Lätt från början, Bengt Nilsson, Lamera (PDF-dokument, 2,8 MB)
Lätt från början, Bengt Nilsson, Lamera (PDF-dokument, 2,8 MB)
Lätt från början, Bengt Nilsson, Lamera (PDF-dokument, 2,8 MB)
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<strong>Lätt</strong> <strong>från</strong> <strong>början</strong>!<br />
Att bygga in lättvikt direkt i materialet<br />
<strong>Bengt</strong> <strong>Nilsson</strong><br />
Göteborg 2013-05-29
<strong>Lätt</strong> <strong>från</strong> <strong>början</strong>!<br />
Att bygga in lättvikt direkt i materialet<br />
Formbar metallsandwich<br />
ger 50% lättare produkter i serietillverkning
What if…<br />
…you could have all the<br />
goodies of solid metal…<br />
…at a weight less than half
Now you can.<br />
Ultralight metal sandwich materials.
Hybrix - Unique Patented Material<br />
The Company develops, manufactures and markets light weight materials and<br />
components made of metal. The material, called Hybrix, is produced using a<br />
unique and patented micro-sandwich technology.<br />
Hybrix<br />
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Parameters<br />
• Material/Alloy<br />
• Mechanical properties<br />
• Thickness<br />
• Surface finish<br />
Hybrix<br />
• highly adaptable material<br />
• alloys, hardening, thickness of face plates and length of fibers<br />
• Type<br />
• Thickness<br />
• Pattern<br />
• Length<br />
• Thickness<br />
• Material/Alloy<br />
• Orientation<br />
• customize stiffness, formability, surface quality, surface weight and dent resistance
Hybrix - Product Characteristics<br />
Hybrix is a sandwich material - of two facing sheets of metal bonded<br />
together by an air-rich formable core consisting of fibres and adhesive.<br />
Hybrix looks and can be processed like solid sheet metal it has half the<br />
weight but the same bending stiffness.<br />
Hybrix<br />
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Benchmark Hybrix vs. solid steel<br />
the technology<br />
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Benchmark Hybrix vs. aluminium<br />
the technology<br />
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Benchmark materials<br />
Konventionella materialparametrar<br />
E, Rp, Rm, A, n, R, Icke mekaniska egenskaper, Etc.<br />
Materialparametrar för alternativa material<br />
Isotropiska material / anisotropiska material<br />
10<br />
Lokal styrka<br />
Global styrka<br />
Lokal styvhet<br />
Planstyvhet<br />
Global styvhet<br />
Energiupptagningsförmåga<br />
Etc.
11<br />
Material & Egenskaps – Matris (MEM)
12<br />
Material & Egenskaps – Matris (MEM)
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Material & Egenskaps – Matris (MEM)
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Material & Egenskaps – Matris (MEM)
15<br />
Material & Egenskaps – Matris (MEM)
Benchmark materials<br />
Stainless<br />
steel<br />
Carbon steel Aluminium Magnesium<br />
Carbon fiber<br />
composite<br />
Sandwich<br />
Hybrix<br />
Density + + +++ ++++ +++++ ++++ ++++<br />
Bending stiffness / weight ++ ++ +++ +++ ++++ ++++ ++++<br />
Damping + + + ++ ++ +++ ++++<br />
Processing ++++ +++++ +++ +++ + + +++<br />
Recyclability ++++ ++++ ++++ ++ + + +++<br />
Cost ++ +++++ ++++ + - ++ +++<br />
+ Poor<br />
++ Acceptable<br />
+++ Average<br />
++++ Very good<br />
+++++ Best in class<br />
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Hybrix<br />
Order och serieleveranser av Hybrix TM<br />
17<br />
<strong>Lätt</strong>viktslådor I Hybrix TM<br />
Varje låda har halva vikten jämfört<br />
med solid låda med samma<br />
bärighet.
Processing<br />
the technology<br />
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Forming<br />
the processing<br />
Bending<br />
Deep Drawing<br />
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Shearing<br />
the processing<br />
Water-jet Cuting Shear-cutting Laser Cutting<br />
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Joining<br />
the processing<br />
SPR (Self Piercing Laser Welding Spot Welding<br />
Riveting)<br />
21
22<br />
Summary
Collaboration as enabler for light weight vehicles<br />
24<br />
A research project within the FFI-program where Volvo<br />
Cars, FKG, Innovatum and approximately 35 suppliers<br />
and academic partners have collaborated to develop<br />
systems for a virtual light weight Volvo V60. The target of<br />
the project was to demonstrate the potential of the<br />
Swedish automotive cluster in collaborating to develop<br />
innovative concepts to reach a cost efficient weight<br />
savings of 20-40%. Project homepage : www.sanatt.se
Door<br />
Underbody<br />
25
Collaboration as enabler for light weight vehicles<br />
Please be invited to the project presentation and<br />
exhibition in the Lindholmen Conference Hall on June 27 th<br />
between 13.30 – 16.00 (exhibition open until 19.00)<br />
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Information<br />
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Tack för visat intresse<br />
<strong>Bengt</strong> <strong>Nilsson</strong><br />
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Kontaktuppgifter<br />
<strong>Lamera</strong> AB<br />
<strong>Bengt</strong> <strong>Nilsson</strong>, CEO<br />
Email: bengt.nilsson@lamera.se<br />
Phone: +46 738 53 65 08<br />
Address: A Odhners gata 17<br />
421 30 V. Frölunda<br />
Sweden<br />
Web: http://lamera.se/<br />
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