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MODULHARD’ANDREA 

Table of Contents 

Contents By Section 

ARBORS.....................................................................1 - 13 

Arbors......................... 1 - 13 

Extensions, Reductions & 

Coolant Feed............. 14 - 16 

Chucking Tools.......... 17 - 25 

Heads & Double-Bit 

Boring Bars............... 26 - 39 

Testarossa............... 40 - 106 

Kits....................... 107 - 119 

Accessories 

& Spare Parts........ 120 - 148 

Inserts................... 149 - 151 

Technical Data....... 152 - 156 

Arbor Assembly.................................. 1 

DIN 69893 

HSK-A...................................... 2 

HSK-A Long.............................. 2 

HSK-A F-MHD.......................... 2 

HSK-E....................................... 3 

HSK-F....................................... 3 

DIN 69871 

DIN-AD.................................... 3 

DIN-B....................................... 4 

DIN-AD+B F-MHD.................... 4 

DIN-AD+B................................ 4 

MAS 403 

BT............................................ 5 

BT ‘B’ Style.............................. 5 

BT-AD+B F-MHD...................... 6 

BT BT-AD+B.............................. 6 

ANSI-CAT 

ANSI / CAT............................... 7 

ANSI / CAT Long....................... 7 

R8................................8 

BR 

Inch......................................... 9 

Metric...................................... 9 

DIN 2079......................9 

MR.............................10 

Capto.........................10 

NMTB..........................7 

WIDIA 

KM Reductions...........10 

DIN 228 

DIN 228/A2207........................ 8 

DIN 228/B 1806....................... 8 

Carbide Bars...............11 

BMD Inch.............................. 12 

BMD Metric........................... 12 

DIN 2080-A “OTT”........8 

Balance Rings.............13


Extensions, Reductions 

& Coolant Feed.......14 - 16 


Chucking Tools.........................................................17 - 25 

Extensions 

PR.......................................... 14 

ER Collet Chucking 

Tools 

PE ER DIN 6499..................... 18 

Drill Chuck Holders 

B16 DIN 238.......................... 22 

Standard Reducer 

RD.......................................... 15 

Ultra-tight FORCE 

Milling Chucks 

FORCE.................................... 18 

Standard Blanks 

NS.......................................... 22 

Extended Length 

Reducer 

RD.......................................... 16 

1/2" & 3/4" Diameter 

Capacity Milling Chucks 

1/2"....................................... 18 

3/4"....................................... 18 

Coolant Adapters 

ACR/NC................................. 23 

Standard Enlarger 

RD.......................................... 16 

End Mill Holders 

AW DIN 1835 B-E.................. 19 

Coolant Adapters 

ACR........................................ 23 

Heavy Metal 

Reducer 

RAV........................................ 16 

Shell Mill Holders - PF 

Inch....................................... 20 

Metric.................................... 20 

Toolholders 

TP.......................................... 24 


TU.......................................... 24 

Morse Taper 

Chucking Tools 

CM DIN 228 A-B.................... 21 

Tapping Chucks 

Holders 

AM........................................ 21 

Chucking Tool 

Accessories 

Cartridge holder for TP 

toolholder 

PC.......................................... 25 

ISO Cartridges 

PTGNL.................................... 25 

PCLNL.................................... 25 

PSSNL.................................... 25 

PSRNL.................................... 25


Heads & Double-Bit 

Boring Bars.............26 - 39 


TESTAROSSA...........................................................40 - 106 

Double-Bit Heads - TS 

TS.......................................... 29 

Double-Bit Crossbars 

Ø 7.87 - 43.39 

BPS........................................ 32 

Accessories................37 

Face Mount for Double- 

Bit Boring Crossbars 

PF.......................................... 37 

Cartridges 

SSCC...................................... 38 

SMCC..................................... 38 

SSSC....................................... 38 

SSTC....................................... 39 

SSSM..................................... 39 

SSQC...................................... 39 

Semi-Finishing & Finishing 

using TRD & TRC Heads 

TRD 

Double-Bit Testarossa 

Ø 1.10 - 4.72 

TRD-25/25............................. 42 

TRD-32/32............................. 42 

TRD-40/40............................. 42 

TRD-50/50............................. 42 

TRD-63/63............................. 42 

TRD-80/80............................. 42 

TRD Accessories 

Cartridges 

SSCC D................................... 46 

SFCC D................................... 46 

SFTP D................................... 46 

TRC Finishing 

Ø .10 - 7.87 

TRC-14/14............................. 48 

TRC-16/16............................. 48 

TRC-20/20............................. 48 

TRC-25/25............................. 48 

TRC-32/32............................. 48 

TRC-40/40............................. 48 

TRC-50/50............................. 52 

TRC-63/63............................. 56 

TRC-80/80............................. 58 

TRC 

High Speed Finishing 

Ø .10 - .87 

TRC-32-HS............................. 62 

TRC-50-HS............................. 63 

TRC Accessories.........65 

Cartridges 

SFCC...................................... 66 

SFQC...................................... 66 

SFSM..................................... 66 

SFTP....................................... 66 

Finishing & Super-Finishing 

using TRM & BPS Heads 

TRM 

Precision Finishing 

Ø .10 - 19.69 

TRM-16/16............................ 71 

TRM-20/20............................ 71 

TRM-25/25............................ 71 

TRM-32/32............................ 71 

TRM-40/40............................ 71 

TRM-50/50............................ 73 

TRM-50/63............................ 77 

TRM-63/63............................ 77 

TRM-50/80............................ 83 

TRM-80/80............................ 83 

TRM-80/125.......................... 87 

TRM Balanceable High 

Speed Boring Heads...91 

Ø .10 - .87 

TRM-32-HSB.......................... 92 

TRM-50-HSB.......................... 93 

Double-Bit Crossbars for 

large diameter finish & 

super-finish boring 

Ø 7.87 - 43.39 

BPS........................................ 94 

Finish & Super-Finishing 

heads for BPS 

Ø 7.87 - 31.50 

TR200.................................... 99 

TRM Accessories...... 102 

Cartridges 

SFCC.................................... 102 

SFQC.................................... 102 

SFSM................................... 102 

SFTP..................................... 102



KITS..................... 107 - 119 

Accessories & Spare Parts.................................... 120 - 148 

TRM- High Speed 

Balanceable Kits 

Ø .10 - .47 

K01-TRM-32-HSB................. 108 

Cartridge holder for 

TP toolholder 

PC........................................ 120 

Counter Weight 

CW-32................................. 127 

CW-200............................... 127 

TRM- High Speed 

Balanceable Kits 

Ø .24 - .87 

K01-TRM-50-HSB................. 110 


PTGNL.................................. 120 

PCLNL.................................. 120 

PSSNL.................................. 120 

PSRNL.................................. 120 

Bridge Extender (BPS) 

PRL...................................... 127 

Testarossa Kit 

Ø .24 - 4.25 

K01-TRM-50/50................... 112 


Ø .24 - 4.92 

K01-TRM-50/63................... 114 

K01-TRM-63/63................... 114 


Ø .24 - 8.67 

K01-TRM-50/80................... 116 

K01-TRM-80/80................... 116 


Ø 1.42 - 16.14 

K03-TRM-80/125................. 118 

Cartridges 

SSCC.................................... 121 

SMCC................................... 121 

SSSC..................................... 121 

SSTC..................................... 122 

SSSM................................... 122 

SSQC.................................... 122 

SSCC D................................. 123 

SFCC D................................. 123 

SFTP D................................. 123 

SFSM................................... 123 

SFQC.................................... 124 

SFWC................................... 124 

SFTP..................................... 124 

SFCC.................................... 124 

Cover Plates 

PT........................................ 125 

Boring Bars 

B1.-.. ................................... 125 

B3.-.. ................................... 125 

B5.-.. ................................... 126 

B8.-.. ................................... 126 

Toolholder Extension 

P-02. .. ................................ 128 

Boring Bar Holder 

P-20.30................................ 128 

Bushings 

Inch & Metric...................... 128 

Retention Knobs 

Coolant Through & 

Non Coolant........................ 129 

Retention Knob 

Crossover Charts...... 134 

Tool Slide 

PS-................................126-127 


P25.-.. ................................. 127 

HSK Arbor Accessories 

Wrench & Coolant Tube...... 129 

Collets 

ER Precision Collets 

Metric.................................. 130 

Inch..................................... 131 

ER Ultra Precision Collets... 132 

Milling Chuck Collets.......... 133 

Sleeve 

BM-10................................. 127 

Spare Parts.............................. 136 - 148


Arbors 

• Assembly 

- Secure the arbor to a rigid support. 

- Fit the required component (adaptor, extension, doublebit 

boring bar, boring head etc.) to the arbor ensuring 

that the radial expanding pin does not project from the 

cylindrical part. 

- Clamp the component by turning the radial pin clockwise 

with the hexagonal wrench provided or with a torque 

wrench. 

• Disassembly 

- Secure the arbor to a rigid support. 

- Unlock the radial pin by turning it counterclockwise. 

• Maintenance 

- The conical and cylindrical surfaces of each component 

should be cleaned and lubricated at periodic intervals. 

- The expanding radial pin should be treated regularly with 

an anti-souff lubricant. 

- The slide guideway of the micrometric boring bars should 

be cleaned and lubricated at periodic intervals. 

Sizes and Driving Torque 

MHD’ Ø d 1mm Ø m 1mm S Nm 

MHD’14 14 10 2.5 2 - 2.5 

MHD’16 16 10 2.5 2 - 2.5 

MHD’20 20 13 3 4 - 4.5 

MHD’25 25 16 3 6.5 - 7.5 

MHD’32 32 20 4 7 - 8 

MHD’40 40 25 5 16 - 18 

MHD’50 50 32 6 30 - 35 

MHD’63 63 42 8 80 - 90 

MHD’80 80 42 8 80 - 90 

MHD’110 110 76 14 250 - 270 

MHD’140 140 76 14 250 - 270 

1


Arbors 

DIN 69893 HSK-A 

HSK-A Arbors 

HSK-A Designation MHD' d¹ L L¹ kg 

40 HSK-A40-M32 32 1.89 1.10 0.40 

50 HSK-A50-M50 50 2.60 -- 0.60 

HSK-A63-M40 40 2.36 1.34 0.70 

63 HSK-A63-M50 50 2.60 1.57 0.90 

HSK-A63-M63 63 2.95 -- 1.10 

HSK-A80-M50 50 2.76 1.73 1.50 

80 HSK-A80-M63 63 3.15 2.13 1.80 

HSK-A80-M80 80 3.39 -- 2.10 

HSK-A100-M50 50 2.83 1.69 2.40 

100 HSK-A100-M63 63 3.23 2.09 2.70 

HSK-A100-M80 80 3.46 2.32 3.00 

Supplied with coolant tube 

HSK-A Arbors - Long 

HSK-A Designation MHD' d¹ d² L L¹ kg 

63 

HSK-A63-M40L 40 1.81 4.72 3.70 1.40 

HSK-A63-M50L 50 -- 4.72 3.70 1.70 

HSK-A100-M50L 50 2.36 4.72 3.58 3.20 

100 HSK-A100-M63L 63 2.76 5.91 4.76 4.50 

HSK-A100-M80L 80 -- 7.09 5.94 6.50 


HSK-A F-MHD Arbors 

HSK-A Designation MHD' d¹ d¹ d² d³ M L L¹ kg 

HSK-A63F-M16-2.48 

.669 

2.48 1.46 0.70 

16 .610 .394 

M8 

HSK-A63F-M16-3.94 .768 3.94 2.91 0.80 

HSK-A63F-M20-2.48 

-- 

2.48 1.46 0.60 

HSK-A63F-M20-3.54 20 .768 .512 .889 M10 3.54 2.52 0.80 

63 

HSK-A63F-M20-4.92 .984 4.92 3.90 0.90 

HSK-A63F-M25-2.48 

-- 

2.48 1.46 0.70 

HSK-A63F-M25-3.54 25 .944 .630 1.063 M12 3.54 2.52 0.90 

HSK-A63F-M25-4.92 1.161 4.92 3.90 1.00 

HSK-A63F-M32-3.54 

1.319 

3.54 2.52 1.00 

32 1.220 .787 

M16 

HSK-A63F-M32-4.92 1.417 4.92 3.90 1.20 


2


Arbors 

DIN 69893 HSK 

HSK-E Arbors 

HSK-E Designation MHD' d¹ L L¹ kg 

40 HSK-E40-M32 32 1.65 .87 0.50 

50 HSK-E50-M50 

2.60 -- 0.60 

50 

63 HSK-E63-M50 2.60 1.57 0.90 

HSK-F Arbors 

HSK-F Designation MHD' d¹ L L¹ kg 

63 HSK-F63-M50 50 2.56 1.54 0.80 

DIN 69871 

DIN-AD Arbors 

DIN Designation MHD' d¹ L L¹ kg 

30 

40 

45 

50 

60 

DIN30-M32 32 1.18 .41 0.40 

DIN30-M50 50 2.36 -- 0.60 

DIN40-M40 40 1.77 1.02 0.50 

DIN40-M50 

1.89 1.14 0.90 

50 

DIN40-M50L 2.20 1.46 1.10 

DIN40-M63 63 3.15 -- 1.50 

DIN45-M50 50 1.89 1.14 1.70 

DIN45-M63 63 2.36 1.61 1.90 

DIN45-M80 80 2.60 -- 2.20 

DIN50-M50 50 1.89 1.14 2.50 

DIN50-M63 

1.89 1.14 2.60 

63 

DIN50-M63L 2.20 1.46 2.80 

DIN50-M80 

1.89 1.14 3.00 

80 

DIN50-M80L 2.44 1.69 3.40 

DIN50-M110 110 5.91 -- 7.60 

DIN50-M140 140 6.30 -- 10.00 

DIN60-M110 

3.94 3.19 10.50 

110 

DIN60-M110L 7.87 7.13 18.00 

DIN60-M140 

3.94 3.19 12.80 

140 

DIN60-M140L 9.84 9.09 30.00 

3


Arbors 

DIN 69871 

DIN-B Arbors 

DIN Designation MHD' d¹ L L¹ kg 

40 

45 

50 

DIN40B-M50 50 1.89 1.14 0.90 

DIN40B-M63 63 3.15 -- 1.50 

DIN45B-M50 50 1.89 1.14 1.70 

DIN45B-M63 63 2.36 1.61 1.90 

DIN45B-M80 80 2.60 -- 2.20 

DIN50B-M50 50 1.89 1.14 2.70 

DIN50B-M63 63 2.20 1.46 2.80 

DIN50B-M80 80 2.44 1.69 3.40 

DIN-AD+B F-MHD’ Arbors 

DIN Designation MHD' d¹ d¹ d² d³ M L L¹ kg 

40 

DIN40BF-M16-1.57 

-- 

1.57 .83 0.70 

DIN40BF-M16-2.48 16 .61 .39 .69 M8 2.48 1.73 0.80 

DIN40BF-M16-3.94 .79 3.94 3.19 0.90 

DIN40BF-M20-1.97 

-- 

1.97 1.22 0.80 

DIN40BF-M20-3.15 20 .77 .51 .89 M10 3.15 2.40 0.90 

DIN40BF-M20-4.92 1.00 4.92 4.17 1.00 

DIN40BF-M25-1.97 

-- 

1.97 1.22 0.90 

DIN40BF-M25-3.15 25 .94 .63 1.06 M12 3.15 2.40 1.00 

DIN40BF-M25-4.92 1.18 4.92 4.17 1.10 

DIN40BF-M32-1.97 

-- 

1.97 1.22 1.00 

DIN40BF-M32-3.15 32 1.22 .79 1.32 M16 3.15 2.40 1.10 

DIN40BF-M32-4.92 1.44 4.92 4.17 1.20 

DIN-AD+B Arbors (Coolant through flange) 

DIN Designation MHD' d¹ d² L L¹ kg 

40 

50 

DIN40B-M40 40 1.75 

1.40 

4.72 3.98 

DIN40B-M50 50 -- 1.70 

DIN50B-M50 50 2.36 4.72 3.98 3.50 

DIN50B-M63 63 2.76 5.91 5.16 5.00 

DIN50B-M80 80 -- 7.09 6.34 6.90 

4


Arbors 

MAS 403 BT 

MAS 403 BT Arbors 

BT Designation MHD' d¹ L L¹ kg 

30 

BT30-M32 32 1.26 .42 0.50 

BT30-M50 50 2.36 -- 0.70 

35 BT35-M50 50 2.36 1.42 0.80 

BT40-M40 40 1.77 .71 0.60 

BT40-M50 

1.52 .45 0.80 

40 BT40-M50L 50 

1.89 .83 0.90 

BT40-M50XL 2.20 1.14 1.10 

BT40-M63 63 2.60 -- 1.20 

BT45-M50 50 2.44 1.14 1.70 

45 BT45-M63 63 2.76 1.46 2.30 

BT45-M80 80 2.76 1.46 2.70 

BT50-M50 50 2.60 1.10 3.30 

BT50-M63 

1.97 .47 3.40 

63 

BT50-M63L 2.95 1.46 3.70 

50 BT50-M80 

1.97 .47 3.80 

80 

BT50-M80L 2.95 1.46 4.00 

BT50-M110 110 5.51 -- 6.80 

BT50-M140 140 5.91 -- 9.20 

60 

BT60-M110 

4.33 2.48 11.50 

110 

BT60-M110L 7.87 5.98 18.10 

BT60-M140 

3.94 2.05 12.90 

140 

BT60-M140L 9.84 7.95 30.10 

MAS 403 BT Arbors "B" Style (Coolant through flange) 

BT Designation MHD' d¹ L L¹ kg 

40 

50 

BT40B-M50 50 1.89 .83 0.90 

BT40B-M63 63 2.60 -- 1.20 

BT50B-M50 50 2.60 1.10 3.50 

BT50B-M63 63 2.95 1.46 3.70 

BT50B-M80 80 2.95 1.46 4.00 

5


Arbors 

MAS 403 BT 

BT-AD+B F-MHD’ Arbors 

DIN Designation MHD' d¹ d¹ d² d³ M L L¹ kg 

40 

BT40BF-M16-1.77 

-- 

1.77 .71 0.8 

BT40BF-M16-2.48 16 .61 .39 .67 M8 2.48 1.42 0.9 

BT40BF-M16-3.94 .77 3.94 2.87 1.0 

BT40BF-M20-1.97 

-- 

1.97 .91 0.9 

BT40BF-M20-3.15 20 .77 .51 .87 M10 3.15 2.09 1.0 

BT40BF-M20-4.92 .98 4.92 3.86 1.1 

BT40BF-M25-1.97 

-- 

1.97 .91 1.0 

BT40BF-M25-3.15 25 .94 0.63 1.04 M12 3.15 2.09 1.1 

BT40BF-M25-4.92 1.16 4.92 3.86 1.2 

BT40BF-M32-1.97 

-- 

1.97 .91 1.1 

BT40BF-M32-3.15 32 1.22 .79 1.30 M16 3.15 2.09 1.2 

BT40BF-M32-4.92 1.42 4.92 3.86 1.4 

BT-AD+B Arbors (Coolant through flange) 

DIN Designation MHD' d¹ d² L L¹ kg 

40 

50 

BT40B-M40-4.72 40 1.75 

0.9 

4.72 3.66 

BT40B-M50-4.72 50 -- 1.9 

BT50B-M50-4.72 50 2.36 4.72 3.23 4.2 

BT50B-M63-5.91 63 2.76 5.91 4.41 5.8 

BT50B-M80-7.09 80 -- 7.09 5.59 7.5 

6


Arbors 

ANSI / CAT 

ANSI / CAT Arbors 

ISO Designation MHD' d¹ L L¹ M kg 

40 

CV40-M50 50 2.59 1.89 UNC 5/8 - 11 1.10 

CV40-M63 63 3.94 -- UNC 5/8 - 11 1.90 

CV45-M50 50 1.89 1.14 UNC 3/4 - 10 1.70 

45 

CV45-M63 63 2.45 2.20 UNC 3/4 - 10 2.10 

CV45-M80 80 3.15 -- UNC 3/4 - 10 2.70 

CV50-M50 50 1.89 1.14 UNC 1 - 8 2.40 

50 

CV50-M63 63 2.20 1.16 UNC 1 - 8 2.90 

CV50-M80 80 2.44 1.69 UNC 1 - 8 3.20 

ANSI / CAT Arbors - Long 


40 CV40-M50L 50 4.72 3.98 UNC 5/8 - 11 1.70 

CV50-M50L 50 4.72 3.98 UNC 1 - 8 3.50 

50 

CV50-M63L 63 5.90 5.16 UNC 1 - 8 5.00 

CV50-M80L 80 7.09 6.34 UNC 1 - 8 6.90 

NMTB 


40 

NMTB40-M50 50 1.89 1.44 UNC 5/8 - 11 0.90 

NMTB40-M63 63 2.36 -- UNC 5/8 - 11 1.20 

NMTB50-M50 50 1.89 1.30 UNC 1 - 8 2.60 

50 

NMTB50-M63 63 2.20 1.61 UNC 1 - 8 2.70 

NMTB50-M80 80 2.36 1.77 UNC 1 - 8 3.20 

7


Arbors 

DIN 228/A 2207 

MORSE Designation MHD' d¹ L M kg 

4 MT4DIN-M50 

M16 

50 2.48 

4 SIP MT4SIP-M50 M14 

0.90 

DIN 228/B 1806 

MORSE Designation MHD' d¹ L kg 

4 MT4-M50 50 2.20 0.90 

5 MT5-M63 63 2.56 1.50 

DIN 2080-A “OTT” Arbors 

ISO Designation MHD' d1 L L1 M kg 

30 DINA30-M50 50 2.28 -- M12 0.6 

40 

DINA40-M50 50 1.89 1.44 

0.9 

M16 

DINA40-M63 63 2.36 -- 1.2 

DINA45-M50 50 1.89 1.30 

1.6 

45 DINA45-M63 63 2.36 1.77 M20 

1.9 

DINA45-M80 80 2.60 -- 2.2 

DINA50-M50 50 1.89 1.30 

2.6 

50 DINA50-M63 63 2.20 1.61 M24 

2.7 

DINA50-M80 80 2.36 1.77 3.2 

R8 

Inch 

Designation MHD' d¹ L M kg 

R8-M50 50 1.97 UNF 7/16 - 20 0.80 

8


Arbors 

BR Arbors 

Inch 

Designation MHD' d¹ L L¹ d² kg fig. 

BR-0.63-M16-3.94 16 3.94 2.60 .625 0.15 1 

BR-0.75-M20-4.92 20 4.92 3.35 .75 0.25 1 

BR-1.00-M32-3.94 32 3.94 1.39 1.00 0.70 2 

BR-1.25-M50-5.51 50 5.51 2.36 1.25 1.00 2 

Metric 

Designation MHD' d¹ L L¹ d² kg fig. 

BR-16-M16-3.94 16 3.94 2.60 16 mm 0.15 1 

BR-20-M20-4.92 20 4.92 3.35 20 mm 0.30 1 

BR-25-M32-3.94 32 3.94 1.38 25 mm 0.70 2 

BR-32-M50-5.51 50 5.51 2.36 32 mm 1.00 2 

DIN 2079 

Designation MHD' d¹ d² d³ d4 d5 L L¹ L² M kg 

DIN2079-40-M50 50 

1.38 

.83 

1.80 

3.54 3.50 4.33 2.63 

.39 

M12 

DIN2079-40-M63 63 1.85 1.22 2.00 

DIN2079-50-M63 63 

1.77 

1.22 

5.40 

5.31 5.06 5.91 

.47 

M16 

DIN2079-50-M80 80 1.97 1.42 5.30 

4.00 

DIN2079-50-M110 110 5.31 

4.41 

3.86 

8.40 

5.06 5.91 

.47 

M16 

DIN2079-50-M140 140 5.51 4.80 4.25 9.50 

9


Arbors 

MR 

Designation MHD' d¹ d² d³ d4 L L¹ M kg 

MR-50/80.80 

3.15 1.97 2.56 

1.97 M6 1.50 

MR-63/98.80 63 - 80 3.86 2.48 3.15 1.77 2.36 M8 3.10 

MR-80/130.80 5.12 3.15 4.12 3.15 M10 6.10 

COROMANT CAPTO 

Coromant Capto Reductions 

CAPTO Designation MHD' d¹ d² L L¹ kg 

C4 C4-M50 50 1.55 2.75 1.95 0.70 

C5 C5-M50 50 1.97 2.17 -- 0.80 

C6 

C6-M50 50 

2.64 1.77 1.10 

2.48 

C6-M63 63 3.03 -- 1.80 

C8-M50 50 

2.36 1.14 2.00 

C8 C8-M63 63 3.15 

2.76 1.54 2.30 

C8-M80 80 2.95 -- 2.60 

WIDIA KM 

KENNAMETAL KM 

KM Reductions 

KM Designation MHD' d¹ d² L¹ d² kg 

63 

KM63-M50 50 

1.97 1.26 0.80 

2.48 

KM63-M63 63 2.76 -- 1.20 

10


Arbors 

Carbide Bars 

Carbide Bars For Deep-Hole Machining 

D’Andrea solves the deep-hole boring machining by means of a wide program of BMD carbide bars having 

diameters of 16, 20, 25, 32mm or 5/8", 3/4", 1.0", 1-1/4" and ending with MHD’ connections. 

BMD bars are built in three different working lengths for the machining of holes, whose depth is 6.3, 8 and 

10 times the bar diameter. 

On BMD bars can be mounted: TS double-bit roughing heads, TRD-TRC-TRM Testarossa finishing heads, PE 

chucking tools for ER collets and GRINTA milling heads. 

11


Arbors 

BMD 

Inch 

Designation MHD' d¹ d² L L¹ M kg 

BMD-0.625/16.110 

4.33 1.97 

0.30 

BMD-0.625/16.140 16 .625 

5.51 2.48 M8 

0.40 

BMD-0.625/16.170 6.69 3.15 0.50 

BMD-0.750/20.135 

5.31 2.48 

0.60 

BMD-0.750/20.170 20 .750 

6.69 3.15 M10 

0.75 

BMD-0.750/20.210 8.27 3.94 0.90 

BMD-1.000/25.160 

6.30 3.15 

1.00 

BMD-1.000/25.205 25 1.00 

8.07 3.94 M12 

1.30 

BMD-1.000/25.255 10.04 4.92 1.60 

BMD-1.250/32.195 

7.68 3.94 

2.10 

BMD-1.250/32.250 32 1.25 

9.84 4.92 M16 

2.80 

BMD-1.250/32.315 12.40 6.30 3.50 

Metric 

Designation MHD' d¹ d² L L¹ M kg 

BMD-16/16.110 

4.33 1.97 

0.30 

BMD-16/16.140 16 16 mm 5.51 2.48 M8 

0.40 

BMD-16/16.170 6.69 3.15 0.50 

BMD-20/20.135 

5.31 2.48 

0.60 

BMD-20/20.170 20 20 mm 6.69 3.15 M10 

0.75 

BMD-20/20.210 8.27 3.94 0.90 

BMD-25/25.160 

6.30 3.15 

1.00 

BMD-25/25.205 25 25 mm 8.07 3.94 M12 

1.30 

BMD-25/25.255 10.04 4.92 1.60 

BMD-32/32.195 

7.68 3.94 

2.10 

BMD-32/32.250 32 32 mm 9.84 4.92 M16 

2.80 

BMD-32/32.315 12.40 6.30 3.50 

12


Arbors 

Balance Rings 

By setting the two incorporated graduated counterweights on the BLC Balance Rings, allows us to balance, 

in an accurate and economical way, the toolholder on which it is mounted. 

The use of the BLC ring provides the following advantages: 

• improved accuracy and surface finish 

• considerable extension of tool life 

• considerable extension of spindle bearings life 

• drastic reduction of vibration and noise level in the machining centre. 

The purpose of tool balancing is to improve the distribution of the masses of the different elements in order 

to produce centrifugal forces within a prescribed limit, when spinning at a given spindle speed (RPM). 

The balancing operation for a toolholder has the aim to bring the original unbalance within the maximum 

admissible level “G” prescribed by the ISO 1940/1 standards. 

Designation MHD' de di (G6) L 

BLC-42.32 32 1.65 1.240 .55 

BLC-50.40 40 1.97 1.555 .59 

BLC-63.50 50 2.50 1.961 .63 

BLC-80.63 63 3.15 2.472 .71 

Assembly 

- Remove the plastic guard ring 

- Insert the BLC ring and lock the set screws. 

13


Extensions, Reductions, & Coolant Feed 

Extensions 

PR 

Designation MHD' d¹ L kg 

PR-14.25 14 .98 0.02 

PR-16.25 16 .98 0.04 

PR-20.32 20 1.26 0.07 

PR-25.25 

.98 0.09 

25 

PR-25.40 1.57 0.15 

PR-32.32 

1.26 0.20 

32 

PR-32.50 1.97 0.30 

PR-40.40 

1.57 0.40 

40 

PR-40.63 2.48 0.60 

PR-50.50 

1.97 0.70 

PR-50.80 50 

3.15 1.10 

PR-50.100 3.94 1.50 

PR-63.63 

2.48 1.40 

PR-63.100 63 

3.94 2.20 

PR-63.125 4.92 2.90 

PR-80.80 

3.15 3.00 

PR-80.125 80 

4.92 4.60 

PR-80.160 6.30 6.10 

PR-110.140 

5.51 13.50 

110 

PR-110.200 7.87 14.30 

PR-140.140 

5.51 24.00 

140 

PR-140.250 9.84 28.50 

14



Standard Reducers 

RD 

Designation MHD' d¹ MHD' d² L L¹ kg 

RD-16/14.25 16 14 .98 .77 0.02 

RD-20/14.20 

14 .79 .57 0.03 

20 

RD-20/16.20 16 .79 .63 0.05 

RD-25/14.20 

14 .79 .53 0.06 

RD-25/16.20 25 

16 .79 .59 0.07 

RD-25/20.25 20 .98 .79 0.08 

RD-32/14.25 

14 .98 .69 0.08 

RD-32/16.24 16 .94 .71 0.10 

32 

RD-32/20.25 20 .98 .79 0.12 

RD-32/25.28 25 1.10 .91 0.14 

RD-40/14.25 

14 .98 .65 0.10 

RD-40/16.24 16 .94 .67 0.18 

RD-40/20.26 40 

20 1.02 .79 0.20 

RD-40/25.28 25 1.10 .87 0.25 

RD-40/32.32 32 1.26 1.06 0.30 

RD-50/14.25 

14 .98 .57 0.25 

RD-50/14.40 14 1.57 1.16 0.10 

RD-50/16.24 16 .94 .59 0.34 

RD-50/20.26 50 

20 1.02 .71 0.37 

RD-50/25.28 25 1.10 .83 0.40 

RD-50/32.32 32 1.26 .98 0.45 

RD-50/40.36 40 1.42 1.18 0.50 

RD-63/50.40 63 50 1.57 1.34 0.90 

RD-80/50.45 

50 1.77 1.42 1.20 

80 

RD-80/63.60 63 2.36 2.05 1.70 

RD-110/80.70 110 80 2.76 2.05 6.00 

RD-140/80.70 140 80 2.76 2.01 7.80 

15



Extended Length Reducer 

RD 

Designation MHD' d¹ MHD' d² M L L¹ kg 

RD-50/16.40 

1.57 1.26 0.20 

16 M8 

RD-50/16.74 2.91 2.56 0.25 

RD-50/20.70 

2.76 2.44 0.30 

20 M10 

RD-50/20.93 3.66 3.35 0.35 

RD-50/25.87 

3.43 3.15 0.60 

50 

25 M12 

RD-50/25.117 4.61 4.33 0.65 

RD-50/32.87 

3.43 3.15 0.75 

32 M16 

RD-50/32.144 5.67 5.39 1.00 

RD-50/40.87 

3.43 3.15 0.90 

40 -- 

RD-50/40.176 6.93 6.69 1.80 

Standard Enlarger 

RD 

Designation MHD' d¹ MHD' d² L kg 

RD-50/63.56 50 63 2.20 1.10 

Heavy Metal Reducer 

RAV (Heavy Metal Core) 

Designation MHD' d¹ MHD' d² d³ L L¹ kg 

RAV-50/16.74 

16 .69 2.91 2.56 0.40 

RAV-50/20.93 20 .85 3.66 3.35 0.50 

RAV-50/25.117 50 

25 1.06 4.61 4.33 0.80 

RAV-50/32.144 32 1.38 5.97 5.43 1.40 

RAV-50/40.176 40 1.85 6.93 6.69 2.50 

RAV-63/50.220 63 50 2.36 8.66 8.43 5.60 

RAV-80/63.280 80 63 3.03 11.02 10.71 10.60 

16



PE 

Collet chucks to DIN 6499 sizes ER 11, ER 16, ER 20, 

ER 25, ER 32, ER 40, including axial adjustment 

screw. Supplied without collets. 

AM 

Tapping chuck holders for high production thread 

cutting. Large length compensation in response to 

tension and compression. With quick-change clutch 

for tap holders with or without torque clutch. 

PF 

Universal milling cutter-holders for disc cutters and 

facing cutters. 

CM 

Toolholders with internal morse taper for tools with 

thread to DIN 228-A and tang to DIN 228-B. 

B16 DIN238 

Drill chuck-holders with internal taper B16 to DIN 

238. 

NS 

Semi-finished toolholders for special tools with 

hardened and ground MHD’ coupling part and 

cylindrical part with hardness HRC 22-25. 

ACR 

Coolant chucking tools. 

17



Collet Chucking Tools 

PE 

ER DIN 6499 

Collet chucks to DIN 6499 sizes ER11, ER16, ER20, 

ER25, ER32, ER40 supplied with axial adjustment 

screw and without collets. 

Designation MHD' d¹ d L L¹ kg Torque Spec’s 

PE-16/ER11M 16 .02 - .28 .98 .10 0.03 ER-11M 22 ft / lbs E11M 

PE-20/ER16M 20 .02 - .39 1.26 .04 0.06 ER-16M 30 ft / lbs E16M 



PE-40/ER25 40 .04 - .63 1.77 .20 0.40 UM/ER25 147 ft / lbs E25 

PE-50/ER25 

.04 - .63 1.89 .28 0.70 UM/ER25 147 ft / lbs E25 

50 

PE-50/ER32 .08 - .79 2.17 .31 1.00 UM/ER32 162 ft / lbs E32 

PE-63/ER32 

.08 - .79 2.32 .47 1.30 UM/ER32 162 ft / lbs E32 

63 

PE-63/ER40 .12 - 1.02 2.52 .47 1.50 UM/ER40 184 ft / lbs E40 

Supplied without collets and clamping wrenches 

Note: It is recommended that proper torque values are used to tighten lock nut to prevent possible damage due to over-tightening 

Ultra-Tight 

FORCE Milling Chuck 

Designation MHD' d¹ d² d³ L L¹ kg 

AMC-M50-0750-TR 50 .75 1.89 2.36 2.36 1.00 WR-MC075 

AMC-M63-1250-TR 63 1.25 2.60 3.15 3.15 2.00 WR-MC125 

Supplied without collets and clamping wrenches 

1/2" & 3/4" 

Diameter Capacity 

Milling Chucks 

Designation d¹ d² d³ OAL kg 

SS075MC-0500-7.00 

.750 7.00 .40 WR-MC050 

SS100MC-0500-7.00 .500 1.10 

1.000 7.00 .64 WR-MC050 

SS100MC-0500-9.00 1.000 9.00 .84 WR-MC050 

SS100MC-0750-9.00 

1.000 9.00 1.60 WR-MC075 

.750 1.89 

SS125MC-0750-9.00 1.250 9.00 1.86 WR-MC075 

18



End Mill Holders 

AW 

DIN 1835 B-E 

fig.1 

Combi-toolholders Weldon (DIN 1835 B) 

and Whistle Notch (DIN 1835 E) with axial adjustment screw. 

Inch 

Designation MHD' d¹ d 2H5 d³ L L¹ L² L³ kg fig. 

AW-50-1/4 

AW-50-3/8 .375 1.38 2.05 1.65 

0.70 

.43 .12 

AW-50-1/2 50 

.500 1.65 2.24 1.89 0.80 

Metric 

.250 .98 1.38 .93 .28 .08 0.50 

AW-50-5/8 .625 1.89 

2.40 .67 

1.10 

2.64 

.16 

AW-50-3/4 .750 1.97 -- .63 1.20 

AW-63-1/2 

.500 1.65 2.24 1.89 .43 .12 1.40 

AW-63-5/8 .625 1.89 2.52 2.09 

1.40 

.55 

AW-63-3/4 63 

.750 1.97 2.60 2.20 1.50 

.16 

AW-63-1 1.000 2.48 

.59 2.10 

3.07 -- 

AW-63-1.1/4 1.250 2.76 .55 2.40 

AW-80-1.1/2 

1.500 3.15 3.27 

.43 

3.20 

80 

-- 

.16 

AW-80-2 2.000 3.74 3.94 .47 4.60 

Designation MHD' d¹ d 2H5 d³ L L¹ L² L³ kg fig. 

AW-50/6 

6 .98 

1.28 

0.50 

1.73 

.28 .08 

AW-50/8 8 1.10 1.30 0.50 

AW-50/10 10 1.38 2.05 1.65 

AW-50/12 12 

.43 .12 

0.80 

50 

1.65 2.24 1.89 

AW-50/14 14 0.80 

AW-50/16 16 1.89 

2.40 .67 

1.10 

2.64 

AW-50/20 20 2.01 

.63 .16 

1.20 

-- 

AW-50/25 25 2.48 3.15 .87 1.80 2 

AW-63/16 

16 1.89 2.52 2.09 

1.40 

.55 

AW-63/20 20 2.05 2.60 2.20 1.50 

63 

.16 

AW-63/25 25 2.52 2.91 

.63 2.10 

-- 

AW-63/32 32 2.83 2.99 .55 2.50 

AW-80/40 80 40 3.15 3.27 -- .47 .16 3.20 2 

fig.2 

0.70 

1 

1 

2 

2 

1 

1 

2 

19



Shell Mill Holders 

PF 

fig.1 

fig.2 

Combi-chucking tools 

for disc and facing cutter holders. 

Inch 

Designation MHD' d¹ d² d³ L L¹ kg fig. 

PFS-40-3/4 40 .75 1.57 .75 .51 0.40 1 

PF-50-3/4 

.75 1.57 .68 .59 0.50 1 

50 

PF-50-1 1.00 1.96 .68 .59 0.60 1 

PF-63-3/4 

PF-63-1 63 

1.00 2.36 .68 .59 1.00 1 

Metric 

Designation MHD' d¹ d² d³ D4 M L L¹ kg fig. 

PF-40/16 

16 1.26 

.67 .59 0.30 1 

40 

-- -- 

PF-40/22 22 1.57 .75 .51 0.40 1 

PF-50/16 

16 1.26 

.67 

1 

0.50 

PF-50/22 22 1.57 .75 1 

50 

-- -- 

.59 

PF-50/27 27 1.97 .83 0.60 1 

PF-50/32 32 2.36 .94 0.70 1 

PF-63/22 

22 

.75 

.90 1 

2.36 

PF-63/27 63 

27 -- -- 

.83 .59 

1.10 1 

PF-63/32 32 2.76 .94 1.20 1 

PF-80/32 

32 

-- -- .94 

1.70 1 

3.46 

PF-80/40 40 2.63 M12 1.06 .94 

1.90 2 

80 

PF-80/50 50 3.54 -- -- 1.18 2.00 2 

PF-80/60 60 5.06 4.00 M16 1.57 1.24 3.50 3 

PF-110/40 

40 3.46 2.63 M12 1.06 .79 4.20 2 

110 

PF-110/60 60 5.06 4.00 M16 1.57 1.42 6.00 3 

PF-140/40 

40 3.46 2.63 M12 1.06 

6.20 2 

140 

1.02 

PF-140/60 60 5.51 4.00 M16 1.57 7.80 3 

20 

fig.3 

.75 1.57 .68 .65 0.90 1 

PF-63-1.1/4 1.25 2.75 .68 .75 1.30 1 

PF-80-1.1/2 

1.50 3.46 .94 .94 2.20 1 

80 

PF-80-2 2.00 3.85 .94 1.06 3.00 1



Morse Taper Chucking Tools 

CM 

DIN 228 A-B 

DIN 228 A 

MT DIN 228-A 

To chuck a morse taper tool with thread proceed as follows: 

a. Drive in screw 1. 

b. Remove expanding pin 2 and sleeve 3 to allow the Allen wrench 

to be introduced from the rear. 

c. Fit the tool and tighten screw 1 clockwise. 

d. Reassemble expanding pin 2 and sleeve 3. 

MT DIN 228-B 

To chuck a morse taper tool with tang remove screw 1. Combi-chucking 

tools for morse taper with DIN 228-A thread bore and with DIN 228-B tooth. 

DIN 228 B 

Designation MHD d¹ MORSE d² d³ L L¹ M kg 

CM-50/1 

1 .79 .48 3.15 2.68 M6 0.60 

CM-50/2 50 

2 1.18 .70 3.94 3.39 M10 0.70 

CM-50/3 3 1.42 .94 4.72 4.33 M12 1.00 

CM-63/3 

3 1.42 .94 4.72 4.25 M12 1.30 

63 

CM-63/4 4 1.89 1.23 5.91 5.24 M16 2.00 

Tapping Chucks Holders 

AM 

Tapping chuck holders suitable for high production. Great 

axial adjustment both in compression and tension. There 

is the possibility of using quick change adapters with or 

without torque clutch. 

Designation MHD d¹ Capacity Adapter Size L L¹ d² d³ a kg 

AM-50/M3-12 

M3-12 1 2.83 2.36 .75 1.42 .30 0.90 

50 

AM-50/M8-20 M8-20 2 4.17 -- 1.22 2.09 .49 1.20 

AM-63/M3-12 

M3-12 1 2.76 2.28 .75 1.42 .30 1.00 

63 

AM-63/M8-20 M8-20 2 4.09 3.66 1.22 2.09 .49 1.30 

21



Drilling Chuck Holders 

B16 

DIN 238 

Designation MHD d¹ Taper L kg 

B-50/16 50 B16 .39 0.40 

B-63/16 63 B16 .53 0.80 

Standard Blanks 

NS 

Semifinished chucking holders for special tools, 

manufactured with the tempered and ground part 

of the MHD’ coupling and the cylindrical neutral part 

with a hardness of HRC 22-25. 

Designation MHD d¹ L d² kg 

NS-50 50 6.30 2.48 4.20 

NS-63 63 7.87 3.15 8.70 

NS-80 80 9.84 3.94 16.00 

NS-110 110 9.84 5.12 18.00 

NS-140 140 9.84 5.91 30.00 

22



Coolant Chucking Tools 

ACR/NC 

Important note 

To prevent damage to the internal gaskets the coolant must be activated prior to tool rotation 

Designation MHD d¹ R d² L L¹ L² RPM max BAR kg 

ACR/NC-50/50-R.65 

65 

1.90 

50 

3.15 2.83 1.12 1.69 7000 max 10 

ACR/NC-50/50-R.80 80 2.50 

ACR/NC-63/63-R.80 63 80 3.94 3.46 1.46 2.01 5600 max 10 5.00 

Coolant Chucking Tools 

ACR 


To prevent damage to the internal gaskets the coolant must be activated prior to tool rotation 

Designation MHD d¹ d² L L¹ RPM max BAR kg 

ACR-63/63 63 4.53 2.48 1.38 3500 max 10 2.90 

23




TP 

Designation MHD d¹ d² Ø¹ L¹ L² Slide kg 

TP-80/90.50 

3.54 

3.94 - 5.51 

PC-11.50 

5.51 - 8.27 PC-12.50 

2.30 

TP-80/125.50 4.92 

80 

5.51 - 8.27 PC-12.50 

3.35 1.57 

8.27 - 12.20 PC-13.50 

12.20 - 16.14 PC-14.50 

16.14 - 19.69 PC-15.50 

3.20 

TU 

Designation MHD d¹ d² L L¹ L² kg 

TU-50/60.16 50 2.36 1.73 .63 16mm 1.20 

TU-63/75.20 63 2.95 2.17 .79 20mm 2.40 

TU-80/95.25 80 3.74 2.56 .98 25mm 3.60 

24



Cartridge Holder for TP Toolholder 

PC 

Designation B kg 

PC-11.50 3.74 1.30 

PC-12.50 5.31 2.00 

PC-13.50 7.87 3.20 

PC-14.50 11.81 4.80 

PC-15.50 15.75 6.30 


PTGNL 16CA-16 

PCLNL 16CA-12 

PSSNL 16CA-12 

PSRNL 16CA-12 

16CA ISO 5611 

Designation A B C D Insert 

PTGNL 16CA16 .79 2.48 .98 .98 TNM.-33.. 

PCLNL 16CA12 .79 2.48 .98 .98 CNM.-43.. 

PSSNL 16CA12 .79 2.48 .98 .98 SNM.-43.. 

PSRNL 16CA12 .79 2.48 .98 .98 SNM.-43.. 

25

BPS 

TRC 

TRD 

TRM 

TS


Modular Boring Systems 

Operation: 

Head: 

Roughing 

TS / BPS 

Semi-Finishing 

TS / BPS / TRD / TRC 

Finishing 

BPS / TRD / TRC / TRM 

Super-Finishing 

BPS / TRM 

27


Heads & Double-Bit Boring Bars 

Roughing 

& 


using 

TS & BPS Heads 

28




Features 

The double-bit heads are simple to use and extremely rigid thanks to the serrated mating surfaces 

between the bit holder and boring heads, together with the constant distance between the seat of the 

clamping screws and the cutter. 

3 

1 4 2 

Components 

1. Body 

2. Setting screws 

3. Expanding pin 

4. Coolant outlets 

5. Bit holders 

6. Tools clamp screws 

5 

6 

TS-16/16 

Ø .71 - .87 

TS-20/20 

Ø .87 - 1.10 

TS-25/25 

Ø 1.10 - 1.50 

TS-32/32 

Ø 1.40 - 1.97 

TS-40/40 

Ø 1.97 - 2.68 

TS-50/50 

Ø 2.68 - 3.54 

TS-50/63 

TS-63/63 

Ø 3.54 - 4.72 

TS-80/80 

Ø 4.72 - 7.87 

29



Components 

1. Body 




TS .... 

Ø .71 - 7.95 

p. 149 

p. 38 

Rough Boring 

fig.1 

Chamfering 

fig.2 

Back Boring 

fig.3 

30 

fig.3 Ø3 min = (Ø1 + Ø2 + 0.04) / 2




Roughing refer to Fig. 1 

Designation MHD' d¹ d² Ø¹ L L¹ kg Cartridge 

TS-16/16 16 .63 .71 - .87 1.34 -- 0.05 S... 16 • -- -- 

TS-20/20 20 .79 .87 - 1.10 1.57 -- 0.09 S... 20 • -- -- 

TS-25/25 25 .98 1.10 - 1.50 1.97 -- 0.20 S... 25 • -- -- 

TS-32/32 32 1.26 1.40 - 1.97 2.48 -- 0.35 S... 32-33 • • -- 

TS-40/40 40 1.57 1.97 - 2.68 3.15 -- 0.70 S... 40-41 • • -- 

TS-50/50 

2.17 2.68 - 3.54 3.94 1.97 1.50 S... 50 • • -- 

50 

TS-50/63 2.83 3.54 - 4.72 3.15 2.36 2.00 S... 63 • • • 

TS-63/63 63 2.83 3.54 - 4.72 4.92 2.48 3.00 S... 63 • • • 

TS-80/80 80 3.74 

4.72 - 6.30 

S... 80 • • • 

5.51 2.95 5.30 

6.30 - 7.87 S... 90 • • • 

Cartridges must be purchased separately 

Chamfering refer to Fig. 2 

Designation MHD' d¹ d² Ø¹ Ø² α L L¹ kg Cartridge 

TS-25/25 25 .98 1.02 - 1.50 

TS-32/32 32 1.26 1.36 - 1.93 

TS-40/40 40 1.57 1.83 - 2.60 

TS-50/50 50 2.17 2.56 - 3.46 


.91 - 1.38 

.77 - 1.24 

15° 

30° 1.97 

-- 

-- 0.20 

SSSM-25-15° 

SSSM-25-30° 

.69 - 1.16 45° -- SSSM-25-45° 

1.24 - 1.81 15° 

-- 

SSSM-32-15° 

1.10 - 1.67 30° 2.48 -- 0.35 SSSM-32-30° 

1.02 - 1.59 45° -- SSSM-32-45° 

1.63 - 2.4 15° 

-- 

SSSM-40-15° 

1.46 - 2.22 30° 3.15 -- 0.70 SSSM-40-30° 

1.32 - 2.09 45° -- SSSM-40-45° 

2.30 - 3.21 15° 

SSSM-50-15° 

2.05 - 2.95 30° 3.94 1.97 1.50 SSSM-50-30° 

1.85 - 3.03 45° SSSM-50-45° 

CCMT-0602 

CCMT-0602 

CCMT-09T3 

CCMT-1204 

Back Boring refer to Fig. 3 

Designation MHD' d¹ Ø¹ Ø² L kg Cartridge 

TS-16/16 16 .79 - .94 .63 1.08 0.05 SSQC-16 

TS-20/20 20 .93 - 1.18 .79 1.28 0.09 SSQC-20 CCMT-0602 

TS-25/25 25 1.16 - 1.57 .98 1.54 0.20 SSQC-25 

TS-32/32 32 1.54 - 2.05 1.26 1.97 0.35 SSQC-33 CCMT-09T3 

TS-40/40 40 2.01 - 2.76 1.57 2.50 0.70 SSQC-41 

TS-50/50 

2.72 - 3.62 2.17 3.17 1.50 SSQC-50 

50 

TS-50/63 3.58 - 4.80 2.83 2.19 2.00 SSQC-63 

CCMT-1204 

TS-63/63 63 3.58 - 4.80 2.83 3.96 3.00 SSQC-63 

TS-80/80 80 

4.76 - 6.38 

SSQC-80 

3.74 4.35 5.30 

6.34 - 7.95 SSQC-90 


31


Double-Bit Boring Crossbars 


BPS 

Ø 7.87 - 43.39 

Components 

1. Body 





3 

1 

4 

5 

2 

32




BPS 

Ø 7.87 - 43.39 

Features 

The BPS double-bit crossbars cover a working area from ø 7.87 - 43.39". 

The BPS double-bit crossbars are constructed in aluminum and mounted on a steel double-bit plate. 

BPS-700 

Ø 27.56 - 43.39 

BPS-200 

Ø 7.87 - 11.81 

BPS-300 

Ø 11.81 - 15.75 

BPS-400 

Ø 15.75 - 19.69 

BPS-500 

Ø 19.69 - 23.62 

BPS-600 

Ø 23.62 - 27.56 

33




BPS-200 - 300 - 400 

BPS-500 - 600 - 700 

Rough Boring 

BPS ... 

Ø 7.87 - 43.39 

p. 149 

p. 38 

Components 

1. Body 



p. 37 

Rough Boring 

Back Boring 

Rough Boring 

Back Boring 

34 

fig.1 fig.2 fig.3 fig.4 

fig.2-4 Ø3 min = (Ø1 + Ø2 + 0.04) / 2




BPS ... 

Ø 7.87 - 43.39 

Rough Boring refer to Fig. 1 

Designation Ø¹ A L L¹ B C ØD ØE F kg Face Mount Cartridge 

BPS-200 7.87 - 11.81 7.64 

-- 

.10 -- 3.20 

3.39 2.13 

BPS-300 11.81 - 15.75 11.34 -- 3.15 2.63 .10 -- 3.90 

BPS-400 15.75 - 19.69 15.51 3.66 2.40 -- -- 1/4 BSP 6.90 

BPS-500 19.69 - 23.62 19.45 3.98 2.72 

9.40 

BPS-600 23.62 - 27.56 23.39 4.06 2.80 5.04 3.15 4.00 -- 1/4 BSP 9.90 

BPS-700 27.56 - 31.50 27.32 4.17 2.91 11.20 

Face mount arbor and cartridges must be purchased separately 

PF-80/40 

PF-110/40 

PF-140/40 

PF-80/60 

PF-110/60 

PF-140/60 

SSCC-90 

SMCC-90 

SSSC-90 

SSTC-90 


Designation Ø¹ Ø² L B C ØD ØE F kg Face Mount Cartridge 

BPS-200 

BPS-300 

7.95 - 11.89 

11.89 - 15.83 

7.64 

11.34 

2.22 

2.22 

-- 

-- 3.15 2.63 

.10 

.10 

-- 

-- 

3.20 

3.90 

BPS-400 15.83 - 19.76 15.51 2.50 -- -- 1/4 BSP 6.90 

BPS-500 19.76 - 23.70 19.45 2.81 

9.40 

BPS-600 23.70 - 27.64 23.39 2.89 5.04 3.15 4.00 -- 1/4 BSP 9.90 

BPS-700 27.64 - 31.57 27.32 3.01 11.20 

Face mount arbor and cartridges must be purchased separately 

PF-80/40 

PF-110/40 

PF-140/40 

PF-80/60 

PF-110/60 

PF-140/60 

SSQC-90 

Rough Boring refer to Fig. 3 

Designation Ø¹ A L L¹ L² B C ØD F kg Spacer Block Face Mount Cartridge 

31.50 - 35.43 

5.35 4.09 

PRL-100 

BPS-700 

27.32 

2.91 5.04 3.15 4.00 1/4 BSP 11.2 

35.43 - 43.31 5.75 4.49 PRL-300 

Face mount arbor, PRL and cartridges must be purchased separately 

PF-80/60 

PF-110/60 

PF-140/60 

SSCC-90 

SMCC-90 

SSSC-90 

SSTC-90 


Designation Ø¹ Ø² L L² B C ØD F kg Spacer Block Face Mount Cartridge 

BPS-700 

31.57 - 35.51 

4.23 

PRL-100 

27.32 

2.91 5.04 3.15 4.00 1/4 BSP 11.2 

35.51 - 43.39 4.63 PRL-300 

PF-80/60 

PF-110/60 

PF-140/60 

SSQC-90 

Face mount arbor, PRL and cartridges must be purchased separately 

35



Back Boring Machining 

d1 min = (d+d2+0.04) / 2 

Designation d d² L Spacer Block Cartridge 

TS-16/16 .79 - .94 0.63 1.08 -- SSQC-16 

TS-20/20 .93 - 1.18 0.79 1.28 -- SSQC-20 

TS-25/25 1.16 - 1.57 0.98 1.54 -- SSQC-25 

TS-32/32 1.54 - 2.05 1.26 1.97 -- SSQC-33 

TS-40/40 2.01 - 2.76 1.57 2.50 -- SSQC-41 

TS-50/50 2.72 - 3.62 2.17 3.17 -- SSQC-50 

TS-50/63 

2.19 -- SSQC-63 

3.58 - 4.80 2.83 

TS-63/63 3.96 -- SSQC-63 

TS-80/80 

4.76 - 6.38 3.74 4.35 -- SSQC-80 

6.34 - 7.95 3.74 4.35 -- 

BPS-200 7.95 - 11.89 7.64 2.22 -- 

BPS-300 11.89 - 15.83 11.34 2.22 -- 

BPS-400 15.83 - 19.76 15.51 2.50 -- 

BPS-500 19.76 - 23.70 19.45 2.81 -- 

SSQC-90 

BPS-600 23.70 - 27.64 23.39 2.89 -- 

27.64 - 31.57 27.32 3.01 -- 

BPS-700 

31.57 - 35.51 27.32 4.23 PRL-100 

Spacer blocks and cartridges must be purchased separately 

35.51 - 43.39 27.32 4.63 PRL-300 

36


Accessories for TS & BPS Heads 

Face Mount for Double-Bit Boring Crossbars 

PF 

fig.1 

fig.2 

Designation MHD' d¹ d² d³ d⁴ M L L¹ kg fig. 

PF-80/40 

40 mm 3.46 2.63 M12 1.06 .94 1.90 1 

80 

PF-80/60 60 mm 5.06 4.00 M16 1.57 1.24 3.50 2 

PF-110/40 

40 mm 3.46 2.63 M12 1.06 .79 4.20 1 

110 

PF-110/60 60 mm 5.06 4.00 M16 1.57 1.42 6.00 2 

PF-140/40 

40 mm 3.46 2.63 M12 1.06 1.02 6.20 1 

140 

PF-140/60 60 mm 5.51 4.00 M16 1.57 1.02 7.80 2 

Bridge Extender 

Designation A B C kg 

PRL-100 1.22 6.10 

1.10 

1.40 

PRL-300 1.61 10.04 2.80 

37



Cartridges 

SSCC 

Designation Ø¹ A B kg 

SSCC-16 .71 - .87 .31 .59 0.003 

SSCC-20 .87 - 1.10 .37 .75 0.006 

SSCC-25 1.10 - 1.50 .49 .91 0.010 

SSCC-32 1.40 - 1.97 .59 1.26 0.020 

SSCC-33 1.40 - 1.97 .59 1.26 0.025 

SSCC-40 1.97 - 2.68 .75 1.57 0.060 

SSCC-41 1.97 - 2.68 .75 1.57 0.060 

SSCC-50 2.68 - 3.54 .87 2.13 0.100 

SSCC-63 3.54 - 4.72 1.06 2.78 0.200 

SSCC-80 4.72 - 6.30 1.26 3.72 0.500 

SSCC-90 6.30 - 31.50 1.26 5.12 0.700 

CCMT-0602.. TS25 TORX T08 

CCMT-09T3.. TS4 TORX T15 


SMCC 


SMCC-25 1.10 - 1.50 .48 .91 0.010 

SMCC-32 1.40 - 1.97 .58 1.26 0.020 

SMCC-33 1.40 - 1.97 .58 1.26 0.025 

SMCC-40 1.97 - 2.68 .74 1.57 0.060 

SMCC-41 1.97 - 2.68 .74 1.57 0.060 

SMCC-50 2.68 - 3.54 .85 2.13 0.100 

SMCC-63 3.54 - 4.72 1.05 2.78 0.200 

SMCC-80 4.72 - 6.30 1.25 3.72 0.500 

SMCC-90 6.30 - 31.50 1.25 5.12 0.700 




SSSC 


SSSC-32 1.40 - 1.97 .59 1.26 0.020 

SSSC-40 1.97 - 2.68 .75 1.57 0.060 

SSSC-50 2.68 - 3.54 .87 2.13 0.100 

SSSC-63 3.54 - 4.72 1.06 2.78 0.200 

SSSC-80 4.72 - 6.30 

3.72 0.500 

1.26 

SSSC-90 6.30 - 31.50 5.12 0.700 

SCMT-09T3.. TS4 TORX T15 

SCMT-1204.. TS5 TORX T25 

38



SSTC 


SSTC-63 3.54 - 4.72 1.06 2.78 0.20 

SSTC-80 4.72 - 6.30 

3.72 0.50 

1.26 

SSTC-90 6.30 - 31.50 5.12 0.70 

TCMT-1204.. TS5 TORX T25 

SSSM 

Designation Ø¹ α A B kg 

SSSM-25 1.02 - 1.50 

SSSM-32 1.36 - 1.93 

SSSM-40 1.83 - 2.60 

SSSM-50 2.56 - 3.46 

15° 

30° 

45° 

15° 

30° 

45° 

15° 

30° 

45° 

15° 

30° 

45° 

.49 .91 0.010 CCMT-0602.. TS25 TORX T08 

.59 1.22 0.025 CCMT-0602.. TS25 TORX T08 

.75 1.54 0.060 CCMT-09T3.. TS4 TORX T15 

.87 2.09 0.100 CCMT-1204.. TS5 TORX T25 

SSQC 

Designation Ø¹ A B C kg 

SSQC-16 .79 - .94 .08 .63 .39 0.005 

SSQC-20 .93 - 1.18 .06 .77 .43 0.008 CCMT-0602.. TS25 TORX T08 

SSQC-25 1.16 - 1.57 .10 .94 .57 0.020 

SSQC-33 1.54 - 2.05 .12 1.26 .67 0.030 CCMT-09T3.. TS4 TORX T15 

SSQC-41 2.01 - 2.76 .14 1.65 .83 0.080 

SSQC-50 2.72 - 3.62 .14 2.24 .96 0.150 

SSQC-63 3.58 - 4.80 .14 2.99 1.12 0.300 CCMT-1204.. TS5 TORX T25 

SSQC-80 4.76 - 6.38 .14 3.98 1.24 0.600 

SSQC-90 6.34 - 31.57 .14 4.80 1.24 0.800 

39


Testarossa 


& 

Finishing 

using 

TRD & TRC Heads 

40


Testarossa 

Features 

The wide range of TRD - TRC testarossa heads is D’ANDREA’S solution for semi-finishing & finishing with a 

range of .98" to 7.87 in diameter. 

TRD 

0.0002" 

Radial Adjustment on Dial 

0.00005" 

Radial Adjustment on Vernier 

TRc 

TRc hs 

41


Testarossa 

Double-Bit Testarossa - TRD 

Features 

The double-bit TRD heads allow both roughing and high precision finish thanks to their rigidity and the 

sensitivity of the sliding mechanism which can achieve radial correction of 0.0002". 

This can be effected directly on the machine and easily read on the dial. 

The main advantage of the TRD head is that it can be pre-regulated independently of the bit holders 

found on the slide. 

This allows both roughing and high precision finish work at the same time. 

8 

5 

6 

Components 

1. Body 

2. Slide toolholder 

3. Expanding radial pin 

4. Micrometric dial 

5. Slide clamp screw 

6. Coolant outlet 

7. Tool clamp screw 

8. Oiler 

9. Bit holder 

3 1 4 2 9 

SFTP or SFCC 

Bit Holder 

7 

SSCC 

Bit Holder 

42


Testarossa 


0.0002" 


0.00005" 


TRD 

Ø 1.10 - 4.72 

TRD-25 

Ø 1.10 - 1.42 

TRD-32 

Ø 1.42 - 1.81 

TRD-40 

Ø 1.81 - 2.36 

TRD-50 

Ø 2.36 - 2.95 

TRD-63 

Ø 2.95 - 3.74 

TRD-80 

Ø 3.74 - 4.72 


- Take care that the tools and tool holders are solidly locked on the slide. The only manoeuvring or 

adjusting screws to be used for the operations of the heads are those listed in the components section. 

- The screws not listed in the components section should not be touched in order not to compromise the 

correct operation of boring bars and heads. 

- The SFCC and SFTP bit holders should be assembled with the insert facing the same direction as the 

clamp screw (5). The SSCC bit holders should be assembled with the insert facing opposite to the SFCC 

and SFTP bit holder (see photo). 

- Remember to loosen the screw (5) before adjusting the dial (4). Lock the screw (5) at the end of the 

adjustment. 

The micrometric adjustment of POSITIVE is carried out by turning the dial (4) counter-clockwise. 

The use of coolant on the TRD double-bit heads should be 40 BAR max. 

43


Testarossa 


TRD-25 

TRD-32 

TRD-40 

TRD-50 

TRD-63 

TRD-80 

Ø 1.10 - 4.72 

p. 149 

p. 46 

Components 

1. Body 






8. Oiler 

44


Testarossa 


TRD-25 

TRD-32 

TRD-40 

TRD-50 

TRD-63 

TRD-80 

Ø 1.10 - 4.72 

Designation MHD' d¹ Ø¹ L L¹ C kg Cartridge 

TRD-25/25 25 1.10 - 1.42 2.22 2.22 ± .5 0.20 S...-25-D • • 

TRD-32/32 32 1.42 - 1.81 2.79 2.80 ± .5 0.35 S...-32-D • • 

TRD-40/40 40 1.81 - 2.36 3.54 3.54 ± 1 0.70 S...-40-D • • 

TRD-50/50 50 2.36 - 2.95 3.42 3.43 ± 1 1.50 S...-50-D • • 

TRD-63/63 63 2.95 - 3.74 4.28 4.29 ± 2 2.70 S...-63-D • • 

TRD-80/80 80 3.74 - 4.72 5.11 5.12 ± 2 4.80 S...-80-D • • 


Note: TRD heads require 1 Roughing Cartridge SSCC_D & 1 Finishing Cartridge SF_ _ _D 

Cartridges must be mounted as shown on TRD slide 

45


Accessories for TRD Heads 

Cartridges 

SSCC D 

Roughing Cartridge 


SSCC-25-D 1.10 - 1.42 .394 .94 0.008 

SSCC-32-D 1.42 - 1.81 .453 1.18 0.015 


SSCC-40-D 1.81 - 2.36 .551 1.57 0.030 

SSCC-50-D 2.36 - 2.95 .748 2.13 0.060 

SSCC-63-D 2.95 - 3.74 .965 2.68 0.150 


SSCC-80-D 3.74 - 4.72 1.161 3.43 0.300 


SFCC D 

Finishing Cartridge 


SFCC-25-D 1.10 - 1.42 .386 .94 0.008 

SFCC-32-D 1.42 - 1.81 .445 1.18 0.015 


SFCC-40-D 1.81 - 2.36 .543 1.57 0.030 

SFCC-50-D 2.36 - 2.95 .740 2.13 0.060 

SFCC-63-D 2.95 - 3.74 .957 2.68 0.150 


SFCC-80-D 3.74 - 4.72 1.154 3.43 0.300 


SFTP D 

Finishing Cartridge 

Designation Ø¹ A1 B kg 

SFTP-25-D 1.10 - 1.42 .386 .94 0.008 

SFTP-32-D 1.42 - 1.81 .445 1.18 0.015 

TPGX-0902.. CS250T TORX T08 

SFTP-40-D 1.81 - 2.36 .543 1.57 0.030 

SFTP-50-D 2.36 - 2.95 .740 2.13 0.060 

SFTP-63-D 2.95 - 3.74 .957 2.68 0.150 

TPGX-1103.. CS300890T TORX T08 

SFTP-80-D 3.74 - 4.72 1.154 3.43 0.300 


46

Other Products by D’Andrea 

TA-CENTER 

N/C head for boring & facing 

U-COMAX 


AUTORADIAL 

automatic facing head 

U-TRONIC 


TA-TRONIC 



high precision 

modular toolholder system 

TOPRUN 

high speed balanceable 

toolholders 

47


Testarossa 

TRC 

Features 

High precision work to IT6 tolerance, with excellent surface finish, is achieved using TRC boring heads. 

These are very sensitive and radial correction of 0.0002" can be effected directly on the machine and 

easily read on the dial. 

Components 

1. Body 







8. Oiler 

9. Bit holder 

8 5 6 

3 1 4 2 9 

7 

p. 149 

p. 66 

48


Testarossa 

TRC 

0.0002" 


0.00005" 


TRC 

Ø .10 - 7.87 

TRC-14 

Ø .57 - .71 

TRC-16 

Ø .71 - .94 

TRC-20 

Ø .87 - 1.18 

TRC-25 

Ø 1.10 - 1.57 

TRC-32 

Ø 1.38 - 2.09 

TRC-40 

Ø 1.89 - 2.60 

TRC-50 

Ø .10 - 4.33 

TRC-63 

Ø 2.83 - 4.92 

TRC-80 

Ø 3.46 - 7.87 


- Take care that the tools and tool holders are locked on the slide. The only maneuvering and adjustment 

screws to be used are those listed in the components section. 



- Bit holders and boring bars should be assembled with the insert facing the same direction as the clamp 

screw (5) (see photo). 


adjustment. 


The use of coolant on the TRC heads should be 40 BAR max. 

49


Testarossa 

TRC-14 

TRC-16 

TRC-20 

TRC-25 

TRC-32 

TRC-40 

Ø .57 - 2.60 

Semi-Finishing & Finish Boring 

fig.1 

Chamfering 

fig.2 

Back Boring 

fig.3 

Ø3 min = (Ø1 + Ø2 + 0.04) / 2 

50


Testarossa 

Semi-Finishing & Finish Boring Refer to Fig. 1 

Designation MHD' d¹ Ø¹ L C kg Cartridge 

TRC-14/14 14 .57 - .71 1.18 .04 0.02 SFWC-14 • -- -- 

TRC-16/16 16 .71 - .94 1.34 .06 0.05 SF..-16 -- • -- 

TRC-20/20 20 .87 - 1.18 1.57 .10 0.10 SF..-20 -- • -- 

TRC-25/25 25 1.10 - 1.57 1.97 .12 0.20 SF..-25 -- • • 

TRC-32/32 32 1.38 - 2.09 2.48 .16 0.35 SF..-32 -- • • 

TRC-40/40 40 1.89 - 2.60 3.15 .20 0.70 SF..-40 -- • • 


Chamfering Refer to Fig. 2 

Designation MHD' d¹ Ø¹ Ø² α L C kg Cartridge 

TRC-25/25 25 1.04 - 1.56 

TRC-32/32 32 1.34 - 2.05 

TRC-40/40 40 1.75 - 2.58 


.91 - 1.46 

.79 - 1.34 

15° 

30° 1.97 .12 0.20 

SFSM-25-15° 

SFSM-25-30° 

.71 - 1.26 45° SFSM-25-45° 

1.20 - 1.91 15° 

SFSM-32-15° 

1.08 - 1.79 30° 2.48 .16 0.35 SFSM-32-30° 

.98 - 1.67 45° SFSM-32-45° 

1.57 - 2.38 15° 

SFSM-40-15° 

1.40 - 2.22 30° 3.15 .20 0.70 SFSM-40-30° 

1.26 - 2.07 45° SFSM-40-45° 

• 

• 

• 

Back Boring Refer to Fig. 3 

Designation MHD' d¹ Ø¹ Ø² L C kg Cartridge 

TRC-16/16 16 .79 - 1.02 .63 1.08 .06 0.05 SFQC-16 • 

TRC-20/20 20 .96 - 1.30 .79 1.32 .10 0.10 SFQC-20 • 

TRC-25/25 25 1.24 - 1.67 .98 1.63 .12 0.20 SFQC-25 • 

TRC-32/32 32 1.52 - 2.11 1.26 2.09 .16 0.35 SFQC-32 • 

TRC-40/40 40 1.99 - 2.64 1.57 2.68 .20 0.70 SFQC-40 • 


51


Testarossa 

TRC-50 

Ø .10 - 4.33 

p. 65 

p. 64 

Ø .10 - 1.18 

p. 109 

p. 149 

Ø 1.10 - 2.20 

p. 110 

p. 66 

p. 65 

p. 149 

p. 66 

Ø 2.13 - 4.33 

p. 111 

p. 65 

p. 65 

p. 65 

52


Testarossa 

TRC-50 

Ø .10 - .24 


Designation MHD' d¹ Ø¹ L L¹ kg Boring Bar Bushing 

TRC-50/50 50 

.10 - .16 .83 .49 1.00 B1.02 

.16 - .24 .94 -- 1.00 B1.04 

D08.16 

Boring Bars and bushings must be purchased separately 

Note: To machine these diameters the boring bar and bushing shown in the table must be used. 

TRC-50 

Ø .24 - 1.18 


Designation MHD' d¹ Ø¹ L L¹ kg Boring Bar 

TRC-50/50 50 

Boring bars must be purchased separately 

.24 - .31 

.31 - .39 

1.14 .83 

B3.06 • -- 

1.42 -- 1.00 

B5.06 • -- 

1.77 -- B8.06 • -- 

1.42 1.10 

B3.08 • -- 

1.89 -- 1.00 

B5.08 • -- 

2.36 -- B8.08 • -- 

1.69 1.38 

B3.10 -- • 

.39 - .47 

2.36 -- 1.00 

B5.10 -- • 

2.95 -- B8.10 -- • 

.43 - .51 1.89 1.57 

B3.11 -- • 

1.89 1.65 1.00 

B3.12 -- • 

.47 - .55 

2.83 -- B5.12 -- • 

3.54 -- 1.00 B8.12 -- • 

2.05 1.97 

B3.14 -- • 

.55 - .63 

3.31 -- 1.00 

B5.14 -- • 

4.13 -- B8.14 -- • 

2.28 1.97 

B3.16 -- • 

.63 - .71 

3.78 -- 1.00 

B5.16 -- • 

4.72 -- B8.16 -- • 

.71 - .87 2.48 -- 1.00 B3.18 -- • 

.87 - 1.18 2.68 -- 1.00 B3.22 -- • 

53


Testarossa 

TRC-50 

Ø 1.10 - 2.20 


Designation MHD' d¹ Ø¹ L¹ kg 

Toolholder 

Extension 

Cartridge 

TRC-50/50 50 

1.10 - 1.73 

1.42 - 2.20 

2.48 

P-25.63 

1.00 

4.13 P-25.105 

2.48 

P-25.63 

1.00 

4.13 P-25.105 

SFTP-25 

SFCC-25 

SFTP-32 

SFCC-32 

• 

• 

• 

• 

Toolholder extension and cartridges must be purchased separately 

Note: To machine these diameters the tool extension & cartridge shown in the table must be used. 

TA-CENTER 

Standard tools can be mounted on 

D’ANDREA toolholders to perform simple 

machining and multiples of internal and 

external turning operations, taper and 

variable boring, concave and convex radius 

machining, grooves, cylindrical and conical 

threading, facing, complex profiles etc. 

54


Testarossa 

TRC-50 

Ø 2.13 - 4.33 


Designation MHD' d¹ Ø¹ L kg 

TRC-50/50 50 

2.13 - 3.39 3.15 

Tool Slide + 


3.15 - 4.33* 

1.00 

PS-31.24 

3.70 

3.62 - 4.33* PS-31.24 + CW32 

All accessories must be purchased separately 

*Note: To machine these diameters the tool slide, counter weight & cartridges shown in the table must be used. 

-- 

Cartridge 

SFTP-50 

SFCC-50 

• 

• 

TRC-50 

Ø 2.05 - 4.37 

Chamfering 

Designation MHD' d¹ Ø¹ Ø² α L kg Tool Slide Cartridge 

2.05 - 3.39 

1.87 - 3.19 

1.69 - 2.99 

15° 

30° 

3.15 1.00 -- 

TRC-50/50 50 

1.52 - 2.83 45° 

2.83 - 4.17* 15° 

3.03 - 4.37 2.66 - 3.98* 30° 

3.70 1.00 PS-31.24 

2.50 - 3.82* 45° 

Tool slide and cartridges must be purchased separately 

*Note: To machine these diameters the tool slide & cartridges shown in the table must be used. 

Ø3 min = (Ø1 + Ø2 + 0.04) / 2 

SFSM-50-15° 

SFSM-50-30° 

SFSM-50-45° 

• 

TRC-50 

Ø 2.20 - 4.47 

Back Boring 

Designation MHD' d¹ Ø¹ Ø² L kg Tool Slide Cartridge 

2.20 - 3.48 1.97 2.48 

-- 

TRC-50/50 50 

1.00 

3.19 - 4.47* 2.95 3.03 PS-31.24 



SFQC-50 

• 

55


Testarossa 

TRC-63 

Ø 0.10 - 5.10 

p. 149 

p. 66 

p. 65 

Components 

1. Body 







8. Oiler 

9. Toolholder lock screw 

p. 65 

p. 64 

p. 149 

p. 66 

p. 128 

56


Testarossa 

TRC-63 

Ø 2.83 - 4.92 


Designation MHD' d¹ Ø¹ L kg Tool Slide Cartridge 

2.83 - 4.33 3.48 

-- SFTP-50 

TRC-63/63 63 

2.00 

3.39 - 4.92* 4.33 PS-31.28 SFCC-50 



• • 

TRC-63 

Ø 2.72 - 5.00 

Chamfering 


2.72 - 4.45 

2.52 - 4.25 

2.36 - 4.09 

15° 

30° 

3.48 2.00 --- 

TRC-63/63 63 

2.20 - 3.94 45° 

3.07 - 4.80* 15° 

3.27 - 5.00 2.91 - 4.65* 30° 

4.33 2.00 PS-31.28 

2.76 - 4.49* 45° 



Ø3 min = (Ø1 + Ø2 + 0.04) / 2 

SFSM-50-15° 

SFSM-50-30° 

SFSM-50-45° 

• 

TRC-63 

Ø 2.85 - 5.10 

Back Boring 


2.85 - 4.53 2.48 2.80 

-- 

TRC-63/63 63 

2.00 

3.41 - 5.10* 3.15 3.68 PS-31.28 



SFQC-50 

• 

57


Testarossa 

TRC-80 

Ø 0.10 - 7.97 

p. 149 

p. 66 

Components 

1. Body 







8. Oiler 


p. 65 

p. 65 

p. 64 

p. 149 

p. 66 

p. 128 

58


Testarossa 

TRC-80 

Ø 3.46 - 7.87 



3.46 - 5.20 4.09 

-- 

TRC-80/80 80 

4.53 - 6.30* 

3.80 

PS-32.28 

4.94 

6.10 - 7.87* PS-33.28 



SFTP-50 

SFCC-50 

• • 

TRC-80 

Ø 3.35 - 7.87 

Chamfering 


3.35 - 5.24 

3.15 - 5.04 

2.99 - 4.88 

15° 

30° 

4.09 3.80 -- 

2.85 - 4.74 45° 

4.21 - 6.10* 15° 

TRC-80/80 80 4.41 - 6.30* 4.04 - 5.93* 30° 

4.94 3.80 PS-32.28 

3.90 - 5.79* 45° 

5.79 - 7.68* 15° 

5.98 - 7.87* 5.63 - 7.52* 30° 

4.94 3.80 PS-33.28 

5.47 - 7.36* 45° 



Ø3 min = (Ø1 + Ø2 + 0.04) / 2 

SFSM-50-15° 

SFSM-50-30° 

SFSM-50-45° 

SFSM-50-15° 

SFSM-50-30° 

SFSM-50-45° 

SFSM-50-15° 

SFSM-50-30° 

SFSM-50-45° 

• 

TRC-80 

Ø 3.48 - 7.97 

Back Boring 


TRC-80/80 80 

3.48 - 5.33 

4.55 - 6.40* 

3.15 

4.25 

3.43 

4.25 3.80 

-- 

PS-32.28 

6.12 - 7.97* 5.83 4.25 PS-33.28 



SFQC-50 

• 

59


Testarossa 

Features 

High precision work to IT6 tolerance, with excellent surface finish, is achieved using TRC HS boring heads. 



Components 

1. Body 

5 6 8 

9 







8. Oiler 

9. Tool 

3 

1 4 7 

2 

60


Testarossa 

0.0002" 


0.00005" 


TRC-HS 

Ø .10 - .87 

RPM MAX 12,000 

TRC-32 HS 

Ø .10 - .71 

TRC-50 HS 

Ø .10 - .87 



adjusting screws to be used for the operations for the heads are those listed in the components section. 


correct operation of the heads. 

- Bit holders and boring bars should be assembled with the insert facing the same direction as the clamp 

screw (5) (see photo). 


adjustment. 

The micrometric adjustment of POSITIVE is carried out by turning the dial (4) counter clockwise. 

The use of coolant on the TRC HS heads should be 40 BAR max. 

61


Testarossa 

TRC-32-HS 

Ø .10 - .71 


p. 64 

Components 

1. Body 







8. Oiler 

p. 149 

Designation MHD Ø L kg 

TRC-32-HS 32 .10 - .71 2.09 0.35 • • 

62


Testarossa 

TRC-50-HS 

Ø .10 - .87 


p. 65 

p. 64 

p. 149 

Components 

1. Body 







8. Oiler 

Designation MHD Ø L kg 

TRC-50-HS 50 .10 - .87 2.34 1.00 • • 

63


Accessories for TRC Heads 

Boring Bars 

Anti-Vibration - Solid Carbide Bars 

Designation Ø¹ L L¹ L² kg 

B1.02 .10 - .16 .87 .83 .49 0.02 

B1.04 .16 - .24 .94 .94 -- 0.02 

Designation Ø¹ L kg 

B1.12 .47 - .55 1.65 0.03 

-- 

B1.14 .55 - .63 1.89 0.04 

B1.16 .63 - .71 2.13 0.05 TPGX-0902.. 

CS 250 T 

TORX T08 

Designation Ø¹ L L¹ kg 

B3.06 .24 - .31 1.14 .83 0.035 

TS21 

WCGT-0201.. -- 

B3.08 .31 - .39 1.42 1.10 0.040 TS211 

TORX T06 

B3.10 .39 - .47 1.69 1.38 0.050 

B3.11 .43 - .51 1.89 1.57 0.055 

B3.12 .47 - .55 1.89 1.65 0.060 

B3.14 .55 - .63 2.05 1.97 0.070 -- TPGX-0902.. CS250T TORX T08 

B3.16 .63 - .71 2.28 1.97 0.070 

B3.18 .71 - .87 2.48 -- 0.100 

B3.22 .87 - 1.18 2.68 -- 0.100 

Anti-Vibration - Heavy Metal Bars 


B5.06 .24 - .31 1.42 0.075 

TS 21 

WCGT-0201.. -- 

TORX T06 

B5.08 .31 - .39 1.89 0.090 TS211 

B5.10 .39 - .47 2.36 0.100 

B5.12 .47 - .55 2.83 0.100 

-- TPGX-0902.. CS250T TORX T08 

B5.14 .55 - .63 3.31 0.200 

B5.16 .63 - .71 3.78 0.300 

Anti-Vibration - Carbide Shank Bars 


B8.06 .24 - .31 1.77 0.065 

TS 21 

WCGT-0201.. -- 

TORX T06 

B8.08 .31 - .39 2.36 0.080 TS211 

B8.10 .39 - .47 2.95 0.100 

B8.12 .47 - .55 3.54 0.200 

-- TPGX-0902.. CS250T TORX T08 

B8.14 .55 - .63 4.13 0.200 

B8.16 .63 - .71 4.72 0.300 

64



Sleeve 

Designation 

kg 

BM-10 0.02 


Designation l w h kg 

CW-32 1.24 .87 .67 0.50 


Designation L kg 

P-25.63 2.09 0.50 

P-25.105 3.74 0.80 


Designation Ø H6 A B E kg 

PS-31.24 -- .57 2.95 .94 0.20 

PS-31.28 16mm .89 3.15 1.10 0.30 

PS-32.28 -- .89 4.25 1.10 0.50 

PS-33.28 -- .89 5.83 1.10 0.60 

Bushings 

Designation L Ø d H6 Fig. 

INCH 

D0125-16 .91 .125 1 

D0187-16 .91 .187 1 

D0250-16 .91 .250 1 

D0312-16 .91 .312 1 

D0375-16 1.15 .375 1 

D0500-16 1.15 .500 1 

METRIC 

D04.16 .91 4mm 1 

D08.16 .87 8mm 2 

D10.16 .91 10mm 1 

D12.16 .91 12mm 1 

65



Cartridges 

SFCC 

Designation Ø A B kg 

SFCC-16 .71 - .94 .31 .67 0.003 

SFCC-20 .87 - 1.18 .33 .83 0.005 

SFCC-25 1.10 - 1.57 .39 1.04 0.010 

SFCC-32 1.38 - 2.09 .45 1.36 0.020 

SFCC-40 1.89 - 2.60 .55 1.73 0.040 

SFCC-50 2.13 - 31.50 .75 2.05 0.080 

SFQC 


SFQC-16 .79 - 1.02 

.71 .39 0.005 

.08 

SFQC-20 .96 - 1.30 .89 .41 0.008 

SFQC-25 1.24 - 1.65 

1.12 .47 0.010 

.10 

SFQC-32 1.54 - 2.17 1.40 .53 0.030 

SFQC-40 2.01 - 2.68 

1.81 .65 0.060 

.12 

SFQC-50 2.20 - 31.57 2.09 .81 0.100 

CCGT-0602.. TS25 TORX T08 

CCGT-09T3.. TS4 TORX T15 



SFSM 


SFSM-25 1.10 - 1.57 

SFSM-32 1.38 - 2.09 

SFSM-40 1.89 - 2.60 

SFSM-50 2.13 - 31.50 

15° 

30° .39 1.00 

0.010 

0.010 

45° 0.010 

15° 

0.020 

30° .45 1.32 0.020 

45° 0.020 

15° 

0.030 

30° .55 1.67 0.030 

45° 0.030 

15° 

0.070 

30° .75 1.99 0.070 

45° 0.070 





SFTP 


SFTP-25 1.10 - 1.57 .39 1.04 0.010 

SFTP-32 1.38 - 2.09 .45 1.36 0.020 

SFTP-40 1.89 - 2.60 .55 1.73 0.040 

SFTP-50 2.13 - 31.50 .75 2.05 0.080 

SFWC 

TPGX-0902.. 

TPGX-1103.. 

CS250T 

CS300890T 

TORX T08 


SFWC-14 .57 - .71 .31 .55 0.003 WCGT-0201.. TS211 TORX T06 

66


Testarossa 

Finishing 

& 

Super-Finishing 

using 

TRM & BPS Heads 

67


Testarossa 

Features 

The wide range of TRM testarossa heads is D’ANDREA’s solution of finishing & super-finishing with a 

range from 0.10" to 19.69" in diameter. 

TRM 

0.00005" 


TRM HSB 

TRM 

68


Testarossa 

Features 

The TRM heads in the new line Testarossa D’Andrea have protective rustproof coating. 

High precision work to IT6 tolerance, with excellent surface finish, is achieved using TRM boring heads. 



ComponentS 

3 8 

1. Body 



7 



9 



4 1 5 6 2 

8. Oiler 

9. Bit holder 

10. Tool holder 

3 

5 6 4 

9 

7 

8 

10 

1 2 

69


Testarossa 

TRM 

Ø .10 - 19.69 

TRM-16 

Ø .71 - .91 

TRM-20 

Ø .87 - 1.14 

TRM-25 

Ø 1.10 - 1.50 

TRM-32 

Ø 1.40 - 1.97 

TRM-40 

Ø 1.89 - 2.48 

TRM-50 

Ø .10 - 4.25 

TRM-50/63 

TRM-63/63 

Ø .24 - 4.92 

TRM-50/80 

TRM-80/80 

Ø .24 - 6.30 

TRM-80/125 

Ø 1.42 - 19.69 

0.00005" 




adjusting screws to be used for the operations for the heads are those listed in the components section. 


correct operation of the heads. 

- Bit holders and boring bars should be assembled with the insert facing the same direction as the screw 

(5) (see photo). 


adjustment. 

The micrometric adjustment of POSITIVE is carried out by turning the dial (4) counter clockwise. 

The use of coolant on the TRM heads should be 40 BAR max. 

70


Testarossa 

TRM-16 

TRM-20 

TRM-25 

TRM-32 

TRM-40 

Ø .71 - 2.48 

p. 149 

p. 102 

Components 

1. Body 






8. Oiler 

fig.1 

fig.2 

fig.3 

Ø3 min = (Ø1 + Ø2 + 0.04) / 2 

71


Testarossa 

Finishing & Super-Finishing Refer to Fig. 1 

Designation MHD' d¹ Ø¹ L C kg Cartridge 

TRM-16/16 16 .71 - .91 1.34 .04 0.05 SF.. 16 -- • 

TRM-20/20 20 .87 - 1.14 1.57 .08 0.10 SF.. 20 -- • 

TRM-25/25 25 1.10 - 1.50 1.97 .08 0.20 SF.. 25 • • 

TRM-32/32 32 1.40 - 1.97 2.48 .12 0.35 SF.. 32 • • 

TRM-40/40 40 1.89 - 2.48 3.15 .16 0.70 SF.. 40 • • 



Designation MHD' d¹ Ø¹ Ø² α L C kg Cartridge 

TRM-25/25 25 1.04 - 1.48 

TRM-32/32 32 1.34 - 1.97 

TRM-40/40 40 1.75 - 2.5 


.91 - 1.38 

.79 - 1.26 

15° 

30° 1.97 .08 0.20 

SFSM-25-15° 

SFSM-25-30° 

.71 - 1.18 45° SFSM-25-45° 

1.20 - 1.83 15° 

SFSM-32-15° 

1.08 - 1.71 30° 2.48 .12 0.35 SFSM-32-30° 

.98 - 1.59 45° SFSM-32-45° 

1.57 - 2.30 15° 

SFSM-40-15° 

1.40 - 2.15 30° 3.15 .16 0.70 SFSM-40-30° 

1.26 - 1.99 45° SFSM-40-45° 

• 

• 

• 


Designation MHD' d¹ Ø¹ Ø² L C kg Cartridge 

TRM-16/16 16 .79 - .98 .63 1.08 .04 0.05 SFQC-16 • 

TRM-20/20 20 .96 - 1.26 .79 1.32 .08 0.10 SFQC-20 • 

TRM-25/25 25 1.24 - 1.59 .98 1.63 .08 0.20 SFQC-25 • 

TRM-32/32 32 1.52 - 2.03 1.26 2.09 .12 0.35 SFQC-32 • 

TRM-40/40 40 1.99 - 2.56 1.57 2.68 .16 0.70 SFQC-40 • 


72


Testarossa 

TRM-50 

Ø .10 - 4.25 

Components 

1. Body 







8. Oiler 


Ø .10 - 1.18 

p. 125 

p. 106 

p. 103 

p. 149 

Ø 1.10 - 2.13 

p. 126 

p. 102 

p. 104 

p. 149 

p. 102 

Ø 2.13 - 4.25 

p. 127 

p. 105 

p. 105 

p. 104 

73


Testarossa 

TRM-50 

Ø .10 - .24 



TRM-50/50 50 


.10 - .16 .83 .49 1.0 B1.02 

.16 - .24 .94 -- 1.0 B1.04 

TRM-50 

Ø .24 - 1.18 



TRM-50/50 50 


74 

.24 - .31 

.31 - .39 

1.14 .83 

B3.06 • -- 

1.42 -- 1.00 

B5.06 • -- 

1.77 -- B8.06 • -- 

1.42 1.10 

B3.08 • -- 

1.89 -- 1.00 

B5.08 • -- 

2.36 -- B8.08 • -- 

1.69 1.38 

B3.10 -- • 

.39 - .47 

2.36 -- 1.00 

B5.10 -- • 

2.95 -- B8.10 -- • 

.43 - .51 1.89 1.57 1.00 B3.11 -- • 

1.89 1.65 

B3.12 -- • 

.47 - .55 

2.83 -- 1.00 

B5.12 -- • 

3.54 -- B8.12 -- • 

2.05 1.97 

B3.14 -- • 

.55 - .63 

3.31 -- 1.00 

B5.14 -- • 

4.13 -- B8.14 -- • 

2.28 1.97 

B3.16 -- • 

.63 - .71 

3.78 -- 1.00 

B5.16 -- • 

4.72 -- B8.16 -- • 

.71 - .87 2.48 -- 1.00 B3.18 -- • 

.87 - 1.18 2.68 -- 1.00 B3.22 -- •


Testarossa 

TRM-50 

Ø 1.10 - 2.13 




Extension 

Cartridge 

TRM-50/50 50 

1.10 - 1.65 

1.42 - 2.13 

2.48 

P-25.63 

1.00 

4.13 P-25.105 

2.48 

P-25.63 

1.00 

4.13 P-25.105 

SFTP-25 

SFCC-25 

SFTP-32 

SFCC-32 

• 

• 

• 

• 

Toolholder extensions and cartridges must be purchased separately 

U-TRONIC 

U-TRONIC are medium and large sized CN heads 

that are connected to the U axis of the CNC in 

the tooling machine for outer facing, inner facing, 

back-facing, cylindrical and conical boring and 

threading, concave and convex radius machining 

through the interpolation with the other axles of 

the tooling machine. They can be applied manually 

or automatically and with pallet systems on boring 

machines, machining centres and special machines. 

They are constructed in 6 models from ø 360 to 

ø 1000 mm. All these include an internal passage 

for coolant. Special versions of U-TRONIC, with two 

slides or with counterweights for selfbalancing, 

may be supplied if required. Fixed tool holders 

may be applied to the slide, with either manual 

or automatic tool changers. Any application on 

machines that do not permit the connection to an 

axis of the CNC, may be made by managing the 

motor of the drive unit with a practical, simple, and 

economical U-CONTROL positioner with wireless 

remote control. 

75


Testarossa 

TRM-50 

Ø 2.13 - 4.25 



TRM-50/50 50 

2.13 - 3.31 3.11 

Tool Slide + 


3.15 - 4.25* 

1.00 

PS-31.24 

3.66 

3.62 - 4.25* PS-31.24 + CW32 

-- 

Cartridge 

SFTP-50 

SFCC150 

• 

• 

Tool slide, counter weight and cartridges must be purchased separately 

*Note: To machine these diameters the tool slide, counter weight & cartridges shown in the table must be used. 

TRM-50 

Ø 2.05 - 4.29 

Chamfering 


2.05 - 3.31 

1.87 - 3.13 

1.69 - 2.93 

15° 

30° 

3.11 1.00 -- 

TRM-50/50 50 

1.54 - 2.81 45° 

2.83 - 4.09 15° 

3.03 - 4.29* 2.66 - 3.90 30° 

3.66 1.00 PS-31.24 

2.50 - 3.74 45° 



SFSM-50-15° 

SFSM-50-30° 

SFSM-50-45° 

• 

Ø3 min = (Ø1 + Ø2 + 0.04) / 2 

TRM-50 

Ø 2.20 - 4.37 

Back Boring 


2.20 - 3.43 1.97 2.44 

-- 

TRM-50/50 50 

1.00 

3.19 - 4.37* 2.95 2.99 PS-31.24 



76 

SFQC-50 

•


Testarossa 

TRM-50/63 

TRM-63/63 

Ø .24 - 4.92 

p. 104 

Ø .24 - 1.18 

p. 129 

p. 103 

p. 149 

Ø 1.18 - 3.03 

p. 130 

p. 102 

p. 104 

Ø 3.03 - 4.92 

p. 131 

p. 149 

p. 102 

Components 

1. Body 







8. Oiler 


p. 105 

77


Testarossa 

TRM-50/63 

TRM-63/63 

Ø .24 - 1.18 


Designation MHD' D¹ Ø¹ L L¹ kg Boring Bar 

1.14 .83 

B3.06 • -- 

.24 - .31 

1.42 -- B5.06 • -- 

1.77 -- B8.06 • -- 

1.42 1.10 B3.08 • -- 

.31 - .39 

1.89 -- B5.08 • -- 

TRM-50/63 

TRM-63/63 

50 

63 

2.36 -- B8.08 • -- 

1.69 1.38 B3.10 -- • 

.39 - .47 

2.36 -- B5.10 -- • 

2.95 -- B8.10 -- • 

.43 - .51 1.89 1.57 B3.11 -- • 

1.89 1.65 

1.10 

1.50 

B3.12 -- • 

.47 - .55 

2.83 -- B5.12 -- • 

3.54 -- B8.12 -- • 

2.05 1.97 B3.14 -- • 

.55 - .63 

3.31 -- B5.14 -- • 

4.13 -- B8.14 -- • 

2.28 1.97 B3.16 -- • 

.63 - .71 

3.78 -- B5.16 -- • 

4.72 -- B8.16 -- • 

.71 - .87 2.48 -- B3.18 -- • 

.87 - 1.18 2.68 -- B3.22 -- • 


78


Testarossa 

TRM-50/63 

TRM-63/63 

Ø 1.18 - 3.03 


Designation MHD' D¹ Ø¹ L kg 


Extension 

Cartridge 

TRM-50/63 

TRM-63/63 

50 

63 

1.18 - 2.6 

1.40 - 3.03 

1.97 

P-02.30 

3.15 P-03.30 

4.92 

1.10 

P-04.30 

1.97 

1.50 

P-02.30 

3.15 P-03.30 

4.92 P-04.30 

SFTP-25 

SFCC-25 

SFTP-32 

SFCC-32 

• 

• 

• 

• 


U-COMAX 

U-Comax boring and facing heads 

are axial command heads designed 

to be used on transfer machines, 

machining units, and special 

machinery. Even during rotation the 

feed control of the tool holder slide 

is commanded by a U-Drive drive 

unit, mounted behind the spindle 

and managed directly by the CNC of 

the machine tool. U-Comax heads 

are used for inner facing, outer 

facing, backfacing, inner and outer 

turning operations, grooves, 

complex profiles, cylindrical and 

conical threading, conical and 

variable boring, concave and 

convex radius machining, through 

the interpolation with the other 

machine axes. 

79


Testarossa 

TRM-50/63 

TRM-63/63 

Ø 3.03 - 4.92 



TRM-50/63 

50 

3.03 - 3.94 

1.00 PS-11.30 SFTP-50 

3.44 

TRM-63/63 

63 

3.74 - 4.92 1.50 PS-12.30 SFCC-50 


Note: To machine these diameters the tool slide & cartridges shown in the table must be used. 

• 

• 

TRM-50/63 

TRM-63/63 

Ø 3.03 - 4.92 

Chamfering 


3.03 - 3.94 

2.83 - 3.74 

2.64 - 3.54 

15° 

30° 

3.44 

PS-11.30 

TRM-50/63 

TRM-63/63 

50 

63 

2.50 - 3.41 

3.54 - 4.72 

45° 

15° 

1.10 

1.50 

3.74 - 4.92 3.37 - 4.55 30° 

3.44 PS-12.30 

3.21 - 4.39 45° 



Ø3 min = (Ø1 + Ø2 + 0.04) / 2 

SFSM-50-15° 

SFSM-50-30° 

SFSM-50-45° 

• 

TRM-50/63 

TRM-63/63 

Ø 3.23 - 5.00 

Back Boring 


TRM-50/63 

50 

3.23 - 4.02 2.95 

1.10 

PS-11.30 

2.78 

TRM-63/63 

63 

3.94 - 5.00 3.66 1.50 

PS-12.30 



80 

SFQC-50 

•


Testarossa 

TESTAROSSA External Turning 

TRM-50/63 

TRM-63/63 

Ø .20 - 1.38 

Components 

1. Body 







8. Oiler 


p. 121 

p. 149 

p. 125 

p. 127 

p. 126 

81


Testarossa 

TRM-50/63 

TRM-63/63 

Ø .20 - 1.38 

Designation MHD d¹ Ø1 L kg 

TRM-50/63 

TRM-63/63 

50 

1.10 

.20 - 1.38 2.67 

63 1.50 

TRM-50/63 

TRM-63/63 

Ø .20 - 1.38 

Designation MHD d¹ Ø1 L kg Toolholder Cartridge 

TRM-50/63 

TRM-63/63 

50 

2.48 1.10 P-25.63 

.20 - 1.38 

63 4.13 1.50 P-25.105 

SFTP-25 

SFCC-25 

• 

• 

TRM-50/63 

TRM-63/63 

Ø .20 - 1.38 

Designation MHD d¹ Ø1 L kg Boring Bar 

TRM-50/63 

TRM-63/63 

82 

50 

1.10 

.20 - 1.38 2.67 

63 1.50 

B3.22 •


Testarossa 

TRM-50/80 

TRM-80/80 

Ø .23 - 8.66 

p. 104 

p. 104 

Ø .23 - 1.18 

p. 133 

p. 149 

Ø 1.18 - 3.74 

p. 134 

p. 102 

p. 104 

Ø 3.74 - 8.66 

p. 135 

p. 149 

Components 

1. Body 







8. Oiler 


p. 102 

p. 105 

83


Testarossa 

TRM-50/80 

TRM-80/80 

Ø .23 - 1.18 



1.14 .83 

B3.06 • -- 

.24 - .31 

1.42 -- B5.06 • -- 

1.77 -- B8.06 • -- 

1.42 1.10 B3.08 • -- 

.31 - .39 

1.89 -- B5.08 • -- 

TRM-50/80 

TRM-80/80 

50 

80 

2.36 -- B8.08 • -- 

1.69 1.38 B3.10 -- • 

.39 - .47 

2.36 -- B5.10 -- • 

2.95 -- B8.10 -- • 

.43 - .51 1.89 1.57 B3.11 -- • 

1.89 1.65 

2.00 

2.50 

B3.12 -- • 

.47 - .55 

2.83 -- B5.12 -- • 

3.54 -- B8.12 -- • 

2.05 1.97 B3.14 -- • 

.55 - .63 

3.31 -- B5.14 -- • 

4.13 -- B8.14 -- • 

2.28 1.97 B3.16 -- • 

.63 - .71 

3.78 -- B5.16 -- • 

4.72 -- B8.16 -- • 

.71 - .87 2.48 -- B3.18 -- • 

.87 - 1.18 2.68 -- B3.22 -- • 


84


Testarossa 

TRM-50/80 

TRM-80/80 

Ø 1.18 - 3.74 




Extension 

Cartridge 

TRM-50/80 

TRM-80/80 

50 

80 

1.18 - 3.27 

1.40 - 3.74 

1.97 

P-02.30 

3.15 P-03.30 

4.92 

2.00 

P-04.30 

1.97 

2.50 

P-02.30 

3.15 P-03.30 

4.92 P-04.30 

SFTP-25 

SFCC-25 

SFTP-32 

SFCC-32 

• 

• 

• 

• 



AUTORADIAL 

automatic facing head 

TOPRUN 

high speed balanceable 

toolholders 

85


Testarossa 

TRM-50/80 

TRM-80/80 

Ø 3.74 - 8.66 



TRM-50/80 

50 

3.74 - 5.51 

2.00 

PS-12.30 SFTP-50 

3.80 

• 

TRM-80/80 

80 

5.51 - 8.66 2.50 

PS-13.30 SFCC-50 



• 

TRM-50/80 

TRM-80/80 

Ø 3.74 - 6.30 

Chamfering 


3.54 - 5.31 15° 

TRM-50/80 

TRM-80/80 

50 

80 

3.74 - 5.51 

5.51 - 6.30 

3.37 - 5.14 30° 

3.21 - 4.98 45° 

5.31 - 6.10 15° 

5.12 - 5.91 30° 

3.80 

2.00 

2.50 

PS-12.30 

PS-13.30 

SFSM-50-15° 

SFSM-50-30° 

SFSM-50-45° 

• 

4.98 - 5.77 45° 



Ø3 min = (Ø1 + Ø2 + 0.04) / 2 

TRM-50/80 

TRM-80/80 

Ø 3.94 - 6.38 

Back Boring 


TRM-50/80 

50 

3.94 - 5.59 3.66 

2.00 

PS-12.30 

3.13 

TRM-80/80 

80 

5.59 - 6.38 5.31 2.50 

PS-13.30 



86 

SFQC-50 

•


Testarossa 

TRM-80/125 

Ø 1.42 - 19.69 

p. 104 

p. 149 

Ø 1.42 - 5.43 

p. 137 

p. 102 

Ø 5.31 - 19.69 

p. 138 - 139 

p. 149 

p. 102 

p. 105 

Components 

1. Body 






8. Oiler 


87


Testarossa 

TRM-80/125 

Ø 1.42 - 5.43 




Extension 

Cartridge 

TRM-80/125 80 

1.42 - 4.92 

1.97 - 5.43 

3.15 

P-02.40 

4.92 P-03.40 

7.87 P-04.40 

5.50 

3.15 P-02.40 

4.92 P-03.40 

7.87 P-04.40 

SFTP-32 

SFCC-32 

SFTP-40 

SFCC-40 

• 

• 

• 

• 


TA-TRONIC 

Standard tools can be mounted on 

D’ANDREA toolholders to perform 

simple machining and multiples 

of internal and external turning 

operations, taper and variable 

boring, concave and convex 

radius machining, grooves, 

cylindrical and conical threading, 

facing, complex profiles etc. 

88


Testarossa 

TRM-80/125 

Ø 5.31 - 19.69 

Finishing & Super-finishing 


5.31 - 8.27 

PS-11.40 

TRM-80/125 80 

8.07 - 12.20 PS-12.40 

4.53 5.50 

12.01 - 16.14 PS-13.40 

SFTP-50 

SFCC-50 

• 

• 

15.94 - 19.69 PS-14.40 



TRM-80/125 

Ø 5.31 - 19.69 

Chamfering 


80 5.31 - 8.27 

5.12 - 8.07 15° 

4.94 - 7.89 30° 

4.78 - 7.74 45° 

4.53 5.50 PS-11.40 

SFSM-50-15° 

SFSM-50-30° 

SFSM-50-45° 

• 

TRM-80/125 

80 8.07 - 12.20 

80 12.01 - 16.14 

7.87 - 12.01 15° 

7.70 - 11.83 30° 

7.54 - 11.67 45° 

11.81 - 15.94 15° 

11.63 - 15.77 30° 

11.48 - 15.61 45° 

4.53 5.50 PS-12.40 

4.53 5.50 PS-13.40 

SFSM-50-15° 

SFSM-50-30° 

SFSM-50-45° 

SFSM-50-15° 

SFSM-50-30° 

SFSM-50-45° 

• 

• 

80 15.94 - 19.69 

15.75 - 19.49 15° 

15.57 - 19.31 30° 

15.41 - 19.15 45° 

4.53 5.50 PS-14.40 

SFSM-50-15° 

SFSM-50-30° 

SFSM-50-45° 

• 



89


Ø3 min = (Ø1 + Ø2 + 0.04) / 2 

Testarossa 

TRM-80/125 

Ø 5.51 - 19.76 

Back Boring 


5.51 - 8.35 5.24 

PS-11.40 

TRM-80/125 80 

8.27 - 12.28 7.87 PS-12.40 

3.86 5.50 

12.20 - 16.14 11.81 PS-13.40 

SFQC-50 

• 

16.14 - 19.76 15.75 PS-14.40 




TA-CENTER 


U-TRONIC 


90


Testarossa 

Balanceable High Speed Boring Heads 

Features 

The TRM HSB heads in the new line Testarossa D’Andrea have protective 

rustproof coating. 

High precision work to IT6 tolerance, with excellent surface finish, is 

achieved using TRM HSB boring heads. 

These are very sensitive and radial correction of 0.00005" can be effected 

directly on the machine and easily read on the dial. 

TRM HSB 

Ø .10 - .87 


ComponentS 

1. Body 







8. Oiler 

9. Tool 

3 6 

4 1 5 7 

8 

2 

9 

0.00005" 


TRM-32 HSB 

Ø .10 - .71 

TRM-50 HSB 

Ø .10 - .87 


Take care that the tools and tool holders are solidly locked on the slide. The only manoeuvring or 

adjusting screws to be used for the operations of the heads are those listed in the components section. 



- The boring bars should be assembled with the insert facing the same direction as the dial (4) (see photo). 


adjustment. 


The use of coolant on the TRM HSB heads should be 40 BAR max. 

91


Testarossa 

TRM-32-HSB 

Ø .10 - .71 


p. 103 

p. 149 

Components 

1. Body 







8. Oiler 

Designation MHD Ø¹ L kg 

TRM-32-HSB 32 .10 - .71 2.09 0.35 • • 

92


Testarossa 

TRM-50-HSB 

Ø .10 - .87 


p. 106 

p. 103 

p. 149 

Components 

1. Body 







8. Oiler 

Designation MHD Ø¹ L kg 

TRM-50-HSB 32 .10 - .87 2.70 1.40 • • 

93


Double-Bit Crossbars for large diameter 

finish & super-finish boring 

Testarossa 

BPS 

Components 

1. Body 





3 

4 

5 

TR 200 

1 

2 

CW 200 

94


Testarossa 

BPS 

Ø 7.87 - 43.31 

Features 

The BPS double-bit crossbars cover a working area from ø 7.87 - 43.31". 

The BPS double-bit crossbars are constructed in aluminum and mounted on a steel double-bit plate. 

BPS-200 

Ø 7.87 - 11.81 

BPS-300 

Ø 11.81 - 15.75 

BPS-400 

Ø 15.75 - 19.69 

BPS-500 

Ø 19.69 - 23.62 

BPS-600 

Ø 23.62 - 27.56 

BPS-700 

Ø 27.56 - 43.39 

95


Testarossa 

BPS 200 - 300 - 400 

BPS 500 - 600 - 700 

BPS ... 

Ø 7.87 - 43.31 

p. 149 

p. 102 

p. 99 

p. 100 

p. 100 

Components 

1. Body 



p. 97 p. 97 

fig.2 fig.3 fig.5 fig.6 

p. 98 p. 98 

fig.1 

p. 97 

fig.4 

p. 98 

fig.3-6 Ø3 min = (Ø1 + Ø2 + 0.04) / 2 

96


Testarossa 


Designation Ø¹ A L L¹ B C ØD ØE F kg Face Mount Cartridge 

BPS-200 

BPS-300 

7.87 - 11.81 

11.81 - 15.75 

7.64 

11.34 

4.72 

4.72 

2.13 

2.13 -- 

2.63 

.098 

.098 

-- 

-- 

3.20 

3.90 

BPS-400 15.75 - 19.69 15.51 5.00 2.40 -- 1/4 BSP 6.90 

3.15 

BPS-500 19.69 - 23.62 19.45 5.31 2.72 

-- 1/4 BSP 9.40 

BPS-600 23.62 - 27.56 23.39 5.39 2.80 5.04 4.00 -- 1/4 BSP 9.90 

BPS-700 27.56 - 31.50 27.32 5.51 2.91 -- 1/4 BSP 11.20 

Face mount and cartridges must be purchased separately 

PF-80/40 

PF-110/40 

PF-140-40 

PF-80/60 

PF-110/60 

PF-140/60 

SFTP-50 

SFCC-50 


Designation Ø¹ Ø¹ α A L L¹ B C ØD ØE F kg Face Mount Cartridge 

BPS-200 7.87 - 11.81 

7.68 - 11.61 15° 

7.50 - 11.04 30° 

7.34 - 11.28 45° 

7.64 4.72 2.13 -- 3.15 2.63 .10 -- 3.20 

PF-80/40 

PF-110/40 

PF-140-40 

SFSM-50-15° 

SFSM-50-30° 

SFSM-50-45° 

BPS-300 11.81 - 15.75 

11.61 - 15.55 15° 

11.44 - 15.37 30° 

11.28 - 15.22 45° 

11.34 4.72 2.13 -- 3.15 2.63 .10 -- 3.90 

PF-80/40 

PF-110/40 

PF-140-40 

SFSM-50-15° 

SFSM-50-30° 

SFSM-50-45° 

BPS-400 15.75 - 19.69 

15.55 - 19.49 15° 

15.37 - 19.31 30° 

15.22 - 19.15 45° 

15.51 5.00 2.40 -- 3.15 2.63 -- 1/4 BSP 6.90 

PF-80/40 

PF-110/40 

PF-140-40 

SFSM-50-15° 

SFSM-50-30° 

SFSM-50-45° 

BPS-500 19.69 - 23.62 

19.49 - 23.43 15° 

19.31 - 23.25 30° 

19.15 - 23.09 45° 

19.45 5.31 2.72 5.04 3.15 4.01 -- 1/4 BSP 9.40 

PF-80/60 

PF-110/60 

PF-140/60 

SFSM-50-15° 

SFSM-50-30° 

SFSM-50-45° 

BPS-600 23.62 - 27.56 

23.43 - 27.36 15° 

23.25 - 27.19 30° 

23.09 - 27.03 45° 

23.39 5.39 2.80 5.04 3.15 4.01 -- 1/4 BSP 9.90 

PF-80/60 

PF-110/60 

PF-140/60 

SFSM-50-15° 

SFSM-50-30° 

SFSM-50-45° 

BPS-700 27.56 - 31.50 

27.36 - 31.30 15° 

27.19 - 31.12 30° 

27.03 - 30.96 45° 

27.32 5.51 2.91 5.04 3.15 4.01 -- 1/4 BSP 11.20 

PF-80/60 

PF-110/60 

PF-140/60 

SFSM-50-15° 

SFSM-50-30° 

SFSM-50-45° 



Designation Ø¹ Ø² L B C ØD ØE F kg Face Mount Cartridge 

BPS-200 

BPS-300 

7.95 - 11.89 

11.89 - 15.83 

7.64 

11.34 

4.06 

4.06 

-- 

-- 3.15 2.63 

.10 

.10 

-- 

-- 

3.20 

3.90 

BPS-400 15.83 - 19.76 15.51 4.33 -- -- 1/4 BSP 6.90 

BPS-500 19.76 - 23.70 19.45 4.65 

9.40 

BPS-600 23.70 - 27.64 23.39 4.72 5.04 3.15 4.00 -- 1/4 BSP 9.90 

BPS-700 27.64 - 31.57 27.32 4.84 11.20 


PF-80/40 

PF-110/40 

PF-140-40 

PF-80/60 

PF-110/60 

PF-140/60 

SFQC-50 

SFQC-50 

97


Testarossa 

Please Note: 

All BPS bridges listed on page 94 and 95 require the use of the TR-200 finishing head as well as CW-200 

counter weight shown here. Please see pages 99 and 100 for dimensional information. 

TR-200 

CW-200 


Designation Ø¹ A L L¹ L² B C ØD F kg PRL Face Mount SF... 

31.50 - 35.43 

6.69 4.09 

PRL-100 

BPS- 700 

27.32 

2.91 5.04 3.15 4.00 1/4 BSP 11.2 

35.43 - 43.31 7.09 4.49 PRL-300 

Face mount, PRL and cartridges must be purchased separately 

PF-80/60 

PF-110/60 

PF-140/60 

SFTP-50 

SFCC-50 


Designation Ø¹ Ø² α A L L¹ L² B C ØD F kg PRL Face Mount SFSM 

31.30 - 35.24 15° 

31.50 - 35.43 

31.12 - 35.06 30° 

6.69 4.09 

PRL-100 

BPS-700 

30.96 - 34.90 45° 

35.24 - 43.11 15° 

27.32 

2.91 5.04 3.15 4.00 

1/4 

BSP 

11.2 

PF-80/60 

PF-110/60 

PF-140/60 

SFSM-50-15° 

SFSM-50-30° 

SFSM-50-45° 

35.43 - 43.31 

35.06 - 42.93 30° 

34.90 - 42.78 45° 

7.09 4.49 PRL-300 



Designation Ø¹ Ø¹ L L¹ L² B C ØD F kg PRL Face Mount SFQC 

31.57 - 35.51 

6.02 4.09 

PRL-100 

BPS-700 

27.32 

2.91 5.04 3.15 4.00 1/4 BSP 11.2 

35.51 - 43.39 6.42 4.49 PRL-300 


98 

PF-80/60 

PF-110/60 

PF-140/60 

SFQC-50


Finish & Super-finishing Heads for BPS 

Testarossa 

TR-200 

Ø 7.87 - 43.31 

p. 149 

p. 102 

p. 93 

p. 97 

Components 

1. Body 




5. Lock screw TR 200 

6. Oiler 

99


Testarossa 

TR-200 

Ø 7.87 - 43.31 

TR-200 Boring Head 

Designation Ø¹ L L¹ kg Cartridge 

7.87 - 43.31 

SFTP-50 • 

SFCC-50 

7.87 - 43.31 • 

TR-200 

7.68 - 43.31 SFSM-50-15° 

2.60 1.85 1.30 

7.50 - 42.93 SFSM-50-30° 

-- • 


7.34 - 42.78 SFSM-50-45° 

7.95 - 43.39 SFQC-50 -- • 


Designation length width height kg 

CW-200 4.13 2.22 1.18 1.30 

PRL 


PRL-100 1.22 6.10 

1.10 

1.40 

PRL-300 1.61 10.04 2.80 

100


Testarossa 

Back Boring 

d1 min = (d+d2+0.04) / 2 

Designation d¹ d² L Tool Slide Cartridge 

TRM-16/16 .79 - .94 0.63 1.08 -- SFQC-16 

TRM-20/20 .96 - 1.26 0.79 1.32 -- SFQC-20 

TRM-25/25 1.24 - 1.59 0.98 1.63 -- SFQC-25 

TRM-32/32 1.52 - 2.03 1.26 2.09 -- SFQC-32 

TRM-40/40 1.99 - 2.56 1.57 2.68 -- SFQC-40 

TRM-50/50 

TRM-50/63 

TRM-63/63 

TRM-50/80 

TRM-80/80 

2.20 - 3.43 1.97 2.44 -- 

3.19 - 4.37* 2.95 2.99 PS-31.24 

3.23 - 4.02* 2.95 

PS-11.30 

2.78 

3.94 - 5.00* 3.66 PS-12.30 

3.94 - 5.59* 3.66 

PS-12.30 

3.13 

5.59 - 6.38* 5.31 PS-13.30 

SFQC-50 

SFQC-50 

SFQC-50 

5.51 - 8.35* 5.24 

PS-11.40 

TRM-80/125 

8.27 - 12.28* 7.87 PS-12.40 

3.86 

12.20 - 16.14* 11.81 PS-13.40 

16.14 - 19.76* 15.75 PS-14.40 

SFQC-50 



101


Accessories for TRM Heads 

Cartridges 

SFCC 


SFCC-16 .71 - .94 .31 .67 0.003 

SFCC-20 .87 - 1.18 .33 .83 0.005 

SFCC-25 1.10 - 1.57 .39 1.04 0.010 

SFCC-32 1.38 - 2.09 .45 1.36 0.020 

SFCC-40 1.89 - 2.60 .55 1.73 0.040 

SFCC-50 2.13 - 31.50 .75 2.05 0.080 



SFQC 


SFQC-16 .79 - 1.02 

.71 .39 0.005 

.08 

SFQC-20 .96 - 1.30 .89 .41 0.008 

SFQC-25 1.24 - 1.65 

1.12 .47 0.010 

.10 

SFQC-32 1.54 - 2.17 1.40 .53 0.030 

SFQC-40 2.01 - 2.68 

1.81 .65 0.060 

.12 

SFQC-50 2.20 - 31.57 2.09 .81 0.100 



SFSM 


SFSM-25 1.10 - 1.57 

SFSM-32 1.38 - 2.09 

SFSM-40 1.89 - 2.60 

SFSM-50 2.13 - 31.50 

15° 

30° .39 1.00 

0.010 

0.010 

45° 0.010 

15° 

0.020 

30° .45 1.32 0.020 

45° 0.020 

15° 

0.030 

30° .55 1.67 0.030 

45° 0.030 

15° 

0.070 

30° .75 1.99 0.070 

45° 0.070 





SFTP 


SFTP-25 1.10 - 1.57 .39 1.04 0.010 

SFTP-32 1.38 - 2.09 .45 1.36 0.020 

SFTP-40 1.89 - 2.60 .55 1.73 0.040 

SFTP-50 2.13 - 31.50 .75 2.05 0.080 

TPGX-0902.. 

TPGX-1103.. 

CS250T 

CS300890T 

TORX T08 

102



Boring Bars 


B1.02 .10 - .16 .87 .83 .49 0.02 

B1.04 .16 - .24 .94 .94 -- 0.02 


B1.06 .24 - .31 .91 .83 0.010 

TS21 

WCGT-0201.. -- 

TORX T06 

B1.08 .31 - .39 1.10 -- 0.015 TS211 

B1.10 .39 - .47 1.42 -- 0.020 -- TPGX-0902.. CS 250 T TORX T08 


B1.12 .47 - .55 1.65 0.03 

-- 

B1.14 .55 - .63 1.89 0.04 

B1.16 .63 - .71 2.13 0.05 TPGX-0902.. 

CS 250 T 

TORX T08 


B3.06 .24 - .31 1.14 .83 0.035 

TS21 

WCGT-0201.. -- 

B3.08 .31 - .39 1.42 1.10 0.040 TS211 

TORX T06 

B3.10 .39 - .47 1.69 1.38 0.050 

B3.11 .43 - .51 1.89 1.57 0.055 

B3.12 .47 - .55 1.89 1.65 0.060 


B3.16 .63 - .71 2.28 1.97 0.070 

B3.18 .71 - .87 2.48 -- 0.100 

B3.22 .87 - 1.18 2.68 -- 0.100 



B5.06 .24 - .31 1.42 0.075 

TS21 

WCGT-0201.. -- 

TORX T06 

B5.08 .31 - .39 1.89 0.090 TS211 

B5.10 .39 - .47 2.36 0.100 

B5.12 .47 - .55 2.83 0.100 

-- TPGX-0902.. CS250T TORX T08 

B5.14 .55 - .63 3.31 0.200 

B5.16 .63 - .71 3.78 0.300 

103



Boring Bars 



B8.06 .24 - .31 1.77 0.065 

TS21 

WCGT-0201.. -- 

TORX T06 

B8.08 .31 - .39 2.36 0.080 TS211 

B8.10 .39 - .47 2.95 0.100 

B8.12 .47 - .55 3.54 0.200 

-- TPGX-0902.. CS250T TORX T08 

B8.14 .55 - .63 4.13 0.200 

B8.16 .63 - .71 4.72 0.300 

Toolholder Extensions 

Designation A B C D E kg 

P-02.30 .98 1.57 2.07 1.69 1.20 0.30 

P-03.30 .98 2.76 3.25 1.69 1.20 0.40 

P-04.30 1.06 4.53 5.02 1.69 1.20 0.70 

P-02.40 1.26 2.72 3.39 2.20 1.57 0.70 

P-03.40 1.26 4.49 5.16 2.20 1.57 1.00 

P-04.40 1.50 7.44 8.11 2.20 1.57 2.00 

Toolholder Extensions 


P-25.63 2.09 0.50 

P-25.105 3.74 0.80 


Designation 

kg 

P-20.30 0.20 

104



Tool Slides 

Designation A B E kg 

PS-11.30 .98 2.95 1.20 0.40 

PS-12.30 .98 3.66 1.20 0.50 

PS-13.30 .98 5.31 1.20 0.70 

PS-11.40 1.57 5.24 1.57 1.50 

PS-12.40 1.57 7.87 1.57 2.40 

PS-13.40 1.57 11.81 1.57 3.50 

PS-14.40 1.57 15.75 1.57 4.60 

Tool Slides 


PS-31.24 -- .57 2.95 .94 0.20 

Sleeve 

Designation 

kg 

BM-10 0.02 



CW-32 1.24 .87 .67 0.50 



CW-200 4.13 2.22 1.18 1.30 

105



Bushings 


INCH 

D0125-16 .91 .125 1 

D0187-16 .91 .187 1 

D0250-16 .91 .250 1 

D0312-16 .91 .312 1 

D0375-16 1.15 .375 1 

D0500-16 1.15 .500 1 

METRIC 

D04.16 .91 4mm 1 

D08.16 .87 8mm 2 

D10.16 .91 10mm 1 

D12.16 .91 12mm 1 

Face Mount for Double Bit Boring Crossbars 

PF 

fig.1 

fig.2 

Designation MHD' d¹ d² d³ d⁴ M L L¹ kg fig. 

PF-80/40 

40 mm 3.46 2.63 M12 1.06 .94 1.90 1 

80 

PF-80/60 60 mm 5.06 4.00 M16 1.57 1.24 3.50 2 

PF-110/40 

40 mm 3.46 2.63 M12 1.06 .79 4.20 1 

110 

PF-110/60 60 mm 5.06 4.00 M16 1.57 1.42 6.00 2 

PF-140/40 

40 mm 3.46 2.63 M12 1.06 1.02 6.20 1 

140 

PF-140/60 60 mm 5.51 4.00 M16 1.57 1.02 7.80 2 

106


Kits 

Kit TESTAROSSA 

Supply 

The boring heads TRM Testarossa are supplied in a box with a wide range of toolholders, tools, inserts 

and service wrenches. 

0.00005" 


KIT-K01-TRM-32 HSB 

KIT-K01-TRM-50 HSB 

KIT-K01-TRM-50/50 

KIT-K01-TRM-50/63 

KIT-K01-TRM-63/63 

KIT-K01-TRM-50/80 

KIT-K01-TRM-80/80 

107


Kits 

TRM - Balanceable Kit HSB 

K01-TRM-32-HSB 

Ø .10 - .47 


KIT #: K01-TRM-32-HSb 

1 TRM-32 HSB 

1 B1.02 

1 B1.04 

1 B1.06 

1 B1.08 

1 B1.10 

5 TPGX-090202L DC100 

2 WCGT-020102L DC100 

0.00005" 


Designation 

Ø 

K01-TRM-32-HSB .10 - .47 

COMPONENTS 

1. Body 

2. Tool slide 



5. Slide lock screw 


7. Tool lock screw 

8. Oiler 

p. 125 

p. 125 

p. 149 

p. 125 

p. 149 

108


Kits 

Working Range 

The boring head TRM-32-HSB bores diameters from .10" - .47". 

- Fit the tool B.. into seat and lock with screw (7). The cutting tool must be on the slide longitudinal axis. 

109


Kits 

TRM - Balanceable Kit HSB 

K01-TRM-50-HSB 

Ø .24 - .87 


KIT #: K01-TRM-50-HSb 

1 TRM-50 HSB 

1 B3.06 

1 B3.08 

1 B3.10 

1 B3.12 

1 B3.14 

1 B3.16 

1 B3.18 

5 TPGX-090202L DC100 

2 WCGT-020102L DC100 

0.00005" 


Designation 

Ø 

K01-TRM-50-HSB .24 - .87 

COMPONENTS 

1. Body 







8. Oiler 

p. 125 

p. 149 

p. 149 

p. 125 

110


Kits 

Working Range 

The boring head TRM-50-HSB bores diameters from .24" - .87". 

- Fit the tool B.. into seat and lock with screw (7). The cutting tool must be on the slide longitudinal axis. 

111


Kits 


K01-TRM-50/50 

Ø .24 - 4.25 

KIT #: K01-TRM-50/50 

1 TRM-50 

1 B3.06 

1 B3.08 

1 B3.11 

1 B3.16 

1 B3.22 

1 PS-31.24 1 BM10 

1 P-25.63 1 CW32 

1 SFTP-25 5 TPGX-090202L DC100 

1 SFTP-32 1 TPGX-110302L DC100 

1 SFTP-50 2 WCGT-020102L DC100 

0.00005" 


Designation 

Ø 

K01-TRM-50/50 .24 - 4.25 

p. 149 

COMPONENTS 

1. Body 







8. Oiler 

p. 124 

p. 150 

p. 127 

p. 127 

p. 149 

p. 124 

p. 124 

p. 125 

p. 149 

p. 125 

112


Kits 

Working Range 

The boring head TRM-50 bores diameters from .24 - 4.25". 

- For bores from Ø .24" - 1.18" fit the tool B.. into seat and lock with screw (7). The insert always faces the 

dial (4). 

- For bores from Ø 1.10" to 2.13" fit extension P-25.63 into seat and lock with screw (7). 

- For bores from Ø 2.13" to 3.31" fit sleeve BM10 into seat. Before tightening the screw (7) make sure that 

the latter engages the recess provided in sleeve BM10 which shall not project from the tool slide; if so, 

fit the sleeve overturned into seat. Fit the toolholder SF.. and secure it by the appropriate screw. 

* For the best flexibility of the TRM-50 kit, the working range of the B3.08, B3.11, B3.16, B3.22 tools is 

different from those suggested and reported on page 125 

113


Kits 


KIT #: K01-TRM-50/63 

KIT #: K01-TRM-63/63 

1 TRM ../63 

1 B3.06 

1 B3.08 

1 B3.11 

1 B3.16 1 SFTP-25 

1 B3.22 1 SFTP-32 

1 P-20.30 1 SFTP-50 

1 P-02.30 5 TPGX-090202L DC100 

1 P-03.30 1 TPGX-110302L DC100 

1 PS-11.30 2 WCGT-020102L DC100 

K01-TRM-50/63 

K01-TRM-63/63 

0.00005" 

Ø .24 - 4.92 


Designation 

Ø 

K01-TRM-50/63 

.24 - 4.92 

K01-TRM-63/63 

Components 

1. Body 



4. Micrometric vernier dial 




8. Oiler 

9. Toolholder lock screws 

p. 149 

p. 124 

p. 126 

p. 128 

p. 149 

p. 124 

p. 128 

p. 149 

p. 125 

p. 149 

p. 125 

114


Kits 

Working Range 

The boring head TRM-63 bores diameters from .24" to 4.92". 

- For bores from Ø .24" to 1.18" fit the toolholder P-20.30 at the centre of the slide and secure it by 

screws (9). Fit the tool B.. and secure it by screws (7). The cutting tool must be on the slide longitudinal 

axis. 

- For bores from Ø 1.18" to 3.03" fit the toolholder extension P.. in the slide and secure it by screws (9). 

Fit the toolholder SF.. on the tool slide and secure it by the screw. 

- For bores from Ø 3.03" to 4.92" fit the tool slide PS-11.30 in the slide and secure it by screws (9). 

Fit the toolholder SF.. on the tool slide and secure it by the screw. 

* For the best flexibility of the TRM-50/63 and 63/63 kits, the working range of the B3.08, B3.11, B3.16, 

B3.22 tools is different from those suggested and reported on page 125 

115


Kits 


KIT #: K01-TRM-50/80 

KIT #: K01-TRM-80/80 

1 TRM ../80 

1 B3.06 

1 B3.08 

1 B3.11 

1 B3.16 

1 B3.22 

1 P-20.30 1 SFTP-25 

1 P-02.30 1 SFTP-32 

1 P-03.30 1 SFTP-50 

1 P-04.30 5 TPGX-090202L DC100 

1 PS-12.30 1 TPGX-110302L DC100 

1 PS-13.30 2 WCGT-020102L DC100 

K01-TRM-50/80 

K01-TRM-80/80 

0.00005" 

Ø .24 - 8.67 


Designation 

Ø 

K01-TRM-50/80 

.24 - 8.67 

K01-TRM-80/80 

Components 

1. Body 







8. Oiler 


p. 149 

p. 124 

p. 126 

p. 128 

p. 149 

p. 124 

p. 128 

p. 149 

p. 125 

p. 149 

p. 125 

116


Kits 

Working Range 

The boring head TRM-80 bores diameters from .24" - 8.67". 

- For bores from Ø .24" - 1.18" fit the toolholder P-20.30 at the centre of the slide and secure it by screws 

(9). Fit the tool B.. and secure it by screws (7). The cutting tool must be on the slide longitudinal axis. 

- For bores from Ø .1.181" to 3.74" fit the toolholder extension in the slide and secure it by screws (9). 

Fit the bit holder SF.. on the tool slide and secure it by the screw. 

- For bores from Ø 3.74" to 8.67" fit the tool slide PS.. in the slide and secure it by screws (9). 

Fit the bit holder SF.. on the tool slide and secure it by the screw. 

* For the best flexibility of the TRM-50/80 and 80/80 kits, the working range of the B3.08, B3.11, B3.16, 

B3.22 tools is different from those suggested and reported on page 125 

117


Kits 


Please Note: TRM-80/125 head not included 

K03-TRM-80/125 

Ø 1.42 - 16.14 

KIT #: K03-TRM-80/125 

1 P-02.40 

1 P-03.40 

1 P-04.40 

1 PS-11.40 

1 PS-12.40 

1 PS-13.40 

1 SFTP-32 

1 SFTP-40 

1 SFTP-50 

Designation 

Ø 

K03-TRM-80/125 1.42 - 16.14 

p. 149 

Components 

1. Body 






8. Oiler 


p. 124 

p. 126 

p. 128 

p. 149 

p. 124 

118


Kits 

Working Range 

The boring range of the K03-TRM-80/125 Kit bores diameters from 1.42" - 16.14". 

- For bores from Ø 1.42" to 5.43" fit the toolholder extension P.. in the slide and secure it by screws (9). 

Fit the bit holder SF.. on the toolholder and secure it by the screw. 

- For bores from Ø 5.31" to 16.14" fit the tool slide PS.. in the slide and secure it by screws (9). 

Fit the bit holder SF.. on the toolholder and secure it by the screw. 

119


Accessories 

Cartridge Holder for TP Toolholder 

PC 

Designation B kg 

PC-11.50 3.74 1.30 

PC-12.50 5.31 2.00 

PC-13.50 7.87 3.20 

PC-14.50 11.81 4.80 

PC-15.50 15.75 6.30 


PTGNL 16CA-16 

PCLNL 16CA-12 

PSSNL 16CA-12 

PSRNL 16CA-12 

16CA ISO 5611 

Designation A B C D 

PTGNL 16CA16 .79 2.48 .98 .98 TNM.-33.. 

PCLNL 16CA12 .79 2.48 .98 .98 CNM.-43.. 

PSSNL 16CA12 .79 2.48 .98 .98 SNM.-43.. 

PSRNL 16CA12 .79 2.48 .98 .98 SNM.-43.. 

120


Accessories 

Cartridges 

SSCC 


SSCC-16 .71 - .87 .31 .59 0.003 

SSCC-20 .87 - 1.10 .37 .75 0.006 

SSCC-25 1.10 - 1.50 .49 .91 0.010 

SSCC-32 1.40 - 1.97 .59 1.26 0.020 

SSCC-33 1.40 - 1.97 .59 1.26 0.025 

SSCC-40 1.97 - 2.68 .75 1.57 0.060 

SSCC-41 1.97 - 2.68 .75 1.57 0.060 

SSCC-50 2.68 - 3.54 .87 2.13 0.100 

SSCC-63 3.54 - 4.72 1.06 2.78 0.200 

SSCC-80 4.72 - 6.30 1.26 3.72 0.500 

SSCC-90 6.03 - 31.5 1.26 5.12 0.700 




SMCC 


SMCC-25 1.10 - 1.50 .48 .91 0.010 

SMCC-32 1.40 - 1.97 .58 1.26 0.020 

SMCC-33 1.40 - 1.97 .58 1.26 0.025 

SMCC-40 1.97 - 2.68 .74 1.57 0.060 

SMCC-41 1.97 - 2.68 .74 1.57 0.060 

SMCC-50 2.68 - 3.54 .85 2.13 0.100 

SMCC-63 3.54 - 4.72 1.05 2.78 0.200 

SMCC-80 4.72 - 6.30 1.25 3.72 0.500 

SMCC-90 6.30 - 31.50 1.25 5.12 0.700 




SSSC 


SSSC-32 1.40 - 1.97 .59 1.26 0.020 

SSSC-40 1.97 - 2.68 .75 1.57 0.060 

SSSC-50 2.68 - 3.54 .87 2.13 0.100 

SSSC-63 3.54 - 4.72 1.06 2.78 0.200 

SSSC-80 4.72 - 6.30 

3.72 0.500 

1.26 

SSSC-90 6.30 - 31.50 5.12 0.700 

SCMT-09T3.. TS4 TORX T15 

SCMT-1204.. TS5 TORX T25 

121


Accessories 

SSTC 


SSTC-63 3.54 - 4.72 1.06 2.78 0.20 

SSTC-80 4.72 - 6.30 

3.72 0.50 

1.26 

SSTC-90 6.30 - 31.5 5.12 0.70 

TCMT-2204.. TS5 TORX T25 

SSSM 


SSSM-25 1.02 - 1.50 

SSSM-32 1.36 - 1.93 

SSSM-40 1.83 - 2.60 

SSSM-50 2.56 - 3.46 

15° 

30° 

45° 

15° 

30° 

45° 

15° 

30° 

45° 

15° 

30° 

45° 

.49 .91 0.010 CCMT-0602.. TS25 TORX T08 

.59 1.22 0.025 CCMT-0602.. TS25 TORX T08 

.75 1.54 0.060 CCMT-09T3.. TS4 TORX T15 

.87 2.09 0.100 CCMT-1204.. TS5 TORX T25 

SSQC 


SSQC-16 .79 - .94 .08 .63 .39 0.005 

SSQC-20 .93 - 1.18 .06 .77 .43 0.008 CCMT-0602.. TS25 TORX T08 

SSQC-25 1.16 - 1.57 .10 .94 .57 0.020 

SSQC-33 1.54 - 2.05 .12 1.26 .67 0.030 CCMT-09T3.. TS4 TORX T15 

SSQC-41 2.01 - 2.76 .14 1.65 .83 0.080 

SSQC-50 2.72 - 3.62 .14 2.24 .96 0.150 

SSQC-63 3.58 - 4.80 .14 2.99 1.12 0.300 CCMT-1204.. TS5 TORX T25 

SSQC-80 4.76 - 6.38 .14 3.98 1.24 0.600 

SSQC-90 6.34 - 31.57 .14 4.80 1.24 0.800 

122


Accessories 

SSCC D 


SSCC-25-D 1.10 - 1.42 .39 .94 0.008 

SSCC-32-D 1.42 - 1.81 .45 1.18 0.015 

SSCC-40-D 1.81 - 2.36 .55 1.57 0.030 

SSCC-50-D 2.36 - 2.95 .75 2.13 0.060 

SSCC-63-D 2.95 - 3.74 .96 2.68 0.150 

SSCC-80-D 3.74 - 4.72 1.16 3.43 0.300 



SFCC D 


SFCC-25-D 1.10 - 1.42 .39 .94 0.008 

SFCC-32-D 1.42 - 1.81 .44 1.18 0.015 

SFCC-40-D 1.81 - 2.36 .54 1.57 0.030 

SFCC-50-D 2.36 - 2.95 .74 2.13 0.060 

SFCC-63-D 2.95 - 3.74 .96 2.68 0.150 

SFCC-80-D 3.74 - 4.72 1.15 3.43 0.300 



SFTP D 

Designation Ø¹ A1 B kg 

SFTP-25-D 1.10 - 1.42 .386 .94 0.008 

SFTP-32-D 1.42 - 1.81 .445 1.18 0.015 

SFTP-40-D 1.81 - 2.36 .543 1.57 0.030 

SFTP-50-D 2.36 - 2.95 .740 2.13 0.060 

SFTP-63-D 2.95 - 3.74 .957 2.68 0.150 

SFTP-80-D 3.74 - 4.72 1.154 3.43 0.300 

TPGX-0902.. CS250T TORX T08 

TPGX-1103.. CS300890T TORX T08 

SFSM 


SFSM-25 1.10 - 1.57 

SFSM-32 1.38 - 2.09 

SFSM-40 1.89 - 2.60 

SFSM-50 2.13 - 31.50 

15° 

30° .39 1.00 

0.010 

0.010 

45° 0.010 

15° 

0.020 

30° .45 1.32 0.020 

45° 0.020 

15° 

0.030 

30° .55 1.67 0.030 

45° 0.030 

15° 

0.070 

30° .75 1.99 0.070 

45° 0.070 





123


Accessories 

SFQC 


SFQC-16 .79 - 1.02 

.71 .39 0.005 

.08 

SFQC-20 .96 - 1.30 .89 .41 0.008 

SFQC-25 1.24 - 1.65 

1.12 .47 0.010 

.10 

SFQC-32 1.54 - 2.17 1.40 .53 0.030 

SFQC-40 2.01 - 2.68 

1.81 .65 0.060 

.12 

SFQC-50 2.20 - 31.57 2.09 .81 0.100 



SFWC 


SFWC-14 .57 - .71 .31 .55 0.003 WCGT-0201.. TS211 TORX T06 

SFTP 


SFTP-25 1.10 - 1.57 .39 1.04 0.010 

SFTP-32 1.38 - 2.09 .45 1.36 0.020 

SFTP-40 1.89 - 2.60 .55 1.73 0.040 

SFTP-50 2.13 - 31.50 .75 2.05 0.080 

TPGX-0902.. 

TPGX-1103.. 

CS250T 

CS300890T 

TORX T08 

SFCC 


SFCC-16 .71 - .94 .31 .67 0.003 

SFCC-20 .87 - 1.18 .33 .83 0.005 

SFCC-25 1.10 - 1.57 .39 1.04 0.010 

SFCC-32 1.38 - 2.09 .45 1.36 0.020 

SFCC-40 1.89 - 2.60 .55 1.73 0.040 

SFCC-50 2.13 - 31.50 .75 2.05 0.080 



124


Accessories 

Cover Plates 

PT 

Designation d H L M 

PT-16 .63 .28 .55 M3x12 

PT-20 .79 .33 .67 M4x14 

PT-25 .98 .40 .83 M4x16 

PT-32 1.26 .55 1.10 M5x20 

PT-40 1.57 .69 1.38 M6x25 

PT-50 1.97 .84 1.87 M8x25 

PT-63 2.48 1.04 2.44 M10x30 

PT-80 3.15 1.33 3.25 M12x35 

Boring Bars 


B1.02 .10 - .16 .87 .83 .49 0.020 

B1.04 .16 - .24 .94 .94 -- 0.020 


B1.06 .24 - .31 .91 .83 0.010 

TS21 

WCGT-0201.. -- 

TORX T06 

B1.08 .31 - .39 1.10 -- 0.015 TS211 

B1.10 .39 - .47 1.42 -- 0.020 -- TPGX-0902.. CS 250 T TORX T08 


B1.12 .47 - .55 1.65 0.03 

-- 

B1.14 .55 - .63 1.89 0.04 

B1.16 .63 - .71 2.13 0.05 TPGX-0902.. 

CS 250 T 

TORX T08 


B3.06 .24 - .31 1.14 .83 0.035 

TS21 

WCGT-0201.. -- 

B3.08 .31 - .39 1.42 1.10 0.040 TS211 

TORX T06 

B3.10 .39 - .47 1.69 1.38 0.050 

B3.11 .43 - .51 1.89 1.57 0.055 

B3.12 .47 - .55 1.89 1.65 0.060 


B3.16 .63 - .71 2.28 1.97 0.070 

B3.18 .71 - .87 2.48 -- 0.010 

B3.22 .87 - 1.18 2.68 -- 0.010 

125


Accessories 

Boring Bars 



B5.06 .24 - .31 1.42 0.075 

TS21 

WCGT-0201.. -- 

TORX T06 

B5.08 .31 - .39 1.89 0.090 TS211 

B5.10 .39 - .47 2.36 0.100 

B5.12 .47 - .55 2.83 0.100 

-- TPGX-0902.. CS250T TORX T08 

B5.14 .55 - .63 3.31 0.200 

B5.16 .63 - .71 3.78 0.300 

Boring Bars 



B8.06 .24 - .31 1.77 0.065 

TS21 

WCGT-0201.. -- 

TORX T06 

B8.08 .31 - .39 2.36 0.080 TS211 

B8.10 .39 - .47 2.95 0.100 

B8.12 .47 - .55 3.54 0.200 

-- TPGX-0902.. CS250T TORX T08 

B8.14 .55 - .63 4.13 0.200 

B8.16 .63 - .71 4.72 0.300 


Designation A B E kg 

PS-11.30 .98 2.95 1.20 0.40 

PS-12.30 .98 3.66 1.20 0.50 

PS-13.30 .98 5.31 1.20 0.70 

PS-11.40 1.57 5.24 1.57 1.50 

PS-12.40 1.57 7.87 1.57 2.40 

PS-13.40 1.57 11.81 1.57 3.50 

PS-14.40 1.57 15.75 1.57 4.60 



PS-11.30/D16 .63 .98 2.95 1.20 0.40 

126


Accessories 



PS-31.24 -- .57 2.95 .94 0.20 

PS-31.28 .63 .89 3.15 1.10 0.30 

PS-32.28 -- .89 4.25 1.10 0.50 

PS-33.28 -- .89 5.83 1.10 0.60 



P-25.63 2.09 0.50 

P-25.105 3.74 0.80 

Sleeve 

Designation 

kg 

BM-10 0.02 



CW-32 1.24 .87 .67 0.50 



CW-200 4.13 2.22 1.18 1.30 

Bridge Extender 


PRL-100 1.22 6.10 

1.10 

1.40 

PRL-300 1.61 10.04 2.80 

127


Accessories 



P-02.30 .98 1.57 2.07 1.69 1.20 0.30 

P-03.30 .98 2.76 3.25 1.69 1.20 0.40 

P-04.30 1.06 4.53 5.02 1.69 1.20 0.70 

P-02.40 1.26 2.72 3.39 2.20 1.57 0.70 

P-03.40 1.26 4.49 5.16 2.20 1.57 1.00 

P-04.40 1.50 7.44 8.11 2.20 1.57 2.00 



P-22.28 1.26 2.60 3.07 2.48 1.10 0.45 


Designation 

kg 

P-20.30 0.20 

Bushings 


INCH 

D0125-16 .91 .125 1 

D0187-16 .91 .187 1 

D0250-16 .91 .250 1 

D0312-16 .91 .312 1 

D0375-16 1.15 .375 1 

D0500-16 1.15 .500 1 

METRIC 

D04.16 .91 4mm 1 

D08.16 .87 8mm 2 

D10.16 .91 10mm 1 

D12.16 .91 12mm 1 

128

α 


Accessories 

Retention Knobs 

Designation CAT d¹ d² d³ L L¹ a 

NON COOLANT 

PS-475 40 .74 .49 UNC 5/8-11 1.50 .64 

PS-275 50 1.14 .82 UNC 1-8 2.30 1.00 

45 ° 

COOLANT THROUGH 

PSC-475 40 .74 .49 UNC 5/8-11 1.50 .64 

PSC-275 50 1.14 .82 UNC 1-8 2.30 1.00 

45° 

HSK 

1 

2 

HSK-Taper Wrench ( 1 ) α Coolant Tube ( 2 ) 

HSK-A40 10.150.11.0.1000 + 1° 38.20.19.008001 

HSK-A50 10.150.11.0.1400 + 1° 38.20.19.010001 

HSK-A63 10.150.11.0.1600 + 1° 38.20.19.012001 

HSK-A80 10.150.11.0.1800 + 1° 38.20.19.014001 

HSK-A100 10.150.11.0.2200 + 1° 38.20.19.016001 

129


Accessories 

ER Precision Collets - METRIC 

DIN 6499-B ER16 ER20 ER25 ER32 ER40 

d¹ Range 

inch 1/64 - 3/8 3/64 - 1/2 1/32 - 5/8 5/64 - 3/4 1/8 - 1.0 

metric 0.5 - 10.0 1.0 - 13.0 1.0 - 16.0 2.0 - 20.0 3.0 - 26.0 

D¹ .629 .787 .984 1.259 1.574 

D² .669 .826 1.023 1.299 1.614 

L 1.082 1.24 1.338 1.574 1.811 

d¹ range (inch) d¹ range (metric) ER16 ER20 ER25 ER32 ER40 

.0394 - .0197 1.0 - 0.5 ER16P-010 

.0787 - .0394 2.0 - 1.0 ER16P-020 ER20P-020 ER25P-020 

.1181 - .0787 3.0 - 2.0 ER16P-030 ER20P-030 ER25P-030 ER32P-030 

.1575 - .1181 4.0 - 3.0 ER16P-040 ER20P-040 ER25P-040 ER32P-040 ER40P-040 







.4331 - .3937 11.0 - 10.0 ER20P-110 ER25P-110 ER32P-110 ER40P-110 

.4724 - .4331 12.0 - 11.0 ER20P-120 ER25P-120 ER32P-120 ER40P-120 

.5118 - .4724 13.0 - 12.0 ER20P-130 ER25P-130 ER32P-130 ER40P-130 

.5512 - .5118 14.0 - 13.0 ER25P-140 ER32P-140 ER40P-140 

.5906 - .5512 15.0 - 14.0 ER25P-150 ER32P-150 ER40P-150 

.6299 - .5906 16.0 - 15.0 ER25P-160 ER32P-160 ER40P-160 

.6693 - .6299 17.0 - 16.0 ER32P-170 ER40P-170 

.7087 - .6693 18.0 - 17.0 ER32P-180 ER40P-180 

.748 - .7087 19.0 - 18.0 ER32P-190 ER40P-190 

.7874 - .748 20.0 - 19.0 ER32P-200 ER40P-200 

.8268 - .7874 21.0 - 20.0 ER40P-210 

.8661 - .8268 22.0 - 21.0 ER40P-220 

.9055 - .8661 23.0 - 22.0 ER40P-230 

.9449 - .9055 24.0 - 23.0 ER40P-240 

.9843 - .9449 25.0 - 24.0 ER40P-250 

1.0236 - .9843 26.0 - 25.0 ER40P-260 

130


Accessories 

ER Precision Collets - INCH 

DIN 6499-B ER16 ER20 ER25 ER32 ER40 

d¹ Range 

inch 1/64 - 3/8 3/64 - 1/2 1/32 - 5/8 5/64 - 3/4 1/8 - 1.0 

metric 0.5 - 10.0 1.0 - 13.0 1.0 - 16.0 2.0 - 20.0 3.0 - 26.0 

D¹ .629 .787 .984 1.259 1.574 

D² .669 .826 1.023 1.299 1.614 

L 1.082 1.24 1.338 1.574 1.811 

d¹ range (inch) ER16 ER20 ER25 ER32 ER40 

1/16 ER16P-0063 ER20P-0063 ER25P-0063 ER32P-0063 

3/32 ER16P-0094 ER20P-0094 ER25P-0094 ER32P-0094 

1/8 ER16P-0125 ER20P-0125 ER25P-0125 ER32P-0125 ER40P-0125 










7/16 ER20P-0438 ER25P-0438 ER32P-0438 ER40P-0438 

15/32 ER20P-0469 ER25P-0469 ER32P-0469 ER40P-0469 

1/2 ER20P-0500 ER25P-0500 ER32P-0500 ER40P-0500 

17/32 ER25P-0531 ER32P-0531 ER40P-0531 

9/16 ER25P-0563 ER32P-0563 ER40P-0563 

19/32 ER25P-0594 ER32P-0594 ER40P-0594 

5/8 ER25P-0625 ER32P-0625 ER40P-0625 

21/32 ER32P-0656 ER40P-0656 

11/16 ER32P-0688 ER40P-0688 

23/32 ER32P-0719 ER40P-0719 

3/4 ER32P-0750 ER40P-0750 

25/32 ER40P-0781 

13/16 ER40P-0813 

27/32 ER40P-0844 

7/8 ER40P-0875 

29/32 ER40P-0906 

15/16 ER40P-0938 

31/32 ER40P-0969 

1 ER40P-1000 

131


Accessories 

ER Ultra Precision 

Collets 

d¹ Range 

DIN 6499-B ER16 ER25 ER32 ER40 

inch 1/64 - 3/8 1/32 - 5/8 5/64 - 3/4 9/64 - 1 

metric 0.5 - 10.0 1.0 - 16.0 2.0 - 20.0 3.5 - 26 

D¹ .630 .984 1.260 1.575 

D² .669 1.024 1.299 1.614 

L 1.083 1.339 1.575 1.811 

d¹ range (inch) d¹ range (metric) ER16 ER25 ER32 ER40 

.0394 - .0197 1.0 - 0.5 ER16UP-010 

.0591 - .0394 1.5 - 1.0 ER16UP-015 

.0787 - .0591 2.0 - 1.5 ER16UP-020 ER25UP-020 

.0984 - .0787 2.5 - 2.0 ER16UP-025 ER25UP-025 ER32UP-025 

.1181 - .0984 3.0 - 2.5 ER16UP-030 ER25UP-030 ER32UP-030 

.1378 - .1181 3.5 - 3.0 ER16UP-035 ER25UP-035 ER32UP-035 

.1575 - .1378 4.0 - 3.5 ER16UP-040 ER25UP-040 ER32UP-040 ER40UP-040 













.4134 - .3937 10.5 - 10.0 ER25UP-105 ER32UP-105 ER40UP-105 

.4331 - .4134 11.0 - 10.5 ER25UP-110 ER32UP-110 ER40UP-110 

.4528 - .4331 11.5 - 11.0 ER25UP-115 ER32UP-115 ER40UP-115 

.4724 - .4528 12.0 - 11.5 ER25UP-120 ER32UP-120 ER40UP-120 

.4921 - .4724 12.5 - 12.0 ER25UP-125 ER32UP-125 ER40UP-125 

.5118 - .4921 13.0 - 12.5 ER25UP-130 ER32UP-130 ER40UP-130 

.5315 - .5118 13.5 - 13.0 ER25UP-135 ER32UP-135 ER40UP-135 

.5512 - .5315 14.0 - 13.5 ER25UP-140 ER32UP-140 ER40UP-140 

.5709 - .5512 14.5 - 14.0 ER25UP-145 ER32UP-145 ER40UP-145 

.5906 - .5709 15.0 - 14.5 ER25UP-150 ER32UP-150 ER40UP-150 

.6102 - .5906 15.5 - 15.0 ER25UP-155 ER32UP-155 ER40UP-155 

.6299 - .6102 16.0 - 15.5 ER25UP-160 ER32UP-160 ER40UP-160 

.6496 - .6299 16.5 - 16.0 ER32UP-165 ER40UP-165 

.6693 - .6496 17.0 - 16.5 ER32UP-170 ER40UP-170 

.6890 - .6693 17.5 - 17.0 ER32UP-175 ER40UP-175 

.7087 - .6890 18.0 - 17.5 ER32UP-180 ER40UP-180 

.7283 - .7087 18.5 - 18.0 ER32UP-185 ER40UP-185 

.7480 - .7283 19.0 - 18.5 ER32UP-190 ER40UP-190 

.7677 - .7480 19.5 - 19.0 ER32UP-195 ER40UP-195 

.7874 - .7677 20.0 - 19.5 ER32UP-200 ER40UP-200 

.8071 - .7874 20.5 - 20.0 ER40UP-205 

.8268 - .8071 21.0 - 20.5 ER40UP-210 

.8465 - .8268 21.5 - 21.0 ER40UP-215 

.8661 - .8465 22.0 - 21.5 ER40UP-220 

.8858 - .8661 22.5 - 22.0 ER40UP-225 

.9055 - .8858 23.0 - 22.5 ER40UP-230 

.9252 - .9055 23.5 - 23.0 ER40UP-235 

.9449 - .9252 24.0 - 23.5 ER40UP-240 

.9646 - .9449 24.5 - 24.0 ER40UP-245 

.9843 - .9646 25.0 - 24.5 ER40UP-250 

1.0039 - .9843 25.5 - 25.0 ER40UP-255 

1.0236 - 1.0039 26.0 - 25.5 ER40UP-260 

132


Accessories 

Milling Chuck Collets 

Designation I.D. d¹ O.D. d² L 

Designation I.D. d¹ O.D. d² L 

MC050-0125 .125 

MC125-06MM 

6MM 

MC050-0188 .1875 

MC125-08MM 

8MM 

MC050-0250 .250 

.500 1.73 

MC125-10MM 

10MM 

MC050-0312 .3125 

MC125-12MM 

12MM 

MC050-0375 .375 

MC125-14MM 

14MM 

1.250 2.48 

MC050-03MM 

3MM 

MC125-16MM 

16MM 

MC050-04MM 

4MM 

MC125-18MM 

18MM 

MC050-06MM 

6MM 

.500 1.73 

MC125-20MM 

20MM 

MC050-08MM 

8MM 

MC125-25MM 

25MM 

MC050-10MM 

10MM 

MC20-0188 .1875 

MC075-0125 .125 

MC20-0250 .250 

MC075-0187 .1875 

MC20-0312 .3125 

MC075-0250 .250 

MC075-0312 .3125 

MC20-0375 .375 

MC20-0438 .4375 

20MM 1.968 

MC075-0375 .375 

.750 1.968 

MC20-0500 .500 

MC075-0437 .4375 

MC20-0562 .5625 

MC075-0500 .500 

MC20-0625 .625 

MC075-0563 .5625 

MC20-4MM 

4MM 

MC075-0625 .625 

MC20-6MM 

6MM 

MC075-06MM 

6MM 

MC20-8MM 

8MM 

MC075-08MM 

8MM 

MC20-10MM 

10MM 

20MM 1.968 

MC075-10MM 

10MM 

.750 1.97 

MC20-12MM 

12MM 

MC075-12MM 

12MM 

MC20-14MM 

14MM 

MC075-16MM 

16MM 

MC20-16MM 

16MM 

MC125-0188 .1875 

MC32-0250 .250 

MC125-0250 .250 

MC32-0375 .375 

MC125-0312 .3125 

MC125-0375 .375 

MC32-0500 .500 

MC32-0625 .625 

32MM 2.480 

MC125-0563 .4375 

MC32-0750 .750 

MC125-0500 .500 

MC125-0875 .5625 

1.250 2.480 

MC32-1000 1.000 

MC32-6MM 

6MM 

MC125-0625 .625 

MC32-8MM 

8MM 

MC125-0750 .750 

MC32-10MM 

10MM 

MC125-0875 .875 

MC32-12MM 

12MM 

MC125-0938 .9375 

MC32-14MM 

14MM 

32MM 2.480 

MC125-1000 1.000 

MC32-16MM 

16MM 

MC32-18MM 

18MM 

MC32-20MM 

20MM 

MC32-25MM 

25MM 

133


Accessories 

Retention Knobs Crossover 

TYSON TOOL Collis Command Lyndex Parlec 

BT40 

Retention 

Knob Supply 

PS-444X15 RS4M-0205 329-12 366-004 

PS-444X45 64711 RB4M-0001 B40-4500 4003TRK 311-13 366-006 

PS-444X60 64713 RB4M-0002 B40-6000 4004TRK 311-13A 366-008 

PS-444X90 69059 RB4M-0003 B40-9000 4002TRK 311-13B 366-010 

PSC-444X15 69101 RS4M-0205-C P329-13 329-13 366-004 

PSC-444X45 RB4M-0001-C B40-4500* 4003TRKC 311-13D 366-012 

PSC-444X60 RB4M-0002-C B40-6000 4004TRKC 311-13E 366-014 

PSC-444X90 RB4M-0003-C B40-9000 4002TRKC 311-13F 366-016 

PS-477 69047 RS4M-0115 B40-FADAL F40TRK 111-26 366-018 

PSC-478 69980 RS4M-0105 A40TRK 111-22A 366-020 

PSC-479 312-25 366-022 

PSC-477 RS4M-0115C B40-FADAL* F40TRKC 111-26A 366-024 

PSC-480X15 RS4M-0114-C DIN40ATRK 711-22 366-026 

PS-554 171-26 366-030 

PSC-554 171-27 366-032 

CV40 

PS-470X15 RS4E-0114 711-25 

PSC-470X15 RS4E-0114-C C40-1500ISO 4030TRK 711-23 366-034 

PSC-473 327-16 

PS-474 

PSC-474 69007 312-26 366-038 

PSC-475 67751 RC4E-0001 C40-STD* 40TRK 111-22 366-040 

PS-475 64724 RC4E-0002 C40-STD 40NTRK 111-23 366-042 

PS-498 64732 RB4E-0100 C40-MAZAK M400TRK 312-22 366-044 

PS-531X45 69978 RB4E-001 C40S-1500 4022TRK 126-22 366-046 

PS-532X15 RS4E-0212 C40-1500 4008TRK 316-16 366-048 

PS-532X45 64712 RS4E-0221 C40S-4500 4009TRK 311-14 366-050 

PS-532X60 64714 C40S-6000 4014TRK 311-14A 366-052 

PS--532X90 64683 C40S-9000 4001TRK 311-14B 366-054 

PSC-532X15 64730 RS4E-0212-C C40-1500* 4008TRKC 316-17 366-056 

PSC-532X45 RS4E-0221-C C40S-4500* 4009TRKC 315-14 366-058 

PSC-532X60 C40S-6000* 4014TRKC 318-14A 366-060 

PSC-532X90 C40S-9000* 4001TRKC 350-30 366-062 

PS-534X45 MH40TRK 350-00V 366-028 

PS-534X60 350-26 

STM 

134


Accessories 

Retention Knobs Crossover 

TYSON TOOL Collis Command Lyndex Parlec 

Retention 

Knob Supply 

STM 

CV40 continued 

PS-534X90 350-38 

PS-552 64725 RS4E-0104 C400TRK 171-22 366-064 

PSC-552 69029 RS4E-0104-C C400TRKC 171-23 366-066 

PS-572X45 64729 RB4E-0001 C40-4500 4005TRK 321-14 366-068 

PS-572X60 RB4E-0002 C40-6000 366-070 

PS-572X90 RB4E-0003 C40-9000 366-072 

PSC-572X45 RB4E-0001-C C40-4500* 366-074 

PSC-572X60 RB4E-0002-C C40-6000* 366-076 

PSC-572X90 RB4E-0003C C40-9000* 366-078 

PS-547X45 311-35 

PS-574X60 

PS-574X90 

CV50 

PS-270X15 RS6E-0114 5030TRK 711-47 

PSC-270X15 RS6E-0114-C 711-45 

PS-271X15 C50-1500 

PSC-271X15 

C50-1500* 

PS-275 69993 RC6E-0002 C50-STD 50NTRK 111-46 366-092 

PSC-274 64737 M50TRK 312-46 366-094 

PSC-275 67753 RC6E-0001 C50-STD* 50TRK 111-44 366-096 

PSC-535X45 RS6E-0232-H 316-47 

PSC-535X60 RS6E-0242-H 327-49 

PS-536X45 64720 RB6E-0001 C50-4500 5005TRK 311-18 366-098 

PS-536X60 64722 RB6E-0002 C50-6000 5014TRK 311-18A 366-100 

PS-536X90 69057 RB6E-0003 C50-9000 5001TRK 311-18B 366-102 

PSC-536X45 64731 RB6E-0001-C C50-4500* 5005TRKC 316-45 366-104 

PSC-536X60 69057 RB6E-0002-C C50-6000* 5014TRKC 318-44A 366-106 

PSC-536X90 RB6E-0003-C C50-9000 5001TRKC 342-18B 366-108 

PS-538X45 350-48 

PSC-538X45 350-53 

PS-538X60 350-48A 

PSC-538X60 350-52 

PS-538X90 350-48B 

PSC-538X90 

PSC-539X45 

135


Spare Parts 

Setting Screw for Internal Coolant Supply 

VCR 

ref. Metric Designation d¹ fig. 

VCR 20 MF 20 

HSK63 MHD’50 

VCR 32 MF 32 


VCR 20 MF 20 

DIN/BT-40-50 

VCR 32 MF 32 

DIN/BT-40 

VCR 32 MF 32 

DIN/BT-50 

fig.1 

38.20.41.020032 3 ~ 5 

38.20.41.020062 6 ~ 12 

38.20.41.020142 14 ~ 20 

38.20.41.032033 3 ~ 5 

38.20.41.032063 6 ~ 12 

38.20.41.032143 14 ~ 20 

38.20.41.032253 25 ~ 32 

38.20.41.020031 3 ~ 5 

38.20.41.020061 6 ~ 12 

38.20.41.020141 14 ~ 20 

38.20.41.032031 3 ~ 5 

38.20.41.032061 6 ~ 12 

38.20.41.032141 14 ~ 20 

38.20.41.032251 25 ~ 32 

38.20.41.032032 3 ~ 5 

38.20.41.032062 6 ~ 12 

38.20.41.032142 14 ~ 20 

38.20.41.032252 25 ~ 32 

1 

1 

2 

2 

2 

ref. Inch Designation d¹ fig. 

VCR 3/4" MF 3/4" 


VCR 1-1/4" MF 1-1/4" 


VCR 3/4" MF 3/4" 

CAT-40-50 

VCR 1-1/4" MF 1-1/4" 

CAT-40 

fig.2 

38.20.41.019069 1/4 ~ 7/16 

38.20.41.019129 1/2 ~ 3/4 

38.20.41.031099 3/8 ~ 1/2 

38.20.41.031159 5/8 ~ 3/4 

38.20.41.031259 1 ~ 1-1/4 

38.20.41.019063 1/4 ~ 7/16 

38.20.41.019127 1/2 ~ 3/4 

38.20.41.031095 3/8 ~ 1/2 

38.20.41.031158 5/8 ~ 3/4 

38.20.41.031254 1 ~ 1-1/4 

1 

1 

2 

2 

FORCE 

ref. Metric Setting Screw ( 1 ) Wrench ( 2 ) 

FORCE 12 20.010.019.1014 WR-MC050 

FORCE 20 20.010.019.1615 WR-MC075 

FORCE 32 20.010.019.1615 WR-MC125 

ref. Inch Setting Screw ( 1 ) Wrench ( 2 ) 

FORCE 1/2" 20.010.019.0802 WR-MC050 

FORCE 3/4" 20.010.019.1582 WR-MC075 

FORCE 1-1/4" 20.010.019.1582 WR-MC125 

136


Spare Parts 

Setting Screw for Internal Coolant Supply - High Pressure 

VCR 

ref. Metric Designation d¹ fig. 

GH 20 MF 20 

DIN/BT-40-50 

HSK/63 MHD’50 

VT 20.20 MF 20 

DIN/BT-40-50 

HSK/63 

GH 32 MF 32 

DIN/BT-40-50 

HSK/63 MHD’63 

VT 32.32 MF 32 

DIN/BT-40 

HSK/63 

VT 32.32.100 MF32 

DIN/BT-50 

fig.1 fig.2 fig.3 

38.20.42.020061 6 

38.20.42.020081 8 

38.20.42.020101 10 

38.20.42.020121 12 

38.20.42.020141 14 

38.20.42.020161 16 

38.20.42.020201 20 2 

38.20.42.032061 6 

38.20.42.032081 8 

38.20.42.032101 10 

38.20.42.032121 12 

38.20.42.032141 14 

38.20.42.032161 16 

38.20.42.032181 18 

38.20.42.032201 20 

38.20.42.032251 25 

38.20.42.032321 32 2 

38.20.42.032322 32 3 

1 

1 

ref. Inch Designation d¹ fig. 

GH 3/4" MF 3/4" 

CAT-40-50 

MHD’50 

VT 3/4.3/4" MF 3/4 

CAT-40-50 

GH 1-1/4" MF 1-1/4" 

CAT40-50 MHD’63 

VT 1-1/4".1-1/4" MF 

1-1/4" 

CAT-40-50 

38.20.42.019063 1/4" 

38.20.42.019079 5/16" 

38.20.42.019095 3/8" 

38.20.42.019111 7/16" 

38.20.42.019127 1/2" 

38.20.42.019158 5/8" 

38.20.42.019190 3/4" 2 

38.20.42.031095 3/8" 

38.20.42.031127 1/2" 

38.20.42.031158 5/8" 

38.20.42.031190 3/4" 

38.20.42.031254 1" 

38.20.42.031317 1" ~ 1/4" 2 

1 

1 

STEPS: 

137


Spare Parts 

System MHD’ 

SYSTEM MHD’ 

ref. Designation d¹ d² Designation ( 1 ) Designation ( OR ) 

MHD’ 14 

14 10 

38.17.25.001161 

10.150.01.0.0250 

MHD’ 16 16 10 -- 

MHD’ 20 38.17.25.001201 20 13 10.150.01.0.0300 -- 

MHD’ 25 38.17.25.001251 25 16 10.150.01.0.0300 -- 

MHD’ 32 38.17.25.001321 32 20 10.150.01.0.0400 10.125.4.007510 

MHD’ 40 38.17.25.001401 40 25 10.150.01.0.0500 10.125.4.010010 

MHD’ 50 (RD50/..) 38.17.25.001501 50 32 10.150.01.0.0600 10.125.4.013010 

MHD’ 50 38.17.25.001001 50 32 10.150.01.0.0600 10.125.4.013010 

MHD’ 63 - 80 38.17.25.001002 63 - 80 42 10.150.01.0.0800 10.125.1.002075 

MHD’ 110 - 140 38.17.25.00.001003 110 - 140 76 10.150.01.0.1400 10.125.1.002075 

TS - BS 

TS - BS 

ref. Designation ( 1 ) Designation ( 2 ) Designation ( 3 ) 

TS... / 16 20.143.011.0008 10.005.1.030.014 10.023.1.030.004 

TS... / 20 20.143.011.0009 10.005.1.040.015 10.023.1.030.005 

TS / BS .../ 25 20.143.011.0010 10.005.1.040.020 10.023.1.030.008 

TS / BS .../ 32 20.143.011.0011 10.005.1.050.025 10.023.1.040.012 

TS / BS .../ 40 20.143.011.0012 10.005.1.060.030 10.023.1.050.014 

TS... / 50 20.143.011.0013 10.005.1.080.035 10.023.1.050.012 

TS... / 63 20.143.011.0014 10.005.1.100.040 10.023.1.060.016 

TS... / 80 20.143.011.0015 10.005.1.120.045 10.023.1.080.025 

138


Spare Parts 

BPS 

ref. Designation ( 1 ) Designation ( 2 ) Designation ( 3 ) Designation ( 4 ) 

BPS-200-300-400 

BPS-500-600-700 

20.143.011.0017 20.143.011.0016 20.110.05.026.01 10.005.1.120.040 


BPS-200-300 

20.065.5.0157.01 10.005.1.080.025 

10.005.1.120.035 

BPS-400 

10.025.1.080.040 

10.005.1.080.020 

20.065.5.0163.01 

BPS-500-600-700 10.005.1.160.050 10.005.1.080.025 

BPS + PRL 100 - 300 


BPS-300 20.143.011.0016 20.110.05.026.01 10.005.1.120.040 10.025.1.080.040 


BPS-300 10.005.1.160.050 20.065.5.0163.01 10.005.1.080.025 

139


Spare Parts 

TRM 

ref. Designation ( 1 ) Designation ( 2 ) Designation ( 3 ) Designation ( 4 ) Designation ( 5 ) 

TRM-16 -- 10.005.1.030.006 -- 

10.150.08.0.150 20.010.0.19.0301 

TRM-20 -- 10.005.1.040.008 -- 

TRM-25 -- 10.005.1.050.010 -- 

10.023.1.040.004 

10.150.08.0.0200 

TRM-32 -- 10.005.1.060.012 -- 10.023.1.040.005 

TRM-40 -- 10.005.1.080.014 -- 

10.023.1.050.006 

10.150.08.0.0250 

TRM-50 20.104.10.150.02 10.005.1.100.025 10.023.1.100.016 10.023.1.050.008 

TRM 


TRM-50 20.104.10.150.02 10.005.1.100.025 10.023.1.100.016 

TRM 


TRM-63 10.025.1.060.010 

TRM-80 10.025.1.060.014 

10.005.1.100.025 10.150.08.0.0300 

TRM-125 10.025.1.060.022 

140


Spare Parts 

TRM 


TRM-50 10.023.1.050.008 20.056.01.16.08.2 10.023.1.100.010 10.150.08.0.0250 

TRM-32-HSB 10.023.1.040.005 -- 

10.023.1.050.008 

10.023.1.050.012 

10.150.08.0.0200 

TRM-50-HSB 10.023.1.050.008 20.056.01.16.08.2 10.023.1.100.010 10.150.08.0.0250 

TRM 


TRM-63 10.025.1.060.010 10.023.1.050.006 10.023.1.100.010 10.150.08.0.0300 

PS 

ref. Designation ( 1 ) 

PS-11.30 

PS-12.30 

10.005.1.100.018 

PS-13.30 

PS-11.40 

PS-12.40 

10.005.1.100.025 

PS-13.40 

PS-14.40 

141


Spare Parts 

PS 


PS-31.24 10.005.1.100.020 

PS-31.28 

PS-32.28 

10.005.1.100.025 

PS-33.28 

PS 


PS-22.28 10.005.1.050.012 

BPS 


BPS-200-300-400 

BPS-500-600-700 

20.143.011.0017 20.143.011.0016 20.110.05.026.01 10.005.1.120.040 10.025.1.080.040 

ref. Designation ( 6 ) Designation ( 7 ) Designation ( 8 ) Designation ( 9 ) Designation ( 10 ) Designation ( 11 ) 

BPS-200-300 

20.065.5.0157.01 10.005.1.080.025 

10.005.1.120.035 

BPS-400 

10.005.1.080.020 

20.065.5.0163.01 

BPS-500-600-700 10.005.1.160.050 10.005.1.080.025 

10.005.1.100.020 10.025.1.060.008 10.150.08.0.0300 

142


Spare Parts 

BPS 


BPS-700 20.143.011.0016 20.110.05.026.01 10.005.1.120.040 10.025.1.080.040 10.005.1.160.050 


BPS-700 20.065.5.0163.01 10.005.1.080.025 10.005.1.100.020 10.025.1.060.008 10.150.08.0.0300 

143


Spare Parts 

P-.. 


P-02.30 10.005.1.050.012 

P-03.30 10.005.1.050.012 

P-04.30 10.005.1.050.012 

P-02.40 10.005.1.060.018 

P-03.40 10.005.1.060.018 

P-04.40 10.005.1.060.018 

P-25.63 


10.005.1.050.012 

P-25.63 

P-25.105 

Designation ( 2 ) 

10.080.01.0053.0 

P-20.30 


P-20.30 10.025.1.080.008 

PE ER DIN 6499 


PE-16 / ER11M 20.010.019.0403 10.045.1.01.11.00 10.150.10.0.1100 

PE-20 / ER16M 20.010.019.0403 10.045.1.01.16.00 10.150.10.0.1600 

PE-25 / ER20M 20.010.019.0506 10.045.1.01.20.00 10.150.10.0.2000 

PE-32 / ER25M 20.010.019.0608 10.045.1.01.25.00 10.150.10.0.2500 

PE-40 / ER25 20.010.019.0808 10.045.1.03.25.00 10.150.10.0.2501 

PE-50 / ER25 20.010.019.0808 10.045.1.03.25.00 10.150.10.0.2501 

PE-50 / ER32 20.010.019.0808 10.045.1.03. 32.00 10.150.10.0.3201 

PE-63 / ER32 20.010.019.1014 10.045.1.03. 32.00 10.150.10.0.3201 

PE-63 / ER40 20.010.019.1214 10.045.1.03. 40.00 10.150.10.0.4001 

144


Spare Parts 

AW DIN 1835 B-E 

ref. Metric Designation ( 1 ) Designation ( 2 ) 

AW-50/6 20.010.019.0808 20.010.019.0610 

AW-50/8 20.010.019.0808 20.010.019.0810 

AW-50/10 20.010.019.0809 20.010.019.1012 

AW-50/12 20.010.019.0809 20.010.019.1216 

AW-50/14 20.010.019.0809 20.010.019.1216 

AW-50/16 20.010.019.1215 20.010.019.1416 

AW-50/20 20.010.019.1215 20.010.019.1616 

AW-50/25 20.010.019.1615 20.010.019.1820 

AW-63/16 20.010.019.1215 20.010.019.1416 

AW-63/20 20.010.019.1215 20.010.019.1616 

AW-63/25 20.010.019.1615 20.010.019.1820 

AW-63/32 20.010.019.1615 20.010.019.2020 

AW-80/40 20.010.019.2019 20.010.019.2020 

ref. Inch Designation ( 1 ) Designation ( 2 ) 

AW-50-1/4 20.010.019.0801 20.010.019.0601 

AW-50-3/8 20.010.019.0802 20.010.019.0901 

AW-50-1/2 20.010.019.0802 20.010.019.1101 

AW-50-5/8 20.010.019.1102 20.010.019.1401 

AW-50-3/4 20.010.019.1102 20.010.019.1581 

AW-63-1/2 20.010.019.0802 20.010.019.1101 

AW-63-5/8 20.010.019.1102 20.010.019.1401 

AW-63-3/4 20.010.019.1102 20.010.019.1581 

AW-63-1 20.010.019.1582 20.010.019.1901 

AW-63-1.1/4 20.010.019.1582 20.010.019.1901 

AW-80-1.1/2 20.010.019.1902 20.010.019.1901 

AW-80-2 20.010.019.1902 20.010.019.2540 

-- -- -- 

AM 

ref. Ref ( 1 ) Designation ( 1 ) Ref ( 2 ) Designation ( 2 ) Designation ( 3 ) 

AM-50/M3-12 RAM-50/M3-12 45.65.050.0010.0 WFLK-115B/A-308 49.50.9.0010312 10.023.1.060.008 




145


Spare Parts 

PF 

ref. Metric Designation ( 1 ) Designation ( 2 ) Designation ( 3 ) Designation ( 4 ) Designation ( 5 ) 

PF-50/16 PF-40/16 20.101.0085.01.0 20.110.18.008.01 10.100.1.040.014 10.010.1.080.025 10.005.1.030.008 

PF-50/22 PF-40/22 20.101.0105.03.0 20.110.18.010.02 10.100.1.060.016 10.010.1.100.025 10.005.1.040.010 

PF-50/27 20.101.0125.03.0 20.110.18.012.02 10.100.1.070.018 10.010.1.120.030 10.005.1.050.012 

PF-50/32 20.101.0165.02.0 20.110.18.014.02 10.100.1.080.020 10.010.1.160.035 10.005.1.060.016 

PF-63/27 20.101.0125.03.0 20.110.18.012.02 10.100.1.070.018 10.010.1.120.030 10.005.1.050.012 

PF-63/32 

PF-80/32 

20.101.0165.02.0 20.110.18.014.02 10.100.1.080.020 10.010.1.160.035 10.005.1.060.016 

PF-80/40 20.101.0210.01.0 20.110.18.016.03 10.100.1.000.025 10.010.1.200.045 10.005.1.060.018 

PF-80/50 20.101.0260.33.0 20.110.18.018.02 10.100.1.120.028 10.010.0.240.050 10.005.1.060.020 

PF-80/60 -- 20.110.18.025.10 10.100.1.140.036 -- 10.005.1.120.025 

PF-110/40 20.101.0210.01.0 20.110.18.016.03 10.100.1.100.025 10.010.1.200.045 10.005.1.060.018 

PF-110/60 -- 20.110.18.025.10 10.100.1.140.036 -- 10.005.1.120.025 

PF-140/40 20.101.0210.01.0 20.110.18.016.03 10.100.1.100.025 10.010.1.200.045 10.005.1.060.018 

PF-140/60 -- 20.110.18.025.10 10.100.1.140.036 -- 10.005.1.120.025 

ref. Inch Designation ( 1 ) Designation ( 2 ) Designation ( 3 ) Designation ( 5 ) 

PF-50-3/4 20.108.02.95.001 20.110.18.079.01 20.110.18.035.01 10.005.1.040.010 

PF-50-1 20.108.02.12.001 20.110.18.095.01 20.110.18.006.01 10.005.1.050.012 

PF-63-3/4 20.108.02.95.001 20.110.18.079.01 20.110.18.035.01 10.005.1.040.010 

PF-63-1 20.108.02.12.001 20.110.18.095.01 20.110.18.006.01 10.005.1.050.012 

PF-63-1.1/4 20.108.02.16.001 20.110.18.124.01 20.110.18.007.02 10.005.1.060.014 

PF-80-1.1/2 20.108.02.19.001 20.110.18.159.01 20.110.18.009.03 10.005.1.060.018 

PF-80-2 20.108.02.25.001 20.110.18.187.01 -- 10.005.1.060.125 

CM DIN 228 A 


CM-50/1 20.108.15.06.003 

CM-50/2 20.108.15.10.002 

CM-50/3 20.108.15.12.004 

CM-63/3 20.108.15.12.004 

CM-63/4 20.108.15.16.001 

146


Spare Parts 

TRD 


TRD-25 10.023.1.040.008 20.010.0.15.0411 20.143.011.0024 10.150.08.0.0200 10.023.1.040.005 

TRD-32 10.023.1.050.010 20.010.0.15.0512 20.143.011.0023 10.150.08.0.0250 10.023.1.050.005 

TRD-40 10.023.1.060.012 20.010.0.15.0616 20.143.011.0001 

10.023.1.060.006 

TRD-50 10.023.1.060.014 20.010.0.15.0820 20.143.011.0021 

TRD-63 10.023.1.060.016 20.010.0.15.1026 20.143.011.0026 

10.150.08.0.0300 10.023.1.060.008 

TRD-80 10.023.1.060.020 20.010.0.15.1230 20.143.011.0022 10.023.1.060.012 

TRC 


TRC-14 

20.010.0.19.0302 

10.005.1.030.006 

TRC-16 

10.150.08.0.0150 20.010.0.19.0301 

TRC-20 10.005.1.040.008 

-- 

-- 

TRC-25 10.005.1.050.010 10.023.1.040.004 

TRC-32 10.005.1.060.012 10.150.08.0.0250 10.023.1.050.005 

TRC-40 10.005.1.080.014 

10.023.1.060.006 

TRC-50 20.104.10.150.02 10.005.1.100.025 10.023.1.100.016 

10.150.08.0.0300 10.023.1.060.008 

TRC-63 

10.005.1.100.020 

-- 

-- 

TRC-80 10.005.1.100.025 10.023.1.060.012 

147


Spare Parts 

TRC 

ref. Metric Designation ( 1 ) Designation ( 2 ) Designation ( 3 ) 

TRC-50 10.005.1.050.012 

TRC-63 

TRC-80 

10.005.1.050.025 

10.005.1.100.020 10.005.1.100.025 

TRC 

ref. Metric Designation ( 1 ) Designation ( 2 ) Designation ( 3 ) Designation ( 4 ) 

TRC-32-HS 10.023.1.050.005 -- 

TRC-50-HS 

TRC-50 

10.023.1.060.008 

TRC-63 

TRC-80 10.023.1.060.012 

10.023.1.050.008 

10.023.1.050.012 

20.056.01.16.08.2 10.023.1.100.010 

-- 10.023.1.060.006 

10.150.08.0.0250 

10.150.08.0.0300 

148


Inserts & Torx Screws 

CCGT 

DP300 

DK100 

DC100 

DC100T 

DP100R 

Designation d s r CARBIDE CERMET COATED CERMET CVD COATED CARBIDE 

CCGT-060200L 10° 

-- n n n n 

CCGT-060202L .250 .094 

.008 n n n n 

CCGT-060204L .016 n n n n 

CCGT-09T302L 

.008 n n n n 

.375 .157 

CCGT-09T304L .016 n n n n 

CCMT 

DP300 

DK100 

DC100 

DC100T 

DP100R 


CCMT-060202 

.008 n n 

.250 .094 

CCMT-060204 .016 n n 

CCMT-09T304 

.016 n n 

.375 .157 

CCMT-09T308 .031 n n 

CCMT-120404 

.016 n n 

.500 .187 

CCMT-120408 .031 n n 

TPGX 

D20MDC 

D20CBN 

D25CBN 

Designation d s r SINTERED DIAMOND CUBIC BORON NITRIDE 

TPGX-090202 

.008 n n n 

.219 .094 

TPGX-090204 .016 n n n 

TPGX-110302 

.008 n n 

.250 .125 

TPGX-110304 .016 n n n 

149


Inserts & Torx Screws 

TPGX 

WCGT 

DP300 

DK100 

DC100 

DC100T 

DP100R 

DP300 

DK100 

DC100 

DC100T 

DP100R 


TPGX-09020L 10° 

-- n n n n 

TPGX-090202L .219 .094 

.008 n n n n 

TPGX-090204L .016 n n n n 

TPGX-110300L 10° 

-- n n n n 

TPGX-110302L .250 .157 

.008 n n n n 

TPGX-110304L .016 n n n n 


WCGT-020102L 

.008 n n n n 

.157 .063 

WCGT-020104L .016 n n n n 

TORX Screw 

ref. Designation M L D 

TS21 49.40.1.0002034 

.15 

M 2 x 0.4 

TS211 49.40.1.0002040 .16 

.11 

CS250T 49.40.0.0002565 M 2.5 x 0.45 .24 .15 

CS300890T 49.40.1.0003008 M 3 x 0.5 .31 .16 

TS25 49.40.1.0002555 M 2.5 x 0.45 .22 .14 

TS4 49.40.1.0004008 M 4 x 0.7 .39 .22 

TS5 49.40.1.0005009 M 5 x 0.8 .45 .28 

DMCUS63 49.42.1.0035070 M 3.5 x 0.6 .43 .21 

TORX Wrench 

ref. 

Designation 

T06 10.150.09.0600 

T08 10.150.09.0800 

T15 10.150.09.1500 

T25 10.150.09.2500 

T15 10.150.09.1500 

150


Insert Information 

ISO CARBIDE CERMET COATED CERMET 

P01 

CVD COATED 

CARBIDE 

P10 DC100 DC100T DP100R 

P20 

P30 DP300 

P40 

K01 

K10 DK100 DC100 DC100T DP100R 

K20 DP300 

K30 

DP300 

DK100 

DP100R 

DC100 

DC100T 

D20MDC 

D20CBN 

D25CBN 

Roughing and finishing. 

Low carbon steel - 

stainless steels 

Roughing and finishing. 

Aluminum alloy 

Cast iron 

Roughing. 

Steels, alloy steels 

and cast iron 

Finishing. 

Alloy steels and cast iron 

Finishing. 

Alloy steels, stainless steels and cast iron 

Finishing. 

Aluminum alloys, 

non-ferrous materials 

and non-metals 

Finishing. 

High hardness steels (over 50 HRC) 

(it may replace the grinding) 

Finishing. 

High hardness steel 

(over 50 HRC) and interrupted cutting 

(it may replace the grinding) 

151


Technical Data 

Recommended Cutting Conditions for Roughing Operations with Double-Bit Heads - TS 

Material 

boring bar 

dimensions 

working 

conditions 

cutting speed Vc = SFM 

feed fn = inch/rev (twin cutters) 

Diameter 

insert radius 

D < 1.5 D = 1.5 - 4.75 D > 4.75 R = 0.008 R = 0.016 R = 0.032 

carbon steel 

Rc < 20 

carbon steel 

Rc > 20 

stainless steel 

AISI 304 - 316 

L / d = 2.5 good 390 - 585 455 - 650 520 - 810 -- -- .012 - .020 

L / d = 4.0 normal 325 - 520 390 - 585 455 - 650 -- -- . 012 - .020 

L / d = 6.3 difficult 230 - 325 230 - 325 230 - 325 .006 - .012 .008 - .016 -- 

L / d = 2.5 good 325 - 520 390 - 585 455 - 650 -- -- .012 - .020 

L / d = 4.0 normal 260 - 455 325 - 520 390 - 585 -- -- .012 - .020 

L / d = 6.3 difficult 195 - 290 230 - 325 230 - 325 .006 - .012 0.008 - .016 -- 

L / d = 2.5 good 260 - 360 290 - 390 325 - 455 -- -- .012 - .020 

L / d = 4.0 normal 230 - 325 260 - 360 290 - 390 -- -- . 12 - .020 

L / d = 6.3 difficult 195 - 290 195 - 290 195 - 290 .006 - .012 .008 - .016 -- 

L / d = 2.5 good 290 - 390 325 - 455 390 - 520 -- -- .012 - .020 

cast iron 

L / d = 4.0 normal 230 - 325 290 - 390 325 - 455 -- -- .012 - .020 

L / d = 6.3 difficult 195 - 290 195 - 290 195 - 290 .006 - .012 .008 - .016 -- 

L / d = 2.5 good 520 - 810 650 - 975 810 - 1140 -- -- .016 - .024 

aluminum 

L / d = 4.0 normal 455 - 650 520 - 810 650 - 975 -- -- .016 - .024 

L / d = 6.3 difficult 325 - 490 325 - 490 325 - 490 .008 - .016 .012 - .020 -- 

Twin cutters at the same cutting diameter 

cutting depth 

ap = inch 

working range 

Ø = inch 

steel 

max. cutting depth (ap) 

cast iron, aluminum 

.71 - 1.10 .06 - .08 .08 - .10 

1.10 - 1.97 .08 - .12 .10 - .14 

1.97 - 2.68 .12 - .16 .14 - .20 

2.68 - 7.87 .16 - .20 .20 - .28 

7.87 - 19.69 .20 - .24 .24 - .31 

Twin cutters at different cutting diameter 

152 

It’s advisable to start with B hole > the boring bar diameter d. 

NOTE: For boring operations at different diameters, reduce to a 

half the feed indicated on the above table.



Recommended Cutting Conditions for Roughing Operations with Double-Bit Testarossa - TRD 

Material 

boring bar 

dimensions 

working 

conditions 

cuttin 

speed 

Vc = SFM 

feed fn = inch/rev 

insert grade 

insert radius 

R = 0.008 R = 0.16 finishing roughing 

finishing 

cutting depth 

Ø 1.10 

Ø 1.81 

roughing 

Ø 1.81 

Ø 2.95 

Ø 2.95 

Ø 4.72 

carbon steel 

Rc < 20 

L / d = 2.5 good 520 - 810 

L / d = 4.0 normal 390 - 585 

.004 - .008 

.004 - .008 

DC100 

DP300 

DP300 

DP100R 

.006 - .012 .06 .08 .10 

L / d = 6.3 difficult 230 - 325 .004 - .006* 

carbon steel 

Rc > 20 

L / d = 2.5 good 455 - 650 

L / d = 4.0 normal 325 - 520 

.004 - .008 

.004 - .008 DC100 

DP300 

DP100R 

.006 - .012 .06 .08 .10 

L / d = 6.3 difficult 230 - 325 .004 - .006* 


AISI 304 - 316 

L / d = 2.5 good 325 - 455 

.004 - .008 

L / d = 4.0 normal 260 - 360 

L / d = 6.3 difficult 195 - 290 .004 - .006* 

.004 - .008 DP300 DP300 .006 - .012 .06 .08 .10 

cast iron 

L / d = 2.5 good 390 - 520 

L / d = 4.0 normal 290 - 390 

.004 - .008 

.004 - .008 

DK100 

DC100 

DP100R .006 - .012 .08 .10 .12 

L / d = 6.3 difficult 195 - 290 .004 - .006* 

aluminum 

L / d = 2.5 good 810 - 1140 

L / d = 4.0 normal 520 - 810 

.004 - .008 

.004 - .008 DK100 DK100 .006 - .012 .08 .10 .12 

* only for finishing inserts 

L / d = 6.3 difficult 325 - 490 .004 - .006* 

Vc cutting speed (SFM) Vc = RPM • D 

D diameter of workpiece (inch) 3.82 

RPM number of revolutions / min’ RPM = Vc • 3.82 

Vf feed rate (inch/min.) D 

fn feed / rev (inch/rev.) Vf = RPM • fn 

π 3.14 

153



Recommended Cutting Conditions for Roughing Operations with Testarossa - TRC - TRM 

Material 

boring bar 

dimensions 

working 

conditions 

cutting speed 

Vc = SFM 

feed fn = inch/rev (twin cutters) 

insert radius 

R = 0.0 R = 0.008 R = 0.016 

insert grade 

cutting depth 

carbon steel 

Rc < 20 

L / d = 2.5 good 650 - 975 -- 

DC100 

.002 - .004 

L / d = 4.0 normal 520 - 810 -- 

.002 - .003 

L / d = 6.3 difficult 230 - 325 .002 - .003 -- DP300 

carbon steel 

Rc > 20 


AISI 304 - 316 

L / d = 2.5 good 520 - 810 -- 

.002 - .004 

L / d = 4.0 normal 490 - 650 -- 

.002 - .003 

L / d = 6.3 difficult 230 - 325 .002 - .003 -- 

L / d = 2.5 good 390 - 520 -- 

.002 - .004 

L / d = 4.0 normal 325 - 455 -- 

.002 - .003 

L / d = 6.3 difficult 230 - 325 .002 - .003 -- 

DC100 

DP300 

cast iron 

L / d = 2.5 good 390 - 520 -- 

L / d = 4.0 normal 325 - 455 -- 

.002 - .003 

.002 - .004 

DC100 

aluminum 

L / d = 6.3 difficult 230 - 325 .002 - .003 -- DK100 

L / d = 2.5 good 975 - 1300 -- 

.002 - .004 

L / d = 4.0 normal 810 - 1140 -- 

.002 - .003 

DK100 

L / d = 6.3 difficult 325 - 490 .002 - .003 -- 

.004 - .010 

steel 

HRC > 50 

L / d = 2.5 good 260 - 325 -- .0015 - .0025 

L / d = 4.0 normal 260 - 325 -- .0015 - .0025 

.002 - .003 D20CBN 

Calculation Formulas For Boring 

Vc cutting speed (SFM) Vc = RPM • D 

D diameter of workpiece (inch) 3.82 

RPM number of revolutions / min’ RPM = Vc • 3.82 

Vf feed rate (inch/min.) D 

fn feed / rev (inch/rev.) Vf = RPM • fn 

π 3.14 

154



Arbor Standards - DIN 69893 

HSK-A d¹ d² l¹ 

32 1.26 .94 .63 

40 1.57 1.18 .79 

50 1.97 1.50 .98 

63 2.48 1.89 1.26 

80 3.15 2.36 1.57 

100 3.94 2.95 1.97 

HSK-B d¹ d² l¹ 

-- -- -- -- 

40 1.57 .94 .63 

50 1.97 1.18 .79 

63 2.48 1.50 .98 

80 3.15 1.89 1.26 

100 3.94 2.36 1.57 

HSK-C d¹ d² l¹ 

32 1.26 .94 .63 

40 1.57 1.18 .79 

50 1.97 1.50 .98 

63 2.48 1.89 1.26 

80 3.15 2.36 1.57 

100 3.94 2.95 1.97 

HSK-D d¹ d² l¹ 

-- -- -- -- 

40 1.57 .94 .63 

50 1.97 1.18 .79 

63 2.48 1.50 .98 

80 3.15 1.89 1.26 

100 3.94 2.36 1.57 

HSK-E d¹ d² l¹ 

32 1.26 .94 .63 

40 1.57 1.18 .79 

50 1.97 1.50 .98 

63 2.48 1.89 1.26 

-- -- -- -- 

HSK-F d¹ d² l¹ 

-- -- -- -- 

-- -- -- -- 

50 1.97 1.18 .79 

63 2.48 1.50 .98 

80 3.15 1.89 1.26 

155



Arbor Standards 

DIN 69893 - HSK -A / HSK-E 

HSK 32 40 50 63 80 100 

b1 + - 0.04 0.04 

.28 .32 .41 .49 .63 .79 

b2 H10 .28 .35 .47 .63 .71 .79 

b3 H10 .35 .43 .55 .71 .79 .87 

d1 H10 1.26 1.57 1.97 2.48 3.15 3.94 

d2 24mm + + 0.007mm 

0.005mm 30mm + + 0.007mm 

0.005mm 38mm + + 0.009mm 

0.006mm 48mm + + 0.011mm 

0.007mm 60mm + + 0.013mm 

0.008mm 75mm + + 0.015mm 

0.009mm 

d4 H10 .67 .83 1.02 1.34 1.65 2.09 

d5 H11 .83 1.00 1.26 1.57 1.97 2.48 

d6 .75 .91 1.14 1.46 1.81 2.28 

d10 max. 1.02 1.34 1.65 2.09 2.64 3.35 

d11 0 

- 0.1 1.04 1.37 1.69 2.17 2.76 3.62 

d12 0 - 0.1 1.46 1.77 2.33 2.85 3.50 4.32 

d13 .16 .16 .28 .28 .28 .28 

f1 0 - 0.1 .79 .79 1.02 1.02 1.02 1.14 

f2 min. 1.38 1.38 1.65 1.65 1.65 1.77 

f3 + 0.1 .63 .63 .71 .71 .71 .79 

f4 + 0 0.15 

.08 .08 .15 .15 .15 .15 

h1 0 - 0.2 .51 .67 .83 1.04 1.34 1.73 

h2 0 - 0.13 .37 .47 .61 .79 .98 1.24 

l1 0 - 0.2 .63 .79 .98 1.26 1.57 1.97 

l2 .13 .16 .20 .25 .31 .39 

l4 + 0 0.2 

.20 .24 .30 .39 .47 .59 

l5 + 0 0.2 

.12 .14 .18 .24 .31 .39 

l6 JS10 .35 .45 .56 .71 .90 1.12 

l7 0 - 0.1 .31 .31 .39 .39 .49 .49 

l13 .47 .47 .75 .83 .87 .94 

156

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