blumer went on<br />
to speak about the emerging field of smartphone data and vehicle<br />
connectivity solutions. It is an area where his company, Vehcon,<br />
excels.<br />
“Smartphone solutions have no hardware costs, provide realtime<br />
car and consumer data, enable location-based offers, and<br />
work on every car,” said Blumer. “This enables the right offer, at<br />
the right time, in the right place.”<br />
Vehcon’s smartphone solutions also provide key data missing<br />
from today’s hardware data systems; accurate odometer readings.<br />
Without odometer readings, aftermarket hardware systems are<br />
usually guessing regarding major portions of the $1.8 trillion service<br />
market.<br />
“Odometer readings are critical. Everything from routine<br />
maintenance to parts replacement offers center around that tick of<br />
the dial,” said Blumer. “Vehcon is the only company able to offer<br />
that data reliably and affordably.” Vehcon Inc. extracts data<br />
from vehicles using smartphone technologies, enabling consumer<br />
to lower the total cost of vehicle ownership. The company’s patent-pending<br />
solutions capture predictive data, such as odometer<br />
readings and area of operation, and provide a platform for communicating<br />
offers from its marketing partners back to the consumer.<br />
Blumer closed his presentation by encouraging the aftermarket<br />
not to fear, but to definitely get moving on partnering with the<br />
consumer and defining a data capture solution. Founded in 2012<br />
by innovators in vehicle telematics, mobile data analytics and<br />
mobile applications, Vehcon Inc. is headquartered in Atlanta, Ga.<br />
For more information, visit http://www.vehcon.com.<br />
24 the cooling journal • august 2013
Win Great Prizes in the<br />
2012—2013 NARSA Member-<br />
Get-A-Member Campaign<br />
2012—2013 NArSA<br />
Member-Get-A-Member<br />
Campaign<br />
The President’s 2012—2013 Membership<br />
Campaign is beginning now and running until<br />
the 2013 NARSA National Convention and<br />
AAPEX Trade Show, November, 2013.<br />
NARSA is looking for individuals to become<br />
part of an exclusive group of NARSA<br />
Members to get involved and win. Give<br />
back to your profession, strengthen NARSA<br />
and win great limited edition prizes by<br />
participating in the 2012-2013 Member-Get-<br />
A-Member Campaign.<br />
By recruiting new members to NARSA,<br />
you’re adding to the resources necessary to<br />
manage and run your Association.<br />
Year round, you’ll have the opportunity to<br />
recruit new members and be eligible to join<br />
“The President’s Club” and also to win great<br />
prizes. Personal referrals are among the most<br />
effective member recruitment tools.<br />
NARSA Polo Shirt<br />
NARSA Hat<br />
Our members know first hand how useful and important their NARSA<br />
membership is to the success of their business. With your help, NARSA<br />
will continue to prosper and grow in the coming years.<br />
Win Great Prizes in the 2012—2013<br />
NARSA Member-Get-A-Member Campaign<br />
To download membership applications and<br />
brochure to to www.narsa.org<br />
*PRIZE CATEGORIES:<br />
President’s Honor Roll—<br />
• Recruit 1 new member and receive<br />
a $25 gift card for either Lowe’s,<br />
Home Depot or Amazon.com (your<br />
choice).<br />
• Recruit 2 new members and receive<br />
a $50 gift card for either Lowe’s,<br />
Home Depot or Amazon.com (your<br />
choice)<br />
• Recruit 3 new members and receive<br />
a $75 gift card for either Lowe’s,<br />
Home Depot or Amazon.com (your<br />
choice)<br />
PLUS a NARSA Hat<br />
• Recruit 4 new members and receive<br />
a $100 gift card for either Lowe’s,<br />
Home Depot or Amazon.com (your<br />
choice)<br />
Plus a NARSA Polo<br />
• Recruit 5 new members and receive<br />
a $150 gift card for either Lowe’s,<br />
Home Depot or Amazon.com (your<br />
choice)<br />
Plus a NARSA Polo<br />
And get entry into “The President’s<br />
Club” and be honored at the<br />
2013 Membership meeting with a<br />
reserved seat at the “President’s<br />
Table” and “Recruiter’s Plaque”.<br />
*RECRUITER OF THE YEAR<br />
AWARD - will be awarded at the<br />
National Convention Membership<br />
Meeting to the member that recruits<br />
the most new members.<br />
The winner will also receive one (1)<br />
year’s dues credited to their account.<br />
The minimum number of new<br />
members recruited to qualify for this<br />
award is five (5) new members<br />
the cooling journal • august 2013<br />
25
for release<br />
EPA Warns Against<br />
Use of Refrigerant<br />
Substitutes That Pose<br />
Fire and Explosion Risk<br />
PLANT MANAGER<br />
Rocore, a dynamic industrial manufacturing company with several<br />
facilities located across the country manufactures a comprehensive<br />
range of heat transfer products for industrial applications. We take<br />
great pride in the principle of customer satisfaction through flexibility<br />
and employee commitment.<br />
We are currently in search of an experienced Plant Manager. This<br />
position will be based in our Knoxville, TN manufacturing facility. If<br />
you are motivated by results and are a proven leader, this could be exactly<br />
what you’re looking for.<br />
The qualified candidate will manage and control the overall<br />
responsibilities of the Knoxville plant operations. This will include<br />
managing the physical site ensuring the achievements of planning<br />
and executing production schedules, maintaining on-time shipping<br />
performance, maximizing labor utilization, reducing product cost,<br />
controlling quality costs, and managing inventory objectives. The Plant<br />
Manager is also responsible for ensuring product quality is consistent<br />
with Rocore objectives while maintaining standards for cost and customer<br />
satisfaction. Position provides leadership, coaching and training to achieve<br />
company goals and objectives.<br />
Rocore offers competitive compensation and a comprehensive benefit<br />
package. Qualified candidates may apply by sending resume to:<br />
kandersen@rocore.com or faxing to 317.227.2934. Please check us out at<br />
www.rocore.com.<br />
Rocore is proud to be an equal opportunity employer. Veterans are<br />
encouraged to apply.<br />
WASHINGTON –Use of inappropriate substitute refrigerants<br />
is not just confined to mobile air conditioning applications. The<br />
U.S. Environmental Protection Agency (EPA) is warning homeowners,<br />
propane manufacturers and sellers, home improvement<br />
contractors and air conditioning technicians of potential safety<br />
hazards related to the use of propane or other unapproved refrigerants<br />
in home air conditioning systems.<br />
EPA is currently investigating instances where propane has<br />
been marketed and used as a substitute for HCFC-22 (R-22), a<br />
refrigerant that is widely used in home air conditioning systems.<br />
Home air conditioning systems are not designed to handle<br />
propane or other similar flammable refrigerants. The use of these<br />
substances poses a potential fire or explosion hazard for homeowners<br />
and service technicians.<br />
EPA is aware of incidents that have occurred both overseas<br />
and in the U.S. where individuals have been injured as a result of<br />
the use of propane and other unapproved refrigerants in air conditioning<br />
systems. We are investigating and will take enforcement<br />
actions where appropriate. Other names for these unapproved<br />
refrigerants include R-290, 22a, 22-A, R-22a, HC-22a, and<br />
CARE 40.<br />
At this time, EPA has not approved the use of propane refrigerant<br />
or other hydrocarbon refrigerants in any type of air conditioner.<br />
Homeowners and technicians are strongly recommended<br />
to limit use of propane or other hydrocarbons to only those appliances<br />
specifically designed for these substances and that are<br />
properly marked to alert technicians that the equipment contains<br />
a flammable substance.<br />
However, EPA has approved the use of propane as a substitute<br />
refrigerant for R-22 in industrial process refrigeration systems<br />
and in new, stand-alone retail food refrigerators and freezers<br />
that are specifically designed to use flammable hydrocarbon<br />
refrigerants.<br />
R-22 is being phased out of production and importation under<br />
the Montreal Protocol, an environmental treaty ratified by every<br />
country in the world designed to reduce and eventually eliminate<br />
the use of ozone depleting substances.<br />
EPA’s Significant New Alternatives Policy (SNAP) Program<br />
has already listed numerous refrigerants with improved environmental,<br />
health and safety profiles and continues to evaluate other<br />
refrigerants that can be used to replace R-22 and other ozonedepleting<br />
substances.<br />
More information about the EPA’s SNAP program: http://<br />
www.epa.gov/ozone/snap/.<br />
26 the cooling journal • august 2013
classified<br />
FOR SALE<br />
Refurbished radiator repair equipment:<br />
Inland Boil-Out tank large - 6' X 6' - excellent condition<br />
Inland boil out tank (very small) - Perfect for small parts cleaning<br />
Barbee Tankmaster (#320) - Excellent condition<br />
Flush out booth 4 X 6 x 21" - Great for cleaning CAC's<br />
Call Chuck at Rocky Mount Radiator & A/C for prices 1-800-682-2702. All equipment<br />
shipped or picked up from Rocky Mount, North Carolina.<br />
Radiator King radiator repair equipment, in excellent (almost new) condition. It<br />
is Blue made in Canada (not Barbee):<br />
Boil-out Tank:<br />
Accommodates up to 7 standard radiators<br />
Automatic Temperature Control<br />
No Required Tank Venting<br />
Requirements: 220V electrical service, filtered compressed air 90-120 P.S.I.<br />
FOR SALE<br />
Radiator and a/c service for sale (in business for 66 years)<br />
Or equipment for sale:<br />
Four vehicle lifts<br />
Three state of art recovery machines<br />
(Three old machines that could be brought up to date also)<br />
One stainless steel test tank with two lifts<br />
Two overhead hoists<br />
Magnum high pressure steam washer<br />
2 ultra-sonic tanks – (one completely operational & one needs some repairs)<br />
Old fork truck<br />
Sandblaster<br />
Brake lathe<br />
Mig welder<br />
Tail pipe bender<br />
Contact: jr truax, black’s radiator, maryville, tn 865-983-4720.<br />
Paint & Flush Booth:<br />
12" Exhaust System<br />
"Waterfall" Overspray System<br />
Swing Away Paint Stand<br />
Safety Drain Deck<br />
Requirements: electrical service, compressed air, water, drain hookup and exhaust<br />
duct.<br />
www.narsa.org<br />
• Get the latest NARSA info<br />
• Find Products & Services<br />
• Change Your Contact Info<br />
• Register for Meetings<br />
• Renew Your Membership<br />
• Shop Classified Ads<br />
• Download Conference<br />
Handouts<br />
Test & Repair Tank with Lift:<br />
Controlled Air Pressure<br />
All position Cradle for Ease of Repair<br />
Requirements: compressed air, natural or propane gas supply, water.<br />
We have Installation Manual for this equipment. Please call Central Auto Rebuilders<br />
(Marlborough, MA) at 508 485 4377, 800 464 9912 for more details. Pictures<br />
available upon request.<br />
JOBS<br />
HELP WANTED: Radiator Repair Technician: Relocate to an area with year round outdoor activities,<br />
including skiing, boating, fishing, and hunting. Mac’s Radiator & Repair, Inc. is seeking a Radiator Repair<br />
Technician/Journeyman for our Portland, Oregon location. Applicant must have bench work experience in<br />
rebuilding and soldering radiators and experience working on radiators themselves, NOT just removing<br />
them from vehicles. Some other forms of welding experience preferred! Good benefits including vacation<br />
pay, holiday pay, sick pay 401k, and good working conditions with a company that cares about the<br />
environment and safety of its employees. Applicants must pass drug and pre-employment blood lead/ZPP<br />
test. M-F days. Full time. Call Brad or email resume to tconger@macsradiator.com. Will help with some<br />
relocation expenses for the right candidate. Mac’s Radiator & Repair, Inc., 6147 SE Foster Rd., Portland,<br />
OR. Phone: 800-835-3456; Fax: 503-777-3570<br />
HELP WANTED: Radiator Engineer: American Industrial is a major manufacturer of shell and tube and<br />
air-oil coolers, and is looking for several engineers to help with design and manufacturer of a variety of<br />
radiators and charged air coolers. The individual must have experience in radiator and charge air color<br />
sizing and design from inception to completion. Minimum 5 years of experience required. Location of<br />
office is in Lacrosse, Virginia, at our new, state of the art, 220,000 sq. ft. manufacturing plant. Other<br />
locations include an office in the Chicago, Illinois metropolitan area, or positions are available for<br />
individuals who wish to work independently from their home location. If you are a radiator engineer who<br />
meets the requirements mentioned, please email your resume to employment@aihti.com<br />
WANTED<br />
WANTED<br />
Old radiator equipment in re‐buildable condition. Call or email Chuck<br />
Braswell, Old radiator rkymtrad@aol.com equipment in re‐buildable or 800‐682‐2702. condition. Call or email Chuck<br />
Braswell, rkymtrad@aol.com or 800‐682‐2702.<br />
W.A.Whitney hand held punch for side brackets. No. 8 model preferred.<br />
New, unused “ ZOO “ Flush Gun. Please contact: randylalonde@rogers.com<br />
705-937-0655.<br />
Mailing and shipping address:<br />
NARSA/IHTA<br />
3000 Village Run Rd., Suite 103, #221<br />
Wexford, PA 15090-6315<br />
NARSA Numbers<br />
(724)799-8415<br />
FAX: (724) 799-8416<br />
Email: info@narsa.org<br />
Ad Index<br />
Advertisers Name Page Website Address<br />
Accu-Tech Systems x.....................www.accu-tech.net<br />
All Radiator Supply x....................www.allradiator.com<br />
American Industrial<br />
Heat TransfER<br />
x...............................www.aihticom<br />
Behr Hella Service x.......................www.hellausa.com<br />
C G & J, Inc.<br />
3................................www.cgj.com<br />
CSF, Inc.<br />
IFC.................www.csfradiators.com<br />
Dallas Cooler Service x, x.... www.dallascoolerservice.com/<br />
Detroit Radiator BC.....www.heavydutyradiator.com<br />
Finart, INC.<br />
X............................ www.finart.com<br />
Global Parts<br />
DISTRIBUTORS<br />
X........... www.globalpartsdist.com<br />
Jiffy-tite<br />
x.........................www.jiffy-tite.com<br />
Johnson Mfg. Co. 5.................www.johnsonmfg.com<br />
McAllen Plastic Tanks<br />
& Radiator Supply x... www.mcallenplastictanks.com<br />
New Quality Auto<br />
Radiator Corp. x...........................www.nqarc.com<br />
Niagara COOLer x............ www.niagaracooler.com<br />
PHAR<br />
x.......... http://www.phar.com.mx/<br />
Plastank, Inc.<br />
X...................... www.plastank.com<br />
Radiator Works x..............www.radiatorworks.com<br />
SILIA<br />
x........................................................<br />
Super Radiator Coils x........................... www.srcoils.com<br />
Therm Processes x..........www.thermprocesses.com<br />
the cooling journal • august 2013<br />
27
point<br />
Time to Time<br />
Wayne Juchno<br />
Editor<br />
If you make a sale, you make a living. If you<br />
make an investment of time and good service<br />
in a customer, you can make a fortune.<br />
You don’t get paid for the hour. You get paid<br />
for the value you bring to an hour.<br />
Time is more valuable than money. You can<br />
get more money, but you can’t get more time.<br />
– Jim Rohn, Entrepreneur &<br />
American Business Philosopher<br />
On the Way to a Fortune<br />
Time to time, one hears a good story or gets<br />
great advice. It is important to keep the ears<br />
clear and the mind open, as one wise shop<br />
owner told me on his way to making a small<br />
fortune in the business. If you think I think<br />
that I’m in the radiator business, you are all<br />
wrong. I am in the problem solving business<br />
and the problems happen to be about<br />
cooling systems and radiators. And no, the<br />
entrepreneur in question who made a small<br />
fortune in this business, didn’t start with a<br />
large fortune.<br />
His message was similar to how<br />
Domino’s Pizza founder Thomas Monaghan<br />
described his pizza empire when he said<br />
that he was in the delivery business and he<br />
happened to deliver pizza.<br />
The delivery part of Monaghan’s reflection<br />
may ring more true today than ever before<br />
for the automotive side of this business.<br />
The ability to get the product into the hands<br />
of the customer when the customer wants it<br />
is the most critical factor in radiator sales<br />
today. Delivery is a big part of it and if you<br />
have a great driver thank her or him.<br />
Having people who care about what they do<br />
and for whom they do it are invaluable in a<br />
world that grows more and more impersonal.<br />
Drivers get to see your customers<br />
every day.<br />
Great customer service doesn’t begin or<br />
end with delivery. It begins with ownership.<br />
Owners must work to build great processes,<br />
purchase the right tools, and equip<br />
good people with the tools and support they<br />
need to deliver the goods day in and day<br />
out. Ownership also means owning the<br />
work performed and the relationship that is<br />
cultivated.<br />
Myth Busting by the Hour<br />
Elsewhere in the issue you will find a story<br />
from an online parts supplier press release<br />
that pretty much debunks yet another<br />
myth about radiators – that they are too<br />
bulky and big for parts sellers. Forget<br />
about sellers, this report says buyers have<br />
no issues with getting and installing mailorder<br />
radiators. Rads were their number<br />
one seller for at least one quarter.<br />
At one time, many were able to derive<br />
some degree of comfort that parts houses<br />
were loath to stock radiators because they<br />
were big and that other smaller parts provided<br />
better margins and greater turnover.<br />
Looks like the Internet, cheap real estate,<br />
containers, and affordable shipping is<br />
changing all that.<br />
Add to those advantages the value of<br />
expert specialized knowledge, experience,<br />
depth of product line, width of product<br />
line, great customer service and you have<br />
a lot of ways to bring value to many hours.<br />
Time is Not Money<br />
Time is not money. It is a lot more than<br />
money. One can’t create time but one can<br />
figure out how to savor it and use it more<br />
productively.<br />
Customers are always asking for it –<br />
time that is. “I need it yesterday.” “How<br />
soon can I get it?” “My customer needs it<br />
today.” “If I wanted to wait I would have<br />
called Brand X.” “I need to get this done<br />
by 3.” “I need it in two hours max!”<br />
Time is valuable to everyone. Everyone<br />
has a way in which they would prefer to<br />
use their time and waiting on something<br />
usually isn’t in that picture.<br />
Keeping a healthy respect of time –<br />
theirs and yours – is always good advice<br />
worth taking. Thanks for spending the<br />
time to read this. Hope it was a good investment<br />
of your time and that it brought<br />
you value. We all know you can’t get<br />
more -- time that is.<br />
28 the cooling journal • august 2013