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RARE EARTHS 101 - Hastings Rare Metals Limited

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<strong>RARE</strong> <strong>EARTHS</strong> <strong>101</strong><br />

<strong>RARE</strong> EARTH ELEMENTS: THE BASICS, ECONOMICS<br />

SUPPLY CHAIN AND APPLICATIONS


<strong>RARE</strong> EARTH BASICS<br />

<strong>Rare</strong> Earth Elements (‘REE’) are non-toxic elements essential to a cleaner environment and<br />

reduced reliance on fossil fuels. A lso, REE are an enormous potential benefit to human health.<br />

3<br />

Li<br />

4<br />

B e<br />

4 0<br />

Zr<br />

41<br />

Nb<br />

31<br />

Ga<br />

3 2<br />

Ge<br />

3 7<br />

3 9<br />

R b Y<br />

5 5<br />

Cs<br />

5 7<br />

La<br />

7 2<br />

Hf<br />

7 3<br />

Ta<br />

4 9<br />

In<br />

5 0<br />

S n<br />

5 8<br />

Ce<br />

5 9<br />

P r<br />

6 0<br />

Nd 61<br />

P m 6 2<br />

S m 6 3<br />

E u 6 4 Gd 6 5 Tb 6 6 Dy 6 7 Ho 6 8 E r 6 9<br />

Tm 7 0<br />

Y b 71 Lu<br />

Other <strong>Rare</strong> <strong>Metals</strong> Light <strong>Rare</strong> Earths Heavy <strong>Rare</strong> Earths<br />

There are 16 REE in total, as defined by the U.S. Geological Survey, 15 lanthanide elements<br />

appearing at the bottom on the Periodic Table, with atomic numbers ranging from lanthanum<br />

(57) to lutetium (71), plus the metal yttrium (39); all of w hich display similar physical and<br />

chemical properties. REE deposits tend to occur in two sub-groups:<br />

Light rare earth elements (‘LREE’), which include lanthanum (La), cerium (Ce),<br />

praseodymium (Pr), neodymium (Nd), and samarium (Sm)<br />

Heavy rare earth elements (‘HREE’), which are less common and more valuable, include<br />

europium (Eu), gadolinium (Gd), terbium (Tb), dysprosium (Dy), holmium (Ho), erbium (Er),<br />

thulium (Tm), ytterbium (Y b) and lutetium (Lu)<br />

Y ttrium (Y ) most commonly occur in association with HREE sub-group<br />

REE are not particularly rare in the earth´ s crust, similar abundance to nick el or tin, but<br />

generally not concentrated in commercially viable ore deposits.<br />

COMMON PROPERTIES OF <strong>RARE</strong> <strong>EARTHS</strong><br />

Silvery-white metals that tarnish w hen<br />

exposed to air, thereby forming oxides<br />

Relatively soft metals; hardness increases<br />

with higher atomic numbers<br />

Reacts with water to liberate hydrogen<br />

gas, slowly in cold/quickly upon heating<br />

M ost REE compounds are strongly paramagnetic<br />

Catalytic, chemical, electrical, metallurgical,<br />

nuclear, magnetic and optical properties<br />

M any REE compounds fluoresce strongly<br />

under ultraviolet light<br />

Reacts with dilute acid to release hydrogen<br />

gas rapidly at room temperature<br />

High melting and boiling points


<strong>RARE</strong> EARTH ECONOMICS<br />

GLOBAL SUPPLY & DEMAND HISTORY<br />

1794 <strong>Rare</strong> Earths discovered by Johan Gaddin in Y tterby, Sweden<br />

1903 First commercial production of rare earth flints at Treibach in A ustria<br />

1953 Demand approximately 1,000 tons (US$25 million)<br />

1965 First stand-alone rare earths mine opened at M ountain Pass, US<br />

1985 Development of the NdFeB permanent magnet; China initiates low cost production<br />

2003 Demand approximately 85,000 tons (US$500 million)<br />

2008 Demand approximately 124,000 tons (US$1.25 billion)<br />

2015 Demand approximately 200,000 tons (US$8-9 billion)<br />

<strong>Rare</strong> Earths Supply & d emand<br />

Demand tpa - REO<br />

180,000<br />

160,000<br />

140,000<br />

120,000<br />

100,000<br />

80,000<br />

60,000<br />

40,000<br />

20,000<br />

Source: IMCOA, September 2011<br />

0<br />

2005 2006 2007 2008 2009 2010 2011f 2012f 2013f 2014f 2015f<br />

China Supply ROW Supply China Demand Total Demand<br />

Today, China produces over 95% of the world´s rare earth elements (“ REE” ). New sources are<br />

being developed in Canada, USA and A ustralia. In aggregate, demand and supply w ill be<br />

balanced; how ever, light rare earth elements (“ LREE” ) are expected to be in surplus w hile<br />

heavy rare earth elements (“ HREE” ) in def icit.<br />

Year<br />

RE Export % Change Demand Surplus<br />

Quota<br />

outside China (Shortfall)<br />

(tonnes) (tonnes) (tonnes)<br />

2005 65,609 0.0% 48,000 17,609<br />

2006 61,821 -5.8% 53,000 8,821<br />

2007 59,643 -3.5% 55,000 4,643<br />

2008 56,939 -4.5% 54,000 2,939<br />

2009 50,145 -11.9% 25,000 25,145<br />

2010 30,258 -39.7% 52,500 (22,242)<br />

2011 30,246 0.0% 40,000 (9,754)<br />

2012 31,130 2.9% 41,000 (9,870)<br />

Source: IMCOA, Metal-Pages, Chinese Ministry of Commerce<br />

The China Factor-Reduced Exports<br />

China's government has been implementing a range of policies putting the government in control of<br />

private and unauthorized mines that produce rare earth minerals (especially from the HREE-rich South<br />

China ionic clays), implementing stricter regulations towards improving environmental performance<br />

of its mining sector, and requiring f oreign companies to move f actories to China to complete<br />

production of items using rare earths. The outcome of these policies is reduced availability of rare<br />

earths outside China, higher prices, and the threat of f urther export restrictions. The mark et is<br />

encouraging companies to produce a secure source of rare earths outside China.


<strong>RARE</strong> EARTH APPLICATIONS<br />

REE are used in everyday products to produce energy, reduce energy, increase energy efficiency,<br />

and in everyday lifestyle consumer and medical products.<br />

Energy<br />

Production<br />

Energy<br />

Reduction<br />

Energy<br />

Efficiency<br />

Lifestyle<br />

Products<br />

Petroleum Refining<br />

UV Filters in Glass<br />

Electric / Hybrid<br />

Vehicles<br />

Color Screens<br />

La<br />

Ce<br />

Nd<br />

Sm<br />

Y<br />

Eu<br />

Tb<br />

High-Pow ered<br />

Electric M otors<br />

Reducing Fuel<br />

Consumption<br />

Rechargeable<br />

Batteries<br />

Hardw are<br />

Components<br />

Nd Dy Tb Nd La Nd<br />

Electric / Hybrid<br />

Vehicles<br />

Lighter Vehicles<br />

Energy-Efficient<br />

Lighting<br />

M edical<br />

Services<br />

La Dy Eu Tb<br />

Ce Y La<br />

W ind Turbines<br />

Smaller, Lighter<br />

Electric M otors<br />

Ce Nd Gd<br />

Nd Dy Tb<br />

Nd Dy Tb<br />

NdFeB PERMANENT MAGNETS<br />

(‘NEO MAGNETS’) are much more<br />

powerful than alternatives, providing better<br />

perf ormance with a smaller size w hich has<br />

lead to many miniaturisation applications.<br />

R a re ea rth ma gnets ha ve been a dva nced<br />

b y n e o d y m i u m , d y s p r o s i u m , s a m a r i u m ,<br />

p r a s e o d y m i u m a n d t e r b i u m .<br />

(BH)max., M GOe<br />

60<br />

50<br />

40<br />

30<br />

20<br />

10<br />

0<br />

Samarium-cobalt<br />

Alnico<br />

Neodymium-iron-boron<br />

Ferrite<br />

1940 1950 1960 1970 1980 1990 2000 2010<br />

Year<br />

ELECTRIC MOTORS<br />

are smaller, lighter weight,<br />

quieter and more energy<br />

efficient with REE magnets.<br />

Typically used in turn-drum<br />

t y p e w a sh e r a n d d r y e r,<br />

motors, vacuum cleaners’ motors,<br />

eleva tor w ind-up motors, a nd compressor<br />

motors.<br />

W I N D T U R B I N E<br />

power generation is directly<br />

proportional to the sweep<br />

a r e a o f t h e bla d e s a n d<br />

t he cu be o f w ind-speed<br />

(similar principles underlie<br />

TIDAD POWER), hence wind<br />

turbine blade spans are getting larger and<br />

the overall assemblies taller.<br />

New designs use Neo magnets for direct<br />

drive turbines connected to permanent<br />

magnet generators.<br />

New designs eliminate gearboxes thereby<br />

reducing energy losses in the machine s<br />

internal operations, risk of f ailures and<br />

maintenance costs.<br />

A p p r o x i m a t e l y 0 . 6 - 0 . 9 t o n n e s o f<br />

Neo ma gnets per mega w a tt, of w hich<br />

a pproxima tely 30% is REE.


HYBRID VEHICLES<br />

cut f ossil f uel use by combining<br />

a gasoline engine,<br />

battery-powered electric<br />

motors and brakes that capture<br />

energy f rom stopping.<br />

Components requiring REE include: the<br />

metal hydride component of a nickel–<br />

m e t a l h y d r i d e ( N i M H ) b a t t e r y ; t h e<br />

electric motor, generator and regenerative<br />

braking systems which are dependent on<br />

rare earth magnets.<br />

Typical hybrid vehicle contains approximately<br />

30 kgs of REE, w ith the majority<br />

co nta ined in a t ypica l N iM H ba t t ery<br />

(approx. 15 kgs).<br />

REE play a critical role in automotive<br />

catalytic converters, which transform the<br />

primary pollutants in engine exhaust<br />

gases into non-toxic compounds.<br />

MRI MACHINES used<br />

f or medica l ima ging and<br />

diagnostics, now incorporate<br />

rare earth permanent<br />

magnets to generate<br />

high strength magnetic fields.<br />

P e r m a n e n t m a g n e t s a r e r e p l a c i n g<br />

expensive tra ditiona l systems of super<br />

cooling wire coils in liquid helium system<br />

to reduce the electrical resistance in the<br />

wire coils.<br />

New units also provide wider, less claustrophobic<br />

space for the patient.<br />

L I G H T E M I T T I N G<br />

DIODES (LEDS) are<br />

80% more eff icient than<br />

i n ca n d e sce n t l i g h t i n g ,<br />

a n d 40% m o r e e f f icie n t<br />

tha n co mpa ct f luorescent<br />

bulbs (CFLs).<br />

LEDs have an expected life of 50,000 hours<br />

and some are sold with 5 year warranties.<br />

LED market value was approx. $4.6 billion<br />

in 2007, and expected to be more than<br />

$11 billion in 2012.<br />

Global policy shift of banning incandescent<br />

light bulbs, to be replaced by CFLs<br />

and LEDs, is gaining momentum. CFLs<br />

increasingly seen as an interim step, as<br />

they present mercury disposal management<br />

issues.<br />

CONSUMER ELECTRONICS c S<br />

such as A pple´<br />

s iPod music<br />

players as well as other high<br />

performance speakers, headphones<br />

or buds, are driven<br />

by tiny Neo magnets, resulting<br />

in smaller, lighter speakers with<br />

faster bass response and lower overall distortion.<br />

GLASS PRODUCTS such<br />

as those used in monitors,<br />

r e q u i r e s ce r i u m o x i d e ,<br />

with unique physical and<br />

chemical properties, as a<br />

building block for very efficient<br />

polishing compounds through<br />

chemical dissolution and mechanical abrasion,<br />

such as solar cell protective glass.<br />

MEDICAL: <strong>Rare</strong> earths are<br />

u se d in a w ide ran g e o f<br />

applications including drug<br />

t r e a t m e n t s, d i a g n o st i c<br />

techniques and equipment.<br />

Ca ta lyst in biomedica l<br />

a nd chemica l r esea r ch.<br />

Organize complexes used in intravenously<br />

a d m i n i st e r e d co n t r a st i n g a g e n t s t o<br />

enha nce ima ging.<br />

La ser ca ses a nd r a dio iso t o pes u sed in<br />

ca ncer trea t ments.<br />

MONITORS for computers<br />

and plasma televisions are<br />

co a t ed w it h phosphors,<br />

which generate the primary<br />

colours red, blue, and green.<br />

Red requires europium, new<br />

blue europium phosphor retains<br />

brightness ten times longer than previous<br />

blue phosphors, and green is generated by<br />

phosphor doped w ith terbium.<br />

A combination of these primary colour<br />

phosphors are used to create the white<br />

“ backlight used in LCD screens and the<br />

energy efficient “ tri-phosphor light bulbs.<br />

F l U I D C R A C K I N G<br />

CATALYSTS use lanthanum<br />

and cerium in the<br />

refining of crude oil, and<br />

is the major contributor to<br />

the process that enables the<br />

transformation of heavy molecules<br />

into lighter compounds that make up gasoline<br />

and other fuels (e.g. gas, jet fuel and diesel).


REE SUPPLY CHAIN<br />

<strong>RARE</strong> EARTH ELEMENT PROCESS:<br />

FROM ROCK TO TOMORROW’S PRODUCTS<br />

M ining<br />

From the<br />

ground to<br />

crushed ore<br />

M illing<br />

Grinding and<br />

benef iciation of<br />

REE minerals<br />

Hydrometallurgy<br />

Cracking the REE<br />

minerals to produce<br />

mixed REE oxides<br />

concentrate<br />

S epa r a t io n<br />

Separating and<br />

purifying the<br />

individual REE oxides<br />

R ef ining<br />

To meet specific<br />

downstream technology<br />

applications<br />

Pro du ct s<br />

Permanent magnets,<br />

LED’s, consumer<br />

electronics<br />

London Metal Group´s contribution to REE supply chain<br />

Value added<br />

REE PRICING: DYSPROSIUM AND NEODYMIUM<br />

Dy Oxide 99% min FOB China - Nd Oxide 99% min FOB China<br />

Dy Dy Oxide 99% min FOB China - - $/kg<br />

4,000<br />

3,500<br />

3,000<br />

2,500<br />

2,000<br />

1,500<br />

1,000<br />

500<br />

-<br />

A<br />

p<br />

r<br />

/<br />

0<br />

1<br />

A<br />

p<br />

r<br />

/<br />

0<br />

2<br />

Apr/01<br />

A<br />

p<br />

r<br />

/<br />

0<br />

3<br />

Apr/02<br />

Apr/03<br />

A<br />

p<br />

r<br />

/<br />

0<br />

4<br />

Apr/04<br />

A<br />

p<br />

r<br />

/<br />

0<br />

5<br />

Apr/05<br />

A<br />

p<br />

r<br />

/<br />

Apr/06<br />

Apr/07<br />

Oct/07<br />

Apr/08<br />

Oct/08<br />

Apr/09<br />

Oct/09<br />

Date 0 range: 0 April 0 20010<br />

- 0January 0 2012 0<br />

6<br />

A<br />

p<br />

r<br />

/<br />

7<br />

O<br />

c<br />

t<br />

/<br />

7<br />

A<br />

p<br />

r<br />

/<br />

8<br />

O<br />

c<br />

t<br />

/<br />

8<br />

A<br />

p<br />

r<br />

/<br />

9<br />

O<br />

c<br />

t<br />

/<br />

9<br />

A<br />

p<br />

r<br />

/<br />

1<br />

0<br />

Apr/10<br />

Oct/10<br />

O<br />

c<br />

t<br />

/<br />

1<br />

0<br />

Apr/11<br />

A J<br />

p u<br />

r l<br />

/ /<br />

1 1<br />

1 1<br />

Jul/11<br />

Jan/12<br />

400,000<br />

350,000<br />

300,000<br />

250,000<br />

200,000<br />

150,000<br />

100,000000<br />

50,000<br />

Nd Oxide 99% min FOB China - $/mt<br />

99% min FOB China - $/mt<br />

Nd Oxid<br />

-<br />

J<br />

a<br />

n<br />

/<br />

1 Source: Metal-Pages<br />

2<br />

CORPORATE SOCIAL RESPONSIBILITY<br />

R a r e E a r t hs a r e essentia l co mpo nents in ma ny clea n a nd gr een<br />

technolo gies. So cia l a nd envir o nmenta l r espo nsibility a nd go o d<br />

corporate governance are integral to the exploration, development<br />

and production stages of any resource project.<br />

Annual Report by Q1-2012.<br />

London Metal Group<br />

w w w.londonmetalgroup.com<br />

Citibank Tower, Canada Square, Canary Wharf<br />

London, E14 5LB - Email: info@londonmetalgroup.com

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