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Corporate Office: Sujana Group of Companies 18, Nagarjuna Hills ...

Corporate Office: Sujana Group of Companies 18, Nagarjuna Hills ...

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<strong>Corporate</strong> <strong>Office</strong>:<br />

<strong>Sujana</strong> <strong>Group</strong> <strong>of</strong> <strong>Companies</strong><br />

<strong>18</strong>, <strong>Nagarjuna</strong> <strong>Hills</strong>, Panjagutta, Hyderabad - 500 082, Andhra Pradesh, India.<br />

Ph : +91 - 40 - 2335 <strong>18</strong>82/5/7 Fax : +91 - 40 - 2335 0766 E-mail : info@sujana.com


Advantage <strong>Sujana</strong> TMT<br />

<strong>Sujana</strong><br />

TMT:<br />

The New<br />

Age Steel<br />

• The new generation, high-strength<br />

and ductile steel bar<br />

• High corrosive resistance, good weldability,<br />

good strength & ductility and<br />

high bending<br />

• Manufactured under stringent quality<br />

and process standards on par with<br />

international standards<br />

• Good bond strength between the bar<br />

and concrete<br />

• Superior to conventional CTD bars in<br />

relation to all quality standards<br />

4 5


<strong>Sujana</strong><br />

TMT<br />

(Thermo<br />

Mechanically<br />

Treated)<br />

<strong>Sujana</strong> TMT (Thermo Mechanically<br />

Treated) bar is rolled out <strong>of</strong> the world’s<br />

proven “Tempcore” technology from CRM,<br />

Belgium. The process involves 3 stages <strong>of</strong><br />

treatment - Quenching, Self-tempering<br />

and Atmospheric Cooling. <strong>Sujana</strong> TMT is<br />

processed on a world class cooling bed,<br />

one <strong>of</strong> the finest and the largest in the<br />

country. It is this process that gives <strong>Sujana</strong><br />

TMT its unmatched qualities.<br />

Stage 1 - The reheated billet first<br />

gets rolled and is passed through the<br />

quenching process where the surface <strong>of</strong><br />

the bar is instantly cooled to martensite<br />

while the core is still austenitic.<br />

Stage 2 - Heat from the core <strong>of</strong> the bar<br />

dissipates to the surface allowing to form<br />

tempered martensite, while the core<br />

remains austenitic. This process is called<br />

‘self-tempering.”<br />

Stage 3 - Due to atmospheric cooling,<br />

wherein the bar is cooled on the cooling<br />

bed, results in the austenitic core<br />

being converted into ductile ferritepearlite<br />

core, which gives <strong>Sujana</strong> TMT<br />

its unmatched qualities <strong>of</strong> strength and<br />

ductility.<br />

6 7


<strong>Sujana</strong><br />

TMT -<br />

Quality<br />

rules<br />

<strong>Sujana</strong> TMT: In-built strengths<br />

<strong>Sujana</strong> TMT finds wide application for a number<br />

<strong>of</strong> high-specialty and custom construction. Its<br />

high-corrosion and rust- resistance features<br />

make it the first choice for buildings in costal<br />

areas and in areas <strong>of</strong> high humidity. Its ductility<br />

and bendability on the other hand, makes it the<br />

perfect choice for buildings in seismic zones for<br />

high-stress construction structures.<br />

The uniqueness <strong>of</strong> <strong>Sujana</strong> TMT<br />

• Higher strength<br />

• Higher UTS / Yield ratio (enhanced elongation)<br />

• Higher fatigue strength<br />

• Higher resistance to heat<br />

• Higher resistance to corrosion<br />

• Excellent weldability<br />

• Excellent ductility<br />

Applications<br />

<strong>Sujana</strong> TMT bars find wide application in<br />

different spheres including coastal and<br />

marine environments which are susceptible<br />

to corrosion.<br />

• General-purpose concrete<br />

reinforcement structures (eg. Homes,<br />

Apartments, etc)<br />

• Hospitals<br />

• Hotels<br />

• Auditoriums<br />

• Bridges, Dams and Flyovers<br />

• Thermal & Hydel Power Plants<br />

• Industrial Structures<br />

• High-rise buildings<br />

• Construction in Earthquake-sensitive<br />

zones<br />

• Underground platforms in Metro<br />

Railways and Rapid Transport Systems<br />

8<br />

9


<strong>Sujana</strong><br />

TMT -<br />

Quality<br />

rules<br />

10<br />

Quality Implementation<br />

• Strict adherence to sampling & testing <strong>of</strong><br />

steel chemistry<br />

• Detailed sampling <strong>of</strong> finished products<br />

• Rolling in negative tolerance<br />

• Advanced products through technological<br />

upgrades<br />

• Strict cost-cutting in processes to deliver<br />

value to the customer<br />

• Ensuring systematic working procedures<br />

• High team motivation to meet the<br />

organization's vision<br />

• Strict adherence to ISI standards and<br />

procedures<br />

Quality Assurance<br />

Safety First, consistent delivery <strong>of</strong> products<br />

with improved specification through constant<br />

technological upgrades.<br />

Economy Always, developing high-strength<br />

products aimed at reducing the customer’s<br />

material consumption and ensuring competitive<br />

pricing.<br />

Grades Yield (min.Mpa) UTS (min.Mpa) Elongation (min%)<br />

BIS <strong>Sujana</strong> BIS <strong>Sujana</strong> BIS <strong>Sujana</strong><br />

Fe-415 415 450 485 540 14.5 24<br />

Fe-500 500 530 545 630 12.5 <strong>18</strong><br />

Fe-550 550 580 585 690 8.0 12<br />

Specific BIS Standard <strong>Sujana</strong> TMT<br />

Weight Tolerance Tolerance<br />

Size grams/mtr. grams/mtr. grams/mtr. Saving<br />

in mm Min. Max. Min. Max. by weight<br />

8 395 367 423 367 395 7%<br />

10 617 574 660 574 617 7%<br />

12 888 844 932 844 888 5%<br />

16 1580 1500 1659 1500 1580 5%<br />

20 2470 2396 2544 2396 2470 3%<br />

25 3850 3735 3965 3735 3850 3%<br />

28 4830 4685 4975 4685 4830 3%<br />

32 6310 6120 6499 6120 6310 3%<br />

Characteristics CTD 415 <strong>Sujana</strong> TMT 500 <strong>Sujana</strong> TMT 550<br />

Design Strength 415N/sq.mm 500N/sq.mm 550 N/sq.mm<br />

Quantity Required 1,000 MT 0854 MT 0.809 MT<br />

Over CTD 415<br />

% <strong>of</strong> Savings in Weight 14.6% 19.15%


Vizag<br />

Beams 150 mm to 500 mm<br />

Channels 150 mm to 400 mm<br />

Angles 150 mm to 200 mm<br />

Rounds 80 mm to 210 mm<br />

Product<br />

Specifications<br />

Hyderabad<br />

Flats 30x6 to 150x15<br />

Rounds 08 to 150<br />

Squares 12 to 75<br />

Channels 75 to 200<br />

Beams 100 to 250<br />

Angles - Equal 25x25x3 to 130x130x12<br />

Angles - Unequal 40x25x4 to 75x50x6<br />

TMT Bars 08 mm to 32 mm<br />

Chennai<br />

TMT Bars 08 mm to 32 mm<br />

12 13


Quality...<br />

Competence...<br />

Excellence...

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