RARE EARTHS 101 - Hastings Rare Metals Limited
RARE EARTHS 101 - Hastings Rare Metals Limited
RARE EARTHS 101 - Hastings Rare Metals Limited
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<strong>RARE</strong> <strong>EARTHS</strong> <strong>101</strong><br />
<strong>RARE</strong> EARTH ELEMENTS: THE BASICS, ECONOMICS<br />
SUPPLY CHAIN AND APPLICATIONS
<strong>RARE</strong> EARTH BASICS<br />
<strong>Rare</strong> Earth Elements (‘REE’) are non-toxic elements essential to a cleaner environment and<br />
reduced reliance on fossil fuels. A lso, REE are an enormous potential benefit to human health.<br />
3<br />
Li<br />
4<br />
B e<br />
4 0<br />
Zr<br />
41<br />
Nb<br />
31<br />
Ga<br />
3 2<br />
Ge<br />
3 7<br />
3 9<br />
R b Y<br />
5 5<br />
Cs<br />
5 7<br />
La<br />
7 2<br />
Hf<br />
7 3<br />
Ta<br />
4 9<br />
In<br />
5 0<br />
S n<br />
5 8<br />
Ce<br />
5 9<br />
P r<br />
6 0<br />
Nd 61<br />
P m 6 2<br />
S m 6 3<br />
E u 6 4 Gd 6 5 Tb 6 6 Dy 6 7 Ho 6 8 E r 6 9<br />
Tm 7 0<br />
Y b 71 Lu<br />
Other <strong>Rare</strong> <strong>Metals</strong> Light <strong>Rare</strong> Earths Heavy <strong>Rare</strong> Earths<br />
There are 16 REE in total, as defined by the U.S. Geological Survey, 15 lanthanide elements<br />
appearing at the bottom on the Periodic Table, with atomic numbers ranging from lanthanum<br />
(57) to lutetium (71), plus the metal yttrium (39); all of w hich display similar physical and<br />
chemical properties. REE deposits tend to occur in two sub-groups:<br />
Light rare earth elements (‘LREE’), which include lanthanum (La), cerium (Ce),<br />
praseodymium (Pr), neodymium (Nd), and samarium (Sm)<br />
Heavy rare earth elements (‘HREE’), which are less common and more valuable, include<br />
europium (Eu), gadolinium (Gd), terbium (Tb), dysprosium (Dy), holmium (Ho), erbium (Er),<br />
thulium (Tm), ytterbium (Y b) and lutetium (Lu)<br />
Y ttrium (Y ) most commonly occur in association with HREE sub-group<br />
REE are not particularly rare in the earth´ s crust, similar abundance to nick el or tin, but<br />
generally not concentrated in commercially viable ore deposits.<br />
COMMON PROPERTIES OF <strong>RARE</strong> <strong>EARTHS</strong><br />
Silvery-white metals that tarnish w hen<br />
exposed to air, thereby forming oxides<br />
Relatively soft metals; hardness increases<br />
with higher atomic numbers<br />
Reacts with water to liberate hydrogen<br />
gas, slowly in cold/quickly upon heating<br />
M ost REE compounds are strongly paramagnetic<br />
Catalytic, chemical, electrical, metallurgical,<br />
nuclear, magnetic and optical properties<br />
M any REE compounds fluoresce strongly<br />
under ultraviolet light<br />
Reacts with dilute acid to release hydrogen<br />
gas rapidly at room temperature<br />
High melting and boiling points
<strong>RARE</strong> EARTH ECONOMICS<br />
GLOBAL SUPPLY & DEMAND HISTORY<br />
1794 <strong>Rare</strong> Earths discovered by Johan Gaddin in Y tterby, Sweden<br />
1903 First commercial production of rare earth flints at Treibach in A ustria<br />
1953 Demand approximately 1,000 tons (US$25 million)<br />
1965 First stand-alone rare earths mine opened at M ountain Pass, US<br />
1985 Development of the NdFeB permanent magnet; China initiates low cost production<br />
2003 Demand approximately 85,000 tons (US$500 million)<br />
2008 Demand approximately 124,000 tons (US$1.25 billion)<br />
2015 Demand approximately 200,000 tons (US$8-9 billion)<br />
<strong>Rare</strong> Earths Supply & d emand<br />
Demand tpa - REO<br />
180,000<br />
160,000<br />
140,000<br />
120,000<br />
100,000<br />
80,000<br />
60,000<br />
40,000<br />
20,000<br />
Source: IMCOA, September 2011<br />
0<br />
2005 2006 2007 2008 2009 2010 2011f 2012f 2013f 2014f 2015f<br />
China Supply ROW Supply China Demand Total Demand<br />
Today, China produces over 95% of the world´s rare earth elements (“ REE” ). New sources are<br />
being developed in Canada, USA and A ustralia. In aggregate, demand and supply w ill be<br />
balanced; how ever, light rare earth elements (“ LREE” ) are expected to be in surplus w hile<br />
heavy rare earth elements (“ HREE” ) in def icit.<br />
Year<br />
RE Export % Change Demand Surplus<br />
Quota<br />
outside China (Shortfall)<br />
(tonnes) (tonnes) (tonnes)<br />
2005 65,609 0.0% 48,000 17,609<br />
2006 61,821 -5.8% 53,000 8,821<br />
2007 59,643 -3.5% 55,000 4,643<br />
2008 56,939 -4.5% 54,000 2,939<br />
2009 50,145 -11.9% 25,000 25,145<br />
2010 30,258 -39.7% 52,500 (22,242)<br />
2011 30,246 0.0% 40,000 (9,754)<br />
2012 31,130 2.9% 41,000 (9,870)<br />
Source: IMCOA, Metal-Pages, Chinese Ministry of Commerce<br />
The China Factor-Reduced Exports<br />
China's government has been implementing a range of policies putting the government in control of<br />
private and unauthorized mines that produce rare earth minerals (especially from the HREE-rich South<br />
China ionic clays), implementing stricter regulations towards improving environmental performance<br />
of its mining sector, and requiring f oreign companies to move f actories to China to complete<br />
production of items using rare earths. The outcome of these policies is reduced availability of rare<br />
earths outside China, higher prices, and the threat of f urther export restrictions. The mark et is<br />
encouraging companies to produce a secure source of rare earths outside China.
<strong>RARE</strong> EARTH APPLICATIONS<br />
REE are used in everyday products to produce energy, reduce energy, increase energy efficiency,<br />
and in everyday lifestyle consumer and medical products.<br />
Energy<br />
Production<br />
Energy<br />
Reduction<br />
Energy<br />
Efficiency<br />
Lifestyle<br />
Products<br />
Petroleum Refining<br />
UV Filters in Glass<br />
Electric / Hybrid<br />
Vehicles<br />
Color Screens<br />
La<br />
Ce<br />
Nd<br />
Sm<br />
Y<br />
Eu<br />
Tb<br />
High-Pow ered<br />
Electric M otors<br />
Reducing Fuel<br />
Consumption<br />
Rechargeable<br />
Batteries<br />
Hardw are<br />
Components<br />
Nd Dy Tb Nd La Nd<br />
Electric / Hybrid<br />
Vehicles<br />
Lighter Vehicles<br />
Energy-Efficient<br />
Lighting<br />
M edical<br />
Services<br />
La Dy Eu Tb<br />
Ce Y La<br />
W ind Turbines<br />
Smaller, Lighter<br />
Electric M otors<br />
Ce Nd Gd<br />
Nd Dy Tb<br />
Nd Dy Tb<br />
NdFeB PERMANENT MAGNETS<br />
(‘NEO MAGNETS’) are much more<br />
powerful than alternatives, providing better<br />
perf ormance with a smaller size w hich has<br />
lead to many miniaturisation applications.<br />
R a re ea rth ma gnets ha ve been a dva nced<br />
b y n e o d y m i u m , d y s p r o s i u m , s a m a r i u m ,<br />
p r a s e o d y m i u m a n d t e r b i u m .<br />
(BH)max., M GOe<br />
60<br />
50<br />
40<br />
30<br />
20<br />
10<br />
0<br />
Samarium-cobalt<br />
Alnico<br />
Neodymium-iron-boron<br />
Ferrite<br />
1940 1950 1960 1970 1980 1990 2000 2010<br />
Year<br />
ELECTRIC MOTORS<br />
are smaller, lighter weight,<br />
quieter and more energy<br />
efficient with REE magnets.<br />
Typically used in turn-drum<br />
t y p e w a sh e r a n d d r y e r,<br />
motors, vacuum cleaners’ motors,<br />
eleva tor w ind-up motors, a nd compressor<br />
motors.<br />
W I N D T U R B I N E<br />
power generation is directly<br />
proportional to the sweep<br />
a r e a o f t h e bla d e s a n d<br />
t he cu be o f w ind-speed<br />
(similar principles underlie<br />
TIDAD POWER), hence wind<br />
turbine blade spans are getting larger and<br />
the overall assemblies taller.<br />
New designs use Neo magnets for direct<br />
drive turbines connected to permanent<br />
magnet generators.<br />
New designs eliminate gearboxes thereby<br />
reducing energy losses in the machine s<br />
internal operations, risk of f ailures and<br />
maintenance costs.<br />
A p p r o x i m a t e l y 0 . 6 - 0 . 9 t o n n e s o f<br />
Neo ma gnets per mega w a tt, of w hich<br />
a pproxima tely 30% is REE.
HYBRID VEHICLES<br />
cut f ossil f uel use by combining<br />
a gasoline engine,<br />
battery-powered electric<br />
motors and brakes that capture<br />
energy f rom stopping.<br />
Components requiring REE include: the<br />
metal hydride component of a nickel–<br />
m e t a l h y d r i d e ( N i M H ) b a t t e r y ; t h e<br />
electric motor, generator and regenerative<br />
braking systems which are dependent on<br />
rare earth magnets.<br />
Typical hybrid vehicle contains approximately<br />
30 kgs of REE, w ith the majority<br />
co nta ined in a t ypica l N iM H ba t t ery<br />
(approx. 15 kgs).<br />
REE play a critical role in automotive<br />
catalytic converters, which transform the<br />
primary pollutants in engine exhaust<br />
gases into non-toxic compounds.<br />
MRI MACHINES used<br />
f or medica l ima ging and<br />
diagnostics, now incorporate<br />
rare earth permanent<br />
magnets to generate<br />
high strength magnetic fields.<br />
P e r m a n e n t m a g n e t s a r e r e p l a c i n g<br />
expensive tra ditiona l systems of super<br />
cooling wire coils in liquid helium system<br />
to reduce the electrical resistance in the<br />
wire coils.<br />
New units also provide wider, less claustrophobic<br />
space for the patient.<br />
L I G H T E M I T T I N G<br />
DIODES (LEDS) are<br />
80% more eff icient than<br />
i n ca n d e sce n t l i g h t i n g ,<br />
a n d 40% m o r e e f f icie n t<br />
tha n co mpa ct f luorescent<br />
bulbs (CFLs).<br />
LEDs have an expected life of 50,000 hours<br />
and some are sold with 5 year warranties.<br />
LED market value was approx. $4.6 billion<br />
in 2007, and expected to be more than<br />
$11 billion in 2012.<br />
Global policy shift of banning incandescent<br />
light bulbs, to be replaced by CFLs<br />
and LEDs, is gaining momentum. CFLs<br />
increasingly seen as an interim step, as<br />
they present mercury disposal management<br />
issues.<br />
CONSUMER ELECTRONICS c S<br />
such as A pple´<br />
s iPod music<br />
players as well as other high<br />
performance speakers, headphones<br />
or buds, are driven<br />
by tiny Neo magnets, resulting<br />
in smaller, lighter speakers with<br />
faster bass response and lower overall distortion.<br />
GLASS PRODUCTS such<br />
as those used in monitors,<br />
r e q u i r e s ce r i u m o x i d e ,<br />
with unique physical and<br />
chemical properties, as a<br />
building block for very efficient<br />
polishing compounds through<br />
chemical dissolution and mechanical abrasion,<br />
such as solar cell protective glass.<br />
MEDICAL: <strong>Rare</strong> earths are<br />
u se d in a w ide ran g e o f<br />
applications including drug<br />
t r e a t m e n t s, d i a g n o st i c<br />
techniques and equipment.<br />
Ca ta lyst in biomedica l<br />
a nd chemica l r esea r ch.<br />
Organize complexes used in intravenously<br />
a d m i n i st e r e d co n t r a st i n g a g e n t s t o<br />
enha nce ima ging.<br />
La ser ca ses a nd r a dio iso t o pes u sed in<br />
ca ncer trea t ments.<br />
MONITORS for computers<br />
and plasma televisions are<br />
co a t ed w it h phosphors,<br />
which generate the primary<br />
colours red, blue, and green.<br />
Red requires europium, new<br />
blue europium phosphor retains<br />
brightness ten times longer than previous<br />
blue phosphors, and green is generated by<br />
phosphor doped w ith terbium.<br />
A combination of these primary colour<br />
phosphors are used to create the white<br />
“ backlight used in LCD screens and the<br />
energy efficient “ tri-phosphor light bulbs.<br />
F l U I D C R A C K I N G<br />
CATALYSTS use lanthanum<br />
and cerium in the<br />
refining of crude oil, and<br />
is the major contributor to<br />
the process that enables the<br />
transformation of heavy molecules<br />
into lighter compounds that make up gasoline<br />
and other fuels (e.g. gas, jet fuel and diesel).
REE SUPPLY CHAIN<br />
<strong>RARE</strong> EARTH ELEMENT PROCESS:<br />
FROM ROCK TO TOMORROW’S PRODUCTS<br />
M ining<br />
From the<br />
ground to<br />
crushed ore<br />
M illing<br />
Grinding and<br />
benef iciation of<br />
REE minerals<br />
Hydrometallurgy<br />
Cracking the REE<br />
minerals to produce<br />
mixed REE oxides<br />
concentrate<br />
S epa r a t io n<br />
Separating and<br />
purifying the<br />
individual REE oxides<br />
R ef ining<br />
To meet specific<br />
downstream technology<br />
applications<br />
Pro du ct s<br />
Permanent magnets,<br />
LED’s, consumer<br />
electronics<br />
London Metal Group´s contribution to REE supply chain<br />
Value added<br />
REE PRICING: DYSPROSIUM AND NEODYMIUM<br />
Dy Oxide 99% min FOB China - Nd Oxide 99% min FOB China<br />
Dy Dy Oxide 99% min FOB China - - $/kg<br />
4,000<br />
3,500<br />
3,000<br />
2,500<br />
2,000<br />
1,500<br />
1,000<br />
500<br />
-<br />
A<br />
p<br />
r<br />
/<br />
0<br />
1<br />
A<br />
p<br />
r<br />
/<br />
0<br />
2<br />
Apr/01<br />
A<br />
p<br />
r<br />
/<br />
0<br />
3<br />
Apr/02<br />
Apr/03<br />
A<br />
p<br />
r<br />
/<br />
0<br />
4<br />
Apr/04<br />
A<br />
p<br />
r<br />
/<br />
0<br />
5<br />
Apr/05<br />
A<br />
p<br />
r<br />
/<br />
Apr/06<br />
Apr/07<br />
Oct/07<br />
Apr/08<br />
Oct/08<br />
Apr/09<br />
Oct/09<br />
Date 0 range: 0 April 0 20010<br />
- 0January 0 2012 0<br />
6<br />
A<br />
p<br />
r<br />
/<br />
7<br />
O<br />
c<br />
t<br />
/<br />
7<br />
A<br />
p<br />
r<br />
/<br />
8<br />
O<br />
c<br />
t<br />
/<br />
8<br />
A<br />
p<br />
r<br />
/<br />
9<br />
O<br />
c<br />
t<br />
/<br />
9<br />
A<br />
p<br />
r<br />
/<br />
1<br />
0<br />
Apr/10<br />
Oct/10<br />
O<br />
c<br />
t<br />
/<br />
1<br />
0<br />
Apr/11<br />
A J<br />
p u<br />
r l<br />
/ /<br />
1 1<br />
1 1<br />
Jul/11<br />
Jan/12<br />
400,000<br />
350,000<br />
300,000<br />
250,000<br />
200,000<br />
150,000<br />
100,000000<br />
50,000<br />
Nd Oxide 99% min FOB China - $/mt<br />
99% min FOB China - $/mt<br />
Nd Oxid<br />
-<br />
J<br />
a<br />
n<br />
/<br />
1 Source: Metal-Pages<br />
2<br />
CORPORATE SOCIAL RESPONSIBILITY<br />
R a r e E a r t hs a r e essentia l co mpo nents in ma ny clea n a nd gr een<br />
technolo gies. So cia l a nd envir o nmenta l r espo nsibility a nd go o d<br />
corporate governance are integral to the exploration, development<br />
and production stages of any resource project.<br />
Annual Report by Q1-2012.<br />
London Metal Group<br />
w w w.londonmetalgroup.com<br />
Citibank Tower, Canada Square, Canary Wharf<br />
London, E14 5LB - Email: info@londonmetalgroup.com