Standard Drilling Catalogue - Awartech

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® Request for T-A ® Guaranteed Application Trial P.O No............................................................................................ Date................... Proposed Test Date........................................................... Distributor........................................................................................................................... Customer Name.................................................................................................................. Distributor Contact........................................................... Contact Name.................................................................. APPLICATION INFORMATION ATTENTION: The following information is required to enable the best combination of tooling to be recommended. Please complete all that apply. Material Type............................. Specification...................................... Material Hardness............................ BHN RC KG Nmm 2 Material Condition Flat Stock Round Stock Tubular Stock Plate Stacked Plate Hot Rolled Cold Rolled Casting Forging Hole Diameter.......................... mm Inch Hole Depth ...................................... Thru Hole Blind Hole Drilled Hole Tolerance Req’d.................................... Drilled Hole RMS Finish Req’d......................................... µInch µMetre MACHINE AND SET-UP INFORMATION Machine Tool Type Machining Centre Lathe Boring Mill Transfer Line Multi-spindle auto Multi spindle drill Radial Arm Gantry Machine Dial Index Machine Pedestal Drill Gun <strong>Drilling</strong> Machine Other Machine Tool Builder.............................................................................. Model............................................................................................................ Machine Tool Control CNC NC Manual Other.......................................................................... Spindle Orientation Vertical Horizontal Other........................................................................................................ Tool Stationery Revolves Available Power KW HP Available Feed Thrust....................... Newtons Lbs Available Speed.......................... Variable Fixed RPM M/min Preferred Shank Type Flanged Morse No Lathe Diameter mm Inch Coolant Type Cutting Oil Water Soluble Oil Air Mist Air Dry Coolant Pressure Bar PSI Coolant Flow Rate..................... L/min GPM Coolant Through Tool External CURRENT DRILL INFORMATION Drill Manufacturer................................................................................ Part Number.................................................................................................. Drill Type.................................. Twist Brazed Indexable Insert Gun Drill Removable Tip Other........................................................................................................ Tool Grade HSS Carbide Ceramic Other.......................................................................... Tool Coating Uncoated TiN TiCN TiAlN Other............................................. Current Speed.......................... RPM M/min Current Feed Rate......................... mm/rev mm/min Average Number of Holes Drilled New.................................................. After Regrind............................................................................................... Reason(s) for Tool Change Wear Chipping Fracture Chatter Burr Losing Hole Tolerance Losing Chip Control Other............................................. What criteria defines a Decreased Cycle Time Better Chip Control Safer Process Successful test Longer Tool Life Reduced Cost per Hole Other............................................. Potential this application: Current Annual Usage /£: Tools per Annum FOR OFFICE USE ONLY Application Engineer: Number: Status: 82
T-A ® Customer Application Report ® (Section 1 – Information Taken From Guaranteed Application Form) Distributor..................................................................................................................................... Tel No.................................................................. Date...................................................................................... Engineer....................................... Report No............................................................ Customer.............................................................................. Contact......................................... Industry................................................................ Test Objectives............................................................................................................................................................................................................ .................................................................................................................................................................................................................................. Application Specifications Hole Dia....................... Hole Depth.................................... Hole Tolerance Required................. Hole Finish Required............................................... Material Grade...................................................................... Specification................................... Hardness BHN/RC................................................... Machine type & model.......................................................... Power............................................ Vertical / Horizontal................................................ Tool Shank............................................................................ Stationary/Revolves........................ RCA Type............................................................... Work Holding....................................................................... Rigidity.......................................... Condition............................................................... Coolant Type........................................................................ Coolant Volume............................. Coolant Pressure.................................................... Through Holder Coolant.................................................................................................................Flood Coolant........................................................ (Section 2) Application Conditions Present Tooling Trial 1 Trial 2 Trial 3 Manufacturer Holder Number Drill Insert Number Grade Nominal Hole Dia. Hole Dia. Attained Depth of Hole Surface Speed M/min R.P.M Feed per Rev mm/rev Penetration rate mm/min Cycle Time No. of Holes Drilled Chip Control Insert Condition (Section 3) Comments/Action Trial 1 Comments/Action Trial 2 Comments/Action Trial 3 Please contact our Application Helpline for assistance: Tel +44 (0)1384 400900 Fax +44 (0)1384 400105 83
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AM-CAT-GEN2TA(GB)-06/08 Standard Dr
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The T-A ® System Standard Geometry
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Contents ® Pages2-7 YSeries Drill
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Y Series T-A ® Drill Inserts ® Y
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Z Series T-A ® Drill Inserts ® Z
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0 Series T-A ® Drill Inserts ® TM
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O Series T-A ® Drill Inserts ® TM
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O Series T-A ® Drill Inserts ® 0
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O Series T-A ® Drill Inserts ® 0
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1 Series T-A ® Drill Inserts ® TM
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1 Series T-A ® Drill Inserts ® 1
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Page 35 and 36: 2 Series T-A ® Holders ® Thread t
Page 37 and 38: 2 Series T-A ® Drill Inserts ® 2
Page 39 and 40: 2 Series T-A ® Drill Inserts ® TM
Page 53 and 54: 4 Series T-A ® Holders ® Thread t
Page 59 and 60: 5 and 6 Series T-A ® Drill Inserts
Page 65 and 66: Holder Accessories ® Rotary Coolan
Page 67 and 68: Contents - Technical Section ® Pag
Page 69 and 70: Technical Section ® TM Recommended
Page 71 and 72: Technical Section ® Standard Recom
Page 73 and 74: Technical Section ® Standard Recom
Page 75 and 76: Technical Section ® Coolant Recomm
Page 77 and 78: Technical Section ® Tap Drill Info
Page 79 and 80: Technical Section ® Material Cross
Page 85: Technical Section ® Cause External
Page 89 and 90: T-A ® Drill Insert System Special
Page 91: ® European Headquarters: Allied Ma
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Standard Drilling Catalogue - Awartech

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