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PCB Design Surface Mount Guidelines for LGA - Digikey

PCB Design Surface Mount Guidelines for LGA - Digikey

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Contents<br />

Recommended <strong>PCB</strong> <strong>Design</strong> & <strong>Surface</strong> <strong>Mount</strong> <strong>Guidelines</strong><br />

<strong>for</strong> Picor Corporation’s <strong>LGA</strong> Packages<br />

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 1<br />

Receiving <strong>PCB</strong> Footprint. . . . . . . . . . . . . . . . . . . . . . Page 1<br />

Stencil <strong>Design</strong>s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 2<br />

Copper Pattern . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 2<br />

IPC/JEDEC Reflow <strong>Guidelines</strong> . . . . . . . . . . . . . . . . . . Page 2<br />

<strong>LGA</strong> SIP Rework <strong>Guidelines</strong> . . . . . . . . . . . . . . . . . . . Page 3<br />

Packaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 4 – 5<br />

Introduction<br />

Picor’s <strong>LGA</strong> (Land Grid Array) products are high per<strong>for</strong>mance,<br />

high density solutions suitable <strong>for</strong> a variety of power<br />

applications. The <strong>LGA</strong> is designed with minimal internal stray<br />

parasitic elements, to improve electrical efficiency and<br />

dynamic per<strong>for</strong>mance and has extremely low thermal<br />

resistance to allow <strong>for</strong> optimal heat transfer from the internal<br />

semiconductor junction to the leads of the package. In order<br />

to harness the full value of Picor’s <strong>LGA</strong> solutions from a<br />

system perspective it is important to follow a few simple<br />

guidelines, as explained in this application note, regarding<br />

<strong>PCB</strong> layout and surface mount techniques.<br />

Receiving <strong>PCB</strong> Footprint<br />

Figure 1 illustrates a typical 5 x 7 mm <strong>LGA</strong> layout with its<br />

external components. The smaller pads along the right half of<br />

the <strong>LGA</strong> are the input and output connections, along with the<br />

power and ground connections. These receiving pads are<br />

copper defined as shown in Figure 2. The recommended<br />

receiving pads are 0.05mm longer on the “sides” and the<br />

“heel”, and 0.2mm longer in the “toe” than the package<br />

pad. 1 This allows <strong>for</strong> a proper solder fillet during re-flow.<br />

The solder-mask is expanded by 0.025mm around the pad<br />

edges (copper defined pads). The yellow box around the <strong>LGA</strong>,<br />

as shown in Figure 1, is an optional keep-out border that<br />

allows a hot-air re-working nozzle to reach the <strong>LGA</strong><br />

unobstructed.<br />

Figure 1 – Typical 5 x 7 mm <strong>LGA</strong> receptor <strong>PCB</strong> layout with<br />

a keep-out border <strong>for</strong> re-working.<br />

The larger pads on the <strong>LGA</strong>, shown on the left side in Figure<br />

1, are the power connections. The receptor pattern <strong>for</strong> these<br />

pads should be solder-mask defined. The dimensions shown in<br />

Figure 3 are the finished solder mask opening dimensions, as<br />

they relate to the example in Figure 1. The dimensions shown<br />

in Figure 4 are <strong>for</strong> use when a power pad is not located along<br />

the edge of the <strong>LGA</strong>, but is located completely underneath<br />

the body of the <strong>LGA</strong>. Over-etching of the solder mask could<br />

cause a solder mask breakout to occur in areas where the<br />

solder mask is the thinnest, which in turn may cause solder to<br />

be leeched away from an adjoining pad. Check with the <strong>PCB</strong><br />

vendor <strong>for</strong> their recommended minimum solder mask feature.<br />

0.20 mm (0.008”)<br />

0.025 mm (0.001”)<br />

Receiving Pad<br />

TOE<br />

Soldermask<br />

Opening<br />

X<br />

<strong>LGA</strong><br />

I/O Pad<br />

0.05 mm (0.002”)<br />

0.025 mm (0.001”)<br />

0.025 mm (0.001”)<br />

0.05 mm (0.002”)<br />

HEEL<br />

0.025 mm (0.001”)<br />

Y<br />

0.05 mm (0.002”)<br />

Figure 2 – Details of the copper defined I/O receiving pads and<br />

solder-mask openings.<br />

1<br />

The terms heel, toe and side are typically used to describe the 4 sides of a<br />

metal lead that mates with a pcb substrate. The heel being the edge that is<br />

under the body of the component, the toe the side that extends beyond the<br />

body of the component and the sides the edges that connect the heel and toe.<br />

Recommended <strong>PCB</strong> <strong>Design</strong> & <strong>Surface</strong> <strong>Mount</strong> <strong>Guidelines</strong><br />

Picor Corporation • www.picorpower.com<br />

<strong>for</strong> Picor Corporation’s <strong>LGA</strong> Packages Rev. 1.0 Page 1 of 6


The values <strong>for</strong> X and Y, shown in Figures 2, 3 and 4, are the<br />

<strong>LGA</strong> pad dimensions and can be found at the end of this<br />

guide or in the corresponding Picor <strong>LGA</strong> product data sheet.<br />

0.20 mm (0.008”)<br />

0.025 mm (0.001”)<br />

TOE<br />

X<br />

<strong>LGA</strong><br />

Edge<br />

Power Pad<br />

0.025 mm (0.001”)<br />

HEEL<br />

Copper Pattern<br />

When designing a board using Picor’s <strong>LGA</strong> package, it is very<br />

important to make allowances <strong>for</strong> copper filled board area<br />

around the power pads. The power pads of the <strong>LGA</strong> should<br />

be connected directly to the polygon with solid connections<br />

on all sides, not with thermal relief pads. The greater the area<br />

of copper connected to the power pads of the <strong>LGA</strong>, the<br />

better the thermal per<strong>for</strong>mance of the <strong>LGA</strong> package. If there<br />

are internal layers available, then it is recommended that at a<br />

minimum, the copper area of the top layer be mirrored on<br />

inner layers with as many vias, on either side of the receiving<br />

pads, as can be reliably manufactured. The vias in Figure 5 are<br />

10mil holes with a 5mil annular ring and should be tented top<br />

and bottom with solder mask.<br />

Y<br />

Soldermask<br />

Opening<br />

0.025 mm (0.001”)<br />

Figure 3 – Solder-mask defined <strong>LGA</strong> edge power pads.<br />

0.025 mm (0.001”)<br />

X<br />

0.025 mm (0.001”)<br />

Figure 5 – Recommended blind and through-hole Via<br />

Construction (dimensions shown are minimum values).<br />

Soldermask<br />

Opening<br />

<strong>LGA</strong><br />

Internal<br />

Power Pad<br />

Figure 4 – Solder-mask defined <strong>LGA</strong> internal power pads.<br />

0.025 mm (0.001”)<br />

Y<br />

0.025 mm (0.001”)<br />

The downside of large areas of copper is the amount of heat<br />

required to reflow the power pads of the <strong>LGA</strong>. If the reflow<br />

zone’s temperature has to be greatly increased to reflow the<br />

<strong>LGA</strong>, then components mounted on smaller areas of copper<br />

could be thermally damaged. We recommend that routine<br />

reflow temperature profiling should be completed be<strong>for</strong>e<br />

assembling with a new <strong>PCB</strong> design to determine peak device<br />

temperatures during the SMT process.<br />

IPC/JEDEC Reflow <strong>Guidelines</strong><br />

Stencil <strong>Design</strong><br />

Picor recommends a 6mil thick stencil, with stencil openings<br />

of 80% of the receiving pad area. For solder mask defined<br />

openings, the receiving area is the same area as the solder<br />

mask opening.<br />

The 5 x 7 mm <strong>LGA</strong> package is designed to be re-flowed using<br />

lead-free solder, with a maximum reflow temperature of<br />

260°C <strong>for</strong> 20 to 40 seconds. The package can be maintained at<br />

a temperature above 217°C <strong>for</strong> 60 to 150 seconds.<br />

The reflow profile should adhere to the JEDEC standard,<br />

taken from IPC/JEDEC J-STD-020C July, 2004, shown in Figures<br />

6 and 7. Figure 7 is a lead-free reflow profile, but the 5 x 7<br />

mm <strong>LGA</strong> package is compatible with leaded solders as well.<br />

Recommended <strong>PCB</strong> <strong>Design</strong> & <strong>Surface</strong> <strong>Mount</strong> <strong>Guidelines</strong><br />

Picor Corporation • www.picorpower.com<br />

<strong>for</strong> Picor Corporation’s <strong>LGA</strong> Packages Rev. 1.0 Page 2 of 6


T P<br />

tp<br />

Critical Zone<br />

Ramp-up<br />

T L<br />

to T P<br />

T L<br />

Temperature<br />

Ts max<br />

Ts min<br />

ts<br />

Preheat<br />

t L<br />

Ramp-down<br />

25<br />

t 25°C to Peak<br />

Time<br />

Figure 6 –– IPC/JEDEC Classification Reflow Profile.<br />

Profile Feature<br />

Pb-Free Assembly<br />

Average Ramp-Up Rate<br />

(TS MAX to T P )<br />

3 °C / second max.<br />

Preheat<br />

– Temperature Min (Ts MIN ) 150 °C<br />

– Temperature Max (Ts MAX ) 200 °C<br />

– Time (ts MIN to ts MAX ) 60 – 180 seconds<br />

Time maintained above<br />

– Temperature (T L ) 217 °C<br />

–Time(t L )<br />

60 – 150 seconds<br />

Peak/Classification Temperature (T P ) 260 °C +0/-5 °C<br />

Time within 5 °C<br />

20 – 40 seconds<br />

of actual Peak Temperature (t P )<br />

Ramp-Down Rate<br />

Time 25 °C to Peak Temperature<br />

6 °C / second max.<br />

8 minutes max.<br />

NOTE: All temperatures refer to topside of the package measured in<br />

the package body surface"<br />

<strong>LGA</strong> Rework <strong>Guidelines</strong><br />

The 5 x 7 mm <strong>LGA</strong> package is capable of being re-worked in a<br />

non-destructive manner using standard hot-air reworking<br />

stations. Care must be taken that the temperature the<br />

package is exposed to does not exceed the maximum reflow<br />

temperature of 260°C. Pre-heating of the board can be done<br />

to minimize the time the peak re-work temperature is<br />

applied. Also, solder flux should be applied to the area to<br />

insure proper solder reflow.<br />

Figure 7 –– IPC/JEDEC Reflow Profiles table.<br />

Recommended <strong>PCB</strong> <strong>Design</strong> & <strong>Surface</strong> <strong>Mount</strong> <strong>Guidelines</strong><br />

Picor Corporation • www.picorpower.com<br />

<strong>for</strong> Picor Corporation’s <strong>LGA</strong> Packages Rev. 1.0 Page 3 of 6


Picor 5 x 7 mm <strong>LGA</strong> Packages:<br />

Picor’s 5 x 7 mm <strong>LGA</strong> package is based on an industry standard 0.8mm pitch MLCC package.<br />

PIN 1<br />

5.00mm ±0.03mm<br />

0.45mm ±0.05mm<br />

1.20mm<br />

3.20mm<br />

2.40mm<br />

17<br />

1 2<br />

3<br />

B<br />

7.00mm ±0.03mm<br />

PI2xxx<br />

YYWW<br />

0.80mm<br />

0.00mm<br />

0.80mm<br />

2.00mm<br />

2.80mm<br />

13<br />

12<br />

8<br />

7<br />

A<br />

2.00mm ±0.06mm<br />

0.80mm<br />

0.30mm ±0.05mm<br />

0.40mm ±0.05mm<br />

0.40mm ±0.05mm<br />

A: I/O Pads (Pins 6 - 14)<br />

Copper Defined<br />

1.20mm ±0.05mm<br />

B: Power Pads (Pins 1 - 5, 15 - 17)<br />

Soldermask Defined<br />

0.89mm 1.60mm 0.80mm 0.80mm 1.20mm 0.80mm 0.53mm<br />

1.09mm<br />

0.73mm<br />

Pin 1<br />

0.80mm<br />

1.20mm<br />

0.80mm<br />

1.20mm<br />

Notes:<br />

SM = Solder mask defined<br />

Pad = Copper defined<br />

All dimensions are finished values.<br />

Drawing is "top view" perspective.<br />

0.80mm<br />

0.80mm<br />

SM 0.63mm<br />

PAD 0.55mm<br />

SM 1.25mm<br />

SM 0.55mm<br />

PAD 0.50mm<br />

SM 0.60mm<br />

Figure 8 –– 5 x 7 mm, 17 Lead Package. (PI2121, PI2123, PI2125)<br />

Recommended <strong>PCB</strong> <strong>Design</strong> & <strong>Surface</strong> <strong>Mount</strong> <strong>Guidelines</strong><br />

Picor Corporation • www.picorpower.com<br />

<strong>for</strong> Picor Corporation’s <strong>LGA</strong> Packages Rev. 1.0 Page 4 of 6


5.00mm ±0.03mm<br />

PIN 1<br />

0.45mm ±0.05mm<br />

3.20mm<br />

2.40mm<br />

C<br />

17<br />

1.20mm<br />

1 2<br />

3<br />

B<br />

7.00mm ±0.03mm<br />

PI2xxx<br />

YYWW<br />

0.80mm<br />

0.00mm<br />

0.80mm<br />

2.00mm<br />

2.80mm<br />

13<br />

12<br />

8<br />

7<br />

A<br />

2.00mm ±0.06mm<br />

0.80mm<br />

0.30mm ±0.05mm<br />

0.40mm ±0.05mm<br />

1.20mm ±0.05mm<br />

0.40mm ±0.05mm<br />

A: I/O Pads (Pins 6 - 14)<br />

Copper Defined<br />

1.20mm ±0.05mm<br />

B: Power Pads (Pins 1 - 5, 15 - 17)<br />

Soldermask Defined<br />

0.50mm ±0.05mm<br />

C: Internal Power Pads<br />

Soldermask Defined (8 Places)<br />

0.89mm<br />

1.60mm<br />

0.80mm<br />

0.80mm<br />

0.80mm<br />

1.20mm<br />

0.53mm<br />

1.09mm<br />

0.73mm<br />

Pin 1<br />

0.80mm<br />

1.20mm<br />

1.20mm<br />

Notes:<br />

SM = Solder mask defined<br />

Pad = Copper defined<br />

All dimensions are finished values.<br />

Drawing is "top view" perspective.<br />

SM 0.55mm<br />

0.80mm<br />

0.80mm<br />

SM 1.25mm<br />

0.80mm<br />

SM 0.63mm<br />

PAD 0.55mm<br />

SM 1.25mm<br />

Figure 9 –– 5 x 7 mm, 25 Lead Package. (PI2122)<br />

SM 0.55mm<br />

PAD 0.50mm<br />

SM 0.60mm<br />

Recommended <strong>PCB</strong> <strong>Design</strong> & <strong>Surface</strong> <strong>Mount</strong> <strong>Guidelines</strong><br />

Picor Corporation • www.picorpower.com<br />

<strong>for</strong> Picor Corporation’s <strong>LGA</strong> Packages Rev. 1.0 Page 5 of 6


Vicor’s comprehensive line of power solutions includes high-density AC-DC &<br />

DC-DC modules and accessory components, fully configurable AC-DC & DC-DC<br />

power supplies, and complete custom power systems.<br />

In<strong>for</strong>mation furnished by Vicor is believed to be accurate and reliable. However, no responsibility<br />

is assumed by Vicor <strong>for</strong> its use. No license is granted by implication or otherwise under any patent<br />

or patent rights of Vicor. Vicor components are not designed to be used in applications, such as<br />

life support systems, wherein a failure or malfunction could result in injury or death. All sales are<br />

subject to Vicor’s Terms and Conditions of Sale, which are available upon request.<br />

Specifications are subject to change without notice.<br />

Recommended <strong>PCB</strong> <strong>Design</strong> & <strong>Surface</strong> <strong>Mount</strong> <strong>Guidelines</strong><br />

Picor Corporation • www.picorpower.com<br />

<strong>for</strong> Picor Corporation’s <strong>LGA</strong> Packages Rev. 1.0 Page 6 of 6 7/08

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