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Critical Role of CMC Project Management

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<strong>Critical</strong> <strong>Role</strong> <strong>of</strong> <strong>CMC</strong> <strong>Project</strong><br />

<strong>Management</strong><br />

Round Table Session<br />

AAPS -2009<br />

Mike Yelvigi<br />

Sr. Director<br />

<strong>CMC</strong> <strong>Project</strong> <strong>Management</strong><br />

Pfizer Inc,<br />

Pearl River, NY


<strong>Critical</strong> <strong>Role</strong> <strong>of</strong> <strong>CMC</strong> <strong>Project</strong> <strong>Management</strong><br />

The Wyeth Model <strong>of</strong> Small Molecule Development<br />

Wyeth Model: The Way it Was<br />

Applies to small molecules development Similar systems<br />

exists for Biotech, Vaccine & Consumer Products divisions<br />

3 Tiered approach to <strong>CMC</strong> <strong>Project</strong> <strong>Management</strong><br />

<br />

<br />

<br />

Early Development Teams (<strong>CMC</strong> <strong>Project</strong> Leader-TAL)<br />

Global Technology Team (Operational Team Leader-<br />

NPL)<br />

Supply Chain Team (Supply Chain Team Leader-SPL))<br />

2


The Development Process<br />

Discovery<br />

Pre-Development<br />

Teams<br />

DT<br />

Transition period<br />

Learn Phase (P1-P2)<br />

Global Learn Teams<br />

DP3<br />

Transition period<br />

DISCOVERY L E A R N C O N F I R M<br />

Confirm Phase<br />

Global Confirm Teams<br />

Phase 3-launch<br />

Design Phase<br />

Optimize Phase<br />

Continuous Improvement<br />

FIH<br />

API route Formulation<br />

and scaleup<br />

Toxicology<br />

Formulation<br />

API Characterization<br />

‣ PhysicoChemical<br />

‣ Permeability<br />

‣ Material Properties<br />

Process<br />

Design<br />

QbD/PAT<br />

IVIVC<br />

Risk Assessment<br />

‣ Technology Platform<br />

‣ To-Be Marketed<br />

Formulation Design<br />

Transfer To<br />

operations<br />

Transfer<br />

to Plants<br />

Process<br />

Optimization


<strong>Role</strong> <strong>of</strong> <strong>CMC</strong> <strong>Project</strong> <strong>Management</strong> in Development Process<br />

Discovery<br />

Pre-Development<br />

Teams<br />

DT<br />

Learn Phase (P1-P2)<br />

Learn Teams<br />

DP3<br />

Confirm Phase<br />

Confirm Teams (P3-Launch)<br />

Transition period<br />

Design Phase<br />

Transition period<br />

Optimize Phase<br />

Continuous Improvement<br />

IND<br />

<strong>CMC</strong> <strong>Project</strong> Team Leader<br />

(TAL*)<br />

NDA<br />

Building the Basics<br />

•API Route scouting<br />

Operations Team Leader<br />

(NPL*)<br />

Supply Chain Leader (SPL)<br />

•API Impurity identification<br />

•API solid form selection<br />

•Initial risk assessment<br />

•Tox Formulation<br />

•FIH Formulation<br />

4<br />

Building Robustness<br />

•API Alternate route scouting<br />

•Technology platform<br />

•To-Be Marketed, Formulation Design<br />

•Site transfer<br />

•QbD/PAT<br />

•IVIVC<br />

*TAL:Therapeutic Area Leader, NPL-New Products Leaders)<br />

Continuous Improvement<br />

•Process optimization<br />

•Design-space defined<br />

•PAT in production<br />

•Post-launch support / Trouble-shooting<br />

•Optimization within filed ranges<br />

•Life Cycle strategy


<strong>CMC</strong> <strong>Project</strong> Team Leader (TAL)-<br />

External Collaboration Activities:<br />

<br />

Represents line functions (Chemical Pharmaceutical Development) at<br />

multidisciplinary project meetings & manages information flow,<br />

facilitates decision making and keeps regulatory time lines.<br />

<br />

Coordinate activities with alliance partners<br />

Chem.Pharm.Line Mgt.<br />

Pre-development<br />

teams<br />

Drug Safety<br />

and Metabolism<br />

<strong>CMC</strong> <strong>Project</strong><br />

Team Leader<br />

Manufacturing<br />

Group<br />

Medical Research<br />

Global <strong>Project</strong><br />

<strong>Management</strong> Team<br />

(Learn Team)<br />

Clinical<br />

Pharmacology<br />

Global<br />

Regulatory Affairs<br />

Commercial<br />

Alliance partners<br />

Patent Law<br />

5


<strong>CMC</strong> <strong>Project</strong> Team Leader (TAL)-<br />

Internal Collaborations Activities:<br />

Internal line function Collaborations (Chemical Pharmaceutical<br />

Development)<br />

Develops <strong>CMC</strong> strategy<br />

Coordinates activities across line functions, sites<br />

Quality<br />

Unit<br />

Stability<br />

Clinical<br />

Pharmacy<br />

Global <strong>Project</strong><br />

<strong>Management</strong> Team<br />

Pharmaceutical<br />

Development<br />

Clinical Supply<br />

Manufacturing<br />

<strong>CMC</strong> <strong>Project</strong><br />

Team Leader<br />

Chem .Pharm Team<br />

<strong>CMC</strong> Regulatory<br />

Submissions<br />

Analytical<br />

Quality & Sciences<br />

Chemical<br />

Development<br />

Documentation<br />

Services<br />

6


Seamless Transition and Knowledge Transfer<br />

from Phase 0 to Launch and Beyond<br />

•<strong>CMC</strong> <strong>Project</strong> Team Leader (TAL) Leads Chemical and Pharmaceutical Development<br />

Teams and ensures filing <strong>of</strong> IND, Phase 2 & 3 starts, continuity <strong>of</strong> clinical supplies, and<br />

project timeline maintenance<br />

Product Life Cycle <strong>Management</strong><br />

Stage I Transition, NPL to SPL<br />

•Operations Team Leaders (NPL) designated ~3 months before end <strong>of</strong> Phase 1 & leads<br />

Global Technology Teams until first regulatory approval and remains on Team (ad-hoc)<br />

1 year post approval-<br />

Supply Chain Leader (SPL) Leads Supply Chain Team and remains on the project for<br />

life cycle management (designated at GTT formation)<br />

<strong>CMC</strong> <strong>Project</strong> Leader (TAL) Assigned at Lead Selection<br />

Operations Team Leader ( NPL)<br />

Supply Chain Leader (SPL)<br />

Chem Pharm Team dissolved<br />

GTT dissolved<br />

Lead<br />

IND<br />

Selection<br />

Submission<br />

Establish GTT -<br />

early/mid<br />

phase 2<br />

Start <strong>of</strong><br />

phase 3<br />

Scale-up /<br />

registration<br />

batches<br />

1 st NDA<br />

Launch<br />

/MAA Launch<br />

approval<br />

12 months<br />

post<br />

approval<br />

1<br />

7


Mean Duration in Months<br />

Number <strong>of</strong> INDs<br />

Time Lines From Lead Candidate Identification to IND Filing<br />

25<br />

20<br />

15<br />

23<br />

17<br />

15<br />

6 Plus 6 Initiative<br />

Small Molecules<br />

12<br />

12.4<br />

12.6<br />

10<br />

5<br />

12<br />

9<br />

8<br />

12<br />

12<br />

8<br />

0<br />

2003 2004 2005 2006 2007 2008<br />

Year<br />

Coordination <strong>of</strong> all <strong>CMC</strong> activities toward initial IND submissions allows<br />

consistent completion <strong>of</strong> Pre-Dev to FIH activities in ~12 months


<strong>Critical</strong> <strong>Role</strong> <strong>of</strong> <strong>CMC</strong> <strong>Project</strong> <strong>Management</strong>-<br />

Round Table Session<br />

ACKNOWLEDGEMENTS<br />

Pfizer & Wyeth <strong>Management</strong>s<br />

Dr. Mahdi Fawzi<br />

Dr. Galen Radebaugh<br />

Dr. Richard Saunders<br />

Dr.Micheal Kolb<br />

Dr. Parimal Desai<br />

Dr. Debbie Cooper<br />

Dr. Ron Michalak<br />

9<br />

Thank You

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